Install Super Long Front

T227769
Super Long Front

Installation
AT330598, AT330655
INSTALLATION INSTRUCTIONS
T227769 14JAN09 (ENGLISH)
270DLC, Zaxis270LC-3
Worldwide Construction
And Forestry Division
T227769 (14JAN09)
(Replaces T227769 (02OCT06))
COPYRIGHT 2009
DEERE & COMPANY
Moline, Illinois
All rights reserved
A John Deere ILLUSTRUCTION Manual
T227769-19-14JAN09
Installation Instructions
Parts List
AT330598 Super Long Front Installation contains the 4435123 Cap Screw (5 used)
following parts. Part numbers subject to change 4435126 Cap Screw
without notice. 4444284 Shim (2 used)
4444285 Shim
9269791 Front Attachment contains the following parts. 4444290 Thrust Plate (6 used)
4444839 Thrust Plate (2 used)
9269791 Boom Parts 4444840 Thrust Plate
A590110 Washer (3 used) 7033463 Arm
A766063 Split Pin (2 used) 8072993 Link (2 used)
A590914 Cap Screw 9755663 Link
J901040 Cap Screw (3 used) 9755727 Link
J901425 Cap Screw 9249490 Boom Piping
J951020 Nut (8 used) J271260 Cap Screw (12 used)
3026126 Pin J271270 Cap Screw (4 used)
3060072 Pin M341030 Cap Screw (8 used)
3075797 Pin M341240 Cap Screw (4 used)
4074008 Dust Seal (2 used) 4189859 Pipe Clamp (8 used)
4143531 Stopper (2 used) 4190126 Clamp (4 used)
4224631 Bracket 4085560 Split Flange (2 used)
4287251 Pin (2 used) 4187308 O-ring (3 used)
4361176 Thrust Plate (2 used) 4187308 O-ring (8 used)
4361177 Thrust Plate 4189535 Adapter
4381729 Spacer (3 used) 4252855 Hose
4381730 Rubber 4272697 Hose
4388919 Thrust Plate (4 used) 4285722 Rubber (4 used)
4388920 Thrust Plate (3 used) 4285723 Pipe Clamp (4 used)
4435126 Cap Screw (3 used) 4330223 Slow Return Valve
4435127 Cap Screw 8069731 Pipe
7051646 Boom 8069732 Pipe
9738224 Stay 8063527 Pipe (2 used)
94-2011 Plug 8063526 Pipe (2 used)
9210769 Arm Parts 8100183 Pipe
J75481 Grease Fitting (3 used) 8069730 Pipe
J950020 Nut (2 used) 9764181 Pipe
J951016 Nut (10 used) 966993 O-ring
3037078 Pin 986910 Split Flange (4 used)
3058761 Pin (2 used) 9162869 Arm Cylinder
3060340 Pin 971489 O-ring (2 used)
3091815 Pin 9162895 Arm Piping
3091814 Pin J271260 Cap Screw (8 used)
4065687 Dust Seal (10 used) 4053610 Hose Protector (2 used)
4066923 O-ring (4 used) 4055191 Hose Protector (2 used)
4074008 Dust Seal (2 used) 4187308 O-ring (8 used)
4287249 Spacer 4190126 Pipe Clamp (8 used)
Continued on next page KD48502,00001FA 1913JAN091/2
T227769 (14JAN09) 1 Installation Instructions

011409
PN=3
4197530 Adapter (2 used) 4130174 Pipe Fitting

4203220 Washer (4 used) 4154656 Elbow (2 used)
4250078 Hose (2 used) 9114956 Hose Assembly
4250889 Hose (2 used)
8063930 Pipe 9248570 Machine kit contains the following parts.
8063931 Pipe
9156726 Bucket Cylinder 9271429 Bottom Boom Piping
9162896 Boom Lubrication Piping A853180 Adapter (2 used)
J271016 Cap Screw (4 used) J781030 Cap Screw (4 used)
J75482 Grease Fitting (5 used) 3109261 Harness - HP Cancel
4055311 Tie Band (5 used) 4187308 O-ring (2 used)
4154651 Adapter (6 used) 4187329 O-ring (2 used)
4252877 Clip (4 used) 4282718 Arm Relief Valve
4345297 Pipe Fitting (2 used) 4354622 Bucket Relief Valve (2 used)
4360981 Pipe Fitting (2 used) 4665890 Swing Relief Valve
4372966 Pipe 8106124 Pipe
4372967 Pipe 8107579 Pipe
4358894 Hose 962453 Split Flange (2 used)
4358895 Hose 966993 O-ring
4358896 Hose 9075046 Slow Return Valve
9162897 Arm Lubrication Piping
J75581 Grease Fitting (2 used) Also order the following parts:
J260612 Cap Screw (2 used)
J901040 Cap Screw (2 used) AT350265 Counterweight 1021 kg (2250 lb)
3080029 Pipe JD5855 Deere Boom Label (2 used)
4000854 Pipe Clip (2 used) T153672 Long Front Operation Label
4054024 Clamp T153673 Periodic Maintenance Chart
4060162 Adapter (2 used) T227661 Lift Chart Decal
4357667 Pipe T227769 Installation Instructions (English)
4130169 Pipe Fitting (3 used)
KD48502,00001FA 1913JAN092/2

011409
PN=4
Specifications
Item Measurement Specification
Relief Valves Torque 83 Nm

61 lb-ft
Swing Relief Valves Torque 176 Nm

130 lb-ft
Bucket Cylinder Weight (Approximate) 145 kg

320 lb
Arm Weight (Approximate) 593 kg

1310 lb
Boom Weight (Approximate) 1230 kg

2712 lb
Oil Temperature 50 5C
120 10F
Boom Rising Speed Time 3.6 +/- 0.3 sec
Boom Lowering Speed Time 4.2 +/- 0.4 sec
Arm In Speed Time 6.0 +/- 0.4 sec
Arm Out Speed Time 3.7 +/- 0.3 sec
Bucket Crowd Speed Time 2.0 +/- 0.3 sec
Bucket Dump Speed Time 1.3+/- 0.3 sec
KD48502,00002BD 1913JAN091/1
Live With Safety
Before returning machine to customer, make sure

machine is functioning properly, especially the safety
systems. Install all guards and shields.
1907OCT88
TS231
DX,LIVE 1925SEP921/1

011409
PN=5
Avoid High-Pressure Fluids
Escaping fluid under pressure can penetrate the skin

causing serious injury.
Avoid the hazard by relieving pressure before

disconnecting hydraulic or other lines. Tighten all
UN08DEC08
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands

and body from high pressure fluids.
X9811
If an accident occurs, see a doctor immediately. Any fluid
injected into the skin must be surgically removed within a
few hours or gangrene may result. Doctors unfamiliar with
this type of injury should reference a knowledgeable
medical source. Such information is available from Deere
& Company Medical Department in Moline, Illinois, U.S.A.
DX,FLUID 1903MAR931/1
Park Machine Safely
Before working on the machine:
Lower all equipment to the ground.

Stop the engine and remove the key.
Disconnect the battery ground strap.
UN24MAY89
Hang a "DO NOT OPERATE" tag in operator station.
TS230
DX,PARK 1904JUN901/1

011409
PN=6
HP Mode Elimination Procedure
1. Perform HP mode elimination procedure and test to

verify HP mode was eliminated.
2. Connect wire harness (2) from switch box (1) on inner

right side of cab to the cab harness (3).
1Switch box
23109261 Wire Harness
3Cab Harness
UN05OCT04
T203498
Wire Harness Installation
Continued on next page KD48502,00001FB 1912AUG081/4

011409
PN=7
3. Start machine while holding in top RH button of

monitor.
NOTE: This will allow access to Service Menu of monitor.
UN14JUN06
4. Open MONITOR menu. Scroll to SERVICE MENU and
SELECT.
TX1009084A
Starting Machine
UN14JUN06
TX1009085A
Service Menu
KD48502,00001FB 1912AUG082/4
5. Select Actual Engine Speed to display and read

function.
1Hydraulic Oil Temperature

2Actual Engine Speed
UN14JUN06
TX1009087A
Function Monitoring
Continued on next page KD48502,00001FB 1912AUG083/4

011409
PN=8
6. Rotate engine control (1) to run engine at full speed.
7. Hold boom up over relief.
8. Rotate power mode switch (3) between P and H/P

mode.
9. Record engine RPM for each mode.
NOTE: If engine RPM during P mode is the same during
UN29NOV05
H/P mode process is complete.
TX1000744
Switch Panel
KD48502,00001FB 1912AUG084/4
Control Valve Overload Relief Valve

Installation
1. Park machine on level surface.
2. Lower front attachment to ground. Engine off.
UN05OCT04
3. Release pressure from hydraulic reservoir.
4. Place a vacuum on hydraulic oil reservoir to prevent
T203490
excessive oil loss.
Overload Relief Valve Installation
5. Install overload relief valves (1,2, and 3) to control
valve.
6. Tighten relief valves to specification.
Specification
Relief ValvesTorque.................................................................... 83 Nm
61 lb-ft
UN05OCT04
14354622 Relief Valve, Bucket Rod Side (32.4 MPa)
24282718 Relief Valve, Arm Bottom (27.9 MPa)
34354622 Relief Valve, Bucket Bottom Side (32.4
T203491
MPa)
Overload Relief Valve Installation
KD48502,00001FC 1912AUG081/1

011409
PN=9
Swing Motor Relief Valve Installation
1. Install overload relief valves (1) to swing motor.
2. Tighten relief valves to specification.
Specification
Swing Relief ValvesTorque....................................................... 176 Nm
130 lb-ft
14665890 Swing Relief Valve
UN05OCT04
T203493
Swing Motor Relief Valve Installation
KD48502,00001FD 1913JAN091/1

011409
PN=10
Bottom Boom Piping Installation
UN14JAN05
T207099
Bottom Boom Piping Installation
18106124 Pipe 44187329 O-ring (2 used) 7J781030 Cap Screw (4 88107579 Pipe
29075046 Slow Return Valve 5962453 Flange (2 used) used) 94187308 O-rings (2 used)
3A853180 Adapter (2 used) 6966993 O-ring
1. Replace existing bottom boom piping with pipe (1) 3. Install slow return valve (2) between pipe (1 and 8)
using O-rings (9). using adapters (3) and O-rings (4).
2. Install pipe (8) using cap screws (7), O-ring (6), and 4. Install existing hoses and clamps to pipe (1).
flanges (5).
KD48502,00001FE 1913JAN091/1

011409
PN=11
Bucket, Arm, and Boom Removal
3
3
5
4 7
3
2
1
8
UN24JUL01
1
4
2
3
T142450
T142450
Bucket Removal
1Bushing (4 used) 3O-ring (4 used) 5Pin (2 used) 7Pin

2Dust Seal (2 used) 4Ring (2 used) 6Pin 8Bucket
1. Position bucket (8) on level surface. 5. Lower boom onto floor stand placed at end of boom
so load is on boom, not on arm cylinder.
2. Remove parts (5 7).
Extend arm cylinder, placing end of arm on ground.
3. Remove bucket.
4. Retract arm cylinder.
Continued on next page KD48502,00001FF 1913JAN091/6

011409
PN=12
8
7
9
6
10
12
11 3
4
2
5
1
4
3
2
UN24JUL01
5
T142977
T142977
Bucket Link Removal
1Nut (4 used) 4Dust Seal (2 used) 7Cylinder Pin 10Right Side Link
2Cap Screw (2 used) 5Bushing (2 used) 8Wood Block 11Left Side Link
3Thrust Plate (2 used) 6Thrust Plate (4 used) 9Center Link 12Pin
6. Connect hoist to center link (9) using lifting strap. 10. Release pressure from hydraulic oil tank.
Place wood block (8) between bucket cylinder and
arm to hold bucket cylinder up when cylinder pin (7) 11. Loosen bucket cylinder hydraulic lines to release
is removed. residual pressure.
7. Remove parts (15). 12. Disconnect bucket cylinder hydraulic lines at

bucket cylinder.
As cylinder pin (7) is removed, lower links (10 and
11) to ground.
CAUTION: Heavy component; use a hoist.
8. Remove pin (12). Specification
Bucket CylinderWeight
9. Remove links (10 and 11). (Approximate) ........................................................................... 145 kg
320 lb
CAUTION: The hydraulic oil tank is 13. Remove bucket cylinder.

pressurized. High pressure release of oil can
cause serious burns or penetrating injury.

011409
PN=13
14. Attach hoist to arm. 4

5
15. Place wood block between arm cylinder and boom to
4
hold cylinder up when cylinder pin (6) is removed.
16. Remove boom-to-arm hoses.
17. Remove parts (113). 6

3

1
Specification
2
ArmWeight (Approximate)............................................................ 593 kg
1310 lb
18. Remove arm.
1Nut (2 used)
2Stopper
3Cap Screw
UN27SEP01
4Thrust Plate
5Thrust Plate
6Cylinder Pin
7Cap Screw
8Washer
T142652
9Plate
10Block
11Pin Arm Cylinder Pin Assembly
12Thrust Plate (2 used)
13Thrust Plate
13 12
12
11
UN24JUL01
10
7
T142653
9
8
Arm Removal

011409
PN=14
19. Attach hoist to boom cylinder using lifting strap.
20. Remove parts (13 and 5).
21. Push boom cylinder-to-boom pin (4) into boom.
22. Lower boom cylinder (6) on floor stand. Repeat

procedure for second boom cylinder.
1Nut (4 used)
2Retainer (2 used)
UN24JUL01
3Cap Screw (2 used)
4Boom Cylinder Rod End-to-Boom Pin
5Thrust Plate (4 used)
6Boom Cylinder (2 used)
T142979
Boom Cylinder Removal
KD48502,00001FF 1913JAN094/6
Specification
BoomWeight (Approximate) ....................................................... 1230 kg
2712 lb
23. Attach hoist to boom. Use protective covering to

prevent damage to pin if chain is used.
Arm end of boom is heavy end with arm cylinder

installed. Frame end is heavy end when arm cylinder
is removed.
UN31OCT88
T6626JW
Boom Removal

011409
PN=15
24. Remove parts (13 and 6).
25. Remove boom-to-frame pin (4).
26. Remove boom.
1Cap Screw
2Spacer
3Block
4Boom-to-Frame Pin
5Shim (as needed)
UN24JUL01
6Washer
7Machine Frame
T143018
Boom-to-Frame Pin Removal
KD48502,00001FF 1913JAN096/6

011409
PN=16
Boom and Arm Installation
UN14JAN05
T207082
Boom Installation
24074008 Dust Seal 54444284 Shim 1.0 mm (0.04 94435127 Cap Screw 164143531 Stopper
34445638 Shim 1.0 mm (0.04 in.) 113075797 Pin 214287251 Pin
in.) 64444285 Shim 2.0 mm (0.08 133026126 Pin 229738224 Stay
44445639 Shim 2.0 mm (0.08 in.) 144435126 Cap Screw 23A766063 Split Pin
in.) 83060072 Pin 15J951020 Nut 249162869 Arm Cylinder
1. Install long boom to machine frame using existing 3. Install one shim (6) between the boom cylinders
hardware and dust seals (2). and stoppers (16).
Add one shim (41 or 42) equally on each side of 4. Install stopper (16) using cap screw (14) and nuts
boom-to-machine frame pivot to obtain a maximum (15).
gap between boom and machine frame of 1.0 mm
(0.04 in.). 5. Install arm (3) to boom using pin (8), seals (1),
existing stoppers, cap screw (9), and nuts (15).
NOTE: Install flat face of dust seal (2) facing toward (See Arm Installation for arm (3) and seals (1).)
boom. U-shaped channel must face toward
machine frame. Add one or more shims (3 or 4) in both sides of the
boom-to-arm pivot to obtain a maximum gap
2. Install boom cylinders to boom using pin (11). between boom and arm of 1.5 mm (0.06 in.).
Add one shim (5) between boom and boom

cylinders on each side.
Continued on next page KD48502,0000200 1912AUG081/4

011409
PN=17
6. Install head end of arm cylinder (24) to boom using gap between arm cylinder and boom of 1.5 mm
existing stopper, pin (13), cap screw (14), and nuts (0.06 in.).
(15).
Add one or more shims (5 or 6) in both sides of the

arm cylinder-to-boom pivot to obtain a maximum

011409
PN=18

011409
PN=19
1616 14 15
4
30
19 26
18
2 2
16 16 15
24 30
19
30
19
30 30 5
6 23
11
29
24 19
19
24 19
28
28
11
19 16 16
24
12
15
19
30
11
3
26
22
15 1
26 10
16 16 22 10
16
16 8
15 9
11 1
11
11
UN11JAN05
20
20
21
T206799
T206799
Arm Installation

011409
PN=20
14074008 Dust Seal (2 used) 10J950020 Nut (2 used) 194065687 Dust Seal (10 239156726 Bucket Cylinder
28072993 Link (2 used) 11Existing Stopper used) 244066923 O-ring (4 used)
37033463 Arm 123037078 Pin 204444284 Shim 1.0 mm 26J75481 Grease Fitting (3
49755663 Link 143091815 Pin (0.04 in.) used)
54287249 Spacer 154435123 Cap Screw (5 214444285 Shim 2.0 mm 284444839 Shim (2 used)
69755727 Link used) (0.08 in.) 294444840 Shim
83060340 Pin 16J951016 Nut (10 used) 223058761 Pin (2 used) 304444290 Shim (6 used)
94435126 Cap Screw 183091814 Pin
7. Install rod end of arm cylinder to arm (3) using pin 10. Install other end of links (4 and 6), shims (30),
(8), existing stopper (11), cap screw (9), and nuts dust seal (19) to arm using pin (18), existing
(10). stopper (11), cap screw (15), and nuts (16).
Add one or more shims (20 or 21) in both sides of NOTE: Install flat face of dust seal facing toward arm.
the arm cylinder-to-arm pivot to obtain a maximum U-shaped channel must face toward outside
gap between arm cylinder and arm of 1.5 mm (0.06 links.
in.).
11. Install grease fitting (26) to pin (18).
8. Install head end of bucket cylinder (23) to arm
using pin (12), existing stopper (11), cap screw 12. Install bucket to arm using pin (22), O-ring (24),
(15), and nuts (16). dust seal (19), existing stopper (11), cap screw
(15), and nuts (16).
Add one or more shims (28 and 29) in both sides of
the bucket cylinder-to-arm pivot to obtain a NOTE: Install flat face of dust seal facing toward arm.
maximum gap between bucket cylinder and arm of U-shaped channel must face toward outside
1.5 mm (0.06 in.). links.
NOTE: Spacer (5) must be installed between links (2) 13. Install link assembly (2 and 5) to bucket using dust
before links can be installed to bucket cylinder. seal (19), O-ring (24), pin (22), existing stopper
(11), cap screw (15), and nuts (16).
9. Install link (4), shims (30), dust seals (19), link
assembly (2 and 5), and link (6) to rod end of NOTE: Install flat face of dust seal facing toward arm.
bucket cylinder using pin (14), existing stopper (11), U-shaped channel must face toward outside
cap screw (15), and nuts (16). links.
NOTE: Install flat face of dust seal facing toward link 14. Install grease fittings (26) to pins (22).
(4). U-shaped channel must face toward
outside links.
KD48502,0000200 1912AUG084/4

011409
PN=21
Boom and Arm Hydraulic Piping Installation
20
22
17
18
16 16
22
19
24A
22
24
A
5
A
B
A 6
22
5 B
22
A 4
B B
6
22 0
B
25 22
3
12 B C
13
15 1
C
11 C
(3)
7
9
B C
9
10 C
15
10
21
2 22
9
21
14 21
8
UN14JAN05
9 (2)
A 7
T206806
T206806
Boom Piping Lines

011409
PN=22
08100183 Pipe 84330223 Slow Return Valve 144190126 Clamp (4 used) 194272697 Hose
18069730 Pipe 9986910 Split Flange (4 15J271260 Cap Screw (12 204252855 Hose
29764181 Pipe used) used) 214187308 O-ring (3 used)
38069731 Pipe 10M341030 Cap Screw (8 164085560 Split Flange (2 224187308 O-ring (8 used)
48069732 Pipe used) used) 244189535 Adapter
58063527 Pipe (2 used) 114189859 Clamp (8 used) 17966993 O-ring 25J271270 Cap Screw (4
68063526 Pipe (2 used) 124285723 Clamp (4 used) 18M341240 Cap Screw (4 used)
7971489 O-ring (2 used) 134285722 Rubber(4 used) used)
1. Install boom piping (0-25) as shown.

011409
PN=23
29A
29
29A
29 8
8 28
26 8 12
26 A
A
24
28
8 12 A
A A
A
A
23
A
8
8 13
13
11
8
11 12
8
1 12
UN11JAN05
2
A
T206805
T206805
Arm Piping Lines

011409
PN=24
14190126 Clamp (8 used) 114055191 Hose Protector (2 209156726 Bucket Cylinder 284250889 Hose (2 used)
2J271260 Cap Screw (8 used) 238063930 Pipe 294197530 Adapter (2 used)
used) 124203220 Washer (4 used) 248063931 Pipe
84187308 O-ring (8 used) 134250078 Hose (2 used) 264053610 Hose Protector (2
used)
2. Install arm piping (1-29) as shown.
KD48502,0000201 1912AUG084/4

011409
PN=25
Boom and Arm Lubrication Lines
9
15
10
10
10
10
10
14
A
16
9 9
A
A
8
9
A
3
6
4
2
5
UN11JAN05
1
4
A
T206824
T206824
Boom Lubricaton Lines

011409
PN=26
14372966 Pipe 54252877 Clip (4 used) 94154651 Adapter (6 used) 154358896 Hose
24372967 Pipe 6J271016 Cap Screw (4 104055311 Tie Band (5 used) 164358894 Hose
34360981 Fitting (2 used) used) 144358895 Hose
44345297 Fitting (2 used) 8J75482 Grease Fitting (5
used)
1. Install boom lubrication lines (2-16) as shown.

011409
PN=27
18
25
20
28
12
A
12 15
16
5
4
10
A
15
22
UN14JAN05
23
A
T206826
T206826
Arm Lubrication Lines

011409
PN=28
43080029 Pipe 154154656 Elbow (2 used) 204054024 Clamp 25J901040 Cap Screw (2
54357667 Pipe 169114956 Hose Assembly 224000854 Pipe Clip (2 used) used)
104130174 Pipe Fitting 18J75581 Grease Fitting (2 23J260612 Cap Screw (2 284060162 Adapter (2 used)
124130169 Pipe Fitting (3 used) used)
used)
2. Install arm lubrication lines (4-28) as shown.
KD48502,0000202 1912AUG084/4

011409
PN=29
Boom, Arm, and Bucket Slow Return Valve

Adjustment
1. Heat hydraulic oil to the specified temperature.
Specification
UN28OCT04
OilTemperature ......................................................................... 50 5C
120 10F
NOTE: Number of rotations given here is a guideline for
T204452
this adjustment. Additional fine adjustment will be
required to obtain boom lowering speed.
Boom Slow Return Valve
2. Rotate boom slow return valve from fully open position,
in the throttle direction, by 3 1/2 turns.
NOTE: Boom slow return valve is located on the boom

cylinder bottom pipe at right side of the swing
motor.
IMPORTANT: When measuring boom down speed, do

not allow bucket to contact the ground
at full boom speed. Boom or arm may
be damaged.
IMPORTANT: To prevent the front-end from operating

too quickly, warm up the hydraulic oil
and set engine to run at full speed, then
make the following measurements.
3. Fully extend boom cylinder, fully retract arm cylinder

and fully extend bucket cylinder.
4. Raise and lower boom while measuring length of time
UN27APR93
to complete stroke.
Specification
Boom Rising SpeedTime ................................................. 3.6 +/- 0.3 sec
T7802AD
Specification
Boom Lowering SpeedTime ............................................ 4.2 +/- 0.4 sec
5. If boom lowering speed is not within the above range,

adjust boom slow return valve.

011409
PN=30
NOTE: Number of rotations given here is a guideline for

this adjustment. Additional fine adjustment will be
required to obtain arm lowering speed.
6. Rotate arm slow return valve from fully open position in

throttle direction by 1and 5/6 turns.
UN28OCT04
NOTE: Run engine at full speed while performing tests.
7. Fully extend boom cylinder, fully retract arm cylinder
T204451
and fully extend bucket cylinder.
8. Roll arm in and arm out while measuring time to Arm Slow Return Valve
complete stroke.
Specification
Arm In SpeedTime ........................................................... 6.0 +/- 0.4 sec
Specification
Arm Out SpeedTime ........................................................ 3.7 +/- 0.3 sec
9. If arm in speed is not within the time specification,

adjust arm slow return valve.
NOTE: Arm out speed is not required to be adjusted, but

should be checked to specification.
10. Roll bucket in and bucket out while measuring time to

complete stroke.
Specification
Bucket Crowd SpeedTime ............................................... 2.0 +/- 0.3 sec
Specification
Bucket Dump SpeedTime ................................................. 1.3+/- 0.3 sec
UN27APR93
NOTE: Confirmation of bucket speed is used as a
reference only. Machine is not equipped with a
bucket slow return valve, adjustments are not
T7802AF
required.
KD48502,0000203 1912AUG082/2

011409
PN=31

011409
PN=32

Install Super Long Front

Cargado por

Información del documento

Título original

Derechos de autor

Formatos disponibles

Compartir este documento

Compartir o incrustar documentos

Opciones para compartir

¿Le pareció útil este documento?

¿Este contenido es inapropiado?

Copyright:

Formatos disponibles

Install Super Long Front

Cargado por

Copyright:

Formatos disponibles

T227769

Super Long Front

Continued on next page KD48502,00001FA 1913JAN091/2

T227769 (14JAN09) 1 Installation Instructions

4197530 Adapter (2 used) 4130174 Pipe Fitting

T227769 (14JAN09) 2 Installation Instructions

Item Measurement Specification

Relief Valves Torque 83 Nm

Swing Relief Valves Torque 176 Nm

Bucket Cylinder Weight (Approximate) 145 kg

Arm Weight (Approximate) 593 kg

Boom Weight (Approximate) 1230 kg

Boom Rising Speed Time 3.6 +/- 0.3 sec

Boom Lowering Speed Time 4.2 +/- 0.4 sec

Arm In Speed Time 6.0 +/- 0.4 sec

Arm Out Speed Time 3.7 +/- 0.3 sec

Bucket Crowd Speed Time 2.0 +/- 0.3 sec

Bucket Dump Speed Time 1.3+/- 0.3 sec

Live With Safety

Before returning machine to customer, make sure

T227769 (14JAN09) 3 Installation Instructions

Avoid High-Pressure Fluids

Escaping fluid under pressure can penetrate the skin

Avoid the hazard by relieving pressure before

Search for leaks with a piece of cardboard. Protect hands

Park Machine Safely

Before working on the machine:

Lower all equipment to the ground.

T227769 (14JAN09) 4 Installation Instructions

HP Mode Elimination Procedure

1. Perform HP mode elimination procedure and test to

2. Connect wire harness (2) from switch box (1) on inner

Continued on next page KD48502,00001FB 1912AUG081/4

T227769 (14JAN09) 5 Installation Instructions

3. Start machine while holding in top RH button of

NOTE: This will allow access to Service Menu of monitor.

5. Select Actual Engine Speed to display and read

1Hydraulic Oil Temperature

Continued on next page KD48502,00001FB 1912AUG083/4

T227769 (14JAN09) 6 Installation Instructions

6. Rotate engine control (1) to run engine at full speed.

7. Hold boom up over relief.

8. Rotate power mode switch (3) between P and H/P

9. Record engine RPM for each mode.

NOTE: If engine RPM during P mode is the same during

Control Valve Overload Relief Valve

1. Park machine on level surface.

2. Lower front attachment to ground. Engine off.

4. Place a vacuum on hydraulic oil reservoir to prevent

6. Tighten relief valves to specification.

Overload Relief Valve Installation

T227769 (14JAN09) 7 Installation Instructions

Swing Motor Relief Valve Installation

1. Install overload relief valves (1) to swing motor.

2. Tighten relief valves to specification.

14665890 Swing Relief Valve

T227769 (14JAN09) 8 Installation Instructions

Bottom Boom Piping Installation

T227769 (14JAN09) 9 Installation Instructions

Bucket, Arm, and Boom Removal

1Bushing (4 used) 3O-ring (4 used) 5Pin (2 used) 7Pin

4. Retract arm cylinder.

Continued on next page KD48502,00001FF 1913JAN091/6