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! Inductive Encoders
comparable to Optical
Encoders in both
Accuracy and Resolution
(5 and 3 micron /
meter accuracy and
down to 0.25 micron
resolution)
! High Speeds up to
20 m/sec at 1 micron
resolution
! No Magnetic
Components
No Magnetic Field
Hysteresis or
Demagnetisation Risk
! Protection Class IP 67
Fluid Submersible
Encoders
! Unlimited Measuring
Lengths (>30 meters)
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AMOSIN - general information
AMO's proven and original technology for length- and angle measurements uses techniques for scanning high precision graduations
consists of structures photo-lithographically etched onto steel. Based on this, inductive sensors with integrated evaluation electronics
(in ASIC) have been developed further, to create a new and powerful generation of measuring systems.
The AMOSIN length measuring systems are supplied in 2 principal versions: an open, non-contacting system, or as a guided,
encapsulated system.
Operating entirely on an inductive basis, the AMOSIN systems achieve high precisions of up to +/- 5 m/m, but are nevertheless
very well able to resist environmental influences such as dust, humidity and so for th, also featuring an extremely high resistance to
shock and vibration.
The high precision is mainly due to the procedure used to manufacture the rigid steel measuring tape, and to the exceptionally high
quality sensor signal, with deviations in the sine wave down to < 0.1 % harmonic content, as a measure of the achievable interpolati-
on precision within the grating pitch.
As will be seen from the measuring principle described below, the measuring system does not include any magnetic parts (weither in
the measuring scale nor in the scanning head). As a result it is not at all sensitive to electromagnetic interference of any kind and has
no hysteresis, in contrast to magnetic measuring systems.
The systems output interface is either 1 Vpp sine/cosine signals, or RS-422 square wave signals, in real-time.
General properties
Analog output signals (1 Vpp) can also be delivered Scanning head clearance (air gap between the
with a reduced signal period of 40 m scanning head and the measuring tape) and its
tolerance have been increased.
Digital output RS-422 / TTL with decimal resolution:
0.25 m (1000 m/4000) and 1m (1000 m/1000) The effects of mounting deviations within the
specified tolerances on the precision of the
Introduction of the product group with a grating pitch of
system have been greatly reduced.
3000 m for high mounting tolerances.
Miniaturisation of the evaluation electronics, which
The standard working temperature range has been
has permitted integration of this circuitry into the
enlarged to 0-70 C.
connector housing.
Dependency of the precision of the system on the
operating temperature has been significantly reduced.
Typical applications
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AMOSIN - the measuring principle Primary windings
The AMOSIN measuring systems function on the
principle of a transformer with a moving reluctance
core. The mutual inductance of the primary and Micro-coil
secondary windings of a transformer changes in structure
The AMOSIN system consists primarily of a planar Secondary windings Sensor substrate
The relative movement in the direction of measurement between the sensor structure (in the scanning head) and the measuring scale
periodically changes the mutual inductance of the individual coils, generating two sinusoidal signals with a 90 phase difference (SIN
and COS). The extremely accurate signal, and its immunity to environmental influences, has the effect that, after conditioning of the
signal in the evaluation electronics (Fig. 2), deviations of no more than 0.1% from the ideal sinusoidal form (harmonic content)
remains. This allows high interpolation factors (further levels of sub-division) to be carried out in the course of signal digitisation. This
can either be done in the measuring system itself, or in the subsequent electronics (CNC etc.).
An important feature of the
principle of operation is that using
the AMOSIN procedure does not
give rise to any measurement
hysteresis (mach-ine backlash
EEPROM
configuration error). In contrast to magnetic
data systems, the high-frequency
alternating field sup-presses any
Power supply hysteresis in the material.
unit
The evaluation electronics con-
ditions the sensor signals and
Analog interpolates them continuously,
output
~ 1 Vpp without using strobe times,
ASIC signal exploiting a novel circuit principle.
conditioning
+ evaluation It then supplies the measurement
Encoder information at the output through
output
RS 422 differential interfaces and line
drivers, either as a sinusoidal
signal or as a square wave signal.
Compensation (see the signal diagram on Page 23)
signals
3
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Measuring accuracy
The total error of a measuring system is caused by the following measuring inaccuracies:
The following should also be considered for the measuring systems with a 1 Vpp output interface:
3. Precision of the analog/digital conversion at the input stage of the subsequent electronics (in the controller)
4. Noise coupled into the output signals as it is transferred from the scanning head to the subsequent electronics
1. Scale accuracy
Every measuring scale is measured on a linear test bench, and a test certificate, quoting the precision class in accordance with
specification, is completed. Optionally a measuring diagram (measured under ideal mounting conditions) can be supplied, as
follows.
In order to suppress the errors discussed above under points "3" and "4", a new output interface has been implemented in the new
generation of AMOSIN systems, in which the sine, cosine and reference signals, for the 1 Vpp output interface, are divided and over
line drivers (see signal diagram on Page 23).
The dividing of the grating pitch (D) generates a signal corresponding to a pitch of 40 m in real-time, if a measuring scale with a
grating pitch of 1000 m is used.
The effect of any possible deviation in the evaluation (A/D conversion) in the subsequent electronics (controller etc.), is reduced in this
signal interface by exactly the dividing factor (D) that is applied. In addition, this reduced sinusoidal signal period leads to finer
quantisation in the subsequent electronics, which is of particularly great impor tance to demanding high dynamic and stiff drive
applications.
Additionally, the signal division reduces the effect of noise coupling on the signal transfer line, in proportion to the dividing factor "D";
in other words, an improved signal/noise ratio is achieved.
The metrological principle on which the AMOSIN systems operate means that they are entirely free from hysteresis.
4
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Measuring system configuration
Mounting bracket Mounting element
LMI-310 (on both ends)
Measuring slider
Measuring slider LMK-310 with
integrated electronics
Measuring rail LMF-310 in single Measuring scale
or multiple sections for long Cover tape with carrier tape
measuring axis Mesuring rail
The scale can be adjusted to
compensate axis accuracy
Scanning head
LMI-100
Carrier tape
5
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Selection table:
Grating pitch
l = 1000 m l = 3000 m
Measuring systems for open, non-contact scanning with grating pitch of l=1000m
LMI-100
Main features:
Open measuring system
Miniature design with connector electronics
No wear
Ideal for applications with high dynamic range
High precision
Suited for long axis
Devided sinus output of 40 m
6
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Technical Data:
LMB-100 measuring tape
Grating pitch: 1000 m
Linearity error: LMB-100.0 =20 m
LMB-100.1 =10 m
LMB-100.2 =05 m
Coefficient of expansion: ~11ppm
Measuring length: Up to a maximum of 30 m
Mechanical execution: Stainless-steel measuring tape, with adhesive layer for mounting
Reference position: Normally in the middle, any position and number, or distance-encoded (see description on page 24)
Ordering code:
7
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Ordering code:
Scanning head with 1 Vpp output signal LMK-101
Connector / version
LMK-101. - - - 05 ... 15-pin Sub-D plug
06 ... 12-pin CONNEI coupling (male)
06 ... screwed cable gland at the input
6A ... 12-pin input CONNEI coupling (female)
6A ... output 12-pin CONNEI coupling (male)
Dimensions:
8
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LMI-110
Main features:
Open measuring system
Integrated electronics
No wear
Ideal for applications with
high dynamic range
High precision
Suited for long axis
Devided sinus output of 40 m
Technical Data:
LMB-110 measuring tape
Grating pitch: 1 mm
Linearity error: LMB-110.0 =20 m
LMB-110.1 =10 m
LMB-110.2 =05 m
Coefficient of expansion: ~11ppm
Measuring length: Up to a maximum of 30 m
Mechanical execution: Stainless-steel measuring tape, with adhesive layer for mounting
Reference position: Normally in the middle, any position and number, or distance-coded (see description on page 24)
Ordering code:
9
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Abtastkopf LMK-11
Operating temperature: 0C to 70C (higher temperatures by request)
Storage temperature: -20C to 85C
Protection class: Scanning head: IP 67
Vibration: <200 m/s2 for 55 - 2000 Hz
Shock: <1000 m/s2 for 6 ms
Power supply: See the following table (sensor lines available, see page 26)
Cable: PUR jacket, high flexibility, dmr. 5.3 mm, 5(2x0.05) + 1 (2x0.14) mm
(Bending radius: 10 x d = 50mm continuous bending; 5 x d = 25mm single bend)
Maximum length 9m, up to 50m with extension cable (see page 26)
Output signals: ! LMK-111. analog output 1 Vpp to 120 W terminating resistor
(see diagram on page 23) with sinus output of 1000 m or 40 m
! LMK-112. TTL output - resolution as in the following table
Optional: Limit switch function (see description on page 22)
Max. Speed: Type Output signal/resolution Speed Power Supply 5V 5%
LMK-111.0 1 Vpp/1000 m 10 m/s
200 mA
LMK-111.3 1 Vpp/40 m 10 m/s
LMK-112.0 TTL/10 m*
20 m/s
LMK-112.1 TTL/5 m*
260 mA
LMK-112.4 TTL/1 m* 10 m/s
LMK-112.5 TTL/0.25 m* 2.5 m/s
*) after 4x edge evaluation
Ordering code:
Scanning head with TTL (RS422) output signal - LMK-112 Connector / version
0 ... none
LMK-112. - - - * 1 ... 12-pin DIN connector
3 ... 9-pin Sub-D plug
4 ... 12-pin CONNEI plug (male)
5 ... 15-pin Sub-D plug
6 ... 12-pin CONNEI coupling (male)
9 ... special connector or special pin-out
Resolution 9 ... (requires special no. Sxx)
after 4x edge
evaluation Cable length (in whole metres)
0 ... 10 m Limit switch 1 ... 1m (preferred length)
1 ... 05 m 0 ... none 3 ... 3m (preferred length)
4 ... 01 m 1 ... with
5 ... 0.25 m L ... reference pulse selectable 9 ... 9 m
X ... special length (may require a special no. Sxx)
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Dimensions:
Measuring systems for open, non-contact scanning with grating pitch of l=3000m
LMI-130
Main features:
Open measuring system
Integrated electronics
No wear
Wide mounting tolerances
11
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Technical Data:
LMB-130 measuring tape
Grating pitch: 3 mm
Linearity error: LMB-130.0 =20 m
Coefficient of expansion: ~11ppm
Measuring length: Up to a maximum of 30 m
Mechanical execution: Stainless-steel measuring tape,
with adhesive layer for mounting
Reference position: Normally in the middle, any position is possible
Ordering code:
LMB-130. - -
Abtastkopf LMK-13
12
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Ordering code:
Scanning head with TTL (RS422) output signal - LMK-132 Connector / version
0 ... none
LMK-132. - - - * 1 ... 12-pin DIN connector
3 ... 9-pin Sub-D plug
4 ... 12-pin CONNEI plug (male)
5 ... 15-pin Sub-D plug
6 ... 12-pin CONNEI coupling (male)
9 ... special connector or special pin-out
Resolution 9 ... (requires special no. Sxx)
after 4x edge
evaluation Cable length (in whole metres)
0 ... 30 m 1 ... 1m (preferred length)
1 ... 15 m Limit switch
3 ... 3m (preferred length)
4 ... 03 m 0 ... none
5 ... 0.75 m 1 ... with
9 ... 9 m
L ... reference pulse selectable
X ... special length (may require a special no. Sxx)
13
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Measuring systems for guided - encapsulated scanning with grating pitch of l=1000m
LMI-200
Main features:
Miniature measuring rail
Miniature measuring slider with
connector electronics
Stainless-steel version
Ideal for tough environment
High precision
Large mounting tolerances of1 mm
over flexure element
Connector dimensions
see page 25
Technical Data:
LMF-200 measuring rail
Grating pitch: 1 mm
Accuracy: LMF-200.0 =20 m
LMF-200.1 =10 m
LMF-200.2 =05 m
Coefficient of expansion: ~11ppm
Measuring length: 120 / 170 / 220 / 270 / 320 / 420 / 520 / 620 / 720 / 820 / 920 / 1020 mm
Longer lengths by request
Reference position: Standard in the middle, any position and number, or distance-coded (see description on page 24)
Ordering code:
14
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LMK-20 - measuring slider
Operating temperature: 0 to 70 C (higher temperatures by request)
Storage temperature: -20C to 85C
Protection class: Scanning head: IP 67
Connector electronics / versions with CONNEI connector: IP 67
Connector electronics / version with 15-pin Sub-D connector: IP 54
Power supply: See the following table (sensor lines available, see page 26)
Cable: PUR jacket, high flexibility, dmr. 5.3 mm, 5(2x0.05) + 1 (2x0.14) mm
(Bending radius: 10 x d = 50mm continuous bending; 5 x d = 25mm single bend)
Output signals: ! LMK-201. analog output 1 Vpp to 120 W terminating resistor
(see diagram on page 23) with sinus output of 1000 m or 40 m
! LMK-202. TTL output - resolution as in the following table
Optional: Limit switch function (see description on page 22)
LED on the connector housing as an assembly aid (by request)
Max. Speed: Type Output signal/resolution Speed Power Supply 5V 5%
1)
LMK-201.0 1 Vpp/1000 m 3 m/s
260 mA
LMK-201.3 1 Vpp/40 m 3 m/s 1)
LMK-202.0 TTL/10 m 2)
3 m/s 1) 300 mA
LMK-202.1 TTL/5 m 2)
LMK-202.4 TTL/1 m 2) 3 m/s 1)
2)
LMK-202.5 TTL/0.25 m 2.5 m/s
Ordering code: 1)
limited by the mechanics 2)
after 4x edge evaluation
15
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Dimensions:
16
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Technical Data:
LMF-200 measuring rail
Grating pitch: 1 mm
Accuracy: LMF-200.0 =20 m
LMF-200.1 =10 m
LMF-200.2 =05 m
Coefficient of expansion: ~11ppm
Measuring length: 120 / 170 / 220 / 270 / 320 / 420 / 520 / 620 / 720 / 820 / 920 / 1020 mm
Longer lengths by request
Reference position: Normally in the middle, any position and number, or distance-coded (see description on page 24)
Ordering code:
200 mA
LMK-211.3 1 Vpp/40 m 3 m/s 1)
LMK-212.0 TTL/10 m 2)
3 m/s 1)
LMK-212.1 TTL/5 m 2)
260 mA
LMK-212.4 TTL/1 m 2)
3 m/s 1)
LMK-212.5 TTL/0.25 m 2)
2.5 m/s
1) 2)
limited by the mechanics after 4x edge evaluation
17
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Ordering code:
Measuring slider with TTL (RS422) output signal - LMK-212 Connector / version
0 ... none
LMK-212. - - - 1 ... 12-pin DIN connector
3 ... 9-pin Sub-D plug
4 ... 12-pin CONNEI plug (male)
5 ... 15-pin Sub-D plug
6 ... 12-pin CONNEI coupling (male)
9 ... special connector or special pin-out
Resolution 9 ... (requires special no. Sxx)
after 4x edge
Cable length (in whole metres)
evaluation
1 ... 1m (preferred length)
0 ... 10 m Limit switch
3 ... 3m (preferred length)
1 ... 05 m 0 ... none
4 ... 01 m 1 ... with
9 ... 9 m
5 ... 0.25 m L ... reference pulse selectable
X ... special length (may require a special no. Sxx)
Dimensions:
18
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Dimensions of measuring rail LMF-200
Measuring systems for guided - encapsulated scanning with grating pitch l=1000m
LMI-310
Main features:
Robust mechanical design
Integrated electronics
Ideal for tough environment
and long measuring lengths
(single or multiple sections)
High precision
Easy mounting and large ounting
tolerances of1 mm over
flexure element
Technical Data:
LMF-310 measuring rail
Grating pitch: 1 mm
Accuracy: LMF-310.0 =20 m
LMF-310.1 =10 m
LMF-310.2 =05 m
Coefficient of expansion: ~11ppm
Measuring length: a) One-piece measuring rail:
70, 130, 190, ... ML=((n-1) x 60) - 50 [mm] ML max. 3790 mm
n ... number of fastening holes n 3
b) Multi-piece measuring rail:
Any desired ML (in steps of 60 mm) but with the condition: ML=((n-1) x 60) - 50 [mm], n 3
Reference position: Normally in the middle, any position and number, or distance-coded (see description on page 24)
19
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Ordering code:
Dimensions:
20
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Technical Data:
200 mA
LMK-311.3 1 Vpp/40 m 3 m/s 1)
LMK-312.0 TTL/10 m 2)
3 m/s 1)
LMK-312.1 TTL/5 m 2)
260 mA
LMK-312.4 TTL/1 m 2)
3 m/s 1)
LMK-312.5 TTL/0.25 m 2)
2.5 m/s
1) 2)
limited by the mechanics after 4x edge evaluation
21
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Ordering code:
Measuring slider with TTL (RS422) output signal - LMK-312 Connector / version
0 ... none
LMK-312. - - - 1 ... 12-pin DIN connector
3 ... 9-pin Sub-D plug
4 ... 12-pin CONNEI plug (male)
5 ... 15-pin Sub-D plug
6 ... 12-pin CONNEI coupling (male)
9 ... special connector or special pin-out
Resolution 9 ... (requires special no. Sxx)
after 4x edge
Cable length (in whole metres)
evaluation
Limit switch 1 ... 1m (preferred length)
0 ... 10 m
0 ... none 3 ... 3m (preferred length)
Surface 1 ... 05 m
1 ... with
0 ... without 4 ... 01 m
L ... reference pulse 9 ... 9 m
1 ... with Cr coating 5 ... 0.25 m
selectable X ... special length (may require a special no. Sxx)
The limit switch sensor is located in the centre of the scanning head (see mounting drawing).
The limit switch output is implemented as an open-collector circuit (see circuit diagram).
22
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Description of the output signals
Phase shift 90 45
23
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Description of the reference marks
In order to determine the absolute position in the direction of measurement between the scanning head and the measuring tape, a
reference track is integrated on to the measuring scale, lying parallel to the measuring track.
This reference track consists of one or more reference marks (correspondingly marked on the measuring tape), which are detected by
the sensors in the scanning head.
The reference pulse in the desired resolution is validate at the output through a
magnet switch. The movement of the measuring slider along the measuring stroke
near the switch magnet (delivered for this configuration as in the drawings page 8,
11, 13, 16, 18, 20) triggers the reference pulse. The traveling direction for reference
mark (home position) must be always the same to get reproductible reference Reference mark
position. The mounting position of the magnet along the measuring scale is free
selectable. In this Measuring head configuration is the limit switch option not
available.
Coded positioning of the reference marks on the measuring tape allows Basic spacing
the controller (in case this one has such an implemented function), to
determine the absolute position of the slider after passing over two K=XX
consecutive coded marks.
Positive direction
First basic mark of counting
K K
20 20
Signal not divided (dividing factor D=1)
K > Number of sinus periods of 1000 m RI RI RI RI RI RI RI
K K K K K
at the output of the measuring system = 2 +1 2 -1 2 +2 2 -2 2 +3 =
K+1 K+1
K
MLmax = 2 x (K-2)
Count direction
K' K'
20 20
K' = K x D MLmax =
K'
2 x (K'-2)
24
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Dimensions for connector electronics
25
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39,2
Plug and connection assignements
1 2 3 4 5 6 7 8
13
9 10 11 12 13 14 15
SUB-D connector 15-pin
Sine-wave 1 Vpp or Square-wave output signals TTL
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Signals A+ 0V B+ +5V LR RI- LL A- 0V-Sensor B- 5V-Sensor RI+
Color green blue brown red black grey violet yellow blue-white white red-white pink
Shield on housing
In case that the option "Limit Switch" is not used, it is not allowed to connect the pins "LL" and "LR" to the following electronics (for example controller).
These pins serve alone for test purposes only with the AMO testdevice STU-10.
M 23x1
25,5
7 12 10 2 2 10 12 7
26
26
28
6 3 3 6
5 11 4 4 11 5
Connector Coupling
PIN 1 2 3 4 5 6 7 8 9 10 11 12
Signals B- 5V-Sensor RI+ RI- A+ A- LL B+ LR 0V 0V-Sensor +5V
Color white red-white pink grey green yellow violet brown black blue blue-white red
Shield on housing
The sensor lines 0V sensor and 5V sensor are connected internally to the corresponding supply lines. They serve the purpose of checking and readjusting the
supply voltage at the device and can also be used parallel to the 0V and 5V supply lines for the purpose of reducing the voltage drop in the line.
In case that the option "Limit Switch" is not used, it is not allowed to connect the pins "LL" and "LR" to the following electronics (for example controller). These
pins serve alone for test purposes only with the AMO testdevice STU-10.
18
L C
PIN A B C D E F G H J K L M M
H D
E
Signals 0V A+ A- B+ RI+ RI- +5V B- G
F
70
Color blue green yellow brown pink grey red white
Shield on housing
6 7 8 9
Color yellow blue white grey green red brown pink Shield on housing
Extension cable
Measuring system
Extension cable
Socket Pin
Order designation: VK - 4 - - -
26
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Digital read out equipments
For manual drived equipments or the retrofitting of conventional machines for the visualisation of the measuring values (length or
angle) can be used the DRO type (DP-10, DP-20, DP-30)
Main Features
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