Documentos de Académico
Documentos de Profesional
Documentos de Cultura
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FormworksforHighriseConstruction
o
JurgenGnida
U H
PERIGmbh
Germany
T B
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1
PERI Formwork Systems
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CTBUH World Conference
o
- Formwork for High Rise Construction -
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Jrgen Gnida
Head Keyprojects , PERI GmbH
2
High-rise Projects Defintion
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Main Core
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High rise
is a multistory building tall enough to require
y
y
the use of a system of mechanical vertical
transportation such as elevator
p Columns
ucture
o
Skyscraper
is a very tall high-rise building
C
Superstru
Bracing Floor
Quoted from www.britannica.com
U H T i l Sl
Typical Slab
b
Internal Parameters
External parameters
T B Non Typical
Sl b
Slab
Basement
C
The result would be the most cost effective Slab
Formwork system
Retaining
Substructure
Walls
3
High-rise Projects Internal Parameters
Main Core
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Geometry
Repetitive
y
Simple / Complex
p
Changing geometry
Columns
ucture
Concrete
U H
Typical Slab
Curing time
Sequence of work
Cycle time
Non Typical
Slab
T B Basement
Formwork choice
Existing formwork material
C
Slab at customer to be reused
Rental or purchase
Retaining
Substructure
Walls
Best FW for current project
vs. Max
M Flexibility
Fl ibilit ffor
future projects
4
High-rise Projects External Parameters
Space Safety
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Constraint of existing road or Special requirement at high-rise
building building
Storage area
y
Construction planning
Assembly area
p
Milestones
Wind
o
Working schedules / Shifts
Wind load Project duration
Crane
Capacity
C
Summer schedule / Holidays
Local rules & regulations
Availability
H Permits
ctor
U
Type
Wind Fac
Restricted noise at night
Boom Reach
B
Safety requirement
Existing
C T
Job Site
Existing
Building Building
Active Road 5
PERI Climbing systems
Rental
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1 2
p
3 y
Cost
o
CB
C
RCS
ACS
H
y Cost
U
Assembly
T
& LeaseB
Operation
Purchase
e
C
Assembly
y
0
Construction
10 20 30..40
Quantity of cycles
6
PERI Selfclimbing System ACS - Field of Application
Towers
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Bridges
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Piers
Pylons
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High-rise buildings
facade
C o
core
Shaft
Sh ft
U H
Silos
T B
C
Chimnies
Columns
7
PERI Selfclimbing System ACS
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tight working space on site
number of cranes
U H
no delays
T B
short construction period
C
high requirements on the concrete quality
8
PERI Climbing System ACS - Types
py
ACS R Regular
C o
ACS G
H
with Gallows
U
ACS P
T BPlatform
ACS S
C for small Shafts
ACS V
adjustable platforms
9
PERI Climbing System ACS - Hydraulic System
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for all types climbing shoe
p y
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upper
climbing head
C
U H hydraulic cylinder
T B climbing rail
C lower
climbing head
10
PERI Climbing System ACS - Hydraulic System
Hydraulic technology
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U H
T B
C
10 % 90 %
11
PERI Climbing System ACS - Loads
live loads
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working condition:
B U
100 km/h
T
(62 mph)
C
storm condition: 164 km/h
(102 mph)
- according to German code
- according to country codes
12
PERI Climbing System ACS - Accuracy
BFG Building
B ildi , Frankfort
F kf t , Germany
G , 186 m
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5 cm
Gallow
p y External formwork
o
2,5 mm
Internal formwork
C
Window Box-out
U H
T B
C 186 m ACS R
for facade
13
PERI Climbing System ACS - Highrise Buildings
BFG Building
B ildi , Frankfort
F kf t , Germany
G , 186 m
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Units climbed
Co
H
together
B U
T
Units climbed seperately
C
14
PERI Climbing System ACS - Highrise Buildings
World
W ld Trump
T Tower
T , New
N Y
York
k , USA , 258 m
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U H
T B
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ACS R, ACS G
for core walls and facade 15
PERI Climbing System ACS - Highrise Buildings
Park
P kT Tower , Chicago
Chi , USA , 257 m
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U H
T B
C
ACS R
for facade and external columns
ACS G
in cores lifting
g placing
g boom
through slabs for shear walls
16
PERI Climbing System ACS - Highrise Buildings
Torre
T Agbar
A b ,BBarcelona
l ,S
Spain
i , 144 m
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U H
T B ACS R
outside curved facade
outside
t id core wallsll
C ACS G
inside elevator walls
ACS P
i id core walls
inside ll
17
PERI Climbing System ACS - Highrise Buildings
I Parc
P Housing
H i project
j t , Seoul
S l,K
Korea , 176 m
ACS P
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for core walls
ACS R
y
for core walls and fassade
p
C o
U H
T B
C
Slabformwork
SKYDECK
ACS-R as
slabformwork hoist
18
PERI Climbing System ACS - Highrise Buildings
Seven
S W
World
ld T
Trade
d CCenter
t ,NNew Y
York
k , USA , 230 m
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C o
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T B
C
ACS P
for core walls
19
PERI Climbing System ACS - Highrise Buildings
Plot
Pl t 12 , Moskwa
M k , Russia
R i , 260 m
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T B
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ACS P and ACS R
for core walls
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PERI Climbing System ACS - Highrise Buildings
Trump
T Tower,
T Chicago,
Chi USA , 345 m
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U H
T B ACS R
for facade
C
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PERI Climbing System ACS - Highrise Buildings
Trump
T Tower,
T Chicago,
Chi USA , 345 m
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U H
T B ACS R
for facade
C
22
PERI Climbing System ACS - Highrise Buildings
United
U it d T
Tower, K
Kuwaitit City
Cit , K
Kuwait
it , 250 m
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U H
T B
C
ACS P and ACS R for core walls 23
PERI Climbing System ACS - Highrise Buildings
Al H
Hamra T
Tower, K
Kuwaitit City
Cit , Kuwait
K it , 412 m
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U H
T B
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ACS P and ACS R for core walls 24
PERI Climbing System ACS - Highrise Buildings
Marina
M i B Bay Fi
Financial
i lCCenter
t , Si
Singapore , 239 m
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U H
T B
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ACS P and ACS R for core walls 25
PERI Climbing System ACS - Highrise Buildings
Turning
T i T Torso , Malm
M l ,S
Sweden
d , 190 m
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S ti
Santiago C
Calatrava
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Architect, artist and
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engineer
C o
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C
26
PERI Climbing System ACS - Highrise Buildings
Turning
T i Torso
T , Malm
M l , Sweden
S d , 190 m
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U H
T B ACS
CS P
C
custom made platform for core walls
placing boom self-climbing
27
PERI Climbing System ACS - Highrise Buildings
Turning
T i Torso
T , Malm
M l , Sweden
S d , 190 m
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T B
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28
PERI Selfclimbing System RCS - Field of Application
Towers
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Bridges
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Piers
Pylons
p y
High-rise buildings
facade
C o
core
Shaft
Sh ft
U H
Silos
T B
C
Columns
29
PERI Climbing System RCS
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tight working space on site
number of cranes
U H
no delays
T B
short construction period
C
high requirements on the concrete quality
30
PERI Climbing System RCS - Types
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RCS stands for :
Rail Climbing
g System
y
31
PERI Climbing System RCS - Types
RCS P = Protection
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climbing.
li bi
U H
T B
130 kg C
25 kg
33
RCS Self-climbing procedure
Sequence
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Regular areas
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U H
T B
C
34
PERI Climbing System RCS - Projects
Oriyukdo
O i kd P Project
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Korea , 70 - 150 m
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U H
T B
C
RCS C for facade 35
RCS Protection Panel - Projects
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U H
T B
C
RCS C for core walls 36
PERI Climbing System RCS - Projects
Opera
O House
H , Frankfort
F kf t , Germany
G , 170 m
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Co
U H
T B
C
RCS C for facade , ACS P for core walls 37
PERI Climbing System RCS - Projects
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U H
T B
C
RCS C for facade and for core walls
38
PERI Climbing System RCS Project Tasks
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The client is looking for a building protection system that would provide proper working
conditions during wind and bad weather conditions as well as protection from falling debris
y
during the construction
p
Every year many working days are lost due to high wind and bad weather conditions
o
C
Hi-rise
Hi i construction
t ti poses a safety
f t risk
i k on b
busy ttraffic.
ffi M Major
j city
it streets
t t andd / or railways
il can
be too close to the building
U H
T B
C
39
PERI Climbing System RCS Protection Panel
Version 1:
Narrow version
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Version 2:
Wide working platforms
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Version 3:
2 storeys in advance
Co
U H
T B
C
Version 1 Version 2 Version 3
40
RCS Protection Panel - Projects
United
U it d T
Tower, K
Kuwaitit City
Cit , K
Kuwait
it , 250 m
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U H
T B
C
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RCS Protection Panel - Projects
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U H
T B
C
42
RCS Protection Panel - Projects
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U H
T B
C
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RCS Protection Panel - Projects
Al H
Hamra T
Tower K
Kuwaitit City
Cit , Kuwait
K it , 412 m
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Co
U H
T B
C
44
RCS Protection Panel - Projects
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Co
U H
T B
C
45
RCS Protection Panel - Projects
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Co
U H
T B
C
46
RCS Protection Panel - Projects
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U H
T B
C
47
RCS Protection Panel - Projects
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U H
T B
C
48
RCS Protection Panel - Projects
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T B
C
49
RCS Protection Panel Absolute Tower
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 1:
RCS-CLIMBING FROM
LEVEL 1 TO LEVEL 5
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 5
LEVEL 55
o
TWIST 1 LEVEL 5 TO
LEVEL 50
LEVEL 6
C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 6
LEVEL 40
U H LEVEL 35
LEVEL 30
T B LEVEL 25
LEVEL 20
C LEVEL 15
LEVEL 10
LEVEL 01
50
RCS Protection Panel Absolute Tower
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 2:
RCS-CLIMBING FROM
LEVEL 6 TO LEVEL 11
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 11
LEVEL 55
o
TWIST 2 LEVEL 11 TO
LEVEL 50
LEVEL 12
C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 12
LEVEL 40
U H LEVEL 35
LEVEL 30
T B LEVEL 25
LEVEL 20
C
TWIST 02 - LEVEL 11 TO 12
LEVEL 15
LEVEL 10
LEVEL 01
51
RCS Protection Panel Absolute Tower
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 3:
RCS-CLIMBING FROM
LEVEL 12 TO LEVEL 17
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 17
LEVEL 55
o
TWIST 3 LEVEL 17 TO
LEVEL 50
LEVEL 18
C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 18
LEVEL 40
U H LEVEL 35
LEVEL 30
T B LEVEL 25
LEVEL 20
C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
LEVEL 10
LEVEL 01
52
RCS Protection Panel Absolute Tower
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 4:
RCS-CLIMBING FROM
LEVEL 18 TO LEVEL 23
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 23
LEVEL 55
o
TWIST 4 LEVEL 23 TO
LEVEL 50
LEVEL 24
C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 24
LEVEL 40
U H LEVEL 35
LEVEL 30
T B
TWIST 04 - LEVEL 22 TO 23
LEVEL 25
LEVEL 20
C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
LEVEL 10
LEVEL 01
53
RCS Protection Panel Absolute Tower
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 5:
RCS-CLIMBING FROM
LEVEL 24 TO LEVEL 26
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 26
LEVEL 55
o
TWIST 5 LEVEL 26 TO
LEVEL 50
LEVEL 27
C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 27
LEVEL 40
U H LEVEL 35
LEVEL 30
B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25
T
TWIST 04 - LEVEL 22 TO 23
LEVEL 20
C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
LEVEL 10
LEVEL 01
54
RCS Protection Panel Absolute Tower
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 6:
RCS-CLIMBING FROM
LEVEL 27 TO LEVEL 29
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 29
LEVEL 55
o
TWIST 6 LEVEL 29 TO
LEVEL 50
LEVEL 30
C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 30
LEVEL 40
U
TWIST 06 - LEVEL 29 TO 30
H LEVEL 35
LEVEL 30
B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25
T
TWIST 04 - LEVEL 22 TO 23
LEVEL 20
C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
LEVEL 10
LEVEL 01
55
RCS Protection Panel Absolute Tower
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 7:
RCS-CLIMBING FROM
LEVEL 30 TO LEVEL 32
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 32
LEVEL 55
o
TWIST 7 LEVEL 32 TO
LEVEL 50
LEVEL 33
C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 33
LEVEL 40
U
TWIST 07 - LEVEL 32 TO 33
TWIST 06 - LEVEL 29 TO 30
H LEVEL 35
LEVEL 30
B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25
T
TWIST 04 - LEVEL 22 TO 23
LEVEL 20
C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
LEVEL 10
LEVEL 01
56
RCS Protection Panel Absolute Tower
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 8:
RCS-CLIMBING FROM
LEVEL 33 TO LEVEL 37
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 35
LEVEL 55
o
TWIST 8 LEVEL 35 TO
LEVEL 50
LEVEL 37
C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 37
LEVEL 40
TWIST 08 - LEVEL 35 TO 36
U
TWIST 07 - LEVEL 32 TO 33
TWIST 06 - LEVEL 29 TO 30
H LEVEL 35
LEVEL 30
B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25
T
TWIST 04 - LEVEL 22 TO 23
LEVEL 20
C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
LEVEL 10
LEVEL 01
57
RCS Protection Panel Absolute Tower
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 9:
RCS-CLIMBING FROM
LEVEL 37 TO LEVEL 41
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 41
LEVEL 55
o
TWIST 9 LEVEL 41 TO
LEVEL 50
LEVEL 42
C
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 42
TWIST 09 - LEVEL 41 TO 42
LEVEL 40
TWIST 08 - LEVEL 35 TO 36
U
TWIST 07 - LEVEL 32 TO 33
TWIST 06 - LEVEL 29 TO 30
H LEVEL 35
LEVEL 30
B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25
T
TWIST 04 - LEVEL 22 TO 23
LEVEL 20
C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
LEVEL 10
LEVEL 01
58
RCS Protection Panel Absolute Tower
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 10:
RCS-CLIMBING FROM
LEVEL 42 TO LEVEL 47
REMOVAL OF REMOVAL-
RCS-BRACKETS LEVEL 47
LEVEL 55
o
TWIST 10 LEVEL 47 TO
LEVEL 50
LEVEL 48
C
TWIST 10 - LEVEL 47 TO 48
INSTALLATION OF
LEVEL 45
REMOVAL-RCS-BRACKETS
LEVEL 48
TWIST 09 - LEVEL 41 TO 42
LEVEL 40
TWIST 08 - LEVEL 35 TO 36
U
TWIST 07 - LEVEL 32 TO 33
TWIST 06 - LEVEL 29 TO 30
H LEVEL 35
LEVEL 30
B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25
T
TWIST 04 - LEVEL 22 TO 23
LEVEL 20
C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
LEVEL 10
LEVEL 01
59
RCS Protection Panel Absolute Tower
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CLIMBING STEPS GRAPHIC-ILLUSTRATION
PHASE 11:
RCS-CLIMBING FROM
LEVEL 48 TO THE TOP OF
THE ABSOLUTE TOWER
TOPING OUT OF ALL RCS-
LEVEL 55
o
CLIMBING UNITS
LEVEL 50
C
TWIST 10 - LEVEL 47 TO 48
LEVEL 45
TWIST 09 - LEVEL 41 TO 42
LEVEL 40
TWIST 08 - LEVEL 35 TO 36
U
TWIST 07 - LEVEL 32 TO 33
TWIST 06 - LEVEL 29 TO 30
H LEVEL 35
LEVEL 30
B
TWIST 05 - LEVEL 26 TO 27
LEVEL 25
T
TWIST 04 - LEVEL 22 TO 23
LEVEL 20
C
TWIST 03 - LEVEL 16 TO 17
LEVEL 15
TWIST 02 - LEVEL 11 TO 12
LEVEL 10
LEVEL 01
60
RCS Protection System
h tJrgen Gnida
INCREASED PRODUCTIVITY ir g
Crane independent climbing.
py
Protection from wind results in less lost
days to weather. Many days per year lost
Co
H
annually.
B
comfort and the feeling of safety.
U
Enclosed surrounding increases the level of
floors.
C T
Eliminate installation of guardrail for three
No tie offs
Advertising opportunities.
61
RCS Protection System
h tJrgen Gnida
INCREASED SAFETY
ir g
Safety. Enlcosure prevents debris from falling
onto construction site below or onto busy city
py
o
streets.
U H
B
Safety. Enclosed surrounding increases feeling
of safety and results in productivity improvement.
T
C
Safety. No tie off required once the system is in
place.
62
PERI ACS 100 References 1991 - 2009
h t Jrgen
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Singapore : 6
Belgium : 5 India : 1
p y
Panama : 3 Taiwan : 1
Bahrein : 2
Canada : 11
Indonesia : 2
Israel : 10 C o
Polland : 11
Portugal : 1
Thailand : 1
Trinidad : 2
Chile : 1
U H
Italy : 6 Qatar : 6 Turkey : 1
Czech Rep. : 3
Egypt : 1
C Korea : 72 Romania : 1 UK : 7
France : 9
Germany : 12
Kuwait : 4
Malaysia : 4
Saudi Arabia : 2
Spain : 13
USA : 82
63