DB Aire Installation Operation Manual PDF

Form No: MM0704A-1212
INSTALLATION, PRECISION
ENVIRONMENTAL
OPERATION & CONTROL UNIT
MAINTENANCE
MANUAL DB-Aire II Systems
R407C
50/60 Hz
DB-Aire II
(Indoor Unit)
DB-Aire II (Outdoor Unit)

CAUTION
The manual is to be retained for the entire service life of the unit
Read the manual carefully before carrying out any operation on the unit
The control is used exclusively for the purpose for which it is intended. Incorrect use of the control shall
release the manufacturer from any liability
This manual is prepared to enable the user to carry out only the operation that can be made with the panels
closed. The panel key which is supplied with the unit must be kept by the person responsible for maintenance.
For identification of the unit (model and serial no.) in case of the necessity for assistance or spare parts, locate
the identification label on the outside of the unit.
TABLE OF CONTENTS
Page No
GENERAL INFORMATION
Nomenclature ....................................................................................................................................................................................... 3
Performance And Technical Data ........................................................................................................................................................ 4
Dual Coils Option ................................................................................................................................................................................. 8
Electrical Data ...................................................................................................................................................................................... 9
Dimensional Data ............................................................................................................................................................................... 11
Remote Air-Cooled Condensers ........................................................................................................................................................ 20
INSTALLATION
Inspection ........................................................................................................................................................................................... 21
Transport ............................................................................................................................................................................................ 21
Operating Limits ................................................................................................................................................................................. 21
Locating The Unit And Installation Clearance .................................................................................................................................... 21
Dismantling Unit Frame ...................................................................................................................................................................... 22
Removing Fixed Panels ..................................................................................................................................................................... 23
Removing Filters ................................................................................................................................................................................ 24
Installing Discharge Plenum (Optional) .............................................................................................................................................. 24
Belt Tension Inspection Guide ........................................................................................................................................................... 25
Air-Cooled Piping ............................................................................................................................................................................... 26
Pipe Supports ..................................................................................................................................................................................... 26
Field Provided Piping And Wiring ....................................................................................................................................................... 26
Long Refrigeration Piping ................................................................................................................................................................... 27
Leak Test (System Pressure Test) ..................................................................................................................................................... 29
Vacuum Test And Dehydration .......................................................................................................................................................... 29
Charging ............................................................................................................................................................................................. 29
System Check For Overcharging ....................................................................................................................................................... 30
Water Connections ............................................................................................................................................................................. 30
Humidifier (Optional) .......................................................................................................................................................................... 31
Modulating Hot Gas Reheat For DX System ..................................................................................................................................... 32
Remote Air Cooled Condenser (DBRC) ............................................................................................................................................. 32
Operation ........................................................................................................................................................................................... 32
Dimensional Clearance - Remote Air Cooled Condenser (DBRC) .................................................................................................... 33
OPERATION
Electrical Connections ........................................................................................................................................................................ 34
Check For Correct Phasing ................................................................................................................................................................ 34
Under-Floor Water-Detection Probe (Optional) .................................................................................................................................. 34
Alarm Processor ................................................................................................................................................................................. 34
Control Logic ...................................................................................................................................................................................... 35
Piping Schematic ............................................................................................................................................................................... 37
MAINTENANCE INSTRUCTIONS
Maintenance ....................................................................................................................................................................................... 40
Troubleshooting Chart ........................................................................................................................................................................ 41
Sample Log Sheet .............................................................................................................................................................................. 43
GUIDE SPECIFICATIONS ................................................................................................................................................................. 44
-2-

GENERAL INFORMATION
NOMENCLATURE
INDOOR UNIT
String 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
D B A D 0 2 P A U D B H G S K P S E V N 1 Q
1 & 2 DB-AIRE II 22 OTHER SPECIAL

OPTION
3 SYSTEM Q = Special Option
A = Air-Cooled (DX) N = Not Selected
C = Chilled Water (CW)
D = Dual Coils (DX+CW)* 21 BMS COMMUNICATION
R = Air-Cooled DX with Hot Gas Reheat OPTIONS
*Model 26 Dual Coils not available
1 = ModBus RTU RS485****
2 = ModBus TCPIP
4 CONFIGURATION
3 = BACnet TCPIP
U = Upflow
4 = BACnet MSTP
D = Downflow
5 = BACnet PTP
6 = LONworks
5 & 6 MODEL
# Std Airflow, ESP Motor hp(kW)
7 = GSM Modem
CFM(m3/h) (in WG) DX or CW / Dual Coils System 8 = SNMP
02 1,500 (2,548) 0.3 1.0 (0.75)/1.0 (0.75) N = Not Selected
03 1,500 (2,548) 0.3 1.0 (0.75)/1.0 (0.75) **** Standard unit comes with one
04 2,000 (3,398) 0.3 1.0 (0.75)/ 1.5 (1.1) ModBus RTU RS485 Communication
05 2,500 (4,247) 0.3 2.0 (1.5)/ 2.0 (1.5) port.
07 4,000 (6,796) 0.5 2.0 (1.5)/ 2.0 (1.5)
09 5,000 (8,495) 0.5 3.0 (2.2)/ 4.0 (3.0) 20 FUTURE OPTION
11 6,000 (10,194) 0.5 4.0 (3.0)/ 5.5 (4.1) N = Not Selected
13 6,500 (11,043) 0.5 5.5 (4.1)/ 5.5 (4.1)
14 8,000 (13,592) 0.5 4.0 (3.0)/ 4.0 (3.0) 19 VFD OPTION
16 10,000 (16,989) 0.5 5.5 (4.1)/ 7.5 (5.6) V = VFD
19 11,000 (18,688) 0.5 7.5 (5.6)/ 7.5 (5.6) N = Not Selected
22 11,000 (18,688) 0.5 7.5 (5.6)/ 10.0 (7.5)
26 13,000 (22,086) 0.5 10.0 (7.5)/ Not Applicable 18 ELECTRIC HEATER OPTION
E = Standard Electric Heater
7 REFRIGERANT (All models EXCEPT Air-Cooled DX with
Hot Gas Reheat i.e. DBRU/D)
P = R407C / Dual Coils System / DX with Hot Gas Reheat
N = Electric Heaters Not Furnished
N = R22 for DX, Dual Coils(DX+CW) & DX with Hot Gas (Air-Cooled DX with Hot Gas Reheat
Reheat/ Chilled Water Unit i.e. DBRU/D only)
8 & 9 VOLTAGE OPTIONS 17 SMOKE DETECTOR OPTION

AU = 380~415V/3ph/50Hz S = Smoke Detector
AR = 460V/3ph/60Hz N = Not selected
CD = 208V/3ph/60Hz**
AN = 230V/3ph/60Hz** 16 UNDER FLOOR WATER DETECTOR OPTION
EF = 380V/3ph/60Hz** P = Pinhole Probe
Model 02 and 03 Air-Cooled Units 60Hz option not available. N = Not selected
**Please consult factory for these special voltages. It requires additional cost and longer lead
time. 15 PANEL INSULATION OPTIONS
K = Double Skin Panel
10 DRAIN PAN OPTIONS F = Insulflex Insulation Single Skin Panel
D = Standard GI Painted N = Not Selected. Standard Fiberglass Insulation Panel
T = Stainless Steel
14 EVAPORATOR CONTROL OPTIONS
11 DISCHARGE PLENUM OPTION (for Upflow model only) N = Standard Thermal Expansion Valve (TXV)
B = Discharge Plenum S = Standard Thermal Expansion Valve (TXV) &
N = Not Selected Liquid Line Solenoid Valve
X = Electronic Expansion Valve (EEV)
12 HUMIDIFIER OPTION
H = Humidifier (water conductivity 75 to 350S/cm)*** 13 HOT GAS BYPASS OPTION
N = Not Selected G = Hot Gas Bypass
***Please consult factory for other water conductivity. N = Not Selected
Outdoor Unit Nomenclature (for Air Cooled DX-System/ Dual Coils System/ DX-System with Hot Gas Reheat )
String 1 2 3 4 5 6 7 8 9 10 11 12 13
D B R C 0 4 P A U A L 1 Q
1,2,3 & 4 AIR COOLED CONDENSER 13 OTHER SPECIAL OPTION

Q = Special Option
N = Not selected
5 & 6 MODEL
04 *with 220~240V/1ph/50,60Hz 12 REFRIGERATION CIRCUIT(S)
06 1 = 1-Circuit (for standard indoor model 02-13)
08 2 = 2-Circuits (for standard indoor model 14-26)
10
11 11 BLACK PAINT (EXTERNAL) OPTION
13 L = Black Paint on Unit External
17 N = Not selected
20
26 10 CONDENSER FIN OPTIONS
30 A = Standard Aluminium
34 H = Hydrophilic
40 C = Copper Fin
44
8&9 VOLTAGE OPTIONS
AU = 380~415V/3ph/50Hz
7 REFRIGERANT AR = 460V/3ph/60Hz
P = R22 / R407C CD = 208V/3ph/60Hz**
AN = 230V/3ph/60Hz**
EF = 380V/3ph/60Hz**
**Please consult factory for these special voltages. It requires additional cost and longer lead time.
-3-

GENERAL INFORMATION
PERFORMANCE AND TECHNICAL DATA
Air Cooled Dx System @ 35oC (95oF) Ambient Temperature
- With or Without Hot Gas Reheat
DBAD/U 02 DBAD/U 03 DBAD/U 04 DBAD/U 05 DBAD/U 07 DBAD/U 09
Model
DBRD/U 02 DBRD/U 03 DBRD/U 04 DBRD/U 05 DBRD/U 07 DBRD/U 09
Total Cooling MBH 41.0 42.9 51.3 63.8 89.6 131.7

Capacity (kW) (12.0) (12.6) (15.0) (18.7) (26.3) (38.6)
Return Air
80F/67F/50% RH Sensible Cooling MBH 32.2 35.7 44.3 54.7 77.9 111.7
(27C/19C/50% RH) Capacity (kW) (9.4) (10.5) (13.0) (16.0) (22.8) (32.7)
Sensible Heat Ratio (SHR) 0.79 0.83 0.86 0.86 0.87 0.85

Capacity (kW) (10.2) (11.4) (14.6) (17.1) (23.7) (35.0)
Return Air
75F/62.5F/50% RH Sensible Cooling MBH 30.7 35.1 44.8 53.8 75.6 109.8
(24C/17C/50% RH) Capacity (kW) (9.0) (10.3) (13.1) (15.8) (22.1) (32.2)

Capacity (kW) (9.6) (10.6) (13.6) (16.0) (23.5) (34.7)
Return Air
72F/60F/50% RH Sensible Cooling MBH 30.0 33.7 43.8 52.6 75.3 108.8
(22C/16C/50% RH) Capacity (kW) (8.8) (9.9) (12.8) (15.4) (22.1) (31.9)
Number of
1 1 1 1 1 1
Compressor(s)
Total Power Input
kW 3.4 3.4 4.7 5.2 6.5 10.2
(50Hz)
Total Power Input
Compressor kW N/A N/A 4.4 5.4 6.6 11.2
(60Hz)
Hot Gas; Liquid Lines,
Inch 5/8 ; 1/2 5/8 ; 1/2 5/8 ; 1/2 5/8 ; 1/2 7/8 ; 1/2 7/8 ; 5/8
50Hz
Hot Gas; Liquid Lines,
Inch N/A N/A 5/8 ; 1/2 5/8 ; 1/2 7/8 ; 1/2 7/8 ; 1/2
60Hz
Fan Size 10/8 10/8 10/8 10/8 15/15 15/15
CFM 1,500 1,500 2,000 2,500 4,000 5,000
Air Volume
(m3/h) (2,548) (2,548) (3,398) (4,247) (6,796) (8,495)
Fan & Motor
(Indoor) External Static in H2O 0.3 0.3 0.3 0.3 0.5 0.5
Pressure (ESP) (Pa) (75) (75) (75) (75) (125) (125)
Motor (Standard Hp 1.0 1.0 1.0 2.0 2.0 3.0
Single Coil) (kW) (0.75) (0.75) (0.75) (1.5) (1.5) (2.2)
ft2 5.6 5.6 5.6 5.6 12.2 12.2
Face Area
(m2) (0.5) (0.5) (0.5) (0.5) (1.1) (1.1)
FPM 270 270 360 450 327 409
Coil (DX) Face Velocity
(m/s) (1.4) (1.4) (1.8) (2.3) (1.7) (2.1)
Condensate Drain
Inch 7/8 7/8 7/8 7/8 7/8 7/8
O.D
20" x 20" x 2" Qty 2 2 2 2 N/A N/A
Filters
20" x 20" x 4" Qty N/A N/A N/A N/A 4 4
(ASHRAE 52.5 MERV 8)
20" x 25" x 4" Qty N/A N/A N/A N/A N/A N/A
Reheat (Electric) 3-Stages MBH 20.5 20.5 20.5 20.5 41.0 41.0
N/A for DBRD/U Models (rated at 415V) (kW) (6.0) (6.0) (6.0) (6.0) (12.0) (12.0)
lbs/hr 17 17 17 17 17 17
Steam Humidifier Capacity (max.)
(kg/hr) (8.0) (8.0) (8.0) (8.0) (8.0) (8.0)
(Optional)
Power Input (max.) kW 6.0 6.0 6.0 6.0 6.0 6.0
Sound Pressure Level
dBA 56 56 57 57 62 63
(at 2m distance, free field, downflow)
PHYSICAL DATA
mm 1944 1944 1944 1944 1944 1944
Height H
(inch) (76.5) (76.5) (76.5) (76.5) (76.5) (76.5)
mm 749 749 749 749 1464 1464
Width W
(inch) (29.5) (29.5) (29.5) (29.5) (57.6) (57.6)
mm 874 874 874 874 874 874
Depth D
(inch) (34.4) (34.4) (34.4) (34.4) (34.4) (34.4)
kg 251 259 260 272 420 450
DBAD/U
(lbs) (552) (570) (572) (598) (924) (990)
Weight
kg 265 273 274 286 442 472
DBRD/U
(lbs) (583) (601) (603) (629) (972) (1038)
Notes: 1.) Add 457mm (18inch) to height of unit for Discharge Plenum (optional) Upflow Models only
2.) Add 32kg (71lbs)- Model 02 to 05; 51kg(112 lbs)-Model 07 to 13; 80kg(176 lbs)- Model 14 to 26 to weight of unit for Discharge Plenum (optional)- Upflow Model only
-4-

GENERAL INFORMATION
Air Cooled Dx System @ 35oC (95oF) Ambient Temperature

- With Or Without Hot Gas Reheat
DBAD/U 11 DBAD/U 13 DBAD/U 14 DBAD/U 16 DBAD/U 19 DBAD/U 22 DBAD/U 26
Model
DBRD/U 11 DBRD/U 13 DBRD/U 14 DBRD/U 16 DBRD/U 19 DBRD/U 22 DBRD/U 26
MBH 145.7 170.4 190.1 224.3 260.7 288.5 337.3

Total Cooling Capacity
(kW) (42.7) (49.9) (55.7) (65.7) (76.4) (84.5) (98.8)
Return Air
80F/67F/50% RH Sensible Cooling MBH 128.7 145.9 158.3 190.9 226.1 244.3 286.0
(27C/19C/50% RH) Capacity (kW) (37.7) (42.8) (46.4) (55.9) (66.2) (71.6) (83.8)
Sensible Heat Ratio (SHR) 0.88 0.86 0.83 0.85 0.87 0.85 0.85
MBH 132.5 154.8 182.0 203.1 236.1 262.2 307.4

(kW) (38.8) (45.4) (53.3) (59.5) (69.2) (76.8) (90.1)
Return Air
75F/62.5F/50% RH Sensible Cooling MBH 124.7 143.3 161.2 185.2 222.7 240.0 276.8
(24C/17C/50% RH) Capacity (kW) (36.5) (42.0) (47.2) (54.3) (65.3) (70.3) (81.1)
MBH 131.5 145.2 170.2 201.2 234.7 260.1 304.4

(kW) (38.5) (42.5) (49.9) (59.0) (68.8) (76.2) (89.2)
Return Air
72F/60F/50% RH Sensible Cooling MBH 125.5 140.0 155.2 184.5 221.2 237.9 278.6
(22C/16C/50% RH) Capacity (kW) (36.8) (41.0) (45.5) (54.1) (64.8) (69.7) (81.6)
Number of
1 1 2 2 2 2 2
Compressor(s)
Total Power Input
kW 11.1 12.7 14.7 17.1 20.3 21.8 26.1
(50Hz)
Total Power Input
Compressor kW 12.3 13.0 16.3 17.9 22.2 24.2 26.9
(60Hz)
Hot Gas; Liquid Lines, 7/8(2); 7/8(2); 7/8(2); 7/8(2); 7/8(2);
Inch 7/8; 5/8 7/8; 5/8
50Hz 1/2(2) 1/2(2) 5/8(2) 5/8(2) 5/8(2)
Hot Gas; Liquid Lines, 7/8(2); 7/8(2); 7/8(2); 7/8(2); 7/8(2);
Inch 7/8; 5/8 7/8; 5/8
60Hz 1/2(2) 1/2(2) 1/2(2) 5/8(2) 5/8(2)
15/15 15/15 15/15 15/15 15/15
Fan Size 15/15 15/15
(Twin) (Twin) (Twin) (Twin) (Twin)
CFM 6,000 6,500 8,000 10,000 11,000 11,000 13,000
Air Volume
Fan & Motor (m3/h) (10,194) (11,043) (13,592) (16,989) (18,688) (18,688) (22,086)
(Indoor) External Static in H2O 0.5 0.5 0.5 0.5 0.5 0.5 0.5
Pressure (ESP) (Pa) (125) (125) (125) (125) (125) (125) (125)
Motor (Standard Hp 4.0 5.5 4.0 5.5 7.5 7.5 10.0
Single Coil) (kW) (3.0) (4.0) (3.0) (4.0) (5.5) (5.5) (7.5)
ft2 12.2 12.2 23.9 23.9 23.9 23.9 23.9
Face Area
(m2) (1.1) (1.1) (2.2) (2.2) (2.2) (2.2) (2.2)
Coil (DX) FPM 491 532 335 419 461 461 544
Face Velocity
(m/s) (2.5) (2.7) (1.7) (2.1) (2.3) (2.3) (2.8)
Condensate Drain O.D Inch 7/8 7/8 7/8 7/8 7/8 7/8 7/8
20" x 20" x 2" Qty N/A N/A N/A N/A N/A N/A N/A
Filters
(ASHRAE 52.5 20" x 20" x 4" Qty 4 4 6 6 6 6 6
MERV 8)
20" x 25" x 4" Qty N/A N/A 2 2 2 2 2
Reheat (Electric) 3-Stages MBH 41.0 41.0 61.4 61.4 61.4 61.4 61.4
N/A for DBRD/U Models (rated at 415V) (kW) (12.0) (12.0) (18.0) (18.0) (18.0) (18.0) (18.0)
lbs/hr 17 17 33 33 33 33 33
(kg/hr) (8.0) (8.0) (15.0) (15.0) (15.0) (15.0) (15.0)
(Optional)
Power Input (max.) kW 6.0 6.0 11.3 11.3 11.3 11.3 11.3
dBA 66 70 65 65 66 69 73
PHYSICAL DATA
mm 1944 1944 1944 1944 1944 1944 1944
Height H
(inch) (76.5) (76.5) (76.5) (76.5) (76.5) (76.5) (76.5)
mm 1464 1464 2554 2554 2554 2554 2554
Width W
(inch) (57.6) (57.6) (100.6) (100.6) (100.6) (100.6) (100.6)
mm 874 874 874 874 874 874 874
Depth D
(inch) (34.4) (34.4) (34.4) (34.4) (34.4) (34.4) (34.4)
kg 460 474 735 754 802 823 835
DBAD/U
(lbs) (1,012) (1,043) (1,617) (1,659) (1,764) (1,811) (1,837)
Weight
kg 482 496 776 795 843 864 876
DBRD/U
(lbs) (1,060) (1,091) (1,707) (1,659) (1,765) (1,901) (1,927)
2.) Add 32kg (71lbs)- Model 02 to 05; 51kg(112 lbs)-Model 07 to 13; 80kg(176 lbs)- Model 14 to 26 to weight of unit for Discharge Plenum (optional)- Upflow Model only
-5-

GENERAL INFORMATION
Chilled Water System @ Water Supply/ Return 7C/ 12C (44.6F/ 53.6F)
DBCD/U DBCD/U DBCD/U DBCD/U DBCD/U DBCD/U
Model
02 03 04 05 07 09
Capacity (kW) (13.4) (18.2) (23.8) (28.1) (43.1) (54.6)
Sensible Cooling MBH 34.9 44.2 59.3 71.1 109.3 138.6
Return Air Capacity (kW) (10.2) (12.9) (17.4) (20.8) (32.0) (40.6)
80F/67F/50% RH Sensible Heat Ratio (SHR) 0.76 0.71 0.73 0.74 0.74 0.74
(27C/19C/50% RH)
GPM 10.5 14.3 18.7 22.0 33.8 41.9
Water Flow Rate
(m3/hr) (2.4) (3.2) (4.2) (5.0) (7.7) (9.5)
4.2 10.4 3.7 4.9 5.0 18.3
Water Pressure Drop PSI (kPa)
(29.3) (71.4) (25.7) (34.1) (34.7) (125.8)
Capacity (kW) (9.3) (12.6) (16.9) (19.9) (30.4) (38.8)
Return Air Capacity (kW) (8.8) (10.9) (14.8) (17.9) (27.3) (34.8)
75F/62.5F/50% RH Sensible Heat Ratio (SHR) 0.94 0.86 0.88 0.90 0.90 0.90
(24C/17C/50% RH)
GPM 7.3 9.9 13.2 15.6 23.8 29.7
Water Flow Rate
(m3/hr) (1.7) (2.2) (3.0) (3.5) (5.4) (6.7)
2.3 5.5 2.1 2.7 2.7 10.1
Water Pressure Drop PSI (kPa)
(15.8) (38.0) (14.3) (18.8) (18.8) (69.6)
Capacity (kW) (7.9) (10.5) (14.1) (16.7) (25.5) (31.9)
Capacity (kW) (7.7) (9.5) (13.0) (15.8) (24.0) (31.6)
Return Air
72F/60F/50% RH Sensible Heat Ratio (SHR) 0.99 0.91 0.92 0.94 0.94 0.99
(22C/16C/50% RH)
GPM 6.0 8.0 10.7 12.7 19.3 24.2
Water Flow Rate
(m3/hr) (1.4) (1.8) (2.4) (2.9) (4.4) (5.5)
PSI 1.6 3.9 1.4 1.9 1.9 7.1
Water Pressure Drop
(kPa) (11.1) (26.6) (9.9) (13.2) (13.2) (49.0)
Fan Size 10/8 10/8 10/8 10/8 15/15 15/15
CFM 1,500 1,500 2,000 2,500 4,000 5,000
Air Volume
(m3/h) (2,548) (2,548) (3,398) (4,247) (6,796) (8,495)
Fan & Motor
(Indoor) External Static in H2O 0.3 0.3 0.3 0.3 0.5 0.5
Pressure (ESP) (Pa) (75) (75) (75) (75) (125) (125)
hp 1.0 1.0 1.0 2.0 2.0 3.0
Motor
(kW) (0.75) (0.75) (0.75) (1.5) (1.5) (2.2)
ft2 5.6 5.6 5.6 5.6 12.2 12.2
Face Area
(m2) (0.5) (0.5) (0.5) (0.5) (1.1) (1.1)
Coil FPM 270 270 360 450 327 409
Face Velocity
(Chilled Water) (m/s) (1.4) (1.4) (1.8) (2.3) (1.7) (2.1)
Condensate Drain
inch 7/8 7/8 7/8 7/8 7/8 7/8
O.D
Chilled Water 3-Way Modulating DN, mm 25 25 25 25 25 25

Control Valve, Size Kv, m/h 10 10 10 10 10 10
20" x 20" x 2" Qty 2 2 2 2 N/A N/A
Filters
(ASHRAE 52.5 20" x 20" x 4" Qty N/A N/A N/A N/A 4 4
MERV 8)
20" x 25" x 4" Qty N/A N/A N/A N/A N/A N/A
Reheat 3-Stages MBH 20.5 20.5 20.5 20.5 41.0 41.0
(Electric) (rated at 415V) (kW) (6.0) (6.0) (6.0) (6.0) (12.0) (12.0)
lbs/hr 17 17 17 17 17 17
(kg/hr) (8.0) (8.0) (8.0) (8.0) (8.0) (8.0)
(Optional)
Power Input (max.) kW 6.0 6.0 6.0 6.0 6.0 6.0
dBA 48 50 52 55 52 53
Physical Data
mm 1944 1944 1944 1944 1944 1944
Height H
(inch) (76.5) (76.5) (76.5) (76.5) (76.5) (76.5)
mm 749 749 749 749 1464 1464
Width W
(inch) (29.5) (29.5) (29.5) (29.5) (57.6) (57.6)
mm 874 874 874 874 874 874
Depth D
(inch) (34.4) (34.4) (34.4) (34.4) (34.4) (34.4)
kg 205 212 219 229 365 374
Weight
(lbs) (451) (466) (482) (504) (803) (823)
Note: 1.) Add 457mm (18 inch) to height of unit for Discharge Plenum (optional) Upflow Models only
2.) Add 32kg (71lbs)- Model 02 to 05; 51kg(112 lbs)- Model 07 to 13; 80kg(176 lbs)- Model 14 to 26 to weight of unit for Discharge Plenum (optional)- Upflow Model only
-6-

GENERAL INFORMATION
Chilled Water System @ Water Supply/ Return 7C/ 12C (44.6F/ 53.6F)
Model DBCD/U 11 DBCD/U 13 DBCD/U 14 DBCD/U 16 DBCD/U 19 DBCD/U 22 DBCD/U 26
MBH 228.1 252.1 291.5 340.7 396.9 447.5 505.1

(kW) (66.8) (73.9) (85.4) (99.8) (116.3) (131.1) (148.0)
Sensible Cooling MBH 169.6 185.3 216.8 258.8 297.9 324.0 370.8
Capacity (kW) (49.7) (54.3) (63.5) (75.8) (87.3) (94.9) (108.6)
Return Air
80F/67F/50% RH Sensible Heat Ratio (SHR) 0.74 0.74 0.74 0.76 0.75 0.72 0.73
(27C/19C/50% RH)
GPM 52.3 57.8 66.8 78.1 91.0 102.6 115.8
Water Flow Rate
(m3/hr) (11.9) (13.1) (15.2) (17.7) (20.7) (23.3) (26.3)
PSI 7.5 15.0 4.2 5.5 4.9 11.7 14.5
Water Pressure Drop
(kPa) (51.7) (103.4) (28.7) (37.7) (34.1) (81.0) (99.8)
MBH 162.0 179.7 205.3 240.5 280.9 319.0 360.4
(kW) (47.5) (52.7) (60.2) (70.5) (82.3) (93.5) (105.6)
Capacity (kW) (42.6) (46.6) (54.2) (65.0) (74.9) (81.2) (93.2)
Return Air
75F/62.5F/50% RH Sensible Heat Ratio (SHR) 0.90 0.88 0.90 0.92 0.91 0.87 0.88
(24C/17C/50% RH)
GPM 37.2 41.2 47.1 55.1 64.4 73.2 82.7
Water Flow Rate
(m3/hr) (8.4) (9.4) (10.7) (12.5) (14.6) (16.6) (18.8)
PSI 4.1 8.4 2.3 3.0 2.7 6.5 8.1
Water Pressure Drop
(kPa) (28.4) (57.7) (15.5) (20.6) (18.5) (45.1) (55.6)
MBH 136.1 151.1 172.2 202.5 236.4 267.6 303.1
(kW) (39.9) (44.3) (50.5) (59.3) (69.3) (78.4) (88.8)
Capacity (kW) (37.6) (41.1) (47.9) (57.5) (66.2) (71.4) (82.0)
Return Air
72F/60F/50% RH Sensible Heat Ratio (SHR) 0.94 0.93 0.95 0.97 0.96 0.91 0.92
(22C/16C/50% RH)
GPM 30.3 33.6 38.3 45.1 52.6 59.5 67.4
Water Flow Rate
(m3/hr) (6.9) (7.6) (8.7) (10.2) (11.9) (13.5) (15.3)
PSI 2.9 5.9 1.6 2.1 1.9 4.6 5.7
Water Pressure Drop
(kPa) (19.7) (40.7) (11.1) (14.3) (12.9) (31.7) (39.2)
15/15 15/15 15/15 15/15 15/15
Fan Size 15/15 15/15
(Twin) (Twin) (Twin) (Twin) (Twin)
CFM 6,000 6,500 8,000 10,000 11,000 11,000 13,000
Air Volume
Fan & Motor (m3/h) (10,194) (11,043) (13,592) (16,989) (18,688) (18,688) (22,086)
(Indoor) External Static Pressure in H2O 0.5 0.5 0.5 0.5 0.5 0.5 0.5
(ESP) (Pa) (125) (125) (125) (125) (125) (125) (125)
Hp 4.0 5.5 4.0 5.5 7.5 7.5 10.0
Motor
(kW) (3.0) (4.0) (3.0) (4.0) (5.5) (5.5) (7.5)
ft2 12.2 12.2 23.9 23.9 23.9 23.9 23.9
Face Area
(m2) (1.1) (1.1) (2.2) (2.2) (2.2) (2.2) (2.2)
Coil FPM 491 532 335 419 461 461 544
(Chilled Water) Face Velocity
(m/s) (2.5) (2.7) (1.7) (2.1) (2.3) (2.3) (2.8)
Condensate Drain O.D inch 7/8 7/8 7/8 7/8 7/8 7/8 7/8
Chilled Water 3-Way Modulating DN, mm 40 40 40 40 40 50 50

Control Valve, Size Kv, m/h 16 16 16 16 16 25 25
20" x 20" x 2" Qty N/A N/A N/A N/A N/A N/A N/A
Filters
(ASHRAE 52.5 20" x 20" x 4" Qty 4 4 6 6 6 6 6
MERV 8)
20" x 25" x 4" Qty N/A N/A 2 2 2 2 2
Reheat 3-Stages MBH 41.0 41.0 61.4 61.4 61.4 61.4 61.4
(Electric) (rated at 415V) (kW) (12.0) (12.0) (18.0) (18.0) (18.0) (18.0) (18.0)
lbs/hr 17 17 33 33 33 33 33
(kg/hr) (8.0) (8.0) (15.0) (15.0) (15.0) (15.0) (15.0)
(Optional)
Power Input (max.) kW 6.0 6.0 11.3 11.3 11.3 11.3 11.3
dBA 57 58 52 58 59 60 64
Physical Data
mm 1944 1944 1944 1944 1944 1944 1944
Height H
(inch) (76.5) (76.5) (76.5) (76.5) (76.5) (76.5) (76.5)
mm 1464 1464 2554 2554 2554 2554 2554
Width W
(inch) (57.6) (57.6) (100.6) (100.6) (100.6) (100.6) (100.6)
mm 874 874 874 874 874 874 874
Depth D
(inch) (34.4) (34.4) (34.4) (34.4) (34.4) (34.4) (34.4)
kg 398 410 602 615 665 678 688
Weight
(lbs) (876) (902) (1,324) (1,353) (1,463) (1,492) (1,514)
Note: 1.) Add 457mm (18 inch) to height of unit for Discharge Plenum (optional) Upflow Models only
2.) Add 32kg (71lbs)- Model 02 to 05; 51kg(112 lbs)- Model 07 to 13; 80kg(176 lbs)- Model 14 to 26 to weight of unit for Discharge Plenum (optional)- Upflow Model only
-7-

GENERAL INFORMATION
DUAL COILS OPTION
Air Cooled DX & Chilled Water Systems

This system is a combination of the both Direct Expansion (DX) and Chilled Water (CW) system with 2 cooling coil.
Cooling capacity and other parameters for DX and CW System are as per stated on respective tables; except for the
following.
Model DBDD/U 02 DBDD/U 03 DBDD/U 04 DBDD/U 05 DBDD/U 07 DBDD/U 09
hp 1.0 1.0 1.5 2.0 2.0 4.0

Fan Motor (Indoor)
(kW) (0.75) (0.75) (1.1) (1.5) (1.5) (3.0)
dBA 56 56 57 57 62 63
kg 270 284 292 304 467 497
Weight
(lbs) (594) (625) (642) (669) (1,027) (1,093)
Model DBDD/U 11 DBDD/U 13 DBDD/U 14 DBDD/U 16 DBDD/U 19 DBDD/U 22 DBDD/U 26
hp 5.5 5.5 4.0 7.5 7.5 10.0

Fan Motor (Indoor)
(kW) (4.0) (4.0) (3.0) (5.5) (5.5) (7.5)
dBA 66 70 65 65 66 69 N/A
kg 523 537 823 842 909 941
Weight
(lbs) (1,151) (1,181) (1,811) (1,852) (2,000) (2,070)
2.) Add 32kg (71 lbs)- Model 02 to 05; 51kg(112 lbs)-Model 07 to 13; 80kg(176 lbs)- Model 14 to 22 to weight of unit for Discharge Plenum (optional)- Upflow Model only
CONDENSER SELECTION
Selections are to be based on standard airflow rate and return air temperature of 24C / 17C (75F / 62.5F) or
lesser at sea level.
DX-System DBAD/U 02 DBAD/U 03 DBAD/U 04 DBAD/U 05 DBAD/U 07 DBAD/U 09
Dual Coils
System
DX-System with
DBRD/U 02 DBRD/U 03 DBRD/U 04 DBRD/U 05 DBRD/U 07 DBRD/U 09
Hot Gas Reheat
Total Heat Rejection MBH 46 51 60 73 101 151
(Nominal) (kW) (14) (15) (18) (21) (30) (44)
35C (95F) Ambient - DBRC04 DBRC04 DBRC04 DBRC06 DBRC08 DBRC10
37.8C (100F) Ambient - DBRC04 DBRC04 DBRC06 DBRC06 DBRC08 DBRC13
40.6C (105F) Ambient - DBRC04 DBRC06 DBRC06 DBRC08 DBRC11 DBRC17
43C (110F) Ambient See Note 1 DBRC06 DBRC06 DBRC08 DBRC11 DBRC17 DBRC20
DX-System DBAD/U 11 DBAD/U 13 DBAD/U 14 DBAD/U 16 DBAD/U 19 DBAD/U 22 DBAD/U 26
Dual Coils
Model DBDD/U 11 DBDD/U 13 DBDD/U 14 DBDD/U 16 DBDD/U 19 DBDD/U 22 N/A
System
DX-System with
DBRD/U 11 DBRD/U 13 DBRD/U 14 DBRD/U 16 DBRD/U 19 DBRD/U 22 DBRD/U 26
Hot Gas Reheat
Total Heat Rejection MBH 171 193 220 262 293 332 388
(Nominal) (kW) (50) (57) (64) (77) (86) (97) (114)
35C (95F) Ambient - DBRC13 DBRC17 DBRC17 DBRC20 DBRC20 DBRC26 DBRC30
37.8C (100F) Ambient - DBRC17 DBRC17 DBRC20 DBRC26 DBRC26 DBRC30 DBRC30
40.6C (105F) Ambient - DBRC20 DBRC26 DBRC26 DBRC26 DBRC34 DBRC34 DBRC34
43C (110F) Ambient See Note 1 DBRC26 DBRC30 DBRC34 DBRC40 DBRC44 DBRC44 DBRC44
46C (115F) Ambient See Note 1 DBRC40 DBRC44 DBRC44 DBRC30 x 2 DBRC30 x 2 DBRC40 x 2 DBRC40 x 2
49C (120F) Ambient See Note 2 DBRC40 DBRC44 DBRC44 DBRC30 x 2 DBRC34 x 2 DBRC40 x 2 DBRC44 x 2
52C (125F) Ambient See Note 3 DBRC44 DBRC44 DBRC26 x 2 DBRC30 x 2 DBRC34 x 2 DBRC44 x 2 DBRC44 x 2
Notes: 1.) Multiply Total Compressor Power Input by 1.05
2.) Multiply Cooling Capacity by 0.9. Multiply Total Compressor Power Input by 1.1
3.) Multiply Cooling Capacity by 0.9. Multiply Total Compressor Power Input by 1.2
-8-

GENERAL INFORMATION
ELECTRICAL DATA
Air Cooled DX & Chilled Water Systems
1.) STANDARD - COOLING & ELECTRIC HEATERS
At 35oC (95oF) ambient; Return Air at 24oC/17oC/50 %RH (75oF/62.5oF/50 %RH)
Model DBAD/U 02 DBAD/U 03 DBAD/U 04 DBAD/U 05 DBAD/U 07 DBAD/U 09
Power Supply RLA MCA MFS RLA MCA MFS RLA MCA MFS RLA MCA MFS RLA MCA MFS RLA MCA MFS
380V/ 3Ph/ 50Hz 15.6 18 20 15.7 18 20 17.6 20 25 20.1 22 32 32.7 37 50 39.1 44 60
400V/ 3Ph/ 50Hz 16.0 18 20 16.2 18 20 18.0 20 25 20.5 23 32 33.6 38 50 39.7 44 63
415V/ 3Ph/ 50Hz 16.4 19 20 16.6 19 20 18.4 21 25 21.0 23 32 34.5 39 50 40.3 45 63
460V/ 3Ph/ 60Hz N/A N/A 15.3 17 20 18.0 20 25 28.5 32 40 35.7 40 50
Model DBAD/U 11 DBAD/U 13 DBAD/U 14 DBAD/U 16 DBAD/U 19 DBAD/U 22 DBAD/U 26

Power Supply RLA MCA MFS RLA MCA MFS RLA MCA MFS RLA MCA MFS RLA MCA MFS RLA MCA MFS RLA MCA MFS
380V/ 3Ph/ 50Hz 43.5 49 63 51.6 58 75 58.0 64 75 65.7 71 100 72.1 78 100 77.5 83 100 93.4 100 125
400V/ 3Ph/ 50Hz 44.2 50 63 53.0 60 75 59.1 65 75 66.9 73 100 72.9 79 100 78.5 85 100 96.0 103 125
415V/ 3Ph/ 50Hz 45.3 51 63 55.6 63 80 60.6 67 75 68.7 75 100 73.8 80 100 80.6 87 100 101.0 109 125
460V/ 3Ph/ 60Hz 38.3 43 60 41.4 46 63 53.2 59 63 56.5 62 75 64.5 70 100 67.3 73 100 75.8 81 100
Return Air at 24oC/17oC/50 %RH (75oF/62.5oF/50 %RH)

Model DBCD/U 02 DBCD/U 03 DBCD/U 04 DBCD/U 05 DBCD/U 07 DBCD/U 09
380V/ 3Ph/ 50Hz 9.7 12 16 9.7 12 16 9.7 12 16 11.3 13 16 18.9 23 25 20.3 24 30
400V/ 3Ph/ 50Hz 10.0 12 16 10.0 12 16 10.0 12 16 11.5 14 16 19.6 24 25 20.8 25 30
415V/ 3Ph/ 50Hz 10.2 12 16 10.2 12 16 10.2 12 16 11.7 14 16 20.0 24 25 21.2 25 30
460V/ 3Ph/ 60Hz 6.6 8 10 7.9 9 16 9.1 11 16 10.5 12 16 18.1 22 25 19.2 23 25

380V/ 3Ph/ 50Hz 22.0 26 30 23.9 28 32 29.6 35 40 31.5 37 40 34.5 40 50 34.5 40 50 38.0 44 50
400V/ 3Ph/ 50Hz 22.5 26 30 24.2 28 32 30.5 37 40 32.3 38 40 35.1 41 50 35.1 41 50 38.4 44 50
415V/ 3Ph/ 50Hz 22.8 27 30 24.5 29 32 31.2 37 40 32.9 39 40 35.6 42 50 35.6 42 50 38.8 45 50
460V/ 3Ph/ 60Hz 20.5 24 30 22.0 26 30 28.0 34 40 29.5 35 40 31.9 38 50 31.9 38 50 35.8 41 50
2.) STANDARD WITH OPTIONAL HUMIDIFIER

At 35oC (95oF) ambient; Return Air at 24oC/ 17oC/50 %RH (75oF/62.5oF/50 %RH)
Model DBAD/U 02 DBAD/U 03 DBAD/U 04 DBAD/U 05 DBAD/U 07 DBAD/U 09
380V/ 3Ph/ 50Hz 24.7 27 32 24.8 27 32 26.7 29 32 29.2 31 40 41.8 46 60 48.2 53 63
400V/ 3Ph/ 50Hz 24.7 27 32 24.9 27 32 26.7 29 32 29.2 31 40 42.2 46 50 48.4 53 63
415V/ 3Ph/ 50Hz 24.8 27 32 25.0 27 32 26.8 29 32 29.3 31 40 42.9 47 50 48.7 53 63
460V/ 3Ph/ 60Hz N/A N/A 22.9 25 30 25.5 27 30 36.0 40 50 43.2 47 63
Model DBAD/U 11 DBAD/U 13 DBAD/U 14 DBAD/U 16 DBAD/U 19 DBAD/U 22 DBAD/U 26

380V/ 3Ph/ 50Hz 52.6 58 75 60.7 68 80 75.1 81 100 82.8 89 100 89.2 95 100 94.6 100 125 110.5 117 150
400V/ 3Ph/ 50Hz 52.8 58 75 61.7 69 80 75.3 81 100 83.1 89 100 89.2 95 100 94.8 101 125 112.3 119 150
415V/ 3Ph/ 50Hz 53.7 59 80 64.0 72 100 76.2 82 100 84.3 91 100 89.5 96 100 96.3 103 125 116.7 124 150
460V/ 3Ph/ 60Hz 45.8 50 63 48.9 54 63 67.3 73 100 70.6 76 100 78.6 84 100 81.4 87 100 89.9 96 100
Return Air at 24oC/17oC/50 %RH (75oF/62.5oF/50 %RH)

Model DBCD/U 02 DBCD/U 03 DBCD/U 04 DBCD/U 05 DBCD/U 07 DBCD/U 09
380V/ 3Ph/ 50Hz 18.8 21 25 18.8 21 25 18.8 21 25 20.4 22 25 28.0 32 40 29.4 33 40
400V/ 3Ph/ 50Hz 18.7 21 25 18.7 21 25 18.7 21 25 20.2 22 25 28.2 32 40 29.5 33 40
415V/ 3Ph/ 50Hz 18.6 21 25 18.6 21 25 18.6 21 25 20.0 22 25 28.4 33 40 29.6 34 40
460V/ 3Ph/ 60Hz 14.2 15 20 15.4 17 20 16.7 19 20 18.1 20 25 25.6 29 40 26.7 30 40

380V/ 3Ph/ 50Hz 31.1 35 40 33.0 37 40 46.7 52 60 48.6 54 60 51.6 57 63 51.6 57 63 55.1 61 70
400V/ 3Ph/ 50Hz 31.1 35 40 32.9 37 40 46.7 53 60 48.5 55 60 51.4 57 63 51.4 57 63 54.7 61 70
415V/ 3Ph/ 50Hz 31.2 35 40 32.9 37 40 46.8 53 60 48.5 55 60 51.3 58 63 51.3 58 63 54.5 61 70
460V/ 3Ph/ 60Hz 28.0 32 40 29.5 33 40 42.1 48 50 43.6 49 60 46.0 52 60 46.0 52 60 49.9 56 70
Note : RLA - Rated Load Amps MCA - Minimum Circuit Amps MFS - Maximum Fuse Size
-9-

GENERAL INFORMATION
ELECTRICAL DATA
Air Cooled Dual Coils (DX + CW) & DX With Hot Gas Reheat Systems
1.) STANDARD - COOLING & ELECTRIC HEATERS
o o o o o o
At 35 C (95 F) ambient; Return Air at 24 C/17 C/50 %RH (75 F/62.5 F/ 50 %RH)
Power Supply RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS RLA RLA MCA MFS
(DX) (CHW) (DX) (CHW) (DX) (CHW) (DX) (CHW) (DX) (CHW) (DX) (CHW)
380V/ 3Ph/ 50Hz 15.6 9.7 18 20 15.7 9.7 18 20 18.3 10.4 20 25 20.1 11.3 22 30 32.7 18.9 37 40 40.8 22.0 45 60
400V/ 3Ph/ 50Hz 16.0 10.0 18 20 16.2 10.0 18 20 18.6 10.6 21 25 20.5 11.5 23 30 33.6 19.6 38 40 41.4 22.5 46 60
415V/ 3Ph/ 50Hz 16.4 10.2 19 20 16.6 10.2 19 20 19.0 10.8 21 25 21.0 11.7 23 30 34.5 20.0 39 40 41.9 22.8 47 60
460V/ 3Ph/ 60Hz N/A N/A 16.0 9.8 18 20 18.0 10.5 20 25 28.5 18.1 32 40 37.0 20.5 41 50
380V/ 3Ph/ 50Hz 45.4 23.9 51 63 51.6 23.9 58 75 58.0 29.6 64 75 68.7 34.5 74 100 72.1 34.5 78 100 81.0 38.0 87 100
400V/ 3Ph/ 50Hz 45.9 24.2 51 63 53.0 24.2 60 75 59.1 30.5 65 75 69.7 35.1 76 100 72.9 35.1 79 100 81.8 38.4 88 100
415V/ 3Ph/ 50Hz 47.0 24.5 53 63 55.6 24.5 63 75 60.6 31.2 67 75 71.4 35.6 78 100 73.8 35.6 80 100 83.8 38.8 90 100
460V/ 3Ph/ 60Hz 39.8 22.0 44 60 41.4 22.0 46 63 53.2 28.0 59 63 58.9 31.9 65 75 64.5 31.9 70 100 71.2 35.8 77 100
2.) STANDARD WITH OPTIONAL HUMIDIFIER

At 35oC (95oF) ambient; Return Air at 24oC/17oC/50 %RH (75oF/62.5oF/ 50 %RH)
380V/ 3Ph/ 50Hz 24.7 18.8 27 32 24.8 18.8 27 32 27.4 19.5 29 32 29.2 20.4 31 40 41.8 28.0 46 50 49.9 31.1 55 63
400V/ 3Ph/ 50Hz 24.7 18.7 27 32 24.9 18.7 27 32 27.3 19.3 29 32 29.2 20.2 31 40 42.2 28.2 46 50 50.0 31.1 55 63
415V/ 3Ph/ 50Hz 24.8 18.6 27 32 25.0 18.6 27 32 27.4 19.2 29 32 29.3 20.0 31 40 42.9 28.4 47 50 50.3 31.2 55 63
460V/ 3Ph/ 60Hz N/A N/A 23.6 17.4 25 30 25.5 18.1 27 30 36.0 25.6 40 50 44.5 28.0 49 63
380V/ 3Ph/ 50Hz 54.5 33.0 60 75 60.7 33.0 68 80 75.1 46.7 81 100 85.8 51.6 92 100 89.2 51.6 95 100 98.1 55.1 104 125
400V/ 3Ph/ 50Hz 54.6 32.9 60 75 61.7 32.9 69 80 75.3 46.7 81 100 86.0 51.4 92 100 89.2 51.4 95 100 98.1 54.7 104 125
415V/ 3Ph/ 50Hz 55.4 32.9 61 75 64.0 32.9 72 80 76.2 46.8 82 100 87.1 51.3 93 100 89.5 51.3 96 100 99.5 54.5 106 125
460V/ 3Ph/ 60Hz 47.3 29.5 52 63 48.9 29.5 54 63 67.3 42.1 73 100 73.0 46.0 79 100 78.6 46.0 84 100 85.3 49.9 91 100
3.) COOLING & HOT GAS REHEAT

o o o o o o
Model DBRD/U 02 DBRD/U 03 DBRD/U 04 DBRD/U 05 DBRD/U 07 DBRD/U 09
380V/ 3Ph/ 50Hz 8.0 9 16 8.1 10 16 10.0 12 20 12.4 15 20 17.4 21 32 23.8 28 40
400V/ 3Ph/ 50Hz 8.0 9 16 8.2 10 16 10.0 12 20 12.5 15 20 17.5 21 32 23.6 28 40
415V/ 3Ph/ 50Hz 8.1 10 16 8.3 10 16 10.1 12 20 12.6 15 20 17.8 21 32 23.7 28 40
460V/ 3Ph/ 60Hz N/A N/A 7.8 9 16 10.5 12 20 13.4 16 25 20.6 25 40
Model DBRD/U 11 DBRD/U 13 DBRD/U 14 DBRD/U 16 DBRD/U 19 DBRD/U 22 DBRD/U 26

380V/ 3Ph/ 50Hz 28.2 34 50 36.3 43 63 35.1 39 50 42.8 47 63 49.2 54 75 54.6 60 75 70.5 77 100
400V/ 3Ph/ 50Hz 28.1 33 50 37.0 44 63 35.0 39 50 42.8 47 63 48.8 54 63 54.4 60 75 71.9 79 100
415V/ 3Ph/ 50Hz 28.6 34 50 39.0 47 75 35.5 39 50 43.7 48 63 48.8 54 63 55.6 61 75 76.0 84 100
460V/ 3Ph/ 60Hz 23.2 28 40 26.3 31 50 30.6 34 40 33.9 37 50 41.9 46 60 44.7 49 63 53.2 58 75
4.) COOLING & HOT GAS REHEAT WITH OPTIONAL HUMIDIFIER

o o o o o o
Model DBRD/U 02 DBRD/U 03 DBRD/U 04 DBRD/U 05 DBRD/U 07 DBRD/U 09
380V/ 3Ph/ 50Hz 17.1 19 25 17.2 19 25 19.1 21 25 21.6 24 32 26.6 30 40 32.9 38 50
400V/ 3Ph/ 50Hz 16.6 19 25 16.8 19 25 18.6 21 25 21.1 23 32 26.1 30 40 32.3 37 50
415V/ 3Ph/ 50Hz 16.4 19 25 16.6 19 25 18.4 21 25 21.0 23 32 26.2 30 40 32.0 37 50
460V/ 3Ph/ 60Hz N/A N/A 15.3 17 20 18.0 20 25 20.9 24 32 28.1 32 40
Model DBRD/U 11 DBRD/U 13 DBRD/U 14 DBRD/U 16 DBRD/U 19 DBRD/U 22 DBRD/U 26

380V/ 3Ph/ 50Hz 37.3 43 63 45.4 52 80 52.2 56 75 59.9 64 80 66.3 71 80 71.7 77 100 87.6 95 125
400V/ 3Ph/ 50Hz 36.7 42 63 45.6 53 80 51.2 55 63 59.0 63 80 65.0 70 80 70.6 76 100 88.1 95 125
415V/ 3Ph/ 50Hz 37.0 43 63 47.3 55 80 51.2 55 63 59.3 64 80 64.5 69 80 71.3 77 100 91.7 99 125
460V/ 3Ph/ 60Hz 30.7 35 50 33.8 39 50 44.7 48 60 48.0 51 63 56.0 60 75 58.8 63 80 67.3 72 100
Note : RLA - Rated Load Amps MCA - Minimum Circuit Amps MFS - Maximum Fuse Size
- 10 -

GENERAL INFORMATION
DIMENSIONAL DATA
Down Flow - Air Cooled System (With or Without Hot Gas Reheat)
DBAD/ DBRD 02, 03, 04, 05 DBAD/ DBRD 07, 09, 11, 13
DBAD/ DBRD 14, 16, 19, 22, 26
- 11 -

GENERAL INFORMATION
Down Flow - Chilled Water System

DBCD 02, 03, 04, 05 DBCD 07, 09, 11, 13
DBCD 14, 16, 19, 22, 26
- 12 -

GENERAL INFORMATION
Down Flow - Dual Coils System

DBDD 02, 03, 04, 05 DBDD 07, 09, 11, 13
DBDD 14, 16, 19, 22
- 13 -

GENERAL INFORMATION
Up Flow - Air Cooled System (With or Without Hot Gas Reheat)

DBAU/ DBRU 02, 03, 04, 05 DBAU/ DBRU 07, 09, 11, 13
DBAU/ DBRU 14, 16, 19, 22, 26
- 14 -

GENERAL INFORMATION
Up Flow - Chilled Water System

DBCU 02, 03, 04, 05 DBCU 07, 09, 11, 13
DBCU 14, 16, 19, 22, 26
- 15 -

GENERAL INFORMATION
Up Flow - Dual Coils System

DBDU 02, 03, 04, 05 DBDU 07, 09, 11, 13
DBDU 14, 16, 19, 22
- 16 -

GENERAL INFORMATION
Up Flow With Plenum - Air Cooled System (With or Without Hot Gas Reheat)
DBAU/ DBRU 02, 03, 04, 05 DBAU/ DBRU 07, 09, 11, 13
DBAU/ DBRU 14, 16, 19, 22, 26
- 17 -

GENERAL INFORMATION
Up Flow With Plenum - Chilled Water System

DBCU 02, 03, 04, 05 DBCU 07, 09, 11, 13
DBCU 14, 16, 19, 22, 26
- 18 -

GENERAL INFORMATION
Up Flow With Plenum - Dual Coils System

DBDU 02, 03, 04, 05 DBDU 07, 09, 11, 13
DBDU 14, 16, 19, 22
- 19 -

GENERAL INFORMATION
REMOTE AIR-COOLED CONDENSERS
Technical Data
Model Physical Data Electrical Data
Length 'L' Fans Approx. Motor RPM Motor FLA (3-Phase)

Weight
Qty Total L/S Qty 380V 400V 415V 460V
mm (ins) kg(lbs)
(CFM) 50Hz 60Hz (50Hz) (50Hz) (50Hz) (60Hz)
DBRC 04 870 (34) 1 2030 (4300) 100 (220) 1 900 1075 220~240Vac, 1Ph, 50/60Hz.
FLA @ 240V/50Hz = 1.4A;
FLA @ 240V/60Hz = 1.5A
DBRC 06 870 (34) 1 3210 (6800) 111 (244) 1 925 1110 2.0 1.9 1.8 1.7
DBRC 08 870 (34) 1 3210 (6800) 122 (268) 1 925 1110 2.0 1.9 1.8 1.7
DBRC 10 870 (34) 1 3210 (6800) 134 (295) 1 925 1110 2.0 1.9 1.8 1.7
DBRC 11 870 (34) 1 3210 (6800) 180 (400) 1 925 1110 2.0 1.9 1.8 1.7
DBRC 13 1683 (66) 2 6420 (13600) 190 (420) 2 925 1110 4.0 3.8 3.6 3.4
DBRC 17 1683 (66) 2 6420 (13600) 204 (450) 2 925 1110 4.0 3.8 3.6 3.4
DBRC 20 1683 (66) 2 6420 (13600) 265 (583) 2 925 1110 4.0 3.8 3.6 3.4
DBRC 26 2500 (98) 3 9630 (20400) 288 (634) 3 925 1110 6.0 5.7 5.4 5.1
DBRC 30 2500 (98) 3 9630 (20400) 320 (700) 3 925 1110 6.0 5.7 5.4 5.1
DBRC 34 2500 (98) 3 9630 (20400) 355 (780) 3 925 1110 6.0 5.7 5.4 5.1
DBRC 40 3308 (130) 4 12838 (27200) 380 (835) 4 925 1110 8.0 7.6 7.2 6.8
DBRC 44 3308 (130) 4 12838 (27200) 410 (900) 4 925 1110 8.0 7.6 7.2 6.8
Notes: 1.) All dimensions are in mm (inches).

2.) * = 889(35), ** = 972(38.25) for DBRC-04
- 20 -

INSTALLATION
INSPECTION
The DB-Aire II unit has been tested and inspected prior to shipment. To ensure that the unit has been received in
excellent condition, perform a visual inspection of the outer crating immediately upon delivery, and note any external
damage on the freight carriers delivery forms. As soon as possible, inspect the unit itself for possible internal
damage. File a claim with the shipping company if the shipment is damaged or incomplete. Freight damage claims
are the responsibility of the purchaser.
TRANSPORT
The unit is mounted on skid pallet, packed several times in plastic film and crated. It must always be transported
vertically upright on the pallet with a fork lift. The unit can be moved by lifting devices with ropes. For this the ropes
have to be fixed at the pallet, and the upper unit edges have to be protected by wooden laths or spreader bars to
prevent damage to the unit.
To avoid any damage to the unit during transportation, it is recommended that the unit should only be removed from
its packaging when the unit has reached its final destination. It is also essential to make sure that the floor on which
the unit is to be installed is capable of supporting its weight. The weight of the unit can be found on the Performance
and Technical Data on this manual.
OPERATING LIMITS
Units are designed to operate within working ranges (See Performance and Technical Data). The limits are referred
to new machines which have been correctly installed and serviced. The warranty clauses are no longer valid for any
possible damage or malfunction that may occur during or due to operation outside the application values.
Direct Expansion (DX) System Chilled Water (CW) System

o o
Room Condition 68F(20C) to 80 F(27 C), 45 to 55% RH
Ambient Condition Min. 66oF(19oC), for DBRC Outdoor Units -
Water Pressure - Max 232PSI (16bar)
LOCATING THE UNIT AND INSTALLATION CLEARANCE

Consult local building codes and the national electrical code for special installation requirements. During installation,
respect the clearance required for air-flow, wiring, routine and major servicing and maintenance work. The unit may
be set directly on top of a raised floor if the raised floor has sufficient load capacity. The unit should not be placed
near any corner of the room or at the end of a long, narrow room. For best air distribution, the unit should be
centered against the longest wall and as close to the load as possible.
The unit is designed for full front access with hinged and lock type full height doors. Therefore it allows flexible
installation by grouping same or differing models and capacities to be installed side by side. No side and rear
clearance is required. However, all the fixed panels can be externally removed by the special unit stopper system.
This facilitates additional ease of field installation, service and maintenance on the system. Please refer to Removing
Fixed Panels section on this manual.
- 21 -

INSTALLATION
All piping and wiring connections are designed from unit bottom. Proper openings should have already been cut on
the raised floor by others.
Minimum Unit Clearance

Unit Height H, Unit Width W, Unit Depth D, A, mm (inch) B, C,
Model
mm (inch) mm (inch) mm (inch) (Recommended) mm (inch) mm (inch)
02 to 05 749 (29.5) Min 305 (12); Max 900 (35.5) 610 (24)
07 to 13 1944 (76.5) 1464 (57.6) 874 (34.4) Turning vanes is recommended for 800 (31.5) Standard Discharge Plenum Height 457
14 to 26 2554 (100.6) downflow (by others) (18) (optional for Upflow Model only)
DISMANTLING UNIT FRAME

The unit frame (center and side) can be dismantled. Thus the aluminium profiles can be pulled out. This offers the
flexibility of the unit structure especially the unit is needed for site knocked down (SKD) due to site condition. Note
that all fixed and access panels as well as the center frame (for model 07 to 26) must be removed prior to dismantle
the unit frame.
When this situation arises, it is recommended to inform factory upfront in order not to braze all piping joints.
All joints, however, can be brazed at site by others.
Notes:
It is the responsibility of the installing contractor / engineer to check the re-assembled unit structure is
correct for each system installation. The warranty clauses are no longer valid for any possible damage or
malfunction that may occur due to improper re-assembly of unit and piping work installation.
Removing the Center Frame (model 07 to 26 only)

1. From unit external, remove the cap.
2
2. From unit internal, unscrew the nut and remove the bolt.
1
3 1
2
4
Removing the Side Frame

1. Remove the first side M6 cap screw on nylon.
2. Remove the screw cover.
3. Remove the other two M6 screws.
4. Pull out the aluminium profiles.
- 22 -

INSTALLATION
REMOVING FIXED PANELS
All fixed panels are externally
installed onto the unit cabinet 2
by using special stopper
system without using screws.
The stopper system facilitates Fixed
the removable of panels for Panel Stopper Bars
additional ease of field
installation, service and
maintenance on the system. 3
3
1. Remove the bottom stopper

bar.
Gently tap the screw driver
flat head into the mating
surface between the nylon
corner and the stopper bar.
Then gradually pull the
stopper bar out of its slot as
shown.
2. Remove the top stopper bar.

Repeat the steps as 1.
3. Remove the left or right side

stopper bars respectively.
Repeat the steps as 1. After
all four side stopper bars
have been pulled out;
remove the panel from the
unit cabinet.
To reinstall back the fixed panel, reverse the steps. Locate the panel on the frame.
Note that the left and right side stopper bars have to be inserted prior to the top and bottom stopper bars.
- 23 -

INSTALLATION
REMOVING FILTERS
All units are supplied together with air filters. Follow the below steps to withdraw the filters.
1. 2. 3.
Filter
Lift up the filter as shown until it touches Tilt the filter (bottom) as shown to One at a time, slide the other
filter rack (top). allow it coming out from the filter filters to the previous filter
rack and remove it from the unit. location. Follow the above steps
to remove the filters from the
unit.
Place in the new filters in
reverse sequence of the above
steps.
INSTALLING DISCHARGE PLENUM (OPTIONAL)

Discharge plenum box is supplied separately which to be installed onto the unit by others at field. Follow the below
steps to install the discharge plenum.
1. 2. 3. Fasten the plenum

Screws along 4 sides
Place and align the plenum on top of the Remove the pre-installed tap- Through the grille opening,
unit as shown. screws from the supply air grille. fasten the plenum onto the unit
using tapping screws on the pre-
Make sure the bottom face of the plenum Take out the supply air grille. punched holes at all 4 sides.
(or top of the unit frame) is adhered with
rubber gasket. Place back the supply air grilles.
- 24 -

INSTALLATION
BELT TENSION INSPECTION GUIDE
When installing or replacing belts, always use a complete set of new belts. Mixing old and new belts will result in the
premature wear or breakage of the newer belts.
Correct tensioning of V-belts drive is carried out as follows,
1. Fit the belts into the grooves and increase the centre distance until the belts are snug.
(Note: Never lever belts over sheaves)
2. Tighten belts and equalize belt slack so that it is on the same side of belt for all belts. Failure to do so may result
in uneven belt stretching.
3. As shown in figure, measure the span length (mm) of the drive. Determine the deflection at the centre of the
span according to the table below.
Belt Span (mm) Deflection (mm)
250-300 4
310-360 5
370-420 6
430-480 7
490-540 8
550-600 9
4. From table below, find the appropriate deflection force according to belt type. The deflection force for any V-belt
should be within the minimum and maximum force shown in the table. When the tension drops to the minimum
value, readjust to the maximum value.
Deflection Force (Kg)
Belt Type SPZ SPA SPB
Diam. Of smaller sheave (mm) Min. Max Min. Max Min. Max
63-80 1.2 1.9 - - - -
90-112 1.6 2.4 1.9 2.9 - -
125-160 1.9 2.8 2.6 4.0 3.3 5.0
180-224 1.9 2.9 3.0 4.6 4.3 6.4
250-355 - - 3.2 4.8 5.1 7.7
Note: A new drive should be tensioned to the higher value. After the drive has been running for 30 minutes, the tension should be checked
and readjusted to higher value.
- 25 -

INSTALLATION
AIR-COOLED PIPING
Direct expansion (DX) system units are shipped pressurized with a nitrogen charge.
Remote air-cooled condensers (DBRC) are shipped pressurized with a nitrogen charge.
Notes:
Excessive refrigerant line length reduces system capacity and efficiency, as well as system reliability
(excessive refrigerant charge). Keep refrigerant lines as short as conditions permit!
The pipe sizes/ refrigerant charges quoted are for guidance only. It is the responsibility of the installing
contractor/ engineer to check the pipe sizes/ refrigerant charges are correct for each system installation.
Split systems may require additional oil which should be added to the low side of each compressor.
Design should be in accordance with accepted refrigeration practice to ensure good oil return to the
compressor(s) under all normal operating conditions.
The interconnecting lines to the remote air-cooled condenser must be installed by a qualified refrigeration mechanic.
Prior to connecting the tubes, make sure to apply blind caps or water proof tape to prevent dust or water from getting
into the tubes.
Max. Allowable Piping Equivalent Length Elevation Difference between Indoor and Outdoor Units
75 ft (22.9m) 30 ft (9.2m)
PIPE SUPPORTS
The table below identifies the maximum distance between pipe supports on horizontal and vertical pipe runs. All
pipework should be clamped prior to apply insulation. Clamping over insulation is not acceptable.
Pipe OD (inches) Support Distance (meter)
3/8 to 7/8 1.0

1-1/8 to 2-1/8 2.0
FIELD PROVIDED PIPING AND WIRING
1. The required copper pipe diameters for discharge hot gas and liquid lines are shown on Performance and
Technical Data. Establish the shortest route for pipework from indoor unit to the outdoor condenser. Try to avoid
unnecessary bends on piping as possible to minimize the total charge of refrigerant and the pressure drops. Lay
the horizontal gas pipes with 1% downward gradient towards the refrigerant flow.
2. Reduce the number of bends which must be of large radius
3. The liquid line of the system must be insulated if passing through extremely warm places.
4. There must be a minimum separation of 20mm between the hot gas and liquid lines. If this is not possible
insulate both lines.
5. Oil traps are required to be located every 15 to 20ft (4.6 to 6.1m) on hot gas line riser to ensure proper oil
entrapment.
6. Support both horizontal and vertical pipes with vibration damping clamps which should include rubber gaskets.
- 26 -

INSTALLATION
LONG REFRIGERATION PIPING
Notes:
Excessive refrigerant line length reduces system capacity and efficiency, as well as system reliability
(excessive refrigerant charge). Keep refrigerant lines as short as conditions permit!
The pipe sizes / refrigerant charges quoted are for guidance only. It is the responsibility of the installing
contractor / engineer to check the pipe sizes / refrigerant charges are correct for each system installation.
Split systems may require additional oil which should be added to the low side of each compressor.
Design should be in accordance with accepted refrigeration practice to ensure good oil return to the
compressor(s) under all normal operating conditions.
Long refrigeration piping system requires special consideration for the following concerns,
Oil return concerns
Minimum pressure drop on liquid line rise
Capacity losses
Additional refrigerant charge
Outdoor Condenser above Indoor Unit Outdoor Condenser below Indoor

Unit
(Liquid Line Vertical Rise)
Discharge Line Riser
Discharge Line
Liquid Line Riser
Liquid Line
For long discharge hot gas vertical riser, it is essential that Careful pipework selection must be done if the liquid
oil separator (field supplied) must be installed in the line rises. Additional subcooling may be required to
system. Oil traps are also required to be located every 4m prevent flash gas occurring in the liquid line due to
to ensure proper oil entrapment. In addition there should excess pressure drop. Careful pipe sizing is
be an oil trap at the exit of the indoor unit before a vertical recommended to ensure that the liquid line does not
riser is applied. have excessive pressure drop. Increasing liquid line
pipe size can minimize pipe pressure drop.
Approximate discharge and liquid-line sizing up to 200
equivalent feet (61 meter) are shown in the table on next Approximate discharge and liquid-line sizing up to
page. 200 equivalent feet (61 meter) are shown in the table
on next page.
Discharge check valves are recommended on long pipe
runs or in cold climates (not on drawing). The recommended pressure drop should be between
2 to 4 PSI. Liquid-line velocity from the condenser to
The recommended pressure drop should be between 3 to the expansion valve should be between 200 and 300
6 PSI. Minimum and maximum gas velocity for proper oil FPM.
return should be 1000 FPM to 3000 FPM.
Charging to a minimum of 10F (5.6C) subcooling is
recommended to ensure a column of liquid is present
at the TXV.
- 27 -

INSTALLATION
Recommended Line Sizing Up To 200 Equivalent Feet (61 Meter) For Split Air
Cooled Systems
100 EQUIV FEET [31 METER] 150 EQUIV FEET [46 METER] 200 EQUIV FEET [61 METER]
MODEL
HOT GAS LIQUID HOT GAS LIQUID HOT GAS LIQUID
02 3/4 [19.1] 1/2 [12.7] 3/4 [19.1] 1/2 [12.7] 3/4 [19.1] 1/2 [12.7]
03 3/4 [19.1] 1/2 [12.7] 3/4 [19.1] 1/2 [12.7] 3/4 [19.1] 1/2 [12.7]
04 3/4 [19.1] 5/8 [15.9] 7/8 [22.2] 5/8 [15.9] 7/8 [22.2] 5/8 [15.9]
05 7/8 [22.2] 5/8 [15.9] 7/8 [22.2] 5/8 [15.9] 1 1/8 [28.6] 5/8 [15.9]
07 7/8 [22.2] 5/8 [15.9] 1 1/8 [28.6] 5/8 [15.9] 1 1/8 [28.6] 5/8 [15.9]
09 1 1/8 [28.6] 7/8 [22.2] 1 1/8 [28.6] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2]
11 1 1/8 [28.6] 7/8 [22.2] 1 1/8 [28.6] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2]
13 1 1/8 [28.6] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2]
14 7/8 [22.2] 5/8 [15.9] 1 1/8 [28.6] 5/8 [15.9] 1 1/8 [28.6] 5/8 [15.9]
16 7/8 [22.2] 5/8 [15.9] 1 1/8 [28.6] 5/8 [15.9] 1 1/8 [28.6] 5/8 [15.9]
19 1 1/8 [28.6] 7/8 [22.2] 1 1/8 [28.6] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2]
22 1 1/8 [28.6] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2]
26 1 1/8 [28.6] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2] 1 3/8 [34.9] 7/8 [22.2]
Refrigerant Charge Guide

The following table can be used to estimate the refrigerant charge quantity/circuit required in a typical split system
installation.
Indoor Unit (Air-Cooled) lbs (kg) / circuit
DBA02 6.9 (3.1)
DBA03 7.2 (3.3)
DBA04 8.0 (3.6)
DBA05 8.2 (3.7)
DBA07 13.3 (6.1)
DBA09 17.0 (7.7)
DBA11 25.5 (11.6)
DBA13 27.9 (12.7)
DBA14 14.6 (6.6)
DBA16 14.6 (6.6)
DBA19 17.0 (7.7)
DBA22 25.5 (11.6)
DBA26 27.9 (12.7)
Additional Liquid Line Refrigerant Charge Guide

Liquid Line Pipe Size kg / meter
3/8 0.05
1/2" 0.10
5/8 0.15
3/4" 0.20
7/8 0.30
1-1/8 0.50
- 28 -

INSTALLATION
LEAK TEST (SYSTEM PRESSURE TEST)
1.) Leak test pressure is at 200psig [1380kPa]. Disconnect or shut off all devices which may be damaged by
200psig [1380 kPa] test pressure.
2.) Open all valves in system so that entire system can be pressurized and connect refrigerant cylinder to charging
connection.
3.) Charge in freon vapor to the system until 50psig [345 kPa] and then pressurize with dry nitrogen until 200psig
[1380 kPa]. Stop charging gas if noise of escaping gas is heard. Skip to step 6.
Caution: Always use inert gas such as nitrogen for testing. Never use other gases such as Oxygen or
acetylene which may be inflammable.
4.) With pressure at 200psig [1380kPa], shut off the valve connecting nitrogen cylinder to the system. Disconnect
nitrogen cylinder and leave pressure gauge indicating 1380kPa connected to system.
5.) With halide torch or electronic leak detector, leak check every valve, joint, pressure control, coils and headers.
Mark every leak and record down as remarks.
6.) When all leaks have been found, blow off charge through tube to outside to prevent refrigerant accumulation
around the system.
7.) Repair all leaks (check off on your remarks): If rebrazing is required, feed nitrogen into the system at slightly
excessive pressure (leave system open and make sure nitrogen flows through).
8.) After repairing leaks, re-check as per procedure 1 through 7.
9.) When system tight after leak test, keep pressurized at 200psig [1380kPa] and hold for 12 hours. Full in
pressure should be negligible (some may be due to temperature change only.)
10.) When system is tight, proceed with vacuum test and dehydration.
VACUUM TEST AND DEHYDRATION

The purpose of evacuation is to evacuate the system when it is known or suspected that the system has been
exposed to atmosphere, and there is a possibility that moisture has entered the system.
1.) Blow-off charge or pump down the refrigerant.
2.) Connect vacuum pump on the liquid line and carefully check the unit piping to ensure all passages are open.
(NEVER USE SYSTEM COMPRESSOR TO EVACUATE).
3.) Start vacuum pump operation and pull vacuum to about 2 to 2.5mmHg [0.26 to 0.33 kPa] absolute pressure.
During evacuation the pressure may remain steady for sometime at about 0.5 or 12mmHg [1.69 kPa] absolute
pressure. This is caused by moisture evaporating in the system. This "boiling off" or "evaporation period" last
about the same period of time as it took from initial start to reach this point.
4.) When the "boiling off" period lasts longer that indicated under 3, break vacuum with refrigerant or nitrogen gas to
sweep moisture out and evacuate and dryer shells, etc., up to a temperature of 100F [37.8C].
5.) Break vacuum with refrigerant or nitrogen gas until pressure is 0psig [0 kPa].
6.) Re-evacuate to 1mmHg [0.133kPa] absolute pressure.
7.) Disconnect vacuum pump and leave system standing for 6 hours. There should be no change in vacuum during
this period. If there is a change repeat 1 to 7.
CHARGING
1.) Connect refrigerant cylinder through charging connection to charging valve.
2.) Loosen flare nut on other end of charging connection and blow air out with refrigerant. Tighten flare nut on
charging connection.
3.) Weight refrigerant cylinder.
4.) Open charging valve and charge in refrigerant vapor through suction access valve until about 150psig [1034
kPa]. Switch to liquid line access valve and charge in liquid refrigerant. Continue charging with liquid refrigerant
until clear glass is observed.
5.) Shut off refrigerant charging valve but keep connected. Check charging valve flare nut for leak. Check and
record down discharge and suction pressure. If more than one system to be charged, follow procedure 1 through
4 for each system. After all the systems have been done up to step 4, proceed with 5 and 6.
6.) Shut off the system (compressor, fans, pumps) and leave for 24 hours.
- 29 -

INSTALLATION
SYSTEM CHECK FOR OVERCHARGING
Because system reliability depends on proper refrigerant charge, it is very important that the system is thoroughly
checked for superheat and oil temperature after the unit has stabilized. A final check should be made after the room
is stabilized and the unit is fully loaded.
WATER CONNECTIONS
Chilled Water Piping

It will be necessary to install inlet and outlet pipes on unit with chilled water coils. The diameters of the pipes are
indicated on the Performance and Technical Data.
IndoorUnit
To ensure proper water circuits installation, it is recommend the following,
1. Use pipes made of copper or steel. Support pipes with suitable brackets.
2. Insulate all pipes with Armaflex type insulation.
3. Install shut-off valves to facilitate maintenance.
4. Install a thermometer on the inlet and outlet pipes.
5. Install a pressure gauge on the inlet and outlet pipes.
6. Install a drain outlet in the lowest part of the circuit.
Use a water or glycol solution where necessary.
- 30 -

INSTALLATION
HUMIDIFIER (OPTIONAL)
General
Steam humidifier is an optional item and it is installed and integrated within the function and method of operation of
the unit. The humidifier produces non-pressurized steam by means of electrodes immersed in the water contained in
the cylinder. The humidifier uses normal main water for the production of steam. The conductivity of the water should
be within the range of 75 to 350 S/cm. The steam is introduced into the airflow by means of distributor via steam
hose installed in the unit. The humidifier is necessary to be connected a supply pipe.
Supply Connections
The steam humidifier is installed and electrically connected in the unit. Initially the humidifier cylinder is empty.
Ensure a water supply is available to the humidifier with the following characteristics,
Pressure between 1 and 8 bar (14.5 and 116psi)
o
Temperature between 1 and 40 C
The water supply connection to the humidifier should have an internal diameter of at least inch (6mm). A waterline
shutoff valve and mechanical filter must be installed (by others) outside the unit to trap any solid impurities and for
future disconnection and service.
SteamSupply 1. Frame
2. Cylinder
3. DrainSolenoidValve
4. DrainConnection
5. SupplyTank+ConductivityMeter
6. CylinderLockStrap
7. FillSolenoidValve
Humidifier within
Unit
Supply Connection
(by others)
Supply
4 Valve
Drain Filter
Replacing the Cylinder

Warning: The cylinder may be hot. Allow it to cool before touching it or use protective gloves.
To access the cylinder,
Completely drain the water contained in the cylinder
Turn the appliance off and open the main power disconnecting switch (safety procedure)
Remove the steam hose from the cylinder
Disconnect the electrical connections from the top of the cylinder
Release the cylinder from the fastening device and lift it up to remove it
Fit the new cylinder in the humidifier by performing the previous operations in reverse
Periodical Checks
After 1 hour of operation Check that there are no significant water leaks
Every 15 days or no more than Check that there are no significant water leaks and the general condition of the container.
300 operating hours Check that during operation there are no arcs or sparks between the electrodes
Every 3 months or no more than Check operation that there are no significant water leaks. If necessary replace the cylinder
1000 operating hours
Annually or no more than 2500 Replace the cylinder
operating hours
After extended use or alternatively when using water with a high salt content, the solid deposits that naturally form on
the electrodes may reach the stage where they also stick to the inside wall of cylinder; in the event of especially
conductive deposits, the consequent heat produced may overheat the plastic and melt it, and, in more severe case,
puncture the cylinder. As a precaution, check, at the frequency recommended further on, the deposits and the
blackening of the wall of the cylinder, and replace the cylinder if necessary.
- 31 -

INSTALLATION
OPERATION
Humidification is provided by an electrode boiler. The sealed humidifier design ensures that only clean sterile steam
is supplied to the conditioned area and corrosive salts and minerals are held in the disposable bottle. The humidifier
features modulating capacity output control as standard. The system provides continuous modulation of steam
output in response to a proportional control signal. The output control range is 20% to 100% of the humidifier rated
value and is designed to give an approximate steam output of +/-5%, thus ensuring precise control of the conditioned
space. The cylinder operating life time is automatically optimized via the integrated water conductivity sensor which
combined with the Vision 2020i controller to monitor and regulate the water refill cycle to reduce excessive salt
deposits and the progressive wear of the cylinder.
All humidifier parameters and alarms are accessible and adjustable via the microprocessor display keypad unit. The
main features include,
Supply water conductivity (S/cm)
Required steam output (kg/h)
Actual steam output (kg/h)
Required current rating (A)
Actual current rating (A)
Status mode (Start Up, Running, Filling or Draining)
MODULATING HOT GAS REHEAT FOR DX SYSTEM

Hot gas reheat system is an alternative to electric heating and is only available in the DX-System. The system
exploits a part of the heat released to the condenser to reheat the cooled air after it has passed through the
evaporator coil destined for the room being conditioned, thereby achieving a worthwhile energy saving.
The system incorporates a hot gas reheat coil located downstream of the evaporator coil with modulating valve which
is completely integrated to the units microprocessor control. This method of reheating is far more efficient than
existing electric heating as no further power input is required over the standard power requirement. For units with two
refrigerant circuits, each circuit can operate independently, giving the unit the ultimate flexibility to satisfy space
temperature and humidity control.
Features and Benefits
When room temperature has reached its set point but room humidity is still above its set point, the hot gas reheat
valve will start to modulate the amount of hot refrigerant gas passing through the reheat coil.
Since the amount of hot refrigerant gas passing through the reheat coil is modulated, the system delivers only the
amount of reheating that is required.
Room condition is uniform and consistent because there will be no drastic swings in the supply air temperature
and humidity that are inherent with electric heaters on/off staging control.
Refrigerant piping, valves and reheat coil are all factory installed. Typical field connection of discharge line and
liquid line between the condensing unit and the indoor unit is only required.
Controls are factory configured and are adjustable at field to suite sites requirement and application.
REMOTE AIR COOLED CONDENSER (DBRC)

Rigging
Move the unit to the installation location using a crane or fork lift. Each fan section has heavy steel leg supports with
lifting holes at the top. Do not lift with a choke sling around the unit. Spreader bars are recommended for lifting
multiple fan units. Under no circumstances should the coil headers or piping be used for lifting or moving the unit.
Leg Assembly
The legs must be unbolted from the shipping position and extended prior to placing the unit on its pad. Each leg
extends down approximately 18 inches [457mm] and reattaches using the same bolts.
Heat Exchanger Piping Connections
The inlet connection is located on the top header on all units. The outlet connection is located on the bottom header
of all units.
Locating the Unit:
In installing the condensing units, considerations should be given to the following,
1.) Installed outside the building or ensure sufficient air to the condenser.
2.) Strong foundation to withstand the unit's weight and vibration. If the base was not leveled, use concrete blocks
as base
3.) Sufficient space for wiring and maintenance as per local legislation.
4.) Location where there is no direct heat source such as near a generator. This is because if the entering air
temperature is high, then the unit will operate at high condensing temperature and subsequently trip on high
pressure (during cooling mode).
5.) Location where the unit is not exposed to oily area, salty atmosphere, and sulphide gaseous area.
Note: Condenser fans are of the propeller type and not suitable for use with ductwork.
The remote heat exchangers must be located in an area that will ensure free air flow into and out of the unit. The unit
should not be placed closer than 36 inches [914mm] from any wall or other obstruction. When two or more units are
used in the same area, space them apart by a minimum of 48 inches [1219mm].
- 32 -

INSTALLATION
DIMENSIONAL CLEARANCE - REMOTE AIR COOLED CONDENSER (DBRC)
(A) Vertical Installation (Recommended)
118 inches
(3000mm)
36 inches
(914mm)
36 inches 36 inches 36 inches 36 inches

(914mm) (914mm) (914mm) (914mm)
36 inches
(914mm)
(B) Horizontal Installation

If remote condenser unit should be installed horizontally, additional brackets or supports (where necessary)
must be provided to ensure rigid installation by others at field.
Locate the units where air is allowed to circulate. If installing two units together, make sure that the discharge
air from one unit were not circuited by the other unit. See figure.
36 inches
(914mm)
118 inches
(3000mm)
36 inches
(914mm)
- 33 -

OPERATION
ELECTRICAL CONNECTIONS
IMPORTANT: Before proceeding with the electrical connections, make certain that the volts, hertz, and phase
correspond to that specified on the unit rating plate. Also, check to be sure that the service provided by the utility is
sufficient to handle the additional load imposed by this equipment. Refer to the unit rating plate for equipment
electrical requirements. The attached typical wiring diagrams show the proper field high and low voltage wiring. Make
all electrical connections in accordance with national electrical code and any applicable local code ordinances. Use
copper conductors only.
WARNING: The unit cabinet must have an uninterrupted electrical ground. An electrical ground wire of adequate
size must be connected to the ground lug provided inside the control box. A ground wire is mandatory with
microprocessor controls.
Supply voltage at the unit must be within 10% of the voltage indicated on the nameplate. Phase-to-phase imbalance
must not exceed 3%. Local utility company should be contacted for correction of improper line voltage. Improper
electrical power supply may cause premature failures, which will void unit warranties.
The computer-room unit and the condenser unit require individual power sources.
For auxiliary-equipment control wiring, such as for the remote condenser, bring NEC Class-2 wires to the control box
and connect to the terminals indicated on the unit wiring diagram. Wiring terminal numbers will typically be the same
in the computer-room unit and the remote heat exchanger. Verify terminal numbers on unit and heat exchanger
wiring diagrams before connecting wiring.
Verify that properly sized fuses or circuit breakers are installed in the remote-mounted disconnect switch. Fuse size
and minimum circuit ampere are listed on the unit nameplate.
Check the wiring connections in the unit control panel to ensure that they are tight. Wiring connections may become
loose in transit.
CHECK FOR CORRECT PHASING

The equipment should now be checked for correct phasing through the keypad. Switch the blower manual override to
the ON, then back to OFF, or remove fuses from compressor high voltage circuit and push the ON/OFF button
located on the front panel. A short start delay will take place as indicated on the screen. The blower motor will start,
and it will be possible to determine blower rotation. Compressors, heaters and humidifiers are not affected by
phasing. Disconnect power from the unit and reverse two of the three power wires to change rotation.
UNDER-FLOOR WATER-DETECTION PROBE (OPTIONAL)

This control panel includes a condensate probe, which must be mounted below the unit against the floor area where
water may collect. Place it below the unit.
DBG5 4.3 Color Touch Screen Display

ALARM PROCESSOR
VISION 2020i Controller
Microprocessor based controller 32 Bit, 44 MHz CPU.
Built-in flash memory ( 2 + 2MB ).
Non-volatile storage of program & parameters on EEPROM &
Flash Memory.
Built-in clock with battery as standard.
Add-on communication protocol cards for various supervisory
communications.
Touch Screen Display With Led Backlight

The unit comes together with a 4.3 Color Touch Screen Display
Panel. Graphical screen resolution is 480 X 272 pixels with 65k
colors. The screen also has a LED backlight with adjustable
brightness control. Display panel is built-in with flash memory 128MB
and DDR2 RAM of 256MB with Microsoft Windows CE 6.0 operating
system. The monitor displays temperature, humidity, all set points,
cooling, humidification, dehumidification, heaters, percentage of chilled-water capacity (valve opening), percentage
of cooling capacity (compressors and energy saver), percentage of heating and humidification capacities, average
percentage of all capacities for last hour of operation, component run times, alarm history, diagnostics and all alarms
listed in alarm section. Manual override of blower, cooling 1, cooling 2, heating 1, heating 2, heating 3, humidification
and remote alarm operated via display.
Control Switches
Touch-button on/off, Touch-button menu, Touch-button alarm silence/program set (See figure above).
- 34 -

OPERATION
Standard Alarms
High temp, low temp, high humid, low humid, manual override, under floor water detection, no air flow, dirty filters,
humidifier failure, low-voltage warning, fire stat, compressor short cycle, power failure restart, humidity-sensor failure,
temperature-sensor failure, maintenance required based on programmed run time, high pressure, low pressure, no
water flow, smoke alarm, main fan motor overload. On energy-saver units, one programmable local alarm input (#3)
is to be used to change from compressor operation to chilled-water operation. Display will switch to energy saver
with percentage of valve-opening display on screen. On units with compressors, option input (#1) is used for a high-
pressure alarm.
Software
Software has menu-driven programming. Password is required. Opening of unit door not required for the following:
Temperature set point, temperature dead band, temperature high and low alarm points, temperature sensor
calibration, time delay between stages (sequential load activation), unit-start time delay, set tone of alarm buzzer, set
DC voltage range for control valve, set hours of operation until appearance of maintenance-required alarm message,
set power-failure restart method. Factory settings include periodic chilled-water or energy-saver coil flush, low-
voltage dropout point 90%, predictive humidity control, temperature anticipation, automatic lead-lag rotation of
compressors and reheat.
Data Collection
The microprocessor will log data for the following items: Run times of fan motor, cool 1, cool 2, heat 1, heat 2, heat 3,
humidification, dehumidification, chilled-water operation and energy-saver operation. Temperature, humidity and
capacity readings will be taken every three minutes and recorded on the unit data base for the past 24 hours. An
alarm data base will be maintained for the last 10 alarms and the time since occurrence. All data may be displayed at
the unit without any additional equipment.
Communications
The unit can communicate over an RS 485 network using a twisted pair of wires in a token ring loop. All data may be
transmitted to and displayed at an optional remote-mounted DB-Aire Network. Optional RS 485 or 232 card can be
fu-fitted for modem or MODBUS communication protocol.
Diagnostics
All electronic circuitry contains built-in diagnostics. No additional external devices are required. Automatic self-
diagnostics shall take place when power is applied to the unit. Manual diagnostics will be available with self-
prompting instruction displays.
CONTROL LOGIC
Compressor Cooling Logic
1. Maximum frequency of primary compressor starts = 5 minutes start of same stage
2. Primary compressor stage minimum time off = 2 minutes stop to start of same stage
3. Secondary un-loader stage minimum time off = 1 minute stop to start of same stage
4. Compressor staging sequence at each adjustment period:
C1 On at temp set point + temp dead band
C2 On at temp set point + temp dead band + 0.3F
C2 Off at temperature set point + temperature dead band
C1 Off at temperature set point
Heat Strip Heating Logic

1. Minimum time between heat stage turn on = 1 minute stop to start of same stage or start to start of different
stages.
2. Heat staging sequence:
H1 on at temperature set point -Temperature dead band - 0.3F
H2 on at temperature set point - Temperature dead band - 0.6F
H3 on at temperature set point - Temperature dead band - 0.9F
H3 off at temperature set point - Temperature dead band - 0.6F
H2 off at temperature set point - Temperature dead band - 0.3F
H1 off at temperature set point - Temperature dead band
Humidification Logic
1. All heat Off immediately during humidification
2. Minimum time stop to start = 1 minute
3. Minimum time between humidification / dehumidification changeover = 5 minutes
4. Humidification staging sequence:
H1 on at humidity set point - humidity dead band
H1 off at humidity set point - 1%
- 35 -

OPERATION
Dehumidification Logic
1. Dehumidification is not governed by the adjustment rate but will not violate compressor short-cycle times.
2. Heating stages are used to reheat the over-cooled but dehumidified air and heating short-cycle time will not be
violated
3. Five minute minimum between humidification and dehumidification cycles
4. One minute minimum between stop to start of dehumidification
5. Dehumidification staging sequence: Energy-saver or chilled-water cooling proportionally increase or
decrease as required, up to maximum valve opening if available.
Compressoring units
C1 On at humidity set point + humidity dead band
C2 On at humidity set point + humidity dead band + 1%
C2 Off at humidity set point + humidity dead band
C1 Off at humidity set point
Energy-Saver Cooling Logic

1. Energy saver function is always used any time programmable alarm point #3 has been set for energy - saver
operation and is powered.
2. Compressors will not be used with energy saver to hold set point.
3. Energy-saver staging sequence:
Water valve is On at temperature set point + temperature dead band. Water valve modulates every 60 seconds to
maintain set point. Water valve is Off at temperature set point
Chilled-Water Cooling Logic

Chilled-water staging sequence: water valve is on at temperature set point + temperature dead band. Water valve
modulates every 60 seconds to maintain set point. Water valve is off at temperature set point.
Automatic, Periodic Coil-Flush Logic

Control will automatically flush chilled water or energy-saver coil and reheat coils. Control valves open 25% every
100 hours of operation for a period of 30 seconds.
Humidity Anticipation Logic

Control will automatically modify humidity set point to stop unnecessary humidification and dehumidification.
Humidity set point is modified based on return air temperature. This prevents humidification and dehumidification if
not required based on changing temperature to 70F.
Manual Override Logic

Any manual override function will cause all automatic temperature and humidity control by the processor to be
discontinued. This will allow installers to easily run each function during start-up.
Temperature And Humidity Sensor Failure Logic

1. A temperature-sensor failure will cause the processor to activate all stages of cooling if the unit is operating at the
time of failure. If self-test finds a bad sensor on start-up, the unit will not be allowed to start.
2. A humidity-sensor failure will cause the processor to discontinue all humidification and dehumidification control if
the unit is operating at the time of failure. If self-test finds a bad sensor on start-up, the unit will not be allowed to
start.
Compressor Short-Cycle Alarm Logic

If the compressor has started 10 times within the last hour, the alarm sounds. The minimum time between primary
compressor starts automatically increases from 5 to 6 minutes for the next hour of operation.
Power-Failure Restart Alarm Logic

Unit restarts based on program selection.
No Air Flow Alarm Logic

A no air flow alarm will prevent unit operation of cool, heat, humidification or dehumidification, for unit to operate,
microprocessor must have proven air flow.
Program Selections
Operate from front panel with door closed. After 60 seconds without an input, display will return to normal.
- 36 -

OPERATION
PIPING SCHEMATIC
(A) DX/ Dual Coil System Only
(I) Model 02 - 13 (Single Compressor)
(II) Model 14 - 26 (Dual Compressors)
- 37 -

OPERATION
(B) DX/ Dual Coil System With EEV

- 38 -

OPERATION
(C) DX System With Hot Gas Reheat

- 39 -

MAINTENANCE
These units are designed to provide years of services with minimum maintenance. Nonetheless, it is a good practice
to carry out regular inspection and checking to ensure the unit's optimum performance.
ITEM MAINTENANCE PROCEDURE RECOMMENDED SCHEDULE
1. Disposable type.
2. The filters should be checked and changed
periodically. When they become dirty, an alarm is
activated by the clogged filter switch. If the filters are
dirty, they must be changed for efficient operation of Spare filters should be kept in
the system. stock. Filters should be checked
Air Filters and replaced monthly or
3. To check the alarm indicator, cover approximately depending upon the condition of
75% of the return air opening; the alarm should the circulated air
energize. If the alarm energizes prematurely or does
not energize when it should, adjust the filter switch.
4. All doors to machine should remain closed before
determining whether an adjustment is necessary.
1. Belt tension should be checked every month to
assure proper, efficient operation.
2. If retensioning is needed, slightly loosen the four
Belt motor-mounting bolts. Turn the adjusting screw Every months.
(located in the end of the motor mounting channel)
until the belt is properly adjusted.
3. Retighten the four mounting bolts.
1. Make sure the set screws are properly tightened and
Pulley Once every six months.
there is no crack on the pulley.
1. Turn the blower manually. It should run smoothly and
Blower Once every six months.
there is no excessive bearing noise.
Bearing and Shaft 1. Check for evidence of wear. Once a year.
Bolts, Screws and 1. Tighten any loose components.
Once a year.
Nuts.
Coil 1. Check and remove clogged item between fins. Once a year.
Paint 1. Check any evidence of corrosion. Once a year.
Compressor 1. Check if there is any leakage. Every six months.
1. Check voltage, current and wiring.
Electrical Every two months.
2. Check connections.
1. The heating elements are finned type and require no
Heating Elements -
maintenance.
1. Replacement of the humidifier cylinder. See humidifier section or
Humidifier humidifier manufacturers
manual for details.
1. Pour some water into the drain pan and let the water
Drain Pan and Pipe Every six months.
run through. If the pipe is clogged, remove the dirt.
1. Inspect all piping for leaks and clearance.
Piping 2. Piping must be properly supported and must not be Every six months.
allowed to vibrate or rub against other pipes or
structures.
1. Check glycol concentration and inhibiter level.
2. Inhibiter level prevents corrosion and percent of
glycol concentration prevents freezing.
Glycol Every six months.
3. Contact a local water-treatment company in the area
for recommendations based on local water
conditions.
- 40 -

TROUBLESHOOTING CHART
- 41 -

- 42 -

SAMPLE LOG SHEET SHEET NO...........................
DUNHAM-BUSH PRECISION AIR-COND UNIT

UNIT MODEL NO. ........................................................ UNIT NO. ....................................VOLTS: ........................ Hz.....................
UNIT SERIAL NO. .....................................................................................................................
START UP : DATE .......................................... TIME....................................................
DATE
TIME
COMP. NO.
1.
2.
SUCTION PRESSURE
3.
4.
1.
2.
SUCTION TEMPERATURE
3.
4.
1.
2.
DISCHARGE PRESSURE
3.
4.
1.
2.
DISCHARGE TEMPERATURE
3.
4.
1.
DISCHARGE SUPERHEAT 2.
(DISC. TEMP.-SAT. DISCH.) 3.
4.
1.
SUCTION SUPERHEAT 2.
(SAT. SUCT .- SUC. TEMP) 3.
4.
RETURN AIR TEMPERATURE DB/WB
SUPPLY AIR TEMPERATURE DB/WB
AIR VOLUME
AMBIENT AIR TEMPERATURE
OFF CONDENSER AIR TEMPERATURE
1.
2.
COMPRESSOR AMPS
3.
4.
CONDENSER FAN AMPS
EVAPORATOR FAN AMPS
VOLTS
This log sheet is provided as a recommendation of the readings that should be taken on a periodic basis. The actual readings taken and the frequency
will depend upon the units application, hours of use, etc. This type of information can prove very useful in preventing and/ or solving problems that
might occur during the life of the unit.
- 43 -

GUIDE SPECIFICATIONS
This specification describes requirements for precision low ambient application, the system shall also be
air conditioning system. The system shall be designed designed to operate at _____F/_____C DB
to maintain precised temperature and humidity ambient temperature.
conditions for applications such as computer server The CW system shall be supplied with chilled
rooms, telecommunication facilities, clean rooms, water with an entering water temperature of
laboratories, etc. The precision environmental control ______F/______C and leaving water
system shall be factory assembled, DB-Aire II model temperature _____F / _____C.
vertical floor mounted by Dunham-Bush Industries,
The unit shall be supplied with
Malaysia.
_____/_____/______ (Volt/Phase/Hz) electrical
service.
DESIGN REQUIREMENTS The unit shall be of Upflow / Downflow
configured model.
(A) Direct Expansion (DX) System
The system shall have a total cooling capacity of (D) Direct Expansion (DX) System with hot gas
_____MBH /_____kW and a sensible cooling reheat
capacity of _____MBH /_____kW based on an
The system shall have a total cooling capacity of
entering air temperature of _____oF /_____oC
______MBH /______kW and a sensible cooling
DB and _____ oF /_____oC WB.
capacity of ______MBH /_____kW based on an
The system shall be designed based on entering air temperature of _____oF /_____oC
_____oF /_____oC DB ambient temperature. For DB and ______ oF /_____oC WB.
low ambient application, the system shall also be
The system shall be designed based on
designed to operate at _____oF/_____oC DB
_____oF /_____oC DB ambient temperature. For
ambient temperature.
low ambient application, the system shall also be
The unit shall be supplied with designed to operate at ______oF/______oC DB
_____/_____/_____(Volt/Phase/Hz) electrical ambient temperature.
service.
The unit shall be supplied with
The unit shall be of Upflow / Downflow _____/_____/_____ (Volt/Phase/Hz) electrical
configured model. service.
The unit shall be of Upflow / Downflow
(B) Chilled Water (CW) System configured model.
The system shall have a total cooling capacity of
_____MBH /_____kW and a sensible cooling
capacity of _____MBH /_____kW based on an 1 STANDARD FEATURES (ALL SYSTEMS,
entering air temperature of _____oF /_____oC
INDOOR UNIT)
DB and _____ oF /_____oC WB.
1.1 Cabinet
The system shall be supplied with chilled water The cabinet comprises an anodized aluminium
with an entering water temperature of _____oF / frame of epoxy powder coated black color paint
_____oC and leaving water temperature with nylon corners and removable steel sheet
_____oF /_____oC. panels. All panels shall be externally installed onto
The unit shall be supplied with the cabinet by using special stopper system
_____/_____/_____ (Volt/Phase/Hz) electrical without using screws. The stopper system shall
service. also facilitate the removable of panels for
The unit shall be of Upflow / Downflow additional ease of field installation, service and
configured model. maintenance on the system. All panels and access
doors shall be fabricated from sturdy heavy gauge
of 1.0mm steel sheets with epoxy powder coated
(C) Dual Coils (DX + CW) System
oven baked black color paint to provide a durable
The system shall have a total cooling capacity of finish. All panels shall be of 25mm (1 inch) thick
______MBH /______kW and a sensible cooling single skin and lined with minimum 2lbs/ft3 density
capacity of _____MBH /_____kW based on an thermal and acoustical fiberglass insulation with
entering air temperature of _____F /_____C fire resistant of Class O (BS 476 Part 6, 7). The
DB and _____F /_____C WB. system shall be designed for front access only with
The DX system shall be designed based on hinged and lock type full height doors.
_____F /_____C DB ambient temperature. For
- 44 -

1.2 Filters coil located downstream of the evaporator

The system shall be provided with 2 inches (50mm) coil with modulating valve which is
deep (for model 02-05) or 4 inches (100mm) deep completely integrated to the units
(for model 07-26) extended surface pleated microprocessor control. For units with two
disposable type filters rated for MERV8 efficiency refrigerant circuits, each circuit shall operate
to ASHRAE 52.2 standard (equivalent to EU4). independently with its own modulating valve.
Filters shall be withdrawable from the front of the
unit. 1.7 Electrical Circuits
The system shall be provided with a factory
1.3 Blower Assembly installed electrical enclosure as per local code
Blowers shall be belt driven double-inlet-double- requirements. Control voltage of the system shall
width (DIDW), statically and dynamically balanced be 24Vac. The fan motor(s), compressor(s),
with multiple forward curved blades mounted on a electric heaters, humidifier (if applicable) shall have
solid steel keyed shaft. Heavy-duty V-belt fan drive their own circuit breaker and contactor. The
(sized for 200% safety factor) with cast iron pulleys electrical circuit shall have provision for user to cut
keyed and secured to the blower shaft shall be off control power during fire / emergency shutdown
provided.
1.8 Control System Vision 2020i Controller
1.4 Motor Assembly
1.8.1 Controller and display
Motors shall be of totally enclosed fan cooled
(TEFC) with IP55 enclosure rating. Motors shall be The unit shall be provided with Vision 2020i
mounted to an adjustable motor frame. Motor control system with the following features,
pulleys shall be cast iron, keyed and secured to The control algorithm and parameters shall
the motor shaft. be stored in flash memory and E2PROM of
the controller and shall retain even in the
1.5 Evaporator Air Discharge event of power failures, without requiring a
backup battery
1.5.1 Up-Flow (Front Free Return)
4.3 graphical touch terminal with 65k color
The system shall be configured for up-flow
display
pattern with front free evaporator return air
and top evaporator air discharge. The system Built in memory for data logging
shall be supplied with grilles on the cabinet Temperature and humidity controlled
doors for front return air configuration. Up- Configurable by user
flow systems are available with optional Alarm status/display
Discharge Plenum. Analog input/output display
1.5.2 Down-Flow (Top Free or Ducted Return) Digital input/output status
The system shall be configured for down-flow Remote start/stop input
pattern with top free or ducted evaporator Digital input for customer input alarm
return air and bottom evaporator air General alarm output (dry contact)
discharge through the raised floor.
Self-diagnostics
Security password access with multiple
1.6 Electric Reheat or Hot Gas Reheat
access level for advanced settings
1.6.1 For Direct Expansion (DX) System, Chilled Unit status display with following
Water (CW) System and Dual Coils (DX+CW) information:
System only.
Current room temperature and
The electric reheat shall be factory installed
temperature setpoint
low watt density finned-tubular nickel plated
Current room relative humidity and
element heater with overheat safety controls.
relative humidity setpoint
The electric reheat shall be of three equal
System ON/OFF
stages giving a more accurate controlled
response to the room requirement. Operating mode (cooling/ heating/
humidifying/ dehumidifying)
1.6.2 For Direct Expansion (DX) System with Hot
Gas Reheat only
The unit shall incorporate a hot gas reheat
- 45 -

1.8.2 Alarm Monitoring 2 DIRECT EXPANSION (DX) SPLIT SYSTEMS
When the system is in alarm condition, the WITH REMOTE OUTDOOR AIR COOLED
system shall activate an audible buzzer and CONDENSER (DBRC MODELS)
visual alarm message on the terminal display.
A digital output (dry contact) shall be closed 2.1 Scroll Compressor
to indicate the alarm condition. The following Compressor shall be mounted on the base via
alarm conditions shall be monitored by the vibration isolators. Compressor shall be charged
controller: with polyolester oil and designed for use with
High room temperature R407C refrigerant.
Low room temperature
High supply air temperature 2.2 Refrigeration Circuits
High room humidity The refrigeration system shall be of the direct

expansion type with one (Model 02-13) or two
Low room humidity
(Model 14-26) hermetic scroll compressors
No air flow/loss of air flow
complete with rotalock connections. All
Filter dirty refrigeration circuit shall be pre-piped with copper
Sensor failure tubing and include expansion valve with external
Evaporator fan overload alarm equalizer, filter dryer, sight glass, refrigerant
Customer interlock alarm service valves, pressure fittings of manual reset
high pressure control/auto reset low pressure
Unit/ Compressor running hours threshold
safety cutouts and charging/access ports in each
exceeded
circuit.
LAN network disconnected alarm
High/Low refrigerant pressure alarm (DX 2.3 Evaporator Coil
models)
The evaporator coil shall be of draw through air
Chilled water flow switch alarm (chilled design for uniform air distribution. The evaporator
water models) coil shall be quality construction of seamless
Humidity Alarms copper tube, mechanically bonded to hydrophilic
Under floor water detector alarm (optional) aluminium fins with galvanized coil plates. The
Smoke detector alarm (optional) coil shall be factory leak and pressure tested to
450psig (31 bar) and the refrigeration system
1.8.3 Master-Slave Sequencing Control shall be sealed prior to shipment. A galvanized
When more than one unit is present in the and painted drain pan shall be provided to cover
system, master-slave or duty-standby control the entire coil area. The drain pan shall be
of this group of units shall be done by just designed to incorporate sloped gutter for
connecting controller of each unit in serial complete condensate removal.
and require no additional controller.
1.8.4 BMS communications and remote monitoring 2.4 Remote Outdoor Air Cooled Condenser
(DBRC Models)
ModBus RTU RS485 communication port
shall be a standard feature of the controller. The remote condenser shall be constructed from
On top of that, the following options shall be sturdy heavy gauge steel sheets with epoxy
available for BMS communications and powder coated oven baked, factory standard
remote monitoring: beige color to provide a durable finish.
ModBus TCPIP The remote condenser shall include direct driven
BACnet TCPIP / PTP / MSTP propeller fans, condenser coil, fan guard,
thermally protected rated IP55 motors, integral
LONworks
factory wired and tested control panel. The
GSM Modem condenser coil shall be quality construction of
SNMP seamless copper tube, mechanically bonded to
aluminium fins with galvanized coil plates. The
coil shall be factory leak and pressure tested to
450psig (31 bar) and the refrigeration system
shall be sealed prior to shipment.
The evaporator and condenser sections shall ship
with a dry-nitrogen holding charge ready for field
refrigerant charging.
- 46 -

3 CHILLED WATER (CW) SYSTEMS 4.6 Double Skin Panels

All panels shall be provided with galvanized
3.1 Chilled Water Coil internal skin.
The evaporator coil shall be of draw through air
design for uniform air distribution. The chilled 4.7 Insulflex Closed Cell Insulation
water coil shall be quality construction of All panels shall be single skin and lined with
seamless copper tube, mechanically bonded to Insulflex Closed Celled insulation (in lieu of
hydrophilic aluminium fins with galvanized coil fiberglass insulation) with fire resistant of Class O
plates. The coil shall be factory leak and pressure (BS476 Part 6) and Class 1 (BS476 Part 7).
tested to 450psig (31 bar) and sealed prior to
shipment. Copper pipe for brazed connection
4.8 Hydrophilic or Copper Fin for Condenser Coil
shall be provided as standard. A galvanized and
(DBRC)
painted drain pan shall be provided to cover the
entire coil area. The drain pan shall be designed Condenser coils shall be provided with hydrophilic
to incorporate sloped gutter for complete or copper fins in lieu of aluminium.
condensate removal.
4.9 Black Color Epoxy Powder Coating for
3.2 Chilled Water Control Remote Condenser (DBRC)
The water circuit shall include 3-way forged brass The remoter condenser DBRC shall be epoxy
valve and modulating actuators. The powder coated oven baked black color paint in
microprocessor positions the valve in response to lieu of standard beige color.
room condition. Cooling capacity shall be
controlled by bypassing chilled water around the 4.10 Under Floor Water Detector
coil. A remote water leak detector shall be factory
provided for field installation. When water leak is
detected, cooling mode of the unit is off.
4 OPTIONS
4.11 Smoke Detector
4.1 Stainless Steel Drain Pan A smoke detector shall be factory supplied at
A stainless steel condensate drain pan shall be units evaporator return air section. The unit shall
provided for the evaporator/chilled water coil in shut down when smoke alarm is triggered.
lieu of standard galvanized and painted drain pan.
4.12 Variable Frequency Drive (VFD) for Evaporator
4.2 Discharge Plenum (Up-flow Units only) Blower Motor
A discharge plenum box shall be provided for field A variable frequency drive (VFD) for blower motor
installation on the top of the up-flow unit. The shall be factory installed to vary the blower motor
plenum box shall be 18 inches (457mm) high, speed based on rooms requirement.
insulated and painted to match the color of the
indoor unit. The plenum box shall be fitted with 4.13 BMS communication cards
double deflection grilles for room discharge of BMS communication card shall be factory
conditioned air. installed to enable high level interfacing with BMS
system. ModBus, BACnet, LONworks, SNMP
4.3 Steam Generating Humidifier communication protocols shall be available as
Humidifier shall be factory installed inside the unit. option.
The humidification system shall be an electrode
cylinder type, complete with fill valve, drain valve, 4.14 Electronic Expansion Valve (EEV) for
adjustable humidity output and automatic flush Evaporator Coil
cycle activated on demand from the The refrigerant circuit(s) shall be provided with an
microprocessor control system. Electronic Expansion Valve (EEV) for evaporator
in lieu of standard Thermal Expansion Valve (TXV)
4.4 Hot Gas Bypass (DX Systems only) to allow an efficient modulation control of
The refrigerant circuit(s) shall be provided with a refrigeration and consistent energy saving
hot gas bypass system for evaporator freeze- performances.
protection and capacity modulation during low
load conditions.
4.5 Liquid Line Solenoid Valve (DX Systems only)

A factory fitted liquid line solenoid valve shall be
provided for each refrigeration circuit as an option.
- 47 -
Manufacturer reserves the right to change specifications without prior notice.
Corporate Head Office

DUNHAM-BUSH HOLDING BHD
(Formerly known as Dunham-Bush (Malaysia) Bhd) (129358-X)
Lot 5755-6, Kidamai Industrial Park, Bukit Angkat

43000 Kajang, Selangor Darul Ehsan, Malaysia.
Tel: 603-8924 9000 Fax: 603-8739 5020
E-Mail: info@dunham-bush.com.my
7001170303 www.dunham-bush.com

DB Aire Installation Operation Manual PDF

Cargado por

Información del documento

Título original

Derechos de autor

Formatos disponibles

Compartir este documento

Compartir o incrustar documentos

Opciones para compartir

¿Le pareció útil este documento?

¿Este contenido es inapropiado?

Copyright:

Formatos disponibles

DB Aire Installation Operation Manual PDF

Cargado por

Copyright:

Formatos disponibles

Form No: MM0704A-1212

DB-Aire II (Outdoor Unit)

GUIDE SPECIFICATIONS ................................................................................................................................................................. 44

1 & 2 DB-AIRE II 22 OTHER SPECIAL

8 & 9 VOLTAGE OPTIONS 17 SMOKE DETECTOR OPTION

1,2,3 & 4 AIR COOLED CONDENSER 13 OTHER SPECIAL OPTION

Total Cooling MBH 41.0 42.9 51.3 63.8 89.6 131.7

Total Cooling MBH 34.7 38.8 49.7 58.2 80.9 119.3

Total Cooling MBH 32.7 36.3 46.5 54.6 80.2 118.3

Air Cooled Dx System @ 35oC (95oF) Ambient Temperature

MBH 145.7 170.4 190.1 224.3 260.7 288.5 337.3

MBH 132.5 154.8 182.0 203.1 236.1 262.2 307.4

MBH 131.5 145.2 170.2 201.2 234.7 260.1 304.4

Chilled Water 3-Way Modulating DN, mm 25 25 25 25 25 25

MBH 228.1 252.1 291.5 340.7 396.9 447.5 505.1

Chilled Water 3-Way Modulating DN, mm 40 40 40 40 40 50 50

Air Cooled DX & Chilled Water Systems

hp 1.0 1.0 1.5 2.0 2.0 4.0

Model DBDD/U 11 DBDD/U 13 DBDD/U 14 DBDD/U 16 DBDD/U 19 DBDD/U 22 DBDD/U 26

hp 5.5 5.5 4.0 7.5 7.5 10.0

37.8C (100F) Ambient - DBRC04 DBRC04 DBRC06 DBRC06 DBRC08 DBRC13

40.6C (105F) Ambient - DBRC04 DBRC06 DBRC06 DBRC08 DBRC11 DBRC17

DX-System DBAD/U 11 DBAD/U 13 DBAD/U 14 DBAD/U 16 DBAD/U 19 DBAD/U 22 DBAD/U 26

Model DBAD/U 11 DBAD/U 13 DBAD/U 14 DBAD/U 16 DBAD/U 19 DBAD/U 22 DBAD/U 26

Return Air at 24oC/17oC/50 %RH (75oF/62.5oF/50 %RH)

Model DBCD/U 11 DBCD/U 13 DBCD/U 14 DBCD/U 16 DBCD/U 19 DBCD/U 22 DBCD/U 26

2.) STANDARD WITH OPTIONAL HUMIDIFIER

Model DBAD/U 11 DBAD/U 13 DBAD/U 14 DBAD/U 16 DBAD/U 19 DBAD/U 22 DBAD/U 26

Return Air at 24oC/17oC/50 %RH (75oF/62.5oF/50 %RH)

Model DBCD/U 11 DBCD/U 13 DBCD/U 14 DBCD/U 16 DBCD/U 19 DBCD/U 22 DBCD/U 26

Model DBDD/U 11 DBDD/U 13 DBDD/U 14 DBDD/U 16 DBDD/U 19 DBDD/U 22

2.) STANDARD WITH OPTIONAL HUMIDIFIER

Model DBDD/U 11 DBDD/U 13 DBDD/U 14 DBDD/U 16 DBDD/U 19 DBDD/U 22

3.) COOLING & HOT GAS REHEAT

Model DBRD/U 11 DBRD/U 13 DBRD/U 14 DBRD/U 16 DBRD/U 19 DBRD/U 22 DBRD/U 26

4.) COOLING & HOT GAS REHEAT WITH OPTIONAL HUMIDIFIER

Model DBRD/U 11 DBRD/U 13 DBRD/U 14 DBRD/U 16 DBRD/U 19 DBRD/U 22 DBRD/U 26

DBAD/ DBRD 14, 16, 19, 22, 26

Down Flow - Chilled Water System

DBCD 14, 16, 19, 22, 26

Down Flow - Dual Coils System

DBDD 14, 16, 19, 22

Up Flow - Air Cooled System (With or Without Hot Gas Reheat)

DBAU/ DBRU 14, 16, 19, 22, 26

Up Flow - Chilled Water System

DBCU 14, 16, 19, 22, 26

Up Flow - Dual Coils System

DBDU 14, 16, 19, 22

DBAU/ DBRU 14, 16, 19, 22, 26

Up Flow With Plenum - Chilled Water System

DBCU 14, 16, 19, 22, 26

Up Flow With Plenum - Dual Coils System

DBDU 14, 16, 19, 22

Model Physical Data Electrical Data

Length 'L' Fans Approx. Motor RPM Motor FLA (3-Phase)

Notes: 1.) All dimensions are in mm (inches).

Direct Expansion (DX) System Chilled Water (CW) System

Ambient Condition Min. 66oF(19oC), for DBRC Outdoor Units -

Water Pressure - Max 232PSI (16bar)

LOCATING THE UNIT AND INSTALLATION CLEARANCE

Minimum Unit Clearance

DISMANTLING UNIT FRAME

Removing the Center Frame (model 07 to 26 only)