JUNE 2003

S.I. 441 4 / 19

[2] 2MD ~ 4MD types

 JUNE 2003
S.I. 441 5 / 19
 JUNE 2003
S.I. 441 4 / 19

[2] 2MD ~ 4MD types

 JUNE 2003
S.I. 441 5 / 19
 JUNE 2003
S.I. 441 6 / 19
4. SEPARATE ADJUSTING TOOL PART NUMBER

5. ADJUSTING TOOL USE

[1] Driving stand preparation

Advice
Refer to service information bulletin S.I. 333
for the camshaft replacement procedure.
 JUNE 2003
S.I. 441 7 / 19
[2] Driving stand installation

Advice
It is not necessary to install the adapters if
the center height is 110 mm.

[3] Connector replacement

 JUNE 2003
S.I. 441 8 / 19
[4] Holder installation
3KX ~ 4KX types

Advice
Refer to service information bulletin S.I. 333
for the socket head bolts for holder
installation.

Advice
If there is any clearance between the holder
and the driving stand and the collars, use
washers to adjust the clearance.

2MD ~ 4MD types

Advice
Spacer installation is not necessary for the
PFR-MD type.
 JUNE 2003
S.I. 441 9 / 19

Advice
Refer to service information bulletin S.I. 333
for the socket head bolts for holder
installation.

Advice
If there is any clearance between the holder
and the driving stand and the collars, use
washers to adjust the clearance.

[5] Supplying lubricating oil

Advice
Lubricating oil quantity: 400 cm3

[6] Measuring device installation

 JUNE 2003
S.I. 441 10 / 19

[7] Setting the rack's standard 0

position using the gauge
Advice
The gauge (in particular, the rack pin) has
been manufactured to great precision. Do
not knock or drop it.
 JUNE 2003
S.I. 441 11 / 19

Advice
Keep the chamfered side of the control rack
vertical and the connector horizontal.
 JUNE 2003
S.I. 441 12 / 19

[8] Injection pump installation

Advice
The following plate is necessary between the
holder and the pump only when installing
the PFR-3KX type pump with a part no.
104135-3041 (Kubota part no.: 16496-51012)
to the driving stand.
 JUNE 2003
S.I. 441 13 / 19
Advice
Tighten the pump installation socket head
bolts gradually and uniformly in the order
shown at left.

Advice
Refer to service information bulletin S.I. 333
for the socket head bolts for holder
installation.
 JUNE 2003
S.I. 441 14 / 19

Advice
Operate the pump test bench's flywheel
using the lever and confirm that the injection
pump rotates smoothly.

CAUTION
Remove the lever after operating the
flywheel.
Operating the test bench without removing
the lever can cause serious injury and
damage the test bench.

[9] Injection timing adjustment

 JUNE 2003
S.I. 441 15 / 19

Advice
This step is performed to measure pre-stroke
and adjust it to the specified value.
After adjusting the No. 1 cylinder to the
specified value, adjust all cylinders in
sequence in the same way.

Advice
Remove the lever after operating the
flywheel.

Advice
Test oil will flow from the measuring device's
pipe. Place a container under the pipe.
 JUNE 2003
S.I. 441 16 / 19

Advice
Refer to the service manuals below for plate
part numbers.

Specified torque: 39 ~ 44 Nm
{4.0 ~ 4.5 kgfm}
[10] Injection quantity adjustment

Specified torque: 15 ~ 25 Nm
{1.5 ~ 2.5 kgfm}
 JUNE 2003
S.I. 441 17 / 19
Injection quantity adjustment procedure
 JUNE 2003
S.I. 441 18 / 19

Specified torque:
PFR-KX type 18 ~ 23 Nm
{1.8 ~ 2.3 kgfm}
PFR-MD type 10 ~ 15 Nm
{1.0 ~ 1.5 kgfm}

[11] Plate installation

(for preventing rotation; only if
equipped, see page 1).
PFR-3KX type

Specified torque: 9.8 ~ 13 Nm

{1.0 ~ 1.3 kgfm}

PFR-4KX type

 JUNE 2003
S.I. 441 19 / 19

Specified torque: 9.8 ~ 13 Nm

{1.0 ~ 1.3 kgfm}
Advice
Confirm that the plate markings (4 locations)
are positioned facing the outside.

Advice
Refer to the following service manuals for
each screw's tightening torque, injection
pump handling, troubleshooting and an
explanation of the part numbers.