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Impacts
Cable mechanical Halogen free
resistance to impacts
Temperature
Permissible ambient Water-tightness
temperature
Smoke Flexibility
Resistance to
Toxicity
termite
Resistance to
Corrosivity
fungus
Electro Magnetic
Interference
No contractual documentation
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4 ATEX regulation
6 Fire reaction
10 Energy cables
12 Instrumentation cables
14 Communication cables
16 Selection table
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Definition of zones at risk from Gas explosions: 0/1/2 Classification of Gases and Vapours
Definition of zones at risk from dust explosions: 20/21/22
Gases or Vapours are classifed into three subdivisions:
Classification des gazs et des vapeurs
A, B and C following their experimental safety gap (IEMS)
and their minimum level of flammability (CM).
New ATEX Classification
SUBDIVISION A and B
Zones 0/20 1/21 2/22
All gases and vapours except those in SUBDIVISION C
Type of
atmosphere G/D G/D G/D
SUBDIVISION C
Potentially Continuous Intermittent Occasional
explosive presence presence presence . Acetylene
atmosphere . Carbon disulphide
Equipment . Hydrogen
category 1 2 3 . Ethyl Nitrate
4
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Regulation
From a practical point of view: Temperature class of the equipment
- it is compulsary for all equipments installed after June 30th 2003 to Spontaneous Temperature Class of the Equipment
be ATEX compliant and therefore in conformity with 94/9 EC, ignition temperature T6 T5 T4 T3 T2 T1
- any installation created prior to June 30th 2003 must meet the
of the gases (T) (85) (100) (135) (200) (300) (450)
5
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Fire reaction 1
Fire - reminders
The burning behaviour of
Fire is a physical and chemical phenomena for which the
cables is characterized by
following 3 elements must be combined for it to form and
tests defined by IEC 60332-1,
spread: a combustible material, oxygen of the air and a
EN 50265 in terms of
heat source. If the conditions are fulfilled, the fire starts.
flame retardant properties
and IEC 60332-3 (cat. A,B,C
After a flame starts, there are two main phases in the
and D), EN 50266-2 for fire
progress of a fire which appear successively depending
retardant performances.
on time and temperature:
Cables are qualified during
these tests according to their
- Spreading phase (period when the fire spreads slowly
vertical flame spread resistance.
and where it can be kept under control).
Start of fire
FLASH OVER
and propagation
Time
Regulation
Fire rating of cables volume of non-metallic material of 3.5 l/m of test sample.
The flame application time is 40 minutes.
IEC 60332-1 - Tests for vertical flame propagation for a single
- Standard IEC 60332-3-24 defines category C and
insulated wire or cable
relates to cables installed on the test ladder to achieve a
Standard defines the
nominal total volume of non-metallic material of 1.5 l per
procedure for testing
metre of test sample. The flame application time is 20 minutes.
the resistance to vertical
flame propagation for
- Standard IEC 60332-3-25 defines category D and
a single vertical electrical
relates only to small cables of overall diameter 12 mm or
insulated conductor or cable, or optical
smaller and cross-section of 35 mm2 or smaller installed
fibre cable, under fire conditions. Flame shall
on the test ladder to achieve a nominal total volume of
be applied continuously for period of time corresponding to diameter
non-metallic material of 0.5 l/m of test sample. The flame
of tested piece of cable, having initial length of 600 25 mm.
application time is 20 minutes.
Recommended performance requirements: Cable shall pass the
test if the distance between the lower edge of the top support Fire resistance performances - IEC 60331 and
and the onset of charring is greater than 50 mm. BS 6387 categories C, W, Z
- Standard IEC 60331 gives
the test procedure and perform-
IEC 60332-3 (cat. A, B, C and D) - Tests for vertical flame
ance requirement which includes
spread on vertically mounted bunched wires or cables
a recommended flame application
Different categories
time, for cables which need to maintain circuit
are defined in
integrity when subjected to fire under specified condi-
IEC 60332-3-10.
tions. It describes the means of continuity checking arrange-
This standard gives
ments, electrical testing procedure, method of burning and
details of a test where a
gives requirements for evaluating test results. Standard covers
number of cables are bunched
low voltage power cables and control cables with rated
together to form various test sample installation.
voltage. Depending on reference chapter of standard, two
For easier use and differentiation of various test
temperatures are available for fire resistance evaluation:
categories, the parts are designated as follows:
750C (IEC 60331-11) and 830C (IEC 60331-12).
Category Flame Volume of non Cable has to show electrical continuity, so its ability to
application time metallic material continue to operate in the designated manner whilst subjected
A 40min. 7.0 l to a specified flame source for a specified period of time
B 3.5 l
(90 minutes flame application is recommended).
C 1.5 l
20min.
D 0.5 l
- Standard BS 6387 specifies performance requirements
and gives test methods for fire tests applicable to cables
rated at voltages not over 450/750 V. Coverage
- Standard IEC 60332-3-22 defines the category A and relates
includes definitions, bending characteristics, voltage
to cables installed on the test ladder to achieve a nominal total
designation and fire resistance characteristics. The cables
volume of non-metallic material of 7.0 l/m of test sample. The
are intended to be used for wiring and interconnection where
flame application time is 40 minutes.
it is required to maintain circuit integrity under fire conditions
for longer periods than can be achieved with cables of
- Standard IEC 60332-3-23 defines the category B and relates
conventional construction.
to cables installed on the test ladder to achieve a nominal total
7
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8
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Regulation
IEC 60754-1 - Test on gases evolved during combustion of electric Environmental impact
cables - Determination of the amount of halogen acid gas
Standard IEC 60754-1 specifies a method for the determination HFFR cables contribute to sustainable development due to
of the amount of halogenic acid gas, other than hydrofluoric their reduced environmental impact both with respect to
acid, evolved during the combustion of compounds based on their end of life recycling and to their low emission of pol-
halogenated polymers and compounds containing halogenated luting smoke in case of fire.
additives taken from cable constructions. This method is not
recommended for use where the amount of halogen acid evolved Sustainable development
is less than 5 mg/g of the sample taken. Sustainable development is development that meets the
needs of the present without compromising the ability of
IEC 60754-2 - Determination of degree of acidity of gases evolved future generations to meet their own needs.
during combustion of electric cables by measuring pH and Definition was established during the World commission on
conductivity Environment and Development (WCED).
Standard IEC 60754-2 specifies a method for the determination
of the degree of acidity of gases evolved during the combustion
of compounds taken from cable components. Coverage includes
procedure and conditioning of the samples.
Social:
Housing policy
Stable employment
Good and meaningful work
Good wages and conditions of job
Good health and safety
Learning
Environment: Economic:
Reuse Consumption of materials
Consumption of resources Wasted time
Waste from energy Delays - Errors
Consumption of energy Satisfaction of customers
Ecological materials Expenses - Quality
etc...
9
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HYPRON solution !
The petrochemical industry is an environment
where there are serious risks of damage to
electrical cables due to the presence
of hydrocarbons, acids or alkaline
compounds.
Cables withstanding aromatic hydrocarbons 3
3
with a lead sheath are traditionally used to protect the
networks. This technology is a pollutant which no longer meets 3
the criteria drawn up for sustainable development.
3
In compliance with the NF M 87201 and NF M 87202
3
standards, an alternative to lead covering is described and 3
reference is made in these standards to special
materials complying the requirements of
the test described in appendix
B of the standard,
in particular for 3
resistance in the 4 2 3
presence of aromatic
hydrocarbons.
2 2 2
Nexans has developed a 2
new generation of cables 4
2 2
which withstand unleaded aro-
matic and aliphatic hydrocarbons:
the HYPRON product range.
2 2
This alternative solution is eco-friendly
both on the sites where the cables are
installed and when carrying out end of
life recycling operations. 2
The new chemical barrier proposed by
HYPRON has the following 3 components: 1 1
3 2
2
- an envelope consisting of aluminium tape
(AluPE) providing tightness (1),
HYPRON
- a high density polyethylene sheath (HDPE) which is
resistant to mineral chemical compounds (2),
- a polyamide (PA) sheath resistant to organic chemical Advantages of HYPRON cables
compounds (3).
HYPRON cables are lighter and have a lower diameter than the equivalent
HYPRON cables are produced using an innovative lead covered cables.
co-extrusion process guaranteeing complete adhesion These characteristics enable: easier installation, greater cable length
between the 3 elements. per cable drum, fewer connections over large distances and lower
transportation costs.
10
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Cable families:
IEC 60502-2, IEC 60840
Cable families:
ATEX areas IEC 60502-1, BS 5467, EEMUA 133,
U 1000 RGPFV RH/C1 (0.6/1kV) (lead covered),
In areas where there is an explosion risk,
1000 HYPRON (0.6/1kV), GVCSTV RH LSLH
the connection of power cables by com-
pression glands must preserve the integrity
of the insulating materials and of the screen Low voltage safety circuits
to limit electromagnetic interferences while
ensuring ATX quality in compliance with the Application examples:
- Living area and control room
IEC 60079-14 installation standard. 4 - Smoke extractor
- Emergency circuit power supply
Cable families:
IEC 60502-1, BS 5467, EEMUA 133
complying with IEC 60331 and/or
BS 6387 (Cat. CWZ)
Cable characteristics
See selection table p.16
11
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ATEX area
boxes
4 3
3
1
2 1 2
1 2
1 1
Temperature
probe
12
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Instrumentation circuits
Application examples:
- Engine control power supply
1 - Automatic process
Cable families:
Multi IP/IT 05/09 EI PF..., BS 5308,
EN50288-7 (lead covered or
HYPRON).
Instrumentation circuits
Application examples:
- Instrumentation connection control
2 board process
1 - Transmission signals/sensor (pressure,
2 chemical concentration...)
4
Cable families:
3 Multi IP/IT 05/09 EI PF..., BS 5308,
1 EN 50288-7 (lead covered or
HYPRON).
1 2
Instrumentation circuits
2 Application examples:
- Control centre panel cabling
- Connection process/sensors
3 (pressure, chemical concentration...)
Cable families:
Multi IP/IT 05/09 EI PF..., BS 5308,
Control EN 50288-7 (lead covered or
centre HYPRON).
3
Compensation circuits
Application examples:
- Connection control board/process for
4 temperature measurement
- Thermocouple transmission signal
2
Cable families:
4
JC/TC/SC/KC/KCB ...,
BS 5308, IEC 60584-3, ANSI/MC 96-1
(lead covered).
Cable characteristics
See selection table p. 17
13
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LAN cables
- Foiled twisted pair cables (F/UTP and SF/UTP):
Cable protected against external electromagnetic
influences by a screen consisting, for
instance, of a tape combined or
not with a braid.
- Foiled twisted
pair cables
(x/FTP): 3
Each pair is indivi-
dually foiled (U/FTP). If
cables have also a global 1 2
screen it may consist of a 1
tape (F/FTP) or a braid
(S/FTP). 2
- Unfoiled twisted pair cables 1 2
(U/UTP):
Cable without any protection.
3
14
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Data networks
Application examples:
- Data networks
1 - Data board cabling
Cable families:
U/UTP - F/UTP - SF/UTP - x/FTP
FIELDBUSs networks
Application examples:
- Process zone phone cabling
3 - Safety communication networks
Cable families:
Foundation Fieldbus, profibus ...
Selection table
For any further information: www.nexans.com
MEDIUM VOLTAGE cables
16
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Selection table
For any further information: www.nexans.com
EARTHING cables
Earthing
IEC 60332-1-2 - HO7-VR
450/750V Copper
IEC 60332-3-22(A) + aromatic Lead covered
INSTRUMENTATION cables
COMPENSATION cables
17
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Selection table
U/UTP Copper
F/UTP Copper
SF/UTP Copper
Local Area IEC 60332-1-2 X/UTP Copper
Network Yes Fibre optic cables Silica
- monomode
- multimode
+aromatic Lead covered or HYPRON
technology
18
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Accessories
A specific range of HV terminations, joints
and lugs for the Oil & Gas Onshore Industry
Document printed on paper PEFC 100% Cert. from sustainably managed forest.
With energy as the basis of its development, Nexans, worldwide expert in
the cable industry, offers an extensive range of cables and cabling systems.
The Group is a global player in the infrastructure, industry, building and Local
Area Network markets. Nexans addresses a series of market segments: from
energy, transport and telecom networks to shipbuilding, oil and gas, nuclear
power, automotives, electronics, aeronautics, material handling and automation.
Nexans is a responsible industrial company that regards sustainable
development as integral to its global and operational strategy. Continuous
innovation in products, solutions and services, employee development and
engagement, and the introduction of safe industrial processes with limited
environmental impact are among the key initiatives that place Nexans at the
core of a sustainable future.
With an industrial presence in 40 countries and commercial activities worldwide,
Nexans employs 24,500 people and had sales in 2011 of 7 billion euros.
Nexans is listed on NYSE Euronext Paris, compartment A.
For more information, please consult: www.nexans.com or www.nexans.mobi
Nexans France
Le Christophe Colomb 2 - 4-10 rue Mozart - 92587 Clichy Cedex - France
Phone: +33 (0)1 55 62 70 00 - Fax: +33 (0)1 55 62 78 00
Web: www.nexans.com