Standard Technical Specifications for Electrical Works

CABLES AND ACCESSORIES

( Data Sheets )

132 kV XLPE-Insulated Single-Core Underground Cables

with PE ST7 Outer Sheath (1x1200 mm2)

TRANSCO STANDARD : D-CAB-132-PEST7-1200 (Rev.0-2016)

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1. D-CAB-132-PEST7-1200 (Rev.0-2016) Page 1 of 12
TRANSCO
Supply Department

CABLES AND ACCESSORIES

132 kV XLPE-Insulated Single-Core Underground Cables with PE ST7 Outer Sheath (1x1200
mm2)

Table of Content

Page

1.00 GENERAL 3

2.00 CONSTRUCTION DATA 3

3.00 ELECTRICAL DATA 7

4.00 OTHER DATA 10

5.00 DRUM DETAILS 11

6.00 SUPPORTING DOCUMENTS 11

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TRANSCO
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CABLES AND ACCESSORIES

132 kV XLPE-Insulated Single-Core Underground Cables with PE ST7 Outer Sheath (1x1200 mm2)

Sl. No. REQUIRED TENDERED

1.00 GENERAL

1.01 Manufacturer
1.01.1 name
1.01.2 country of manufacturer
1.02 Manufacturer quality system
1.02.1 applicable standards
1.02.1.1 certified by (Company Name)
1.02.1.2 validity till (year)
1.03 Applicable standard(s) for the Cable IEC 60840

1.04 Type test

1.04.1 carried out yes

1.04.2 date dd-mm-yy

1.04.3 testing station or certification body

1.04.3.1 name
1.04.3.2 country

2.00 CONSTRUCTION DATA

2.01 Conductor
2.01.1 applicable standards IEC 60228 class 2

2.01.2 material annealed copper wires

2.01.3 minimum cross-section mm 1200

2.01.4 segmental stranded (Milliken) and compacted? yes

2.01.4.1 minimum number of segments No. 5

2.01.4.2 individual segment insulated? yes

2.01.4.3 number of wires per segment No.

2.01.4.4 shape of segments

2.01.5 approximate diameter mm

2.01.6 water blocking

2.01.6.1 swelling compound yes/no

2.01.6.2 swelling tape (each layer of wires) yes/no

2.01 Conductor binder (if applicable)

TENDERER`s STAMP SIGNATURE

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CABLES AND ACCESSORIES

132 kV XLPE-Insulated Single-Core Underground Cables with PE ST7 Outer Sheath (1x1200 mm2)

Sl. No. REQUIRED TENDERED

2.01.1 material
2.01.1.1 copper tape yes/no

2.01.1.2 semi-conductive tape yes/no

2.01.2 number 1

2.02 Water blocking

2.02.1 material water swelling tape

2.02.2 number 1

2.03 Conductor screen

2.03.1 material semi-cond. XLPE,
super-smooth

2.03.2 supplier of insulation raw material (PE)

2.03.3 minimum thickness mm 1.0

2.03.4 nominal thickness mm

2.03.5 maximum thickness mm

2.03.6 thermal resistivity C.m/W 3.5

2.03.7 volume resistivity of conductor screen o

m at 90 C 1000

2.03.8 allowable protrusion in conductor screen at m 50

conductor screen & insulation interface
2.03.9 approximate diameter mm

2.04 Insulation
2.04.1 material ultra-clean XLPE

2.04.2 supplier of insulation raw material (PE)

2.04.3 minimum thickness (acc. to IEC) mm

2.04.4 nominal thickness mm 16.0

2.04.5 maximum thickness (acc. to IEC) mm

2.04.6 thermal resistivity C.m/W 3.5

2.04.7 allowable protrusion in insulation at m 50

insulation and insulation screen interface
2.04.8 total diameter (approx.) mm

2.05 Insulation screen (non-metallic)

2.05.1 material semi-cond. XLPE,
super-smooth

2.05.2 supplier of insulation raw material (PE)

TENDERER`s STAMP SIGNATURE

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TRANSCO
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CABLES AND ACCESSORIES

132 kV XLPE-Insulated Single-Core Underground Cables with PE ST7 Outer Sheath (1x1200 mm2)

Sl. No. REQUIRED TENDERED

2.05.3 minimum thickness mm 1.5

2.05.4 nominal thickness mm

2.05.5 thermal resistivity C.m/W 2.5

2.05.6 volume resistivity of insulation screen at 90 C

o

2.05.7 allowable protrusion in insulation screen at m 100

insulation and insulation screen interface
2.05.8 approximate diameter mm

2.06 Extrusion method of conductor screen,

insulation and insulation screen (long land die, vertically
catenary)
2.06.1 simultaneously? yes

2.07 Method of curing (gas/silicone)

2.08 Method of cooling (silicon/water/nitrogen, etc.)
2.09 Concentricity % 5 to 10

2.09 Core degasing

2.09.1 min. period days

2.09.2 temperature C

2.09.3 residual methane content % <10

2.10 Bedding/damping/cushioning layer

2.10.1 material semi-cond. water swelling tape

2.10.2 minimum thickness mm

2.10.3 nominal thickness mm

2.10.4 thermal resistivity C.m/W 6.0

2.10.5 approximate diameter mm

2.11 Core insulation screen (metallic)

2.110.1 material copper wires

2.11.1.1 number of wires No.

2.11.2 cross section of wire mm

2

2.11.3 total cross-section mm

2

2.11.4 approximate diameter mm

2.12 Bedding/damping/cushioning layer

2.12.1 material semi-cond. water swelling tape

2.12.2 minimum thickness mm

TENDERER`s STAMP SIGNATURE

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TRANSCO
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CABLES AND ACCESSORIES

132 kV XLPE-Insulated Single-Core Underground Cables with PE ST7 Outer Sheath (1x1200 mm2)

Sl. No. REQUIRED TENDERED

2.12.3 nominal thickness mm

2.12.4 thermal resistivity C.m/W 6.0

2.12.5 approximate diameter mm

2.13 Core metallic sheath (lead)

2.13.1 standards EN 12548
50307

2.13.2 material lead alloy

2.13.3 minimum thickness mm 2.5

2.13.4 nominal thickness mm

2.13.5 minimum cross-section mm2

2.13.6 density kg/dm
3

2.13.7 specific electric resistance mm2/m 0.214

2.13.8 approximate cable diameter mm

2.14 Anti-corrosion layer

2.14.1 material bitumen

2.14.2 nominal thickness mm

2.15 Outer sheath

2.15.1 applicable standards IEC 60840

2.15.2 material PE ST7

2.15.2.1 minimum density g/cm

3 0.94

2.15.3 color black

2.15.4 minimum thickness mm 4.2

2.15.5 nominal thickness mm

2.15.6 maximum thickness mm 6.0

2.15.7 thermal resistivity C.m/W 3.5

2.15.8 termite resistant

2.15.9 UV resistant yes

2.15.10 length marking at every meter interval yes

2.15.11 text embossed as specified yes

2.15.12 semi-Conducting layer

2.15.12.01 applicable standards IEC 60229

2.15.12.02 Semi-conductive (gr) yes

TENDERER`s STAMP SIGNATURE

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TRANSCO
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CABLES AND ACCESSORIES

132 kV XLPE-Insulated Single-Core Underground Cables with PE ST7 Outer Sheath (1x1200 mm2)

Sl. No. REQUIRED TENDERED

2.16 Cable overall diameter mm

2.17 Weights
2.17.1 total cable (approx.) kg/m

2.17.2 lead alloy (min) kg/m

2.17.3 copper (min) kg/m

3.00 ELECTRICAL DATA

3.01 Rated voltage (Uo/U) kV 76/132

3.02 Highest system voltage (Umax) kV 145

3.03 Frequency Hz 50

3.04 Power frequency withstand voltage, 30 minutes kVrms 190

3.05 Lightning Impulse withstand voltage (95C) kVpeak 650

3.06 Short duration power frequency withstand kVrms 275

voltage (1 min.) according to IEC 60071-1, Tab.2
3.07 Maximum partial discharge at 1.5 U0 after 5 sec.
3.07.1 Routine Test pC 3

3.07.2 Type Test pC 3

3.08 Dielectric stress at normal operating voltage

3.08.1 at insulation screen kV/mm

3.08.2 at conductor screen kV/mm

3.09 Maximum current carrying capacity

(at Uo) for the following conditions:
3.09.1 40C ground temperature, load factor 1 A
(IEC 60287) and for cable
arrangement as per tender drawings:
3.10 Conductor temperature at the above C
mentioned conditions
3.11 Losses per system at the above
mentioned conditions
3.11.1 conductor kW/km

3.11.2 sheath kW/km

3.11.3 dielectric kW/km

3.11.4 total kW/km

3.12 Maximum current carrying capacity

TENDERER`s STAMP SIGNATURE

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1. D-CAB-132-PEST7-1200 (Rev.0-2016) Page 7 of 11
TRANSCO
Supply Department

CABLES AND ACCESSORIES

132 kV XLPE-Insulated Single-Core Underground Cables with PE ST7 Outer Sheath (1x1200 mm2)

Sl. No. REQUIRED TENDERED

(at Uo) for the following conditions:

3.12.1 40C ground temperature, load factor 0.8 A
(IEC 60287) and for cable
arrangement as per tender drawings:
3.13 Conductor temperature at the above C
mentioned conditions
3.14 Losses per system at the above
mentioned conditions
3.14.1 conductor kW/km

3.14.2 sheath kW/km

3.14.3 dielectric kW/km

3.14.4 total kW/km

3.15 Permissible short circuit current of the conductor

3.15.1 for 1.0 s duration kA

3.15.2 for 0.5 s duration kA

3.16 Minimum permissible earth fault current in the

metallic sheath
3.16.1 at 1.0 s duration kA

3.16.2 at 0.5 s duration kA 40

3.16.3 copper wire screen part of total fault current %

3.16.4 lead sheath part of total fault current %

3.17 Permissible temperature of metallic C 180

sheath (for 0.5s at max. permissible
earth fault current) acc. to IEC 61443
3.18 Screening factor (ground current/total earth
fault current at earth faults)
3.19 Maximum permissible continuous conductor C 90
temperature
3.20 Maximum permissible conductor temperature for C 105
117% of max. transmission capacity, prevailing
maximum 100 hrs/year and 500 hrs in total
(emergency overload)
3.21 Maximum permissible short-circuit temperature
3.21.1 for welded/pressed conductor connections C 250

3.21.2 appropriate duration s

3.22 Maximum permissible continuous C 80

TENDERER`s STAMP SIGNATURE

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CABLES AND ACCESSORIES

132 kV XLPE-Insulated Single-Core Underground Cables with PE ST7 Outer Sheath (1x1200 mm2)

Sl. No. REQUIRED TENDERED

temperature of cable surface

3.23 Maximum DC conductor resistance at 20C m/km
(five-digit accuracy)
3.24 Maximum AC conductor resistance at 90C m/km
(five-digit accuracy) and for cable arrangements
as per Tender Drawings
3.25 Maximum DC metallic sheath resistance at 20C /km

3.26 Minimum insulation resistance at 20C G.km

3.27 Loss current to earth at three-phase system mA/km

(at 90C and Uo)
3.28 Maximum working capacitance under full load F/km
condition
3.29 Working inductance at formation, as per Tender
Drawing, sheaths bonded at single point
3.29.1 for the conductors mH/km

3.29.2 for metallic sheath mH/km

3.29.3 between conductor and metallic sheath mH/km

3.30 Relative permitivity of XLPE insulation

3.30.1 at 20C
3.30.2 at 90C (maximum)
3.31 Dissipation factor at 90C conductor temperature
3.31.1 at 0.5 x Uo(max) x 10-3
3.31.2 at 1.0 x Uo(max) x 10
-3

3.31.3 at 2.0 x Uo(max) x 10

-3

3.32 Maximum charging current at Uo per conductor A/km

3.33 Charging capacity of three-phase system (at Uo) kVar/km

3.34 Relative permitivity of outer covering

3.35 Zero sequence impedance /km

3.36 Positive/negative sequence impedance /km

4.00 OTHER DATA

4.01 Date of first commercial operation of the dd-mm-yy

offered cable type
4.02 Reference list/sheet attached yes

TENDERER`s STAMP SIGNATURE

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TRANSCO
Supply Department

CABLES AND ACCESSORIES

132 kV XLPE-Insulated Single-Core Underground Cables with PE ST7 Outer Sheath (1x1200 mm2)

Sl. No. REQUIRED TENDERED

4.03 Minimum permissible bending radius D

4.03.1 in ducts m

4.03.2 in concrete trenches or cable rooms m

4.03.3 adjacent to joints or terminals m

4.04 Optic fibers for temperature sensing and fault

location in the cable construction
4.04.1 integrated in the power cable?
4.04.1.1 conductor? yes/no

4.04.1.2 outer sheath? yes/no

or
4.04.1.3 installed separately? yes/no

4.05 Maximum permissible pulling force kN

4.06 Maximum permissible sidewall pressure kN/m 5.0

to cable at bending point
4.07 Delivery length per drum
4.07.1 max. possible cable length on standard drum m

5.00 DRUM DETAILS

5.01 Manufacturer
5.01.1 name
5.01.2 country of manufacture
5.02 Material
5.02.1 steel yes

5.03 Lagging laminated metallic cover

5.04 Overall dimensions

5.04.1 flange diameter mm

5.04.2 core diameter mm

5.04.3 width mm

5.05 Minimum drum spindle hole diameter mm

5.06 Weights
5.06.1 maximum gross weight of a full drum kg

5.06.2 empty drum kg

TENDERER`s STAMP SIGNATURE

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Supply Department

CABLES AND ACCESSORIES

132 kV XLPE-Insulated Single-Core Underground Cables with PE ST7 Outer Sheath (1x1200 mm2)

Sl. No. REQUIRED TENDERED

6.00 SUPPORTING DOCUMENTS

6.01 All relevant type test reports enclosed? yes

6.02 Technical literature enclosed? yes

6.03 Tables giving rating factors for variation yes

in standard conditions of installation enclosed?
6.04 Relevant comprehensive drawings yes
enclosed?

TENDERER`s STAMP SIGNATURE

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