Trio Engineered Products, Inc. 12823 Schabarum Ave.

Irwindale, CA 91706 Telephone 626-851-3966 Fax 626-851-9526

Parts Manual

CT Series
36 x 48
Jaw Crusher

Size: 36 x 48
Serial Number:

CT3648A Jaw Crusher Manual 1

Crusher Component Weights (Lbs)
Complete Frame, Fixed Swing Cheek Pitman Eccentric Toggle Flywheel Pitman,
Crusher Cheek Plates, Jaw Jaw Plates Shaft Plate and Assembly
Fixed Jaw Die Die (Total) Sheave
And (Total)
Rear. Front
Wedge For
Discharge
Adjustment

98,436 50,160 4,583 4,559 2,513 15,033 4,310 771 13,950 27,152

Horsepower Requirements
Electric motors are available for special duty crusher applications and are
recommended over standard frame motors.
OPERATING SPEED POWER
MODEL
(FULL LOAD RPM) HP KW

CT3648A 225 250 160

Orientation Definition
Rear

Front

CT3648A Jaw Crusher Parts Manual 2

Parts: Jaw Crusher Assembly
Illustration
The following illustrations identify the essential components comprising the Jaw Crusher
Assembly.

CT3648A Jaw Crusher Parts Manual 3

 Parts List
Item Part # Description QTY. Stock Code (Ref.)
CT3648A-12789R 36"48" Jaw Crusher Assembly 1 JG0000197
1 C3648A.00 36"48" Jaw Crusher 1 101356000
2 C3648H-1 Fixed Jaw Die 1 301350035
C3648H-Z1 Fixed Jaw Die Lifting Tool (See Page 31, Appendix B) 2 101354007
3 C3648H-6 Swing Jaw Die 1 301350040
C3648H-Z2 Swing Jaw Die Lifting Tool (See Page 30, Appendix B) 2 101354010
4 C3648H-24A Guard 1 101350135
5 GB5782-zn/M30x80/GD8.8 Bolt M3080 For Guard 2 401022146
6 GB7244/30 Lock Washer 30 For Guard 2 403005007
7 CT.GL-6m Hydraulic Piping Components (See Page 20~21) 1 110999334
8 CT.APP-WEG-480V.1 Hydraulic Unit (low temp.) (See Page 23~29, Appendix A) 1 302000181

CT3648A Jaw Crusher Parts Manual 4

Parts: Tension Rod and Toggle Plate Assembly
Illustration
The following illustration identifies the essential parts comprising the tension rod and
toggle seat assembly.

CT3648A Jaw Crusher Parts Manual 5



CT3648A Jaw Crusher Parts Manual 6

 Parts List
Item Part # Description QTY. Stock Code (Ref.)
45 C3648H-24A Guard 1 101350135
46 GB5782-zn /M30x80/GD8.8 Bolt M 30x80 For Guard 4 401022146
47 GB7244/30 Lock Washer 30 For Guard 4 403005007
48 C3648H-20 Tension Rod 2 101350064
49 GB6170-zn/48/GD8 Nut M48 4 402011016
50 T8011-24A Upper Spring Keeper 2 101999003
51 T8011-22 Spring 2 301999004
52 C3648H-23 Lower Spring Keeper 2 101350067
53 GB70.1-zn/ M30x85/GD8.8 Bolt M30x85 For Upper Buffer 2 405009051
54 C3648A-1 Upper Buffer 1 101356001
55 C3648H-36A Toggle Retainer For Upper Buffer 2 101350085
56 C3648H-17 Retainer 2 101350061
57 GB5782-zn/ M16x50/GD8.8 Bolt M16x50 2 401022026
58 GB93/16 Lock Washer16 2 403015008
59 C3648H-21 Rubber Dust Cover 1 101350065
60 C3648H-22 Clamp Plate For Rubber Dust Cover 1 101350066
61 GB5782-zn/ M12x35/GD8.8 Bolt M12x35 For Rubber Dust Cover 5 401022007
62 GB93/12 Lock Washer 12 For Rubber Dust Cover 5 403015006
63 C3648H-18 Pin For Tension Rod 2 301350062
64 C3648H-19 Washer For Tension Rod 2 301350063
65 GB91-zn/8X75 Split Cotter For Tension Rod 2 410011021
66 C3648H-16B Toggle Plate 1 101350057
70 CTHT3648.DE-1 Lower Buffer (at Pitman) 1 101355024

CT3648A Jaw Crusher Parts Manual 7

Parts: Flywheel and Sheave Assembly
Illustration
The following illustrations identify the essential parts of the Flywheel and Sheave assembly.

CT3648A Jaw Crusher Parts Manual 8

 Parts List
Item Part # Description QTY. Stock Code (Ref.)
18 C3648H.2 Flywheel Assembly 1 101350023
19 C3648H.3A Wedge For Fixed Jaw Die(LH & RH Each) Total 2 101350144
20 GB6170-zn/ M42/ GD8 Nut M42 For Fixed Jaw Die Wedge 4 402011017
21 C3648H-37 Washer For Fixed Jaw Die Wedge 2 301350086
22 GB1972/ A90-2 Belleville Washer For Fixed Jaw Die Wedge 4 425004008
23 C3648H.4 Sheave Assembly 1 101350028
24 GB5867/ Z2-300x375 Locking Assembly Z2-300x375 2 411002010
25 C3648H-11 Shaft Cover 2 101350050
26 GB32.1-zn/ M30x110/GD8.8 Bolt M30x110 For Shaft Cover 6 401012018
27 GB7244/30 Lock Washer 30 For Shaft Cover 6 403005007
28 GB343-zn/3 L=800 Steel Lock Wire 3mm L=800mm For Shaft Cover 2
29 GB32.1-zn/ M48x205/GD10.9 Bolt M48x205 For Bearing Housing 16 401014031
30 GB343-zn/5 L=1500 Steel Lock Wire 5mm L=1500mm For Bearing Housing 2
(12) C3648H-33 Washer For Bearing Housing 16 301350080

CT3648A Jaw Crusher Parts Manual 9

Parts: Pitman Assembly
Illustration
The following illustrations identify the essential parts of the pitman assembly.

CT3648A Jaw Crusher Parts Manual 10

 Parts List
Item Part # Description QTY. Stock Code (Ref.)
CTHT3648.DE Pitman Assembly 1 101355002
1 C3648H-12 Pitman 1 101350051
C3648H-12-1 Limit Plate For Pitman 2 101350052
3 CTHT3648.DE-1 Lower Buffer (at Pitman) 1 101355024
4 C3648H-14 Rubber Dust Apron 1 101350055
5 C3648H-15 Clamp For Rubber Dust Apron 1 101350056
6 GB5782-zn/M1235/GD8.8 Bolt M1235 For Rubber Dust Apron 4 401022007
7 GB93/12 Lock Washer 12 For Rubber Dust Apron 4 403015006
8 C3648H-7A-L Swing Jaw Wedge (LH) 1 301350042
C3648H-7A-R Swing Jaw Wedge (RH) 1 301350153
9 C3648H-9 Swing Wedge Bolt 4 301350046
10 GB1972/A80-2 Belleville Washer For Swing Wedge Bolt 16 425004007
11 GB6170-zn/ M36/GD8 Nut For Swing Wedge Bolt 8 402011011
12 C3648H-8 Pitman Guard 1 101350043
13 GB5782-zn/M2465/GD8.8 Bolt M24x65 For Pitman Guard 8 401022098
14 GB7244/24 Lock Washer 24 For Pitman Guard 8 403005005
15 JB/ZQ4450/ M242 Drain Plug M24X2 2 432250000
16 JB892/24 Gasket 24 2 499001204
17 C3648H-38B Eccentric Shaft 1 101350127
19 C3648H-34-R Bearing Housing (RH) 1 101350081
C3648H-34-L Bearing Housing (LH) 1 101350186
20 GB825-zn/ M20 Eyebolt M20 2 405031003
21 C3648H-39 Grease Keeper 2 101350088
22 GB1096/ 1640 Key 1640 2 409001009
23 SKF/ 23180CA/W33 c3 Pitman Bearing 2 407005018
24 C3648H-40 Pitman Seal (Bearing Cover) 2 101350089
25 C3648H-47 Gasket 660X800X0.2 2 101350125
26 GB32.1-zn/M2480/GD10.9 Bolt M24X80 48 401014023
27 GB7244/24 Lock Washer 24 48 403005005
28 GB343-zn/ 3 L=1300 Steel Lock Wire 3mm, L=1300mm 4
29 C3648H-41 Middle Labyrinth Seal 2 101350090
18 GB1152/M10x1 Grease Fitting M10X1 2 428001000
30 SKF /23176CAK/W33 c3 Frame Bearing 2 407005019
31 GB6584/AH3176 Adapter AH3176 2 412001007
32 C3648H-43LH Round Lock Nut (LH) For Round Nut 1 101350180
C3648H-43RH Round Lock Nut (RH) For Round Nut 1 101350179
33 C3648H-44A Clip For Round Lock Nut 4 101350129
34 GB5783-zn/M820/GD8.8 Bolt M820 For Round Lock Nut 4 401034037
35 GB7244/8 Lock Washer 8 For Round Lock Nut 4 403005010
36 C3648H-45A Outer Labyrinth Seal 2 101350130
(18) GB1152/M10x1 Grease Fitting M10X1 2 428001000
37 GB1096/1650 Key 1650 2 409001010
38 C3648H-42 Bearing Housing Seal (RH) 1 101350091
39 C3648H-48 Gasket 636x770x0.2 2 101350126

CT3648A Jaw Crusher Parts Manual 11

Item Part # Description QTY. Stock Code (Ref.)
40 C3648H-32 Bearing Housing Seal (LH) 1 101350079
41 C3648H-46 Round Nut For Bearing Removed 1

Note: Item 41 Round Nut for Bearing Remove is optional for ordering

CT3648A Jaw Crusher Parts Manual 12

Parts: Jaw Dies and Cheek Plates
Illustration
The following illustrations identify the essential components comprising the jaw dies and
cheek plates.

CT3648A Jaw Crusher Parts Manual 13

 Parts List
Item Part # Description QTY. Stock Code (Ref.)
1 C3648H.1A Frame 1 101350133
2 C3648H-1 Fixed Jaw Die 1 301350035
C3648H-Z1 Fixed Jaw Die Lifting Tool (See Page 31, Appendix B) 2 101354007
3 C3648H-2-R Upper Cheek plate (RH) 1 301350150
C3648H-2-L Upper Cheek Plate (LH ) 1 301350036
4 C3648H-4 Bolt For Cheek Plate 10 301350038
5 C3648H-5 Washer For Cheek Plate 10 301350039
6 GB1972/A80-2 Belleville Washer For Cheek Plate 20 425004007
7 GB6170-zn/ M36/GD8 Nut M36 For Cheek Plate 20 402011011
8 C3648H-3-R Lower Cheek Plate (RH) 1 301350151
C3648H-3-L Lower Cheek Plate (LH) 1 301350037
9 C3648H-10 Cross Tube 1 101350047
10 GB5782-zn/ M56x160/GD8.8 Bolt M56x160 For Cross Tube 1 401022148
11 C3648H.1-2 Washer For Cross Tube 1 301350013
12 C3648H-33 Washer For Cross Tube Adapter 3 301350080
13 C3648H-49 Adapter 1 101350139
14 GB5783-zn/ M48x150/GD10.9 Bolt M48x150 For Cross Tube Adapter 3 401036015
15 GB5782-zn/ M56x210/GD8.8 Bolt M56x210 For Cross Tube Adapter 1 401022147
(11) C3648H.1-2 Washer For Cross Tube Adapter 1 301350013
16 CTHT3648.DE Pitman Assembly 1 101355002
17 C3648H.7A Lubrication System 1 101350031
19 C3648H.3A Wedge For Fixed Jaw Die(LH & RH Each) Total 2 101350144
20 GB6170-zn/ M42/GD8 Nut M42 For Fixed Jaw Die Wedge 4 402011017
21 C3648H-37 Washer For Fixed Jaw Die Wedge 2 301350086
22 GB1972/ A90-2 Belleville Washer For Fixed Jaw Die Wedge 4 425004008

CT3648A Jaw Crusher Parts Manual 14

Parts: Lubrication
Illustration
The following illustration identifies the location of each grease fittings on the jaw
crushers.

Parts List
Item Part # Description QTY. Stock Code (Ref.)
15 JB/ZQ4450/ M242 Drain Plug M24X2 2 432250000
16 JB892/24 Gasket 24 2 499001204
17 C3648H.7A Lubrication System 1 101350031
18 GB1152/M10x1 Grease Fitting M10X1 4 428001000

CT3648A Jaw Crusher Parts Manual 15



Lubrication System C3648H.7A

CT3648A Jaw Crusher Parts Manual 16

 Parts List
Item Part # Description QTY. Stock Code (Ref.)
C3648H.7A Lubrication System 1 101350031
1 GB9065.3/ DN8, M16X1.5, L=1570 Hose DN8, M16X1.5, L=1570mm 2 426001018
2 GB9065.3/ DN8, M16x1.5, L=1150 Hose DN8, M16x1.5, L=1150mm 2 426001012
3 C3648H.7-2A Distributor 1 101350131
4 GB1152/M10X1 Grease Fitting M10X1 4 428001000
5 1380.7.1 Connector 4 101301071
6 JB984/ M14x1.5/M16x1.5 Connector M14x1.5/M16x1.5 4 427420000
7 GB3452.1/ 8X1.8 O Ring 8X1.8 8 413003072
8 GB5783-zn/M12X80/GD8.8 Bolt M12X80 2 401034092
9 GB93-zn/12 Lock Washer 12 2 403014004

CT3648A Jaw Crusher Parts Manual 17

Parts: Toggle Wedge System
Illustration
The following illustrations identify the essential components comprising the front wedge
and rear wedge.

CT3648A Jaw Crusher Parts Manual 18

 Parts List
Item Part # Description QTY. Stock Code (Ref.)
31 C3648H-31 Rear Wedge For Discharge Adjustment 1 101350078
32 C3648H-30 Wedge Pin Guider Plate(II) 1 101350077
33 C3648H-29 Pin (II) 2 101350076
(37) C3648H-28 Washer For Pin (II) 2 301350075
(38) GB6172-zn/ M42/GD8 Nut M42 For Pin (II) 2 402020008
34 C3648H/C4254.YYG Hydraulic Cylinder 491+228 1 301350034
35 C3648H/C4254.YYG Hydraulic Cylinder 470+212 1 301350033
36 C3648H-27 Pin (I) 2 101350074
37 C3648H-28 Washer For Pin (I) 2 301350075
38 GB6172-zn/ M42/GD8 Nut M42 For Pin (I) 2 402020008
39 GB5867/ Z2-105x150 Locking Assembly Z2-105x150 2 411002000
40 C3648H-26 Wedge Pin Guider Plate(I) 1 101350073
41 GB5782-zn/ M16x50/GD8.8 Bolt M16x50 12 401022026
42 GB7244/16 Lock Washer 16 12 403005002
43 C3648H-25 Front Wedge For Discharge Adjustment 1 101350072

CT3648A Jaw Crusher Parts Manual 19

 Parts: Hydraulic Hose / Fitting

Hydraulic Pipe Connections Diagram

CT3648A Jaw Crusher Parts Manual 20

 Parts List
Item Part # Description QTY. Stock Code (Ref.)
CT.GL-6m Hydraulic Piping Components 1 110999334
1 GB9065.3/ DN10, M18x1.5, L=6000 Hose DN10, M18x1.5, L=6000mm 2 426001071
2 JB984/M141.5-M181.5 Connector M141.5-M181.5 4 427420001
3 GB3452.1/8x1.8 O Ring 8x1.8 8 413003072
4 JB982/14 Gasket 14 4 499001202
5 JB/ZQ4008/D22 Dual Clamp D=22mm 6 427200007
7 GB9065.3/DN10, M181.5, L=8000 Hose DN10, M181.5, L=8000 2 426001089

CT3648A Jaw Crusher Parts Manual 21

CT.APP-WEG Hydraulic Unit Hydraulic Connection for Jaw Crusher

CT3648A Jaw Crusher Parts Manual 22

Appendix A: CT.APP-WEG Hydraulic Unit Parts

Figure I Exterior Layout of Hydraulic Unit

CT3648A Jaw Crusher Parts Manual 23

 Figure II Interior Layout of Hydraulic Unit

CT3648A Jaw Crusher Parts Manual 24

 Figure III
Location of Four Oil Ports

Figure IV
Four connection points for the hoses from A1/A2/B1/B2 to Jaw Crusher

CT3648A Jaw Crusher Parts Manual 25

 Figure V
Directional Control Valve Subassembly
Located Inside the hydraulic unit (For Reference Only)

CT3648A Jaw Crusher Parts Manual 26

 Figure VI
Synchronous Valve Subassembly
Located Inside the Hydraulic Unit (For Reference Only)

Figure VII
Location of Synchronous Valve (for ReferenceOnly)

CT3648A Jaw Crusher Parts Manual 27

 Hydraulic Schematic

CT3648A Jaw Crusher Parts Manual 28

 Spare Part List
Item Part # Description QTY. Stock Code (Ref.)
1 W21-100L-4 Motor 1
2 XLD22830/1218 Coupling 1 480002063
3 CBWmbF4.0ALP Gear Pump 1 416005024
4 DBDS10K10B/315 Relief Valve 1 434001073
5 4WMM10H10B Manual Directional Control Valve 1 434001067
6 YWZ150T Oil Level Gauge 1 434003008
7 RFA-2510L-Y Return Oil Filter 1 480001919
8 QUQ2102.5 Air Filter 1 480001309
9 CKCBXCN Check Valve 2 434001071
10 DLF1000/0.N.10 Oneway Throttle Valve 2 434001072
11 FJF1001/0.N Synchronous valve 1 434001070
12 213.53.063 250bar Pressure Gauge 1 437001353
13 620.01.014.21 Gauge Hose Fitting 1 437001355
14 6400-10.162.50.204-1000 Pressure Gauge Hose 1 437001354
15 204911605/2041116052SN05580 P Port /High-Pressure Hose 1 426320185
16 204911605/2041116052SN05850 B Port /High-Pressure Hose 1 426320186
17 204911605/2041116052SN05870 A Port /High-Pressure Hose 1 426320187
18 204912208/2041122081SN08460 T Port /Low-Pressure Hose 1 426320188

CT3648A Jaw Crusher Parts Manual 29

 Appendix B
Using a lifting tool to lift the fixed jaw die and swing jaw die.

Swing Jaw Die Lifting Tool

Parts List
Item Part # Description QTY. Stock Code (Ref.)
C3648H-Z2 Swing Jaw Die Lifting Tool 1 101354010
1 GB825-zn/M36 Lifting Eye M36 1 405031006
2 C3648H-Z2-2 Steel Plate 1 101354012
3 C3648H-Z2-1 Wedge-Shaped Steel Block 1 101354011

CT3648A Jaw Crusher Parts Manual 30

 Fixed Jaw Die Lifting Tool
Parts List
Item Part # Description
C3648H-Z1 Fixed Jaw Die Lifting Tool
1 GB825-zn/M36 Lifting Eye M36
2 C3648H-Z1-2 Steel Plate
3 C3648H-Z1-1 Wedge-Shaped Steel Block
QTY. Stock Code (Ref.)
1 101354007
1 405031006
1 101354009
1 101354008

CT2036 Jaw Crusher Manual 31