Primetals Technologies Japan, Ltd.

A joint venture of Siemens,

Mitsubishi Heavy Industries and Partners

Tokyo office:
Shintamachi Bldg.
34-6, Shiba 5-Chome, Minato-ku,
Tokyo 108-0014, Japan
Phone: +81-3-5765-5231

Hiroshima Works:
6-22, Kanonshin-Machi, 4-Chome, Nishi-ku,
Hiroshima 733-8553, Japan
Phone: +81-82-291-2181

primetals.com

Brochure No. : June 2015/T05-0-N086-L4-P-V1-EN

Printed in Japan
2015 Primetals Technologies Ltd. All rights reserved. COLD ROLLING MILL
The information (including, e.g., figures and numbers) provided
in this document contains merely general descriptions or
characteristics of performance based on estimates and
assumptions which have not been verified.
It is no representation, does not constitute and/or evidence a
contract or an offer to enter into a contract to any extent and is
not binding upon the parties. Any obligation to provide and/or
demonstrate respective characteristics shall only exist if expressly
agreed in the terms of the contract.
These estimates and assumptions have to be analyzed on a case-
to-case basis and might change as a result of further product
development.
Primetals Technologies excludes any liability whatsoever under
or in connection with any provided information, estimates
and assumptions. The provided information, estimates and
assumptions shall be without prejudice to any possible future
offer and/or contract.
Any use of information provided by Primetals Technologies to the
recipient shall be subject to applicable confidentiality obligations
and for the own convenience of and of the sole risk of the
recipient.

A MHMM Rolling Technology primetals.com

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COLD ROLLING MILL CONTENTS
We are pleased to introduce our Cold Rolling Technologies developed to meet recent market requirements.
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Recent Market Trend Production capacity : over 800 Kton/year

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GHYHORSLQJHOHFWULHGYHKLFOHVZLWKOLJKWVWHHO
body structure designs that reduce mass and
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2. REVERSING COLD MILL (RCM) P11 - P16
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harder products. Facilities are required to IRU&DUERQVWHHO+LJK6WUHQJWKVWHHO6LOLFRQVWHHO
produce these products in higher volumes and 7LQSODWHDQG6WDLQOHVVVWHHO
4XRWHGIURP:RUOG$XWR6WHHO
under stable operating conditions.
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Market
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Excellent Product Quality
3. DOUBLE COLD REDUCTION MILL (DCR) P17 - P18
PDLQO\IRU7LQ3ODWH

Production capacity : approx. 200 Kton/year

Solution
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+L8&00,// ('&E\:56

.H\7HFKQRORJLHVGHYHORSHGLQFOXGH 4. TEMPER/SKINPASS MILL (TPM/SPM) P19 - P20

UCM-MILL +L8QLYHUVDO&URZQ&RQWURO0LOO
IRU&DUERQVWHHO+LJK6WUHQJWKVWHHO7LQSODWH
HYROP-F: +\GUDXOLF5ROO3RVLWLRQLQJZLWK)09
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EDC by WRS : (GJH'URS&RQWUROE\:RUN5ROO6KLIWLQJ
Carrousel Tension Reel 3URGXFWLRQFDSDFLW\DSSUR[.WRQ\HDU
Double AS-U : 6KDSHFRQWUROV\VWHPIRU&OXVWHU0LOO
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/LQH&$/DQG&RQWLQXRXV+RW'LS*DOYDQL]LQJ/LQH&*/

5. CLUSTER MILL P2 1 - P26

IRU&DUERQVWHHO+LJK6WUHQJWKVWHHO6LOLFRQVWHHO
7LQSODWH6WDLQOHVVVWHHODQG&RSSHU$OOR\

Production capacity : approx. 100 Kton/year

'RXEOH$68 +L&OXVWHU5ROOLQJ0LOO Carrousel Tension Reel

1 2
1. TANDEM COLD MILL (TCM)
SUPPLY REFERENCE LIST & PRODUCT CATEGORY
Carbon Silicon Steel Tin Stainless
Technology Applied To Cold Rolling Mill CONTINUOUS TANDEM COLD MILLS newly installed in the world after 1980
No. User Mill Type Products Start-up No. User Mill Type Products Start-up
Application of the UCM-MILL makes possible to roll all products with straight rolls, which will allow to Galva
Nippon Steel Benxi Steel
get rapid start up. The operators can derive most stable rolling and shape controllability. Thanks to the 1
(Hirohata)
Sheet 1982 27
(China)
& 2006
Sheet
horizontal rigidity created by shifting of intermediate roll, the user can control strip thickness deviation Silicon
Nisshin Steel Wuhan Steel
without jeopardizing the shape of the strip. 2
(Sakai)
Galva. 1985 28
(China)
& 2006
Sheet
Galva
Kawasaki Steel Maanshan Steel
The mill is equipped with a high response 3
(Mizushima)
Sheet 1986 29
(China No.2)
& 2007
Sheet
Hydraulic Roll Positioning Device (HYROP-F), Galva
Laser Doppler type speed measuring device
Feature of Mill Type 4
NKK
Sheet 1987 30
Union Steel
& 2007
(Fukuyama) (Korea)
Sheet
and X-ray type thickness gauge meters. This Mill Type
WR IMR WR IMR
1987/ Galva
Bender Bender Shift Shift POSCO Shougang Jingtang
equipment, combined with a high performance, 5
(Pohang No.2)
Sheet 2003/ 31
Steel (China)
& 2009
2007 Sheet
up-to-date Automatic Gauge Control (AGC) HCM
Tin Galva
UCM UPI Jiuquan Steel
V\VWHPZLWKPDVVRZFRQWUROFDQDFKLHYHWKH 6
(USA)
& 1988 32
(China)
& 2009
HCMW Sheet Sheet
KLJKHVWVWDQGDUGVIRUQLVKHGWKLFNQHVV$WWKH Galva
UCMW I/N Tek POSCO Vietnam
exit of the mill, a modern designed shape 7
(USA)
Sheet 1989 33
(Vietnam)
& 2009
Sheet
measuring sensor and Automatic Shape Control UCM-MILL was added intermeided Roll Bender mechanism to HCM-MILL.
(ASC) system is installed to guarantee the
Delivery Strip Handling Device 8
POSCO
Sheet
1988/
34
SeverStal
Galva
& 2010
UCMW-MILL was added work roll shift mechanism to UCM-MILL. (Kwangyang No.1) 2006 (USA)
The endless rolled strip is divided by the Sheet
UHTXLUHGDWQHVVRIWKHQLVKHGVWULS
high speed ROTARY SHEAR and 9
POSCO
Sheet
1990/
35
Baoshan Steel
Sheet 2010
(Kwangyang No.2) 2009 (China BST)
re-wound into coils.
The CARROUSEL type TENSION REEL Galva Galva
Roll Changing Equipment FRQJXUDWLRQLVDSSOLHGWRVXSSRUW
10
Nippon Steel
(Yawata)
&
Sheet
1990 36
Guangzhou JFE
(China)
&
Sheet
2010

For production of high quality strip, continuous coil changeover during Tin
POSCO Shougan Qian'an
roll management is a critical issue. continuous rolling in the mill section. 11
(Kwangyang No.3)
& 1991 37
(China)
Sheet 2010
Sheet
For this purpose, fully automatic high Coil changeover operation is achieved Tin Galva
speed roll changing equipment is through automatic control blocks for 12
DOFASCO
& 1992 38
China Steel
& 2011
(Canada) (Taiwan No.3 PLCM)
provided for the TCM. Sheet Sheet
reliability and ease of operation. Tin
China Steel 1992/ Shougang Jingtang
13 Sheet 39 & 2013
(Taiwan) 2007 Steel (China No.3)
Sheet
Galva
Sumitomo Metal Wuhan Steel
14 & 1993 40 Tin 2013
(Kashima No.2) (China)
PC CVC
Sheet
Tin Galva
TON YI Panzhihua Steel
15 & 1995 41 & 2013
(Taiwan) (China)
Sheet Sheet
Galva
ERDEMIR Hyundai HYSCO
16 Sheet 1995 42 & 2013
(Turkey) (Korea)
Sheet
Galva Galva
NKK/TCRSS POSCO Maharashtra
17 & 1997 43 & 2013
(Thailand) (India)
Sheet Sheet
Galva
POSCO Ternium
18 Sheet 1997 44 & 2013
(Kwangyang No.4) (Mexico)
The UCM-MILL makes it possible to roll Sheet
Galva Shanxi Taigang Silicon
products with straight rolls, allowing rapid 19
Hyundai Pipe
& 1998 45 Stainless Steel & 2013
(Korea)
start ups. Sheet (China) Sheet
Tin Galva
See, page 5, 6. SUS/NSC Baoshan Steel
20 & 1998 46 & 2016
(Thailand) (China Zhanjiang)
Sheet Sheet
Galva
Baoshan Steel BaoTou Steel
HYROP
YROP System componen
component 21
(No.3)
Sheet 2000 47
(China No.2)
& 2015
Sheet
Galva Guangxi Steel Galva
TATA Steel
Inspection Station 22
(India)
&
Sheet
2000 48 (Fang cheng gang,
China)
&
Sheet
2015

To produce high surface quality Galva Tin

HYROP-F System VWULSDKLJKHIFLHQF\LQVSHFWLRQ 23
Nisshin Steel
(Toyo)
&
Sheet
2000 49 Tosyali Toyo Steel
(Osmaniye, Turkey)
&
Sheet
2016

HYROP-F System consists of station at the TCM exit end is Galva Silicon
Baoshan Steel
Maanshan Steel
- Direct operated servo valve, FMV (Force Motor essential. Vertical elevator type and 24
(China No.1)
& 2004 50 (Zhanjiang No.2, & 2017
Sheet China) Sheet
Valve), specially developed for rolling mill various other types of inspection
Galva
Baoshan Steel Supplied Supplied Market Share
- Hydraulic push up cylinder with built-in precise stations, such as the inline type, 25 & 2005
(No.4) by by Total
ZHUHGHYHORSHGIRUHIFLHQW Sheet PTJ
position detector PTJ Others
Galva
- Well arranged hydraulic piping for high response two-side inspection. 26
Lianyuan Steel
&
2005/
50plants 28plants 78plants
(China) 2010 (64%)
- Exclusively designed Control System By the Sheet (64%) (36%) (100%)

combination of each component, Notes : Shiftable roll Above Primetals Technologies Japan, Ltd. supply of 50
: Future plan plants since 1980 will mark 64% on the world share of
high performance and reliable roll load system the major Continuous TCM during this period
are realized.
3 4
1. TANDEM COLD MILL (TCM)
1.1 UCM-MILL The Simple Approach to Best Performance
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UHVSRQVLEOHIRUZRUNUROOGHHFWLRQ8&00,//JLYHVPLOORSHUDWRUVJUHDWHUDWQHVVFRQWURODQGVLPSOHRSHUDWLRQ

Intermediate Roll shifting

at Welding Point
Flying Gauge (Width) Change for Continuous Rolling
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4Hi-MILL (L>W) L (Fixed)

IDEAL MILL (L=W) L
UCM-MILL
W Rolling load Rolling load
(Changed)
Rolling load Rolling load

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Intermediate
Intermediate roll roll bending

Strip Work roll

Work roll Work roll
Work roll bending
Strip
bending

IMR 8QGHVLUDEOH
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Flat

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1 6RPHNLQGVRI,QLWLDOFURZQVDUHQHFHVVDU\IRUZRUNUROOV 1 . Straight Work, Intermediate
:RUNUROOLQYHQWRU\LVKLJK DQG%DFNXSUROOVFDQEHXVHG 5ROOLQYHQWRU\LVLPSURYHG
5HGXFWLRQRIZRUNUROOGLDPHWHULVGLIFXOW :RUNUROOGLDPHWHUFDQEHUHGXFHG+HDY\UHGXFWLRQLVSRVVLEOH
:RUNUROOEHQGLQJLVLQHIIHFWLYH (GJHZDYH 3. Work roll and intermediate roll
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(GJHGURSLVUHGXFHG <LHOGLVLQFUHDVHG
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1. TANDEM COLD MILL (TCM)
7KH7DQGHP&ROG0LOOIRU&DUERQVWHHOHVSHFLDOO\IRUDXWRPRWLYHDSSOLFDWLRQVUHTXLUHVWKHFDSDELOLW\WRUROOZLWKKLJKUHGXFWLRQUDWLRV
IRUH[WUHPHO\GHHSGUDZQPDWHULDORUUROOXQGHUKLJKORDGFRQGLWLRQVIRUKLJKVWUHQJWKVWHHO)RUVXFKUHTXLUHPHQWVDVWDQGV Severstal NA (After 2014, AK Steel) PL-TCM (Dearborn, USA)
8&00,//RUDVWDQGVFRQJXUDWLRQKDVEHHQDSSOLHGLQFDVHRIH[WUHPHO\KLJKVWUHQJWKVWHHOV&RPELQHGZLWKD8&00,//IHDWXULQJ
VPDOOZRUNUROOVDQGDKLJKUHVSRQVH+<523)V\VWHPSURGXFWLRQRIWKHVHPDWHULDOVLVDFKLHYHGZLWKH[FHOOHQWJDXJHDQGVKDSH MAIN SPECIFICATION
accuracy.
No. Item Description
Material : Hot Rolled Carbon Steel
Thickness : Entry to 6.35 mm
1. Material : Delivery 0.37 (0.30) to 2.67 mm
Width WRPP
Main Feature Coil weight 0D[NJ
Pickling speed : Max. 290 m/min
2. Speed Rolling speed 0D[PPLQ
7KHZLGWKUDQJHUHTXLUHGIRUDXWRPRWLYHDSSOLFDWLRQVLVTXLWHODUJH,QRUGHUWRIXOOOVXFKUHTXLUHPHQWV
Strip dividing speed : Max. 250 m/min
the UCM-MILL's excellent shape controllability is an indispensable key technology.
3. Welder Type Laser Beam Welder
6XUIDFHTXDOLW\ZLWKRXWUROOPDUNVDQGPLQLPDOUHVLGXDORLODQGLURQQHVDUHDOVRLPSRUWDQWIRU 4. Pickling Type i BoxO
R
Type
DXWRPRWLYHDSSOLFDWLRQV7KHPLOOJXLGHV\VWHPDQGFRRODQWV\VWHPFRQJXUDWLRQKDVEHHQFDUHIXOO\ No.1 : 6Hi MILL (UCM)
developed based on our vast experience to meet these requirements. No.2 : 6Hi MILL (UCM)
5. Mill Type No.3 : 6Hi MILL (UCM)
No.4 : 6Hi MILL (UCM)
No.5 : 6Hi MILL (UCM)
Mill conguration for High strength steel (for reference)
No.1 No.2 No.3 No.4 No.5 No.6
Carbon steel UCM UCM UCM UCM
LINE CONFIGURATION
Tin Hiten 980 UCM UCM UCM UCM UCM
TCM (5 Stands UCM) Rotary
Hiten 1180 or more UCM UCM UCM UCM UCM UCM Tension Leveller Pickling Tank Side Trimmer No.1 No.2 No.3 No.4 No.5 Shear
Welder In-Line
Inspection

Looper
Looper

Pay-off Reel Looper

Carrousel TR.

Hyundai Steel PL-TCM (Korea)

MAIN SPECIFICATION
No. Item Description
Material : Hot Rolled Carbon Steel
Thickness : Entry 1 .65.0 mm
: Delivery 0.302.3 mm
1. Material
Width WRPP
Coil weight 0D[NJ
Pickling speed : Max. 200 m/min
2. Speed Rolling speed 0D[PPLQ
Strip dividing speed : Max. 250 m/min
3. Welder Type Laser Beam Welder
4. Pickling Type i BoxO
R
Type
No.1 : 6Hi MILL (UCM)
No.2 : 6Hi MILL (UCM)
5. Mill Type No.3 : 6Hi MILL (UCM)
No.4 : 6Hi MILL (UCM)
No.5 : 6Hi MILL (UCM)
No.6 : 6Hi MILL (UCM)

LINE CONFIGURATION
Tension Leveller
Pickling Tank Side Trimmer

TCM (6 Stands UCM)

No.1 No.2 No.3 No.4 No.5 No.6
Welder Rotary Shear
Looper

Looper Carrousel TR.

Pay-off Reel Looper

7 8
1. TANDEM COLD MILL (TCM)
1.2 Silicon steel [Shougan Corporation / Qianan (China)] 1.3 Tin plate [Wuhan Iron & Steel No.4 (China)]

For Electrical (Silicon) Steels MAIN SPECIFICATION

No. Item Description
Shougan Corporation has installed Coupled
Material : Hot Rolled Carbon Steel
Continuous Pickling and Tandem Cold Mill for the Thickness (QWU\ 1.8 to 3.5 mm
electrical (Silicon) steel. 1. Material : Delivery 0.15 to 0.55 mm

During rolling of hard material, the thickness Width : 700 to 1,300 mm

Coil weight : Max. 28,600 kg
decreases sharply at the edge area. This is called Pickling speed : Max. 220 m/min
edge drop and is caused by longitudinal deviation of 2. Speed Rolling speed : Max. 2,000 m/min

WKHZRUNUROODWWHQLQJ(VSHFLDOO\IRUHOHFWULFDOVWHHO Strip dividing speed : Max. 260 m/min

3. Welder Type Laser Beam Welder
rolling, minimized edge drop is essential. To reduce 4. Pickling Type Jet Bath
the edge drop, the UCMW-MILL, is applied which No.1 : 6Hi MILL (UCM)
consists of a work roll shift mechanism added to the By properly adapting all of the components, including the No.2 : 6Hi MILL (UCM)
5. Mill Type No.3 : 6Hi MILL (UCM)
8&00,//FRQJXUDWLRQ UCM-MILL, mill guide, drive system, and coolant system, high
No.4 : 6Hi MILL (UCM)
Work rolls are shifted by means of hydraulic cylinders speed and stable rolling has been achieved.
No.5 : 6Hi MILL (UCM)
provided in each shifting block on the drive side of
WKHPLOO2SWLPXPUROOJDSSUROHLVDFKLHYHGE\
combining work roll shifting, intermediate roll LINE CONFIGURATION
shifting, work roll bending, and intermediate roll
Tension Leveller Pickling Tank Side Trimmer
bending.
TCM (5 Stands UCM)
No.1 No.2 No.3 No.4 No.5
Welder
Rotary Shear
MAIN SPECIFICATION Looper
Looper
No. Item Description Carrousel TR.
Material : Special Steel Pay-off Reel Looper
Thickness (QWU\ 2.0 to 3.0 mm
1. Material : Delivery 0.35 to 0.65 mm
Width : 750 to 1,300 mm
Coil weight : Max. 30,000 kg 1.4 Stainless steel [Baoshan Stainless Steel (China)]
Pickling speed : Max. 200 m/min
2. Speed Rolling speed : Max. 1,200 m/min
Strip dividing speed : Max. 300 m/min
MAIN SPECIFICATION
3. Welder Type Laser Beam Welder No. Item Description

4. Pickling Type Shallow Material : Hot Rolled (Pickled) Stainless Steel

No.1 : 6Hi MILL (UCMW) : Hot Rolled (Pickled) Carbon Steel
No.2 : 6Hi MILL (UCMW) Thickness (QWU\WRPP
5. Mill Type No.3 : 6Hi MILL (UCMW) 1. Material : Delivery 0.3 to 3.0 mm
No.4 : 6Hi MILL (UCMW) Width : 730 to 1,630 mm
No.5 : 6Hi MILL (UCMW) Coil weight : Max. 30,000 kg
(QWU\VSHHG : Max. 650 m/min
UNIQUE FEATURES 2. Speed Rolling speed : Max.1,300 m/min
Strip dividing speed : Max. 300 m/min
Built for Cold Rolled Strip for electrical (silicon) steel When Carbon steel and Stainless steel are processed on the 3. Welder Type Laser Beam Welder
applications. same line, the Tandem Cold Mill is usually applied in the form of No.1 : 6Hi MILL (UCM)
6SHFLFDOO\WKHSLFNOLQJWDQNFRQVLVWVRIXQLTXHO\ a continuous TCM without pickling line due to the difference in No.2 : 6Hi MILL (UCM)
designed shallow bath tanks for easier removal of silicon the pickling process between carbon and stainless steels. 4. Mill Type No.3 : 6Hi MILL (UCM)
Work Roll Shift Mechanism
sludge. 7RPHHWVHYHUHVXUIDFHTXDOLW\UHTXLUHPHQWVWKHPLOOJXLGH No.4 : 6Hi MILL (UCM)
The UCMW-MILL minimizes edge drop through the addition and coolant system design are optimized. No.5 : 6Hi MILL (UCM)
of a work roll shifting mechanism.

LINE CONFIGURATION LINE CONFIGURATION

Tension Leveller Pickling Tank Side Trimmer Welder

TCM (5 Stands UCM) Pay-off Reel
TCM (5 Stands UCMW)
No.1 No.2 No.3 No.4 No.5 No.5 No.4 No.3 No.2 No.1
Welder
Rotary Shear Rotary Shear
Looper
Looper
Carrousel TR. Carrousel TR.

Pay-off Reel Looper Looper

9 10
2. REVERSING COLD ROLLING MILL
3ULPHWDOV7HFKQRORJLHV-DSDQ/WGKDVDSSOLHGWKH8&00,//LQD5HYHUVLQJFRQJXUDWLRQIRUDSSOLFDWLRQV
with annual production capacities of 100,000 to 400,000 ton/y. The Reversing Cold Rolling Mill allows for the 2.2 Equipment layout
SURGXFWLRQRIKLJKTXDOLW\SURGXFWVZLWKWKHFDSDELOLW\RIH[LEOHUROOLQJIRUPDQ\NLQGVPDWHULDODQGWKLFNQHVV
combinations. Our mills have been rolling these products, combining easy operation and rapid start-ups under
stable conditions, since 1974.

Main Feature
This mill is equipped with advanced an Automatic Gauge Control system (AGC) using a high response
Hydraulic Roll Positioning Device (HYROP) and X-ray type thickness gauge meters to obtain a higher
WROHUDQFHVWDQGDUGRIQLVKHGWKLFNQHVV
In addition, to achieve high quality strip shape, this mill is equipped with an Automatic Shape Control
system (ASC), which includes multi-zone cooling headers at the entry side of the mill and shape
measuring sensors on the delivery side.

No.1 RCM in Everbright (China) Strip of 0.15t x 1,000w

2.1 Start-up advantage

In addition to these technologies, based on our vast Supply Record of UCM-MILL for Reversing Cold Rolling Mill
Actual Rolling Speed of RCM
H[SHULHQFHRXUFXVWRPHUVEHQHWIURPTXLFNVWDUWXSV
for Carbon steel and Silicon steel from 1974
and stable rolling conditions for high quality products.
No. Customer Mill Type Start-up
0.25t
1200 1 Hitachi Metals, Yasugi, Japan UCM 2000
Actual Rolling Speed (mpm)

0.30t 0.40t 0.29t 2 Toyo Kohan, Kudamatsu, Japan UCM 2001

3 Borcelik, Turkey UCM 2004
1000 4 Jiangsu Jiagnan Industrial Group, China UCM 2005
0.40t 0.55t 0.55t 5 Changshu Ev erbright Material Technology, China UCM 2005
6 Changshu Xingdao Adv anced Building Material, China UCM 2007
800
0.70t 7 Changshu Ev erbright Material Technology, China UCM 2008
0.55t 1.00t 8 Beijing Shougang, China UCM 2006
0.85t
600 0.70t 9 Yantai North Steel, China UCM 2006
0.85t 0.85t 10 Maanshan Iron & Steel, China UCM 2007
11 Maanshan Iron & Steel, China UCM 2008
400 12 China Changshu Xinghai Advanced Building Material, China UCM 2008
1.15t 1.5t 13 China Changshu Xingyu Advanced Building Material, China UCM 2008
14 China Changshu Xinghai Advanced Building Material, China UCM 2008
200
15 Zhejiang Southeast Metal Sheet, China UCM 2010
1.15t 16 Tainjin No.1 Steel, China UCM 2010
0 17 Tainjin No.2 Steel, China UCM 2010
0 5 10 15 20 25 30 18 Maanshan Iron & Steel, China HYPER-UCM 2013
19 ACCIL Auto Steel Pv t. Limited, India. UCM 2015
Date after 1st. Rolling (days)

11 12
2. REVERSING COLD ROLLING MILL
2.3 Copper rolling 2.3.1 Mill Type

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Main Feature
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rolls
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UCM-MILL
STRIP WIDTH
Effective for strip edge shape
1) WR Bending Effect

Pre-set Control for each width

2) IMR Shift Effect

Effective for middle shape of strip

3) IMR Bending Effect

M type
Effective for every part shape of strip
1)+2)+3)
W type

2.3.2 Strip Shape Control Function for UCM-MILL

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13 14
2. REVERSING COLD ROLLING MILL
2.4 HYPER UC-MILL 2.4.2 High Strength Spindle

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Strength Steel (HSS) rolling. This technology is also applicable for rolling high grades of non-grain oriented silicon
steel and tin products. The technology development is based on the following concepts:

- Optimized roll diameter combination (work, intermediate and back-up rolls)


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- Development of a high strength spindle for WORK ROLL DRIVE

A high strength spindle called the "MH Spindle" was

Main Feature developed, with a strength 2.7 times stronger than a
conventional universal joint type spindle. The "MH Spindle"
makes it possible to drive the work rolls of the HYPER
Optimized Combination of Work, MH Spindle
Load Limit due to roll contact stress UC-MILL, even though the work roll diameter is much smaller
Intermediate and Back-up Rolls than compared to a standard UCM-MILL. The spindle strength
comparison is shown on the left.
When investigating the combination of roll diameter,
there are two major limitations such as load limit to
PDLQWDLQJRRGVWULSDWQHVVDQGORDGOLPLWGXHWRWKH Load Limit due to strip shape

contact stress between rolls. The graph on the right 2.4.3 1st Stand (Maanshan Steel/China)
shows the relationship between these limits. The Reduction Ratio under
above limit condition
hatched part is the maximum allowable rolling force.
The graph also shows the calculated reduction ratio at Maanshan Steel in China has started commercial
HYPER UC-MILL
the maximum allowable load. The graph shows that the production in 2013 as the 1st HYPER UC-MILL
Conventional UCM-MILL
HYPER UC-MILL covers the range of the highest
Type : Reversing Single Stand
achievable reduction; 0.12 0.15 0.18 0.21 0.24 0.27 0.30
Material : Silicon Steel
(Work Roll Diameter) / (Strip Width) Product Thickness : 0.35 - 0.65 mm
Width Range : 900 - 1,280 mm
(Work Roll Diameter)/(Strip Width) = 0.18 - 0.24

2.4.1 Reference (Comparison of Work Roll Diameter)

0.5 Sm
all 2.4.4 Qualication test of "MH Spindle"
Work Roll Diameter / Strip Width

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15 16
3. DOUBLE COLD REDUCTION MILL
The DCR/Temper mill is designed to meet the customer's needs for double cold reduction and two-stand temper rolling. The DCR
process, after reduction in a tandem cold mill, further reduces the annealed strip on the No.1 stand and temper rolls the strip on the No.2 3.2 A-COMPANY
stand. This process imparts the desired mechanical strength to the strip. In two-stand temper rolling, the strip is temper rolled in both the
No.1 and No.2 stands to the required elongation ratios to obtain the desired mechanical characteristics.
Features
High Productivity
- High Speed Rolling
Main Feature - Automatic Strip Threading

High Quality Products

UCM-MILL's function on DCR/Temper rolling :
- ASC with UCM function
Both mill stands are of 6Hi UCM-MILL design for excellent shape controllability, heavy reduction
- High Response Push Up System (HYROP-F)
capability, and stable rolling. - High Response AC Motor
- Up-to-date AGC & AEC techniques
AEC : Automatic Elongation Controll

NO. EQUIPMENT NO.1 std NO.2 std For Ultra-Thin Products

- Two kinds of Work Rolls : Large/Small Diameter
6Hi UCM-MILL
1 Mill Type
Large WR & Small WR (option)

2 AGC System Applied

Applied
(option)
Specication
1. Mill Operation Mode
Applied
3 Coolant System Applied DCR (Double Cold Reduction) & Wet Temper rolling
(option) No. Operation Mode No.1 std No.2 std

Applied Applied 0DLQ0LOO6SHFLFDWLRQ

4 Skinpass oil System 1 Reduction (Wet) Wet Temper
(for West Temper) (for West Temper)
DCR - Product thickness : 0.25 mm
5 WR/IMR Change Automatic Automatic 2 - Strip Width : 1,270 mm
Reduction (Wet) Reduction (Wet)
6 BUR Bearing Roller Bearing Roller Bearing
- Max. speed : Approx. 2,000 m/min
3 Wet Temper Wet Temper Wet Temper - Capacity : Approx. 270,000 ton/year
7 Shape Control System - Applied

3.1 BAOSTEEL (Cold Rolling Sheet Steel Plant)

SUPPLY REFERENCE
Features No. User Mill Type Application Start-up No. User Mill Type Application Start-up
High Productivity
Nippon Steel Corp TPM Ton-Yi Industrial
- High Speed Rolling 1 1965 13 TPM 1994
Nagoya DCR Corporation (Taiwan)
Nisshin Steel Co., Ltd. Toyo Kohan
High Quality Products 2 Comb. 1968 14 DCR 1995
Sakai Kudamatsu
- ASC with UCM function
Nippon Steel Corp Bao Steel
- High Response Push Up System (HYROP-F) 3 TPM 1970 15 TPM 1998
Nagoya China
- High Response AC Motor
JFE Steel TPM POSCO TPM
- Up-to-date AGC & AEC techniques 4 1971 16 2002
Chiba DCR Pohang, Korea DCR
- Dry and Wet Multi-function Rolling Mode
Toyo Kohan TPM Bao Steel TPM
- High Performance Dust Exhaust System 5 1974 17 2002
Kudamatsu DCR Yichang, China DCR
POSCO
For Thinner and Harder Products 6 CSN (Brazil) TPM 1981 18 TPM 2005
Pohang, Korea
- Two kinds of Work Rolls : Large/Medium Diameter
Nippon Steel Corp. Erdemir TPM
7 TPM 1981 19 2005
Yawata (Revamping), Turkey DCR
Specication
JFE Steel S Company
1. Mill Operation Mode 8 TPM 1983 20 2013
Chiba (Revamping), Thailand DCR
NO. Operation Mode NO.1 std NO.2 std DCR (Double Cold Reduction) & Temper rolling
JFE Steel WIN Steel
Reduction (Wet) 9 TPM 1983 21 TPM 2 01 4
Dry Temper Kurashiki Wuhan, China
(25~35%) 0DLQ0LOO6SHFLFDWLRQ
1 DCR TATA Steel (Netherland) WIN Steel
- Product thickness : 0.10 0.80 mm 10 TPM 1990 22 TPM 2 01 4
Reduction (Wet) Wet Temper (Former Hoogovens) Wuhan, China
(25~35%) - Strip Width : 700 1,050 mm
Nippon Steel Corp TPM Tosyali Toyo Steel TPM
- Max. speed : 1,500 m/min (TPM) 11 1991 23 2016
Dry Temper Dry Temper Nagoya (Revamping) DCR Osmaniye, Turky DCR
1,200 m/min (DCR)
2 Temper POSCO
Wet Temper Wet Temper - Capacity : Approx. 250,000 ton/year 12 TPM 1992
Kwangyang, Korea INLINE BATCH

17 18
4. TEMPER/SKINPASS MILL (TPM/SPM)
Several types of SPMs have been supplied for Tin plate, Sheet, as well as Galvanized plate applications, to meet
a variety of customer requirements. Both Batch type and In-line SPMs are available. Recent application are as 4.2 Inline CAL Skinpass Mill
follows:

Features
Basic Mill application - 6MB, UCM-MILL
- Excellent elongation, shape control, and stable rolling
6Hi UCM-MILLs are supplied in response to recent requirements to roll harder material, such as hard tin - Wide range of materials from soft steel (IF steel) to
plate and HSS, with improved strip shape control capability. 4Hi MILLs have been provided for rolling of high strength steel (1470MPa) can be rolled with one straight roll
softer steel grades. - High speed roll changing
- Fume exhaust system
Examples of SPM type and application for different materials (Hardness)

Harder FI FI FI FI
Fw Fw Fw Fw
6SHFLF5ROOLQJ)RUFHWRQmm)
Mill Type or Application FI FI FI FI
WRQmm WRQmm WRQmm !WRQmm Fw : WR Bender
4Hi MILL F I : IMR Bender
Mill Type HCM MILL 6MB-MILL UCM-MILL : IMR Shift
6Hi MILL with Effective Bender
UCM MILL
4.3 Inline CGL Skinpass Mill
Conventional
Batch SPM Current Requirement
Application
Conventional Current
CAL Requirement

Basic Mill type for each products and facility

- Tin plate : 2 stands 6Hi UCM-MILL - CGL : Single stand 4Hi MILL or 5MB*
- Sheet : Single stand 6Hi UCM-MILL or 5MB*, 6MB* - CA&GL : Single stand 6Hi UCM-MILL
* 5MB for CGL and 6MB for CAL are available for cost merit reasons

4.1 Inline temper Mill

Features
- 2 stand 6Hi HCM, UCM-MILL
- Excellent elongation, shape control, and stable rolling of thin strip
- Wide range of materials from T2 to T5 grade can be rolled with one straight roll
- High speed roll changing
- Dust exhaust system with polisher for Dry rolling
4Hi MILL & High pressure spray type polisher

Features
No.1 MILL

- 5MB, 4Hi MILL application for the better quality

No.2 MILL

- High pressure spray type polisher FI FI

No.1 ROLL POLISHER High pressure (20 MPa) demi-water spray Fw Fw
No.2 ROLL
POLISHER Better roll surface quality for WR & BUR
Effective spray with less splashing
- Brush roll type polisher
5MB-MILL
- High speed roll changing
5Hi MILL with Effective Bender

SUPPLY REFERENCE
No.1 ANTI CRIMPING ROLL
No. Customer Mill Type Start-up
1 %$26+$1,521 67((/&KLQD Inline (CAL) UCM (6Hi) 2004
CROSS BREAKING ROLL
2 %(1;,,521 67((/&KLQD CAL, UCM (6Hi) 2006
No.1 ROLL POLISHER 3 167((/-DSDQ CGL & CAPL UCM (6Hi) 2006
4 SOME COMPANY CGL & CAL UCM (6Hi) 2009
No.2 ROLL POLISHER Layout 5 *8$1*=+28-)(67((/&KLQD CAL, UCM (6Hi) 2010

19 20
5. CLUSTER MILL
5.1 Advanced ZR-MILL/20Hi (KZR) 5.1.2 Comparison of strip shape controllability (calculated)
Our company produces Advanced ZR-MILL/20Hi (KZR), Advanced Split Housing ZR-MILL/20Hi (HZ) and CR MILL/12Hi (CR) for
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steel, Silicon steel strips, High carbon steel and Copper alloy. Our company have actual result more than one handred mills for
Single AS-U Double AS-U
Cluster mill.

Main Feature
The Advanced ZR-MILL (KZR) is a mill for the cold rolling of hot-rolled coils of stainless steel and other hard
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supported in a 20Hi roll cluster arrangement and are contained inside a mono-block structure housing. As the result,
this mill makes high mill modulus come true .
With a conventional ZR-MILL, the bending system for the backing bearing shafts that control the shape (the AS-U
system) contains only 2 (shafts B, C) of the 4 upper backing bearing shafts (shafts A, B, C, D). As a result, the strip
(I-unit) (I-unit)
VKDSHFRQWUROFDSDELOLW\LVLQVXIFLHQWDQGWKHUHDUHSUREOHPVZKLFKPDNHKLJKVSHHGUROOLQJZLWKKLJKUROOLQJ 200 200
UHGXFWLRQGLIFXOW7RUHVROYHWKLVZHGHYHORSHGDQGSURGXFHGWKH$GYDQFHG=50,//.=57KLVPLOOLVHTXLSSHG -5 scale
150 LoZer Limit 150
ZLWKDGRXEOH$68V\VWHPIRUWZRXSSHUEDFNLQJEHDULQJVVKDIWV$DQG%WRJHWKHUZLWKEHDULQJVKDIWV&DQG'

88 I-unit

242 I-unit
DQGDOVRLQFOXGHVQHZDXWRPDWLFVKDSHFRQWUROWKDWXWLOL]HVIX]]\ORJLFFRQWURO%HFDXVHWKLV.=50,//LVFDSDEOHRI 100 100

KLJKVSHHGUROOLQJZLWKKLJKUROOLQJUHGXFWLRQLWFDQGHOLYHUDERRVWWRSURGXFWLYLW\IRUUROOLQJRIVWDLQOHVVVWHHODQG 50 50
other hard materials.
0 0
-600 -400 -200 0 200 400 600 -600
0 -400 -200 0 200 400
0 600
-50 -50

Our Technology Capability & Effect

Features -100 +5 scale -100

Width Upper Limit Width

a) Convention ZR MILL (single AS-U) b) KZR-MILL (double AS-U)

Strip Shape control capability of Double AS-U is 2.8 times as high as

conventional single AS-U system (=242/88)

5.1.3 Actual Result

KZR MILL Features

- Customer
- Mill Type
- Mill Speed
- Product
- Completion
: NIPPON METAL INDUSTRY CO., LTD. Kinuura, Japan
: KZR-MILL/ZR21AN-52
: 800 m/min
: Stainless Steel 0.2 mm1,320 mm
: 1991

5.1.1 Layout
Features
L.H TENSION REEL - Customer : NISSHIN STEEL CO., LTD. Sakai, Japan
ZR-MILL - Mill Type : KZR-MILL/ZR21AN-52
- Mill Speed : 800 m/min
R.H TENSION REEL
- Product : Special Steel 0.2 mm1,300 mm
FEED LEVELLER
- Completion : 2008
PAY OFF REEL

21 22
5. CLUSTER MILL
5.2 Advanced Split Housing ZR-MILL/20Hi (HZ) 5.2.2 Main Feature of HZ-MILL

Main Feature 1 ) Double AS-U & 6) Measuring Rolling

1 st IMR Shifting during Force by Load Cell
Because the housing is split into upper and lower sections, there is a large gap between the upper and lower work
High Shape Control Ability Improved Pre-set
rollers. This makes threading and the strip cutting cobble process easier. Accuracy
(2.42.8 times Larger than
In a conventional ZR-MILL (ZR), the 20Hi rollers are supported in a cluster arrangement and are contained inside a Single AS-U)
mono-block structure housing. Although this structure is compact, the gap between the upper and lower work rolls
is small, and extra work is required in some cases for the threading and the strip cutting cobble processes. 4) More free roll
For this reason, we developed and produced the Advanced Split Housing ZR-MILL (HZ) which splits the diameter combination
5) Neuro/Fuzzy
mono-block housing into an upper and lower section, supported by 2 outer housings. Because this HZ Mill has a Shape Control More Easy Operation
housing that is split into an upper and lower section, the gap between the upper and lower work rolls is large,
facilitating the threading and the strip cutting cobble processes. In addition, unlike the mono-block ZR-MILL, the High Speed Stable Rolling
by Control of AS-U & 1st
work rolls can be used in nearly their full range regardless of the diameter of intermediate rolls 1 and 2, for greater IMR Shifting
operability. For above reason, HZ MILL receives especially a high evaluation for Silicon steel and special steel rolling. 2) Large roll
-open
clearance Approx.
80mm
3) High Response by
More easy strip
5.2.1 HZ-MILL Construction Direct Main Cylinder
threading and
Improved Gauge disposal broken strip
Accuracy

Features
1 ) High Shape Control Ability by Double AS-U
Backing 2) More easy strip threading and disposal broken strip by Large roll-open clearance
Bearing Shaft 3) Improved Gauge Accuracy by High response direct main cylinder
Assembly 4) More easy Operation by more free roll diameter combination
5) High Speed Stable Rolling by Neuro/Fuzzy shape control
6) Improved Pre-set Accuracy by measuring Rolling Force by Load Cell

5.2.3 HZ-MILL Actual Result

Outer Housing Passline Features

Adjustment - 21 type HZ-MILL for 4 feet
Device
- Standard roll diameter:
- Work roll dia. : 80mm
- 1st IMR dia. : 138mm
Top - 2nd IMR dia. : 235mm
Inner - B.BRG dia. : 406.4mm
Double AS-U Housing
Device - Width : Max.1,300mm
- Max. R.S..F : 10.8 MN

HZ-MILL Inner Housing

Bottom
Inner
Features
Housing - Customer : Shougang Co.,LTD., China
- Mill Type : HZ-MILL/HZ21N-51
Main Jack
- Mill Speed : 800m/min
- Product : Silicon Steel 0.17mm1,300mm
- Completion : 2011

23 24
5. CLUSTER MILL
5.3 CR-MILL/12Hi (CR) 5.3.2 Shape Control Capability

Main Feature Actuator for Shape Control

BUR Crown
BUR Crown Push Out

Control
The CR MILL/12Hi (CR) is a mill originally developed for the cold rolling of stainless steel, copper alloys, Top/Bottom Different Segmentation
and nickel alloys. There are fewer roll levels than in a conventional ZR-Mill/20Hi and the CR MILL is Individual Push Out of Each Bearing

superior in strip shape control characteristics. A large usable range of work roll diameters allows rolling of Bender Force
a vast variety of materials, including soft, hard and ultrathin, under stable and highly precise operating IMR Bender
conditions. The CR MILL has been adopted to roll copper alloys and, in particular, full-hard materials.
The Top and Bottom Back Up Roll Frames are split and allow for automatic roll changes, easier strip High Response Hydraulic Control
Non-Symmetrical Bender (WS/DS)

threading, and easier maintenance. In addition, an oscillation function has been added to the intermediate No Tapering on IMR
roll, preventing backup bearing marks from being transferred to the strip. This mill is used for materials Levelling (DS-WS)
which have strict surface requirements. Levelling
Conversion of an existing 4Hi MILL housing to a CR MILL is possible.
Quick Response Hydraulic AGC (DS) (WS)
Easy Operation

=Features of the CR MILL=
the CR MILL contains 12 rolls in a Cluster type arrangement,
the CR MILL achieves excellent strip shape control through split type BUR, bending control of IMR, and Individual Push Out of BUR
leveling control with push up cylinder,
the CR MILL is capable of high-reduction rolling through the use of small diameter work rolls.12045

5.3.1 Construction Top/Bottom BUR different Segmentation

CR-MILL
BUR Crown Actual Data of strip shape control accuracy
Green deviation rangep5I -unit
Control Motor
Yellow deviation rangep10I -unit Individual Push Out of BUR
Shape Controlling Function can be more powerful, by Top and Bottom BURs
having Same Controlling Function, to Push-Out Each BUR bearing individually
WR
5.3.3 CR-MILL Actual Result

Chockless Work Roll (WR) Features

- Customer : Mitsubishi Electric Metecs Co., Ltd., Japan
Mill Drive - Mill Type : CR-MILL
Pinion Stand - Mill Speed : 600 m/min
- Product : Copper alloy : 0.05mm900mm
- Completion : 2007

Top BUR Frame

Intermediate Roll (IMR)

Top BUR Frame

Features
- Customer : Outokumpu Stainless AB, Sweden
- Mill Type : CR-MILL
BUR
- Mill Speed : 800 m/min
- Product : Stainless
Steel : 0.1mm1,100mm
- Completion : 2006

Bottom BUR Frame 12Hi Cluster Rolling Mill (CR-MILL)

25 26