Risk Assessment Form

ACTIVITY-BASED RISK ASSESSMENT FORM RA-HSE-12-001

Company: CFE Engineers Asia Pte Ltd T K Kang (Team Leader), Alan Ng, Sadek, Sharon, Lai, Marcus,
Conducted by:
Process/ Location: Workshop process activities Y K Ching, S A Tee, P .Muruganandam, P. Ramesh, C.Ramesh
(Names, designations) & P.Kumar. (Risk Management Team)
Approved by: Stephen Wong (Initial conduct Date)
(Name, designation) (Managing Director) 22-11-2012
(Date) 01-10-2015 Last Review Date: 01-10-2015 Next Review Date: 30-09-2018
S: Severity; L: Likelihood; RPN: Risk Prioritisation Number (i.e., RPN= SXL)
Hazard Identification Risk Evaluation Risk Control
Ref. Work Activity Hazard Possible Existing Risk Control S L RPN Additional Controls S L RPN Implementation Remarks
No
Injury/Ill- Person/
health Due date/
Lift materials 1.Use tested lifting gears.
from storage Plates slip Body injury and ensure gears are 1. Use Safety shoes and
1. area using from hook by moving functioning properly 3 3 9 safety helmet. 3 1 3 Workshop In charge
overhead crane Drop Object object 2. Check to ensure rigging 2. Use Lifting plan Lifting Supervisor
carried by qualified rigger Medium Low
Marking on Plate burr and Hand and 1. Check and Grind off
2. plates as per shape edges Finger injury shape edges 2 1 2 -- Supervisor
drawings on 2.Wear hand glove Marker
shop floor Low
1.Follow PTW system for 1. Standby fire watchman
Gas Cutting of Flame burn Hand and all Hot work 3 3 9 2.Wear hand glove and eye
3. plate to size as and sparkling eye injury 2. Check gas nozzle and protection goggle. 3 1 3 Workshop In charge
marked on the Bodily torch are good order Medium 3. Maintain routine checkups Cutting Supervisor
cutting bay damage and 3. Check gas hoses are in for all cutting hoses, Low Cutter
burn. good condition and no gas equipments and cylinders.
leak before use and Flash
back arrestors in place.
Plate slip and Hand and 1. Check to ensure rigging 1. Check to ensure rolling
sharp edges body injury carried by qualified rigger machine are regularly
4. Plate rolling 2. Check to ensure lifting 3 3 9 maintain and oil 3 1 3 Workshop In charge
gears are functioning 2.Use Safety shoe, safety Supervisor
properly. Medium helmet and hand glove Low Rolling machine
3.To ensure no direct 3. Use Lifting plan. operator
human contact with the 4. switch off the rolling
rollers while in operation. operation while approaching
to inspect the rolled item
5. Fit up Plate slip and Hand, eye 1. Check to ensure rigging 1.Use Safety shoe, safety
sharp edges and body carried by qualified rigger 2 3 6 helmet, eye protection 3 1 3
injury 2. Check to ensure lifting goggles and hand glove Workshop In charge
Bodily gears are functioning Medium 2. Check gas hoses are in Low Supervisor
damage and properly good condition and no gas Fitter
burn 3.Check gas nozzle and leak before use and Flash

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 Risk Assessment Form

ACTIVITY-BASED RISK ASSESSMENT FORM RA-HSE-12-001

Company: CFE Engineers Asia Pte Ltd T K Kang (Team Leader), Alan Ng, Sadek, Sharon, Lai, Marcus,
Conducted by:
Process/ Location: Workshop process activities Y K Ching, S A Tee, P .Muruganandam, P. Ramesh, C.Ramesh
(Names, designations) & P.Kumar. (Risk Management Team)
Approved by: Stephen Wong (Initial conduct Date)
(Name, designation) (Managing Director) 22-11-2012
(Date) 01-10-2015 Last Review Date: 01-10-2015 Next Review Date: 30-09-2018
S: Severity; L: Likelihood; RPN: Risk Prioritisation Number (i.e., RPN= SXL)
torch are good order. back arrestors in place.
Arc Radiation Hand, eye 1. Check to ensure welding 1. Follow PTW system for
and electrical and body machine, cables and How work
current injury holder or torch are carried 2. Wear hand glove and eye Workshop In charge
6. Welding Electric by qualified electrician 3 3 9 protection goggle or welding 3 1 3 Supervisor
Shock 2. Check to ensure welding shield. Welder
equipment are functioning 3. standby fire watchman Low
properly and earthed Medium with extinguisher.

Slip and fall Hand and 1. Check the inspection

body areas are clear and clean
7. Inspection before inspection and 3 1 3 QC
proper staging if require --
2. Use Safety shoe, safety
helmet, eye protection Low
goggles and hand gloves
Flying object Hand , eye Use Safety shoe, safety Check to ensure all
and body helmet, eye protection 3 3 9 protection gears for grinding Workshop In charge
8. Grinding injury including face shield with machine are safe for use and 3 1 3 Grinding Supervisor
goggles and hand glove Medium good order Low Grinder

Toxic gas, skin Hand , eye 1.Check to ensure all Use Safety shoe, safety
rash. and body protection gears are safe helmet, eye protection
Fire and injury for use and good order and goggles, hand glove and 3 1 3 Workshop In charge
9. Painting explosion painting areas are open 3 2 6 mask during painting. Painting Supervisor
and not in confine space Low Painter
2. No hot work or naked
flame near by the painting Medium
area.
Product Slip Head, Hand 1. Check to ensure
and fall and body products are packed on
10. Packing Damage to proper pallet with stripping 2 1 2 -- Workshop In charge
the product plates and packing films
2. Use Safety shoe, safety Low
helmet, eye protection
goggles and hand glove

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 Risk Assessment Form

ACTIVITY-BASED RISK ASSESSMENT FORM RA-HSE-12-001

Company: CFE Engineers Asia Pte Ltd T K Kang (Team Leader), Alan Ng, Sadek, Sharon, Lai, Marcus,
Conducted by:
Process/ Location: Workshop process activities Y K Ching, S A Tee, P .Muruganandam, P. Ramesh, C.Ramesh
(Names, designations) & P.Kumar. (Risk Management Team)
Approved by: Stephen Wong (Initial conduct Date)
(Name, designation) (Managing Director) 22-11-2012
(Date) 01-10-2015 Last Review Date: 01-10-2015 Next Review Date: 30-09-2018
S: Severity; L: Likelihood; RPN: Risk Prioritisation Number (i.e., RPN= SXL)

Risk Acceptabil
Recommended actions
level ity of risk

No additional risk control measures

may be needed. However, frequent
Low review may be needed to ensure that
Risk Acceptable the risk level assigned is accurate and
(1-3) does not increase over time.

A careful evaluation of the hazards

should be carried out to ensure that the
risk level is reduced to as low as is
practicable within a defined time
Medium period. Interim risk control measures,
Risk Tolerable such as administrative controls, may
(4-12) be implemented.

Management attention is required.

High Risk level must be reduced to at

least Medium Risk before work
commences. There should not be any
interim risk control measures and risk
control measures should not be overly
High dependent on personal protective
Not
Risk equipment or appliances. If need be,
acceptable
(15-25) the hazard should be eliminated before
work commences.
Immediate management intervention is
required before work commences.
S: Severity; L: Likelihood; RPN: Risk Prioritisation Number (i.e., RPN= SXL)

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