CINETICA DE MOLIENDA

1. RESULTADOS DE PREBAS EN LABORATORIO:

PRUEBA N 1

Tiempo de Molienda 6 minutos

Micrones MALLA PESO %PESO % AC. RETENIDO

833 20 38.4 4.00 4.00
417 35 122.9 12.81 16.81
210 65 188.1 19.60 36.41
150 100 99.5 10.37 46.78
105 150 87.2 9.09 55.87
74 200 72.7 7.58 63.45
53 270 62.1 6.47 69.92
44 325 25.2 2.63 72.55
37 400 34.6 3.61 76.15
32 -400 228.8 23.85 100.00
959.5 100

PRUEBA N 2

Tiempo de Molienda 10 minutos

MALLA PESO %PESO % AC. RETENIDO

20 12 1.28 1.28
35 61.5 6.54 7.81
65 146.1 15.53 23.34
100 97.3 10.34 33.68
150 96.9 10.30 43.97
200 84.4 8.97 52.94
270 77.4 8.23 61.17
325 34.2 3.63 64.80
400 33 3.51 68.31
-400 298.2 31.69 100.00
941 100

PRUEBA N 3
 Tiempo de Molienda 15 minutos

MALLA PESO %PESO % AC. RETENIDO

20 2.7 0.29 0.29
35 20.2 2.21 2.50
65 94.4 10.31 12.81
100 95.7 10.45 23.26
150 109.9 12.00 35.25
200 105.8 11.55 46.81
270 90 9.83 56.63
325 36.3 3.96 60.60
400 38.8 4.24 64.83
-400 322.1 35.17 100.00
915.9 100

2. EVALUACION DE MOLIENDA A DIFERENTES TIEMPOS DE MALLA:

Ejemplo: Para la Malla +
a. Ajuste de Curva:
TIEMPO MALLA % RET MALLA % RET (AJ)
6 36.415 36.415
10 23.337 23.337
15 12.807 12.807

R2 = 0.98
CALCULOS:

Tiempo Exacto: 12

% Exacto 18.349

NOTA: Se realizaran los calculos, ajuste y grafica para cada Malla, en el ajuste se podra usar
un modelo cinetico de molienda.

X Y X2 X3
6 36.41 36 216
10 23.34 100 1000
 15 12.81 225 3375
Total 31 72.5587500471 361 4591

ecuacion: f(x) = c*x2+b*x+a 0.1292800885 *x2+

a b c
3 31 361 72.5587500471
31 361 4591 643.9636780127
361 4591 61921 6526.2122207494

Para "a": 72.5587500471 31 361

643.9636780127 361 4591
6526.2122207494 4591 61921

Para "b": 3 72.5587500471 361

31 643.9636780127 4591
361 6526.2122207494 61921

Para "c": 3 31 72.5587500471

31 361 643.9636780127
361 4591 6526.2122207494

CINETICA DE MOLIENDA DISCONTINUA

Se considera el uso del modelo cinetico: w1(t) = w1(0) exp (-S1t)

Donde: w1(t): peso del mineral de tamao 1 despus de un tiempo t

w1(0): peso del mineral original
S1: coeficiente de proporcionalidad o velocidad de fractura
t : tiempo en minutos

Ajustando la ecuacion: ln(wi(t)) - ln(wi(0)) = -Si*t , Donde:

Ecuacion Lineal a ajustar:

X Y
TIEMPO Malla 20 Malla 35 Malla 65 Malla 100
Ln(Wi) Ln(Wi) Ln(Wi) Ln(Wi)
6 3.6480574596 4.8113710166 5.2369737363 4.6001576442
10 2.4849066498 4.1190371748 4.9842913188 4.5777989892
15 0.993251773 3.0056826044 4.5475410732 4.5612182985

M
4
f(x) = -
3 R = 0.9
 M
4
Malla b = Ln( wi (0) ) a = -Si Wi ( 0 )
20 5.4249 0.2951 226.997 f(x) = -
3 R = 0.9
35 6.0612 0.2015 428.902
65 5.7191 0.0770 304.618 2
Ln wi
100 4.6240 0.0043 101.901
150 4.3151 -0.0257 74.819 1
200 4.0289 -0.0418 56.198
270 3.9045 -0.0408 49.625 0
325 3.0434 -0.0394 20.976 4 6
400 3.4264 -0.0135 30.766
-400 5.2520 -0.0371 190.955

NOTA: b = promedio(Y) - a * promedio(x)

M
6

5
f(x) = - 0.2015
4 R = 0.9951427

0
4 6 8

CURVAS CINETICAS DE LAS MALLAS:

TIEMPO % RETENIDO
Malla 20 Malla 35 Malla 65 Malla 100
6 0.0400208442 0.1681083898 0.3641479937 0.4678478374
10 0.0127523911 0.0781083953 0.2333687566 0.3367693943
15 0.0029479201 0.0250027296 0.1280707501 0.2325581395

CINETICA DE MOLIEND
1

0.1

% retenido

0.01
 0.1

% retenido

0.01

0.001
4 6 8 10

Tiempo (min)

CURVAS PARA LA VELOCIDAD DE FRACTURA OPTIMA:

0.3500
0.3000
Velocidad de Fractura (min-1)
0.2500
0.2000
0.1500
0.1000
0.0500
0.0000
-0.0500
-0.1000
20 35 65 100 150 200 270 325 400 -400

Mallas

LO QUE FALTA ES HALLAR LA VELOCIDAD OPTIMA

% AC. PASANTE
96.00
83.19
63.59
53.22
44.13
36.55
30.08
27.45
23.85
0.00

% AC. PASANTE
98.72
92.19
76.66
66.32
56.03
47.06
38.83
35.20
31.69
0.00
 % AC. PASANTE
99.71
97.50
87.19
76.74
64.75
53.19
43.37
39.40
35.17
0.00

65

b. Grafica:

Evaluacion del Tiempo de Molienda en Malla Selecc

39.000
36.000
33.000
30.000
% retenido en Malla 65 27.000
24.000
21.000 M
18.000 M
podra usar
15.000
12.000
9.000
6.000
3.000
0.000
6 10 15
Tiempo(m

X4 X*Y X2*Y n= 3
1296 218.48879625 1310.93278
10000 233.36875664 2333.68757
 50625 192.10612512 2881.59188
61921 643.963678 6526.2122

-5.3379623435 *x+ 63.78849

DET(A,B,C) 32400

a= 63.7884902

b= -5.33796234

c= 0.12928009

UA

o ln((w1(t)/(w1(0)) = - S1t

Ln ( wi ( t ) ) = - Si * t + Ln ( wi ( 0 ) )

y = a*x + b

Y
Malla 150 Malla 200 Malla 270 Malla 325 Malla 400 Malla -400
Ln(Wi) Ln(Wi) Ln(Wi) Ln(Wi) Ln(Wi) Ln(Wi)
4.4682043309 4.2863413845 4.12874599 3.22684399 3.54385368 5.43284826
4.5736795189 4.4355674016 4.34898678 3.53222564 3.49650756 5.6977644
4.6995708614 4.6615505194 4.49980967 3.59181774 3.65842025 5.77486206

Malla 20 Malla 65
4 5.4
f(x) = - 0.2951158099x + 5.4249353293 5.2
3 f(x) = - 0.0770440563x + 5.719057291
R = 0.9999473288
 Malla 20 Malla 65
4 5.4
f(x) = - 0.2951158099x + 5.4249353293 5.2
3 f(x) = - 0.0770440563x + 5.719057291
R = 0.9999473288
R = 0.9921215491
5
2
4.8
1
4.6
0
4.4
4 6 8 10 12 14 16

Tiempo (min) 4.2

4 6 8 10 12

Malla 35 Malla 100

4.61

4.6
f(x) = - 0.2015352781x + 6.061228139 f(x) = - 0.0042851818x + 4.62400518
4.59
R = 0.9951427726 R = 0.9778090037
4.58

4.57

4.56

4.55

4.54
6 8 10 12 14 16 4 6 8 10 12

% RETENIDO
Malla 150 Malla 200 Malla 270 Malla 325 Malla 400 Malla -400
0.5587285044 0.6344971339 0.69921834 0.72548202 0.76154247 1
0.4397449522 0.5294367694 0.61168969 0.64803401 0.68310308 1
0.352549405 0.4680641991 0.5663282 0.60596135 0.64832405 1

DE MOLIENDA

Malla 20
Malla 35
Malla 65
Malla 100
Malla 150
Malla 200
Malla 270
Malla 325
Malla 400
 Malla 65
Malla 100
Malla 150
Malla 200
Malla 270
Malla 325
Malla 400

10 12 14 16

mpo (min)

Variacion de la Velocidad de Fractura

0.4000

0.3000

0.2000
Velocidad de Fractura (min-1) 0.1000

0.0000

-0.1000
10 100 1000

Micrones
n Malla Seleccionada

Malla % Retenido
Malla Polinomica

15
Tiempo(min)
Malla 65 Malla 150
4.75
4.7
70440563x + 5.719057291 f(x) = 0.0256857069x + 4.3150659327
4.65
Malla 65 Malla 150
4.75
4.7
70440563x + 5.719057291 f(x) = 0.0256857069x + 4.3150659327
215491 4.65
R = 0.9998268259
4.6
4.55
4.5
4.45
4.4
4.35
10 12 14 16 4 6 8 10 12 14 16

alla 100 Malla 200

4.7

4.6 f(x) = 0.0418336219x + 4.0288723423

042851818x + 4.6240051897 R = 0.9971402108
4.5
090037
4.4

4.3

4.2

4.1

4
10 12 14 16 4 6 8 10 12 14 16

TIEMPO Log(Wi/Wo)
Malla 20 Malla 35 Malla 65 Malla 100
0 0 0 0 0
6 -0.77168825 -0.54280605 -0.20936623 -0.01035686
10 -1.27683823 -0.84348282 -0.31910481 -0.0200671
15 -1.92465571 -1.32700656 -0.50878303 -0.027268

CINETICA DE MOLIE
0.5

-0.5

Log( Wi / Wo)
-1

-1.5
 0

-0.5

Log( Wi / Wo)
-1

-1.5

-2
0 2 4 6 8

Tiempo (min)
 Malla 270 M
4.6 3.7
4.5 3.65
50659327 f(x) = 0.0407758258x + 3.90449728
 Malla 270 M
4.6 3.7
4.5 3.65
50659327 f(x) = 0.0407758258x + 3.90449728
4.4 R = 0.9708229108 f(x) = 0.0
3.6
4.3 R = 0.53
3.55
4.2
3.5
4.1

4 3.45

3.9 3.4
14 16 4 6 8 10 12 14 16 4 6 8

Malla 325 M
3.7 5.9
8723423 3.6 f(x) = 0.039379105x + 3.0433783754 5.8
f(x) = 0.03
3.5 R = 0.8224989325 5.7 R = 0.868
3.4 5.6
3.3 5.5
3.2 5.4
3.1 5.3
3 5.2
14 16 4 6 8 10 12 14 16 4 6 8

Log(Wi/Wo)
Malla 150 Malla 200 Malla 270 Malla 325 Malla 400 Malla -400
0 0 0 0 0 0
0.06650716 0.11181738 0.09738998 0.07967811 0.05101029 0.0785244
0.11231445 0.17662542 0.19303934 0.21230367 0.03044813 0.19357602
0.16698837 0.27476864 0.25854089 0.23818419 0.10076592 0.2270591

NETICA DE MOLIENDA

Malla 20
Malla 35
Malla 65
Malla 100
Malla 150
Malla 200
Malla 270
Malla 325
Malla 400
 Malla 65
Malla 100
Malla 150
Malla 200
Malla 270
Malla 325
Malla 400
Malla -400

6 8 10 12 14 16

Tiempo (min)
 Malla 400
3.7

3.65
 Malla 400
3.7

3.65

3.6 f(x) = 0.0135350658x + 3.4263981504

R = 0.5374847004
3.55

3.5

3.45

3.4
4 6 8 10 12 14 16

Malla -400
5.9

5.8
f(x) = 0.0370760411x + 5.2520391481
5.7 R = 0.8684976671
5.6

5.5

5.4

5.3

5.2
4 6 8 10 12 14 16

Malla 20
Malla 35
Malla 65
Malla 100
Malla 150
Malla 200
Malla 270
Malla 325
Malla 400
Malla 65
Malla 100
Malla 150
Malla 200
Malla 270
Malla 325
Malla 400
Malla -400