Ve TADANO YDRAULIC CRAN SERVICE MANUAL HYDRAULIC PUMP MODEL PVA SERIES PrEAV=Ha7W ERY S Bist PVAL yx INFORMATION No. 01 TADANO LTD.INTRODUCTION This manual describes the disassembly and reassembly procedures for the PVA Series hydraulic pumps incorporated in TADANO cranes. In this manual, the Model PVA8282L019+ 36PBL711 (CCW run) pump is described as the representative of the PVA Series. When servicing the pump, read this manual in conjunction with the relevant parts catalog and other documents. The contents of this manual are sub- Ject to change without notice due to modification. ewe AEA YS TIMED VIC EN TOR MER YIDSB, PVAL I -XOHM, WATCH eR Lrbort. iF Cla > 7st PVA8282L019 +86 PBL TI (HE MKF) CHR TRL THD ET, feRetew silicate Mick nso FSO ROBE HEPROD AL MUIEMOROSLT REL, HRS Licks ARAB nsbana sto TTR.R101-Z101 R101-Z101 HYDRAULIC PUMP mERYT © CONSTRUCTION AND FUNCTION © Bee Pr Po Ps Hydraulic symbol aBEEEC Fig. 1R101—Z101 R101-Z101 HYDRAULIC _ PUMP.101-2101 101-2101 HYDRAULIC _PUMP. 1. Bolt 55. Shim 0.5 t 1p BS Ye bt 2, Tapered roller 56, Housing 2 F-Noa-> 58 NDT bearing 57. Cylinder ass'y AT ILS 8B Lye Asdy 3. Cover 58. Port plate 8s 5B ROK TU—F 4. Bolt 59. Nut 4 Rah 58 toh 5. Washer 60. Stud bolt 5 Done 60. rai h 6. O-ring 61. Coupling 6 OF 61. eT LT 7. Shim 0.1 t 62. Needle bearing = 7. A O1t 62, = Kanz oe 8. Shim 0.2 t 63. Port plate B yh Ont 68 RR FUE 9. Shim 0.5t 64. Cylinder ass'y 9. A 0.54 64 LH Ady 10. Pin 65. Retainer 10, ey 65 YF-+ LL. O-ring 66. Return plate 1 O97 66 YF-YFU-b 12. Servo case 67. Cam plate 12, ynwr—z 61 ATLA 13. Arm 68. Collar 13. 7m 68. #5- 14. Bolt 69. O-ring tb 69 Ore 15. Bush 70. Dowel pin 1. Fova 10, YorwED 16. Teflon ring 71. Wear plate C 16. F70DIYe TL. D277U-kC 17, O-ring 72. Wear plate F IZ O0Ye 12, D277U-bF 18. Pin 73. Bolt 1, ey 13. vk 19. Backup ring 74. Lock washer 19 NPT SPILT Th 89D D 9D 20. Spring 75. Driven gear 20. AFI Ee 18 RYT 21, Parallel pin 76. Air plug a At 3z0eY 16 x7 F5F 22. Spring 77. O-ring 22 AFIT 1 ODF 23. arm 78. Bolt 28. 7-4 1a tk 24. Servo case 79. Power piston 24 HoH RZ 19 K9-BA RY 25. Spacer 80. O-ring 25. ARH Bo. O77 26. Retaining ring 81. Backup ring 26. YF-ELPVLT BL od T TILT 27. Spring pin 82. Servo spool a Arye ey 82 HOR AT Oe 28. O-ring 83. Piston 28 Ore 88. EAKY 29. Cap 84. Spacer 28, FeoF Bh ARH 30. Gasket 85. Nut B 80. HAT ab 85. +o KB 31. Cover 86. Nut A 31 a= BF hA 32. Spring 87. Screw 2 2797 an ae 33. Teflon ring 88. Seal washer aa FOIL 88 Doe 34. Bush 89. Nut 84 Foye 89, oh 35. Piston ass'y 90. Cap nut BB. EX bY Asdy 90. 27 E%5b 36. Cam 91, Servo cover 36. HA 91 Fo A 37. Bolt 92. Bolt 81. HR 92 Hk 38. Washer 93. Spring R 38 J de 98 ATIZIR 39. Tapered roller 94. Cap 33. 94. Fe oF bearing 95. O-ring 98. O77 40. Adapter 96. Piston R 40. 96. EARYR 41. Retainer 97. Rod AL 97 Bo 42. Coller 98. Retainer a2 98. 9 43. O-ring 99. Expander 48, OF 99 zany 44. Coupling 100. Bush MA TIT 100. Fava 45. O-ring 101. Spring A 45, O07 101. APIYTA 46. O-ring 102. Spring B 48. O07 102. 27IY 7B 47. Backup ring 103. Sleeve AL NZDT 9 FILF 108 RI-F 48. Needle bearing 104. O-ring 48, =-EUNT Ie 104. OLY 49. Drive gear 105. Plug. 49, KSAT EY 108. 797 50. Housing 106. O-ring 50, NDBTT 106. OY 51. 011 seal 107. Nut BL tt vynw 10% Fah 52. Retainer 108. Collar 82 7-4 108,» 9- 53. Shim 0.1 t 109. Bolt 58 A Olt 109. Vb 54. Shim 0.2 t 4 YA Onespring ® eR Fig. 4 The pump delivery ofl at pressure Px enters through A, and continuously exerts pressure on piston R and pis- ton B through passages W, X and Y. While this pressure Px is below a certain level, the hydraulic reaction on piston B inserted in the servo spool is smaller than the force of spring A and, therefore, the servo spool remains at the maximum deliv- ery position under the pressure Px on piston R and the force of spring R, as shown in Fig. 4. When pump pressure Px rises beyond Pl, corresponding to the 1st inflec~ tion point (Fig. 5), the hydraulic reaction on piston B overcomes the force of spring A (or A and B) to push the servo spool leftward. As the result, the servo 2ndary pres~ sure chamber is connected to the pump pressure Px, allowing the pump pressure to enter the area on the right side of the power piston, Servo 2ndary pressure chamber Smee R101-2101 101-2101 HYDRAULIC _PUMP. PRINCIPLE OF OPERATION he88 [Section B-B in Fig. 2] (Fig. 2 0 B~ Bil 3 are Sleeve sey rover piston | 25058 ef Bet Spring A wx as Piston R ides vee Cook xt yt men PNA Serve #pool eee Piston B ear ASICRD 7m S MEIN 8 ALAC EEMH ( AICEED Px) ast AL, aOBHW. X,Y 2ilh> CHIE A ROR EEA BY BICHEML TSF. ACEEN ( Px) 08S 0EN ELE TRO AAT VICAMB SAIL A bY BOIL FERINBAT YY TADNE DNS. F- RAF VRB DT EA by RICFADT SCIEN (Px) & AP VLR LICK o THEATRE (Pig. 4) IC mens. ICEICMEN (Px) ALES LB FALE P 1 (Fig. SBM) GMA BLY -HAF- MEER bY BOWIERIICE 9. AF IL FA (LIRABREB ) DINCHT So THBNEBLET. CORR, 9 1 2 RENEE CEENIOB BEL 7 ER DEMRICAALENAHAL tT. RUTLONI~ UX bY OMS EX bY R ONICHA THB AROOT, HEIR OS AYREON] 5B > TH #2 I= VOM RIC IBMEL. EBRD MLNA RT 2 HERDS > ~RLOENK EMIT SLA THILL ET. HL = HATH WCET ENA NBAT IL TADAD OH TILP 1-P2M, ATID VAREBOMHON BENS AWIRTIE P2—PBME OST. (PRB 2A ) CALA LEICRLHEE IOSD 5 IERIE BS w101-2101 HYDRAULIC Since the sectional area of the power piston is sufficiently larger than that of piston R, it overcomes the swash plate reaction and piston R force to move leftward following the servo spool to decrease the delivery flow rate. The leftward motion is stopped when the servo 2ndary pres- sure chamber is disconnected. Note that while spring A alone is exert~ ing force on the servo spool, the pressure is between Pl and P2, and when springs A and B exert force, the pressure is between P2 and P3. (P2 is the 2nd inflection point pressure.) On the other hand, when the delivery pressure falls from a high level, the servo spool is pushed rightward by spring A (or A and B) as the hy- draulic reaction exerted on piston B weakens. The servo 2ndary pressure chamber is connected to Z, and the tank circuit is opened. The arm (cam) is pushed back by the force of spring R and piston R until the power piston cones to disconnect the Servo 2ndary pressure chanber. As described above, the piston pump is so controlled that the servo pis~ ton is moved by the difference of force between hydraulic reaction exerted on piston B and the combined force of the horsepower setting springs A and B, and the power pis~ ton follows this servo piston motion to change the inclination of the arm and the cam. The maximum delivery position is determined by the power piston posi- tion, which in turn is determined by the sleeve screwing position. The Ist inflection point is deter- mined by the position of nut A and nut Boon the servo spool, and the 2nd inflection point is determined by the spacer thickness. The gradient of the horsepower curve is deter- mined by the spring constants of springs A and B. 101-2101 PUMP (LER bY BICHEAT SERIO FT SOT, YOR AS- MEAT ILIA (RUAROB OM ANCL 2 TERRE I, HK 2 FEI EUR ZLMML TAY 2 OURICMM SNS, Ko T2T9 LIREEARLREDIICL YT —bCWA) tke Hike 2 MIRE, 89-22 ba A 2 IETS Sih $5 OLR THIEL RTS DLEDRRICER by RY SOMME A by BIC EA F BANE BIBER A TY FARDB EON DNILAIE DHEA YDS, CHIC LAby eMEHM Se, 7- ARIS D AONE BEAR RIC OTORT. Hi, RAMEN ALAR A) - FORD AMIE B75 DUA b OL TRE SET. HEN Nd —KAT— WIEN T AS BAL Fob BOSH TA CH 1 MASE S M2 Tens AA-YOE TRESHET. Ly SAHRO AE ATUL TA, BON AEMTBIE SNES Delivery flow rate itt Ot Delivery pressure HEHEHE 1) Fig. 5101-2101 101-2101 HYDRAULIC P' © DISASSEMBLY NOTE yx The complete disassembly and reas- sembly procedures are divided into three parts in the following description; the piston pump proper, the regulator, and the gear pump. Note that when only the rotary parts (Cylinder, piston, port plate, otc.) of the piston pump assembly are to be removed, the regulator assembly need not be removed, but when also the swash plate assembly is to be ré moved, removing the regulator assem- bly beforehand will facilitate the procedure, we Prior to the disassembly, discharge the oil from the pump, and remove the mud, dust, ete, deposited on the surfac and mark all the j to facilitate reassembly. (1) Disassembling piston pump proper 1, With the pump clamped with the drive shaft down, unscrew bolts @ and remove the gear pump upward. (Fig. 6) + Remove coupling @® . NOTE Do not lose the shims assembled between retainer @ and housing @. 3. Unscrew hex. socket head bolts®, and remove retainer @. (Fig. 7) Fig. 6 its with match marks BARBI AY DEALT oan ae Ye DMR, MAM TIRE A bY RY TARR, L ¥ab—9B9, ¥VKY TBROI BRED OCR ET, 8, ARCBOTEA YAY TARBION PIRACY, URRY ROBT L—hSOFEMO TBA, L¥aL —PBIENONT DRS OLE AM TE AMBER TEIROBSI BSHCHL ¥2L—-FBREMO ALB MERHEBT s. WOME LTRY TAO 44 LE HL, CARLA, BSEMOMOTH<. Z SMSBICSV—7 SHO RMTORMCTS, Ch EAbYRU TABOR WHE MOR ICL THU TSIGEL. HL hE BRUT EVRY TUBE LTC BLY THD Bo (Fig. 6) Re PVLTUBAT. -7@EAT. (Fig. 7) 2B He UF IO Envy 7@ omc, v4 9848 BAENTHSOTHRURVE SERS,101-2101 R101-Z101 HYDRAULIC _PUMP. 4, Loosen nuts@, and separate hous- ing @ of the rear pump from cover @. At this time, housing @ is pushed up approximately 3 mm (0.12 in.) by springs@, ® on the reverse side of port plate @. Take care not to damage gasket @ by pins @ and @. (Fig. 8) CAUTION. PORT PLATE @ MAY BE STICKING TO THE UNDERSIDE OF CYLINDER ASS Y@, TAKE CARE NOT TO DROP IT. 5. Hoist up housing®, and remove cylinder ass'y@, piston ass'y ®, cam@, etc. all together as con~ tained in the housing. (Fig. 9) Fig. 8 6. Remove port plate@, bushes ®, @ ‘T-rings (@®, @ and spring ®, @ from the top surface of cover a. Take care to distinguish port plate ®@fron port plate @ of the front pump. (Fig. 10) CAUTION. YeTAKE CARE NOT TO DAMAGE THE SLIDING SURFACE OF CYLINDER ASS'Y @ BY DROPPING THE BEARING ON IT. Extract the inner ring of tapered roller bearing @ from the shaft of cylinder ass'y @, using a pully puller. (Fig. 11) 4 ty hBRRD. HRY FOND EY BLA DEAMTS. TOR, bP hRHO A FIL 7B, BORICE DNS FOO 8 mah BEBZDT, HAT 7 KEED, OCEL TSWVRICHERT S— (Fig. 8) 5. NOLL TBERO EU, NOVY TESCO PVD Assy O, UAHY ASO. 1ABES Ty RY FICROMNT. (Fig. 9) iE SER RTL QM LY YAskyOoTw HL TOSS AMS SOT, BELA caer. Fig. 9 LDR KAU = HB. FY a, @, TIL FB, B ATIY FD, DEMIAT. My FU hORIMRY TOR bFL— bBE ML AUMRICL THC. (Fig. 10) 1 Pa VMRRMOT, FINO INT IL TB DABEL IH Nes'y OD y 7 b> GREMS. (Fig 11) KER WAT UL IBRD RM, BRCKD LVL Ass'y QO MMH EBT IRURICERT 5.101-2101 101-2101 HYDRAULIC PUMP Fig. 10 8. Remove cylinder ass'y 6, piston ass'y®, return plate®, retainer ®, springs @ as an assembly. (Fig. 12) 9. Remove cam plate @ from cam @. 10. Remove the regulator ass'y by re- ferring to [ I] Disassembling re- gulator ass'y. CAUTION ye BE SURE TO MARK THE ARM WITH AN ALIGNMENT MARK BEFORE REMOVING IT. 11, Remove arm @. At this time, first, unscrew bolt @, and utilize the threaded hole (M14) in the center to extract arm @ from cam ®. (Fig. 13) Fig. 11 8. FUR TICL DY YH Ass'y BEX KY Ascly B DR-LI LU hB. IF- 7B. API POV Foyer FYROM. (Fig. 12) 9 PLBL YLT hOEMT. 10, $0) va b— 2 ROM! SBRUTE FAL FHA ERONG. LL, T= ABOAT. COM, TAY hOEAL. RDS 9 TR (MU) BEB LTH ABDGT—b @emems, (Fig. 18) KEE WT LRRD MCRBT MSE OR, oy pe D5ce, Fig. 13101-2101 R101-Z101 HYDRAULIC _PUMP. 12, Place housing @ with the mating 2 NYY FOO, HN-DEORH ELA SICH surface to cover @ up, unscrew &, RV b@EROTAN-OENT. (Fig, 14, bolts@®, and remove cover @. 15) (Fig. 14, 15) Fig. 14 Fig. 15 13. Remove tapered roller bearing @ 18, NOVY TOON MS, »ABOH/<—OwICR from the bore of housing ®, using URE 9 FR(MB) BHUTF “NB = 9NT the threaded holes (M8) provided IV VORAT. (Fig. 16) on the cover @ side of cam ®. (Fig. 16) 14. Remove retaining ring@, and re~ 14. LIV 7 I@RRL, AR-IB,. FUE move spacer @ and tapered roller A= 3A IL IDOMMEM DHT. bearing @outer ring. (Fig. 17) (Fig. 17) Fig. 16 Fig. 17 15. Remove cam @ from housing @ . 15, ABEND (Pig. 18) PBroMOUT. (Fig. 18) NOTE 16. ty h@EROTHN-DeMbaty PONdIL 7 GLAMIS. (Fig. 19) yeTake care not to drop bush @ and spring @. 28 16. Loosen nuts @®, and separate cover Th a®, 279 7@ MBB BOMCER @from housing @ of the front pump. $B. (Fig. 19)101-2101 101-2101 VW. aw HYDRAULIC _PUMP. Fig. 18 Disassembling the front pump simi- larly to the rear pump. Disassembling regulator ass’y 1, Loosen cap, and remove spring 2. ®, piston®, and rod @. (Fig. 20) Unscrew hex. socket head bolts ® and @@, and remove servo case ® ( @). Collars @® locate the servo case on housing. When the servo case is removed, the regulator ass'y is removed. (Fig. 21) Fig. 19 11, LIOR PBODMR, tak THO ARICA UUGEOTRE DS ) L¥ aL TROT 1 Fey TBRMD, AP IY 7B, EAKVB, © 2 kDENT. (Fig. 20) 2 AAT hOB, GD eto tt 87-28 CB) 2H Fm RID BY ICH Ly BF ~ GD CHRD EN THAD CHA — RENTE, VE ALF Assy EL THM MAS (Fig. 21) Fig. 20 CAUTION, yYeDO NOT REMOVE SCREW @ FROM SERVO COVER @) , OTHERWISE THE MAXIMUM DISCHARGE RATE WILL CHANGE. IF IT MUST BE REMOVED, DO SO AFTER CLEARLY RECORDING ITS RELATIVE POSITION TO SERVO COVER @. 10 Fig. 21 8. KARA HG REED, Faas (Fig. 22) KER HY KAK-OlcvewssnehSr7Oes, AXED SA, MOREE, ESUTOROMT GERMS SBS, YK101-2101 101-2101 HYDRAULIC PUMP 3. Unscrew hex. socket head bolt @ and remove servo cover @. (Fig. 22) DN-QEO RMR EARL ER, MOTE eo Fig. 22 CAUTION ¥DO_NOT REMOVE NUT B @ AND NUT ‘A @ FROM SERVO SPOOL @, AND DO NOT REMOVE SLEEVE @ FROM THE SERVO CASE, BECAUSE IF THEY ARE REMOVED, THE HORSEPOWER SETTING WILL BE CHANGED. IF THEIR REMOVAL IS ABSOLUTELY NECESSARY, NOTE THEIR POSITIONS IN RELATION TO_SERVO SPOOL @ OR SERVO CASE (@, BEFORE REMOVING. . Remove servo spool @, springs “aD and(, and spacer @ from the servo cover side of the servo case, and remove power piston @ from the in~ terior of the servo case. (Figs. 23, 24) " A PORE ADP N= Mlb YA ATV @ 27177 DM, @Q, 24-988, LY AH ADA DG /7 EA KY BEM IAT CECA. KEK te POR AT—NQENTS y hB@E Hy b AQ. ROY —%7-2Q CHF SA9-TD ERESAMEHSA, MOHemvoe. ESULTOROAF LEMS SBS, YK AINE KLIK ADE OMAK ERMICL RR BOS. Fig. 24101-2101 R101-Z101 HYDRAULIC _PUMP. (WD Disassem! 9 gear pump ass’y 1. Remove collar @ from adapter @ . (Fig. 25) 2. Unscrew boltsG®, and remove ad~ apter @ by lightly tapping the ad- apter flange with a plastic hammer. (Fig. 26) Fig. 25 3. Remove wear plate @ and O-ring @. (Fig. 27) CAUTION yYeMARK THE SHAFT ENDS OF THE DRIVE GEAR AND THE DRIVEN GEAR WITH AN ALIGNMENT MARK WITH OILSTONE, WHILE THE GEARS ARE STILL IN ENGAGEMENT. 4, Remove drive gear @ and driven gear @. (Pigs 28, 29) 5. Remove wear plate @ by carefully lifting in the horizontal attitude. (Fig. 30) EVRY THOOR LTH PHOS HI-GEAT. (Fig. 25) 2 uh DEML, 7H IRODI IZ BET PAF DNL THK SEB ILS ZEA. (ig. 26) Fig. 26 a 9277L 1 ODL FORAT. (Fig.27) 4 KIATERO, RYT ¥ Oe OT. (Fig. 28, 28) KER Ye FP MDSSoTOSRBT KSA TER F VILEPOMMIC, AEBTEP DARD Br-2eWTHS EE, 6. VaT T= KO SIBICRE teas SR oICs BL CROAT. (Pig. 80)101-2101 101-2101 HYDRAULIC _PUMP Fig. 29 Fig. 30 © CLEANING AND CHECKING © RARORR Check all the parts for damage. If SRR COMOAMAMREL, Ad aiBe. surface damage is found on the casing Ye PEA TRICH THAROREEICT. IBBGABICHE TR mating surface, smoothen it with oil- F2000-<— NIC THEMED L, AMET TEAL. = stone, and if it is on the sliding 7 TRIT 3. surfaces, smoothen with #2000 emery Rh, AELLBL Mid SBE G BSA SRA paper, wash in clean kerosine, and OREM FORME BATH SBRE, RA dry with compressed air. BERIT. Replace parts if they have obvious visible damage, and also when the slid~ ing parts are worn beyond the replacing limits given below. + Clearance between piston ass'y @ and SEA hY hasy BEY YY Assy BORAT bore of cylinder ass'y @ . ARCH: 0.025 am Standard dimension = ZEARAEMGIA + 0.04 am 0.025 mm (0.001 in.) CHIE LEO) Replacing limit: 0.04 mm (0.0016 in.) (Normally, no wear takes place) + Clearance between piston of piston SEAR Assy BOURNE Y a PUBMO AH ass'y @ and shoe socket ae Standard dimension: 0 mm (0 in.) FRBARAGIE 0.4 on Replacing limit : 0.4 mm (0.016 in.) +Wear in shoe sole of piston ass'y ® TUR hy Assy BOY 2 —MHOA2 Standard dimension: 0.6 mm (0.024 in.) a8##fiK : 0.6 an Replacing limit: 0.4 mm (0.016 in.) FEBTREIE + 0.4 on (then the wear is uneven among the 9 (9D Y 2 - OEMS THUMBS, Ste shoes, replace all.) BTS) +Wear plates @, @ 1927 FU— NO. ® Replace when sliding surfaces have PERM OMIENDS 0.15 eoLL LOW AZT 6 been worn more than 0.15 mm (0.006 in.) “Drive gear@, driven gear® TR IAT ERG, RITE ETO When the gears contain deep scratches EA MBICHRUNE LIL, 7 F > FOB GB BAI or cracks, replace them. When the BTS. Xs MEBICHALIBD 5 SWAN, =F shaft surface is flaked, replace also WAT BE RBCS Bo the needle roller bearing @ . 13101-2101 101-2101 HYDRAULIC _PUMP. © REASSEMBLY NOTE YeIn principle, replace the se with new parts ‘YrWhen reassembling the sliding parts, apply hydraulic oil to them, and when reassembling sealing parts, thinly apply grease to them. 9 parts (1) Reassombling piston pump proper 1. Prior to reassembling, lap piston ass'y®, cylinder ass'y ® and port plate @ with #2000 emery paper placed on a surface plate. (Fig. 31) e mane ee Sr WR EL THBELAT 3. Ye HEV ABST SOIC AE BAHL VA MBREMAMT SMI, TY AEM 7OMETE YF — FAD Re AR CRIED. AS 02~ 0.3" BMllAiLtrs COB, HY KD ERIE H 2 O.8KEr m CHOI S. (Fig. 42) KER Tr AIMBOT RMT Of ERIKS TE, 18. MOK FOI F—-FO, MOR Te mE KU AMET S. COR, 24 -2OD) oF ASHE L URICY » TPR) — 2 etRTEL,, OMA TS 4 enN-Fa7OF? 2 eI UTHER ATES. (Fig. 48)101-2101 101-2101 HYDRAULIC _PUMP. 14. wo 1. Fig. 42 After this assembly work, turn the input shaft with a pipe wrench or the like to check for smooth rotation. Reassembling regulator assembly Install bush @D and power piston @inside servo case @. In doing this, see that the shoul- dered side of the bush is directed towards sleeve (0), and apply grease thinly on the outside. Tf the outside surface of the power piston is damaged, smoothen with #2000 emery paper. (Fig. 44) Install springs and@D, spacer ®, and servo spool @ with nut A @ and nut B® into the servo case. (Fig. 45) 8 14 aw L 2 Fig. 43 BAMTRT 84 TUL FE CAN MEL, AC COMET BC LER TS. L¥ab-IBOMSIT Hoar ADOAM DSF 9 2 GD. 7- EAR BeMAAtr, COR, Fo ya REHM EAY —7 GD MeL. AMBIT AAMT. ER. I A hy OM MIC(ISDE A HUHLO00-<— CHIEU T 66 (Fig. 4) BIVLY GD, GD, 28-FBREF yo bA B. Fy KE@HOP—HAT- OEY — Kr — AWE MAA. (Fig. 45)101-2101 R101-Z101 HYDRAULIC _PUMP. 3. Install servo cover @ to servo case BH KAN-DEY- FF — ASGICMOHIS. @®, by tightening to 0.6 kg.m (4.34 hove = oe teem ft-lb). ee Zeer 4, With arm ® positioned neutral re~ A 7 A@END OY FeO L-CHNEKIC > b lative to housing #, install the UT. V¥ al 8 Assy &HF— GOs) THR regulator ass'y to the housing with DUT NOLAND AY 3. (Fig. 46) collar @. Torque : 0.8 kg.m (5-79 ft-1b) fd hey : 0.8 Kem Fig. 46 5. Insert rod@, piston ®, spring @ 5. By KO, EXbYB, ATI IB, Fey TD and cap ® into the servo case from BH — AO IDS 5 MAIAtee the opposite end. nities Sew. Torque : 1.2 kg.m (8.68 ft-1b) 9101-2101 (W) Reassembling gear pump assembly 1, Remove burrs from the surfaces of adapter @ and housing @ with oil- stone, before reassembly. Deburr also the side and the top of the teeth of gears @ and ®. (Fig. 47) 2. Cut backup ring @ and O-ring @ to be installed under wear plate ® to the specified length with pliers. (Fig. 48) Backup ring length : 168 mm (6.61 in.) O-ring length : 171 mm (6.73 in.) 101-2101 _ HYDRAULIC _PUMP. #V RY TROMSIT AAC TMCS C7 YT 2 ORMOND VY FORMON=), NIGER. BH BOM OHIO Az) MYERS. Fig. 47) e+@, Da TPU— POMMICM AMI y To FIL FO. OV YORI VARY FCRERS ICM FB. (Fig. 48) Noo PV PRE + 168 ODL 7RE: Thm Fig. 48R101-Z101 101-2101 HYDRAULIC PUMP _ 3. Install backup ring @ and O-ring @ 8 R9DT 9 TIVI@, OV P@BDLTIU- into wear plate ®. (Fig. 49) BICMAIDEr. (Fig. 49) Delivery side at Backup ring @ O-ring ReaPeAIeF® ons? Suction side wan Fig. 49 NOTE A 927 TU- BEND YY VOILE, CO BL Noo Ty Py FOOME TA FAETAN ye Reassemble with the wear plate ~CHLAIICT NE, MALABI (Fig. 60) pressure accumulation prevention grooves on the discharge sid am 4. Install wear plate @ to housing ®. te OT TL— hOMUBAM ba Amie ¢ At this time, pushing the end of BKIMARE, backup ring @ with a screwdriver blade facilitates the reassembly process. (Fig. 50). 5. Make sure that wear plate @ has 5. a7 TU hRBND DY YOOME CHIC been fully inserted to the bottom AoTOSCEPMETS, (Fig. 51) of housing @. (Fig. 51) Fig. 50 Fig. 51 6. Apply hydraulic oil to the sliding 6. a7 7— hRORMIMTIC ERNE ITT 5 5 surface of wear plate @. (Fig. 52) (Fig. 52) aR101-Z101 101-2101 HYDRAULIC _PUMP. 7. Install drive gear @ and driven 1. ARBOR 7 REET ETT IHTO. EIT gear @ into housing @ by aligning VEYBEND YY POUCH Are (Fig. 68) the marks marked prior to the disassembly (Fig. 53) Fig. 52 Fig. 53 8. Apply hydraulic oil to the side 8. Fr QuCteahth SUBMIT 5. (Fig. 64) surfaces of the gears (Fig. 54) Fig. 54 9. Install wear plate @ and O-ring @ . % Da7TFL—hBy OV T@RMAIAtre (Fig. 55) (Fig. 55) Delivery side nan Suction side An) Fig. 55 2101-2101 R101-z101 HYDRAULIC PUMP 10. Install adapter @ to housing @ by 10, BRMDA— 2 BARTT YF ROENY LY aligning the marks made before Bicwiasat, disassembly. At this time, light- COR, 0) 2 Ribs 5 Ma tev RICE Le ly tap the adapter with a plastic BEI IAF 9 DNL TCL MRE TEI hammer, taking care not to make (Fig, 58) O-ring @ get out of the groove. (Pig. 56) 11, Tighten bolts to 16.6 kgm (120 LL, MORRIS. (Fig. 87) ft-1b) (Fig. 57) HH ha? : 16.6 Keem Fig. 56 Fig. 57 12. Install collar @ on which O-rings 12, OV L¥@aM HUI» I-Wer x72 Breet @are installed to adapter @, Bibles COR, OV VIET) 22M CBA after applying grease thinly to UTI 6. (Fig, 58) the O-rings. (Fig. 58) Fig, 58 13. After installing coupling @on the = 18. Exh LY AMiCy > HY F@eMOUV TE piston punp side, clamp the gear FRU S Assy BEL OCB Z. pump ass'y with bolts ®. Har eeatee Torque: 15 kg-m (108 £t-1b) 23101-101. 101-2101. HYDRAULIC _PUMP. © TEST 1. Operation test CAUTION yO PREVENT MALFUNCTION AND DAMAGE TO THE ROTATING MEMBERS, BE SURE TO DISCHARGE AIR FROM THE CASE BY LOOSENING THE PLUGS, BEFORE STARTING TO RUN THE PUMP. Plug Plug 77 one |. PIELER KER cERRORDTR ORB LOD, sMNATICD SISTERDT, 7-AAOTT—EROT BC Plug Fig. 59 YeCHECK IF OIL IS DELIVERED FROM THE DELIVERY PORT IN THE TANK BY INCHING THE PUMP SEVERAL TIMES. DO NOT RUN THE PUMP IF OIL IS NOT DELIVERED, BECAUSE DRY RUNNING WILL SEIZE THE PUMP. 1. Run the pump at idle speeds with~ out load for 15~20 minutes, and check the following. Oil temperature (any heating more then slight warming is abnormal). © Abnormal noise. © Abnormal vibration. Oil leakage. 2, If the pump is free from abnormal conditions, gradually apply load and raise the pressure to the maximun. Then, recheck the four conditions above. 3. Run the pump at the maximum pressure for 1~2 minutes. When no abnormal condition is observed, start normal operation. 24 HORNE FD THREAT RO, BAB! RES y PAK PEMA ANT OSMESHERDIS, Ro Tee LBL POTEET 54, Mafteeec Tem DOLRFOTHBLTFAL. FAR YOOMET 15~ 20 7). TICE Ls ROBAMCERLT ESO. © RUE ASOBEIC LAR L fet vio, CMIBISIEE A EEE LR WORIERT HS ) ORR II OD. 0 SURERBHIA Evi. ORAMUR ZUM SERIO MUL, OA (CH SU BLES T 6 > Tk, ZOHIC 104A CBRBTS. 8. ARBEIT 1 ~ 2 SEL. RNA AEB ICE, %PRINTED IN JAPAN ©2008 TADANO LTD.