Está en la página 1de 10

International Journal of Electronic Business Management, Vol. 4, No. 2, pp.

113-122 (2006) 113

A CASE STUDY APPROACH ON THE DEVELOPMENT OF


DESIGN CHAIN OPERATIONS REFERENCE-MODEL
IN THE MOLD INDUSTRY
JrJung Lyu1, Li-Ying Chang1*, Chih-Kan Cheng1 and Chia-Hung Lin2
1
Department of Industrial and Information Management
National Cheng Kung University
2
Gloria Material Technology Corporation
Tainan (701), Taiwan

ABSTRACT
For those traditional industries or the hi-tech industries, precise as well as reliable dies and
molds are indispensable for mass production. The development of dies and molds in a
timely and cost-effective way impacts on the product quality and schedule very much. As
industrial technology is progressing, demands on products are getting complicated and
product lifetime is shortening. There is, therefore, a need to reengineer a new product
development (NPD) process in the mold industry, which is a basic and important segment
to support product design and production functions in many industries. A reference model
developed by Supply Chain Council (SCC) to define the NPD processes, so called Design
Chain Operations Reference-model (DCOR), is a common methodology among design
chain partners to identify the metrics used to manage the related processes, and associated
best practices. The concept of DCOR is useful not only for offering an industrial standard
that enables next-generation design chain management, but also for using current practices
for further improvement. The DCOR is too general to be served as the benchmark of any
specific industry. The purpose of this paper is to extend Design Chain Operations
Reference-model into the mold industry (in short, M-DCOR) based on literature study and
a case study. The framework of NPD metrics and best practices in design chain are
developed through in-depth discussion of a large mold company. Further applications of
M-DCOR are also discussed.

Keywords: Collaborative Design, Mold Industry, Reference Model

1. INTRODUCTION process [18]. Literature related to the dies and molds


* design and manufacture is few on non-technology.
DCOR allows companies to communicate with
Todays competitive market has created a highly
their partners, using common language and standard
challenging environment for product development.
descriptions of the process elements that help
Companies are under increasing pressure to sustain
understanding the overall design chain management
their competitive advantages by reducing product
process and the best practices which yields the
development time and cost while maintaining the
optimal overall performance. Although the SCC has
high quality [7]. In the product development
developed the DCOR in 2004, DCOR has a lot of
process, the mold technology promotion can be
limitations for application currently which will be
helpful to differentialize from the competitor, and to
mentioned lately in this paper.
enhance the product value by high-tech. Therefore,
Collaborative design means a product designed
the advanced countries take the mold industry level
through a process with the efforts of internal and
as this country's industry manufacture standard.
external designers collaboratively. Through the
Rapidly providing the customer with high quality and
involvement from numerous designers, interior or
low cost molds already is the challenge which the
exterior to the organizations, the collaborative design
mold industry faces.
teams can aim at the objectives about optimized
The mold industry, serving as an important link
mechanical functions of products and minimized
between the product designer and manufacturer
production or assembly cost [30]. Successful
supports, industries during the product development
collaborative design have indeed accumulated the
expected benefits including reduced development
*
Corresponding author: r3892105@ccmail.ncku.edu.tw cost, high quality, reduced time to market and
114 International Journal of Electronic Business Management, Vol. 4, No. 2 (2006)

supplier-originated innovation [24]. The precision processes and enabling processes. Planning processes
mold collaborative design and developments not only prioritize design chain projects and allocate resources
promote the mold industry effects, but also is a key to design projects. Planning processes generally
capability that makes the industry transfer from OBM occur at regular intervals and may contribute to
to ODM. As a result, mold collaborative design is an design chain response time. Execution processes are
important strategic approach in design chain for mold triggered by planned or actual demand. Execution
industry. processes include decomposition of specifications,
M-DCOR is built up based on a literature study defining the form, fit, and function of products and
on DCOR, collaborative design and new product services, creating and evaluating prototypes and
development. It is extended from DCOR for better pilots, and releasing products to supply chain
understanding and application in the specific industry. execution, marketing and services. Enable processes
The purpose of M-DCOR is to offer a model for prepare, maintain, and manage information or
designing, evaluating and implementing process to relationships upon which planning and execution
optimize design chain focus on mold industry. This processes rely [29].
paper is organized as follows. First, the importance
of mold industry in the manufacturing sector will be 3.2 Design Chain Operations Reference-model
discussed, and then a survey related theories and DCOR was first developed by Business
methodologies will be reported. After that, a case Management Organization of Hewlett-Packard in
study introduces the NPD process improvement 2004. The purpose of DCOR is to standardize the
project in a large mold company. The development definition of NPD processes for offering a common
and applications of M-DCOR are also discussed. language among design chain partners. DCOR
Finally, the limitations and further work related to identifies the metrics used to manage these processes.
this paper are discussed. The model itself contains several sections and is
organized around the five primary management
2. THE IMPORTANCE OF MOLD processes of plan, research, design, integrate, and
amend (as shown in Table 1).
INDUSTRY IN THE The reference model processes start with the
MANUFACTURING SECTOR earliest planning and research, and extend through
specific design, design integration and design
Dies and molds are indispensable tools for mass amendment. The model is designed and maintained to
production such as electric and electronic products, support design chains of various complexities and
automobiles and motorcycles. Many parts these across multiple companies. The council has focused
products are produced using dies and molds. As a on three process levels and does not attempt to
result, the die and mold industry is very important for prescribe how a particular organization should
the development of mass production [23]. Dies and conduct its business or tailor its information flow.
molds also play a critical role of modern Every organization using the DCOR model to
manufacturing [5], because they dominate all range improve its design chain that needs to extend the
of value-added parts and products which are widely model, at least to Level 4, by using
applied to various industries. Moreover, the mold organization-specific processes, systems, and practice.
design is critically important to product quality and The overall framework is shown in Figure 1.
efficient product processing, what mold makers are Successful companies strive to create
following the critical path of product development competitive advantage by applying a sound
and decidedly influence the motivation of start of understanding of basic knowledge and an adequate
production. Since mold industry is a supporting amount of specialist knowledge to the problems that
industry in the manufacturing sector and the they encounter [10]. The DCOR model has to meet
performance of mold has high impact on the the needs of a particular industry. Not every company
performance of product, the mold industry is so is capable and willing to explore opportunities
important in the manufacturing sector. offered by the DCOR model, because DCOR model
isnt easy to be understood and implemented.
DCOR should be extended to specific industry
3. LITERATURE SURVEY in order to make the application easier. Since design
chain domain is defined as the collection of business
3.1 Design Chain activities associated with all phases of product
The design chain domain is defined as the engineering which should involve both internal and
collection of business activities associated with all external enterprise. But there is not a clear guideline
phases of product engineering including research and or framework for the relationships among the
development. The design chain is divided into 3 standard process within extended enterprise in the
process types: planning processes, execution first version. A process of reference models should
J. J. Lyu et al.: A Case Study Approach on the Development of Design Chain Operations 115

contain the standard metrics to measure process contained within one organizational unit. However,
performance and the management practices that the complexity and challenges increase and magnify
produced best-in-class performance [29], which can when the process involves a network of organizations
not be found in the first version of DCOR. with different goals, capabilities and dependencies
[24], the goal of collaborative design is to integrating
Table1: Definition of DCOR Level 1 [29] people, processes, business systems, and information
The planning processes prioritize to break the barrier among different organizations and
design chain projects and allocate eventually achieve the consistent goals effectively in
resources to design projects. design chain.
Plan Planning processes generally occur
at regular intervals and can Standardized
contribute to design chain response Process
Definition
time.
The research process encompasses
the identification and
Best
decomposition of research topics, Metrics DCOR Model Practices
obtaining and synthesizing of
information and evaluation and Level 1
Research
publishing of research findings. Process Plan
This includes the identification of
sources of supply, sourcing and Research Design Integrate

validation of materials/products Amend


against requirements.
The design process encompasses the
definition, creation, analysis, testing D1 Design Product Refresh
and release of form, fit and function Level 2
Design of a product. This includes Process D3 Design New Technology

development of manufacturing, D2 Design New Product


testing, servicing and disposal
processes.
The integrate management process D2.01 D2.02 D2.03

encompasses synthesizing the Receive & Validate


Request
Identify Source for
Teachnology
Develop Prototype

design definitions and Level 3


Process
decomposition of the design D2.06 D2.05 D2.04
Release Design to Build & Test
definitions into sets of component Integrate
Package Design
Prototye
Integrate design definitions, releasing product
Figure1: Framework of DCOR
and product definitions to Supply
Chain execution and releasing
design documentation to Business 4. CASE STUDY ANALYSIS
Development and Customer Chain
organizations. 4.1 Overall of the Case Company
The amend management process Gloria Material Technology Corporation
encompasses the gathering and (GMTC) is the first specialty steel manufacturer in
Amend analysis of product design issues Taiwan to engage in the manufacture of special alloy
and manufacturability feed back for materials. GMTC has set up a continuous production
current products. process with melting, LD refining, electroslag
remelting, forging, rolling, quenching-tempering
3.4 Collaborative Design factories and finishing facilities. They provides high
Collaborative design is a strategic business quality material to the worldwide such as Ti-alloy,
approach that applies a consistent set of business Tool Steel, High Speed Steel, P/M High Speed Steel,
solutions in support of the collaborative creation, Stainless Steel, Quenched-Tempered steel and
management, dissemination, and use of product various ESR materials. Over the past ten years, they
definition information across the extended enterprise have successfully developed over 500 steel grades.
from concept to end of life integrating people, GMTC just knew the source material can
processes, business systems, and information [8]. correlation of industry the application quite
New product development is a highly interactive widespread, also attachment value and the profit
process and is challenging when the activity is largely comparatively original source material the industrial
116 International Journal of Electronic Business Management, Vol. 4, No. 2 (2006)

application output value are also good. Their future company integrates whole mold manufacturing
development direction takes the material experts as process in order to offer complete services to its
the foundation, integrating material application clients.
domain and the processing adds the value. 2. Shortening the mold development process and
reducing design changes can be done by early
4.2 Evolution of Business Model involvement.
Therefore, GMTC solves the problems which 3. Integrating mold making related knowledge
the mold industry faces. GMTC formulates the makes the molds be optimized.
following strategies: the high precise rank processing 4. Standardized the mold insert specification, the
technology development, the same business strategy time and cost of mold development can be
alliance or the merge expand management scale, and reduced.
early involvement product development design.
GMTC horizontal integrated strategy for 4.5 Development of IT System
diversification as well as the vertical extension GMTC hopes the application information
strategy combined the individual department systems can grasp the customer demand information,
operation into together. The key points are as and then be helpful in coordinating with customers to
following: integrate knowledge from both sides.
1. This new model unifies the mold factories The customer demand management system
offering complete service to system factories. keeps all records of transactions, including
The whole set of services includes the mold customers requirements, characteristics, and histories.
material supply, design, development, and The collaborative design system provides an on-line
manufacture. environment for discussing customers requirements
2. GMTC integrates the design chain from the mold and product specifications. The mold inserts and
material preparation and the mold development mold product knowledge database constructs a
to the product manufacture assembly lines of knowledge management environment for the mold
customers. material and the mold knowledge. Outsourcing
3. For establishing the virtual integrated management systems can be used to build up the
manufacture system, the new model includes interaction platform, and it would let suppliers
the mold inserting specification system, the rapidly use the information system to grasp the
collaborative design system, and the mold customer request information. Also it provides
material and processing conformity, as well as control schedules to catch the goal of the rapid
using the collaborative work system. response.
4. Under this new model, GMTC adds the product
value by providing the mold material and 4.6 Discussion
integrating the mold kernel processing, and There is an important phenomenon exists in
directly supplies the mold insert semi-finished design chain, that is the impact of design decision is
product to the mold factories. initially very high, and declines exponentially as the
design matures. A serious problem exists in design
4.3 Evolution of NPD chain, that too much iteration of design change cycle
The current problems what the mold industry face wastes time and cost significantly due to individual
are as follows: companies no longer have the breadth of knowledge
1. The time to market is getting more and more and capability to understand all the aspects along
quickly: along with the rapid development of with the design chains, the goal of collaborative
information technology, the cycle time from design is to solve this problem in design chain.
development to the market of the new product is More recently, Taiwan's industrial development is
getting shorter. moving from OEM (Original Equipment
2. The general business scale in this industry is Manufacturing) towards ODM (Original Design
mostly small and medium, or is family workshop Manufacturing), and even further to OBM (Original
style, and they usually are unable to meet the Brand Manufacturing), emphasizing the importance
customer requirements. of value-added quality in its products and their
3. Depending on working experiences, making the capability of research and design, while product
molds usually cannot meet the requirements manufacturers including OEM, ODM and OBM, lots
from customers. Especially on the final testing of them have adoption of collaborative design in
stage, design changes happen regularly. design chain in Taiwan, especially for ODM and
OBM. Mold industry, as an important part of design
4.4 To-Be Model Analysis chain, must know how to collaboration with their
GMTC To-Be model analysis is as following: customer and supplier in design chain effectively not
1. By means of information technology system, the only for competitive advantage but for survival. The
J. J. Lyu et al.: A Case Study Approach on the Development of Design Chain Operations 117

case company is one of mold companies invest part of a design chain, the capability of collaboration
collaborative design project for optimizing design for mold industry has become an important
chain in Taiwan, before they invested huge money on competitive advantage.
process re-engineering and supporting IT system,
they have paid a lot of efforts on building a process 5.2 Mold Development Process
framework, looking for metrics to measure the The mold development process starts with
process performance and management practices to receiving the customers specification data including
produce best-in-class performance. As a result, a the conceptual sketch, math data, and other
reference model focus on mold industry, which will information. With customers requirements, the mold
be usefulness for designing, reconfiguring, and makers begin to design molds by CAD in 2D or 3D,
evaluating the process improving project efficiently communicate with the part designers to meet their
and effectively in mold industry. requirements, send feedback to customers, and get
Many of these issues occur when process the final design with customers confirmation. Mold
involve with different organizations. Difficulties with design is composed of two steps: the initial design
different organizational structure, different and the detailed design. The initial design is
management skills, different new product constructed from the decisions made at the early
development process and different systems, these stage, such as the type of mold configuration, the
challenges can result in a lot of barriers among number of cavities, the types of gate and mold base.
organizations to deal with collaboration effective in The detailed design is set up by the insert (core/cavity)
design chain, a standard process reference model design, the ejection system design, the cooling and
offering a common language to communicate in venting component design, the assembly analysis,
design chain may break part of these barriers. A and the final drafting. A mold order contains insert
standard process reference model and clear and mold base order, die and mold standard
framework for the relationships among the standard components order. Once the design of the mold and
process within extended enterprise might enable all die has done, the mold makers will run the machine
departments and businesses involved in developing tools, such as high-speed machining centers and
and managing the integrated design chain to 5-axis machining centers, electrical discharge
collaborate effectively. machines, and grinding machines, to fabricate
components for the die and mold. After all the mold
5. DESIGN CHAIN OPERATIONS or die parts are produced or purchased, they will be
assembled and fitted together. Quality inspection is
REFERENCE-MODEL IN MOLD usually performed in whole producing process. The
INDUSTRY (M-DCOR) mold and die makers may have a tryout by his own
facilities if they own any plastic injection molding
5.1 Importance of the Capability of Collaboration machine. The whole mold development process is
in Mold Industry shown in the Figure 2.
In nowadays marketplace, companies compete
in a dynamic environment with swiftly changing Preliminary Preliminary
Customer Spec
velocity. Not surprisingly, time is a strategic Design Design
competitive advantage [28], so the time-based
competitive strategy seeks to compress the required Material
time of product developing process. Speed-to-market Machining
Ordering
has become the mantra of both researchers and
practitioners in the new product development [6],
while the development of dies and molds in a timely Inspection of Mold Assembly Tryout
and cost-effective way has impact strongly to the
product quality and schedule for time to market. As a Figure2: The mold development process
result, the mold industry plays the key role in the
early involvement NPD process and offers quality, In most cases, the product design is always
speed, and cost benefits to those major stakeholders separated from the mold design. The product and
in the design process. Therefore, collaborative new mold development activities have been performed by
product development is recognized as an increasing designers and engineers with different responsibilities.
important industrial activity [13]. Successful NP/SD In the context of sequential order processing, the
crucially depends on the effective coordination and finished and prepared design documents were
integration of people, information and activities [24]. formerly passed on to an internal or external mold
Making an attempt to alleviate the risks associated supplier after termination of product development.
with P/DI, some companies have turned to The mold supplier is only responsible for designing
collaborative product development strategies. As a and building the mold not exerting genuine influence
118 International Journal of Electronic Business Management, Vol. 4, No. 2 (2006)

on the design of the product. Since in the product collaboration effects between companies and their
development process the know-how of mold making customers and suppliers. With the metrics, DCOR
cannot be integrated into the design of parts, users know how to measure the performance of
increased development time and cost due to more collaborative design, track process, and finally
interactive modified and design mistake can be the achieve goals.
result.
5.4 Best Practice in Design Chain
5.3 Metrics of Design Chain Process In this era of faster, cheaper and Innovation,
Performance measurement of R&D and NPD companies are focusing on improving their product
activities is gaining important, because the development processes. New business strategies, new
effectiveness and efficiency of these activities not business processes, and new enabling technology are
only determine a firms competitive advantage, but being used by many forward-thinking companies to
its very survival [2]. The existing literature on R&D continually improve their product development
and NPD in terms of process management measures, processes. The best practices are based on literature
what high performance rhymes with optimizing review in terms of many successful case studies
quality, measure lead time and cost to ensure projects related to new product development shown in Table 3.
reach their goals [3,4,5,9,16]. In terms of innovation These best practices may be organized into three
measurements, they mostly focus on outputs such as categories: strategy, process and supporting system
the number of patents, the count of new product and technology. Through the classifying, any case
awards, and the percent of new technology content in can be summarized and its purposed can be reported..
new products [2,27]. The definitions are shown in The best practice implementation of best product
Table 2. development can be viewed as a continuous process
rather than a destination. These practices should be
Table 2: Metrics of NPD repeatedly updated as the best new emerging
Attribute Definition Study practices, and are currently identified as the best
NPD speed is defined the practices to become a standard practice.
pace of activities between
[21]
idea conception and 5.5 The Framework of M-DCOR
product implementation. One of the biggest problems in design chain is
Speed Time to market is defined that iteration design change cycle wastes time and
as the average product costs significantly due to individual companies,
development time from [9] irregardless the size of the companies, some of which
idea generation through to may no longer have a better understanding of all the
launch. aspects along with the design chains. For example,
On Time The proportion of projects the designer of products can not know the knowledge
and on hitting their launch dates [9] of mold. Lacks of collaboration between part and
Budget on time. mold development often cause a consistency problem:
The proportion of projects even though one part may be quite good for its
Success, function and performance, the mold may not be done,
entering the development
Fail and [9] or it may be done by a large amount of cost.
stage become commercial
Kill Rates Moreover, an important phenomenon of design chain
successes.
Output on number of is the impact of design decision is initially very high,
patents generated, the and declines steeply as the design matures. Great
count of new product opportunity exists at the preliminary design stage. As
Innovation [2,27] a result, collaboration as early as possible in design
Awards, and the percent
of new technology content chain is very important to solve the above problems.
in new products. Therefore, we try to use the DCOR standard process
and add the conception of collaboration. Figure3
Since research in new product development has shows the framework of the relationships among the
shown that collaborative design in design chain is standard process within extended enterprises.
getting important with strong impact on development DCOR is a cross-industry frame of product
performance, which is mentioned on collaborative development process so that the model is a general
design, ESI, and IPD [11,14,24,25]. But there is one. For some specifically industries, model should
seldom literature mentioned how to measure the be extended to lower process focusing on special
effect of collaboration upon the design chain. A new industry development processes. As a result, we
era in product development should have new rules. define the Level 4 process and activities based on
Although some metrics has no change, some of them mold industry. The process is shown in Figure 4.
do. Metrics are increasing influence on measuring the
J. J. Lyu et al.: A Case Study Approach on the Development of Design Chain Operations 119

Table 3: Best practice in design chain management


Element Components Description Study
Bring together the best thinking from across the value chain; [1,13,18
Collaborative design
not just the best thinking within the four walls of the enterprise ,24]
Focus first on your core competencies; then look to partners for
complements
Strategy Technology alliances [31]
Select best-in-class partners to leverage your capabilities
Develop the complement technology for your customers
Long-term relationship Long-term optimization instead of short-term orientations [9,11]
Increased added value Deliver not only parts but complete (sub)systems [31]
Early involvement
Process or guideline of design in and ESI [12,19]
integrate process
Structure management
Process used and understood easily in design chain [13]
process
Project management processes of initiating, planning,
Process Portfolio and project executing, monitoring and controlling, and closing; portfolio
[20,26]
management process management deals with the critical issue of balancing resources
available with the numbers of projects
Collaborative
Collaborative continuous improvement process between
continuous [22]
companies within the EME
improvement process
Project management PMI [20]
Design optimization CAD, CAM, Design automation, simulation [17]
Supporting
Product life cycle BOM, engineering change management, workflow
System and [20]
management management
Technology
Supplier/customer Web collaboration tool, information sharing tool,
[18]
integration RFI/RFQ/RFP

R2 positioning, and implementing to optimal design


chain in the mold industry. We now summarize the
Customer D2 applications in term of how case company used the
A2
M-DCOR to evaluate the NPD improving project.

I2
D2
Your Company D2

A2

D2.01
I2
D2.02
Supplier D2.03 D2.04
I2 R2.06

Figure 3: The framework of M-DCOR


D2.03.1
Mold Design
Because of efforts to reduce time, mold maker
concurrently, rather than sequentially. For example, D2.03.2
Material
even before the final design is confirmed by customer, ordering
the mold maker has already ordered the raw material
D2.03.3 D2.03.4 D2.03.5
and has begun initial machining operations which are Machining Assembly Tryout
also shown in Figure 4. Its quite clear to analyze by
Figure 4: The process level of M-DCOR
the concept of early involvement. Each level of
process can involve earlier, which is a result of
reducing time and a better significant decision. 6.1 Metrics Analysis
For the time of mold development, this case
company expects it can improve 20% in mold
6. APPLICATION OF M-DCOR development time which will be 14 days, but
comparing with the practice in mold Industry, 7 days
M-DCOR is developed as a model for evaluating,
is the time of best achievement. That is a problem in
120 International Journal of Electronic Business Management, Vol. 4, No. 2 (2006)

terms of setting the metrics. We find some metrics are reconfiguring its supply chain to achieve desired
not standard in mold industry, so it is difficult to performance in mold Industry.
compare with the best practices. Moreover, these
AS-IS
metrics may not be a key metrics which will impact Number of Design change : 5-8
on the priority of performance improvement. Lastly,
some of new key metrics are not taken as the key Exterior Interior BOM
Design Design
metrics in this case company, for example, the
metrics for co-development.
Precise
Mold Plot Tryout
Machining
Design
BOM
6.2 Best Practice Analysis
The case company develops collaborative design
Insert Rough
based on value added strategy. They hope to deliver Order Machining

not only mold but parts, yet they only developing


technology considering their own strength instead of TO-BE
Number of Design change : 3-5
the demands of their customers. In this situation, they
might need to look for new customers. Their current Exterior Interior
BOM
System Design Design
customer might need another technology, which
result in difficulty of developing the long-term Early
Involvement 20% Time
relationship with their partners, which either result in Parting Mold Reduction
line Tryout
adding the difficulty on collaboration with their confirmed
System Mold Design Plot
BOM
partners, or result in ineffective on collaborative
design. The same situation happened on supplier Rough/
Size of Insert System Insert
selection. The key metrics for suppliers selection is Confirmed Order
precise
machining
the number of suppliers. The more number of
suppliers are, the higher performance is. That may be Figure 5: The As-Is and To-Be process
a problem in selecting best-in-class partners to
leverage their capabilities and to influence their Since the development of DCOR is too slow to
technology road map and R&D activities. meet the demand of enterprises and its methodology
is too difficult to understand and to apply, an
extended model focusing on a specific industry is
6.3 Improvement of Process Analysis
While mold makers are planning their own, it is necessary. As collaborative design is an important
quite important for them to comprehend the design strategic approach in design chain, a reference model
process of their customers so that they can collaborate can provide a clear framework to illustrate the
with their customers in the earliest phase. The case collaborative relationships among the process within
company spends a lot of time in communicating with extended enterprises. This paper highlights several
their customers in order to improve the collaboration directions which might require further research:
process in the design chain. The As-Is process and the 1. To be applied in the practices easily, should
To-Be process in design chain are shown in Figure 5. DCOR be developed as industry-specific or be a
general framework?
2. How to build the framework for the relationships
7. CONCLUSION among the design process within extended
enterprises?
Because of the market changes, many industries Note that M-DCOR is developed based on the
have been characterized by a strong demand for design process of a specific company. It is necessary
reducing time and being cost-effective while to further develop the proposed M-DCOR model
maintaining a high level of quality. This trend based on more companies practices.
seriously affects the mold industry, particularly in its
quality of linkage between product development and
production process, where the schedule of mold
REFERENCES
makers is critical to the product development and
manufacturing. This pressure has forced mold 1. Al-Ashaab, A., Rodriguez, K., Molina, A.,
industry to optimize the design chain as soon as Cardenas, M., Aca, J., Saeed, M. and Abdalla,
possible for survival and growth. M-DCOR was H., 2003, Internet-based collaborative design
developed based on the case study, literature review for an injection-molding system, Concurrent
and was extended from DCOR of SCC. This model is Engineering Research and Applications, Vol.
designed for evaluating, positioning, and 11, No. 4, pp. 289-299.
implementing to optimal design chain in the mold 2. Armelle, G. and Klas, E. C., 2004, Use and
Industry. The M-DCOR model can help upper impact of performance measurement results in
management of an organization in designing and R&D and NPD: An exploratory study, R&D
J. J. Lyu et al.: A Case Study Approach on the Development of Design Chain Operations 121

Management, Vol. 34, No. 2, pp. 191-219. partnership in new product development,
3. Bajaj, A., Kekre, S. and Srinivasan, K., 2004, Journal of Materials Processing Technology,
Managing NPD: Cost and schedule Vol. 138, No. 3, pp. 301-305.
performance in design and manufacturing, 16. Jiyao, C., Reilly, R. and Lynn, G., 2005, The
Management Science, Vol. 50, No. 4, pp. impacts of speed-to-market on new product
527-536. success: The moderating effects of
4. Bhuiyan, N., Gerwin, D. and Thomson, V., uncertainty, IEEE Transactions on
2004, Simulation of the new product Engineering Management, Vol. 52, No. 2, pp.
development process for performance 199-212.
improvement, Management Science, Vol. 50, 17. Kleiner, S., Anderl, R. and Grab, R., 2003, A
No. 12, pp. 1690-1703. collaborative design system for product data
5. Cakir, M., Irfan, O. and Cavdar, K., 2005, An integration, Journal of Engineering Design,
expert system approach for die and mold Vol. 14, No. 4, pp. 421-428.
making operations, Robotics and Computer 18. Li, M., Wang, J., Wong, Y. S. and Lee, K. S.,
Integrated Manufacturing, Vol. 21, pp. 2005, A collaborative application portal for
175-183. the mold industry, International Journal of
6. Chen, J., Reilly, R. and Lynn, G. S., 2005, The Production Economics, Vol. 96, pp. 233-247.
impacts of speed-to-market on new product 19. McIvor, R. and Humphreys, P., 2004, Early
success: The moderating effects of supplier involvement in the design process:
uncertainty, IEEE Transactions on Lessons from the electronics industry, Omega,
Engineering Management, Vol. 52, No. 2, pp. Vol. 32, No. 3, pp. 179-199.
199-212. 20. Mesihovic, S., Malmqvist, J. and Pikosz, P.,
7. Cho, S. and Eppinger, S., 2001, Production 2004, Product data management system-based
development process modeling using advanced support for engineering project management,
simulation, ASME 2001 Design Engineering Journal of Engineering Design, Vol. 15, No. 4,
Technical Conference and Computers and pp. 389-403.
Information in Engineering Conference 21. Menon, A., Chowdhury, J. and Lukas, B. A.,
Pittsburgh, Pennsylvania, pp. 9-12. 2002, Antecedents and outcomes of new
8. CIMdata, 2002, http://www.cimdata.com. product development speed: An
9. Cooper, R. G., Edgett, S. J. and Kleinschmidt, interdisciplinary conceptual framework,
E. J., 2004, Benchmarking best NPD Industry Marketing Management, Vol. 8, pp.
practices-1, Research Technology 317-328.
Management, Vol. 47, No. 1, pp. 31-43. 22. Middel, R., Gieskes, J. and Fisscher, O., 2005,
10. Cross, M. and Sivaloganathan, S., 2005, A Driving collaborative improvement
methodology for developing company-specific processes, Production Planning and Control,
design process models, Proceedings of the I Vol. 16, No. 4, pp. 368-377.
MECH E Part B Journal of Engineering 23. Mizuno, J., Chen, M. and Lee, H., 2002,
Manufacture, Vol. 219, pp. 265-281. Technological innovation and international
11. Dowlatshahi, S., 2000, Designer buyer competitiveness of die and mold industry in
supplier interface: Theory versus practice, Taiwan and Korea, IDE-JETRO, No. 129.
International Journal of Production Economics, 24. Noori, H. and Lee, W., 2004, Collaborative
Vol. 63, No. 2, pp. 111-130. design in a networked enterprise: The case of
12. Dowlatshahi, S., 1999, Early supplier the telecommunications industry,
involvement: Theory versus practice, International Journal of Product Research, Vol.
International Journal of Product Research, Vol. 42, No. 15, pp. 3041-3054.
37, No. 18, pp. 4119-4139. 25. Petersen, K., Handfield, R. and Ragatz, G.,
13. Farrukh, C., Fraser, P. and Gregory, M., 2003, 2003, A model of supplier integration into
Development of a structured approach to new product development, Journal of Product
assessing practice in product development Innovation Management, Vol. 20, No. 4, pp.
collaborations, Proceedings of the I MECH E 284-299.
Part B Journal of Engineering Manufacture, 26. Project Management Institute (PMI), 2004, A
Vol. 217, pp. 1131-1144. Guide to the Project Management Body of
14. Gerwin, D. and Barrowman, N., 2002, An Knowledge, 3rd Edition.
evaluation of research on integrated product 27. Soh, P. H. and Roberts, E. B., 2005,
development, Management Science, Vol. 48, Technology alliances and networks: An
No. 7, pp. 938-953. external link to research capability, IEEE
15. Huang, G., Mak, K. and Humphreys, P., 2003, Transactions on Engineering Management.
A new model of the customer-supplier 28. Souza, G. C., Bayus, B. L. and Wagner, H. M.
122 International Journal of Electronic Business Management, Vol. 4, No. 2 (2006)

2004, New-product strategy and industry and reviewing committees. Dr. Lyu has published
clockspeed, Management Science, Vol. 50, pp. over 30 journal papers and earned the National
537-549. Quality Award in 2002.
29. Supply Chain Council (SCC), The Design
Chain Operations Reference-model (DCOR) Li-Ying Chang is a Ph.D student in the Department
Version 1.0. of Industrial and Information Management at
30. Wang, L., Shen, W., Xie, H., Neelamkavil, J. National Cheng Kung University. His research
and Pardasani, A., 2002, Collaborative interests include collaborative design, six sigma, and
conceptual design-state of the art and future quality function deployment.
trends, Computer Aided Design, Vol. 34, pp.
981-989. Chih-Kan Cheng is a graduated student in National
31. Wognum, P., Fisscher, O. and Weenink, S., Cheng Kung University. He majors in industrial and
2002, Balanced relationships: management of information management. His research focuses on
client-supplier relationships in product product life-cycle management.
development, Technovation, Vol. 22, No. 6,
pp. 341-351. Chia-Hung Lin is the deputy junior vice president in
Gloria Material Technology Corp. He leads the RD
ABOUT THE AUTHORS center of the collaborative technology development
program and is currently in charge of a collaborative
JrJung Lyu is a Professor in the Department of design project.
Industrial and Information Management at National
Cheng Kung University. He obtained a Ph.D degree (Received June 2005, revised November 2005,
in industrial engineering from the University of Iowa. accepted December 2005)
He has participated in many projects, public services,

También podría gustarte