D metso” Torque-Master™ Holdbacks ‘STEPHENS-ADAMSONThe Torque-Master™ holdback The Torque-Master™ holdback is an improved version of a time tested reliable design successfully used on hundreds of applications. Available in torque ratings from 40,000 to 5,000,000 LBS.-IN., the Torque-Master™ holdback meets safe load ratings for most inclined belt conveyors, —_ bucket elevators, and similar equipment applications. Its dependable _roller- wedge operation eliminates reverse runaways with loaded conveyors effectively protecting against personal injury, flooded feed points, and damaged equipment. The Torque-Master™ holdback’s simple enclosed design is less sensitive to contamination and wear. It can be used in all kinds of conveyor environments, requiring only minimum maintenance. And it can be rebuilt in the field, if necessary, with readily available stock parts, Stephens-Adamson has improved the Torque-Master™ holdback over earlier models. Design improvements include the use of a better grade steel in the housings of larger models; overall tolerances; surface finishes on hubs, bushings and seals; detachable torque arm and dual seal arrangement. By using fabricated forgings, instead of castings, deliveries are quicker. Within the lubrication system, Stephens-Adamson has added an oil level sight gauge and an air breather element for equalized pressure. Oil drainage can be accomplished from any mounting position. In most cases, they can replace other holdback types without modification to the user's structure.The Torque-Master™ holdback DEPENDABLE SAFETY FOR INCLINED BELT CONVEYORS, BUCKET ELEVATORS AND SIMILAR EQUIPMENT + ENGAGES INSTANTLY WITHOUT SHOCK + SIMPLE, PRACTICAL DESIGN + INDEPENDENTLY ENERGIZED ROLLERS COMPENSATE FOR WEAR + DESIGNED TO BE LESS SUSCEPTIBLE TO CONTAMINATION AND WEAR. + VALUE ENGINEERED FOR LOW-COST AND DEPENDABLE OPERATION + POPULAR BORE SIZES IN STOCK + CAN BE REBUILT IN THE FIELD + RELIABLE LIP TYPE SEALS + EFFECTIVE LUBRICATION SYSTEM REQUIRES MINIMUM MAINTENANCE + ALLOWS OIL DRAINAGE REGARDLESS OF MOUNTING POSITION + HARDENED WEARING SURFACES SAL MOUNTING. ‘Outside housing Rollers wedges ‘between housing and wedge block by ua Shaft versed incependentiy-energized FIGURE | andstooped FIGURE It springs. Free forwars INDEPENDENT ROLLERS ENGAGE INSTANTLY, REDUCE WEAR The key to Torque-Master™ effectively stopping backward motion holdback's dependable operation is without shock. (Figure 11) The rollers the individually energized rollers distribute the torque evenly around the Each roller rides in an angle on the perimeter of the housing and extend the rotating wedge _ block Dual life of the unit by minimizing stress energized springs keep the rollers in factors. And because each roller is contact with the outer housing and independently activated by its own wedge block as the holdback is spring system, it automatically adjusts operating in its free normal forward for wear, In comparison with caged direction. (Figure 1) rollers or sprag-type designs, the Torque-Master™ holdback places less The instant the head shaft stops its forward. motion and yoverses. the reliance on manufacturing tolerances rollers instantly wedge between the for complete load sharing between wedge block and the housing elements.TORQUE-MASTER™ HOLDBACK SPECIFICATIONS AND DIMENSIONS er = atte ts ule : - 7 ec} || orto al cota canbe t is Heel] oad otha sce F oP view SIDE VIEW sro, ronue “MODEL, BORE | wax, = — ‘KEY =| LBAIM. | APE Me ie Pai | Sou [LE 8 epee pe pe] | ton We woais pref ems) zof entra] 7 [em] efea] on] «| sa] axfeos| afer] s [CREE] 0] vs eek woxs {2% %e] 20 en) ral 7 | su] 7] « fron} © | on | ofan | a0] on jou] 22H | | so at oars [ae] eme| rs] on | rm] 7 [om | of « {reu] 6] on | octane | oof ras firey ttt, me | aso wow | aie 5 | w0frral roel 1 fox] mn] «| ar [es] on] oufenn| se] or fau]fastia] 2s | so rat meg wor Jors| 7] n0fsae] 1 | 0 |e) «| reafion] 0 | ou) a6 | oof oe fav] atte] a | a no me wooon |5%| 0 | 05 fram} ar froma) 10 | vse] 20% 04] 12 | mn] 60 | re] me fos) ex me] 580 | oro A wooo | 7 | 2 | 75 [raul 11 [rome| 12 [15 on) 27m lta] re | wr]so% | 70 12% fof "4 00 | 00 oro] a | 10 | 70 [12%] 11 frome} 19 | 17 | 6%] 30% |ra%| ver | ors] esis | a2] 5 Jarl 285 | sr | 1720 wor200| 9 | 12 | 70| 16 [rei] seme | 15 | 19] © [0% fran] vers frre} rin | as] say | 5 [23% 2% 1750 | eso oreo} 12 | 14 | 5 | s0 [se |sera| a7 [2s] ri 90% a8 [0% fren) ras | oe] 9% | 7 | 823, 250 |er5 sore | 14 | v0 | os | a |ss%| sre { 8 | 26| or) asm] arg 20 || 20 10 0g fon] { 252) aon | sas worn | 16 | ve | a0 | a7 [isi [sie | ar | 20] 9 | sms 2m 26% [16s uf 23 | soo JeoTORQUE-MASTER™ HOLDBACK COMPONENTS Housing re Housing Side Cover 13 Wedge Block Assembly 15. Compression Spring 16. Plunger 17. Roller 18 NOTE: Partial Listing: Refer to Genera/ Arrangement DAWG for complet Magnetic Drain Plug 19. Roll Pin Hydraulic Grease Fitting 33. Torque Arm Assembly Inside Oil Seal 36. 90 Degree Angle Adaptor Outside Oil Seal 37. Air Breather Vent Seal Retaining Ring 38. Oil Sight Level Gauge Torque Arm Pin 38. Key parts list. LUBRICATION SYSTEM EXTENDS BEARING LIFE, CUTS MAINTENANCE The Torque-Master™ — holdback line features an oil bath lubrication system that reduces wear on contact surfaces of internal components. Dual grease seals prevent oil leakage and contaminants from penetrating to contact surfaces. DETACHABLE TORQUE ARM The torque arm can be readily detached from the holdback housing to simplify installation on existing conveyors and provide for more flexibility in mountingSTANDARD ROLLER TYPE HOLDBACK ‘Simple open design Low-cost dependable protection Engages instantly without shock Bore sizes from 1-15/16" to 4-15/16" Proven roller-wedge operation The Stephens-Adamson Standard Roller Holdback is a simple, but effective holdback capable of years of dependable protection from loaded conveyors running back after power loss. The Standard Holdback operates ‘on a similar roller-wedge principle as the Torque-Master™ holdback. Five hardened steel rollers wedge between the wide-faced drum and a stationary wedge plate mounted at an angle to the roller, and effectively prevent any backward rotation of the head shaft. When normal forward rotation resumes, the holdback releases its grip immediately, permitting free, smooth forward rotation. The holdback mounting bracket must be attached to a support that is strong enough to hold the reversing torque load STANDARD HOLDBACK SPECIFICATIONS AND DIMENSIONS TOP VEW SIDE VIEW we | sore Te Te fe] > lelel a | wn |v | ‘ncrwar | Tomer | "at | oy ens [ose a] ef « [re fzaefe [a [soe | orm fare] crx mm] co | aw | azo wear | amie) x ai tsex 9 | oo |: wae [AT |aoae| + [re faae[ | + [vse | or fare] {Sx 5] ano | ae | sso so-sor | S78) "6 | 3 4 7 (78 x 76 amt] te | sare | ou [sau] sa | 6 rane |e [Ex 78 | soom | 26 | us wear [418 1 one | core | an fem 5 (ane weer [4S YY rene [sare | ox [eae] se | 6 | ase] one ] « [U1 22 | soon ‘0HOW TO FIGURE THE OPTIMUM TORQUE-VALUE FOR YOUR APPLICATION (Sas 1600 TPH, 600 FPM, Motor stall torque or Motor Potash Ore breakdown torque= 200% Wrap Angle = 180° rating Head-Shaft Dia. = 4.15/16" Running HP = 120 Head Puey Da. = 31" Direct Drive - No "Soft Sta” (30° plus 12" H.B. lagging) Be Width = 48" Pulley RPM = 78 Motor HP = 150 It is important that you select a holdback with a high enough torque-rating for adequate run-back protection for your application. To aid in the proper selection, we suggest that you use the formula below. HP METHOD (PREFERRED) This method assumes that all tension in the belt due to running or starting can contribute to the load on the holdback and takes into account the startup. higher torque involved at It is based on motor HP and the stall or breakdown torque rating of the To calculate torque rating of a holdback when HP and RPM are known use motor, the formula x Service Factor (See Chart) HP x 63,000 Torque (LB-IN) = — Bite RPM Note: Do not use a service factor of less than 1,00, If the motor is equipped with torque-limiting device, that equivalent HP may be used instead of nameplate HP BREAKDOWN OR | SERVICE STALL TORQUE | FACTOR 175% 1.00 200% 1.15 225% 1.30 250% 1.50 HP Method example (Stall torque at pulley) 150 x 63,000 1.18x oe 39,927 LB.-IN. Protection against this amount of torque would require an HD415 holdback rated at 140,000 LB.-IN. with a 4-15/16" bore. THE INFORMATION CONTAINED HEREIN IS GENERAL IN NATURE AND IS NOT INTENDED FOR SPECIFIC CONSTRUGTION, INSTALLATION OR APPLICATION PURPOSES. RESERVES THE RIGHT TO MAKE CHANGES. STEPHENS-ADAMSON IN. SPECIFICATIONS SHOWN HEREIN OR ADD IMPROVEMENTS AT ANY TIME WITHOUT NOTICE OR OBLIGATION.[Air Knife Cleaner Conveyor Hoods + laters + Puieys sling Systeme | impact + Pulley Lagaing Stephens-Adamson ...for optimal reliability A common cause of under-utilization within a facility is conveyor inefficiency. Stephens-Adamson products improve efficiency, for optimal reliability. Our product range covers every aspect of a conveyor, from efficient loading to a clean discharge. Our impact stations, wear liners and sealing systems work together to protect the conveyor belt, center the load and prevent costly spillage. Our total range of idlers carries the load to the discharge end. Lagging products ensure an efficient transfer of power from drive to conveyor belt. The most comprehensive line-up of belt cleaners available on the market means Stephens-Adamson Conveyor Components can offer the best possible solution to your cleaning and carryback problems. Our pulleys, holdbacks (backstops), and belt training products are world-class, Our conveyor hood products protect both your equipment and the environment with proven technology. At S-A, we know our customers’ needs: timely response, direct involvement and ongoing follow up. No matter how much we grow in size and advance technically, the bottom line is customer service. That's what makes Stephens-Adamson products and service better by design FT ets STEPHENS-ADAMSON Conveyor Components USA CANADA OTHER Telephone: 1-800-638-6788 Telephone: 1-800-510-3802 Telephone: 613-962-1384 Fax: 1-800-866-1438 Fax: 613-967-8128 Fax: 613-967-8128 www.Stephens-Adamson.com 8 3 é ra