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Conocimientos Bsicos Variadores de

Velocidad de CA
David Aja Lunes 14 de mayo de 2012
COMPANY CONFIDENTIAL -- Internal Use Only

Copyright 2011 Rockwell Automation, Inc. All rights reserved.


Variadores de Velocidad de CA
Un Drive de CA controla la velocidad, torque y direccin de
un motor.

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Variadores de Velocidad de CA
Los variadores de frecuencia CA estn compuestos
por dos secciones mayores:

Seccion de Potencia : Convierte la energia de


entrada AC a salida de AC variable para energizar un
motor de AC.

Seccion de Control : Analiza las seales de


retroalimentacin de corriente y velocidad para
regular la corriente producida por la seccion de
potencia.

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Seccion de Control
Es una serie de tarjetas de circuitos que son configurados para
desempear las funciones de control del Drive.

Tipicamente contienen las siguientes dos tarjetas :


-Main Control Board : Recibe las seales de control de entrada para
regular el control del Drive .
-Gate Driver Board : Recibe instrucciones de la tarjeta principal de
control para controlar el disparo de los modulos de los transistores.

Las tarjetas de circuitos contienen los siguentes dispositivos :


-Dispositivos de Sensado .- Transformadores y transductores que
detectan o miden la corriente y la envian de regreso en seales
electricas a una entrada del circuito.

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Seccion de Control
Micropocesador .- Mini- computadora que controla varias funciones del
Drive.

Firmware.- Memoria read-oly electricamente programable (EPROM)


chip que coloca programas utilizados por el microprocesador para
desempear todas las funciones de software del el Drive.

EEPROM ( Electronicaly Erasable Programmable Read-Only Memory):


Un chip que coloca datos , esta informacin no se borra cuando la
energia es removida.

RAM(Ramdom Access Memory): Un Chip que coloca los datos


requeridos por el microprocesador para ejecutar las funciones el
software del drive. La informacin de la RAM no se borra cuando se
retira la energia.
COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Variadores de Velocidad de CA
Los variadores de frecuencia CA estn compuestos por :

Etapa Rectificadora.- Convierte la tensin alterna en continua mediante


rectificadores de diodos, tiristores, etc.

Etapa intermedia. Filtro para suavizar la tensin rectificada y reducir la


emisin de variaciones en la seal.

Inversor o "Inverter". Convierte la tensin continua en otra de tensin y


frecuencia variable mediante la generacin de pulsos.

Etapa de control. Esta etapa controla los IGBT para generar los pulsos
variables de tensin y frecuencia. Y adems controla los parmetros
externos en general, etc.

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Variadores de Velocidad de CA
Los variadores mas utilizados utilizan modulacin PWM (Modulacin de
Ancho de Pulsos) y usan en la etapa rectificadora puente de diodos
rectificadores.

El Inversor o Inverter convierte la tensin continua de la etapa intermedia


en una tensin de frecuencia y tensin variables. Los IGBT envan pulsos
de duracin variable y se obtiene una corriente casi senoidal en el motor.

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Variadores de Velocidad de CA

Transistor Salida CA
Entrada CA

Bus CD Inversor

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Variadores de Velocidad de CA
Transistor Salida CA
Entrada CA

Bus CD Inversor

Seccin de Conversion CD

Consiste en una serie de diodos o SCRs .


Esta seccin desempea las siguientes tareas :
-Cambia la seal alterna CA de entrada a seal directa CD
-Filtra el voltaje para producir un voltaje constante en el bus de CD

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Seccin de Conversion
Conversion de CA a CD

Entrada CA Salida CD

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Variadores de Velocidad de CA
Transistor Salida CA
Entrada CA

Bus CD Inversor

Seccion de Filtrado

Suaviza el voltaje de salida usando los siguientes componentes :


Capacitores : Coloca el voltaje durante los cambios de cargas.
Resistencias de Balanceo :Asegura que cada capacitor tenga la misma
cantidad de carga. Estos tambien pueden descargar cuando la energia es
removida del drive.
Inductores : Filtra la corriente de DC para suavizar las ondas a los
capacitores de DC.
COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Variadores de Velocidad de CA
Inversor

Consiste en una serie de transistores.


Esta seccin desempea las siguientes tareas :
-Cambia la seal de entrada CD a seales de salida CA de tres fases
-Produce una serie de seales en una secuencia predeterminada

Transistor Salida CA
Entrada CA

Bus CD Inversor

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Clasificacin de Inversores de Drives

Los AC drives caen dentro de las siguientes 3 categorias


dependiendo la forma de su salida formade onda de
voltaje :

Drives Inversores de fuente de Corriente


Drives Inversores de Voltaje Variable
Drives de Modulacin de ancho de pulso.

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Drive Inversor de Fuente de Corriente
(CSI)

Produce un bus de DC de voltaje variable


usando un puente SCR de onda completa. El
inversor utiliza SCRs para producir una forma
de onda de salida a seis pasos de salida de
corriente.

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Drive Inversor de Fuente de Corriente
(CSI)
CSI Drives producen un forma de onda de seis pasos :

Ventajas : Corrientes y Voltajes altos .

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Drive Inversor de Voltaje Variable (VVI)

Produce un bus de DC de voltaje variable usando un puente


SCR de onda completa. El inversor utiliza SCRs para producir
una forma de onda de salida a seis pasos de salida de voltaje.

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Drive Inversor de Voltaje Variable (VVI)
VVI Drives producen un forma de onda de seis pasos :

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Drives de Modulacin de Ancho de
Pulso
Produce un bus constante de voltaje de DC
con un puente de onda completa de
diodos.El inversor usa IGBTs para producir
una serie de ondas de pulsos cuadrados
como la salida de voltaje de forma de onda :

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Drives de Modulacin de Ancho de Pulso
Producen una serie de pulsos cuadrados :

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
PWM Trifsico y Curvas de Corriente
Los seis transistores se encienden y se
apagan en un cierto orden para formar
ondas moduladas trifsicas de ancho de
impulso. El orden y la frecuencia de la onda
son determinados por la Unidad Central de
Procesamiento del drive (Central Processing
Unit CPU). El CPU controla la salida de la
tarjeta driver de compuerta, a la base de
cada transistor de potencia.

La onda PWM en realidad es un


voltaje CD de onda cuadrada.
Este voltaje es aplicado
directamente a las terminales del
motor CA.

Recuerde, incluso cuando tenemos


voltaje CD aplicado al motor, la onda de
corriente se asemeja a una onda
senoidal CA y es utilizada para controlar
la velocidad del motor de induccin CA
jaula de ardilla.
COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Terminal Blocks

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Funciones del variador de CA
Un variador de CA controla la velocidad, el par, caballos de fuerza y la
direccin de un motor de CA mediante el control del voltaje y la frecuencia
de la energa enviada al motor. Ello se logra mediante la realizacin de las
siguientes tareas:
Conversin de la CA trifsica en voltaje de CC con diodos que proveen un
flujo de corriente en una nica direccin

Suavizado de los picos de voltaje

Inversin del voltaje de CC en frecuencia y voltaje de CA ajustables

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Conversin de la energa en un variador
de CA
La conversin de la energa en un variador de CA difiere del proceso de
conversin en un variador de CC. En un variador de CA, la energa de
entrada se convierte una vez y se invierte una vez, en contraposicin a la
conversin realizada en un variador de CC.

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Ruta de conversin de la energa
El voltaje fijo de CA trifsica se mueve a travs de un variador de CA a lo largo
de una ruta fija:

Voltaje Dispositivos Bus Frecuencia


de Conversor y voltaje de
Fijo de de CC de Inversor
CA proteccin CA
CC ajustables

Seal de Control
referencia de
lgica

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Ruta de conversin de la energa
A medida que el proceso de conversin de energa contina, los
componentes del hardware monitorean y filtran la corriente. Algn hardware
es interno en el variador y algn hardware es externo al variador:
Dispositivos de proteccin: Una serie de componentes del hardware que
realizan las siguientes funciones:
Protegen los SCR contra de las sobretensiones de corriente
Evitan que perturbaciones de la lnea se alimenten al controlador
Filtran el voltaje a travs del bus de CC

Conversor: Una serie de diodos o SCR que realizan las siguientes


funciones:
Rectifica la CA de entrada a una salida de CC rectificada de onda
completa
Utiliza dispositivos de proteccin para suavizar cualquier pico de voltaje

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Ruta de conversin de la Energa
Inversor: Un conjunto de dispositivos interruptores de energa que se
interconectan con el variador para el control de la frecuencia.

Control de lgica: Una tarjeta de circuitos de variadores que monitorea y


controla la funcionalidad del variador.

Driver: Una tarjeta de circuitos de variadores que enciende los transistores


en el tiempo adecuado y en la secuencia adecuada.

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Conversin de CA a CC
El voltaje de CA de entrada primero pasa por una rectificacin de onda
completa, trifsica, en el variador:

Ctodo
Conversor

nodo
(+)

Voltaje de CC
Seal de CA
trifsica de los a Bus de CC
dispositivos de
proteccin

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Conversin de CA a CC
Durante una rectificacin de onda completa, existen dos medios ciclos:
En la primera mitad, un diodo (+) conduce mientras que el otro (-)
descansa.

En la segunda mitad, el voltaje de entrada de CA invierte la polaridad.


Ahora, el primer diodo (+) descansa y el segundo (-) conduce.

Los dos medios ciclos producen una salida de CC impulsante.

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Suavizado de los picos de voltaje
Luego de rectificado el voltaje, se filtra a travs del bus de CC. El voltaje pasa
por una serie de dispositivos de proteccin:

Diodo
Bus de CC

Inductor Fusible

Resistencia Condensador Voltaje


Voltaje de CC a
de CC Filtro de CL la salida
del de la
rectifi- energa
cador Resistencia Condensador

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Suavizado de los picos de voltaje
El bus de CC filtra el voltaje suavizando la salida de la seccin de rectificador
con el siguiente hardware:
Inductores: Suavizan la corriente que ingresa al bus de CC.

Condensadores: Almacenan energa hasta que se la necesi.

Resistencias: Equilibran la cantidad de voltaje almacenado en cada


condensador.

Fusibles: Protegen los circuitos de buses.

Diodos: Proveen una ruta regenerativa en caso de fundirse el fusible.

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Inversin de CC a CA
Una vez filtrado el voltaje de CC, ste se vuelve a convertir en una frecuencia
y un voltaje de CA ajustables a travs de una serie de transistores:

Colector

Base
Salida de
Emisor energa

Frecuencia y
Voltaje de CC voltaje de CA al
del bus de CC motor ajusables

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
Inversin de CC a CA
Estos transistores actan como interruptores, encendindose y apagndose
en una secuencia predeterminada, a los efectos de realizar las siguientes
funciones:
Producir impulsos del voltaje de CA con diversos anchos

Cambiar la frecuencia del motor mediante el cambio de los impulsos por


ciclo .

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2007 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved.
PowerFlex Family of Drives
Power ratings from 0.2kW (0.25 Hp) single
phase to 25MW (34,000 Hp) at medium
voltage

Seamless control system integration


maximize uptime

Decrease development time by as much


as 70% with Premier Integration
RSLogix 5000 Software with PowerFlex
drives add-on-profiles

Increase productivity and flexibility with


integrated safe speed control technology
and safe torque off options

Flexible control simplifies operation, 0.2 kW (0.25 Hp) to 25.4 MW (34,000 Hp)
reduces training & costs
Common operator interface &
integration capabilities
Consistent programming structure
Consistent software tools
Variety of packaging designs
COMPANY CONFIDENTIAL -- Internal Use Only 33 Copyright
Copyright 2011 Rockwell Automation, 2005
Inc. All rights Rockwell
reserved.
PowerFlex Family of Low Voltage
Drives
PowerFlex drives meet worldwide standards out of-the-box, achieving EMC, global voltage and safety requirements.
All PowerFlex drives offer commonality in networks, operator interface and programming factors that significantly
contribute to ease-of-use and faster application start-up.

PowerFlex Component Class AC drives offer you cost-effective motor control for machine-level and stand-alone
applications (PowerFlex 4, 4M, 40, 40P and 400)

PowerFlex Architecture Class AC drives are designed for advanced application flexibility and control system
integration (PowerFlex 70, 700, 700L, 700H, 755, 700S)

PowerFlex DC drives are designed


PowerFlex DC for coordinated drive control and drive system applications (PowerFlex DC)
Performance

Architecture Class

Component Class

Power
COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2005 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved. 34
PowerFlex 4M AC Drive - Specifications
Drive Ratings:
100-120V, 1, 0.21.1 kW 0.251.5 Hp 1.66 A
200-240V, 1, 0.22.2 kW 0.253.0 Hp 1.611 A
200-240V, 3, 0.27.5 kW 0.2510 Hp 1.633 A
380-480V, 3, 0.411 kW 0.515 Hp 1.524 A

Motor Control
V/Hz Motor Control
Slip Compensation

Ambient Temperature Limit for Enclosures


IP20: 10 to 50 C (14 to 122 F) with specified distance between
drives or
IP20: 10 to 40 C (14 to 104 F) Zero-stacking

Features
Feed through wiring design
Drive overload protection
COMPANY CONFIDENTIAL -- Internal Use Only 35 Copyright
Copyright 2011 Rockwell Automation, 2005
Inc. All rights Rockwell
reserved.
PowerFlex 4M AC Drive
Ratings and Dimensions

PowerFlex 4M PowerFlex 4M PowerFlex 4M


Frame A Frame B Frame C
Ratings:
Ratings: Ratings:
100-120V, 1, 0.2-0.37 kW (0.25-0.5Hp)
100-120V, 1, 0.75-1.1 kW (1.0-1.5Hp) 200-240V, 3, 5.5-7.5 kW (7.5-10Hp)
200-240V, 1, 0.2-0.75 kW (0.25-1.0Hp)
200-240V, 1, 1.5-2.2 kW (2.0-3.0Hp) 380-480V, 3, 5.5-11.0 kW (7.5-15Hp)
200-240V, 3, 0.2-1.5 kW (0.25-2.0Hp)
200-240V, 3, 2.2-3.7 kW (3.0-5.0Hp)
380-480V, 3, 0.37-1.5 kW (0.50-2.0Hp)
380-480V, 3, 2.2-3.7 kW (3.0-5.0Hp)

Dimensions:
Height = 174mm (6.85) Dimensions: Dimensions:
Width = 72mm (2.83) Height = 174mm (6.85) Height = 260mm (10.24)
Depth = 136mm (5.35) Width = 100mm (3.94) Width = 130mm (5.12)
Depth = 136mm (5.35) Depth = 180mm (7.09)

COMPANY CONFIDENTIAL -- Internal Use Only 36 Copyright


Copyright 2011 Rockwell Automation, 2005
Inc. All rights Rockwell
reserved.
PowerFlex 4 AC Drive - Specifications
Drive Ratings:
100-120V, 1, 0.21.1 kW 0.251.5 Hp 1.56 A
200-240V, 1, 0.22.2 kW 0.253 Hp 1.49.6 A
200-240V, 3, 0.23.7 kW 0.255 Hp 1.417.5 A
380-480V, 3, 0.373.7 kW 0.55 Hp 1.48.7 A

Motor Control
V/Hz Motor Control
Slip Compensation

Ambient Temperature Limit for Enclosures


IP20, NEMA/UL Type Open: -10 to 50 C (14 - 122F) with specified distance
between drives or
IP20, NEMA/UL Type Open : -10 to 40 C (14 - 104F) Zero-Stacked
IP30, NEMA/UL Type 1: 10 to 40 C (14 to 104 F)
Flange = 50 C (122 F)

Features
Drive Overload Protection
Ramp Regulation
Flying Start
COMPANY CONFIDENTIAL -- Internal Use Only 37 Copyright
Copyright 2011 Rockwell Automation, 2005
Inc. All rights Rockwell
reserved.
PowerFlex 4 AC Drive
Ratings and Dimensions
PowerFlex 4 PowerFlex 4
Frame A Frame B
Ratings: Ratings:
100-120V, 1, 0.2-0.37 kW (0.25-0.5Hp) 100-120V, 1, 0.75-1.1 kW (1-1.5Hp)
200-240V, 1, 0.2-0.75 kW (0.25-1Hp) 200-240V, 1, 1.5-2.2 kW (2-3Hp)
200-240V, 3, 0.2-1.5 kW (0.25-2Hp) 200-240V, 3, 2.2-3.7 kW (3-5Hp)
380-480V, 3, 0.37-1.5 kW (0.5-2Hp) 380-480V, 3, 2.2-3.7 kW (3-5Hp)

Dimensions: Dimensions:
Height =152mm (5.98) Height =180mm (7.09)
Width = 80mm (3.15) Width = 100mm (3.94)
Depth = 136mm (5.35) Depth = 136 (5.35)

COMPANY CONFIDENTIAL -- Internal Use Only 38 Copyright


Copyright 2011 Rockwell Automation, 2005
Inc. All rights Rockwell
reserved.
PowerFlex 40 AC Drive -
Specifications
Drive Ratings : Features
100-120V, 1, 0.41.1 kW 0.51.5 Hp 2.36 A
Drive Overload Protection
200-240V, 1, 0.42.2 kW 0.53 Hp 2.312 A
200-240V, 3, 0.47.5 kW 0.510 Hp 2.333A Ramp Regulation
380-480V, 3, 0.411 kW 0.515 Hp 1.424 A PID Control
480-600V, 3, 0.7511 kW 115 Hp 1.719 A StepLogic
Flying Start
Motor Control
V/Hz Motor Control
Sensorless Vector Control with Autotune Feature
Process PID

Ambient Temperature Limit for Enclosures PowerFlex 40 AC


IP20, NEMA/UL Type Open: -10 to 50 C (14 - 122F) with specified distance Drives
between drives or NEMA/UL Type 4X/12
Up through 5 Hp
IP20, NEMA/UL Type Open: -10 to 40 C (14 - 104F) Zero Stacked
IP30, NEMA/UL Type 1: 10 to 40 C (14 to 104 F)
IP66, NEMA/UL Type 4X/12: 10 to 40 C (14 to 104 F)
Flange: 50 C (122 F)
COMPANY CONFIDENTIAL -- Internal Use Only 39 Copyright
Copyright 2011 Rockwell Automation, 2005
Inc. All rights Rockwell
reserved.
Logica de Control Facil de Usar
Entradas de Control
Entradas de ARRANQUE,
PARO y REVERSA
dedicadas
Cuatro (4) entradas
programables proporcionan
flexibilidad adicional
24VDC SINK o SOURCE
seleccionables por DIP
switches

Salidas de Control
Un (1) relevador de salida
Forma-C
Dos (2) salidas OPTO
Una (1) salida Analgica

COMPANY CONFIDENTIAL -- Internal Use Only 40 Copyright


Copyright 2011 Rockwell Automation, 2005
Inc. All rights Rockwell
reserved.
PowerFlex 40 AC Drives
Ratings and Dimensions
PowerFlex 40 PowerFlex 40
Frame B Frame C
Ratings: Ratings:
100-120V, 1, 0.4-1.1 kW (0.5-15Hp) 200-240V, 1, 2.2 kW (3Hp)
200-240V, 1, 0.4-1.5 kW (0.5-2Hp) 200-240V, 3, 5.5-7.5kW (7.5-10Hp)
200-240V, 3, 0.4-3.7 kW (0.5-5Hp) 380-480V, 3, 5.5-11 kW (7.5-15Hp)
380-480V, 3, 0.4-4.0 kW (0.5-5Hp) 480-600V, 3, 5.5-11 kW (7.5-15Hp)
480-600V, 3, 0.75-4.0 kW (1-5Hp)

Dimensions: Dimensions:
Height = 180mm (7.09) Height = 260mm (10.2)
Width = 100mm (3.94) Width = 130mm (5.1)
Depth = 136mm (5.35) Depth = 180mm (7.1)

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2005 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved. 41
PowerFlex 40P AC Drive -
Specifications
Drive Ratings : Features
200-240V, 3, 0.377.5 kW 0.510 Hp 2.333 Drive Overload Protection
A Ramp Regulation
380-480V, 3, 0.3711 kW 0.515 Hp 1.424
PID Control
A
480-600V, 3, 0.7511 kW 115 Hp 1.719 A
StepLogic
Flying Start
Motor Control Encoder/Pulse Train
V/Hz Motor Control Feedback
Sensorless Vector Control with Autotune Feature DriveGuard Safe-off
Slip Compensation or Encoder Trim (optional)
Process PID
Position Control Mode

Ambient Temperature Limit for Enclosures


IP20, NEMA/UL Type Open: -10 to 50 C
(14 - 122F)
IP30, NEMA/UL Type 1 = -10 to 40 C
(14 - 104F) with optional conduit kit
Flange and Plate Mount: Heatsink: 10 to 40 C (14
COMPANY CONFIDENTIAL -- Internal Use Only 42 Copyright
Copyright 2011 Rockwell Automation, 2005
Inc. All rights Rockwell
reserved.
PowerFlex 40P AC Drive
Ratings and Dimensions

PowerFlex 40P PowerFlex 40P


Frame B Frame C

Ratings: Ratings:
200-240V, 3, 0.4-3.7 kW (0.5-5Hp) 200-240V, 3, 5.5-7.5 kW (7.5-10Hp)
380-480V, 3, 0.4-4.0 kW (0.5-5Hp) 380-480V, 3, 5.5-11 kW (7.5-15Hp)
480-600V, 3, 0.75-4.0 kW (1-5Hp) 480-600V, 3, 5.5-11 kW (7.5-15Hp)

Dimensions: Dimensions:
Height = 180mm (7.09) Height = 260mm (10.2)
Width = 100mm (3.94) Width = 130mm (5.1)
Depth = 136mm (5.35) Depth = 180mm (7.1)

COMPANY CONFIDENTIAL -- Internal Use Only Copyright 2005 Rockwell Automation, Inc. All rights reserved. Copyright 2011 Rockwell Automation, Inc. All rights reserved. 43
PowerFlex 400 AC Drive -
Specifications
Drive Ratings Features
Sleep/Wake
200-240V, 2.237 kW 3.050 Hp 12145 A
PID Control
380-480V, 2.2250 kW 3.0350 Hp 6460 Flying Start
A Purge Input
Motor Control Damper Input
V/Hz Motor Control Multi-stage pump control
Slip Compensation Hand/Off/Auto
Drive Overload Protection
Integral Metasys N2 and Apogee FLN
Ambient Temperature Limit for Enclosures P1 communications
IP20, NEMA/UL Type Open: 10 to 50 C Optional LonWorks and BACnet
communications
(14 to 122 F) 3 contactor bypass
IP30, NEMA/UL Type 1: 10 to 45 C (14 to
113-10 to 45C (14 to 113F)
C frame requires conduit box option
Stand-Alone Drives Packaged Drives

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Inc. All rights Rockwell
reserved.
PowerFlex 400 AC Drive
Ratings and Dimensions
PowerFlex 400 PowerFlex 400 PowerFlex 400
Frame C Frame D Frame E
Ratings: Ratings: Ratings:
200-240V, 2.2-7.5 kW (3-10Hp) 200-240V, 11-22 kW (1530Hp) 200-240V, 30-37 kW (40-50Hp)
380-480V, 2.2-15 kW (3-20Hp) 380-480V, 18.5-30 kW (25-40Hp) 380-480V, 37-75 kW (50-100Hp)

Dimensions: Dimensions: Dimensions:


Height = 260mm (10.2) Height = 436mm (17.2) Height = 606mm (23.8)
Width = 130mm (5.1) Width = 250mm (9.8) Width = 370mm (14.6)
Depth = 180mm (7.1) Depth = 206mm (8.1) Depth = 259mm (10.2)

COMPANY CONFIDENTIAL -- Internal Use Only 45 Copyright


Copyright 2011 Rockwell Automation, 2005
Inc. All rights Rockwell
reserved.
PowerFlex 400 AC Drive
Ratings and Dimensions
PowerFlex 400 PowerFlex 400 PowerFlex 400
Frame F Frame G Frame H

Ratings: Ratings: Ratings:


380-480V, 90-100 kW (125150Hp) 380-480V, 132-160 kW (200350Hp) 380-480V, 200-250 kW (300350Hp)

Dimensions: Dimensions: Dimensions:


Height = 850mm (33.5) Height = 892mm (35.1) Height = 1364mm (53.7)
Width = 425mm (16.7) Width = 425mm (16.7) Width = 529mm (20.8)
Depth = 280mm (11.0) Depth = 264mm (10.4) Depth = 359mm (14.1)

COMPANY CONFIDENTIAL -- Internal Use Only 46 Copyright


Copyright 2011 Rockwell Automation, 2005
Inc. All rights Rockwell
reserved.
PowerFlex FanMaster Drive Solution -
Specifications New
Ratings Features
200-240V, 2.2 to 22 kW 3 - 30 Hp 12 - 88 Includes patent pending
A algorithms to match fan energy
400-480V 2.2 to 45 kW 3 - 60Hp 4.8 - required to move energy away
77A from coils and into the
conditioned space.
Motor Control Matches the amount of air
Optimized for retrofitting a Constant

required for ventilation with
Volume Air Handler to Variable Flow amount of air supplied.
without modifications to existing Complete retrofit package
mechanical systems or controls. includes VFD, Controller,
Leverages an embedded Instrumentation and Control
MicroLogix1100 to control fan speed Logic to support a retrofit.
Calculates Energy Savings for
Ambient Temperature Limit for Enclosures over 10 years
NEMA 1 & NEMA 12 = 0 to 40C
NEMA 3R & 4 = 0 to 40C
COMPANY CONFIDENTIAL -- Internal Use Only 47 Copyright
Copyright 2011 Rockwell Automation, 2005
Inc. All rights Rockwell
reserved.
PowerFlex FanMaster Drive Solution
Ratings
PowerFlex PowerFlex PowerFlex
FanMaster FanMaster FanMaster
Portal Energy Saving
Controller PowerFlex 400 VFD
Calculator Ratings:
Control Power: 220-240V, Hardwired to drives Ratings:
120V AC, Optional 12 VDC supplied separately 220-240V, 2.2 to 22 kW (3 - 30Hp)
400-480V, Hardwired to drives 400-480V, 2.2 to 45 kW ( 3 - 6Hp)
supplied separately

Control Power: 120V AC


New
New
New
Ambient Temp Limit for Enclosure Ambient Temp Limit for
Types: Ambient Temp Limit for Enclosure Types:
NEMA 4, 0 to 40oC Enclosure Types: NEMA 1 & NEMA 12, 0 to 40oC
NEMA 1 & NEMA 12, 0 to 40oC NEMA 3R & 4, 0 to 40oC
NEMA 3R & 4, 0 to 40oC

COMPANY CONFIDENTIAL -- Internal Use Only 48 Copyright


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Inc. All rights Rockwell
reserved.
DSI Communication Products

22-SCM-232 22-COMM-B 22-COMM-C 22-COMM-D 22-COMM-E 22-COMM-L


RS-232 DF1 BACnet MS/TP ControlNet DeviceNet EtherNet/IP LonWorks

22-COMM-P 1203-USB 22-XCOMM 22-WIM-Nx 1769-SM2 AK-U0-RJ45-*


Profibus DP USB Converter Ext. DSI Kit Bluetooth Compact I/O Cable Accessories

COMPANY CONFIDENTIAL -- Internal Use Only 49 Copyright


Copyright 2011 Rockwell Automation, 2005
Inc. All rights Rockwell
reserved.
PowerFlex Component Class -HIMs

Type I Remote Type I Remote Type 4 Remote


& Hand-Held Mount Bezel Mount HIM
HIM (22-HIM-B1 with 22- (22-HIM-C2S)
(22-HIM-A3) HIM-A3)

COMPANY CONFIDENTIAL -- Internal Use Only 50 Copyright


Copyright 2011 Rockwell Automation, 2005
Inc. All rights Rockwell
reserved.
COMPANY CONFIDENTIAL -- Internal Use Only

Copyright 2011 Rockwell Automation, Inc. All rights reserved.