Operators Manual

Water Pumps
PW20, PW30, PW40

WARNING: Do not assemble, install or operate this equipment without reading ALL of
this manual and the safety precautions and warning illustrated in this manual.

KDAR Company Tel: 866-939-9811

15009 Manchester Rd #283 Fax: 636-922-6422
Ballwin, MO 63011 Web: www.hotmaxtorches.com
 SAFETY PRECAUTIONS AND WARNINGS
PLEASE READ BEFORE USING EQUIPMENT

DANGER
DANGER indicates a potentially hazardous situation which, if not avoided, WILL, result in
death or serious injury.

WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.

CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate personal injury, or property damage.

WARNINGFailure to follow the in- 4. Always remove the spark plug or

structions and warnings in this manual
may result in death, serious injury or
property damage.
The dangers, warnings, cautions and in-
structions found in this manual cannot
cover all possible conditions and situa-
tions that may occur. It must be under-
stood by the operator that COMMON
SENSE AND CAUTION ARE FAC-
TORS WHICH CANNOT BE BUILT
INTO THIS PRODUCT BUT MUST BE
SUPPLIED BY THE OPERATOR.
1. Know your water pump and how to use
it properly. When using the water pump
consider the limitations and potential
hazards.
2. The water pump must be placed on a
firm surface with sufficient support.
3. Do not overload the water pump as this
will damage or shorten the life of the
unit.
spark plug cable before performing
maintenance to avoid accidental start-
ing.
5. Always keep the water pumps clean
and free of oil, mud and other foreign
matter.
6. Never operate a water pump with
missing or broken parts or without
protective housing or covers.
7. Suction and discharge hoses used
with this water pump must be in good
condition Never operate the water
pump with damaged or defective
hoses.
8. Do not touch engine muffler or other
engine or water pump parts which get
hot during operation.
9. Stay alert. Do not use a water pump
while tired or under the influence of
drugs, alcohol or medication. A mo-
ment of inattention while operating
the water pump may result in serious
personal injury or death.

KDAR Company 1
 SAFETY PRECAUTIONS AND WARNINGS
PLEASE READ BEFORE USING EQUIPMENT
12. Always store the water pump in a well
ventilated area. Follow the instructions in
this manual for preparing to store a water
pump. Never store fuel near the water
pump.
13. Never operate a water pump if any of the
following conditions are present.
a. Uncontrolled change in engine speed.
b. Sparking.
f. Engine misfire.
g. Excessive vibration.
h. Flame or smoke.
i. An enclosed compartment.
14. Check the unit before each use for signs
of deterioration such as worn or porous
hose, loose or missing clamps, a dam-
aged tank or cap. Replace all defective
parts before operating the water pump.
15. The water pump should be operated, ser-
viced and/or refueled under the following
conditions only.
a. Start and run the water pump out-
doors. Never run the water pump in
an enclosed area even if the win-
dows and doors are opened. Avoid
areas where exhaust vapors can be
trapped. DANGERCARBON
MONOXIDE HAZARD: The engine
exhaust contains carbon monoxide,
a poisonous, odorless, invisible gas
which, if breathed, may cause death
or personal injury.
b. Good ventilation for cooling. The
water pump is air cooled and re-
quires appropriate air flow. Tem-
peratures should not exceed 104 F
ambient.
c. Refuel the water pump in a well
ventilated area with sufficient light.
Allow the engine to cool for 3-4
minutes before refueling. Avoid
spills and NEVER refuel while the
water pump is running.
KDAR Company
d. Never refuel the water pump near
open flames, sparking electrical
equipment or pilot lights
e. Never start or run the water pump
without the muffler and air filter
installed and in good condition as
they work as flame arresters in
case of backfires.
f. Never smoke near the water
pump.
17. Do not wear lose clothing or jewelry
that could get caught in the starter or
other moving parts.
18. Know how to stop the pump quickly,
and understand the operation of all con-
trols. Never permit anyone to operate
the pump without proper instruction.
19.
20. Never insert anything through the venti-
lation slots, this could cause damage to
the water pump or personal injury.
21. Water pumps are heavy, use proper lift-
ing techniques.
22. This pump is designed to pump only wa-
ter that is not intended for human con-
sumption. Other uses can result in per-
son injury or damage to the pump or
other property. Pumping sea water, bev-
erages, acids, chemical solutions, or any
other liquid that promotes corrosion can
damage the pump.
Pumping flammable liquids, such as
gasoline or fuel oils, can result in a
fire or explosion, causing serious in-
jury.
23. Do not overload the pump. Use the cor-
rect pump for the application. The cor-
rect pump will do the job better and
safer at the rate for which it is designed.
24. Do not allow children to operate the
pump. Keep children and pets away
from the area of operation.
2
 Specifications

WP20 WP30 WP40

Engine
4-Stroke, Overhead Valve, 4-Stroke, Overhead Valve, 4-Stroke, Overhead
Engine Type
Single Cylinder Single Cylinder Valve, Single Cylinder
5.5 HP @ 3600 RPM, 6.5 HP @ 3600 RPM, 8.0 HP @3600 RPM,
Engine Size
163cc 196cc 242cc
Max. Torque 8.0 ft-lbs @ 2500 RPM 9.6 ft-lbs @ 2500 RPM 12.4 ft-lbs @ 2500 RPM
IN: 0.15 0.02 mm (cold) IN: 0.15 0.02 mm (cold) IN: 0.15 0.02 mm (cold)
Valve Clearance
EX: 0.20 0.02 mm (cold) EX: 0.20 0.02 mm (cold) EX: 0.20 0.02 mm (cold)
NGK: BPR6ES NGK: BPR6ES NGK: BPR6ES
Spark Plug
DENSO: W20EPR-U DENSO: W20EPR-U DENSO: W20EPR-U
Spark Plug Gap 0.028-0.031 in 0.028-0.031 in 0.028-0.031 in
Idle Speed 1400 RPM (+200/-150) 1400 RPM (+200/-150) 1400 RPM (+200/-150)
SAE 10W-30, API, SJ or SAE 10W-30, API, SJ or SAE 10W-30, API, SJ or
Engine Oil
SL for general use SL for general use SL for general use
Engine Oil Capacity 0.63 Qt. (0.6 liters) 0.63 Qt. (0.6 liters) 1.15 Qt. (1.1 liters)
Gasoline, 86 Octane or Gasoline, 86 Octane or Gasoline, 86 Octane or
Fuel
higher higher higher
Fuel Tank Capacity 1.0 Gal (3.6 liters) 1.0 Gal (3.6 liters) 1.6 Gal (6.0 liters)
Fuel Consumption .51 GPH .51 GPH .51 GPH
Cooling System Forced Air Forced Air Forced Air
Ignition System Transistorized Magneto Transistorized Magneto Transistorized Magneto

Pump
Suction Port Diame-
2 in (50mm) 3 in (80mm) 4 in (100mm)
ter
Discharge Port Di-
2 in (50mm) 3 in (80mm) 4 in (100mm)
ameter
Total Head 85 ft (26 M) 92 ft (28 M) 53 ft (16 M)
Suction Head 26 ft (8 M) 26 ft (8 M) 26 ft (8 M)
Discharge Capacity 150 gal/min (550 L/min) 264 gal/min (1000 L/min) 343 gal/min (1300 L/Min)
Max. Pressure 35.5 psi 45 psi 45 psi
Continuous Running
Apprx. 2-3 hours Apprx. 2-3 hours Apprx. 2-3 hours
Time

Size
L x W x H (in) 18.3 x 14.6 x 17.1 19.9 x 14.6 x 17.1 25 x 17.5 x 24.7
Dry Weight 59.4 lbs 66 lbs 130.4 lbs

Table 1

KDAR Company 3
 Features/Package Contents

Features

WP20 WP30 WP40

All Aluminum Pump Hous-
ing w/Ceramic Seals
2 Suction & 2 Discharge
Fittings
8700 GPM Max. Output
26 Suction Head
85 Total Head
Max. Pressure 35.5 PSI
5.5 HP Engine @ 3600
RPM
Low Oil Shut Off
Spark Arrestor Muffler
EPA Certified Engine
Built in Fuel Gauge
Recoil Start
TCI Ignition
1 Gal Fuel Tank w/Input
Fuel Filter
Fuel Shutoff w/Internal Fuel
Filter
Noise Level of 67 DB @ 24
Feet
Run TimeApprox. 2
Hours @ 50% Load
All Aluminum Pump Hous-
ing w/Ceramic Seals
3 Suction & 3 Discharge
Fittings
15,800 GPM Max. Output
26 Suction Head
92 Total Head
Max. Pressure 45 PSI
6.5 HP Engine @ 3600
RPM
Low Oil Shut Off
Spark Arrestor Muffler
EPA Certified Engine
Built in Fuel Gauge
Recoil Start
TCI Ignition
1 Gal Fuel Tank w/Input
Fuel Filter
Fuel Shutoff w/Internal Fuel
Filter
Noise Level of 67 DB @ 24
Feet
Run TimeApprox. 2
Hours @ 50% Load
All Aluminum Pump Hous-
ing w/Ceramic Seals
4 Suction & 4 Discharge
Fittings
20,600 GPM Max. Output
26 Suction Head
53 Total Head
Max. Pressure 45 PSI
8.05 HP Engine @ 3600
RPM
Low Oil Shut Off
Spark Arrestor Muffler
EPA Certified Engine
Built in Fuel Gauge
Recoil Start
TCI Ignition
1.6 Gal Fuel Tank w/Input
Fuel Filter
Fuel Shutoff w/Internal Fuel
Filter
Noise Level of 67 DB @ 24
Feet
Run TimeApprox. 2

Package Contents
Hose
Hose Sealing Clamp Hose
1. Water Pump Unit Clamps Washer
2. Operators Manual Ring Coupler
3. Warranty Card
4. Spark Plug Wrench
5. Screw Driver Strainer
6. Hose Clamps (3)
7. Hose Coupler (2)
8. Hose Clamp Ring (2)
9. Sealing Washer (2)
10. Strainer

KDAR Company 4
 Component & Control Locations

Fuel
Tank

Choke Fuel Tank

Cap
Throttle
Fuel Level
Air Gauge
Filter

Fuel Oil Fill Cap

Valve & Dipstick

Starter
Grip ON/OFF
Switch

Primer Water
Filler Cap

Discharge
Port Muffler

Intake Carburetor
Port

Pump Water Oil Drain

Drain Plug Plug

KDAR Company 5
 Set Up
Engine Preparation
Engine Oil
NOTE: Engine oil is a major factor affecting
the performance and service life of this water
pump. Non-detergent and 2-stroke engine oils
WILL damage the engine and are not recom-
mended.
1. Use 4 stroke oil, or an equivalent high deter-
gent, premium quality motor oil certified to
meet or exceed U.S. automobile manufac-
turers requirements for Service Classification
SG, SF/CC, CD. This designation will be on
the motor oil container.
2. SAE 10W-30 is recommended for general, all-
temperature use. See chart for appropriate
weights for your area.
3. Locate the oil filler cap and remove.
4. Fill oil reservoir according to the engine oil
capacity found in table 1.
5. Confirm proper fill by replacing the dip stick
and checking the oil level.
Fueling the Engine
WARNING
Gasoline is extremely flammable and
is explosive under certain conditions.
KDAR Company
Fuel and refuel in a well ventilated
area with the engine stopped.
Do not smoke or allow flames or
sparks in the area where the engine is
being refueled or where gasoline is
stored.
Do not over fill the tank (there should
be no fuel in the filler neck).
After refueling, make sure the tank
cap is closed properly and securely.
Be careful not to spill fuel when fueling
or refueling. Spilled fuel or fuel vapor
may ignite.
If fuel is spilled make sure the area is
dry and free of fumes before starting
the engine.
Avoid fuel contact with the skin or
breathing vapors for a prolonged pe-
riod.
KEEP FUEL OUT OF THE REACH
OF CHILDREN.
1. Unleaded gasoline with a octane rating of 86 or
higher is recommended because it produces
fewer engine and spark plug deposits and ex-
tends the exhaust system life.
2. Remove tank cap and fill tank.
3. Do not fill tank above the shoulder of the fuel
strainer.
4. Never use stale or contaminated gasoline or
oil/gasoline mixture. KDAR recommends a
fuel stabilizer.
5. Avoid getting dirt or water in the fuel tank.
6
 Operation

Pre-Start Preparation Pump Placement

WARNING For best pump performance, place the pump near
Improperly maintaining this pump, or failing to the water level and use hoses that are no longer
correct a problem before operation, could cause then necessary. This will enable the pump to pro-
a malfunction that may result in serious injury. duce the greatest output.

Always perform a pre-operation inspection be-
fore each operation and correct any problem.
NOTE: The following procedures are to be
completed each time the water pump is started.
As head (pumping height) increases, pump output
decreases. Maximum head specifications are show
in Table 1 on page 3. The length , type and size of
the suction and discharge hoses can also signifi-
cantly effect the pump output.

General Condition Discharge head capacity is always greater than

1. Look around and underneath the pump for
signs of oil or gasoline leaks.
2. Check that all nuts, bolts, screws, hose connec-
tors and clamps are tightened.
3. Remove any excessive dirt or debris, espe-
cially around the muffler and recoil starter.
4. Look for signs of damage.
Suction & Discharge Hoses
suctions head capacity, so it is important for the
suction head to be the shorter part of the total
head.
Minimizing suction head (placing the pump near
the water level) is also very important for reducing
self-priming time. Self-priming time is the time it
takes the pump to bring water the distance of the
suction head during initial operation.

1. Check the general condition of any hose that is

to be connected to the water pump and be sure
they are in serviceable condition.
Note: The suction hose must be reinforced
construction to prevent collapse.
2. Insure the sealing washer in the suction hose
connector is in good condition.
3. Check that hose connectors and clamps are
properly and securely installed.
4. Make sure the strainer is in good condition and
connected to the suction hose.

Engine

1. Check engine oil level and ad if the level is

low..
2. Check the air filter to insure it is clean and free
of obstructions..
3. Check the fuel level to insure tank is full..

KDAR Company 7
 Operation
Suction Hose Installation
Note: Use commercially available suction hose
that is reinforced with non-collapsible wall or
braided wire construction.
1. Slide a hose coupler into the hose clamp ring.
2. Insert sealing washer into the hose clamp ring.
3. Securely tread the hose clamp ring onto intake
port. (see diagram below)
4. Slide hose clamp over the hose.
5. Slide hose over the hose coupler.
6. Move hose clamp up over the hose coupler
and tighten securely.
7. Slide a hose clamp over the other end of the
suction hose.
8. Slide suction hose over the strainer.
9. Move hose clamp up over the strainer connec-
tor and tighten the hose clamp.
KDAR Company
Discharge Hose Installation
Note: Use commercially available discharge
hose.
1. Slide a hose coupler into the hose clamp ring.
2. Insert sealing washer into the hose clamp ring.
3. Securely tread the hose clamp ring onto dis-
charge port. (see diagram below)
4. Slide a hose clamp over the hose.
5. Slide hose over the hose coupler.
6. Slide hose clamp over the hose coupler and
tighten securely.
Priming the Pump
Note: Operating the pump dry will destroy the
pump seal. If the pump has been run dry, stop
the engine immediately, allow to cool and prime
the pump.
1. Remove the filler cap.
2. Completely fill the pump chamber with water.
3. Reinstall the filler cap and tighten securely.
8
 Operation

Starting the Engine 5. Pull the starter grip lightly until you feel resis-
tance, then pull briskly. Return the grip gently.
1. Move the fuel valve lever to the on position.

Starter Grip

2. If the engine is cold at start, move the choke 6. If the choke lever has been moved to the
lever to the CLOSED position. Leave OPEN CLOSED position, gradually move it to the
for warm start. OPEN position as the engine warms up.

WP20 & WP30 WP20 & WP30

Slide left to close Slide Right to Open
WP40 WP40
Pull to Close Push to Open

3. Move the throttle lever away from the SLOW

position to about 1/3 toward the FAST posi- Setting Engine Speed
tion.
1. After starting the engine, check the pump out-
put.
2. Adjust the pump output by moving the throttle
lever. For greater output move the throttle
lever to the FAST position. For lower output,
move the throttle lever to the SLOW position.

FAST SLOW

4. Turn the engine switch to the ON position.

FAST SLOW

KDAR Company 9
 Operation

Shutting Down the Pump 5. Remove filler cap from the pump and flush
the pump chamber with clean water.
Note: For emergency engine stop, simply turn
the engine switch to OFF. Filler
Cap
1. Move the throttle lever to the SLOW position.

SLOW

6. Allow water to drain from the pump chamber

2. Turn the engine switch to the OFF position. and replace filler cap and drain plug.

3. Turn fuel valve to the off position.

Note: When the pump is not in use the fuel
valve should be in the OFF position.

4. Remove the pump drain plug and drain the

pump chamber.

Drain
Plug

KDAR Company 10
 Maintenance

Maintenance Schedule
REGULAR SERVICE Each use First Every 3 Every 6 Every
PERIOD(3) ITEM month or months or months or year or
Perform at every 20 Hours 50 Hours 100 Hours 300
indicated month or operating Hours
hour interval, whichever comes first.
Engine oil Check level
Change
Reduction gear oil (applicable Check level
types)
Change
Air filter Check
Clean (1) (1)
Replace
Sediment cup Clean
Sparkplug Check-adjust
Replace
Spark arrester Clean

Idle speed Check-adjust (2)

Valve clearance Check-adjust (2)

Combustion chamber Clean After every 500 Hours (2)

Fuel tank & filter Clean (2)
Fuel tube Check Every 2 years (Replace if necessary) (2)
Impeller Check (2)

Impeller clearance Check (2)

Pump inlet valve Check (2)

(1) - Service more frequently when used in dusty areas

(2) - These items should be serviced by a qualified mechanic at an approved KDAR service center.
(3) - For commercial use, log hours of operation to determine proper maintenance intervals.

WARNING Burns from hot parts

Injury from moving parts
Make sure the engine is off and cool before you
begin any maintenance or repairs. This will Read all instructions before you begin and
eliminate several potential hazards. make sure you have the tools and skills re-
Carbon monoxide poisoning from engine
quired to complete the task.
exhaust.
KDAR Company 11
 Maintenance
Engine Oil Change
1. Change oil while engine is warm to assure
complete and rapid draining.
2. The Water Pump should be on a level surface.
3. Remove oil filler cap.
4. Place pan under water pump to catch oil.
5. Remove oil drain plug.
6. Allow oil to drain completely.
7. Replace drain plug.
8. Refill with recommended oil (page 6).
9. Check oil level.
Fill
Cap
Drain
Plug
Air Cleaner Service
1. Unsnap the air cleaner cover clips.
2. Remove the air filter element.
3. Wash the element in a solution of household
detergent and warm water and rinse thoroughly
(a nonflammable or high flash point solvent
can also be used).
4. Allow to dry completely.
5. Pour a small amount of clean engine oil on the
element and squeeze out the excess.
6. Reinstall air filter element and replace cover.
KDAR Company
Spark Arrestor Cleaning
1. Engine must be cool and muffler safe to touch
to remove the Spark Arrestor from the muffler.
2. To remove the Spark Arrestor, loosen the
screw on clamp and remove the Arrestor.
(Make sure to handle carefully and gently)
3. Brush lightly the element in a solution of
household detergent and warm water and rinse
thoroughly. (A nonflammable or high flash
point solvent can also be used)
4. Re-install Arrestor and tighten clamp.
Fuel Filter Cleaning
1. Drain fuel from tank.
2. Disconnect fuel line from fuel valve.
3. Remove fuel valve from tank.
4. Remove fuel filter from the top of the fuel
valve by unthreading (should be able to be re-
moved with fingers).
5. Clean fuel filter with a nonflammable or high
flashpoint solvent.
6. Reattach fuel filter to fuel valve and reattach
fuel valve to tank and fuel line.
Fuel Valve Cleaning
1. Remove the sediment cup and O-ring at the
bottom of the fuel valve with a small wrench.
2. Clean and wash out the sediment cup with a
nonflammable or high flashpoint solvent.
3. Replace the sediment cup and O-ring.
Sediment
Cup
Fuel Strainer Cleaning
1. Remove the plastic fuel strainer from under the
fuel tank cap.
2. Clean and wash out the strainer with a non-
flammable or high flashpoint solvent.
3. Replace strainer.
12
 Maintenance
Spark Plug Service
Recommended Spark Plug:
BPR6ES (NGK)
W20EPR-U (DENSO)
To insure proper engine operation, the spark plug
must be properly gapped and free of deposits.
WARNING
If the engine has been running, the muf-
fler will be very hot. Care must be taken
not to touch the muffler when removing
the spark plug.
1. Remove the spark plug cap.
2. Clean any dirt from around the spark plug
base.
3. Use the wrench supplied with the water pump
to remove the spark plug.
4. Visually inspect the spark plug and discard if
the insulator is cracked or chipped.
3. Clean with a wire brush if the spark plug is to
be reused.
4. Measure the plug gap with a feeler gauge.
5. Correct as necessary by carefully bending the
side electrode.
The gap should be: 0.700.80mm (0.028-
0.031 in.)
KDAR Company
8. Check to make sure the spark plug washer is in
good condition.
9. Thread the spark plug in by hand to prevent
cross-threading.
10. After the spark plug is seated, tighten with the
spark plug wrench to compress the washer.
If installing a new spark plug, tighten 1/2 turn
after the spark plug seats to compress the
washer. If reinstalling a used spark plug,
tighten 1/8-1/4 turn after the spark plug seats to
compress the washer.
CAUTION
The spark plug must be securely tightened. An
improperly tightened spark plug can become
very hot and could damage the engine.
Never use spark plugs which have an improper
heat range. Use only the recommended spark
plugs or equivalent.
Preparing for Transportation
1. Turn the engine switch and fuel valve to the
off or stop position.
2. Disconnect suction and discharge hoses to pre-
vent damage during transport.
3. Let the engine cool before transporting.
4. Keep the water pump level to prevent fuel
spillage.
5. Take care not to drop or strike the water pump
when transporting.
13
 Storage

Note: Proper storage preparation is essential to 1 Year or More

keeping the pump trouble free. Following the
steps below will keep the pump in good working
order and easier to start when used next.
Cleaning the Pump
1. Allow engine to cool at least a half hour before
cleaning.
2. Wash the engine and pump.
Note: It is best to wash the pump by hand
(do not use a hose or power washer) in or-
der to prevent water from getting into the
air filter, muffler opening or other areas
sensitive to water.
3. Wipe all surfaces dry.
4. Fill the pump chamber with clean water.
5. Start the pump and allow it to run until it
reaches normal operating temperature to
evaporate any external water.
6. Stop engine and allow to cool.
7. Remove pump drain plug and flush with clean
water.
8. Allow water to drain.
9. Spray controls with silicone lubricant.
Preparing the Engine for Storage
1. Be sure the storage area is free of excessive
humidity and dust.
2. Preparation will depend on the length of time
the water pump will be stored as outlined be-
Fill with fresh gasoline.
Add fuel stabilizer to the gasoline.
Drain the carburetor float bowl.
Drain the fuel sediment cup.
Oil engine internally (see below)
Change the engine oil.
After removal from storage, drain the
stored gasoline into a suitable container
and fill with fresh gasoline before start-
ing.
Drain Carburetor
WARNING
Gasoline is extremely flammable and
is explosive under certain conditions.
Do not smoke or allow flames or
sparks in the area when the carbure-
tor is being drained.
Be careful not to spill fuel when
draining the carburetor. Spilled fuel
or fuel vapor may ignite.
Avoid fuel contact with the skin or
breathing vapors for a prolonged pe-
riod.
KEEP FUEL OUT OF THE REACH
OF CHILDREN.
1. Loosen the carburetor drain screw.
2. Drain carburetor into a suitable container.
3. Replace drain screw.

Less than 1 Month

No preparation necessary.

1 to 2 Months
Fill with fresh gasoline. Carburetor
Add fuel stabilizer to the gasoline. Drain Screw

2 Months to 1 Year
Fill with fresh gasoline.
Add fuel stabilizer to the gasoline.
Drain the carburetor float bowl.
Drain the fuel sediment cup.

KDAR Company 14
 Storage
Internal Oiling
1. Remove the spark plug.
2. Pour 1 tablespoon of clean engine oil into the
cylinder.
3. Crank the engine several times by pulling on
the starter rope.
4. Reinstall the spark plug.
5. Slowly pull the starter rope until resistance is
felt. At this point the piston is coming up on its
compression stroke and both the intake and
exhaust valves are closed. Storing the engine in
this position will help protect it from internal
corrosion.
Replacement Parts
The emission control systems on your engine were
designed, built, and certified to conform with EPA
and California emission regulations. We recom-
mend the use of original replacement parts when-
ever you have maintenance done. These original-
design replacement parts are manufactured to the
same standards as the original parts, so you can be
confident of their performance. The use of replace-
ment parts that are not of the original design and
quality many impair the effectiveness of your
emission control system.
A manufacturer of an aftermarket part assumes the
responsibility that the part will not adversely affect
emission performance. The manufacturer or re-
builder of the part must certify that use of the part
will not result in a failure of the engine to comply
with emission regulations.
KDAR Company
Safety Features
Low-Oil Shutdown
This water pump is equipped with low-oil shut-
down. If the oil level in the engine gets too low the
engine will shut down automatically. This prevents
damage to the engine resulting from insufficient
lubrication.
It the engine shuts down and the oil is at the proper
level, make sure the water pump is on a level sur-
face. Having the unit at an angle may shift the oil
giving the sensor a false reading.
Spark Arresting Muffler
All Hot Max water pumps are equipped with spark
arresting mufflers allowing for use around agricul-
tural crops, forests, brush, grass and other similar
items. Spark arresting mufflers are required in the
State of California and on some U.S. Forest Ser-
vice Land and may also be legally required under
other statutes and ordinances. The California stat-
ues requiring a spark arresting muffler are Sections
13005(b), 4442 and 4443.
15
 Trouble Shooting

Engine Will Not Start

NO
Is the fuel valve on? Turn fuel valve on.
YES
NO Move choke to closed
Is the choke closed?
unless the engine is warm.
YES
Is the engine switch on? NO Turn engine switch on.

YES
NO
Is there fuel in the tank? Refill the tank.

YES
NO
Is there oil in the engine? Add the recommended oil.

YES
NO Still no Spark Take the water pump to an
Is there a spark from the Replace the authorized KDAR water
spark plug? spark plug. pump service center.
To Check:
1. Remove the spark plug cap and clean
WARNING
any dirt from around the spark plug.
Be sure there is no spilled fuel
YES 2. Remove the spark plug and install the
spark plug in the plug cap. in the area.
Gasoline is extremely flamma-
3. Set the plug side electrode on the cylin-
der head. ble and is explosive under cer-
4. Crank engine, sparks should jump tain conditions.
across the gap.

Is the fuel reaching the NO Clean the fuel sediment cup

carburetor? and fuel filter.

To Check:
1. Turn off the engine switch and
loosen the carburetor drain
YES screw.
2. Fuel should flow from the drain
when the fuel valve is turned on.

If the engine still does

not start, take the water NOTE: The nearest KDAR authorized ser-
pump to a authorized vice center can be found by visiting
KDAR service center. www.hotmaxtorches.com.

KDAR Company 16
 Trouble Shooting

Engine Lacks Power

Is the air filter element clogged? YES Clean or replace the air filter.

NO
Is the fuel bad? Engine stored with- YES Drain fuel from tank and carburetor
out treating the fuel or refueled and refill tank with fresh fuel.
with bad gasoline
NO

Is the fuel filter clogged? YES Clean or replace fuel filter.

NO
If the engine still lacks power take
the water pump to a authorized
KDAR service center.

No Pump Output
NO
Is the pump primed? Prime the pump.
YES
Is the suction hose collapsed, cut or YES
punctured? Replace the suction hose.

NO
Is the strainer completely under NO Put the Strainer and suction hose
water? completely under water.
YES
Is there an air leak at the connec- YES Replace sealing washer if missing
tor? or damaged. Tighten the hose con-
nector.
NO
Is the strainer clogged? YES Clean the strainer.
NO
Is there excessive head? YES Relocate the pump and/or hoses to
reduce head.
NO
If the pump still has no output take
the water pump to a authorized
KDAR service center.

KDAR Company 17
 Trouble Shooting

Low Pump Output

Is the suction hose collapsed, dam- YES
aged, too long or too small a di- Replace the suction hose.
ameter?
NO
Is there an air leak at the connec- YES Replace the sealing washer if it is
tor? missing or damaged. Tighten the
hose connector clamp.
NO
YES
Is the strainer clogged? Clean debris from the strainer.
NO

Is the discharge hose damaged, too YES

long or too small a diameter? Replace the discharge hose.

NO
YES Relocate the pump and/or hoses to
Is the head marginal?
reduce the head.
NO
If the pump still has no output take
the water pump to a authorized
KDAR service center.

High Altitude Operation

At high altitude, the standard carburetor air-fuel
mixture will be too rich. Performance will de-
crease, and fuel consumption will increase. A very
rich mixture will also foul the spark plug and
cause hard starting. Operation at an altitude that
differs from that at which this engine was certified,
for extended periods of time, may increase emis-
sions.
High altitude performance can be improved by
specific modifications to the carburetor. If you al-
ways operate your engine at altitudes above 5,000
feet (1,500 meters), have a qualified mechanic per-
form this carburetor modification. This engine,
when operated at high altitude with the carburetor
modifications for high altitude use, will meet each
emission standard throughout its useful life.
Even with carburetor modification, engine horse-
power will decrease about 3.5% for each 1,000-
foot (300-meter) increase in altitude. The effect of
altitude on horsepower will be greater than this if
no carburetor modification is made.
NOTICE: When the carburetor has been modified
for high altitude operation, the air-fuel mixture
will be too lean for low altitude use. Operation at
altitudes below 5,000 feet (1,500 meters) with a
modified carburetor may cause the engine to over-
heat and result in serious engine damage. For use
at low altitudes, have a qualified mechanic return
the carburetor to original factory specifications.

KDAR Company 18
 Warranty
KDAR Company, and its affiliates, warrants that
the water pumps covered under this warranty are
free from defects in material and workmanship for
one year from the date of purchase. This warranty
is extended to the original purchaser who uses the
product in a consumer application (personal, resi-
dential or household usage). All water pumps cov-
ered under this limited warranty which are used in
commercial applications (i.e. income producing)
are warranted to be free from defects in material
and workmanship for 90 days from the date of
original purchase. The products covered under this
warranty are the water pumps.
KDAR Company, and its affiliates, will repair or
replace, at KDARs sole discretion, parts found to
be defective in material or workmanship within the
warranty period. Warranty service will be sched-
uled according to the normal work flow and busi-
ness hours of the service center doing the work as
well as the availability of replacement parts. All
decisions from KDAR Company regarding this
limited warranty shall be final.
Original Purchasers Responsibility:
1. Retain the original cash register receipt as
proof of purchase.
2. Follow manual instructions regarding the care
and operation of your power washer.
3. If warranty work is required, DO NOT RE-
TURN THIS POWER WASHER TO THE
RETAILER. Take the power washer to the
nearest KDAR Authorized Service Center for
evaluation. Visit www.hotmaxtorches.com or
call KDAR Company M-F 8AM-5PM CST to
locate the nearest Authorized Service Center.
Not Covered:
1. Transportation charges for sending or deliver-
ing the power washer to the Authorized Ser-
vice Center or returning the repaired or re-
placement power washer back to the customer.
These charges are the responsibility of the cus-
tomer.
KDAR Company
2. Damages caused by ordinary wear, abuse, rain,
freeze damage, negligence, accident or failure
to operate or maintain the power washer in ac-
cordance with the instructions in the operators
manual supplied with the power washer.
3. Damage caused by unauthorized repair or al-
terations.
Exclusions and Limitations:
KDAR Company makes no other warranty of
any kind, express or implied. Implied warran-
ties, including warranties of merchantability
and of fitness for a particular purpose, are
hereby disclaimed. The warranty service de-
scribed above is the exclusive remedy under
this warranty; liability for incidental and conse-
quential damages is excluded to the extent per-
mitted by law.
This warranty gives you specific legal rights, and
you may have other rights which vary from state to
state. Some states do not allow a disclaimer of im-
plied warranties, or the exclusion of incidental and
consequential damages, so the above disclaimers
and exclusions may not apply to you.
For warranty service or to obtain service parts
or accessories:
Call Toll Free: 1-866-939-9013
Or:
Write: KDAR Company
15009 Manchester Rd #283
Ballwin, MO 63011
19