Documentos de Académico
Documentos de Profesional
Documentos de Cultura
RM7800/RM7840
These diagrams and instructions are for converting the following model programmers to RM7800/RM7840 microprocessor
based integrated burner control.
TABLE OF CONTENTS
Page
Section I ............................................................................................................................................................................... 6
BC7000
Section II ........................................................................................................................................................................... 12
Honeywell R4140, R4150
Section III .......................................................................................................................................................................... 31
Honeywell R4126, R4127, R4181
Section IV .......................................................................................................................................................................... 44
Fireye C, D, and E Series
Section V ........................................................................................................................................................................... 50
Fireye P Series
Section VI .......................................................................................................................................................................... 59
Eclipse 5602
WARNING
Improper configuration jumper selection could cause a fire or explosion hazard that could lead to property
damage, severe injury or death.
CAUTION
1. Installer must be a trained, experienced, flame safeguard control service technician.
2. Disconnect power supply before beginning installation to prevent electrical shock and equipment damage. More
than one power supply disconnect may be involved.
3. All wiring must comply with applicable local electrical codes, ordinances, and regulations.
4. All line voltage terminal wiring shall be no. 14, 16 or 18 copper conductor TTW (60C) or THW (75C) or THHN
(90C), 600 volt insulation wire. A maximum of two conductors can be wired to each Q7800 Subbase terminal.
5. Voltage and frequency of the power supply and flame detector(s) connected to this control must agree with those
marked on the device.
6. Loads connected to the control terminals must not exceed ratings listed in Specification sheets 65-0087 or 65-0117,
or on the RM7800/RM7840 label.
7. All external timers must be listed or component recognized by authorities having jurisdiction for the specific
purpose for which they are used.
8. Perform all required checkout tests after installation is complete.
NORMAL OPERATION:
Pilot Flame Main Flame
Establishing Period Establishing Period
Device Initiate Standby Purge (PFEP) (MFEP)1 Run Postpurge
RM7800/7840E 10 sec. * ** 4 or 10 sec. 10 or 15 sec. * 15 sec.
RM7800/7840G 10 sec. * ** 4 or 10 sec. 10, 15, 30 or Int. * 15 sec.
RM7800/7840L 10 sec. * ** 4 or 10 sec. 10 or 15 sec. * 15 sec.
RM7800/7840M 10 sec. * ** 4 or 10 sec. 10 sec. or Int. * 15 sec.
* STANDBY and RUN can be an infinite time period.
** PURGE will be determined by which ST7800A Purge Card is selected.
1 The MFEP will be determined by which terminal, configuration jumper and jumper wire is selected.
65-01002 2
ON - OFF BURNER CONTROL RECYCLE MODULATING BURNER CONTROL
RM7800M1011 WITH DISPLAY 60 HZ RM7800G1018 WITH DISPLAY 60 HZ
SELECT A RELAY RM7800M1003 WITH DISPLAY 50 HZ RM7800G1000 WITH DISPLAY 50 HZ
1.) 1 OR 1
MODULE RM7840M1017 WITHOUT DISPLAY 60 HZ RM7840G1014 WITHOUT DISPLAY 60 HZ
RM7840M1009 WITHOUT DISPLAY 50 HZ RM7840G1006 WITHOUT DISPLAY 50 HZ
ST7800A1005 2 SEC.
ST7800A1013 7 SEC.
SELECT A ST7800A1021 10 SEC.
3.)
PURGE CARD ST7800A1039 30 SEC.
ST7800A1047 40 SEC.
ST7800A1054 60 SEC.
ST7800A1062 90 SEC.
ST7800A1070 2.5 MIN.
ST7800A1088 4 MIN.
ST7800A1096 6 MIN.
ST7800A1104 9 MIN.
ST7800A1112 12 MIN.
ST7800A1120 15 MIN.
ST7800A1138 22 MIN.
ST7800A1146 30 MIN.
COMMUNICATIONS
Q7700A1014 BASE UNIT 3
SELECT QS7800A1001 CONTROLBUS MODULE
5.) ZM7850A1001 COMBUSTION SYSTEM MANAGER
OPTIONS
S7810A1009 DATA CONTROLBUS MODULE
(MUST USE IF KEYBOARD DISPLAY MODULE IS
NOT PRESENT ON RELAY MODULE)
EXPANDED ANNUNCIATION
S7830A1005 EXPANDED ANNUNCIATOR
S7810A1009 DATA CONTROLBUS MODULE
(MUST USE IF KEYBOARD DISPLAY MODULE IS
NOT PRESENT ON RELAY MODULE)
REMOTE RESET
S7820A1007 REMOTE RESET MODULE
3 ONE Q7700 WILL SUPPORT ANY COMBINATION OF UP TO SIX (6) QS7700s/QS7800s. M1940C
3 65-01002
LOCKOUT MODULATION BURNER CONTROL
RM7800E1010 OR RM7800L1012 WITH DISPLAY 60 HZ
SELECT A RELAY RM7800E1002 OR RM7800L1004 WITH DISPLAY 50 HZ 1
1.)
MODULE RM7840E1016 OR RM7840L1018 WITHOUT DISPLAY 60 HZ
RM7840E1008 OR RM7840L1000 WITHOUT DISPLAY 50 HZ 2
ST7800A1005 2 SEC.
ST7800A1013 7 SEC.
SELECT A ST7800A1021 10 SEC.
3.)
PURGE CARD ST7800A1039 30 SEC.
ST7800A1047 40 SEC.
ST7800A1054 60 SEC.
ST7800A1062 90 SEC.
ST7800A1070 2.5 MIN.
ST7800A1088 4 MIN.
ST7800A1096 6 MIN.
ST7800A1104 9 MIN.
ST7800A1112 12 MIN.
ST7800A1120 15 MIN.
ST7800A1138 22 MIN.
ST7800A1146 30 MIN.
COMMUNICATIONS
Q7700A1014 BASE UNIT 4
SELECT QS7800A1001 CONTROLBUS MODULE
5.) ZM7850A1001 COMBUSTION SYSTEM MANAGER
OPTIONS
S7810A1009 DATA CONTROLBUS MODULE
(MUST USE IF KEYBOARD DISPLAY MODULE IS
NOT PRESENT ON RELAY MODULE)
EXPANDED ANNUNCIATION
S7830A1005 EXPANDED ANNUNCIATOR
S7810A1009 DATA CONTROLBUS MODULE
(MUST USE IF KEYBOARD DISPLAY MODULE IS
NOT PRESENT ON RELAY MODULE)
REMOTE RESET
1 RM7800E1010 AND RM7840E1016 WITH S7820A1007 REMOTE RESET MODULE
ENERGY SAVINGS PREPURGE.
65-01002 4
DIRECTIONS:
1. Disconnect all power to control being replaced. Note 7 Select proper site configurable jumpers specified in
that more than one power supply disconnect may be the cross reference and shown in the Specifications,
involved. 65-0087 for RM7840 or 65-0117 for RM7800.
2. Remove old control from subbase.
3. Mark all wires on subbase; i.e., wires connected to 8 Select proper site configurable PFEP/MFEP speci-
terminal 1 should be marked 1. fied in the cross reference and shown in the Specifica-
4. Disconnect wires from subbase. tions, 65-0087 for RM7840 or 65-0117 for RM7800.
5. Remove old subbase.
6. Mount Q7800 Subbase. 9 If low fire switch is not used, a jumper is required
7. Connect wires to subbase according to wiring conver- between Q7800 Subbase terminals 5 and 18. NOTE:
sion for control being replaced. Pay close attention to This jumper will add 30 seconds to prepurge timing.
footnotes. The triangle symbol 1 with a number or
letter inside designates a footnote. 10 If replaced device had interrupted pilot on terminal 6,
8. Install the RM7800/RM7840 control. Make sure the connect to Q7800 Subbase terminal 8.
proper ST7800 purge card and flame detector were
selected for the application. 11 Locate the start interlock on the Q520 Subbase termi-
9. The RM7800/RM7840 have two or three site con- nal 16 and connect between Q7800 terminals 4 and
figurable jumper options. (depends on model number). 20. The start interlocks now become preignition
JUMPERS: interlocks. If start interlocks are not used, jumper the
JR1 selects Pilot Flame Establishing Period. Q7800 Subbase terminal 4 to terminal 20.
JR2 (RM7800G/RM7840G only) selects intermit-
tent or interrupted pilot. 12 Locate the preignition interlocks on the Q520 Sub-
JR3 selects lockout/running interlock input base terminals 4 and 16. Connect the preignition
check. Refer to RM7800 instructions, 60-0117 or interlock between the Q7800 Subbase terminals 4
RM7840 instructions, 60-0087, for assistance and and 20. If preignition interlocks are not used, jumper
proper selection. the Q7800 Subbase terminal 4 to terminal 20.
10. Refer to instructions, 60-0087 or 60-0117, for check-
out and start-up. 13 Jumper Q7800 subbase terminal 8 to terminal 19 for
30 second MFEP.
5 65-01002
Section I
BC7000
65-01002 6
7800 SERIES CONVERSION WIRING DIAGRAM
BC700L1000 WITH
PM720G2005 OR G2103
FROM________________________________ RM7800G1018
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 10
(OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 11
21 1ST STAGE
L2
FUEL VALVE
9 3 14 14
9 2ND STAGE
FUEL VALVE
L1 4 15 12 (OPTIONAL)
8 5 16
16 14 6 17
3 7 18 13 9
5 8 19 15
7 9 20 14
18 10 21 6 10
F 22 17
F
2 3 4 5 7 8 9 10 14 15 M2530B
7 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
BC7000L1000 WITH
PM720L1030, 1139, L2020
FROM________________________________ RM7800L1012 OR RM7800E1010
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 10 (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 11
8 L2
9 3 14 14
9 MAIN VALVE
L1&4 A 4 15 12
8 A 5 16
16 6 17
3 7 18 13
5 8 19 15
7 9 20 14
18 10 21 6
65-01002 8
7800 SERIES CONVERSION WIRING DIAGRAM
BC7000L1000 WITH
PM720L2004
FROM________________________________ RM7800E1010
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
10 FOR DIRECT SPARK IGNITION
G G 12
(OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 11
8 L2
9 3 14 14
9 MAIN VALVE
L1&4 4 15 12
8 5 16
16 6 17
3 7 18 13
5 8 19 15
7 9 20 14
18 10 21 6
F F 22 17
2 3 4 5 7 8 14 15
GENERAL FOOTNOTES, SEE PAGE 5. M2532B
9 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
BC700L1000 WITH
PM720M2002
FROM________________________________ RM7800M1011
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 12
21 1ST STAGE L2
FUEL VALVE
9 3 14
2ND STAGE
9
FUEL VALVE
L1&4 4 15 11 (OPTIONAL)
8 5 16
16 14 6 17
3 7 18 13
5 8 19
7 9 20 14
18 10 21 6
F F 22 17
2 3 4 5 7 8 14 15 M2533B
65-01002 10
7800 SERIES CONVERSION WIRING DIAGRAM
BC7000L1000 WITH
PM720M2036
FROM________________________________ RM7800M1011
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 (OIL OR GAS)
10 IGNITION
A TRANSFORMER
L2 L2 13
21 1ST STAGE L2
A FUEL VALVE
9 3 14
2ND STAGE
9
FUEL VALVE
L1&4 4 15 (OPTIONAL)
8 5 16
16 6 17
14
3 7 18
5 8 19
7 9 20 14
18 10 21 6
F F 22 17
11 65-01002
Section II
Honeywell R4140, R4150
65-01002 12
7800 SERIES CONVERSION WIRING DIAGRAM
R4140G WITH
FROM________________________________
START INTERLOCKS TO RM7840G1014 OR RM7800G1018
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
10 IGNITION
TRANSFORMER
L2 L2 13 11
21 1ST STAGE
L2
FUEL VALVE
9 3 14 14
2ND STAGE
9
FUEL VALVE
(OPTIONAL)
L1&4 4 15 12
8 5 16
16 6 6 17
3 7 18 13
5 8 19 13
7 9 20 11
18 10 21 6 10 A
F F 22 17
A R4140G1171 0NLYREPLACEMENT
CONTROL CANNOT PROVIDE
60 SECOND MFEP.
1 2 3 4 5 6 7 8 11 13 15 M2536B
13 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
R4140G WITH
PREIGNITION INTERLOCK
FROM________________________________ RM7840G1014 OR RM7800G1018
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 10 (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 11
21 1ST STAGE
L2
FUEL VALVE
9 3 14 14
2ND STAGE
9
FUEL VALVE
L1 4 15 12 (OPTIONAL)
8 5 16
16&4 6 17
12 6
3 7 18 13 9
5 8 19
13
7 9 20 12
18 10 21 6
10
F F 22 17
1 2 3 4 5 6
M2535B
7 8 9 10 12 13 14 15
GENERAL FOOTNOTES, SEE PAGE 5.
65-01002 14
7800 SERIES CONVERSION WIRING DIAGRAM
RM7840E1016 OR RM7800E1010
R4140L/R4150L RM7840L1018 OR RM7800L1012
FROM________________________________ TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
10 IGNITION
TRANSFORMER
L2 L2 13 11
8 L2
9 3 14 14
9 MAIN VALVE
L1 B 4 15 12
8 B 5 16
16&4 12 6 17
3 7 18 13
5 8 19 15
7 9 20 12
A NO INTERMITTENT RM7840L/RM7800L
18 10 21 6 A MODELS AVAILABLE.
1 2 3 4 5 7 8 12 15 M2537B
15 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
R4140M/R4150M WITH
FROM________________________________
START INTERLOCKS TO RM7840M1017 OR RM7800M1011
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
8 5 16
16 6 6 17
3 7 18 13
5 A 8 19
7 9 20 11
18 10 21 6 10
F F 22 17
7 8 9 10 11 15 17
M2538B
GENERAL FOOTNOTES, SEE PAGE 5.
65-01002 16
7800 SERIES CONVERSION WIRING DIAGRAM
R4140M/R4150M WITH
PREIGNITION INTERLOCK
FROM________________________________ RM7840M1017 OR RM7800M1011
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 (OIL OR GAS)
10 IGNITION
17 TRANSFORMER
L2 L2 13 12
21 1ST STAGE L2
17 FUEL VALVE
9 3 14
2ND STAGE
9
FUEL VALVE
L1&11 4 15 10 (OPTIONAL)
8 5 16
16 4 6 17
6 12
3 7 18 13
5 8 19
7 9 20 12
18 10 21 6
10
F F 22 17
1 2 3 4 5 6 M2539B
7 8 9 10 11 15 17
GENERAL FOOTNOTES, SEE PAGE 5.
17 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
R4150A1007, A1023, A1122, A1247,
FROM________________________________
A1254, A1288, B1005, C1003, C1029 TO RM7840M1017 OR RM7800M1011
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
10 IGNITION
TRANSFORMER
D
L2 L2 13
21 1ST STAGE
L2
FUEL VALVE
D
9 3 14
2ND STAGE
9
FUEL VALVE
(OPTIONAL)
L1&4 4 15
5 1 2 3 4
8 16
5 7 8 15
GENERAL FOOTNOTES, SEE PAGE 5.
A 6 17
3 C 7 18
5 8 19
7 9 20 B
10 21 6
F F 22
CONTROLLER
L1 4
LIMITS START C AIR FLOW SWITCH MAY HAVE BEEN
INTERLOCKS CONNECTED BETWEEN Q520
TERMINALS 10 AND 11. CONNECT
A LOCATE THIS JUNCTION 3 BETWEEN Q7800 SUBBASE TERMINALS
OR TERMINAL 16
AIRFLOW 6 AND 7. BE SURE AIR FLOW SWITCH
AND CONNECT IT TO
SWITCH C IS RATED TO HANDLE LOADS ON Q7800
Q7800 SUBBASE
SUBBASE TERMINALS 8, 9, 10 AND 21.
TERMINAL 6
D JUMPER Q7800 SUBBASE TERMINAL
B LOCATE THE START INTERLOCKS AT THIS POINT AND
4 TO 13 AND TERMINAL 14 TO 18.
CONNECT IT TO Q7800 SUBBASE TERMINAL 20.
START INTERLOCKS NOW BECOME PREIGNITION
M2540B
INTERLOCKS. IF START INTERLOCKS ARE NOT USED,
JUMPER Q7800 TERMINALS 4 TO 20.
65-01002 18
7800 SERIES CONVERSION WIRING DIAGRAM
10 IGNITION
TRANSFORMER
E
L2 L2 13
21 1ST STAGE
L2
FUEL VALVE
E
9 3 14
2ND STAGE
9
FUEL VALVE
(OPTIONAL)
L1&4 4 15
5 1 2 3 4
8 16
5 7 8 15
GENERAL FOOTNOTES, SEE PAGE 5.
A 6 17
3 C 7 18
6 8 19
7 9 20 B
5 D 10 21
F F 22
B LOCATE THE START INTERLOCKS AT THIS POINT AND E JUMPER Q7800 SUBBASE TERMINAL
CONNECT IT TO Q7800 SUBBASE TERMINAL 20. 4 TO 13 AND TERMINAL 14 TO 18.
START INTERLOCKS NOW BECOME PREIGNITION
M2544B
INTERLOCKS. IF START INTERLOCKS ARE NOT USED,
JUMPER Q7800 TERMINALS 4 TO 20.
19 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
10 IGNITION
TRANSFORMER
D
L2 L2 13
21 1ST STAGE
L2
FUEL VALVE
D
9 3 14
2ND STAGE
9
FUEL VALVE
(OPTIONAL)
L1&4 4 15
5 1 2 3 4
8 16
5 7 8 15
GENERAL FOOTNOTES, SEE PAGE 5.
A 6 17
3 C 7 18
5 8 19
7 9 20 B
10 21 6
F F 22
CONTROLLER
L1 4
LIMITS START C AIR FLOW SWITCH MAY HAVE BEEN
INTERLOCKS CONNECTED BETWEEN Q520
TERMINALS 10 AND 11. CONNECT
A LOCATE THIS JUNCTION 3 BETWEEN Q7800 SUBBASE TERMINALS
OR TERMINAL 16
AIRFLOW 6 AND 7. BE SURE AIR FLOW SWITCH
AND CONNECT IT TO
SWITCH C IS RATED TO HANDLE LOADS ON Q7800
Q7800 SUBBASE
SUBBASE TERMINALS 8, 9, 10 AND 21.
TERMINAL 6
D JUMPER Q7800 SUBBASE TERMINAL
B LOCATE THE START INTERLOCKS AT THIS POINT AND
4 TO 13 AND TERMINAL 14 TO 18.
CONNECT IT TO Q7800 SUBBASE TERMINAL 20.
START INTERLOCKS NOW BECOME PREIGNITION
M2541B
INTERLOCKS. IF START INTERLOCKS ARE NOT USED,
JUMPER Q7800 TERMINALS 4 TO 20.
65-01002 20
7800 SERIES CONVERSION WIRING DIAGRAM
R4150A1080, A1155
FROM________________________________ RM7840G1014 OR RM7800G1018
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 (OIL OR GAS)
10 IGNITION
17 TRANSFORMER
L2 L2 13
21 1ST STAGE L2
17 FUEL VALVE
9 3 14
2ND STAGE
9
FUEL VALVE
L1&4 4 15 (OPTIONAL)
8 5 16
10 A 6 17
1 2 3 4 5 7 8 15 17 M2545B
21 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
R4150A1106, A1171
FROM________________________________ TO RM7840M1017 OR RM7800M1011
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
10 IGNITION
TRANSFORMER
D
L2 L2 13
21 1ST STAGE
L2
FUEL VALVE
D
9 3 14
2ND STAGE
9
FUEL VALVE
(OPTIONAL)
L1&4 B 4 15
5 1 2 3 4
8 16
5 7 8 15
GENERAL FOOTNOTES, SEE PAGE 5.
A 6 17
3 C 7 18
5 8 19
7 9 20 B
10 21 6
F F 22
CONTROLLER
L1 4
LIMITS START C AIR FLOW SWITCH MAY HAVE BEEN
INTERLOCKS CONNECTED BETWEEN Q520
TERMINALS 10 AND 11. CONNECT
A LOCATE THIS JUNCTION 3 BETWEEN Q7800 SUBBASE TERMINALS
OR TERMINAL 16
AIRFLOW 6 AND 7. BE SURE AIR FLOW SWITCH
AND CONNECT IT TO
SWITCH C IS RATED TO HANDLE LOADS ON Q7800
Q7800 SUBBASE
SUBBASE TERMINALS 8, 9, 10 AND 21.
TERMINAL 6
D JUMPER Q7800 SUBBASE TERMINAL
B LOCATE THE START INTERLOCKS AT THIS POINT AND
4 TO 13 AND TERMINAL 14 TO 18.
CONNECT IT TO Q7800 SUBBASE TERMINAL 20.
START INTERLOCKS NOW BECOME PREIGNITION
M2543B
INTERLOCKS. IF START INTERLOCKS ARE NOT USED,
JUMPER Q7800 TERMINALS 4 TO 20.
65-01002 22
7800 SERIES CONVERSION WIRING DIAGRAM
R4150A1197
FROM________________________________ TO RM7840M1009, OR RM7800M1003
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
10 IGNITION
TRANSFORMER
D
L2 L2 13
21 1ST STAGE
L2
FUEL VALVE
D
9 3 14
2ND STAGE
9
FUEL VALVE
(OPTIONAL)
L1&4 4 15
5 1 2 3 4
8 16
5 7 8 15
GENERAL FOOTNOTES, SEE PAGE 5.
A 6 17
3 C 7 18
5 8 19
7 9 20 B
10 21 6
F F 22
CONTROLLER
L1 4
LIMITS START C AIR FLOW SWITCH MAY HAVE BEEN
INTERLOCKS CONNECTED BETWEEN Q520
TERMINALS 10 AND 11. CONNECT
A LOCATE THIS JUNCTION 3 BETWEEN Q7800 SUBBASE TERMINALS
OR TERMINAL 16
AIRFLOW 6 AND 7. BE SURE AIR FLOW SWITCH
AND CONNECT IT TO
SWITCH C IS RATED TO HANDLE LOADS ON Q7800
Q7800 SUBBASE
SUBBASE TERMINALS 8, 9, 10 AND 21.
TERMINAL 6
D JUMPER Q7800 SUBBASE TERMINAL
B LOCATE THE START INTERLOCKS AT THIS POINT AND
4 TO 13 AND TERMINAL 14 TO 18.
CONNECT IT TO Q7800 SUBBASE TERMINAL 20.
START INTERLOCKS NOW BECOME PREIGNITION
M2542B
INTERLOCKS. IF START INTERLOCKS ARE NOT USED,
JUMPER Q7800 TERMINALS 4 TO 20.
23 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
9 3 14 14 C
2ND STAGE
9
FUEL VALVE
(OPTIONAL)
L1&4 4 15 12
5 1 2 3 4
8 16
5 7 8 15
GENERAL FOOTNOTES, SEE PAGE 5.
A 6 17
3 7 18 13
5 8 19
7 9 20 B
10 21 6
F F 22
CONTROLLER
L1 4
LIMITS START C R4150G1004, 1046 ARE 3 WIRE
INTERLOCKS MODULATION DEVICES THAT WILL NOT
HAVE Q520 SUBBASE TERMINAL 14
A LOCATE THIS JUNCTION 3 CONNECTION.
OR TERMINAL 16
AND CONNECT IT TO AIRFLOW
Q7800 SUBBASE SWITCH
TERMINAL 6
65-01002 24
7800 SERIES CONVERSION WIRING DIAGRAM
R4150G1012, G1079
FROM________________________________ TO RM7840M1017, OR RM7800M1011
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
10 IGNITION
TRANSFORMER
L2 L2 13 C
21 1ST STAGE L2
FUEL VALVE
9 3 14
9 2ND STAGE
FUEL VALVE
(OPTIONAL)
L1&4 4 15 10
5 1 2 3 4
8 16
5 7 8 15
GENERAL FOOTNOTES, SEE PAGE 5.
A 6 17
3 7 18 13 D
5 8 19
7 9 20 B
11 10 21 6
F F 22
CONTROLLER
L1 4
LIMITS START C INSTALL JUMPER BETWEEN Q7800
INTERLOCKS SUBBASE TERMINALS 4 AND 13.
A LOCATE THIS JUNCTION 3 D IF LOW FIRE SWITCH IS NOT USED,
OR TERMINAL 16
AIRFLOW JUMPER Q7800 SUBBASE TERMINAL 5 TO
AND CONNECT IT TO
SWITCH 18. NOTE: THIS WILL EXTEND PREPURGE
Q7800 SUBBASE
30 SECONDS.
TERMINAL 6
25 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
R4150G1103, G1137
FROM________________________________ TO RM7840G1014, OR RM7800G1018
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
9 3 14 14 D
2ND STAGE
9
FUEL VALVE
(OPTIONAL)
L1&4 4 15 12
5 1 2 3 4
8 16
5 7 8 15
GENERAL FOOTNOTES, SEE PAGE 5.
A 6 17
3 7 18 13
5 8 19 C
7 9 20 B
10 21 6
F F 22
CONTROLLER
L1 4
LIMITS START
INTERLOCKS
A LOCATE THIS JUNCTION 3 C Q520 SUBBASE TERMINAL 6 PROVIDED 30
AND CONNECT IT TO
AIRFLOW SECOND MFEP. JUMPER Q7800 SUBBASE
Q7800 SUBBASE
SWITCH TERMINAL 19 TO 5 AND CLIP JUMPER JR2.
TERMINAL 6
D R4150G1103 HAD 3 WIRE MODULATION AND
B LOCATE THE START INTERLOCKS AT THIS POINT AND
DID NOT HAVE Q520 SUBBASE TERMINAL
CONNECT IT TO Q7800 SUBBASE TERMINAL 20.
14 CONNECTION.
START INTERLOCKS NOW BECOME PREIGNITION
INTERLOCKS. IF START INTERLOCKS ARE NOT USED,
M2528B
JUMPER Q7800 TERMINALS 4 TO 20.
65-01002 26
7800 SERIES CONVERSION WIRING DIAGRAM
R4150G1129(GP200) R4140G1189(GP201) RM7840E1016 OR RM7800E1010
R4150L1078(GP300) R4140L1089(GP301)
FROM________________________________ TO RM7840L1018
______________________
OR RM7800L1012
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
S2 G 12 X (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 10
8 L2
A 3 14 12
9 MAIN VALVE
L1 4 15 11
M&D B D 5 16
3&13 C 6 17
P 7 18 B
A IF Q520 SUBBASE TERMINAL 6 IS USED,
CONNECT RM7840, RM7800 FOR DIRECT
SPARK IGNITION. NOTE: GP TERMINAL 6
5 8 19 8 PROVIDED INTERMITTENT PILOT;
RM7840L/RM7800L DOES NOT.
27 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
R4150G1186
FROM________________________________ RM7840G1014 OR RM7800G1018
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 10 (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 11
21 1ST STAGE L2
FUEL VALVE
9 3 14 14
2ND STAGE
9
FUEL VALVE
L1 4 15 12 (OPTIONAL)
8 5 16
4,16 12 6 17
3 7 18 13
5 8 19
7 9 20 12
10 21 6
F F 22
1 2 3 4 5 7 8 12 15 M2529B
65-01002 28
7800 SERIES CONVERSION WIRING DIAGRAM
R4150H1002
FROM________________________________ TO RM7840G1014, OR RM7800G1018
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
10 IGNITION
TRANSFORMER
L2 L2 13 10
21 1ST STAGE L2
FUEL VALVE
9 3 14 12
2ND STAGE
9
FUEL VALVE
(OPTIONAL)
L1&4 4 15 11
D
8 5 16 1 2 3 4 7 8 15
GENERAL FOOTNOTES, SEE PAGE 5.
A 6 17
3 7 18
5 8 19 C
7 9 20 B
10 21 6
F F 22
CONTROLLER
L1 4
LIMITS START
INTERLOCKS C Q520 SUBBASE TERMINAL 6 PROVIDED 60
SECOND MFEP. RM7840/RM7800
A LOCATE THIS JUNCTION 3 PROVIDE 30 SECONDS WITH Q7800
AND CONNECT IT TO SUBBASE TERMINALS 19 TO 5 JUMPED
Q7800 SUBBASE AIRFLOW
AND JUMPER JR2 CLIPPED.
TERMINAL 6 SWITCH
D JUMPER Q7800 TERMINAL 5 TO 18.
LOCATE THE START INTERLOCKS AT THIS POINT AND NOTE: 30 SECONDS WILL BE ADDED TO
B CONNECT IT TO Q7800 SUBBASE TERMINAL 20. PREPURGE TIMING.
START INTERLOCKS NOW BECOME PREIGNITION
INTERLOCKS. IF START INTERLOCKS ARE NOT USED, M2525B
29 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
R4150M1175(GP100)
R4140M1079(GP101)
FROM________________________________ RM7840M1017 OR RM7800M1011
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
S2 G 12
(OIL OR GAS)
10 IGNITION
B TRANSFORMER
L2 L2 13
21 1ST STAGE
L2
B FUEL VALVE
A 3 14
9 2ND STAGE
FUEL VALVE
L1 4 15 (OPTIONAL)
5 16
13,3 6 17
A
7 18
5 8 19
7 9 20
65-01002 30
Section III
Honeywell R4126, R4127, R4181
31 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
R4126A1008, 1016, A1024, A1032, A1040,
A1057,A1081, A1149
FROM________________________________
R4126B1066,B1014,B1022 TO RM7840G1014, OR RM7800G1018
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
9 3 14 13
2ND STAGE
9
FUEL VALVE
(OPTIONAL)
L1&3 B 4 15 12
13
8&15 5 16 1 2 3 4 5
7 8 13 15 18
A 6 17 GENERAL FOOTNOTES, SEE PAGE 5.
4 7 18 16
5 8 19
7 9 20 B
10 21 6 13
F F 22 C
CONTROLLER
L1 3 C Q535 OR Q536 SUBBASE HAD U1 AND U2
LIMITS START TERMINALS THAT WERE USED FOR
INTERLOCKS C7020 AND C7012E,F FLAME DETECTORS.
A. TO MODERNIZE C7020 APPLICATIONS,
A LOCATE THIS JUNCTION 4 CHOOSE A NEW DECTOR AND
AND CONNECT IT TO REWIRE PER RM7840/RM7800
Q7800 SUBBASE AIRFLOW
SPECIFICATIONS.
TERMINAL 6 SWITCH
B. TO MODERNIZE A C7012E,F
APPLICATION, USE THE EXISTING
B LOCATE THE START INTERLOCKS AT THIS POINT AND SENSOR AND REWIRE PER
CONNECT IT TO Q7800 SUBBASE TERMINAL 20. RM7840/RM7800 SPECIFICATIONS.
START INTERLOCKS NOW BECOME PREIGNITION
INTERLOCKS. IF START INTERLOCKS ARE NOT USED,
M2513B
JUMPER Q7800 TERMINALS 4 TO 20.
65-01002 32
7800 SERIES CONVERSION WIRING DIAGRAM
For Insurance Requirements
R4126A1008, A1016, A1024, A1032 A1040,
A1057, A1081, A1149 RM7840E1016, RM7800E1010
R4126B1006, B1014, B1022
FROM________________________________ TO RM7840L1018, RM7800L1012
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 11 (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 14
8 L2
9 3 14 13
9 MAIN VALVE
L1&3 B 4 15 12
8 5 16 1 2 3 4 5 7 8 15 18
GENERAL FOOTNOTES, SEE PAGE 5.
A 6 17
C TO MODERNIZE TO AN RM7840L,E OR
RM7800L,E TO MEET INSURANCE
REQUIREMENTS, THE FOLLOWING
4 7 18 C INTERLOCKS ARE NORMALLY REQUIRED.
(CONNECT OR JUMPER INTERLOCKS AS
SHOWN TO THE Q7800 SUBBASE TERMINALS).
5 8 19 C RM7840E/ RM7840L/
INTERLOCKS RM7800E RM7800L
RUNNING INTERLOCKS 67 67
7 9 20 3 C
PREIGNITION INTERLOCKS 420 420
HIGHFIRE SWITCH* 519 419
10 21 6 D LOWFIRE SWITCH* 518 518
* JUMPER WILL ADD ADDITIONAL 30 SECONDS
TO THE PREPURGE TIMING
F1 F 22 E
D TERMINAL 6 PROVIDED 30 SECOND MFEP.
THE REPLACEMENT CONTROL WILL
CONTROLLER PROVIDE 15 SECOND MFEP.
L1 3
E Q535 OR Q536 SUBBASE HAD U1 AND U2
LIMITS START TERMINALS THAT WERE USED FOR
INTERLOCKS C7020 AND C7012E,F FLAME DETECTORS.
A LOCATE THIS JUNCTION A. TO MODERNIZE C7020 APPLICATIONS,
4
AND CONNECT IT TO CHOOSE A NEW DETECTION AND
Q7800 SUBBASE AIRFLOW REWIRE PER RM7840/RM7800
TERMINAL 6 SWITCH SPECIFICATIONS.
B. TO MODERNIZE A C7012E,F
B LOCATE THE START INTERLOCKS AT THIS POINT AND APPLICATION, USE THE EXISTING
CONNECT IT TO Q7800 SUBBASE TERMINAL 20. SENSOR AND REWIRE PER
START INTERLOCKS NOW BECOME PREIGNITION RM7840/RM7800 SPECIFICATIONS.
INTERLOCKS. IF START INTERLOCKS ARE NOT USED, M2514B
JUMPER Q7800 TERMINALS 4 TO 20.
33 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
RM7840E1016 OR RM7800E1010
R4126A1073, A1164
FROM________________________________ TO RM7840L1018 0R RM7800L1012
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
9 3 14 13
9 MAIN VALVE
L1&3 B 4 15 12
8 5 16 1 2 3 4
5 7 8 15 18
A 6 17 GENERAL FOOTNOTES, SEE PAGE 5.
4 7 18 16 C
5 8 19 15 D
C LOCATE LOW FIRE SWITCH WIRE ON Q535
OR Q536 SUBBASE TERMINAL 15 AND
CONNECT TO Q7800 SUBBASE TERMINAL 5.
7 9 20 B IF LOWFIRE SWITCH IS NOT USED, INSTALL
A JUMPER. NOTE: JUMPER WILL ADD 30
SECONDS TO PREPURGE TIMING.
10 21 6
D RN7840L/RM7800LLOCATE Q535 OR Q536
SUBBASE L1 SIDE OF HIGH FIRE SWITCH
AND CONNECT TO Q7800 SUBBASE
F1 F 22 E TERMINAL 5. IF HIGH FIRE SWITCH IS NOT
USED, INSTALL A JUMPER. NOTE: JUMPER
WILL ADD 30 SECONDS TO PREPURGE
CONTROLLER TIMING.
L1 3
E Q535 OR Q536 SUBBASE HAD U1 AND U2
LIMITS START
TERMINALS THAT WERE USED FOR
INTERLOCKS
C7020 AND C7012E,F FLAME DETECTORS.
A LOCATE THIS JUNCTION 4 A. TO MODERNIZE C7020 APPLICATIONS,
AND CONNECT IT TO CHOOSE A NEW DECTOR AND
Q7800 SUBBASE AIRFLOW REWIRE PER RM7840/RM7800
TERMINAL 6 SWITCH SPECIFICATIONS.
B. TO MODERNIZE A C7012E,F
B LOCATE THE START INTERLOCKS AT THIS POINT AND APPLICATION, USE THE EXISTING
CONNECT IT TO Q7800 SUBBASE TERMINAL 20. SENSOR AND REWIRE PER
START INTERLOCKS NOW BECOME PREIGNITION RM7840/RM7800 SPECIFICATIONS.
INTERLOCKS. IF START INTERLOCKS ARE NOT USED,
M2511B
JUMPER Q7800 TERMINALS 4 TO 20.
65-01002 34
7800 SERIES CONVERSION WIRING DIAGRAM
RM7840E1016 OR RM7800E1010
R4126A1172, A1180, A1198
FROM________________________________ TO RM7840L1018 OR RM7800L1012
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 11 (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13
C
8 L2
9 3 14 13
9 MAIN VALVE
L1 4 15 12
8 5 16
C A. TO USE EXISTING GROUNDED MODULATING
CIRCUIT, JUMPER Q7800 TERMINALS
13 AND G.
3&4 F 6 17 B. IF A NONGROUNDED MODULATING CIRCUIT
IS DESIRED, IDENTIFY WIRE FROM MOD
MOTOR TERMINAL R AND Q535 OR Q536
TERMINAL G. DISCONNECT WIRE AND
F2 7 18 16 D CONNECT TO Q7800 SUBBASE TERMINAL 13.
35 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
R4127A1007, A1015,1023, A1031, A1049
A1064, A1089, A1130, A1189, B1005,
B1013, B1021, B1047, C1003
FROM________________________________ RM7840G1014 OR RM7800G1018
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 11 IF USED (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 14
21 1ST STAGE L2
FUEL VALVE
9 3 14 13
9 2ND STAGE
FUEL VALVE
L1&3 B 4 15 12 (OPTIONAL)
8&15 D 5 16 1 2 3 4
5 7 8 15 18
A 6 17 GENERAL FOOTNOTES, SEE PAGE 5.
4 7 18 16 D
5 8 19
7 9 20 B
65-01002 36
7800 SERIES CONVERSION WIRING DIAGRAM
R4127A1056, A1080, A1122, A1148
A1155, A1171, A1197, B1039, B1054
FROM________________________________ RM7840G1014 OR RM7800G1018
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 11 IF USED (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 14
21 1ST STAGE L2
FUEL VALVE
9 3 14 13
9 2ND STAGE
FUEL VALVE
L1&3 B 4 15 12 (OPTIONAL)
8&15 D 5 16 1 2 3 4
5 7 8 15 18
A 6 17 GENERAL FOOTNOTES, SEE PAGE 5.
4 7 18 16 D
37 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
R4127A1171, B1039, B1047, B1054
(RAY BURNER)
FROM________________________________ RM7800G1018 OR RM7840G1014
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 11 IF USED (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 14
21 1ST STAGE L2
FUEL VALVE
9 3 14 13
9 2ND STAGE
FUEL VALVE
B L1&15 4 15 12 (OPTIONAL)
8 5 16 1 2 3 4
5 7 8 15 18
A 6 17 GENERAL FOOTNOTES, SEE PAGE 5.
16 7 18 4 C
5 8 19 D
7 9 20 B
10 21 6 D
65-01002 38
7800 SERIES CONVERSION WIRING DIAGRAM
For Insurance Requirements
RM7840E1016 OR RM7800E1010
R4127 (ALL MODELS)
FROM________________________________ TO RM7840L1018 OR RM7800L1012
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 11 IF USED (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 14
8 L2
9 3 14 13
9 MAIN VALVE
L1&3 B 4 15 12
8&15 C 5 16 1 2 3 4 5 7 8 15 18
GENERAL FOOTNOTES, SEE PAGE 5.
39 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
R4181A1000, A1026
FROM________________________________ RM7840G1014 OR RM7800G1018
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 13 (OIL OR GAS)
10 IGNITION
TRANSFORMER
2 (L2) + 15 L2 13 12
21 1ST STAGE L2
FUEL VALVE
9 3 14 10
9 2ND STAGE
FUEL VALVE
1 (L1) + 3 4 15 11 (OPTIONAL)
8 5 16 1 2 3 4 5
7 8 15 16 18
A 6 17 GENERAL FOOTNOTES, SEE PAGE 5.
4 7 18 18 E
8 19 C
7 9 20 B
65-01002 40
7800 SERIES CONVERSION WIRING DIAGRAM
For Insurance Requirements
RM7840E1016 OR RM7800E1010
R4181A1000, A1026
FROM________________________________ TO RM7840L1018 OR RM7800L1012
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
9 3 14 10
9 MAIN VALVE
1 (L1) + 3 4 15 11
1 2 3 4 5
8 5 16
7 8 15 16 18
GENERAL FOOTNOTES, SEE PAGE 5.
A 6 17
C R4181A, TERMINAL 6, PROVIDES 30
SECOND MFEP. REPLACEMENT
RM7840/RM7800 PROVIDES 15
4 7 18 18 E SECONDS ONLY.
41 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
RM7840E1016 OR RM7800E1010
R4181A1018, A1034
FROM________________________________ RM7840L1018 OR RM7800L1012
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 13 (OIL OR GAS)
10 IGNITION
TRANSFORMER
2 (L2) + 15 L2 13 12
8 L2
9 3 14 10
9 MAIN VALVE
1 (L1) + 3 4 15 11
65-01002 42
7800 SERIES CONVERSION WIRING DIAGRAM
RM7840E1016 OR RM7800E1010
R4181A1042, A1059
FROM________________________________ TO RM7840L1018 OR RM7800L1012
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
G G 12 13 (OIL OR GAS)
10 IGNITION
TRANSFORMER
2, L2 L2 13
C
8 L2
9 3 14 10
9 MAIN VALVE
1, L1 4 15 11
8 5 16 1 2 3 4 5
7 8 15 16 18
3,4 B 6 17 GENERAL FOOTNOTES, SEE PAGE 5.
43 65-01002
Section IV
Fireye C, D, and E Series
65-01002 44
7800 SERIES CONVERSION WIRING DIAGRAM
FIREYE 70D10, 26CF6 5022, 26CU6 5065 RM7840E1016 OR RM7800E1010
EP160/EP161/EP170
FROM________________________________ RM7840L1018 OR RM7800L1012
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
S2 G 12 X (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 10
8 L2
A 3 14 12
9 MAIN VALVE
L1 4 15 11
M&D B 5 16
3&13 A 6 17
P 7 18 C
5 8 19 8
M2549B
1 2 3 4 5 7 8 19
GENERAL FOOTNOTES, SEE PAGE 5.
45 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
For Replacement
FIREYE 24CJ5 5010/5011/3010/3011
25CU6 5062/5063/RS2E
26CF6 5020/5021/1010/1011
70D30
EP380/EP381/EP390
FROM________________________________ RM7840M1017 OR RM7800M1011
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
S2 G 12 (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13
21 1ST STAGE L2
FUEL VALVE
A 3 14
2ND STAGE
9
FUEL VALVE
L1 4 15 10 (OPTIONAL)
M 5 16
3 A 6 17
P 7 18 D
5 8 19
1 2 3 4 5 7 8 19 M2551B
65-01002 46
7800 SERIES CONVERSION WIRING DIAGRAM
For Insurance Requirements
FIREYE 24CJ5 5010/5011/3010/3011
25CU6 5062/5063/RS2E
26CF6 5020/5021/1010/1011
70D30 RM7840E1016 OR RM7800E1010
FROM________________________________
EP380/EP381/EP390 TO RM7840L1018
______________________
OR RM7800L1012
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
S2 G 12
B (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 10
8 L2
A 3 14
9 MAIN VALVE
L1 B 4 15 B
M A 5 16
47 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
For Replacement
FIREYE 24CJ5 5015
25CU6 5066
26CF6 5023
70D20
EP260&EP261/EP270
FROM________________________________ RM7840G1014 OR RM7800G1018
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
S2 G 12 X (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 10
21 1ST STAGE L2
FUEL VALVE
A 3 14 12
9 2ND STAGE
FUEL VALVE
L1 A 4 15 11 (OPTIONAL)
M 5 16
13 A 6 17
P 7 18 D
5 8 19 B
1 2 3 4 5 7 8 19 M2552B
65-01002 48
7800 SERIES CONVERSION WIRING DIAGRAM
For Insurance Requirements
FIREYE 24CJ5 5015
25CU5 5066
26CF6 5023
70D20 RM7840E1016 OR RM7800E1010
EP260/EP261/EP270
FROM________________________________ RM7840L1018 OR RM7800L1012
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
S2 G 12 X (OIL OR GAS)
10 IGNITION
TRANSFORMER
L2 L2 13 10
8 L2
A 3 14 12
9 MAIN VALVE
L1 4 15 11
M 5 16
3&16 A 6 17
A TO MODERNIZE TO MEET INSURANCE
REQUIREMENTS THE FOLLOWING
INTERLOCKS ARE NORMALLY REQUIRED:
P 7 18 D LOCKOUT INTERLOCK, PREIGNITION
INTERLOCK, HIGH FIRE SWITCH AND LOW
FIRE SWITCH (CONNECT OR JUMPER
INTERLOCK TERMINALS ON Q7800 SUBBASE
5 8 19 AS SHOWN).
A
RM7840L/ RM7840E/
INTERLOCKS RM7800L RM7800E
7 9 20 A LOCKOUT INTERLOCKS 67 67
PREIGNITION INTERLOCKS 420 420
10 21 6 B HIGH FIRE INTERLOCK* 519 419
LOW FIRE INTERLOCK* 518 518
* JUMPER ADDS ADDITIONAL 30 SECONDS
S1 F 22 TO THE PREPURGE TIMING.
49 65-01002
Section V
Fireye P Series
65-01002 50
7800 SERIES CONVERSION WIRING DIAGRAM
25CU6 - 1050
FROM________________________________ RM7840M1017
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
4 S2 G 12 (OIL OR GAS)
C
10 IGNITION
17 TRANSFORMER
L2 L2 13
21 1ST STAGE L2
17 FUEL VALVE
A 3 14
2ND STAGE
9
FUEL VALVE
L1 4 15 (OPTIONAL)
M 5 16
3 A 6 17
P 7 18
5 8 19
A IDENTIFY THE STARTING INTERLOCK
CONNECTION (USUALLY PROOF OF CLOSURE
7 9 20 D A SWITCH ON GAS VALVE) TO FIREYE
CONNECTION 3. MOVE TO Q7800 TERMINAL 4.
2 4 5 7 8 17 18 19 M7446
51 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
For Replacement
FIREYE 26RJ8 1016, 1016T
26RJ8 1012, 1012T, 6012, 6016
FROM________________________________ RM7840G1014 OR RM7800G1018
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
15 G 12 B (OIL OR GAS)
10 IGNITION
JUMPER TRANSFORMER
2 L2 13 R
21 1ST STAGE L2
FUEL VALVE
9 3 14 W
2ND STAGE
9
FUEL VALVE
B 4 4 15 10 (OPTIONAL)
A 8 5 16
3&11 6 17
12 7 18 A
5 8 19
1 2 3 4 5 7 8 19 M2554B
65-01002 52
7800 SERIES CONVERSION WIRING DIAGRAM
FIREYE 26RJ8 1016, 1016T RM7840E1016 OR RM7800E1010
26RJ8 1012, 1012T, 6012, 6016
FROM________________________________ TO RM7840L1018
______________________
OR RM7800L1012
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
15 G 12 B (OIL OR GAS)
10 IGNITION
TRANSFORMER
2 L2 13 R
8 L2
9 3 14 W
9 MAIN VALVE
B 4 4 15 10
A 8 5 16
3&11 6 17
A CONNECT LOW FIRE INTERLOCK BETWEEN
Q7800 SUBBASE TERMINAL 5 AND 18. IF NO
7 18 LOW FIRE INTERLOCK, ADD JUMPER.
12 A NOTE: JUMPER ADDS 30 SECONDS TO THE
PREPURGE TIMING.
M2555B
1 2 3 4 5 7 8 19
GENERAL FOOTNOTES, SEE PAGE 5.
53 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
RM7840E1016 OR RM7800E1010
FIREYE 25RU8 4580
FROM________________________________ TO RM7840L1018
______________________
OR RM7800L1012
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
15 G 12 10 (OIL OR GAS)
10 IGNITION
TRANSFORMER
2 L2 13 1
8 L2
9 3 14
9 MAIN VALVE
4 4 15 11
8 D 5 16
3&F, V A 6 17
R 7 18 B C
A LOCATE FUEL VALVE CLOSED INTERLOCK ON
FIREYE TERMINALS 3 AND FV. CONNECT TO
Q7800 SUBBASE TERMINALS 4 AND 20.
8 19 W C INSTALL JUMPER BETWEEN Q7800 TERMINAL
5
4 AND TERMINAL 20 IF VALVE CLOSED
INTERLOCK IS NOT USED.
M2556B
1 2 3 4 5 7 8 19
GENERAL FOOTNOTES, SEE PAGE 5.
65-01002 54
7800 SERIES CONVERSION WIRING DIAGRAM
FIREYE 25RU8 6560, 6570, 6580 RM7840E1016 OR RM7800E1010
26RJ8 6060, 6070, 6080(D), 6160
FROM________________________________ TO RM7840L1018
______________________
OR RM7800L1012
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
9 3 14 12
9 MAIN VALVE
4 A 4 15 11
55 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
FIREYE 29RF5 1001, 1009, 6009
FROM_______________________ RM7840G1014 OR RM7800G1018
TO _______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
10 3 14
2ND STAGE
9
FUEL VALVE
(OPTIONAL)
4 15 9 E
C 4
1 2 3 4 5
8 5 16
7 8 9 18 19
65-01002 56
7800 SERIES CONVERSION WIRING DIAGRAM
FIREYE 26RJ8 6058, 6066, 6068
FROM________________________________
25RU8 6558, 6566 TO RM7840G1014 OR RM7800G1018
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
9 3 14 12
2ND STAGE
9
FUEL VALVE
(OPTIONAL)
A 4 4 15 11
8 5 16
3&W A 6 17
9
R 7 18
B 5 8 19 13
A LOCATE LOW FIRE START INTERLOCK
CONNECTION ON FIREYE TERMINAL W.
DISCONNECT AND RECONNECT TO Q7800
7 9 20 A B SUBBASE TERMINAL 4. START INTERLOCK
NOW BECOMES A PREIGNITION INTERLOCK.
IF NO START INTERLOCK, CONNECT JUMPER
1 10 21 6 B BETWEEN Q7800 SUBBASE TERMINALS 4
AND 20.
1 2 3 4 5 7 8 9 13 19 M2560B
57 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
FIREYE 26RJ8 1002, 1003, 1008, 1011, 1018, 6008, 6018
29RF5 1000, 1002, 1005, 1015, 1104
FROM________________________________
29RF5 6015 TO RM7840G1014 OR RM7800G1018
______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
10 IGNITION
TRANSFORMER
2 L2 13 10
21 1ST STAGE L2
FUEL VALVE
9 3 14 12
9 2ND STAGE
FUEL VALVE
(OPTIONAL)
C 4 4 15 11
5 1 2 3 4
8 16
5 7 8 9 19
GENERAL FOOTNOTES, SEE PAGE 5.
B 6 17
9
R 7 18
A WIRE NUT FIREYE TERMINAL 3 AND W
TOGETHER. NOTE: CHECK ELECTRICAL
RATINGS OF THE CONTROLLER, START
8 19 INTERLOCKS AND AIRFLOW SWITCH. THEY
MUST BE RATED 120 VAC AND THE
CONTROLLER ALSO MUST BE CAPABLE OF
HANDLING LOADS OF FIREYE TERMINALS 5,6
7 9 20 AND 7.
C B
B IDENTIFY THIS JUNCTION AND CONNECT TO
Q7800 SUBBASE TERMINAL 6.
10 21 5&6 D
C IDENTIFY AND REMOVE START INTERLOCK
CONNECTION AT THIS POINT AND CONNECT
TO Q7800 SUBBASE TERMINAL 4. START
14 22 INTERLOCK NOW BECOMES A PREIGNITION
F
INTERLOCK. JUMPER Q7800 SUBBASE
TERMINAL 4 TO 20 IF START INTERLOCK IS
NOT USED.
65-01002 58
Section VI
Eclipse
59 65-01002
7800 SERIES CONVERSION WIRING DIAGRAM
Lockout Modulation
ECLIPSE 5602
FROM________________________________ RM7800L1012 OR RM7840L1018
TO ______________________
(DEVICE TO BE MODERNIZED) (O.S. NUMBER OF RELAY MODULE TO BE USED)
Q7800
FOR DIRECT SPARK IGNITION
S2 G 12 13 (OIL OR GAS)
10 IGNITION
TRANSFORMER
2 L2 13 10
8 L2
A 3 14 12
9 MAIN VALVE
1,D A 4 15 11
8 5 16
7 6 17
65-01002 Printed 60
in U.S.A.