OPERATION MANUAL

1. EXTERNAL ALARM MESSAGE

1.1 Not ready

Not ready

Y
1031 spindle motor
alarm on CRT?
N Refer to 1031 spindle motor
alarm for trouble shooting.
Any emergency stop button Y
pressed on operating pannels?
N
Release it.

Any axis overtravel?(O.T release will be N

lighted on operator panel)

Keeping press O.T release (this button will

be lighted off) and move the axis to inside
of the working area by jog or handle .
(opposite direction operating)

Release O.T release

Y
Not ready?

N
Electric problems , call for service.

END

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OPERATION MANUAL

1.2 NC alarm
Please refer to FANUC maintenance manual if NC screen displayed NC alarm.

The NC alarm includies.

1. program error (P/S alarm)

2. the absolute pulse coder alarm (APC)
3. servo alarm
4. overtravel alarm
5. alarm in PMC
6. overheat alarm
7. system alarm
8. background edit alarm (BP/S)

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OPERATION MANUAL

1.3 Outside alarm message

1001 START INHIBIT

Alarm1001

Reset

N
Does chuck clamp ok?

Y N
By pass it?
Y
Is there door interlock switch? Y
1

N K2.1 setting 1
Make sure door close

Press door release

N
X11.3=1?

Electric problem Y 2
,call for service

END
For chuck inside or outside clamp
memory changing please
reference to appendex A.1

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OPERATION MANUAL

1002 X AXIS ZERO RETURN INHIBIT

Alarm1002

Reset

Y
Do you want Z axis zero return before X
axis zero return?
N

X axis zero return first and then Z

axis zero return Setting K4.7=1
This bit will be set to 0 ,
automatically once power on.

END

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OPERATION MANUAL

1003 AUXILIARY MOTOR OVERLOAD

Alarm1003

Y
Coolant pump overload?

Y
Lube unit motor overload?

Y
Oilmatic motor overload?

Chip conveyor motor overload?

Hydraulic motor overload?

Remove the cause of overload.

Reset the overload relay of the motor.

Y
The alarm still there?

N Electric problem , call

for service.
END

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OPERATION MANUAL

1004 OIL MATIC FAILED

Alarm1004

N
Is there alarm display on the oilmatic
machine panel?
Y Please refer to electric manual,check
the signal X5.7 circuit, find short point
Please refer to the manual of the and remove it.
oilmatic machine to solve problem

Reset

END

1005 DOOR NEED CLOSED!

Alarm1005

Reset

N Y
Safety door open? K11.3=1?

Y N

Close safety door before

executing program start.
Electric problem , call
for service

END

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OPERATION MANUAL

1006 TOOL LIFE EXHAUST

Alarm1006

Reset

Install tool life counting.

1. tool life screen
2. move curser to install tool
group.
3. select the soft key<oprt>
4. select the soft key<clear>
5. select the soft key<exec>

END

1007 PART COUNT REACHED

Alarm1007

Reset

Install part counting.

6. part count screen
7. select the soft key<oprt>
8. select the soft key<clear>
9. select the soft key<exec>

END

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OPERATION MANUAL

1008 AXIS NEED ZERO RETURN

Alarm1008

Reset

Y N
Machine service? Have been executed machine lock?
N Y

Set K3.7=1 Set K3.6=1

Setting K4.7=1
*the bit will be set Execute all axis ZERO return after All axis ZERO return.
to 1 after power off power on
and power on.

END

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OPERATION MANUAL

1009 OIL PRESSURE FAILED

Alarm1009

N
Is oil pressure enough?

Press reset or cycle start push button. Adjust the oil pressure to be
correct. (X9.5 = 1 )

Y
Alarm 1009 DGN X12.5=1?

END 1. oil pressure wiring error. Please

check wiring .
2. oil pressure detection unit damage.
Please change detection unit .

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OPERATION MANUAL

1010 TAIL CONFIRM MISSED

Alarm1010

N
Is there tailstock quill detecting switch? Electric problem , call for
service
Y

N Make sure cutting part is still

Has tailstock quill held part already?
on use or adjust the tailstock
Y quill to hold part.

Mark sure the tailstock forward

by pressing tail forward button
Tailstock quill forward detecting switch is N
under the JOG mode (Y0.0will
on? (X5.0=1,X5.1=0)
be turned to 1)
Y

Adjust the N Tailstock quill forward detecting switch is

tailstock quill on?(X5.0=1,X5.1=0)
forward Y
detecting switch

Reset

END

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OPERATION MANUAL

1011 TAIL NOT INPOSITION

Alarm1011

Please pull tailstock again by

handle mode and then release
it,let NC auto record tailstock
position.

Y Check signal X5.3 detecting switch

MDI mode , operate program able tailstock if its fault. Please check relation to
with M124W**. Dose alarm1011still happen? X5.3 circuite or replace it.

END

1012 TAIL POSITION RECORD FAIL!

Alarm1012

Reset

Handle mode,repeat pull

programmable tailstock manually
and then release it.

Y Electric problem , call for

Alarm still happen?
service
N

END

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OPERATION MANUAL

1014 X AXIS NEED ZERO (TAIL.UNCLAMP)

Alarm1014

N
Programmable tailstock?

Set K3.3=0

X axis zero return

Reset

END

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OPERATION MANUAL
1015 QUILL FORWARD TIME OVER!

Alarm 1015

Adjust QUILL sensor until

X5.0 turned on.

Reverse QUILL back

Reset

Alarm disappear?

END Call for serves

1016 EXCEED ESTIMATION PATH!

Alarm 1016

Reverse QUILL back

Reset

Alarm disappear?

END Call for serves

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 OPERATION MANUAL

1020 SPINDLE GEAR SHIFT FAIL

Alarm1020

Y
Press RESET key

N
K4.7=1
K4.7 1 Y

Sol on Gear HI LS on
Shift to HI Y Y X6.0=1X6.1=0 Y
Y1.2=1
X6.2=0
N N
N
1 2

Sol on Gear NU LS on
HI shift NU Y Y X6.0=0X6.1=1 Y
Y1.2=0Y1.3=1
X6.2=0
N
N N
LO shift NU 1 2

Sol on Gear LOW LS on

Y Y Y
Shift to LO Y1.4=1 X6.2=1X6.1=0
X6.0=0
N N
N
1
2

Set K4.7 to 0

1 Please check Relay / Electromagnetic valve

Reset

2 Please check SENSOR

END

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OPERATION MANUAL

1021 GEAR SIGNAL DETECT ERROR

Alarm1021

Press RESET key

Check gear Check Check gear

N solenoid of gear Y Y
Position is correct position detect
switch by force,is it sensor is normal
M38M39M40 normal
Y
N N

Replace solenoid Replace detect sensor.

MDI mode,execute gear

switch(M38,M39,M40)

END

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OPERATION MANUAL

1022 GEAR NEUTRAL ALARM

Alarm1022

Press RESET key

Command M38 shift Command M39 shift

to gear low to gear high

Gear low LS ON Gear hi LS ON

X6.2=1X6.1=0 X6.2=0X6.1=0
X6.0=0 X6.0=1

Y Y

END

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OPERATION MANUAL

1030 CHUCK COMMAND ERROR

Alarm1030

Y
Spindle running?

N Command M32 to bypass it,M31

to cancel the bypass status.
Reset

END

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OPERATION MANUAL

1031 SPINDLE MOTOR ALARM

Alarm1031

Turn main power off and then on

Y
Is alarm still there?

N
Check the NC alarm
number from CRT or
Spindle AMP.display
END
inside the cabinet

Electric problem call for

service

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OPERATION MANUAL

1032 CHUCK NOT OK

Start spindle running with chuck not OK

Alarm1032

Adjust the detecting switch of

Y chuck to match X6.3=1 and
Is there chuck detection with K2.0=0? X6.4=1 when machining parts are
clamped.
N

N
DGN.X6.3=1,X6.4=1?

Y
Reset

N
Bypass it? Select JOG mode.

Command M32 to bypass it,M31 Step the chuck clamp foot switch
to cancel the bypass status. to clamp the chuck.

END

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OPERATION MANUAL

1033 ELECTRIC GEAR CHANGE FAIL!

Alarm1033

Check
Magnet Winding Contactor NO Please Check Electrical Component
K761High gear X6.0=1 Or wire the question, the question is
K760Low gear X6.2=1 repaired.

Reset

END

1034 SPINDLE 2 LOCK PIN FAIL!

Alarm1034

N
SPINDLE CHANGE CS AXIS?

Check 1. AIR PRESSURE Check 1. AIR PRESSURE

2. AIR VALAE Y4.4=1 2. AIR VALAE Y4.4= 0
3. MILL TOOL 3. MILL TOOL PIN IS
PIN IS PUSH PULL,
DNG. X10.5 =0 (S483) DNG. X10.5 =1 (S483)
X10.4 =0 (S484) X10.4 =1 (S484)

Press"RESET"

END

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OPERATION MANUAL

1035 SPINDLE 2 NOT IN POSITION!

Alarm1035

Please check S483.

Beforethe turret is rotated, N Adjust the detecting switch X8.5=1.
Mill spindle needs to finish spindle Or setting parameters NO.4077.
orientation. Notice: If the position mistake will make "
DNG. X8.5=1 TURRET " damaged .

Reset

END

1036 SPINDLE TOOLS OVERLOAD!

ALARM 1036

Press RESET key

Tool damage Y
check

The setting value of tool

Change tools
overload extend time T48 is
too short,Please refer to the
section 2,5.1 Timer setting

END

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OPERATION MANUAL

1060 PMM SERVO ALARM

Alarm1060

Turn off the NC power and turn on again

Y
Is alarm still occured?

N
Please check the message
in PMM/MSG and refer
to the appendix to solve it.
END

1061 PMM LOW BATTERY ALARM

Alarm1061

Servo motor absolute pulse coder

battery alarm

Please check the message in

PMM/MSG and refer to the
appendix to solve it.

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OPERATION MANUAL

1062 TURRET NOT INPOSITION

Alarm1062

JOG mode,press tool "index"

button to repeat indexing turret.

N Electric problem , call for

X8.6=1,X8.7=0
service
Y

Reset

N MDI mode and set C2=

Check C2= current tool NO. current tool NO..
Y

END

1063 T CODE OVER TURRET NUMBER

Alarm1063

Reset

Correct T command:T>0 and <the

turret capacity.

END

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OPERATION MANUAL

1064 TURRET CLAMP FAIL

Alarm1064

Press "Reset" key

2
2

Repeat turret index,is it normal? N

X8.6=1?
Y N Adjust system air
Check system air pressure
is 6kg/cm ? pressure become
6 /
END Y

Air pipe or air loop is normal N Adjust pipe or air

for turret? loop.

Y
2

1065 TURRET (C0) INCORRECT

Alarm1065

Reset

N
C0=turret total tool amount?

Y
Set C00 equal to turret
capacity.
END

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OPERATION MANUAL

1066 X AXIS ZERO RETURN

Alarm1066

N
Action on turret?

Set K3.4=1

X axis zero return.

Reset

END

1067 TF <= 0 COMMAND ERROR

Alarm1067

RESET

Correct T command:T>0 and <the

turret capacity.

END

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OPERATION MANUAL

1068 TURRET CHANGE TIME OUT

Alarm1068

NO YES
Action on turret? Turret Unclamp?

YES
NO
SET K3.4 = 1

Check Turret Check Turret X8.6 =0is clamp

Solenoid Controlled.Valve X8.7=1 is unclamp
X axis zero return. To maintain it. To maintain it.

Reset

END

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OPERATION MANUAL

1071 TURRET SIGNAL ERROR

Alarm1071

Press "Reset" key

Jog mode,repeat Replace turret

turret index encoder

Check signal N Check turret Y Refence to electric

X8.0X8.1X8.2X8.3 encoder is normal manual,check turret signal
It is correct wire connect to
X8.0,X8.1,X8.2,X8.3,find
brake or short point
remove.
Y

END

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OPERATION MANUAL

1072 TURRET(C2) INCORRECT

Alarm1072

Press "Reset" key

For turret count is For turret count is

sensor type(TC15) encoder
type(TC26/36)

MDI mode and key in Adjust turret encoder position, until

C2=TOOL number currently the lamp of index button been off.

END

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OPERATION MANUAL

1100 BAR FEED ALARM

P.S: BAR FEEDER TYPE DH65 ALARM (D429=1)
Alarm1100

Reset

N
Check if alarm message comes
from barfeeder?

Depending on bar feeder alarm message, Refer to electric manual, check the
refer to bar feeder manual to find solution circuit relative to signal X12.2,find
short point and remove it.

Reset

END

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OPERATION MANUAL
1101 BAR FEED ALARM
P.S: BAR FEEDER TYPE DH65 ALARM (D429=2)
Alarm1101

Reset

N
Check if alarm message comes
from barfeeder?

Depending on barfeeder alarm message, Refer to electric manual , check

refer to bar feeder manual to find solution the circuit relative to signal
X12.2,find short point and
remove it.

Reset

END

1103 BAR FEED ALARM

P.S: BAR FEEDER TYPE DH65 ALARM (D429=3)
Alarm1103

Reset

N
Check if alarm message comes
from barfeeder?

Depending on barfeeder alarm message, Refer to electric manual , check

refer to bar feeder manual to find solution the circuit relative to signal
X12.2,find short point and
remove it.

Reset

END

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OPERATION MANUAL

1104 CHUCK MODE SELECT ERROR

Alarm1104

Reset

Release chuck outside clamp button

when bar feeder function enabled.

END

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OPERATION MANUAL

1120 PROBER INHIBITED

Alarm1120

Reset

N
Prober on?

N
Spindle running?

Stop spindle

N
Chuck clamp?

Chuck unclamp

The part catcher off by command M28

Execute prober off before part catcher

on

END

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OPERATION MANUAL

1121 Z AXIS NEED ZERO (PROBEER ACTIONS )

Alarm1121

N
Action prober function?
M20/M21 prober
Y

Set K3.0=0

Z axis zero return.

Reset

END

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