GGDB (Spec A-E) Genset Parts Manual (10-2009)

Parts Manual
Generator Set
with Detectort/2-Wire Remote Control
GGDB (Spec AE)
English 102009 9280233 (Issue 6)

To avoid errors or delay in filling your parts order, al- The following symbols are used in Cummins Power
ways give the MODEL, SPEC NO. and SERIAL NO. Generation manuals to alert users to the potentially
from the Cummins Power Generation nameplate. dangerous conditions relating to maintenance of
equipment and replacement of parts. Please read
and observe.
For handy reference, insert your nameplate in-
formation in the spaces below. This symbol warns of immediate
hazards which will result in severe
personal injury or death.
MODEL AND SPEC NO.
This symbol refers to a hazard or
unsafe practice which can result
SERIAL NO. in severe personal injury or death.
DIGITAL CONTROL SOFTWARE VERSION This symbol refers to a hazard or

unsafe practice which can result
AND DATE (IF APPLICABLE)
in severe personal injury or prod-
uct or property damage.
Service and repair of Cummins Power Generation equipment must be performed by trained, experienced
personnel only. Improper service or repair may result in property damage, severe personal injury or
death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT
SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and some USA state agen-
cies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all neces-
sary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation
and wear protective gloves, masks and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by
a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE
TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all nec-
essary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and
wear protective gloves, masks and protective clothing!
PSP-1
Introduction
This parts catalog applies to the Cummins Power Generation standard generator model GGDB as listed in the Gener-
ator Set Data Table. Parts are arranged in groups of related items and each illustrated part is identified by a reference
number corresponding with the same reference number in the parts list. Parts illustrations are typical. Throughout this
catalog left and right sides are determined by facing the engine end (front) of the set.
Engine parts that have been modified or added by Cummins Power Generation are identified in this catalog. All other
engine replacement parts must be ordered from the engine manufacturer by referring to the engine manufacturers
nameplate and supplying all available information. Contact your nearest engine parts distributor for assistance in or-
dering replacement parts.
Replacement Engine
Cummins Power Generation Ford Engine Model
Generator Model
GGDB LRG425I6005A
Replacement engines cannot be ordered from Cummins Power Generation. Order from your nearest Ford Distributor.
Generator Set Data Table

Model/ Electrical Data Battery
Specification Watts Volts Hertz Wire Phase Voltage
16.0GGDB* 16,000 # 50 4,6,12 1 or 3 12 VDC
20.0GGDB* 20,000 # 60 4,6,12 1 or 3 12 VDC
* The specification number denotes customer requested options or deviations from the Standard
model. The specification letter advances with major manufacturing changes.
# Broad Range Reconnectible.
1
Index
A Box, Control Sets With Detector Control, 49

Brace, Radiator Begin Spec B, 29
Adapter, Duct, 26
Brace, Radiator Spec A, 28
Adapter, Generator, 9
Bracket, Air Cleaner Muffler, 22
Ammeter, AC Sets With Detector Control, 49
Bracket, Battery Guard, 9
Armature, Starter, 36
Bracket, Control Saddle, 39
Bracket, Coolant Tank, 23
B Bracket, Front Engine Mounting Skid, 30
Baffle, Air Generator Begin Spec E, 45 Bracket, Heater Coolant Heater, 24
Baffle, Air Generator Spec AD, 43 Bracket, Mounting Circuit Breaker Sets With 2Wire
Control, 51
Battery, Hold Down Begin Spec E, 31
Bracket, Mounting Circuit Breaker Sets With Detec-
Battery, Hold Down Skid Spec AD, 30 tor Control, 63
Bearing, Starter (Commutator End), 36 Bracket, Overspeed Sets With 2Wire Control, 41
Bearing, Starter (Pinion End), 36 Bracket, Overspeed Switch Sets With Detector Con-
trol, 40
Bell, End Generator Begin Spec E, 45
Breaker, Circuit Control Box Sets With 2Wire Con-
Bell, End Generator Spec AD, 43 trol, 51
Block, Terminal Control Box Sets With 2Wire Con- Breaker, Circuit UL Listed Begin Spec B, 65
trol, 51
Breaker, Circuit UL Listed Spec A, 64
Block, Terminal Control Box Sets With Detector
Control, 49 Breaker, Circuit UL Listed, IEC Conformity Begin
Spec B, 65
Block, Terminal Control Harness Sets With 2Wire
Control , 51 Breaker, Circuit UL Listed, IEC Conformity Spec A,
64
Block, Terminal Control Housing Sets With Detector
Control, 39 Breaker, Circuit Voltage Regulator, 60
Block, Terminal Engine to Control Wiring Harness Breather, Air Cleaner Spec A, B, 12
Sets With Detector Control Begin Spec D, 55
Block, Terminal Engine to Control Wiring Harness

Sets With Detector Control Spec AC, 53 C
Board, Connection Generator Begin Spec E, 45 Cable, Battery, 9
Board, Connection Generator Spec AD, 43 Cable, Heater Control, 47
Board, Printed Circuit Engine Monitor Sets With De- Cap, Radiator Begin Spec B, 29
tector Control, 49
Cap, Radiator Spec A, 28
Board, Printed Circuit Overspeed Sets With 2Wire Cap, Tank Coolant Tank, 23
Control, 41
Cleaner, Air Begin Spec C, 13
Board, Printed Circuit Sensor Board Sets With De-
tector Control, 49 Cleaner, Air Spec A, B, 12
Board, Printed Circuit Voltage Regulator, 60 Clutch, Starter, 36
Box, Control Sets With 2Wire Control, 51 Contact, Auxiliary Switch Begin Spec B, 65
2
Index
Contact, Auxiliary Switch Spec A, 64 Filter, Air Spec A, B, 12
Contact, Dry Begin Spec B, 59 Filter, Oil, 9
Control, 2Wire, 51 Frame, Starter (Commutator End), 36
Control, Detector, 49 Fuel System, Natural Gas, 15
Cord, Heater Generator Heater, 46 Fuel System, Natural Gas With Low Fuel Pressure
Warning Switch Begin Spec B, 18
Cover, Air Cleaner Spec A, B, 12
Fuel System, Natural Gas/Propane Liquid With Low
Cover, Battery Begin Spec E, 31 Pressure Switch and Automatic Changeover, 21
Cover, Circuit Breaker Sets With 2Wire Control, 51 Fuel System, Natural Gas/Propane Vapor With Low
Pressure Switch and Automatic Changeover, 20
Cover, Circuit Breaker Sets With Detector Control, 63
Fuel System, Propane Liquid, 17
Cover, Control Box Sets With 2Wire Control, 51
Fuel System, Propane Vapor, 16
Cover, Control Door Sets With Detector Control Be-
gin Spec E, 62 Fuel System, Propane Vapor With Low Fuel Pressure
Warning Switch Begin Spec B, 19
Cover, Control Housing Sets With Detector Control,
39 Fuse Control Box Sets With 2Wire Control, 51
Fuse Control Box Sets With Detector Control, 49

Cover, End Bell, 46
Cushion, Mounting Skid, 30
Cushion, Vibration Isolation Skid, 30 G

Gasket, Air Cleaner Spec A, B, 12
D Gauge, Oil Pressure Sets With 2Wire Control En-

gine Mounted, 14
Disk, Rotor Drive Generator Begin Spec E, 45 Gauge, Oil Pressure Sets With Detector Control
Control Mounted, 49
Disk, Rotor Drive Generator Spec AD, 43
Gauge, Water Temperature Sets With 2Wire Control
Door, Control Sets With Detector Control, 49 Engine Mounted, 14
Drain, Radiator, 25 Gauge, Water Temperature Sets With Detector Con-
trol Control Mounted, 49
Generator (Assembly) Begin Spec E, 45

E
Generator (Assembly) Spec AD, 43
Element, Air Cleaner Begin Spec C, 13
Governor Begin Spec D, 38
External Engine Parts, 9
Governor Spec AC, 37
Grille, Air Outlet Engine, 9

F Guard, Alternator Belt Radiator Begin Spec B, 29
Fan, Engine Begin Spec B, 29 Guard, Alternator Belt Radiator Spec A, 28
Fan, Engine Spec A, 28 Guard, Alternator Belt Remote Radiator, 27
Fan, Generator Begin Spec E, 45 Guard, Belt Remote Radiator, 27
Fan, Generator Spec AD, 43 Guard, Fan Radiator Begin Spec B, 29
3
Index
Guard, Fan Radiator Spec A, 28 Hose, Engine Coolant Radiator Begin Spec B, 29
Guard, Radiator Begin Spec B, 29 Hose, Engine Coolant Radiator Spec A, 28
Guard, Radiator Spec A, 28 Hose, Radiator Begin Spec B, 29

Hose, Radiator Remote Radiator, 27
H Hose, Radiator Spec A, 28

Hose, Radiator Drain, 25
Hanger, Tank Coolant Tank, 23
Housing, Air Cleaner Spec A, B, 12
Harness, Wiring AC Auxiliary Sets With Detector
Control Begin Spec D, 55 Housing, Control Detector Control, 39
Harness, Wiring AC Auxiliary Sets With Detector Housing, Generator Set Quiet Site Second Stage
Control Spec AC, 53 Begin Spec B, 35
Harness, Wiring AC Control Door Sets With Detec- Housing, Generator Set Standard Weather Protective,
tor Control, 49 33
Harness, Wiring Control Box Sets With 2Wire Con- Housing, Starter, 36
trol, 51
Harness, Wiring DC Control Door Sets With Detec-

tor Control, 49 I
Harness, Wiring Dry Contact Begin Spec B, 59 Isolator, Vibration Control Box Sets With 2Wire
Control, 51
Harness, Wiring Dual Fuel Natural Gas/Propane
Vapor With Low Pressure Switch and Automatic Isolator, Vibration Control Box Sets With Detector
Changeover, 20 Control, 49
Harness, Wiring Dual Fuel Natural Gas/Propane Liq-

uid With Automatic Changeover, 21
J
Harness, Wiring Engine to Control Sets With 2Wire
Control Begin Spec D, 58 Joint, Ball Governor Begin Spec D, 38
Harness, Wiring Engine to Control Sets With 2Wire Joint, Ball Governor Spec AC, 37
Control Spec AC, 57
Harness, Wiring Engine to Control Sets With Detec-

tor Control Begin Spec D, 55 K
Harness, Wiring Engine to Control Sets With Detec- Kit, Starter Brush, 36
tor Control Spec AC, 53
Harness, Wiring Ignition, 9

L
Harness, Wiring Terminal Block Sets With Detector
Control, 49 Lever, Governor Begin Spec D, 38
Harness, Wiring Vacuum Switch, 61 Lever, Governor Spec AC, 37
Heater, Control, 47 Light, Indicator Sets With Detector Control, 49
Heater, Engine Coolant, 24
Heater, Generator, 46 M
Hose, Air Cleaner Begin Spec C, 13 Meter, Frequency Sets With Detector Control, 49
Hose, Breather Air Cleaner Spec A, B, 12 Meter, Hour Sets With 2Wire Control, 51
4
Index
Meter, Hour Sets With Detector Control, 49 Relay Control Harness Sets With 2Wire Control,
51
Module, Ignition Begin Spec D, 11
Relay Dry Contact Begin Spec B, 59
Module, Ignition Spec A, B, 9
Relay Engine to Control Wiring Harness Sets With
Module, Ignition Spec C, 10 Detector Control Begin Spec D, 55
Mount, Radiator Begin Spec B, 29 Relay Engine to Control Wiring Harness Sets With
Detector Control Spec AC, 53
Mount, Radiator Spec A, 28
Relay, Timer Sets With 2Wire Control, 51
Muffler, Critical, 22
Rotor, Exciter Begin Spec E, 45
Rotor, Exciter Spec AD, 43

O Rotor, Generator Begin Spec E, 45
Overspeed, Electronic Sets With 2Wire Control, 41 Rotor, Generator Spec AD, 43
Rotor, Ignition Overspeed Sets With 2Wire Con-

trol, 41
P
Paint, 7
Panel, Control Box Sets With 2Wire Control, 51

S
Sealant, Thread, 7
Panel, Control Housing Sets With Detector Control,
39 Sender, Oil Pressure Sets With Detector Control, 9
Pickup, Magnetic Governor Begin Spec D, 38 Sender, Water Temperature Sets With Detector Con-
trol, 9
Pickup, Magnetic Governor Spec AC, 37
Shield, Exhaust Engine, 9
Point, Overspeed Sets With Detector Control, 40
Shield, Heat Muffler, 22
Potentiometer Voltage Regulator, 60
Shroud, Fan Radiator Begin Spec B, 29
Shroud, Fan Radiator Spec A, 28

R Skid, 30
Radiator Begin Spec B, 29 Starter, 36
Radiator Spec A, 28 Stator, Exciter Begin Spec E, 45
Radiator, Remote, 27 Stator, Exciter Spec AD, 43
Rectifier Control Harness Sets With 2Wire Control, Stator, Generator Begin Spec E, 45
51
Stator, Generator Spec AD, 43
Rectifier Generator Begin Spec E, 45
Strap, Electrical Engine, 9
Rectifier Generator Spec AD, 43
Strap, Ground Control Box Sets With Detector Con-
Rectifier, Power Control Heater, 47 trol, 49
Regulator, Voltage Sets With 2Wire Control, 51 Switch, Low Coolant Level, 23
Regulator, Voltage Sets With Detector Control, 60 Switch, Oil Pressure Sets With 2Wire Control, 9
Relay Control Box Sets With 2Wire Control, 51 Switch, Overspeed Sets With Detector Control, 40
5
Index
Switch, Rocker Control Box Sets With 2Wire Con- Thermostat Sets With 2Wire Control, 9
trol, 51
Trip, Shunt Begin Spec B, 65
Switch, Rocker Control Box Sets With Detector
Control, 49 Trip, Shunt Spec A, 64
Switch, Starter, 36 Tube, Exhaust Muffler, 22
Switch, Vacuum, 61
V
T Voltmeter, AC Sets With Detector Control, 49
Tank, Coolant, 23 Voltmeter, DC Sets With Detector Control, 49
6
Abbreviations
Some of the following abbreviations may be used throughout this Parts Catalog:
AC Alternating Current mm Millimeter
Amp Ampere MOH Mobile Off Highway
A/R As Required NFS Not For Sale
AVR Automatic Voltage Regulator NPT National Pipe Thread
AWG American Wire Gauge OD Outside Diameter
Deg Degree oz. Ounce
DC Direct Current PMG Permanent Magnet Generator
EFC Electronic Fuel Control Ph Phase
ET External Tooth PC Printed Circuit
EIT External/Internal Tooth RFI Radio Frequency Interference
GFI Ground Fault Interrupter RT Right
ID Inside Diameter Spec Specification
IT Internal Tooth Thk Thick
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
kW Kilowatt UNF Union National Fine
LPG Liquid Petroleum Gas VAC Volts Alternating Current
LT Left VDC Volts Direct Current
M(meter Number) Meter W/(ET, IT, EIT) With
Paint and Thread Sealant
REF PART QTY PART REF PART QTY PART

NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
Onan Green Enamel 5180601 Sealant, Thread (6 ml. Tube)

(Non-Metallic)
5250305 12 oz. Pressurized
Spray Can
5250306 Quart Can
5250304 Gallon Can
7
External Engine Parts
26
27 1
41 28 5
43 23 29 6
5 25 44 22 24 4 39 45 13
30
6
5
33 13
17
5
13
17
5
34 13
35 15
36 17
42
7 40 8 38 19 2
5 9 20 5
31 47 16 6 3
32 13 10 18 37
13
14 11 21 15
12
H570,H559,H560
48
46
8
External Engine Parts

1 1010823 1 Plate, Engine Rear 28 3231549 1 + Connector, Receptacle

2 1041951 1 Flywheel (Includes Ring Gear) 4 Place
3 1041944 1 Gear, Ring 29 3231548 1 + Wedge, Receptacle
4 1552984 1 Tube, Exhaust 30 3231492 4 + Socket, Contact
5 8502010 14 Washer, Lock Spring 31 2340665 1 Grille, Air Outlet
6 8002086 9 Screw, Cap Hex Head (M10 x 32 8030032 2 Screw, Set Socket Head
1.25 x 25mm) (1/420 x 1/4) Spec AD
7 2310386 1 Adapter, Generator 33 5050110 1 Plug, Pipe
8 102105401 1 Adapter, Oil Drain 34 8002015 2 Screw, Cap Hex Head
9 5040011 1 Valve, Shut Off (1/2 x 1/2) (M5 x .8 x 45mm) Spec
10 5050827 1 Barb, Hose (1/2 x 3/4 Hose) AD
11 5030098 Hose (3/4 ID) Bulk (Order by 35 8502005 2 Washer, Lock Spring (M5)
the Foot 1 Foot Required) Spec AD
12 5030197 1 Clamp, Hose 36 8602006 2 Nut, Hex (M5 x .8) Spec AD
13 5262120 10 Washer, Flat (M10) 37 4161019 1 Boot, Battery Red
14 8002088 2 Screw, Cap Hex Head (M10 x 38 4161045 1 Bracket, Battery Guard
1.5 x 35mm) 39 Fitting
15 3322634 3 Clamp, J 5050054 1 Plug, Square (1/4) Spec
16 8560010 2 Washer, Lock ET (M10) A, B
17 8002089 2 Screw, Cap Hex Head (M10 x 1 Fitting, Vacuum Ford Part
1.5 x 40mm) Number P&A
18 8002093 2 Screw, Cap Hex Head (M10 x E7TZ9A474C
1.5 x 60mm) Spec CD
19 4161046 1 Cable, Battery (Negative) 40 8702055 1 Nut, Hex Flange
20 4160549 1 Cable, Battery (Positive) 41 5050395 1 Bushing, Reducer (3/8 x 1/8)
21 3370090 1 Strap, Electrical Begin Spec B
22 1553242 1 Shield, Exhaust 42 5260179 2 Washer, Flat (#10) Spec AD
23 2323441 4 Washer, End Bell 43 5040198 1 Vent, Air Begin Spec B
24 1552715 2 Clamp, Muffler (1.75 OD Tube) 44 5040028 1 Cock, Drain Spec A
25 Fitting, Water Temperature 45 1660845 1 Module, Ignition Spec A, B
3090662 1 Thermostat Generator (Spec C Ignition Module
Sets With 2-Wire Control shown on page 10 Begin
1930477 1 Sender, Water Temperature Spec D Ignition Module
Generator Sets With shown on page 9)
Detector Control 46 Harness, Wiring Ignition
26 5050007 1 Bushing, Reducer 1660844 1 Spec A, B
(1/4 to 1/8) 1660868 1 Spec C
27 Fitting, Oil Pressure 3384288 1 Begin Spec D
309064119 1 Switch, Oil Pressure 47 4161084 1 Boot, Starter Red Begin
Generator Sets With 2-Wire Spec E
Control (S1) 48 LF3501 1 Filter, Oil
1930448 1 Sender, Oil Pressure
Generator Sets With + Parts Included In 1930448 Oil Pressure Sender
Detector Control (Includes
Parts Marked +) (E1)
9
Ignition Module
Spec C
4
3
1
6

1 1660867 1 Module, Ignition 4 8602006 1 Nut, Hex (M5 x 0.8)

2 815079303 3 Screw, Hex Flange Head 5 5032159 Hose, Vacuum
Thread Forming 6 8002010 1 Screw, Cap Hex Head
(M5 x 0.8 x 12) (M5 x 0.8 x 20)
3 8502005 1 Washer, Lock Spring (M5)
10
Ignition Module
Begin Spec D
10

7 166088401 1 Module, Ignition 9 8502005 1 Washer, Lock Spring (M5)

8 8002011 3 Screw, Hex Flange Head 10 8602006 1 Nut, Hex (M5 x 0.8)
Thread Forming
(M5 x 0.8 x 25)
11
Air Cleaner
Spec A, B
10

1 140319802 1 Housing, Air Cleaner 7 1403146 1 Breather, Air Cleaner

2 140319902 1 Cover, Air Cleaner 8 5170289 1 Plug, Hole
3 5201014 1 Stud (1/420 x 3.12) 9 1403202 1 Gasket, Air Cleaner
4 1403147 1 Filter, Air 10 5031606 Hose, Breather Bulk (Order
5 8650006 1 Nut, Wing (1/420) By The Foot 2 Feet
6 8650020 1 Nut, Wing (1/420) Required)
12
Air Cleaner
Begin Spec C
2
3
4
5

1 140338701 1 Cleaner, Air 4 5030446 1 Clamp, Hose

2 1403147 1 Element, Air Cleaner 5 5032247 1 Hose, Air Reducing
3 5031606 Hose, Air Cleaner Bulk (Order 6 503187005 2 Clamp, Hose
By The Foot 2 Feet
Required)
13
Engine Gauges
Generator Sets With 2-Wire Control
2
3
3
H563
4

1 5050071 1 Nipple, Pipe (1/4 X 2) 4 1930451 1 Gauge, Oil Pressure

2 5050184 1 Tee, Pipe 5 1930463 1 Gauge, Water Temperature
3 5050007 2 Bushing, Reducer (1/4 x 1/8)
14
Fuel System
Natural Gas
7
6
8 5
2
17
7 4
16
10
15
11
14
13
18 1
12
3
C002

1 150281102 1 Bracket, Mounting Carburetor 10 1480597 1 Regulator, Natural Gas

2 1481104 1 Carburetor 11 5050754 1 Nipple, Pipe (3/4 NPT x 6.0)
3 5201028 2 Stud (M8 x 1.25 x 48) 12 307031201 1 Valve, Solenoid
4 8702055 2 Nut, Lock Flange 13 1551256 1 Clamp, Muffler
(M8 x 1.25) 14 5262100 2 Washer, Flat (M8)
5 5050002 1 Nipple, Pipe (1/2 NPT x 3.0) 15 821600303 2 Screw, Hex Head (M8 x 25)
6 5050021 1 Bushing, Reducer (3/4 NPT) 16 3322634 1 Clamp, J
7 5050132 2 Elbow, Pipe (90) (3/4) 17 1450724 2 Gasket, Carburetor
8 5050085 1 Nipple, Pipe (3/4 NPT x 2.0) 18 5170094 1 Plug, Hole
9 5050102 1 Nipple, Close (3/4 x 11/4)
15
Fuel System
Propane Vapor
7 6
8 5 2
16
7
4
18
12
15
10
14 1
13
17
3
11
C099

1 150281102 1 Bracket, Mounting Carburetor 10 5050754 1 Nipple, Pipe (3/4 NPT x 6.0)
2 1481104 1 Carburetor 11 307031201 1 Valve, Solenoid
3 5201028 2 Stud (M8 x 1.25 x 48) 12 1480637 1 Regulator, LPG Vapor
(M8 x 1.25) 14 5262100 2 Washer, Flat (M8)
5 5050002 1 Nipple, Pipe (1/2 NPT x 3.0) 15 821600303 2 Screw, Hex Head (M8 x 25)
6 5050021 1 Bushing, Reducer (3/4 NPT) 16 1450724 2 Gasket, Carburetor
7 5050132 2 Elbow, Pipe (90) (3/4) 17 5170094 1 Plug, Hole
8 5050085 1 Nipple, Pipe (3/4 NPT x 2.0) 18 3322634 1 Clamp, J
9 5050102 1 Nipple, Close (3/4 x 11/4)
16
Fuel System
Propane Liquid
24
21 6 2
5
14 22
20
15
16
6
23
6 5
10
12
13
7 19
11
3
18 8 4
4
17
9 C053
10

1 150281102 1 Bracket, Mounting Carburetor 14 5030131 4 Clamp, Hose

2 1481104 1 Carburetor 15 5030386 Hose, Flex Bulk (Order by the
3 5201028 2 Stud (M8 x 1.25 x 48) Foot 4 Feet Required) (5/8)
4 8702055 4 Nut, Lock Flange 16 5050106 1 Nipple, Short (1/2 x 1.5)
(M8 x 1.25) 17 5050158 1 Cap, Pipe (1/2)
5 5050002 2 Nipple, Pipe (1/4 x 3) 18 526039913 2 Washer, Flat (1/4)
6 5050040 3 Elbow, Pipe 90 (1/2) 19 1492622 1 Bracket, Support
7 5050099 1 Nipple, Pipe (1/4 x .88) 20 3383654 1 Harness, LPG
8 5050210 1 Nipple, Pipe (1/2 x 2) 21 5030386 Hose, Flex Bulk (Order by the
9 5262100 2 Washer, Flat (M8) Foot 4 Feet Required) (5/8)
10 821600303 4 Screw, Hex Head (M8 x 25) 22 1450724 2 Gasket, Carburetor
11 1480737 1 Regulator 23 3322634 1 Clamp, J
12 307026801 1 Valve, Solenoid 24 5050078 1 Nipple, Pipe (1/2 x 2-1/2)
13 5020942 2 Connector, Hose (90)
17
Fuel System
Natural Gas
With Low Fuel Pressure Warning Switch
Begin Spec B
4 3
5 2 20
21
4 16
12
7
17
8
19
9
18
6
11
10 13
22
14
1
H569,C002
15

1 150281102 1 Bracket, Governor 13 5050051 1 Elbow, Street 90 (3/4)

2 5050002 1 Nipple, Pipe (1/2 x 3.00) 14 5170094 1 Plug, Hole
3 5050021 1 Bushing, Reducer (3/4 x 1/2) 15 5201028 2 Stud (M8 x 1.25)
4 5050132 2 Elbow, Pipe 16 8702055 2 Nut, Lock Flanged
5 5050085 1 Nipple, Pipe (3/4 x 2.00) 17 821600303 2 Screw, Hex Head (M8 x 1.25 x
6 5050102 2 Nipple, Close (3/4) 25)
7 1480597 1 Regulator, Natural Gas 18 1551256 1 Clamp, Muffler (1.5)
8 5050754 1 Nipple, Pipe (3/4 x 6.00) 19 5262100 2 Washer, Flat (M8)
9 307031201 1 Valve, Solenoid (12V) 20 1481104 1 Carburetor
10 5051496 1 Tee, Reducing 21 1450724 2 Gasket, Carburetor
11 5050007 1 Bushing (1/4 x 1/8) 22 3383740 1 Harness, Fuel Alarm
12 3090669 1 Switch, Pressure (12V)
18
Fuel System
Propane Vapor
With Low Fuel Pressure Warning Switch
Begin Spec B
4 3
2 20
5
21
4 16
12
6
7
17
8
19
9
18
6 13
11
10
22
14
1
H569,C099
15
1 150281102 1 Bracket, Governor 13 5050051 1 Elbow, Street 90 (3/4)

2 5050002 1 Nipple, Pipe (1/2 x 3.00) 14 5050094 1 Plug, Hole
3 5050021 1 Bushing, Reducer (3/4 x 1/2) 15 5201028 2 Stud (M8 x 1.25)
4 5050132 2 Elbow, Pipe 16 8702055 2 Nut, Lock Flanged
5 5050085 1 Nipple, Pipe (3/4 x 2.00) 17 821600303 2 Screw, Hex Head (M8 x 1.25 x
6 5050102 2 Nipple, Close (3/4) 25)
7 1480637 1 Regulator, LPG Vapor 18 1551256 1 Clamp, Muffler (1.5)
8 5050754 1 Nipple, Pipe (3/4 x 6.00) 19 5262100 2 Washer, Flat (M8)
9 307031201 1 Valve, Solenoid (12V) 20 1481104 1 Carburetor
10 5051496 1 Tee, Reducing 21 1450724 2 Gasket, Carburetor
11 5050007 1 Bushing (1/4 x 1/8) 22 3383740 1 Harness, Fuel Alarm
12 3090669 1 Switch, Pressure (12V)
19
Fuel System
Natural Gas / Propane Vapor With Low Pressure Switch and Automatic
Changeover
8 2
6 16 26
14
12 10
20 24
14 21
23
6
5
28
13
18 29
7
22
9
15
7 17
11 6
9
20
4 25
21
10 6 19
27 1
3 C065

1 150281102 1 Bracket, Mounting Carburetor 17 5051496 1 Tee, Reducing

2 1481104 1 Carburetor 18 5050210 1 Nipple, Pipe (1/2 NPT x 2.0)
3 5201028 2 Stud (M8 x 1.25 x 48) 19 1492617 1 Bracket, Support
(M8 x 1.25) 21 5262100 4 Washer, Flat (M8)
5 5050002 1 Nipple, Pipe (1/2 x 3) 22 821600303 2 Screw, Hex Head,
6 5050132 4 Elbow, Pipe (90) (3/4) (M8 x 1.25 x 25)
7 5050102 5 Nipple, Close (3/4 x 13/8) 23 Harness, Dual Fuel Includes
8 1480597 1 Regulator, Natural Gas Relay
9 5050754 2 Nipple, Pipe (3/4 NPT x 6.0) 3383698 1 Spec A, B
10 307031201 2 Valve, Solenoid 3383816 1 Begin Spec C
11 1480637 1 Regulator, LPG Vapor 24 307281701 1 Relay (12 Volt) (K99)
12 5050167 1 Tee, Reducing 25 3322634 1 Clamp, J
13 5050150 1 Union, Ground Joint (1/2 NPT) 26 1450724 2 Gasket, Carburetor
15 5040171 1 Valve (3/4) 28 309066901 1 Switch, Low Pressure
16 5050332 1 Nipple, Pipe (3/4 NPT x 3.0) 29 5050007 1 Bushing, Reducer (1/4 x 1/8)
20
Fuel System
Natural Gas / Propane Liquid With Low Pressure Switch and Automatic
Changeover
14 2
9 35
14
7 32
26 12
11 31
10
14 20
34
13
7
15 38
26
5
8 39
18
21 7
27 22
16 36
26
24
25 37
6
33
23
17 30 19
29 1
4 3 C090
21 4
28
22
1 150281102 1 Bracket, Mounting Carburetor 22 821600303 4 Screw, Hex Head

2 1481104 1 Carburetor (M8 x 1.25 x 25)
3 5201028 2 Stud (M8 x 1.25 x 48) 23 1480737 1 Regulator
4 8702055 4 Nut, Lock Flange 24 307026801 1 Valve, Solenoid
(M8 x 1.25) 25 5020942 2 Connector, Hose (90)
5 5050002 2 Nipple, Pipe (1/2 NPT x 3.0) 26 5030131 4 Clamp, Hose
6 5050021 1 Bushing, Reducer (3/4 NPT) 27 5030386 1 Hose, Flex Bulk (Order by the
7 5050132 4 Elbow, Pipe (90) (3/4) Foot 4 Feet Required) (5/8)
8 5050102 4 Nipple, Close 28 5050158 1 Cap, Pipe (1/2 NPT)
(3/4 NPT x 13/8) 29 526039913 2 Washer, Flat (1/4)
9 1480597 1 Regulator, Natural Gas 30 1492622 1 Bracket, Support
10 5050754 1 Nipple, Pipe (3/4 NPT x 6.0) 31 Harness, Dual Fuel Includes
11 307031201 1 Valve, Solenoid Relay
12 5050167 1 Tee, Reducing 3383698 1 Spec A, B
13 5050150 1 Union, Ground Joint 3383816 1 Begin Spec C
(1/2 NPT) 32 307281701 1 Relay (12 Volt) (K99)
14 5050084 3 Nipple, Pipe (3/4 NPT x 2.5) 33 3383654 1 Harness, LPG
15 5040171 1 Valve (3/4) 34 5030386 1 Hose, Flex Bulk (Order by the
16 5051496 1 Tee, Reducing Foot 4 Feet Required) (5/8)
17 5050099 1 Nipple, Pipe (1/4 NPT x .88) 35 1450724 2 Gasket, Carburetor
19 1492617 1 Bracket, Support 37 3322634 1 Clamp, J
20 1551256 1 Clamp, Muffler 38 309066901 1 Switch, Low Pressure
21 5262100 4 Washer, Flat (M8) 39 5050007 1 Bushing, Reducer (1/4 x 1/8)
21
Muffler
Housed Sets
4
1
2
3 6
A076

1 5050043 1 Elbow, 90 (11/2) 6 8212050 4 Screw, Lock

2 1550927 1 Tube, Exhaust (M8 x 1.25 x 40)
3 5050462 1 Elbow, Street 90 7 8702055 4 Nut, Lock (M8 x 1.25)
(11/2) 8 1551924 1 Shield, Heat Muffler
4 1400078 2 Bracket, Air Cleaner 9 1551926 4 Spacer, Muffler
5 155036001 1 Muffler, Critical
22
Low Coolant Level Switch
12
1
5 10
11
9
H389,H527

1 1303570 1 Tank, Coolant 8 3383594 1 Harness, Pigtail (Includes

2 1303571 1 Hanger, Tank Parts Marked *)
3 1304846 1 Bracket, Coolant Tank 9 3231765 1 *Housing, Connector (4 Pin)
4 1930468 1 Switch, Low Coolant Level 10 3231709 4 *Socket, Contact
(S7) 11 3231708 4 *Seal, Cable
5 821600303 2 Screw, Hex Head 12 1303572 1 Cap, Tank
(M8 x 1.25 x 20)
6 8212034 2 Screw, Self-Locking Flange
Head (M6 x 1 x 20) * Parts Included in 3383594 Pigtail Harness
7 3321389 A/R Tie, Cable
23
Coolant Heater
5
10
9
5
5
8
2
5
5
7
3
5

1 3330624 1 Bracket, Heater 7 8212060 1 Screw, Self-Locking Hex

2 Heater, Engine Coolant Washer Head (M10 x 1.5 x
333058801 1 120 Volt 20)
333058802 1 208/240 Volt 8 5030386 Hose, Engine Coolant Bulk
3 5030386 Hose, Engine Coolant Bulk (Order by the Foot 1 Foot
(Order by the Foot 1 Foot Required)
Required) 9 5020613 1 Adapter, Hose
4 5020870 1 Tee 10 5030386 Hose, Engine Coolant Bulk
5 5030183 6 Clamp, Hose (Order by the Foot 1 Foot
6 821600203 Screw, Hex Head (M6 x 1 x 16) Required)
24
Radiator Drain
E089

1 5030685 1 Clamp, Hose 2 5031274 1 Hose, Radiator Drain (24)
25
Duct Adapter
F013

1 1304835 2 Adapter, Duct Side 3 821600302 4 Screw, Hex Head SEMS

2 1304834 2 Adapter, Duct Top and (M8 x 1.25 x 20)
Bottom 4 818023102 4 Rivet, Pop
26
Remote Radiator
4
5
6
4
5
3
7
E043

1 191226802 1 Guard, Alternator Belt 5 5031138 4 Clamp, Hose

2 8212032 2 Screw, Lock (M6 x 1 x 12) 6 8002056 4 Screw, Cap Hex Head
3 1912263 1 Guard, Belt (M8 x 1.25 x 16)
4 5030869 2 Hose, Radiator 7 8502008 4 Washer, Lock (M8)
27
Radiator
Spec A
15 14
1
12
11
8 12
10
26
27
4
16
9
18
5 12
12
13
2
19
20
7 3
21
23
25 18
17
24 6
E074,E082,F001
22

1 1303552 1 Radiator 16 Screw, Hex Head Thread

2 8160152 2 Bolt, Carriage (3/8 x 2) Cutting (#1032 x 3/8)
3 1304796 1 Mount, Radiator 8150194 6 Housed Sets
4 1304856 1 Shroud, Fan 8150194 12 Unhoused Sets
5 1304839 1 Guard, Fan 17 191226801 1 Guard, Alternator Belt
6 1301793 1 Brace, Radiator (LH) 18 821600302 7 Screw, Hex Head
7 1301798 1 Brace, Radiator (RH) (M8 x 1.25 x 20)
8 1304792 1 Fan, Engine 19 8700257 1 Nut, Self-Locking (5/1618)
9 130477003 1 Spacer, Fan 20 5260141 2 Washer, Flat (15/32)
10 8002071 4 Screw, Hex Head Cap 21 8700281 2 Nut, Hex (3/816)
(M8 x 1.25 x 90) 22 5030386 Hose, Engine Coolant Bulk
11 5032085 1 Hose, Radiator Inlet (Top) (Order by the Foot 3 Feet
12 5030429 4 Clamp, Hose Required)
13 5032092 1 Hose, Radiator Outlet (Bottom) 23 5030183 2 Clamp, Hose
14 1304833 1 Guard, Radiator 24 3322634 1 Clamp, J
(Unhoused Sets only) 25 8212033 1 Screw, Flange (M6 x 1 x 12)
15 130372101 1 Cap, Radiator 15 PSI 26 8502008 4 Washer, Lock (M8)
27 5020153 1 Plug, 1/4 Hex Head Pipe
28
Radiator
Begin Spec B
15 14
1
12
11
8 12
10
27
28
4
16
18 9
29
18 5 12
12
30 13
2
26
19 20
18 3
21
7
23
17 18
25
6 32
22
24 31
18 (Unhoused)
33 (Housed)
E074,F173,F184

1 1303552 1 Radiator 17 191227602 1 Guard, Alternator Belt

2 8160152 2 Bolt, Carriage (3/816 x 2) 18 Screw, Hex Head
3 1304796 1 Mount, Radiator (M8 x 1.25 x 20)
4 130500302 1 Shroud, Fan 821600302 7 Housed Sets
5 130495902 1 Guard, Fan (LH) 821600302 8 Unhoused Sets
6 1301793 1 Brace, Radiator (LH) 19 8700257 1 Nut, Self-Locking (5/1618)
7 1301798 1 Brace, Radiator (RH) 20 5260141 2 Washer, Flat (15/32)
8 1304792 1 Fan, Engine 21 8700281 2 Nut, Hex (3/816)
9 130477003 1 Spacer, Fan 22 503218501 1 Hose, Engine Coolant
10 8002071 4 Screw, Cap Hex Head 23 5030183 2 Clamp, Hose
(M8 x 1.25 x 90) 24 3322634 1 Clamp, J
11 5032085 1 Hose, Radiator Inlet (Top) 25 8212033 1 Screw, Flange (M6 x 1 x 12)
12 5030429 4 Clamp, Hose 26 818023102 2 Rivet, Pop (3/16)
13 5032092 1 Hose, Radiator Outlet (Bottom) 27 8502008 4 Washer, Lock (M8)
14 1304833 1 Guard, Radiator 28 5020153 1 Plug, 1/4 Hex Head Pipe
(Unhoused Sets) 29 130495802 1 Guard, Fan (RH)
15 130372101 1 Cap, Radiator 15 PSI 30 130511602 1 Brace, Radiator
16 Screw, Hex Head 31 130511702 1 Brace, Radiator
(M8 x 1.25 x 20) 32 5030977 1 Clamp
8150194 6 Housed Sets 33 821600702 1 Screw, Hex Head (M8 x 1.25 x
8150194 12 Unhoused Sets 20)
29
Skid
2
12 13
4 15
6 14
11
7 12
20 8 16
9
10
21
19
5
17
18
12
16
3
4
7
8
9
1 10
F179,C002,C099,C053,C065,C090

1 Base, Skid 10 8000081 4 Screw, Cap Hex Head

4034254 1 Spec AD (7/1614 x 3.5)
403504101 1 Begin Spec E 11 4033795 1 Spacer, Engine Support
2 4020285 2 Cushion, Vibration Isolation 12 5260174 4 Washer, Flat (3/8)
(Engine End) 13 5260122 1 Washer, Flat (5/16)
(23/4 x 211/32) 14 8002057 1 Screw, Cap Hex Head
3 4020286 2 Cushion, Vibration Isolation (M8 x 1.25 x 20)
(Generator End) 15 8002086 2 Screw, Cap Hex Head (M10 x
(23/4 x 211/32) 1.5 x 25.4)
4 4020290 4 Bushing, Spacer 16 8002095 2 Screw, Cap Hex Head (M10 x
5 4034255 1 Bracket, Front Engine 1.5 x 70)
Mounting 17 8560009 2 Washer, Lock EIT (5/16)
6 4031830 2 Spacer 18 8700257 1 Nut, Lock (5/1618)
7 4020282 4 Cushion, Mounting Rubber 19 4160961 2 Battery, Hold Down Spec
(11/2 x 1/4) AD
8 5260014 4 Washer, Flat (7/16) 20 8002040 2 Screw, Cap Hex Head
9 8500055 4 Washer, Lock (7/16) (M6 x 1 x 50) Spec AD
21 8502056 2 Washer, Lock (M6) Spec AD
30
Battery Cover
Begin Spec E

1 4161164 1 Cover, Battery 3 821600204 2 Screw, Hex Head (M6 x 1 x 20)

2 416116502 2 Hold Down, Battery
31
This Page Intentionally Left Blank.
32
Housing
Standard Weather Protective
19 28
27
3
26 29
5
16
13 30
17
7
11
2 12
24 1 31
10
8
18 9
15
14
32
23
7
2
25
33
22
20
6 F001,F184
4
21

1 4056097 1 Panel, Front Housing 17 821600102 12 Screw, Hex Head

2 4056167 2 Post, Corner (M5 x .8 x 12)
3 4056168 1 Roof, Housing 18 818023102 12 Rivet, Pop
4 8700258 6 Nut, Weld Stud 19 517013809 2 Plug, Hole
5 4056164 6 Catch, Housing Door 20 4051872 6 Clip, Door
6 8210010 6 Screw, Lock Head 21 8180150 12 Rivet, Drive
(1/420 x 1/2) 22 5260003 12 Washer, Flat (3/16)
7 4056162 2 Door, Housing (Side) 23 128015402 1 Insulation, Foam
8 4056163 1 Door, Housing (Rear) 24 8950387 4 Seal, Weather (18.5)
9 4060615 6 Latch, Door 25 4056202 1 Panel, Housing
10 4060614 6 Bracket, Door 26 5050025 1 Bushing, Reducer
11 8120084 6 Screw, Machine Round Head (11/2 x 11/4)
(#832 x 1) 27 5050032 1 Coupling, Pipe (11/2)
12 8700221 6 Nut (#832) 28 4051889 1 Shield, Rain
13 4054932 6 Bumper, Housing 29 098790202 2 Label, Logo
14 4056169 2 Bracket, Housing 30 0984500 2 Label, Prototype Tested
15 4056170 1 Bracket, Housing 31 0985429 1 Label, Coolant Fill
16 821600302 22 Screw, Hex Head 32 0984730 1 Label, Warning
(M8 x 1.25 x 20) 33 0984732 1 Label, Warning
33
Housing
Quiet Site Second Stage
Begin Spec B
26 19 27 19 32
36 35 6 33
5 34
41 37 4
36 29
37 4
39
38 7 42
23 11
30
2
40 17
16
15
41 44 13
13
35 12
46
14
24 43
25
28 3
1
10 11
8
21
20 15
22
40
23
9
18 31
2
F173
34
Housing
Quiet Site Second Stage
Begin Spec B

1 4056097 1 Panel, Front Housing 25 0984500 2 Label, Prototype

2 4056167 2 Post, Corner 26 0985429 1 Label, Coolant Fill
3 4056202 1 Panel, Housing 27 0984730 1 Label, Warning
4 4056195 2 Panel, Insulation 28 0984732 2 Label, Warning
5 405620102 1 Support, Insulation 29 8950387 4 Seal, Weather
6 4056199 1 Panel, Insulation 30 4056196 1 Panel, Insulation
7 4056168 1 Roof, Housing 31 4056197 1 Panel, Insulation
8 8700258 6 Nut, Weld 32 4051889 1 Shield, Rain
9 4056164 6 Catch, Housing Door 33 5050032 1 Coupling, Pipe
10 8210010 6 Screw, Self-Locking Hex 34 5050025 1 Bushing, Reducer (1-1/4 x
Washer Head (1/420 x .50) 1-1/2)
11 4056162 2 Door, Housing 35 405622902 2 Duct, Air Outlet
12 4056163 1 Door, Housing 36 405623102 2 Duct, Air Outlet
13 4060615 6 Latch, Door 37 4056236 2 Panel, Insulation
14 4054932 6 Bumper, Housing 38 405622802 1 Duct, Air Outlet
15 4056169 2 Bracket, Housing 39 4056235 1 Panel, Insulation
16 4056170 1 Bracket, Housing 40 405620002 12 Support, Insulation
17 821600302 14 Screw, Hex Head (M8 x 1.25 x 41 0987451 3 Label, Caution
20) 42 821600702 20 Screw, Hex Head (M8 x 1.25 x
18 821600102 12 Screw, Hex Head (M5 x 0.8 x 20)
12) 43 130511602 1 Brace, Radiator
19 517013809 2 Plug, Hole 44 130511702 1 Brace, Radiator
20 4051872 6 Clip, Door 45 5030977 1 Clamp (Used with Item 44 and
21 8180150 12 Rivet, Drive (5/32) Radiator Brace Not
22 5260003 12 Washer, Flat (3/16) Illustrated)
23 818023102 58 Rivet, Pop 46 0987868 1 Label
24 098790202 2 Label, Logo
35
Starter
2
1 7
8
6
CP01

1912213 1 Starter Complete (1.4kW) (B1) 5 1912219 1 Frame, Commutator End

1 1912215 1 Kit, Starter Brush 6 1912220 1 Housing
2 1912216 1 Switch 7 1912221 1 Bearing, Commutator End
3 1912217 1 Clutch 8 1912222 1 Bearing, Pinion End
4 1912218 1 Armature
36
Governor
Spec AC
11
8
9
13
7 12
10
2 5
2
3
4
A366

1 150269201 1 Governor (Includes Lever) 6 8700212 1 Nut, Locking (1/420)

(A12) 7 1500939 2 Joint, Ball
2 5260018 5 Washer, Flat (1/4) 8 1502694 1 Stud, Governor Link
3 8500040 4 Washer, Split Lock (1/4) 9 8700131 4 Nut, W/ET (#1032)
4 8000602 4 Screw, Cap Hex Head 10 1502620 1 Lever, Governor
(1/428 x .75) 11 1502651 1 Pickup, Magnetic (P1)
5 8000008 1 Screw, Cap Hex Head 12 3321554 1 Clamp, Loop (Insulated)
(1/420 x 1_1/4) 13 1502550 1 Spring
37
Governor
Begin Spec D
16
12
15
10
17
2
14
8 7 13
9 3 3
10 6
11 4
5

1 150281102 1 Bracket, Governor 9 1502694 1 Stud, Governor Link

2 150269201 1 Governor (Includes Lever) 10 8700131 6 Nut, W/ET (#1032)
(A12) 11 1502620 1 Lever, Governor
3 5260018 3 Washer, Flat (1/4) 12 1502651 1 Pickup, Magnetic (P1)
4 8500040 4 Washer, Split Lock (1/4) 13 3321554 1 Clamp, Loop (Insulated)
5 8000602 4 Screw, Cap Hex Head 14 1502550 1 Spring
(1/428 x .75) 15 1930545 1 Map, Sensor Ignition
6 8000008 1 Screw, Cap Hex Head 16 503215901 1 Hose, Vacuum
(1/420 x 1_1/4) 17 8130107 2 Screw, Machine Round Head
7 8700212 1 Nut, Locking (1/420) (#1032 x 1-1/4)
8 1500939 2 Joint, Ball
38
Control Housing
Detector Control
4
3
8
4
6
3
2
9
3
11
10
8
6
7

1 3193313 1 Panel, Control Housing 7 8150236 4 Screw, Thread Cutting (5/1618

2 3193312 1 Panel, Control Housing Top x 5/8)
3 Cover, Control Housing 8 8210014 4 Screw, Locking
3193316 2 Sets W/Circuit Breaker (5/1618 x 1/2)
3193316 3 Sets W/O Circuit Breaker 9 508030502 Edging Bulk (Order By The
4 Screw, Hex Head Foot 1 Foot Required)
(M6 x 1 x 16) 10 3323249 2 Block, Terminal
821600203 25 Sets W/Circuit Breaker 11 821600103 2 Screw, Hex Head
821600203 29 Sets W/O Circuit Breaker (M5 x 0.8 x 16)
5 Bracket, Control Saddle 12 8560006 1 Washer, Lock W/EIT (1/4)
4056098 1 Spec AC Used With Engine Harness
319497002 1 Begin Spec D (Not Illustrated)
6 8560008 6 Washer, Lock W/IT (5/16)
39
Overspeed Switch
Detector Control
1 11 3
10
7 2
9 6
4
H560,H559

1 8210010 2 Screw, Lock (1/420 x 1/2) 6 8560010 1 Washer, Lock EIT (3/8)
2 1500716 1 Switch, Overspeed 7 1501445 1 Bracket, Overspeed Switch
3 8150823 1 Screw, Cap Hex Head (832 8 8530013 1 Washer, Lock ET (1/4)
x 3/8) 9 8620001 2 Nut, Hex (1/420)
4 8000051 1 Screw, Cap Hex Head 10 8700250 1 Nut, Insulation (1/420)
(3/816 x 11/4) 11 1500723 1 Point, Overspeed
5 5260077 2 Washer, Flat (13/32)
40
Electronic Overspeed
2-Wire Control
11
3
4
5
10
11
9
2
8
H562

1 3193384 1 Bracket, Overspeed 8 815086513 2 Screw, Pan Head Slotted (M4

2 3004324 1 Board, Printed Circuit x 45)
Overspeed 9 8502004 2 Washer, Lock Spring (M4)
3 5260077 1 Washer, Flat (3/8) 10 8602005 2 Nut, Hex (M4)
4 5260124 2 Washer, Flat (3/8) 11 821500204 2 Screw, Hex Head
5 1660767 1 Rotor, Ignition (1/420 x 5/8)
6 8500050 1 Washer, Lock Spring (3/8)
7 8000051 1 Screw, Cap Hex Head
(3/816 x 1.25)
41
Generator
Spec AD
26
18
17
30
31
10 16
24
22 25
11
20
15
21
23
19
7
6
8
4 28
13
14
12
9
8 2
5
27 3
29
B274,B346,B256,B328,B340,B268,B304
42
Generator
Spec AD

1 Stator, Generator 17 211025602 1 Bell, End

220456406 1 4 Lead 18 2202009 1 Stator, Exciter
220456506 1 6 Lead 19 5090094 1 Seal, O-Ring
220456306 1 12 Lead 20 8150194 2 Screw, Hex Head Thread
220456307 1 12 Lead, Full Output on Cutting W/ET (#1032 x
Single Phase 3/8)
2 Rotor Assembly, Generator 21 2322417 1 Board, Connection
(Includes parts marked *) 22 3321355 2 Terminal, Tab
201357306 1 149mm Stack Length 23 8180006 2 Rivet
201357307 1 181mm Stack Length 24 8020038 4 Screw, Cap Socket Head
3 2012151 1 * Rotor Assembly, Exciter (1/420 x 1.5)
(Includes Parts Marked #) 25 8500040 4 Washer, Lock (1/4)
4 3580069 1 *# Rectifier Assembly 26 Stud
Positive 5200799 4 149mm Stack Length
5 3580070 1 *# Rectifier Assembly Negative 5200800 4 181mm Stack Length
6 8530008 4 *# Washer, Lock ET (#10) 27 2340519 1 Baffle, Air
7 8130100 4 *# Screw, Round Head 28 8050015 6 Bolt, Place
Machined (#1032 UNF x (.3816 UNC x .75)
1/2) 29 8210010 4 Screw, Lock
8 5260008 10 *# Washer, Flat (#10) (.2520 UNC x .50)
9 8700131 6 *# Nut, Hex W/ET (#1032) 30 850011407 4 Washer, Lock (.38)
10 2322826 A/R * Disk, Rotor Drive 31 862002607 4 Nut, Hex (.3816)
11 2050258 1 * Fan, Generator
12 5100112 1 * Bearing, Ball
13 526039911 2 * Washer, Flat (#10)
14 870013101 2 * Nut, Hex W/ET (#10) * Parts Included in Generator Rotor Assembly
15 526039942 6 * Washer, Flat (.38 Hardened)
16 8000519 6 * Screw, Cap Hex Head # Parts Included in Exciter Rotor Assembly
(.37516 x .75) (Special)
43
Generator
Begin Spec E
26
18
17
30
31
10 16
24
22 25
11
20
15
21
23
19
7
6
8
4 28
13
14
12
9
8 2
5
27 3
29
B274,B346,B256,B328,B340,B268,B304
44
Generator
Begin Spec E

1 Stator, Generator 17 211025602 1 Bell, End

220461406 1 4 Lead 18 2202309 1 Stator, Exciter
220461506 1 6 Lead 19 5090094 1 Seal, O-Ring
220461306 1 12 Lead 20 8150194 2 Screw, Hex Head Thread
220461307 1 12 Lead, Full Output on Cutting W/ET (#1032 x
Single Phase 3/8)
2 Rotor Assembly, Generator 21 2322417 1 Board, Connection
(Includes parts marked *) 22 3321355 2 Terminal, Tab
201360206 1 149mm Stack Length 23 8180006 2 Rivet
201360207 1 181mm Stack Length 24 802004001 4 Screw, Cap Socket Head
3 201351502 1 * Rotor Assembly, Exciter (1/420 x 2)
(Includes Parts Marked #) 25 850011405 4 Washer, Lock (1/4)
4 3580069 1 *# Rectifier Assembly Positive 26 Stud
5 3580070 1 *# Rectifier Assembly Negative 5200799 4 149mm Stack Length
6 8530008 4 *# Washer, Lock ET (#10) 5200800 4 181mm Stack Length
7 8130100 4 *# Screw, Round Head 27 2340519 1 Baffle, Air
Machined (#1032 UNF x 28 8050015 6 Bolt, Place (.3816 UNC x .75)
1/2) 29 8210010 4 Screw, Lock (.2520 UNC x
8 5260008 10 *# Washer, Flat (#10) .50)
9 8700131 6 *# Nut, Hex W/ET (#1032) 30 850011407 4 Washer, Lock (.38)
10 2322826 A/R * Disk, Rotor Drive 31 862002607 4 Nut, Hex (.3816)
11 2050258 1 * Fan, Generator
12 5100112 1 * Bearing, Ball
13 5260008 2 * Washer, Flat (#10)
14 8700131 2 * Nut, Hex W/ET (#10) * Parts Included in Generator Rotor Assembly
15 526039942 6 * Washer, Flat (.38 Hardened)
16 8000519 6 * Screw, Cap Hex Head # Parts Included in Exciter Rotor Assembly
(.37516 x .75) (Special)
45
Generator Heater
6
A222

1 3330184 1 Heater, Generator (Includes 5 8500040 2 Washer, Lock Split (1/4)

Heater Cord) 6 8120167 2 Screw, Round Head
2 3330228 1 Cord, Heater (1/420 x 6)
3 3310041 2 Nut, Lock (1/2)
4 Cover, End Bell
2340993 1 Sets With Generator Heater
2340498 1 Sets Without Generator
Heater
46
Control Heater
11
10
16 8
12
3 13 18 9
7 5
17 9
14
6
15
4
A362

1 3322420 2 Mount, Tie Cable 11 3350110 1 * Cable

2 0986195 1 Label, Caution 12 3322697 1 * Terminal, Ring
3 333055001 1 Heater, Control 13 3321992 1 * Terminal, Receptacle
120 Volt 14 3322430 1 * Terminal, Tab
4 898119501 A/R Sleeving, Convoluted 15 3320942 3 Tie, Cable
5 3570114 1 Rectifier, Power 16 8000024 1 Screw, Cap Hex Head
6 3321992 1 Terminal, Receptacle (5/1618 x 3/4)
7 3322430 1 Terminal, Tab 17 8700257 1 Nut, Hex Self Locking
8 8980860 A/R Tubing, Heat Shrink (5/1618)
9 3321789 2 Splice, Window (18 Gauge) 18 8560008 2 Washer, Lock EIT (5/16)
10 3350173 1 Cable, Heater Control
(Includes Parts Marked *) * Parts Included In 3350173 Control Heater Cable
47
Detector Control
33
31
32
41

13
12

43
15
42
34
2
1
62
58
3
34
14 47
15
5
37
10 11 34
9 8 39
37 40
3 48
49 46
56
55
2 50
4 34
20
51
27 45
44
39
28 40
26 35 53
19
21
18 22 54 7
29
36 23 6
52 60
57 38
17
24
25
16 30 59
61
H559,560
48
Detector Control

1 3193030 1 Box, Control 33 3231648 9 Socket, Contact

2 4020527 4 Isolator, Vibration 34 8000045 4 Screw, Cap Hex Head
3 8500045 4 Washer, Lock Spring (5/16) (5/1618 x 3/8)
4 5080051 1 Grommet (Fits 2 Hole) 35 8701220 6 Nut, Hex (#440)
5 4060332 2 Receptacle, Fastener 36 821500005 1 Screw, SelfLocking Hex
6 4060333 2 Stud, Fastener Washer Head (#1032 x 1/2)
7 4060334 2 Washer, Stud Retainer 37 8150388 8 Screw, Pan Head (Cross
8 3320052 2 Clip, Wire Recessed (#632 x 1/2)
9 8700131 1 Nut, Hex W/ET (#1032) 38 301905501 1 Door, Control DC
10 8710015 1 Nut, Hex (1/420) 39 8150385 4 Screw, Machine Round Head
11 5260018 1 Washer, Flat (1/4) (#632 x 1/2)
12 3370049 1 Strap, Ground 40 8700183 4 Nut, Hex W/ET (#632)
13 8000024 1 Screw, Cap Hex Head 41 3383252 1 Harness, Wiring DC Control
(5/1618 x 1/2) Door (Includes Connector
14 815090508 1 Screw, Pan Head Cross Housing and Contact Pins)
Recessed (#1032 x 7/8) (22 Wire, 32) (A11J4 to GND,
15 8560008 2 Washer, Lock EIT (5/16) M11,12,13,14, S11,12, DS11)
16 8210004 3 Screw, SelfLocking Hex 42 3231308 1 Housing, Connector (J4)
Washer Head (#1032 x 43 3231302 11 Pin, Contact
5/16) 44 3004296 1 Board Assembly, Printed Circuit
17 301905401 1 Door, Control AC Engine Monitor (Includes
18 3382278 1 Harness, Wiring AC Control Fuses) (A11)
Door (Includes Terminal 45 Fuse
Block) (19 Wire, 26) (TB21, 321030703 2 5 Amp (Tan) (F4, F5)
GND to GND, M21,22,23, 321030706 1 15 Amp (Light Blue) (F3)
S21, DS21,22) 321030707 2 20 Amp (Yellow) (F1, F2)
19 3320607 1 Block, Terminal (12 Place) 46 322036001 1 Light Assembly, Indicator
(TB21) (Includes Wiring Harness and
20 3220363 1 Light, Indicator Upper/Lower Connector Housing) (A12)
Scale (DS21,22) 47 322036901 1 Light, Indicator Replacement
21 Voltmeter, AC (M21) 48 3220361 1 Light, Panel (DS11)
3021148 1 0300/600 49 3220004 1 Bulb, Panel Light
3021753 1 00750 Replacement
22 3021473 Ammeter AC (M22) 50 1930466 1 Gauge, Oil Pressure (M11)
23 3021968 1 Meter, Frequency (M23) 51 1930351 1 Gauge, Water Temperature
24 8530008 1 Washer, Lock ET (#10) (M12)
25 3081052 1 Switch, Rotary 52 3021641 1 Voltmeter, DC (M13)
Voltmeter/Ammeter (Includes 53 3022002 1 Meter, Hour (M14)
Handle) (S21) 54 5170131 1 Plug, Hole (Fits 7/8 Hole)
26 3322723 1 Strip, Marker 55 3081010 1 Switch, Rocker Lamp
27 815090106 2 Screw, Cross Recessed Test/Reset Panel Lamp (S11)
Thread Forming (#632 x 56 3081011 1 Switch, Rocker
5/8) Run/Stop/Remote (S12)
28 3550189 1 Capacitor Voltmeter (.1 Mfd., 57 8530008 1 Washer, Lock ET (#10)
500 WVDC) (C21) 58 3005098 1 Board, Printed Circuit Sensor
29 8700183 2 Nut, Hex W/ET (#632) Board (A27)
30 815087502 3 Screw, Machine Round Head 59 5170302 1 Plug, Hole (Fits 21/4 Hole)
(M4 x 8mm) (Quantity Used As Required)
31 3383429 1 Harness, Wiring Terminal 60 5170301 1 Plug, Hole (Fits 2 Hole)
Block (9 Wire, 11) (Includes (Quantity Used As Required)
Connector Plug and Sockets) 61 3081082 1 Handle, Rotary Switch
(P2 to TB21) 62 322043110 1 Lens, Replacement Check
32 323164402 1 Plug, Connector (P2) Engine (DS19 or DS20)
49
2-Wire Control
36
32
32
36
36
15
9
13 33
4
30
11
7 35
34
3
15
1 37
10
16 14
2 18 24
12 19 20 25
8 21 31
17 5 22
6 23
26
27
30
28
H562
29
50
2-Wire Control

1 3193321 1 Box, Control 30 8702054 8 Nut, Locking Hex Flange

2 3193322 1 Panel, Control Front Head (M6)
3 3193326 1 Cover, Control 31 3323573 1 Strip, Marker
4 3193324 1 Plate, Control Sets Without 32 Cover, Circuit Breaker
Circuit Breaker 319332501 1 Used With 2 Pole Circuit
5 3210175 1 Holder, Fuse Breaker
6 3210353 1 Fuse (20 Amp) 3193339 1 Used With 3 Pole Circuit
7 3072871 1 Relay, Timer Breaker Spec A
8 3022002 1 Meter, Hour 319382401 1 Used With 3 Pole Circuit
9 3323249 2 Block, Terminal Breaker 480V
10 3050982 1 Regulator, Voltage (VR21) Begin Spec B
11 307267703 1 Relay (20 Amp) (K21) 3193647 1 Used With 3 Pole Circuit
12 3081011 1 Switch, Rocker Breaker 600V
13 821600103 2 Screw, Hex Head Begin Spec B
(M5 x 0.8 x 16) 33 Bracket, Mounting Circuit
14 5081127 1 Bushing, Nylon Breaker Used With 3 Pole
15 821600203 10 Screw, Hex Head (M6 x 1 x 16) Circuit Breaker
16 870206401 12 Nut, Lock Nylon (M4) 3193338 1 Spec A
17 5170133 1 Plug, Hole 319382301 1 480V Begin Spec B
18 815092501 4 Screw, Slotted Flat Head 3193646 1 600V Begin Spec B
Thread Forming (M4 x 0.7 x 34 870206401 4 Nut, Lock (M4) Used With 2
20) Pole Circuit Breaker
19 Harness, Control 35 8003042 4 Screw, Hex Head (M4 x 0.7 x
3383680 1 Spec A (Includes Parts 10) Used With 2 Pole
Marked *) Circuit Breaker
3383733 1 Begin Spec B (Includes Parts 36 Screw, Hex Head
Marked #) (M6 x 1 x 16)
20 3323564 1 *# Block, Terminal (TB1) 821600203 4 Used With 2 Pole Circuit
21 3570030 1 *# Rectifier (6 Amp) (CR4) Breaker
(Mounted on K11 Relay) 821600203 8 Used With 3 Pole Circuit
22 307281701 4 *# Relay (K11K14) Breaker
23 Breaker, Circuit 37 Lead
3201941 1 2 Pin 226477801 2 Used With 2 Pole Circuit
320182402 1 4 Pin Breaker
24 8602057 5 Nut, Hex (M6) 226477801 3 Used With 40100 Amp
25 8560006 5 Washer, Lock EIT (1/4) Circuit Breaker
26 4020669 4 Isolator, Vibration 226477803 3 Used With 1530 Amp
27 Bracket, Control Saddle Circuit Breaker
4056098 1 Spec AC
319497002 1 Begin Spec D * Parts Included in 3383680 Control Harness
28 8560008 4 Washer, Lock EIT (5/16) # Parts Included in 3383733 Control Harness
29 8150236 4 Screw, Cap Hex Head
Thread Forming (5/1618 x
5/8)
51
Wiring Harness
Generator Sets With Detector Control
Spec AC
9 19
7
11
33
13 4
15 16
8
3
35
23
18
14
12
34 28 22
24 17
32 25
6
30 31
27
5
29
9 19
7
11
10
4
13 21
15 20
16 8
18
14
12
6 3
17
23
25 22
26
24
5
52
Wiring Harness
Spec AC

1 3383670 1 Harness, Wiring Engine to 17 3231548 1 *+ Wedge, Plug (Used in E1)

Control (Includes Parts 18 3231546 1 *+ Plug (Used in E1)
Marked +) Spec A, B 19 3231302 11 *+ Pin, Contact (Used in J3)
2 3383796 1 Harness, Wiring Engine to 20 1660860 1 + Connector 2 Place (P8)
Control (Includes Parts 21 1660849 1 + Wedge, Connector (Used in
Marked *) Spec C P8)
3 3231306 1 *+ Housing, Connector 8 Place 22 1912176 1 *+ Connector 1 Place (P7)
(J1) 23 1912181 3 *+ Socket, Contact (Used in P6)
4 3231304 1 *+ Housing, Connector 6 Place 24 1912178 1 *+ Connector 3 Place (P6)
(J2) 25 1912177 1 *+ Socket, Contact (Used in P7)
5 323137412 1 *+ Housing, Connector 12 Place 26 1660850 2 + Socket, Contact (Used in P8)
(J3) 27 3231765 1 * Housing, Connector 4 Pin
6 *+ Relay (K4) (S7)
307281701 1 *+ Spec A, B 28 3231712 4 * Seal
307281701 2 *+ Spec C 29 3231708 10 * Seal, Cable (S7) (P8)
7 3231200 12 *+ Socket, Contact (Used in J1,J2) 30 3231710 1 * Connector 10 Pin (P8)
8 3500980 1 *+ Resistor (510 Ohms) (Located 31 3231707 6 * Socket, Contact (Used in P8)
in Harness Sleeving at P7 32 3231719 1 * Housing, Lock (P8)
and P8 End) 33 3383682 1 Harness, Wiring AC Auxiliary
9 3570030 1 *+ Rectifier, Silicon (6 Amp) (Includes Parts Marked #)
10 351159942 1 + Resistor (24 Ohms) (Used on 34 323164401 1 # Housing, Plug (J2)
TB1) 35 3231647 9 # Pin, Contact (Used in J2)
11 3231492 3 *+ Socket, Contact (Used on E1)
12 319200601 1 *+ Bracket, Terminal Mounting * Parts Included in 3383796 Engine to Control Wiring
13 3320604 1 *+ Block, Terminal 5 Place (T26) Harness
14 3321043 4 *+ Jumper (T26) + Parts Included in 3383670 Engine to Control Wiring
15 8150538 2 *+ Screw, Machine Round Head Harness
Cross Recessed W/IT # Parts Included in 3383682 AC Auxiliary Wiring
(832 x .50) Harness
16 3231591 1 *+ Plug, Connector (Used in E1)
53
Wiring Harness
Begin Spec D
26
9 25 6
15
12
17 3
19
20 21
9 2
29
18
23 16
33 22
27 28
31
10
11 32
30 7
4
14 8 5
24
13
1
34
36
35
54
Wiring Harness
Begin Spec D

1 338429801 1 Harness, Wiring Engine to 19 8150538 2 * Screw, Machine Pan Head

Control (Includes Parts Cross Recessed W/ET (832
Marked *) x .50)
2 3231306 1 * Housing, Connector 8 Place 20 332379201 1 * Cover, Terminal Block (Includes
(J1) Spring Clips)
3 3231304 1 * Housing, Connector 6 Place 21 3231591 1 * Plug, Connector (E1)
(J2) 22 3231548 1 * Wedge, Plug
4 323137412 1 * Housing, Connector 12 Place 23 3231546 1 * Plug (4 Pin)
(J3) 24 3231709 3 * Socket, Contact (S7)
5 307281701 1 * Relay (K7) 25 3231302 11 * Pin, Contact
6 3231200 12 * Socket, Contact 26 3231710 1 * Connector 10 Pin (P8)
7 307296803 1 * Relay, Power (K4) 27 3231719 1 * Housing, Lock (P8)
8 307298202 1 * Bracket, Relay 28 1912176 1 * Connector 1 Place (P7)
9 3500980 1 * Resistor (510 Ohms) (Located 29 1912181 3 * Socket, Contact (P6)
in Harness Sleeving at P7 30 1912178 1 * Connector 3 Place (P6)
End) 31 1912177 1 * Socket, Contact (P7)
10 3231765 1 * Housing, Connector 4 Pin 32 3231707 7 * Socket, Contact (P8)
(S7) 33 416102102 1 * Boot
11 8120079 2 * Screw, Machine Round Head 34 3383682 1 Harness, Wiring AC Auxiliary
(#832 x .50) (Includes Parts Marked #)
12 3231712 4 * Plug, Cavity (S7) (P8) 35 323164401 1 # Housing, Plug (J2)
13 8700221 2 * Nut, Hex W/ET (#832) 36 3231647 9 # Pin, Contact (J2)
14 3231708 10 * Seal, Cable (S7) (P8)
15 3231492 3 * Socket, Contact * Parts Included in 338429801 Engine to Control
16 319200601 1 * Bracket, Terminal Mounting Wiring Harness
17 3320604 1 * Block, Terminal 5 Place (T26) # Parts Included in 3383682 AC Auxiliary Wiring
18 3321043 4 * Jumper (T26) Harness
55
Wiring Harness
Spec AC
15
5
4
9
11 6
13
12
7
14
10
8
3
1
2
15
19
17 16
9
14 20
10
18
56
Wiring Harness
Spec AC

1 3383669 1 Harness, Wiring Engine to 13 3231543 1 ^* Wedge, Plug (Used in P2)

Control (Includes Parts 14 3500980 1 +^* Resistor (510 Ohms)
Marked *) Spec A (Located in Harness
2 3383734 1 Harness, Wiring Engine to Sleeving at P7 and P8 End)
Control (Includes Parts 15 3570030 1 +^ Rectifier, Silicon (6 Amp)
Marked ^) Spec B (CR5)
3 3383795 1 Harness, Wiring Engine to 16 3231710 1 + Connector 10 Pin (P8)
Control (Includes Parts 17 3231707 6 + Socket, Contact (Used in P8)
Marked +) Spec C 18 3231708 6 + Seal (P8)
4 1660860 1 ^* Connector 2 Place (P8) 19 3231712 4 + Seal, Plug (P8)
5 1660849 1 ^* Wedge, Connector (Used in 20 3231719 1 + Housing, Lock (P8)
P8)
6 1660850 2 ^* Socket, Contact (Used in P8)
7 1912177 1 +^* Socket, Contact (Used in P7) * Parts Included in 3383669 Engine to Control Wiring
8 1912178 1 +^* Connector 3 Place (P6) Harness
9 1912181 3 +^* Socket, Contact (Used in P6) ^ Parts Included in 3383734 Engine to Control Wiring
10 1912176 1 +^* Connector One Place (P7) Harness
11 3231492 6 ^* Socket, Contact (Used in P2) + Parts Included in 3383795 Engine to Control Wiring
12 3231541 1 ^* Plug, Connector 8 Place Harness
(P2)
57
Wiring Harness
Begin Spec D
14
11
4 2
8
5
3
12
7
13
9
10

1 338429901 1 Harness, Wiring Engine to 7 416102102 1 Boot

Control (Includes the 8 1912181 3 Socket, Contact (P6)
Following Parts) 9 1912176 1 Connector One Place (P7)
2 3231710 1 Connector 10 Pin (P8) 10 3231708 7 Seal (P8)
3 3231719 1 Housing, Lock (P8) 11 3231712 2 Seal, Plug (P8)
4 3231707 7 Socket, Contact (P8) 12 307281701 1 Relay (K7)
5 1912177 1 Socket, Contact (P7) 13 3500980 1 Resistor (510 Ohms)
6 1912178 1 Connector 3 Place (P6) 14 3570030 1 Diode (CR3)
58
Dry Contact
2-Wire Control
Begin Spec B
1
12
2
3
11
9 8
10 7
H568

1 319360102 1 Panel, Relay 7 3231765 1 # Housing, Connector (4 Pin)

2 307281701 2 Relay (K8, K9) 8 3231712 A/R # Plug, Cavity
3 821600102 2 Screw, Hex Head 9 3231709 A/R # Socket, Contact (Used in S7)
(M5 x 0.8 x 12) 10 3231708 A/R # Seal, Cable
4 821500005 4 Screw, Hex Head 11 8702204 4 Standoff, Hex (#1032)
(#1032 x 1/2) 12 8700131 4 Nut, Hex W/ET (#1032)
5 3383731 1 Harness, Wiring Control
6 3383743 1 Harness, Wiring Dry Contact # Parts Included in 3383743 Wiring Harness
(Includes Parts Marked #)
59
Voltage Regulator
Detector Control
6
1
B240

1 3030261 1 Potentiometer (R21) 4 815090508 4 Screw, Cross Recessed

2 3050982 1 Board, Printed Circuit Voltage (#1032 x 7/8)
Regulator (Model SX460) 5 3322605 1 Jumper
(VR21) 6 320168801 1 Breaker, Circuit (CB21)
3 3501222 1 Resistor (TB21)
60
Vacuum Switch
2
1
3
C059

1 5050011 1 Elbow, Street 4 1481099 1 Switch, Vacuum

2 5050007 1 Bushing, Reducer 5 3321794 A/R Tie, Cable
(1/4 NPT x 1/8 NPT) 6 3383667 1 Harness, Vacuum Switch
3 5050098 1 Nipple, Pipe (1/8 NPT x .75)
61
Control Door Cover
Begin Spec E

1 300549802 A/R Cover, Control Door Meters 2 8700131 A/R Nut, Hex W/ET (#1032)
62
Circuit Breaker Mounting Bracket
Detector Control
1
5
2
6
3
7
KB16,17,KM03,04,05,06,07,08,09,10,11

1 Bracket, Mounting Circuit 4 8003042 4 Screw, Hex Head (M4 x 0.7 x
Breaker 10) Used With 2 Pole
3193314 1 Used With 2 Pole Circuit Circuit Breaker
Breaker 5 870206401 4 Nut, Lock (M4) Used With 2
3193337 1 Used With 3 Pole Circuit Pole Circuit Breaker
Breaker Spec A 6 821600203 4 Screw, Hex Head
319390502 1 Used With 3 Pole Circuit (M6 x 1 x 16)
Breaker 480V 7 Lead
Begin Spec B 226477802 2 Used With 2 Pole Circuit
3193648 1 Used With 3 Pole Circuit Breakers
Breaker 600V 226477802 3 Used With 40100 Amp
Begin Spec B Circuit Breakers
2 818023102 4 Rivet, Pop 226477804 3 Used With 1530 Amp
3 Cover, Circuit Breaker Circuit Breakers
319331502 1 Used With 2 Pole Circuit 8 508030502 Edging Bulk (Order By The
Breaker Foot 1 Foot Required) Used
319331501 1 Used With 3 Pole Circuit With 2 Pole Circuit Breakers
Breaker Spec A
319331509 1 Used With 3 Pole Circuit
Breaker 480V
Begin Spec B
319331507 1 Used With 3 Pole Circuit
Breaker 600V
Begin Spec B
63
Circuit Breaker
Spec A
3
4
KM03,04,05,06,07,08,09,10,11,KB16,KB17,K883,KL41

1 Breaker, Circuit 2 320198604 1 Package, Hardware Circuit

2 Pole (UL) Breaker Mounting
320200603 1 90 Amp (Includes Screws, Nuts and
320200602 1 100 Amp Lock Washers)
3 Pole (UL & IEC) Accessories, Circuit Breaker:
320197509 1 * 30 Amp The following are used on
320197508 1 * 40 Amp 3201975XX Circuit
320197507 1 * 45 Amp Breakers
320197506 1 * 50 Amp 3 320197901 1 Contact, Auxiliary Switch
320197505 1 * 60 Amp 4 320197902 1 Trip, Shunt (12V)
320197504 1 * 70 Amp
320197503 1 * 80 Amp * Includes Mounting Hardware
320197502 1 * 90 Amp
320197501 1 * 100 Amp
64
Circuit Breaker
Begin Spec B
3
4
KM34,KM33,KM32,KM31,KM95,KM94,KM93,KM92,K883,KL41,KB17,KB16

1 Breaker, Circuit 2 320198608 1 Package, Hardware Circuit

2 Pole (UL) Breaker Mounting (Includes
320200603 1 90 Amp Screws, Nuts and Lock Washers)
320200602 1 100 Amp Accessories, Circuit Breaker:
3 Pole (UL & IEC) (480V) The following are used on
320200910 1 * 20 Amp 3201959XX Circuit
320200909 1 * 30 Amp Breakers
320200908 1 * 40 Amp 3 320198101 2 Switch Used as Auxiliary
320200906 1 * 50 Amp Contact or Trip Alarm
320200905 1 * 60 Amp 4 320198102 1 Trip, Shunt (12V)
320200904 1 * 70 Amp
320200903 1 * 80 Amp * Includes Mounting Hardware
320200901 1 * 1000 Amp
3 Pole (UL & IEC) (600V)
320195921 1 * 20 Amp
320195920 1 * 30 Amp
320195919 1 * 40 Amp
320195918 1 * 50 Amp
320195917 1 * 60 Amp
320195910 1 * 70 Amp
320195909 1 * 80 Amp
320195908 1 * 90 Amp
320195907 1 * 100 Amp
65
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
0984500, 33, 35 1450724, 15, 16, 17, 18, 1912200, 36 226477804, 63

19, 20, 21
0984730, 33, 35 1912213, 36 2310386, 9
1480597, 15, 18, 20, 21
0984732, 33, 35 1912215, 36 2322417, 43, 45
1480637, 16, 19, 20
0985429, 33, 35 1912216, 36 2322826, 43, 45
1480737, 17, 21
0986195, 47 1912217, 36 2323441, 9
1481099, 61 2340498, 46
0987451, 35 1912218, 36
1481104, 15, 16, 17, 18, 19, 2340519, 43, 45
0987868, 35 20, 21 1912219, 36
098790202, 33, 35 1912221, 36 2340665, 9
1492617, 20, 21
1010823, 9 1912222, 36 2340993, 46
1492622, 17, 21
1912263, 27 3004296, 49
102105401, 9 1500716, 40
3004324, 41
1041944, 9 1500723, 40 191226801, 28
3005098, 49
1041951, 9 1500939, 37, 38 191226802, 27
300549802, 62
128015402, 33 1501445, 40 191227602, 29
301905401, 49
1301793, 28, 29 1502550, 37, 38 1930351, 49
301905501, 49
1301798, 28, 29 1502620, 37, 38 1930448, 9
3021148, 49
1303552, 28, 29 1502651, 37, 38 1930451, 14
3021473, 49
1303570, 23 150269201, 37, 38 1930463, 14
3021641, 49
1303571, 23 1502694, 37, 38 1930466, 49
3021753, 49
1303572, 23 150281102, 15, 16, 17, 18, 1930468, 23
19, 20, 21, 38 3021968, 49
130372101, 28, 29 1930477, 9
155036001, 22 3022002, 49, 51
130477003, 28, 29 1930545, 38
3030261, 60
1550927, 22
1304792, 28, 29 2012151, 43
3050982, 51, 60
1551256, 15, 16, 18, 19,
1304796, 28, 29 20, 21 201351502, 45 307026801, 17, 21
1304833, 28, 29 1551924, 22 201357306, 43 307031201, 15, 16, 18,
1304834, 26 201357307, 43, 45 19, 20, 21
1551926, 22
1304835, 26 201360206, 45 307267703, 51
1552715, 9
1304839, 28 2050258, 43, 45 307281701, 20, 21, 51,
1552984, 9 53, 55, 58, 59
1304846, 23 1553242, 9 211025602, 43, 45
3072871, 51
1304856, 28 1660767, 41 2202009, 43
307296803, 55
130495802, 29 1660844, 9 2202309, 45
307298202, 55
130495902, 29 1660845, 9 220456306, 43
3081010, 49
130500302, 29 1660849, 53, 57 220456307, 43 3081011, 49, 51
130511602, 29, 35 1660850, 53, 57 220456406, 43 3081052, 49
130511702, 29, 35 1660860, 53, 57 220456506, 43 3081082, 49
1400078, 22 1660867, 10 220461306, 45 309064119, 9
1403146, 12 1660868, 9 220461307, 45 3090662, 9
1403147, 12, 13 166088401, 11 220461406, 45 3090669, 18, 19
140319802, 12 1912176, 53, 55, 57, 58 220461506, 45 309066901, 20, 21
140319902, 12 1912177, 53, 55, 57, 58 226477801, 51 319200601, 53, 55
1403202, 12 1912178, 53, 55, 57, 58 226477802, 63 3193030, 49
140338701, 13 1912181, 53, 55, 57, 58 226477803, 51 3193312, 39
66
Numerical Index
3193313, 39 320197506, 64 3231548, 9, 53, 55 333058802, 24

3193314, 63 320197507, 64 3231549, 9 3330624, 24
319331501, 63 320197508, 64 3231591, 53, 55 3350110, 47
319331502, 63 320197509, 64 323164401, 53, 55 3350173, 47
319331507, 63 320197901, 64 323164402, 49 3370049, 49
319331509, 63 320197902, 64 3231647, 53, 55 3370090, 9
3193316, 39 320198101, 65 3231648, 49 3382278, 49
3193321, 51 320198102, 65 3231707, 53, 55, 57, 58 3383252, 49
3193322, 51 320198604, 64 3231708, 23, 53, 55, 57, 3383429, 49

58, 59 3383594, 23
3193324, 51 320198608, 65
3231709, 23, 55, 59 3383654, 17, 21
319332501, 51 320200602, 64, 65
3231710, 53, 55, 57, 58 3383667, 61
3193326, 51 320200603, 64, 65
3231712, 53, 55, 57, 58, 59 3383669, 57
3193337, 63 320200901, 65
3231719, 53, 55, 57, 58 3383670, 53
3193338, 51 320200903, 65
3231765, 23, 53, 55, 59 3383680, 51
3193339, 51 320200904, 65
3310041, 46 3383682, 53, 55
3193384, 41 320200905, 65
3320052, 49 3383698, 20, 21
319360102, 59 320200906, 65
3320604, 53, 55 3383731, 59
3193646, 51 320200908, 65
3320607, 49 3383733, 51
3193647, 51 320200909, 65
3320942, 47 3383734, 57
3193648, 63 320200910, 65
3321043, 53, 55 3383740, 18, 19
319382301, 51 3210175, 51
3321355, 43, 45 3383743, 59
319382401, 51 321030703, 49
3321389, 23 3383795, 57
319390502, 63 321030706, 49
3321554, 37, 38 3383796, 53
319497002, 39, 51 321030707, 49
3321789, 47 3383816, 20, 21
320168801, 60 3210353, 51
3321794, 61 3384288, 9
320182402, 51 3220004, 49
3321992, 47 338429801, 55
3201941, 51 322036001, 49
3322420, 47 338429901, 58
320195907, 65 3220361, 49
3322430, 47 3500980, 55, 57, 58
320195908, 65 3220363, 49
3322605, 60 3501222, 60
320195909, 65 322036901, 49 351159942, 53
3322634, 9, 15, 16, 17, 20,
320195910, 65 322043110, 49 21, 28, 29 3550189, 49
320195917, 65 3231200, 53, 55 3322697, 47 3570030, 51, 53, 57, 58
320195918, 65 3231302, 49, 53, 55 3322723, 49 3570114, 47
320195919, 65 3231304, 53, 55 3323249, 39, 51 3580069, 43, 45
320195920, 65 3231306, 53, 55 3323564, 51 3580070, 43, 45
320195921, 65 3231308, 49 3323573, 51 4020282, 30
320197501, 64 323137412, 53, 55 332379201, 55 4020285, 30
320197502, 64 3231492, 9, 53, 55, 57 3330184, 46 4020286, 30
320197503, 64 3231541, 57 3330228, 46 4020290, 30
320197504, 64 3231543, 57 333055001, 47 4020527, 49
320197505, 64 3231546, 53, 55 333058801, 24 4020669, 51
67
Numerical Index
4031830, 30 4161164, 31 5050071, 14 5250304, 7

4033795, 30 416116502, 31 5050078, 17 5250305, 7
4034254, 30 5020153, 28, 29 5050084, 20, 21 5250306, 7
4034255, 30 5020613, 24 5050085, 15, 16, 18, 19 5260003, 33, 35
403504101, 30 5020870, 24 5050098, 61 5260008, 43, 45
4051872, 33, 35 5020942, 17, 21 5050099, 17, 21 5260014, 30
4051889, 33, 35 5030098, 9 5050102, 15, 16, 18, 19, 5260018, 37, 38, 49
20, 21 5260077, 40, 41
4054932, 33, 35 5030131, 17, 21
5050106, 17 5260122, 30
4056097, 33, 35 5030183, 24, 28, 29
5050110, 9 5260124, 41
4056098, 39, 51 5030197, 9
5050132, 15, 16, 18, 19, 5260141, 28, 29
4056162, 33, 35 5030386, 17, 21, 24, 28
20, 21
5260174, 30
4056163, 33, 35 5030429, 28, 29
5050150, 20, 21
5260179, 9
4056164, 33, 35 5030446, 13
5050158, 17, 21 526039911, 43
4056167, 33, 35 5030685, 25
5050167, 20, 21 526039913, 17, 21
4056168, 33, 35 5030869, 27
5050184, 14 526039942, 43, 45
4056169, 33, 35 5030977, 29, 35
5050210, 17, 20, 21 5262100, 15, 16, 17, 18,
4056170, 33, 35 5031138, 27 19, 20, 21
5050332, 20
4056195, 35 5031274, 25 5262120, 9
5050395, 9
4056196, 35 5031606, 12, 13 8000008, 37, 38
5050462, 22
4056197, 35 503187005, 13 8000024, 47, 49
5050754, 15, 16, 18, 19,
4056199, 35 5032085, 28, 29 20, 21 8000045, 49
405620002, 35 5032092, 28, 29 5050827, 9 8000051, 40, 41
405620102, 35 5032159, 10 5051496, 18, 19, 20, 21 8000081, 30
4056202, 33, 35 503215901, 38 5080051, 49 8000519, 43, 45

503218501, 29 508030502, 39, 63 8000602, 37, 38
405622802, 35
5032247, 13 5081127, 51 8002010, 10
405622902, 35
5040011, 9 5090094, 43, 45 8002011, 11
405623102, 35
5040028, 9 5100112, 43, 45 8002015, 9
4056235, 35
5170094, 15, 16, 18, 19, 8002040, 30
4056236, 35 5040171, 20, 21
20, 21 8002056, 27
4060332, 49 5040198, 9
5170131, 49 8002057, 30
4060333, 49 5050002, 15, 16, 17, 18,
19, 20, 21 5170133, 51 8002071, 28, 29
4060334, 49
5050007, 9, 14, 18, 19, 20, 517013809, 33, 35 8002086, 9, 30
4060614, 33 21, 61
5170289, 12 8002088, 9
4060615, 33, 35 5050011, 61 8002089, 9
5170301, 49
4160549, 9 5050021, 15, 16, 18, 19, 21 8002093, 9
5170302, 49
4160961, 30 5050025, 33, 35 8002095, 30
5180601, 7
4161019, 9 5050032, 33, 35 8003042, 51, 63
5200799, 43, 45
416102102, 55, 58 5050040, 17 8020038, 43
5200800, 43, 45
4161045, 9 5050043, 22 802004001, 45
5201014, 12
4161046, 9 5050051, 18, 19 8030032, 9
5201028, 15, 16, 17, 18,
4161084, 9 5050054, 9 19, 20, 21 8050015, 43, 45
68
Numerical Index
8120079, 55 8210004, 49 850011405, 45 870013101, 43

8120084, 33 8210010, 33, 35, 40, 43, 45 850011407, 43, 45 8700183, 49
8120167, 46 8210014, 39 8502004, 41 8700212, 37, 38
8130100, 43, 45 8212032, 27 8502005, 9, 10, 11
8700221, 33, 55
8130107, 38 8212033, 28, 29 8502008, 27, 28, 29
8700250, 40
8150194, 28, 29, 43, 45 8212034, 23 8502010, 9
8212050, 22 8700257, 28, 29, 30, 47
8150236, 39, 51 8502056, 30
8212060, 24 8700258, 33, 35
8150385, 49 8530008, 43, 45, 49
8150388, 49 821500005, 49, 59 8530013, 40 8700281, 28, 29
821500204, 41 8701220, 49
8150538, 53, 55 8560006, 39, 51
821600102, 33, 35, 59
815079303, 10 8560008, 39, 47, 49, 51 8702054, 51
821600103, 39, 51
8150823, 40 8560009, 30 8702055, 9, 15, 16, 17, 18,
821600203, 24, 39, 51, 63 19, 20, 21, 22
815086513, 41 8560010, 9, 40
821600204, 31 870206401, 51, 63
815087502, 49 8602005, 41
821600302, 26, 28, 29,
815090106, 49 33, 35 8602006, 9, 10, 11 8702204, 59
815090508, 49, 60 821600303, 15, 16, 17, 8602057, 51 8710015, 49
815092501, 51 18, 19, 20, 21, 23 8620001, 40 8950387, 33, 35
8160152, 28, 29 821600702, 29, 35 862002607, 43, 45
8980860, 47
8500040, 37, 38, 43, 46
8180006, 43, 45 8650006, 12
898119501, 47
8500045, 49
8180150, 33, 35 8650020, 12
8500050, 41
818023102, 26, 29, 33, 8700131, 37, 38, 43, 45,
35, 63 8500055, 30 49, 59, 62 LF3501, 9
69
Cummins Power Generation
1400 73rd Ave. NE
Minneapolis, MN 55432 USA
Phone 1 763 574 5000
Toll-free 1 800 888 6626
Fax 1 763 574 5298
Email ask.powergen@cummins.com
www.cumminspower.com
CumminsR, the C logo, and Our energy working for you.
are trademarks of Cummins Inc.
E2009 Cummins Power Generation, Inc. All rights reserved.

GGDB (Spec A-E) Genset Parts Manual (10-2009)

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Parts Manual

GGDB (Spec AE)

English 102009 9280233 (Issue 6)

DIGITAL CONTROL SOFTWARE VERSION This symbol refers to a hazard or

Generator Set Data Table

A Box, Control Sets With Detector Control, 49

Block, Terminal Engine to Control Wiring Harness

Board, Connection Generator Spec AD, 43 Cable, Heater Control, 47

Contact, Auxiliary Switch Spec A, 64 Filter, Air Spec A, B, 12

Contact, Dry Begin Spec B, 59 Filter, Oil, 9

Control, 2Wire, 51 Frame, Starter (Commutator End), 36

Control, Detector, 49 Fuel System, Natural Gas, 15

Fuse Control Box Sets With Detector Control, 49

Cushion, Mounting Skid, 30

Cushion, Vibration Isolation Skid, 30 G

D Gauge, Oil Pressure Sets With 2Wire Control En-

Generator (Assembly) Begin Spec E, 45

Grille, Air Outlet Engine, 9

Fan, Generator Spec AD, 43 Guard, Fan Radiator Begin Spec B, 29

Guard, Radiator Begin Spec B, 29 Hose, Engine Coolant Radiator Spec A, 28

Guard, Radiator Spec A, 28 Hose, Radiator Begin Spec B, 29

H Hose, Radiator Spec A, 28

Harness, Wiring DC Control Door Sets With Detec-

Harness, Wiring Dual Fuel Natural Gas/Propane Liq-

Harness, Wiring Engine to Control Sets With Detec-

Harness, Wiring Ignition, 9

Harness, Wiring Vacuum Switch, 61 Lever, Governor Spec AC, 37

Heater, Control, 47 Light, Indicator Sets With Detector Control, 49

Heater, Engine Coolant, 24

Rotor, Exciter Spec AD, 43

Rotor, Ignition Overspeed Sets With 2Wire Con-

Panel, Control Box Sets With 2Wire Control, 51

Shroud, Fan Radiator Spec A, 28

Switch, Starter, 36 Tube, Exhaust Muffler, 22

Tank, Coolant, 23 Voltmeter, DC Sets With Detector Control, 49

Paint and Thread Sealant

REF PART QTY PART REF PART QTY PART

Onan Green Enamel 5180601 Sealant, Thread (6 ml. Tube)

REF PART QTY PART REF PART QTY PART

1 1010823 1 Plate, Engine Rear 28 3231549 1 + Connector, Receptacle

REF PART QTY PART REF PART QTY PART

1 1660867 1 Module, Ignition 4 8602006 1 Nut, Hex (M5 x 0.8)

REF PART QTY PART REF PART QTY PART

7 166088401 1 Module, Ignition 9 8502005 1 Washer, Lock Spring (M5)

REF PART QTY PART REF PART QTY PART

1 140319802 1 Housing, Air Cleaner 7 1403146 1 Breather, Air Cleaner

REF PART QTY PART REF PART QTY PART

1 140338701 1 Cleaner, Air 4 5030446 1 Clamp, Hose

REF PART QTY PART REF PART QTY PART

1 5050071 1 Nipple, Pipe (1/4 X 2) 4 1930451 1 Gauge, Oil Pressure

REF PART QTY PART REF PART QTY PART

1 150281102 1 Bracket, Mounting Carburetor 10 1480597 1 Regulator, Natural Gas

REF PART QTY PART REF PART QTY PART

REF PART QTY PART REF PART QTY PART

1 150281102 1 Bracket, Mounting Carburetor 14 5030131 4 Clamp, Hose

REF PART QTY PART REF PART QTY PART

1 150281102 1 Bracket, Governor 13 5050051 1 Elbow, Street 90 (3/4)

1 150281102 1 Bracket, Governor 13 5050051 1 Elbow, Street 90 (3/4)

REF PART QTY PART REF PART QTY PART

1 150281102 1 Bracket, Mounting Carburetor 17 5051496 1 Tee, Reducing

1 150281102 1 Bracket, Mounting Carburetor 22 821600303 4 Screw, Hex Head

REF PART QTY PART REF PART QTY PART

1 5050043 1 Elbow, 90 (11/2) 6 8212050 4 Screw, Lock