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LITEF DOCUMENT No: 142185-0000-840 Dec 2001
GmbH
INSTALLATION / MAINTENANCE INSTRUCTION 142185
1 General
The LCR-93 Attitude and Heading Reference System (AHRS) is an all attitude inertial sensor
system which provides aircraft attitude, heading and flight dynamics information to display,
flight control, weather radar antenna platform and other aircraft systems and instruments.
The LCR-93 is mechanized as a strapdown inertial measurement system using fibre optic rate
gyros (FOGs) and micromechanical accelerometers which are strapped down to the princi-
pal aircraft axes. A digital computer mathematically integrates the rate data to obtain heading,
pitch and roll.
A Magnetic Sensor Unit (MSU) provides the long term heading reference.
True Air Speed (TAS) input from an external Digital Air Data System (DADS) is used to im-
prove the attitude performance.
In addition, the LCR-93 is able to provide Inertial Altitude and Vertical Speed if augmented by
Pressure Altitude from the external DADS.
The LCR-93 P/N 142185-XX10 uses the data from a GPS receiver (via ARINC 429 Interface)
in combination with air data to provide the output data to drive a Head Up Display (HUD) with
speed vector indications.
NOTE
In case of conflict LITEF LCR-93 System Specification No. 142185-0000-312
has preference. This document may be altered by LITEFs discretion.
Warnings, Caution and Notes used in this introduction emphasize the following important in-
formation:
WARNING
An operation or maintenance procedure, practice, condition, or
statement which, if not strictly observed, could result in injury or
death to personnel.
CAUTION
An operation or maintenance procedure, practice, condition, or
statement which, if not strictly observed, could result in damage
or destruction of equipment or loss of equipment effectiveness.
NOTE
An essential operating or maintenance procedure, condition, or
statement which makes the job easier or directs a user through a
procedure.
INTRO
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INSTALLATION / MAINTENANCE INSTRUCTION 142185
MSU CalPROM
AHRU
MSU (FLUX-VALVE)
CCU (Optional)
INTRO
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INSTALLATION / MAINTENANCE INSTRUCTION 142185
PREFACE
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INSTALLATION / MAINTENANCE INSTRUCTION 142185
FOREWORD
Adapter to
PC/Laptop
To aircraft comm port
J4 connector
To aircraft
J1 connector
calProm
J5 adapter
J1 adapter J4 adapter
FOREWORD
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INSTALLATION / MAINTENANCE INSTRUCTION 142185
RECORD OF REVISIONS
REV ISSUE DATE REV ISSUE DATE BY
NO. DATE INSERTED BY NO. DATE INSERTED
ROR
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RTR
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SBL
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LEP
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INSTALLATION / MAINTENANCE INSTRUCTION 142185
LIST OF ILLUSTRATIONS
No. TITLE PAGE
INTRO LCR-93 Attitude and Heading Reference System Frontispiece 2
FOREWORD LCR-93 Level 1 Test Set 3
SECTION 1
1 Interface Diagram LCR-93 107
2 Interface Diagram LCR-93 108
3 Examples of a typical wiring of a discrete output, e.g. AHRU Warn 118
4 AHRU Outline 138
5 Front View of AHRU showing connectors 139
6 KMT 112 MSU Outline and Mounting Diagram 140
7 FX-120/FX-600/FV-1 MSU Outline and Mounting Diagram 141
8 FX-125/FX-220 MSU Outline and Mounting Diagram 142
9 CCU Outline and Mounting Diagram 143
10 Tray Outline - Without Fan 144
11 Tray Outline - With Fan 146
12 CalPROM Outline 148
13 AHRS Mounting drawing 149
14 Interconnection Diagram CCU, LCR-93 157
15 Interconnection Diagram for Control Discretes 158
16 Shield termination of connectors using Backshall/Strain Relief method 159
SECTION 3
1 Typical LCR-93 AHRS Installation 306
SECTION 4
1 Installation of the AHRU 403
2 Removal of the AHRU 404
SECTION 5
1 Packaging of Electrostatic Discharge Sensitive Devices 503
2 Electrostatic Discharge Sensitive Device Labels (typical examples) 504
3 Location of Identification Markings 505
LOI
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INSTALLATION / MAINTENANCE INSTRUCTION 142185
LIST OF TABLES
LOT
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INSTALLATION / MAINTENANCE INSTRUCTION 142185
TABLE OF CONTENTS
PARAGRAPH PAGE
SECTION 1 INSTALLATION INSTRUCTIONS
1 INSTALLATION DATA 101
LRC-93 configuration list 101
Version Description 102
System Parts 103
Dimensions and Weight 104
Location 104
Power 104
Connectors 105
2 WIRING 105
3 PROGRAM PINS and OTHER DISCRETES 106
Program Pins 106
Azimuth Mounting Discrete 109
DG-Mode Logic Select 109
Source Destination Identifier 109
Analog Yaw Rate Scale Factor Selection 110
ARINC Turn Rate Select 110
Parity 110
Control Discretes 111
MSU Calibration Control 111
4 SIGNAL INPUTS 112
Digital Inputs 112
Analog Inputs 114
5 DISCRETE FLAG WARN SIGNALS 115
6 DIGITAL OUTPUTS 117
ARINC 429 Outputs 117
Bit Assignment in Discrete Words 122
RS-422 Outputs 125
7 ANALOG OUTPUTS 126
Synchro Outputs 126
2-Wire AC Outputs 127
2-Wire DC Outputs 127
TOC
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PARAGRAPH PAGE
8 SELF-TEST OUTPUTS 129
Self-Test on Ground 129
Normal Acceleration Test Output 130
9 COOLING REQUIREMENTS 130
10 AHRU ALIGNMENT REQUIREMENTS 130
Installation Tray 130
Mounting Recommendation 130
Mounting Screws 131
Misalignment Correction 131
Mounting Tolerance 131
11 FLUX VALVE (MSU) CALIBRATION 132
General 132
MSU Calibration Procedure 132
Index Error Compensation Procedure 134
MSU Calibration Procedure/Checklist 135
12 OUTLINE DRAWINGS 136
AHRU 137
AHRU showing connectors 138
MSU, Bendix/King 139
MSU, Honeywell, TECSTAR 140
MSU, Honeywell 141
Compass Control Unit 142
Tray, without Fan 143
Tray, with Fan 145
CalPROM 147
AHRU Mounting 149
13 SYSTEM WIRING 150
J1 (Power Supply) Electrical Pin Assignment 151
J2 (Fan Supply) Electrical Pin Assignment 151
J3 (Synchro) Electrical Pin Assignment (only AHRU / P/N 152
142185-2XXX)
J3 (Synchro) Electrical Pin Assignment (only AHRU / P/N 152
142185-3XXX)
J4 (I/O) Electrical Pin Assignment 154
J5 (CalPROM) Electrical Pin Assignment 156
TOC
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PARAGRAPH PAGE
TOC
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PARAGRAPH PAGE
Maintenance Output via DITS 210
6 POWER INTERRUPTIONS 211
General 211
Short Power Interrupt 211
Long Power Interrupt 211
1 GENERAL 301
Initial Installation Check 301
Initial AHRS and Indicator Checks 303
Trouble Shoot AHRS Problems 304
2 SYSTEM INTEGRITY 307
General 307
AHRS Fault Monitoring Summary 307
DITS Status Indication 316
3 MAINTENANCE DISCRETE OUTPUTS 322
1 GENERAL 401
2 REMOVAL OF AHRU 401
3 INSTALLATION OF AHRU 401
1 GENERAL 501
2 STORAGE 501
3 PACKAGING 501
4 TRANSPORTATION 502
TOC
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INSTALLATION / MAINTENANCE INSTRUCTION 142185
LIST OF ABBREVIATIONS
The following are a list of abbreviations that are used in the text of this manual:
AC Alternating current
A/C Aircraft
ADC Analog Digital Converter
AF Audio Frequency
AHRS Attitude and Heading Reference System
AHRU Attitude and Heading Reference Unit
ANNUN Annunciator
ARINC AERONAUTICAL RADIO, INCORPORATED
Assy Assembly
ATT Attitude
AUX Auxiliary
BCD Binary-coded decimal
BIT Built-In Test
CalPROM Calibration PROM
CCU Compass Control Unit
DAC Digital Analog Converter
DADS Digital Air Data System
DC Direct Current
Deg Degrees
DG Directional Gyro
DITS Digital Information Transfer System
EEPROM Electrically Erasable Programmable Read Only Memory
ESD Electrostatic Discharge
FOG Fibre Optic Gyro
GND Ground
GPS Global Positioning System
HDG Heading
INTRO Introduction
HIL Hardware-In-the-Loop (test method)
I/F Interface
kts Knots
LEP List of Effective Pages
LOI List of Illustrations
LOT List of Tables
MAG Magnetic
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SECTION 1
INSTALLATION INSTRUCTIONS
1 Installation Data
This section contains information that will aid in the installation of the Attitude and Heading
Reference System (AHRS, frontispiece).
142185
-1110
-1122
-1120
-1105
-1102
-1100
-3110
-3102
-3101
-3210
-3200
-3100
-3010
-2010
-1010
-3000
-2000
-1000
Partnumber
X
X
X
X
X
X
Bendix King flux valve interface
X
X
X
X
X
X
X
X
X
X
X
X
Honeywell / TECSTAR interface
X
X
X
X
X
X
Synchro IF with 1 HDG reference
X
X
Version Description
X
X
X
X
X
X
X
X
Synchro IF with 2 HDG reference
X
X
167 mV/deg two wire AC output
X
X
X
X
X
X
X
X
Normal acceleration DC output test
X X
Common yaw / turn rate flag
X
X
X
Ground / Air discrete inverted
X
Label 350 bit assignment changed
X
X
X X
GmbH
X
X
manual DADS selection
INSTALLATION / MAINTENANCE INSTRUCTION 142185
X X
X X
X
Output Label 155
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Magnetic Sensor Units (MSU) P/N 1071-1052-00* Bendix/King KMT 112 (flux valve)
1.5 Location
The AHRU is generally located in the aircrafts equipment bay electronics rack, and its major
axes must be parallel or perpendicular to the major axes of the aircraft. The CCU is installed on
a panel in the cockpit. The MSU should be located as far as possible from all sources of local
magnetic disturbances such as engines, electrical cables, or radio equipment. A wing tip or tail
section location will usually be satisfactory.
1.6 Power
The AHRU Power is designed to operate from either one of two independent 28 VDC input
power supplies. The power consumption of the AHRU is listed below. The maximum power
consumption of the optional cooling fan is less than 3 Watts (which is not included in table 1
below). Maximum nominal current is 2.5 amperes (at 13 volts). At power on, surge currents
can be as high as 10A for 10ms.
CAUTION
These outputs may not be used for other than the intended purpose
without the written consent of LITEF engineering department.
1.7 Connectors
The AHRU external connectors are Sub-Min-D type with metric M3 screw lock and having the
following pin complements :
* No wiring is required for connector J2 (Fan Supply), and for connector J5 (CalProm), because the
mating connectors are integral parts of the Mounting Tray with Fan and the CalProm itself. If a Fan is
not used a plastic cap should be installed on connector J2. The metal block attached to the end of the
CalProm retaining cable should be permanently affixed to the Mounting Tray with the two machine
screws provided.
The mating connectors with metric (M3) screw lock shall have metal or metallized plastic
backshells.
The MSU connector is 030-2189-00 for the KMT 112 flux valve.
The CCU connector is M83723/72R1415N.
1.8 Bonding
The measured bonding resistance at 1A between the AHRU and the installation tray shall be
less than 10 mOhm.
2 Wiring
There are ten AHRU connector pins allocated for external program control as follows:
Pin Function
J4-34 SDI 1
J4-54 SDI 2
Program Pin Common is grounded inside the AHRU. External jumpers from the other program
pins to Program Pin Common or to 28 VDC for ARINC Turn Rate Select respectively, allow the
AHRU to be programmed to get various installations and customized functions as described
on pages 109 and 110. (Program Pin Common should not be grounded to aircraft system
ground).
Spare
+28Vdc
(*1)
Aux. Power Annun.
(*1)
Spare
(*2)
2
+28Vdc
Azimuth mounting orientation in the A/C is identified by Mounting Position No.1 and No.2 Pins.
Program Pins Plug Fwd. Plug Aft. Plug Rt. Wg. Plug Lt. Wg.
Mount Pos. 1 open jump to open jump to
(J4-14) common common
Mount Pos. 2 open open jump to jump to
(J4-35) common common
The DG-Mode Logic Selection discrete is applied to the program pin (J4-12). This results in the
DG/MAG Mode shown under the derived input control discrete.
Program Pins 200 mV/_/s 100 mV/_/s 333 mV/_/s 666 mV/_/s
YR-Scale 1 open open jump to common jump to common
(J4-53)
YR-Scale 2 open jump to common open jump to common
(J4-11)
Output of Turn Rate at ARINC label 330 instead of Yaw Rate is selected by J4-17. For
calculation and bandwidth of the Turn Rate output refer to paragraph 7.3 (page 127).
3.7 Parity
If the number of selected (i.e. grounded or set to 28 VDC respectively) pins is even, then the
parity pin J4-13 has to be grounded, in order to get an odd parity.
There are AHRU connector pins allocated for control discretes as follows:
Function
Program Pin No DADS /
Automatic DADS No. 1 DADS No. 2
BASIC
DADS select 1
open open jump to common jump to common
(J4-53)
DADS select 2
open jump to common open jump to common
(J4-11)
The MSU calibration may be initiated manually either through the MSU calibration control
switch, located on the front of the AHRU, or by the MSU calibration control discrete J4-38. The
MSU calibration control switch is mechanically locked against accidental operation.
4 Signal Inputs
The AHRU provides two independent ARINC 429 input interfaces. These interfaces are used
for digital air data input and GPS data input. Both inputs run at same speed. Possible data bus
speeds are as follows:
Part Number Bus Speed
142185-XX0X Low
142185-XX1X Low
142185-XX2X High or Low
AHRUs with P/N -XX0X and -XX2X provide the capability to process data of one or two Digital
Air Data Systems (DADS). In case of two DADS they have to run at the same speed. AHRUs
with P/N -XX2X shall determine the DADS bus speed automatically during the start up period.
If two DADS are connected to the AHRU, input data channel selection is performed
automatically. After power on the initial air data source of the AHRU will be the DADS supplying
valid data. Input 1 is prefered. The decision for the labels used is independent of the input data
channel. A change will only be performed, if the selected DADS becomes invalid or unavailable
and the other DADS is valid.
AHRU with P/N -XX2X shall additionally accept a manual DADS selection from two input
discretes. The automatic channel selection remains the default mode.
The minimum accuracy requirements of the DADS inputs are stated in ARINC Characteristic
706-4 Mark 5 Subsonic Air Data system. The following labels are utilized by the AHRU :
Label Parame- Min. Signifi- Max. Approx. Units Pos.
( octal ) ter Update cant Bits Range Resolu- sense
BNR Rate tion
( Hz )
203 Altitude 8 17 131071 1.0 ft up
210 True Air- 8 15 2047.93 0.0625 kts forward
speed
AHRUs with P/N -XX10 shall accept DADS input data on ARINC Bus No. 1 only.
AHRUs with P/N -XX10 provide the capability to process data of one GPS receiver connected
to ARINC Input Bus No. 2.
The minimum accuracy requirements of the GPS receiver are stated in ARINC Characteristic
743 Airborne Global Positioning System receiver. The AHRU does not use the labels specified
in ARINC 743, but accepts labels which are specified by ARINC 429, Attachment 9.
Label Parame- Signal Min. Significant Max. Approx. Units Pos.
(octal) ter Format Update Bits Range Resolu- sense
BNR Rate (Hz) tion
RS-422 Input
The system provides two independent RS-422 input interfaces. Interface 1 is used for test and
calibration purposes. Interface 2 is a spare input.
Hardware provisions are made to operate these interfaces as RS-485 bus interfaces.
NOTE
The interface may be operated using the LITEF LCR-93 Level 1 Test
Set 309444.
The Test and Calibration Input allows command input and calibration parameter / program
download. The following data transmission parametrers are used :
These signals are to be the same phase as the reference used by the connected analog indica-
tor or control computer.
Synchro Module
Attitude Warn J3-03/18 Contact closed = Attitude valid
Contact open = Attitude invalid
Heading Warn 1 J3-17/32 Contact closed = Heading valid
Contact open = Heading invalid
Heading Warn 2 J3-16/01 Contact closed = Heading valid
Contact open = Heading invalid
P/N 142185-3XX0, -3XX2 J302/31 Contact closed = Turn Rate valid
Turn Rate Warn Contact open = Turn Rate invalid
P/N 142185-3101 Contact closed = Yaw/Turn Rate valid
Yaw/Turn Rate Warn Contact open = Yaw/Turn Rate invalid
P/N 142185-2XXX Contact closed = Yaw Rate valid
Yaw Rate Warn Contact open = Yaw Rate invalid
Interface Module
AHRS Warn J4-21/42 Contact closed = AHRS valid
Contact open = AHRS warning
P/N 142185-3101 J4-15/42 Contact closed = AHRS valid
AHRS Warn Contact open = AHRS warning
Acceleration Monitor J4-20/62 Contact closed = ACC. limit exceeded
Contact open = ACC. limit not exceeded
P/N 142185-3XXX J4-41/61 Contact closed = Yaw Rate valid
Yaw Rate Warn Contact open = Yaw Rate invalid
P/N 142185-2XXX Contact closed = Turn Rate valid
Turn Rate Warn Contact open = Turn Rate invalid
P/N 142185-1XXX Contact closed = Basic Mode
P/N 142185-3101 Contact open = Normal Mode
Basic Mode Annunciator
Autopilot Heading J4-19/40 Contact closed = Autopilot Heading valid
Interlock * Contact open = Autopilot Heading invalid
6 Digital Outputs
The system provides three identical two-wire digital data output busses per ARINC 429-13, all
of which include the binary and BCD data described as follows. The digital binary and discrete
outputs are described in the following tables:
NOTE
(*) N/A except for bit 13 : Basic Mode (always set in Self Test) (mod 7)
N/A except for bit 16 : selftest value of Autopilot Heading Interlock discrete
(refer to Sub-section 8)
(**) Only P/Ns -1105, -1120, -1122
The table below shows the digital BCD outputs of the AHRU.
Tables 19, 20, 21, 22, 23, 24 and 25 show the Bit assignment in discrete words.
Bit Status
Bit No. Function
1 0
1-8 Label
9 - 10 SDI
11 - 13 Not Used
14 Mount Position No. 1 Common Open
15 Mount Position No. 2 Common Open
16 SDI 1 Common Open
17 SDI 2 Common Open
18 Parity Common Open
19 DG Mode Logic Select Common Open
20 Yaw Rate SF Select No. 1 Common Open
DADS Select 1 (1) Common Open
21 Yaw Rate SF Select No. 2 Common Open
DADS Select 2 (1) Common Open
22 ARINC Turn Rate Select +28 Vdc Open
23 - 29 Not Used
30 - 31 SSM (always 0)
32 Parity (odd)
NOTES
(1) for P/N 142185-XX2X only
Table 24 Input Discrete Word 1 (Label 303)
Bit Status
Bit No.
No Function
1 0
1-8 Label
9 - 10 SDI
11 - 13 Not Used
14 Calibrate Program Load Enable Enabled Disabled
15 Program Load Enable Enabled Disabled
16 Self-Test Data Enable Enabled Disabled
17 Maintenance Data Enable Enabled Disabled
18 HIL Test Enable Enabled Disabled
19 DG/MAG Mode Select + 28V Open
20 MSU Calibration Mode Enable Enabled Disabled
21 Slew Left Enabled Disabled
22 Slew Right Enabled Disabled
23 On Ground/In Air On GND In Air
24 Normal Acceleration Test Enable Enabled Disabled
23 - 29 Not Used
30 - 31 SSM (always 0)
32 Parity (odd)
Table 25 Input Discrete Word 2 (Label 304)
The system provides two independent RS-422 output interfaces. Interface 1 is used for
maintenance data output and test and calibration purposes (Interface 2 is a spare output).
Hardware provisions are made to operate these interfaces as RS-485 bus interfaces.
NOTE
The interface may be operated using the LITEF LCR-93 Level 1 Test Set 309444.
7 Analog Outputs
NOTE
(1) Positive sense in phase with reference
(2) P/N 142185-32XX only
Normal Acceleration
P/N 142185-2XXX, -3XXX
Format 2-Wire differential DC Output,"4 V full scale
Scale Factor 383 mV/g
Bandwidth Output is filtered with an 8Hz 2nd order low pass filter
Sense Output voltage is positive for acceleration in upward direction.
Output on ground, no motion: +383 mV
Range "10g
Accuracy "10 % (fullscale)
Load 1 kW
8 Self-Test Outputs
Functional self-test can be activated when aircraft is on ground and the self-test data discrete
is grounded. These values are latched for 1 second after the ground from J4-55 is removed.
For digital self-test values refer to tables 15 and 16. The analog and discrete self-test outputs
are values are listed in the tables which follow.
Synchro Outputs
Output Signal Selftest Value
Heading 1 15 deg
Heading 2 15 deg
Pitch + 5 deg (Nose Up)
Roll +45 deg (Right Wing Down)
DC Voltage Outputs
Slaving Error +15 deg indicator right
Yaw Rate + 6 deg/sec
Turn Rate + 3 deg/sec indicator right
Normal Acceleration + 0.1g
In case of -15 Vdc < VNATIN < -15 Vdc on the Normal Acceleration Test Enable input, the
Normal Acceleration DC Output is set to 0.0 Vdc = 0.0 g. This function is independent of the On
Ground/In Air input discrete. Self-Test data output on ground supersedes the Normal
Acceleration Test output.
9 Cooling Requirements
In order to improve the system reliability, the AHRU installation tray optionally incorporates an
integral cooling fan. Increased reliability will result from operation with the optional cooling fan.
The outline drawings of the installation trays with and without fan are shown in Figures 10 and
11. The orthogonal alignment of the installation tray with respect to the pitch, roll and azimuth
axes of the aircraft is fundamental for the operation of the AHRS. Therefore, the AHRU
Installation Tray, for hard-mount as well as palletized installation, must be aligned as
accurately as possible / necessary to the aircraft axes. For mounting tolerances refer to
sub-paragraph 10.3.
Experience shows that honeycomb composite materials, which are of frequent use in
helicopters, have the best considerable vibration response; they combine the three major
advantages
- Lightweight
- Increased stiffness
- Intrinsic damping
Therefore those honeycomb materials should be the first choice for a mounting base plate.
Choice of LCR location within the aircraft:
the location for mounting the LCR-93 should be chosen in general with respect to the
vibration input to the system.
When the heading change reaches 5_ away from the initial procedure heading, the heading
relative to the initial procedure heading is displayed. This means that headings do not have to
be calculated by the ground crew, the next required heading is always the next multiple of 45_
" 5 ( e.g. 45, 90, 135, 180 etc.).
In each of the eight positions, including the initial position, the system accepts heading from the
flux valve. The time required for data collection depends on aircraft movements, caused for
example by wind or propeller rotation. During data collection and the turns between positions
the Heading Warn Flag is displayed. At the end of each data collection period the flag
disappears to indicate that the turn to the next heading can be started.
If the flag does not disappear, it indicates that either the heading is outside the "5_ tolerance
or data has not been correctly collected because of excessive aircraft motion. When this
happens the procedure must be started again.
The Attitude Warn flag is displayed throughout the performance of the procedure.
After data has been collected for each of the eight headings, the system calculates the
compensation factors and stores this data in the MSU calibration PROM. The MSU calibration
PROM is attached to the AHRU mounting tray. AHRU replacement does not require a new flux
valve calibration.
The heading display after the compensation factors have been calculated, is switched to an
indication of the quality of the compensation available. The value indicated is the standard
deviation of the residual error multiplied by 100. When the calibration was successful the
heading warn flag is removed from view on this display.
If the heading warn flag continues to be displayed, the procedure failed. The indicated results
are not stored in the MSU calibration PROM and the last valid values are retained.
After a successful calibration, the system is returned to the normal mode of operation either by
placing the AHRU switch MSU CAL MODE down to the OFF position, or by resetting the MSU
Cal Discrete. All warning flags disappear and normal operation is resumed.
If the MSU CAL MODE is accidentally left in the ON position, the attitude warn flag is displayed
during a ground run. The display of these flags should prevent flight with the switch in this
position. However if the aircraft takes off despite the warning, normal operation will be
resumed when the Ground/Air discrete input indicates in air. On the ground, incorrect
headings will be displayed.
12 Outline Drawings
The outline drawing of the AHRU is shown in Fig. 4. Various outline drawings of the MSU from
Bendix/King and Honeywell are shown in Figs. 5 to 8 inclusive. Likewise, the outline drawing
for the CCU is shown in Fig. 9. Figs. 10, and 11 show the mounting trays with or without fans
fitted. Lastly, the CalPROM is illustrated in Fig. 12.
The outline drawings are shown on the following pages : (138 to 147 inclusive). A drawing
showing the principle mounting of the AHRU is shown in Fig. 13.
12.1 AHRU
SYNCHRO
MSU CalPROM
FAN SUPPLY
FOR PIN ASSIGNMENT REFER TO TABLE 30
.49
(1.24)
1.81
(4.64)
2.375
(6.03)
3.37
(8.56)
CONNECTOR 030-2189-00
MATING CONNECTOR 030-2190-00
SUPPLIED WITH UNIT
KMT 112
MOUNTING PLATE
089-2157-15
2.900 DIA.
(7.36)
RECOMMENDED MOUNTING
MOUNTING HOLES LAYOUT
NOTES
1 ALL DIMENSIONS IN ( ) ARE IN CENTIMETRES
2 WEIGHT 0.3 POUNDS (150 GRAMS)
3 MOUNT RIGID WITH 3 NO. 6 NON-METALLIC SCREWS IN A REMOTE MAGNETICALLY STABLE AREA.
MOUNTING HARDWARE SUPPLIED WITH UNIT
12.9 CalPROM
CalPROM Module
Nylon strap
Dimensions in millimetres
13 System Wiring
NOTES
3. MSU Shield Grounding - The shielded multiple conductor cable carrying the
sensitive signals from the MSU should have its shield grounded at the
backshell of the respective connector.
4. The mating connectors with metric (M3) screw locks shall have preferably full
metallic, or at least metallized plastic backshells.
Figures 14 and 15 illustrate the interconnection between the CCU and LCR-93, and the
interconnection of the ground discrete reference respectively.
NOTE
The system wiring is laid out with particular reference to the various
part numbers for the LCR-93, i.e. J1, J2 and J5 are the same for all
systems, whereas J3 and J4 are laid out in full under the designated
part number concerned.
This is for ease of facility to the technician concerned.
The following notes apply to the text annotated with an asterisk/asterisks on pages 151 and
152 respectively.
NOTE
In the following the different pin assignments are listed to the respective P/N of the
system.
SPARE J5-11
NOTE
No wiring is required for the MSU CalProm upon installation.
twisted wire
twisted and shielded wire
CCU LCR-93
+28 VDC
J1-08
LCR-93
SECTION 2
1 General
This section provides on-aircraft maintenance procedures for the LCR-93 Attitude and
Heading Reference System (AHRS). A system consists of an Attitude and Heading Reference
Unit (AHRU), a Magnetic Sensor Unit (MSU) and, optionally a compass controller unit (CCU).
2 Purpose of Equipment
The LCR-93 Attitude and Heading Reference System (AHRS) is an all attitude inertial sensor
system which provides aircraft attitude, heading and flight dynamics information to display,
flight control, weather radar antenna platform and other aircraft systems and instruments.
3 Leading Particulars
Leading particulars for the AHRS are provided in Section 1, Paragraph 1, Installation Data.
4 Description
Descriptive information pertaining to the AHRS units is provided in the following Paragraphs:
Outline and mounting drawings for the AHRU, MSU, CCU, AHRU trays and CalPROM are
provided in Figures 4 through 12 of section 1.
4.3 AHRU
The LCR-93 is mechanized as a strapdown inertial measurement system using fiber optic rate
gyros (FOGs) and micromechanical accelerometers which are strapped down to the
principal aircraft axes. A digital computer mathematically integrates the angular rate data to
obtain heading, pitch and roll.
4.4 MSU
The magnetic sensor unit detects the horizontal component of the earths magnetic field and
transmits it to the AHRU for use as long term heading reference.
The CCU contains controls and annunciators to facilitate manual slaving of the AHRU to the
MSU and provides the following additional capabilities to the AHRS:
The CCU allows crew selection of either DG or slaved magnetic modes. A slaving error
annunciator and slew switch are provided for setting the compass heading in DG mode and to
provide an indication of synchronization in slaved magnetic mode. The slew switch may also
be used to manually correct heading information during operation in extreme latitudes.
5 Modes of Operation
5.1 Alignment
5.1.1 Initialization
(a) Following initial power application, the AHRS performs an alignment sequence which
consists of two alignment phases. During the alignment sequence, the output warn flag
discretes and the warn discretes in the Discrete Labels 270 / 271 of the DITS are set to
warn condition, together with no computed data (NCD) in attitude, heading, acceleration,
and rate data.
(b) If the AHRU ambient temperature is outside of the range of +15_C to +35_C, alignment is
preceded by a FOG temperature stabilization phase with a duration of up to 25 seconds.
(c) After short power interruptions with a duration less than 500 milliseconds ("15%, due to
component tolerances) the AHRS has the ability to perform a fast realignment sequence
which results in valid attitude, heading, and rate data within 45 ms. The acceleration data
will return valid within 1.0 second.
(a) The duration of alignment phase 1 is 15 seconds and is independent of whether the
aircraft is on the ground or in the air.
(b) During the alignment phase 1, the pitch, roll and heading outputs are first set to zero.
After the initial filter transient the actual values of these angles are output via DITS, but
marked as invalid (SSM set to NCD). The synchro output is kept at zero for the whole
align phase 1.
(c) The angular body rates and the body accelerations are output via DITS, but marked as
invalid (SSM set to NCD) from the beginning, whereas the analog outputs (yaw and turn
rate, normal acceleration) are set to zero.
Within the alignment phase 2 the AHRU performs the attitude and heading alignment.:
(a) During the alignment phase 2 the actual angles are output, but marked as invalid (SSM
set to NCD, ATT and HDG discretes set to invalid).
(b) The angular body rates and the body accelerations are output via DITS, now marked as
valid (SSM set to Normal). Yaw and turn rates and normal acceleration are output via
the analog channels with discretes set valid.
(c) The duration of alignment phase 2 depends on the motion intensity during both alignment
phases 1 and 2. If the aircraft motion does not exceed certain limits (refer to
sub-paragraph 5.1.4), static alignment takes place, otherwise moving alignment.
NOTE
Wind buffeting on ground, cargo loading etc. do not induce a transition from static
to moving alignment
NOTE
Angular rates outside the above envelope extend the alignment time.
To improve the system accuracy, the estimated earth rate and gyro drift are used for
compensation. While the AHRU is in Normal and in MAG sub-mode, horizontal, respectively
vertical earth rate and gyro drift estimation will be continuously updated.
5.2.4 DG Sub-mode
(a) The Directional Gyro sub-mode (DG Sub-mode) can be activated manually by the DG
Mode select discrete.
(b) During initialization in DG Mode the heading is set to 0 degrees. After completion of the
alignment heading can be set manually to any desired heading value by using the slew
function. In Basic sub-mode the compensation of the horizontal earth rate will be
suppressed.
At the beginning of MSU Calibration Mode the AHRS is switched automatically to DG Mode.
The attitude warn and heading warn flags are set to invalid condition. The heading output
displays the uncompensated MSU input data, until the aircraft is moved. As soon as a turn is
detected for the first time the heading output displays the relative heading, i.e. the change of
heading, as measured by the gyros, relative to the initial heading at the beginning of the MSU
Calibration Mode.
To collect the data necessary for the calculation of compensation coefficients, the aircraft must
be stationary in the initial position and then has to be turned in steps of 45 degrees ("5
degrees) around its vertical axis. The aircraft must be stationary in each position until the
heading warn flag is set to valid condition again. The heading flag is reset to invalid condition
each time the aircraft is turned to a new heading position. The MSU raw data is automatically
collected and stored at each measurement position while the aircraft is stationary.
Data collecting is complete after turning through 315 degrees (7 steps of 45 degrees). Then
the calibration coefficients for single and dual cycle errors are calculated and stored in the
MSU CalPROM, i.e. an external detachable device located at the AHRU frontplate. The
heading warn flag is set to valid condition and the heading output displays the residual error
(with respect to heading 0 degrees, multiplied by 100). At this point the MSU Calibration Mode
is ready to be exited with the new coefficients available.
If the MSU calibration was not successful (because of AHRU defect or bad data collection) the
heading warn flag remains invalid during indication of the residual heading error. In this case
the new calibration coefficients are not stored in the MSU CalPROM, but the old coefficients
are available again after the MSU Calibration Mode has been left. The same holds true in case
that the MSU Calibration Mode is terminated prematurely.
An index error can be compensated by either turning the flux valve mechanically or shifting the
index electronically. See section 1 para 11.3 for further details.
The Self-test data mode can be activated manually by setting the self-test data discrete. This
mode is disabled during Start Up or Shut Down mode, and in all modes when the aircraft is
determined to be in the air.
During Self-test data mode the AHRU supersedes the output data of the digital and analog
interfaces with dedicated self-test values. The AHRU operation is not influenced by the
self-test data mode.
NOTE
For self-test values refer to section 1 paragraph 8.
The Maintenance Mode is available, if the aircraft is determined to be on ground by the GND /
AIR control discrete.
The Maintenance Mode is manually selected by the maintenance control discrete, which has
to be set before power-on.
In Maintenance Mode the AHRU outputs data of failure history and the elapsed time via DITS
and RS-422 communication port 1.
(a) The AHRS provides the capability for recording failure data. This is achieved by storing
failure maintenance data in labels 350, 351, 352 and 353 in the EEPROM. The data is
marked with a time tag derived from the elapsed time counter.
(b) The EEPROM area is subdivided into records, each record consisting of the labels 350,
351, 352 and 353 and the time tag. The AHRU will observe the EEPROM at turn-on to
determine which record should be used for the current power-on phase (logic has been
implemented to differentiate between a short power interrupt and a new turn-on to
determine if re-initialization is necessary).
(c) The AHRU also monitors periodically the state of maintenance words to see if any new
failures have occured. All data is latched in the EEPROM (if an intermittent failure
disappears, the record of its occurence will not be removed, i.e. the failure contains the
accumulated failures occured during one power on phase).
(d) The stored failure data and elapsed time in the EEPROM are erasable by special test
equipment.
(e) The failure memory is capable of storing up to 192 failure records. The oldest failure
records will be overwritten, if more than 192 power cycles failure records occur.
The elapsed time counter is software implemented and readable via DITS and the RS-422 test
interface. The range of elapsed time recording is more than 100,000 hours.
If the AHRS is in maintenance mode (discrete maintenance data enable is selected) the failure
history and elapsed time will be provided via DITS and the RS-422 output interface 1.
The failure history and the elapsed time are transmitted cyclicly starting with the accumulated
operating hours followed by the most recent failure record. After all records have been
transmitted the programme waits for one second before repeating the output.
The following table defines the transmission frame of the output comprising a set of up to 193
records. The elapsed time is transmitted as long word with a resolution of 0.1h. The significant
16 bits of each maintenance word will be transmitted only. The checksum of each record is the
ones complement of the wordwise accumulation of all the records data words except the
checksum itself.
m+2..........193
n+1...........2^16-1
The following table defines the DITS transmission frame. No other information is supplied via
DITS in this mode.The first transmission frame contains the elapsed time counter. The
appropriate maintenance labels are empty.
NOTE
Label 302 has a different resolution than in other modes
6 Power Interruptions
6.1 General
The AHRU operates during undervoltage conditions down to 12 VDC "15% without any loss
of performance. Undervoltage operation with voltages below 18 VDC may occur for any
duration up to 60 seconds, e.g. during engine starting. The AHRU shall not be operated within
undervoltage conditions for longer periods.
Power interruptions with a duration of less than 5 milliseconds are buffered by the AHRU power
supply and cause no influence to the AHRU performance.
During power interruptions of more than 5 milliseconds, or if the input voltage drops below a
threshold of 12 VDC, the AHRU switches off.
Once the power returns and the input voltage increases above an 18 VDC threshold, the
AHRU automatically switches on again. Power interruptions with a duration of less than 500
milliseconds ("15%, due to component tolerances) are identified as short power interrupts,
which may cause a fast realignment cycle, i.e.
(b) In fast alignment, attitude and heading will be realigned with the propagated Euler angles
based on the average aircraft motion,
(c) The fast alignment will be completed within 45 milliseconds, tolerance "5%, with the
exception of the accelerometer derived data. This data is valid again within 1.0 second.
(d) When the alignment is completed, the AHRS Operational Mode is activated.
System response: Normal turn-on sequence initiated with complete realignment as per
paragraph 5.1.
SECTION 3
1 General
A typical AHRS installation is shown in the block diagram of Figure 1. Depending on the
configuration one or two AHRUs may be installed.
No manual testing of the AHRS is required, and troubleshooting is simplified by the built-in fault
monitoring and self-test circuits of the AHRUs. When power is applied to the system, a series of
self-tests are performed to verify system functions. In addition, the system contains hardware
and software monitors and performs continuous background hardware and software
verification tests. Failure of these tests results in output of warn signals or system shutdown.
The Maintenance Discrete Output words are shown in Tables 14 through 17. Heading Fail,
Attitude Fail, Yaw Rate Fail and Turn Rate Fail warning signals will set flags on the aircraft flight
displays. The AHRS Fail warning signal provides a fail warning output any time one of the basic
display warnings is set. This AHRS Fail warning can be used in conjunction with the MASTER
WARNING display system.
Manually initiated self-tests can also be performed on each of the individual AHRUs. Self-test
discretes, one for each of the AHRUs, are provided for implementation. Actuation of the
discrete causes that unit to output test values to the aircraft systems. The parameters output
and the associated test values are shown in Section 1, Paragraph 8.
The monitoring and warning criteria are stated, and shown in Tables 1 to 7 inclusive. The DITS
Status information is provided in Tables 8 to 13 inclusive.
A chart of fault monitoring provisions (Maintenance Discrete Outputs - Labels 350 to 353) is
included in Tables 14 through 17.
NOTE
Paragraph 3 shows the check-list for the steps to be followed, when a fault appears
during an initial installation of a system. Likewise, the check-list may also be
consulted as a fault finding guide during the time that the equipment is in service.
If you are working on an initial installation the following list may help you to check the layout of
your wiring.
Connect ARINC 429 Reader to AHRS Arinc output and switch to read label 350 through 353
- All data bits should be set to 0. If one or more bits are set to 1 please refer to table 14 ff.
- If all data bits are 0 but your indicator show invalid data the problem is in the wiring from the
AHRS to the indicator.
Please check that the sum of activated inputs MUST be an ODD number. You will get non-valid
indication of the HSI and ADI if the requirement is not satisfied.
Connect ARINC 429 Reader to AHRS Arinc output and switch to read label 304 (input discrete
2) on the ARINC reader. The description assumes the A/C is On Ground.
Verify your installation
- Toggle the Selftest Switch in the cockpit and watch Bit 16 to toggle. Alternatively watch the
ADI/HSI to indicate a +45 deg Roll, + 5 deg pitch and +15 deg Heading display. This will not
work with the AHRS in In Air mode.
- Toggle the DG/Mag or Free/Slaved Switch in the cockpit and watch Bit 19 to toggle.
Alternatively the HSI may indicate DG-Mode if applicable.
- Toggle the Slew Left Switch with the DG/Mag Switch in DG-Mode in the cockpit and watch
Bit 21 to toggle. The HSI will decrease heading.
- Toggle the Slew Right Switch with the DG/Mag Switch in DG-Mode in the cockpit and watch
Bit 22 to toggle. The HSI will increase heading.
- Use some kind of tool to toggle the GND/ln Air switch to In Air and watch Bit 23 to toggle.
Alternatively you can activate the selftest with the AHRS on ground. This will cause HSI/ADI
as explained before. If you set the AHRS into In Air mode, the selftest will be inhibited.
(4) Fault is not present OR you do not have a ARINC 429 Bus reader.
In this case the stored records of the BIT History will be downloaded and analyzed. To do this
you need either the Level One TS or an equivalent test tool to read the BIT History. LITEF
recommends using the LITEF tool because the SW will be updated on regular basis. New SW
will be distributed to all users or on request. It is assumed that the SW has been successfully
installed on a desktop or laptop computer. Please refer to the appropriate pages in the User
Manual.
- Power down the AHRS
- Connect the J4 connector with the AHRS and A/C wiring
- Connect computer with J4 Break Out box using the interface cable and RS 422 to 232
adapter. Use the 25 pin to 9 pin adapter where applicable.
- Switch Maintenance Switch to ON and turn on power to the AHRS
- Start SW on laptop, enter PN and SN and select LEVEL 1/MAINTENANCE DATA/READ
from main menu.
- Press the C key to start the download
- The display will show the downloaded information. The records with the highest number
(top of record) are the most recent records. Try to match the observations/squawk with the
displayed error codes using the overall ETI and recorded ETI as well as the fault indication.
Use table 14 to initiate suggested actions.
- Please note that the Level One TS will copy this information into a subdirectory structure
where the 6 digit and 4 digit partnumber will be used for the structure starting from the root
directory and the SN together with a tag number starting at 001 as file name.
FLIGHT
MANAGEMENT
SYSTEM
FLIGHT
DATA
RECORDER
2 System Integrity
2.1 General
This chapter deals with the output state of the system during normal operation and for any
detected failure either internal to the system or to the inputs. The monitoring and warning
criteria are stated, and shown in Tables 1 to 7 inclusive, summarizing the no computed data
(NCD) conditions. Failure conditions on the DITS parameters are provided in Tables 8 to 13
inclusive.
Tables 1 to 7 inclusive itemize each failure condition, data validity check and software test in
the system which contributes to the fault monitoring. Then, the logic for combining these to
produce the WARN, BITE and SHUTDOWN conditions is provided, together with the discrete
output on label 270 and 271 and the failure warning in SSM of the digital binary ARINC outputs.
Flight critical failures, i.e. failures which may generate misleading information and affecr
aircraft safety, will cause an AHRU shut-down and are marked in the SHUTDOWN column.
The discrete outputs heading, attitude, yaw rate, turn rate and AHRS warn are also indicated
on label 271.
An indication is given as to which tests are latched, after the first failure, to a permanently set
state.
NOTE
The numbers in columns label 270 and 271 indicates which bits within the corresponding word
are set to 1. Numbers marked by an asterik indicates the 0 state of these bits.
SEE TABLES
10/11
SEE TABLES
12/13
SEE PARA.
11, SECT. 1
SEE PARAS.
2.1.2, SECT 3
and 8, SECT 1.
SEE TABLES
10/11
The following tables (Table 10 and 11) show the SSM values
- no computed data (NCD)
- normal operation (Normal) and
- functional self-test (TST)
to be set depending on the actual system mode
- Align Mode
- MSU Calibration Mode
- Self-Test Mode and
- Maintenance Data Mode
N/A indicates output data is not available
(1) Attitude can be set valid before completion of the align phase 2
NOTES
BNR Numeric Data Words
(Labels 147, 300, 301, 302, 306, 312, 315, 316, 317, 320, 321, 322, 323, 324, 325,
326, 327, 330, 331, 332, 333, 334, 336, 337, 354, 372, 373, 374, 361, 364, 365,
375, and 376)
Normal : SSM Bit 31/30 = 1/1
NCD : SSM Bit 31/30 = 0/1
Self-Test : SSM Bit 31/30 = 1/0
Failure Warning : SSM Bit 31/30 = 0/0
The SSM indications are listed in the order of ascending priority which deviates
from the order required by ARINC 429 with respect to NCD and self-test
BCD Numeric Data and Discrete Words
(Labels 046, 270-273, 303, 304, 350-353 and 377)
Normal : SSM Bit 31/30 = 0/0
The following tables (Table 12 and 13) show which valid input data from external sensors are
required in the Operational Mode for normal output data.
X Data must be available and valid to obtain the computed output label (Normal).
Otherwise NCD
(1) Magnetic Heading is always valid when in DG Mode.
(2) Output label is set valid after 60 seconds filter settling time in Operational Mode
after altitude input (label 203) becomes valid.
Otherwise NCD
X Data must be available and valid to obtain the computed output label (Normal).
Otherwise NCD
(3) Normal only, if Inertial Altitude is also Normal.
SECTION 4
REMOVAL / INSTALLATION
1 General
This section provides installation and removal procedures for the AHRUs. The AHRUs may be
located in the aircraft electronics rack or in an avionics bay.
CAUTION
Before any work is carried out on the AHRS which involves the
installation and removal of the AHRU, this section must be read
and thoroughly understood. Failure to observe these procedures
could lead to unnecessary damage to the equipment, e.g. the gas-
ket on the mounting tray.
Handle Units with care at all times. Mis-handling could cause dam-
age to sensitive components of the AHRU.
CAUTION
To prevent possible damage to the AHRS, always pull all AHRS-re-
lated aircraft circuit breakers out (off) before removing any unit.
2. Ensure that all connector pins are undamaged and straight, and that no
foreign objects are in AHRU connectors and/or mating connectors.
3. Ensure that all AHRS-related circuit breakers are off.
4. Ensure that no tools or other items are in mounting tray or plenum.
5. Hold AHRU in position as shown in Figure 1 (view 2), and place rear end under
the keyway. Lower front end with the utmost care so as not to cause damage
to the gasket.
6. Engage hold-down fastener.
7. Tighten self-torquing hold-down fastener by turning clockwise until it is tight.
8. Connect 1J1 through 1J5. (When the CalProm is re-attached to J5 the existing
compass compensation and mounting alignment correction constants are
supplied to the replacement AHRU.)
AHRU
VIEW 1
DO NOT SLIDE AHRU
FRONT END
REAR END
TRAY
AHRU VIEW 2
HOLD AHRU IN THIS POSITION.
PLACE REAR END IN THE KEY-
WAY, AND LOWER FRONT END
WITH THE UTMOST CARE SO
AS NOT TO CAUSE DAMAGE
TO THE GASKET.
TRAY
GASKET
AHRU
VIEW 3
SECURE AHRU WITH THE
HOLD-DOWN FASTENER.
TRAY
GASKET
NOTE
DRAWINGS NOT ACTUAL AND NOT TO SCALE
VIEW 1
DO NOT SLIDE AHRU OVER
THE GASKET THIS CAN
CAUSE DAMAGE
REAR END
FRONT END
KEYWAY
HOLD-DOWN FASTENER
VIEW 2
MOVE AHRU TO THIS POSITION.
LIFT REAR END CLEAR OF
THE KEYWAY, AND REMOVE
AHRU FROM THE TRAY WITH
THE UTMOST CARE SO AS
NOT TO CAUSE DAMAGE TO
THE GASKET.
VIEW 3
TRAY WITH AHRU REMOVED
NOTE
DRAWINGS NOT ACTUAL AND NOT TO SCALE
SECTION 5
1 General
This section provides storage, packaging and transportation procedures for the AHRU. The
procedures contain recommended specifications, but their use is not mandatory.
CAUTION
Handle Units with care at all times. Mis-handling could cause dam-
age to sensitive components of the AHRU.
2 Storage
The LCR-93 shall be stored in a dry dust free area. Dust free conditions can be ensured by
storing the LCR-93 in the original shipping container.
All repairable items which may be removed from the aircraft and economically restored to a
fully serviceable condition shall be shipped to an airline customer in reusable containers. This
requirement is specified because of the need to protect the item through shipment, handling,
and storage up to the moment of installation, and to repeat the cycle for the life of the item.
For the purpose of this specification, reusable shipping containers are designated as follows:
The above categories are differentiated by materials used in the container construction and
tests described in specification ATA 300.
Manufacturers shall publish and provide size (length, width and depth or detailed outline
drawings showing all external dimensions if required due to a peculiar part configuration) and
gross weight along with any applicable information required.
The manufacturer of the unit or component shall establish and inform the customers of the
shelf life and storage instructions of its products. Items subject to abnormal deterioration,
corrosion or chemical reaction in storage by exposure to liquids, vapours, gases, or dust shall
be packaged in air-tight containers or wraps constructed of inert materials treated to neutralize
any captive air with non-toxic results. Marking of each unit package shall be in accordance with
Figure 1.
Assemblies or components which generate a magnetic field must be packaged and properly
spaced in shielding materials which will prevent the magnetic field from adversely affecting
adjacent items and instrumentation. In addition, when a part is susceptible to damage from
magnetic fields, the container shall provide necessary shielding from outside sources.
Items which are easily damaged when subjected to shock or vibration found in normal
transportation must have those fragility characteristics (the amount of G force to which an
item can be subjected without causing damage) documented by the manufacturer. This
includes damage boundary curves or a recommended G-levels and acceleration for a given
drop height.
The units shipped from the manufacturer to the customer shall be properly classified and
described, packaged, marked, labelled, documented and in condition for transport in
compliance with applicable regulations and instructions. Location of identification markings
are shown in Figure 3.
To help us upgrading the quality of our publications, LITEF encourages any report of a possible
data error that will improve future editions of this publication.
Please mail or FAX completed form to LITEF GmbH. Germany FAX No. is 049 761 4901380
eMail adress is AHRS.Support@LITEF.de
REPORT
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