ADIS

w. e.
f Academic Year 2009-10 Y Scheme
CURRICULUM FOR
ADVANCE DIPLOMA PROGRAMME IN
INDUSTRIAL SAFETY (IT)
Scheme - Y
DURATION: ONE YEAR PATTERN: FULL TIME - YEARLY
(To be implemented from the Academic Year 2009 2010)
[[[
MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION. MUMBAI

(AUTONOMOUS)
ISO 9001-2008 Certified
49, Kherwadi, Aliyawer Jung Marg, Mumbai 400 051
MSBTE - Final Copy Dt. 15/10/2010

w. e. f Academic Year 2009-10 MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION,
Y Scheme MUMBAI
TEACHING AND EXAMINATION SCHEME
COURSE NAME : ADVANCE DIPLOMA IN INDUSTRIAL SAFETY
COURSE CODE : IT
DURATION OF COURSE: ONE YEAR WITH EFFECT FROM 2009 - 10
YEAR : FIRST DURATION : 32 WEEKS
PATTERN : FULL TIME - YEARLY SCHEME : Y
TEACHING
EXAMINATION SCHEME
SR. Abbrevi SUB SCHEME
SUBJECT TITLE
NO. ation CODE PAPER TH (1) PR (4) OR (8) TW (9) SW
TH TU PR
HRS MAX MIN MAX MIN MAX MIN MAX MIN (16009)
Safety, Health and
1 SEM 13360 3 -- -- 3 100 50 -- -- -- -- -- --
Environmental Management
2 Safety Engineering - I SEE 13361 3 -- 2 3 100 50 -- -- 50# 25 -- --
3 Safety Engineering - II SEG 13362 3 -- -- 3 100 50 -- -- -- -- -- --
Quality Control in Occupational
4 QCS 13363 3 -- -- 3 100 50 -- -- -- -- -- --
Safety, Health and Environment
Safety, Health and
5 SEL 13364 3 -- -- 3 100 50 -- -- -- -- -- --
Environmental Legislation
Industrial Hygiene and
6 IHH 13365 3 -- 2 3 100 50 -- -- 50# 25 -- --
Occupational Health
7 Safety in Chemical Industry SCI 13366 3 -- -- 3 100 50 -- -- -- -- -- -- 100
Elective Subject (Any One)
8 Safety in Engineering Industry SEI 13367 3 -- -- 3 100 50 -- -- -- -- -- --
8 Safety in Textile Industry STI 13368 3 -- -- 3 100 50 -- -- -- -- -- --
8 Safety in Docks SFD 13369 3 -- -- 3 100 50 -- -- -- -- -- --
8 Safety in Construction industry SFC 13370 3 -- -- 3 100 50 -- -- -- -- -- --
Advanced Safety Management
8 ASF 13371 3 -- -- 3 100 50 -- -- -- -- -- --
and Engineering
8 Environmental Management EMN 13372 3 -- -- 3 100 50 -- -- -- -- -- --
8 Applied Ergonomics AER 13373 3 -- -- 3 100 50 -- -- -- -- -- --
9 Project PRO 13351 -- -- 4 -- -- -- -- -- 50# 25 50@ 25
Total 24 -- 08 -- 800 -- -- -- 150 -- 50 -- 100
STUDENT CONTACT HOURS PER WEEK (FORMAL TEACHING): 32 HRS.
THEORY & PRACTICAL PERIODS OF 60 MINUTES EACH.
@ Internal Assessment, # External Assessment, Common to All Conventional Diploma, #* Online Examination, No Theory Examination.
TOTAL MARKS : 1100
Abbreviations: TH-Theory, TU- Tutorial, PR-Practical, OR-Oral, TW- Termwork, SW- Sessional Work
Conduct two class tests each of 25 marks for each theory subject. Sum of the total test marks of all subjects is to be converted out of 100 marks as sessional
work (SW).
Progressive evaluation is to be done by subject teacher as per the prevailing curriculum implementation and assessment norms.
Code number for TH, PR, OR and TW are to be given as suffix 1, 4, 8, 9 respectively to the subject code.
MSBTE - Final Copy Dt. 15/10/2010 1
w. e. f Academic Year 2009-10 Y Scheme
ADVANCED DIPLOMA PROGRAMME IN INDUSTRIAL SAFETY
1.0 INTRODUCTION
Education is an arrangement with objectives of learning and development. Curriculum

development is scientific process. It is guided by the needs of the systems of users. The needs,
expectations and aspirations of stakeholders/ clients in the technician education system must be
reflected in the curriculum. All academic activities are to be followed as per the curriculum.
Design, development and implementation of the academic curriculum must be done with
utmost care for its effect and effectiveness. The design, review or revision of curriculum should be
based on scientific principles of theories of educational /technology. Since 1995-96 the process of
curriculum development has been designed to make curriculum development on strong base of
scientific principles backed by hard data and authentic information rather than course committee
approach.
There are four domains of development to execute process of curriculum development:
1. Personal development domain

2. Social development domain
3. Learning skills domain
4. Professional skills domain
1.1 ACTIONS :
1] To constitute a Core Group to provide necessary guidance to the process and professionals in
the area of Occupational Safety, Health and Environment (SHE).
2] To create a wider platform for involvement of the experts from industries and faculty
members, in the process of curriculum development and to be motivated through search
conference and field experience.
3] To identify some polytechnics as Project Institutions and Associate institutes for conducting
workshop for necessary guidance on curriculum development and to execute process of
curriculum development . The guidance is provided by Core Group Members.
4] To form Subject Groups from experienced faculty members, professionals and experts to take
responsibility to develop suitable curriculum to meet the latest development in the area of
Safety, Health and Environment (SHE).
5] To establish The Project Office in MSBTE to coordinate all activities regarding curriculum
development and development of learning resources . The Project office has undertaken the
following Curriculum Development
1.2 Projects at present :
1) Curriculum Development Project for Phase- I for 22 specialised Post / Advanced / Diploma
courses.
2) Curriculum Development Project for Conventional Courses in four groups viz.

Civil Engg. Group
Mechanical Engg. Group
Electrical Engg. Group

Electronics Engg. Group
3) Curriculum Development Project for five specialised courses through Industry Participation.
4) Curriculum Development Project for Generic Skills.
2.0 APPROACH TO DESIGN OF REVISED CURRICULUM :
The revised curriculum has been designed on scientific principles of curriculum development to meet
the needs of the latest development in the specialised field of Safety, Health and Environment
(SHE).This approach is firmed up with meeting with Management and other Experts in the field,
examination of documents, reports etc., Visit to the field to confirm the data collected through
Documents and Management. Interview with the Select Target Groups, Safety Officers,
Management, Safety Committee Members, Enforcement Authorities and others.
The steps of curriculum development are in following logical sequence
2.1 Conducting Search Conferences :
'Search Conference' is a process for collecting the relevant data from the industries /field persons,
research studies, case studies, reports of accidents, ILO, WHO, EPA , UNO, other International
Bodies. For the Search Conference, the Experts from Industries, Professional Institution,
Enforcement Authorities and other Organisation are invited to share their experience for revising the
present Curriculum. Preparation of questionnaire, field test of the questionnaire developed by Expert
Committee. The data is collected as under:
1) By sending questionnaires to the Management, Safety, Health and Environment Professionals,

Associations, Institutions, Faculty Members, Experts in Industries, Govt. Bodies, Enforcement
Authorities, Workers Representatives etc.
2) Through observations
3) By interviews
4) By study of International Documents, Reports and trade literatures etc.
For Search Conference, Experts from industries and other organizations are invited to give their
views on the curriculum . Search conference brings up needs of the different stakeholders and also
gives the information about
Attitude, Skill and Knowledge, Competence, Building etc. required to be possessed by the
successful candidates.
- As the basis for curriculum modifications, information about emerging technologies in practice is
collected and also about technology which have become outdated is collected for deletions from
the curriculum. The search conference gives details information about the attitude, skill and
knowledge, competence etc. to be acquired by the successful candidates.

2.2 Describing Roles/ Responsibilities:
Advanced Diploma in Safety, Health and Environment (SHE) holders get opportunities to
work in the Management Cadre in the industry positions to carry out jobs preferably in enhancement
of quality of life and higher productivity through applied Research and Development as under :
1) Research & Development

2) Design
3) Organisation at Site
4) Production, Installation, Inspection
5) Quality Control & Quality Assurance
6) Maintenance of Instruments
7) Purchase and Store
8) Marketing and Sales
2.3 Analyzing the job :
The job analysis reveals the roles and responsibilities as well as Core Attitude Skills and
Knowledge required to perform tasks and responsibilities.
2.4 Deriving objectives of curriculum , curriculum areas (subjects) and hierarchical order :
The curriculum objectives are decided according to the output to be designed. curriculum areas in
subjects. and supporting subjects Basic in categories a) Human Science, b) Basic Science, c)
Engineering Science, d) Core Technology and e) Technology Subjects.
2.5 Designing contents for each curriculum area
A 'Block Diagram is drawn for each subject in curriculum. The block diagram gives relation
with other subjects in the hierarchy and also connects its relationship to job profile and
curriculum objectives.
Objectives of the subjects.
From the subject objectives 'Graphical Structure' ('Tree Diagram')of the subject, is derived which
further connected into development. It is based on content analysis.
The graphical structure the content outline of a subject is derived with chapters and chapter into
topic outline.
Content outline has two components

1) Theory (cognitive) components i.e. knowledge
2) Practical (behavioral ) i.e. skills
After content outline i.e. Theory and Practical of each subjects, following terms are decided
1) Time required for theory and practice
2) Number of years
3) Total no. of contact hours required to teach the entire subject
4) Total no. of contact hours per year, as the case may be.
5) Total no. of lectures and practicals per week.
It is necessary to ensure that contact hours/per week do not exceed 36.

After finalization of above details assessment scheme is designed, it has two compounds (a)
continuous evaluation ( term-work and class-tests etc) and (b) Yearly examination.(Theory and
practicals)
Implementation strategies.
1) Learning resources material for students were prescribed such as-
2) Text-books
3) Monographs, handbooks, periodicals, articles, journals etc.
4) Data-books, manuals and relevant literature etc.
The list of learning resources like print, non-print, books, equipment etc. required to teach the
subject effectively and efficiently must be identified.
In all these activities, views of senior faculties regarding relevance of course contents and
implementation strategies being presently followed were also elicited through curriculum analysis
instruments. The data gathered was suitably analysed and curricula were revised
accordingly, keeping their recommendations in mind.
2.6 A programme structure finalisation
Programme structure consisting of teaching and examination schemes for the One Year Diploma
/Advanced Diploma in Industrial Safety, Health and Environment.
2.7 Curriculum Development Process Execution
Planning Meeting
Identification Project and associated

Institutes
Conduct of Search conference,

workshop for analysis of existing
Curriculum
Workshop of finalisation
of contents
Validation of
curriculum draft
Implementation
3.0 AIMS OF THE ADVANCED DIPLOMA PROGRAMME IN INDUSTRIAL SAFETY:
Modern life is dependent on things provided by Industry. The curriculum honours expectations of the
Industry. The Industries employ the successful candidates in the Management Cadre in Safety,

Health and Environment at the level of Safety Professionals as required under the Environment
Protection Act, enlisting Legislation. and other Acts in various capacities like Consultant, Expert
Safety Auditor under the Statutes of the Government of India and Govt.of Maharashtra.
supervisory/Inspector cadre, as management cadre which has respect in the society.
The aims of this course are:
1) To induce life long learning knowledge skills, attitudes for social & personal development.
2) To provide trained Human Resource.
3) To provide leadership qualities.
4) To create awareness of The Quality of Life Protection through Safety, Health and
Environment.
5) To create awareness of hazards & operational hazards.
6) To assist in development of new methods & process of Safety ,Health and Environment skills
and analytical techniques.
7) To develop managerial abilities and analytical skills ,training, communicate with the community
and interaction with government and statutory authorities
8) To train the people concerned.
Attempts have been made in this document to address to the expectations of the user system from
the Safety Professionals. If implementation is in right earnest, it would pay much better dividends, it
is hoped.
4.0 TYPES OF INDUSTRIES AND CAPACITY IN WHICH SUCCESSFUL CANDIDATES

HOLDER GET EMPLOYMENT
A) Wage Employment
Sr. Capacity (Designation) in which

Types of industries organisation
No. employed
Chemical, Petro-chemical, Engineering, a) Safety officer
Textile, Construction, Pharmaceutical, b) Advisor / Consultant
Food & Paint Industries in which Safety, c) Expert
Health & Environment (SHE) matters d) SHE Department
1.
involving and activity is carried out for
raw, intermediate and finished products,
designs and processes including
Transportation.
B) Self Employment / Opportunities
Sr. No. Nature of Work Capacity

To start own Consultancy / Advisory Services, Self Employment

Auditing of SHE and Co-ordinate with approval Consultant
By and MSPCB (Maharashtra State Pollution Advisor
1. Control Board ) DISH, MOE&Fto carry out
Analysis as per the recommended Standards for
various products and as well as for air,water
and industrial effluents
5.0 JOB FUNCTIONS OF THE INDUSTRIAL SAFETY DIPLOMA HOLDERS

Sr. No. Position of Employment Job function to be Performed
To carry out analysis of various Product

samples such as pharmaceuticals food, oil
1. Safety Analyst
petroleum products, paper pulp, coal,
water, industrial effluents, cosmetics etc.
To do all the job functions as stated in Sr.

No. 1 as well as he/she has to supervise the
Senior Safety Analyst methods employed are as per the I.S.I
2.
F.D.A.,G.M.P. etc. and also to see the
routine functions of Instruments
Planning & Supervising the work of analysis
3. Safety Officer carried out and also check the proper
functioning of instruments.
Planning of Analysis to do overall

4. Safety Manager
surveillance of the SHE activity.
6.0 IDENTIFYING SUBJECT AREAS (MAIN SUBJECTS AND SUPPORTING SUBJECTS)

FROM CURRICULUM OBJECTIVES
FOLLOWING TABLE IS BASED ON THE OUTCOMES OF CURRICULUM ANALYSIS

AND SEARCH CONFERENCE
Sr.
Curriculum Objectives Main Subjects
No. Supporting subjects
1. Personal development Safety Management

related values / attitudes Quality control in safety Thinking and
Values in Industrial Hygiene and analytical Skills
- Safety, Health and Occupational Health
Environment Environment Management
- Work commitment
- Hard working
- Honesty, Sincerity,
Faithfulness
- Problem solving
- Punctuality
- Loyalty, Commitment,
Devation
Sr.
Curriculum Objectives Main Subjects
No. Supporting subjects
- Independent study
2. Social development
related skills / values / Safety, Health and Environmental
attitudes Legislation Better compliance
Advanced Safety Management with statutory
- Social responsibility and Engineering requirements under
- Professional ethics Environmental Management Factory Act etc.
- Concern for Safety, Applied Ergonomics
Health and
Environmental
conservation
3. Skills in
Communication Training, Promotional Activities
Seminar
Group Discussion
Workshop
4.. Life long learning skills

In plant training
Visits to Laboratories &
5. Professional skills industries
Principles of
Safety Management Management
- To supernise the safe
Safety Engineering I Skills
work conditions, work
Safety Engineering II Principles of
procedure etc.
Quality Control in Safety standard
- Safe operations of
Safety in Chemical Engineering management
Processes
practices and
- Quality Control Safety in Engineering Industry
systems
- Quality Assurance Safety in Textile Industry
- Safety Management Safety in Construction Industry
System Safety in Docks
- Environmental Environment Management
Management System

7.0 (A) CONTEXT IN THE FORM OF BLOCK DIAGRAM SHOWING

INTERRELATIONSHIP OF SUBJECT AREAS
HUMAN CORE
SCIENCES TECHNOLOGY TECHNOLOGY
Seminar Safety, Health & SUBJECTS
Group Environmental Mgt. Safety in Chemical
Discussion Safety in other Industry
Project industry Safety in Engg. Industry
Quality control in Safety in Textile
occupational safety, Industry
health & Safety in Docks
environment Adv. Safety Mgt. &
Safety, Health & Engg.
Environmental Environmental Mgt.
ENGINEERING legislation Applied Ergonomics
SCIENCES Industrial Hygiene
& Occupational
1. Safety in
Health
Engineering
2. Advance
Safety
Management
and
Engineering
CURRICULUM
JOB PROFILE OBJECTIVES
1. Better Skill of Management of
compliance of Safety, Health &
OSHMS Environment
2. Quality Control Technical Skills
/Quality - Identification
Assurance - Detection
BASIC
3. Safety Officer - Analysis
SCIENCES
4. Safety - Estimation
Applied Consultant - Quality Control
Chemistry 5. Safety Advisor - Fire fighting &
Applied Physics 6. Safety Expert Safety
Applied 7. Member of - Preparation of
Mathematics Society On-Site and Off-
8. Safety Auditor Site Emergency
9. Auditor Management Plan
Safety, Health & etc.
Environment
10. Life Long
Learner

7.0 (B) VERTICAL AND HORIZONTAL ORGANISATION CHART

STUDENT WITH RECOGNISED DEGREE / DIPLOMA IN ENGINEERING / THECHNOLOGY OR RECOGNISED DEGREE
Curriculum Objectives
IN PHYSICS / CHEMISTRY/ B.SC AGRICULTURE AND B.SC HORTICULTURE WITH 2 YEARS EXPERIENCE.
Curricul I
-um Name of the Subject Area Year
area
Human Seminar Weigh
Attitudes
Science -tage
Group Discussion
Values in Health E
Project
Work Commitment E
Basic Appl. Chemistry Hard Working VE
Science Appl. Physics Honesty VE
Appl. Mathematics & Problem Solving E
Statistics Punctuality E
Engg. T 4 Loyalty E
science *Safety Engineering p Independent Study D
2
*Adv. Safety Management T 4
& Engineering p -
Core * Safety, Health & T 4
techno- Environmental Mgt. P -
logy T 4
* Safety in other industry
P -
Social skills Weigh-
* Quality control in T 4
tage
occupational safety, health P
- Social
& environment
Responsibility VE
* Safety, Health & T 4
I Environmental legislation P -
NPUT * Industrial Hygiene & T 4 VE
Professional Ethics
Occupational Health P 2
Techno- *Safety in Chemical T 4 Concern for
logy Industry P - VE
Environmental &
T 4 Ecological Balance
*Safety in Engg. Industry
P -
T 4
*Safety in Textile Industry
P -
T 4
*Safety in Docks
P -
T 4
*Adv. Safety Mgt. & Engg.
P -
T 4
*Environmental Mgt.
P -
T 4
*Applied Ergonomics
P -
Professional Skills Weightage

LEGEND VE
* - Theory Examination Operation of Various Fire
T Theory Period / Week fighting equipments
P Practical period / Week
VE Very Essential Analysis of various Safety VE
E Essential products To
D Desirable next
VE page
Quality Control
Safety, Health &

VE
Environmental
Management

7.0 C) ORGANOGRAM OF A TYPICAL PRODUCTION UNIT WITH S.H.E. DEPT.
D E
Area of Sector of Urban
Resear Testing Technolo development /
ch And and gy Rural
Dev. Estimating
QUALIFICATION
So- Econo-
D cial mical
Record
Keeping Fire
fighting
VE VE Urban
Contribute Technique
/ Rural
PERSON WITH ADV. DIP.IND. SAFETY QUALIFICATION.
Medical Aid Safety To the

Centre Lab. growth of
VE
Industrial
VE Urban
Safety Hygine &
/ Rural
Equipment Water Safety
Storage with
H.P. pumps
Fire Signal Safety

Urban
Alarm system Training
Supporting
Infrastructur
Traing. e
Stores Research
Dept.
&
- Urban
Developm
ent
Structure of S.H.E. Dept. in any type of industry /
docks / construction unit.


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : SAFTY, HEALTH AND ENVRIOMENT MANAGEMENT
SUBJECT CODE : 13360
Teaching and Examination Scheme:
TEACHING SCHEME EXAM SCHEME & MAXIMUM MARKS
PAPER
TH TU PR TH PR OR TW TOTAL
HRS.
3 -- -- 3 100 -- -- -- 100
NOTE:
Two tests each of 25 marks to be conducted as per the schedule given by MSBTE.
Total of tests marks for all theory subjects are to be converted out of 100 and to be
entered in mark sheet under the head Sessional Work. (SW)
RATIONALE:
To inculcate the Management Principles and Techniques for better practices of

Safety, Health and Environment (SHE).
MSBTE - Final Copy Dt. 15/10/2010 12 13360 IT1

Learning Structure:
To develop management skills and understand basic functioning of Safety,

Application Health & Environment Management.
Organising, Compilation Application of Development

Procedures Directing & and Standards of Training
Monitoring for Collation Programme
SHE
Statutory Analysis and Principles of Training

Principles
Enactments Programming Accident Methods and
Prevention Strategy
Data
Concepts C.B.T.
Strategic Planning Information Theories and Competence
System Models of Building Techniques
Accident
Prevention
Management Accident, Education and

Planning
Facts Information Injury, Unsafe Training
Condition
DETAILED CONTENTS:
Chapter Contents Marks Hours
1.1 Introduction:
Management and Management Principles and
Types of Management
1.2 General principles of Management. Managerial

Role, Authority, Responsibility and Power.
Span of Management, Delegation and decentralisation of
1 10 08
authority.
1.3 Safety, Health and Environment Management.

(SHE). Occupational Safety, Health and Environmental Safety
Management Principles & practices
1.4 Role of Management in Industrial Safety.

1.5 Organisation Behaviaraion Human factors contributing to

accident.
2.1 Planning for Safety : Planning : Definition, purpose,

nature, scope and procedure. Range of planning, variety of
plans.
2 10 08
2.2 Strategic planning and tools of implementation.
Management by objectives and its role in Safety, Health and
Management (SHE). Policy formulation and implementation.
3.1 Organising for Safety :
Organising: Definition, need, nature and principles. Organising

for Safety, Health and Environment Organisation structure,
3 functions and responsibilities. 10 08
3.2 Safety Committee : Structure and functions.

3.3 Line and Staff Functions for Safety, Health and
Environment.
4.1 Directing for Safety :
Direction: Definition, process, principles and techniques,

Leadership: Role, functions an attributes of a leader
4 10 08
Communication: Purpose, process, types and channels Essential
rules in communication, Two ways communication. Barriers in
communication, essentials of effective communication.
Communication and group-ynamics, Team building.
5.1 Monitoring for Safety, Health & Environment :
5 Occupational Safety, Health and Environment Management 10 10

System, Bureau of Indian Standards on Safety and Health :
14489 1998 and 15001- 2000, ILO and EPA Standards.
6.1 Principles of Accidents Prevention :
Definition: Incident, accident, injury, dangerous, occurrences,

unsafe acts, unsafe conditions, hazards, error, oversight, mistakes
6 etc. 10 10
6.2 Accident Prevention: Theories/Models of accident

occurrences .Principles of accident Prevention. Accident and
Financial implication.
7.1 Safety, Health and Environment (SHE)
Education and Training :
SHE : Element of training cycle, Assessment of needs.

Techniques of training, design and development of training
7 programs. Training methods and strategies types of 10 10
training. Evaluation and review of training programs.
7.2 Competence Building Techinque (CBT), Concept for

training,safety as a on-line function. Role of Multi-Media,
Communication, Applications of Computers. Relevance of
WTO regarding Safety, Health and Environment.

8.1 Employee Participation in Safety :
Employee Participation :Purpose, areas of participation,

methods. Role of trade union in Safety Health and Environment
8 10 10
Protection. Safety Promotion and Safety Awards and
Suggestion Schemes, Safety Competitions Safety Incentives
Publicity Schemes, Audio Visual Publicity, other Promotional
Methods.
9.1 Global warming and mitigation measures.
9.2 Human behavior :Individual differences, behavior as

function of self and situation, perception of danger and
acceptance of risk, knowledge, and responsibility vis-a-vis
9
safety performance, theories of motivation and their 10 12
application to safety, role of, supervisors and safety
departments in motivation.
9.3 Conflict & Frustration :Identification of situations leading to

conflict and frustration and techniques of management.
10.1 Management information System :
Sources of information on Safety, Health and Environment

Protection. Compilation and collation of information, Analysis &
use of modern methods of programming, storing and retrieval of
10 MIS for Safety, Health and Environment. 10 12
10.2 QCC HS Computer Software Application and Limitations.
10.3 Status and future goals of computer utilization in Safety,

Health and Environment (SHE) Services in Industries.
TOTAL 100 96
Reference:
Books:
Sr.
Author Title Publisher
No.
Labour Bureau,
1 Packet Book of Labour Statistics, 1979.
Simla
2 Heinrich H.W Industrial Accident Prevention Md Graw-Hill, 1959.
Health & Safety : Manufacturing and Her Majestys
3
Service Industries, 1977. Stationery Office
National Safety
4 Accident Facts, 1977.
Council, USA
Method for computation of Frequency and Indian Standards
5 IS : 3786 1968 Severity Rates for Industrial Injuries and Institution, New
Classification of Industrial Accidents Delhi,
, Antiac The Fundamental Causative Factors of an The British Journal
6
(Lepburn, H.A.), Industrial Accidents, Industrial Safety,
Vol. I, No. 13, 1950.
British Journal of
7 Eapburn, H.A The Causation of an Industrial Accdient Industrial Safety,
Vol. 6, No. 63, 1963
Charles C. Thomas
8 Schulzinger M.S. The Accident Syndrom, Co., Springfield,
111, 1956
the British Journal of
9 Ghiselli, F.E., The Myth of Accident Proneness Industrial Safety,
Vol. 6, No. 71, 1963.


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : SAFTY IN ENGINEERING -I
PAPER
HRS.
3 -- 2 3 100 -- 50 -- 150
NOTE:
RATIONALE:
Acquire the Knowledge, Skill and Mechanism of functioning of machine, tools and safe use of the
same.
MSBTE - Final Copy Dt.15/10/2010 17 13361 IT1

Learning Structure:
Engineering Techniques being applied to use of machines and materials

Application in safe manner.
Ergonomics
Procedures Proper Work Permit Safe use of
of Machine Application
Design and Tools and
Guarding and
Procedure Gadgets etc.
Enforcement
Operation
and Guarding Centralised
Principles In-built Safety and Personal
Safety System Tool Issue
System
Prevention
Preventive Prevention
Safety and Control
Concepts Maintenance and Handling
of Accidents
Use of Handling of
Working at Hazards Materials
Facts Machines
different sites
DETAILED CONTENTS:

1.1 Machine Operation and Guarding :
Principles in machine guarding. Ergonomics of machine

guarding. Type of guards, their design and selection. Guarding
of different types of machinery including special
1 04 07
precautions for wood working, paper, rubber and printing
machinery, machine, tools etc. Built-in-safety devices,
maintenance and repairs of guards, incidental safety devices
and tools.
2.1 Safety in the use of Machines :

2 08 07
Safety in the use of 1) power presses (all types), 2) shearing, 3)
bending, 4) rolling, 5) drawing, 6) turning, 7) boring, 8) milling,
shaping, 9) planning broaching, planting, 10) grinding, 11)

CNCS.
2.2 Need for selection and care of cutting tools.
2.3 Preventive maintenance, periodic checks for safe

operation.
2.4 Associated hazards and their prevention.
3.1 Material Handling and Storage of Materials :
3.1.1 Manual :
Kinetics of manual handling. Maximum loads that could be
carried. Lifting and carrying of objects of different shapes, size
and weight. Safe use of accessories for manual handling
Storage of materials. Safety in stacking and unstacking, floor
loading conditions. Layout condition for safety in storage,
ergonomics of manual handling and storage.
3 08 07
3.1.2 Mechanical :
Lifting machinery, lifts and hoists; safety aspects in design and
construction, testing, use and care, signaling, inspection and
maintenance. Safety in design and construction, operation,
inspection and maintenance of industrial trucks, lifting tackles
and loose gears, conveyors. Safety features, safe locations,
testing, inspection and maintenance of lifting tackles,safe
working load for all mechanical material handling equipment.
The competent persons in relation to safety legislation - duties
and responsibilities.
Working at Different Levels :
4.1 Working at Heights :
Incidence of accidents. Safety features associated with design,

construction and use of stairways, ramps, working platforms, 08 07
gangway, ladders of different types, scaffolds of different types
4 including Boatswain's chair and safety harness working on
roofs. Other safety requirements while
working at heights.
4.2 Working in Confined Spaces :

04 06
4.3 Working Underground :
5.1 Hand Tools and Power Tools :
Main causes of accidents, prevention and control of accidents.
Centralised and personal tool issues System. Purchase, storage
5 and supply of tools. Inspection, maintenance and repair of tools. 04 07
Detectable causes of tool
failures. Tempering, safe end in and dressing of certain tool.
Safe use of various types of hand tools used for metal cutting,

wood cutting, miscellaneous cutting work, other

hand tools such as torsion tools, shock tools, non-sparking
tools. Portable power tools and their selection, inspection,
maintenance, repair and safe use.
6.1 Plant Design and Housekeeping :
Plant layout, design and safe distance. Need for planning and
follow-up. Safety and good house-keeping. Typical accidents
due to poor housekeeping. Disposal of scrap and other
trade wastes. Prevention of spillage. Marking of aisles space
6 08 07
and other locations. Use of colour as an aid for good
housekeeping. Housekeeping contest. Cleaning methods.
Employee assignment. Inspections and check-lists. Benefits of
good housekeeping. Role of preventive maintenance in safety
and health. Importance of standards and codes of practice for
plant and equipment.
7.1 Industrial Lighting & Illumination :
7
Purpose of lighting. Benefits of good illumination. Phenomenon
of lighting and safety. Lighting and the work. Sources and
types of artificial lighting. Principles of good illumination.
Recommended optimum standards of illumination. Design of 08 07
lighting installation. Maintenance. Standards relating to lighting
and color.
Measurement of illumination Photometer level
PRACTICE
8.1 Ventilation and Heat Stress :
8 Purpose of ventilation. Physiology of heat regulation. Thermal
environment and its measurement. Thermal comfort. Indices of
heat stress. Thermal limits for comfort,
efficiency and freedom from health risk. Natural ventilation.
Mechanical ventilation. Air conditioning. Control of heat
exposures at source, dilution and local ventilation.
Recommended values for air changes required for various areas
as per Factories Act, 1948 and National Standards. IS:3103-
1975-Code of practice for Industrial Ventilation, National
Building Code Part VIII, Building Services. 08 07
Measurement of Ventilation
PRACTICE
(a) Measurement of thermal 1) Aspirator Hygrometer
(i) Dry Bulb Temperature Parameters.
(ii) Wet Bulb Temperature 2) Kata-Thermometer
(b)Determination of relative 3) Globe-Thermometer
humidity and effective
corrective effective.

9.1 Noise and Vibration :
Continues and impulse noise. The effect of noise on man.

9 Measurement and evaluation of noise. Noise isolation. Noise
absorption techniques, silencers. Practical aspects of
control of noise.
08 07
Noise Level Measurement. (a) 1) Sound Level Meter
Measurement of Sound 2) Octave filter set
pressure level in dbA
and db linear.
PRACTICE (b) Frequency analysis of
noise.
10.1 Electrical Hazards
14.1.1 Hazards of electrical energy. Safe limits of amperages,
voltages. Safe distance from lines. Capacity and protection of
conductor. Joints and connections. Means of cutting off
power. Overload and short circuit protection. No load
protection. Earth fault protection. Earth insulation and
10 continuity tests. Earthing Standards. Protection against sure 08 07
and voltage fluctuation.
14.1.2 Hazards arising out of 'borrowed' neutrals. Others
precautions. Types of protection for electrical equipment in
hazardous atmosphere. Electrical area classification. Criteria in
their selection, installation, maintains and use.
11.1 Static Electricity :
Introduction, Electro-Static charging where charging can

11 occur contact electrification. Electro Static dischargers (sparks) 08 07
. Electro Static hazards and their control. Earthing and
bonding. Recommended earthling resistance for control of
electricity.
12.1 Lightning Arrestors :
Definition, lightning splash, lightning strokes, lightning

protection systems. Characterisation of health effects of
lightening stroke (electrical effects, side flashers, thermal
12 08 07
effects, mechanical effects. Function of lightning. Where
lightning protection is required System design, material of
construction, component of a lightning arrestors, earth terminal
/ network.
13.1 Safety Check list for buying new machinery for the
13 plant 08 07
TOTAL 100 96

Reference:
Books:
Sr.
No.
Safety code for Scaffolds and Ladders, (Part IS : 3696 , (Part II) -
1 --
II) Ladders 1966
H.M.S.O London,
2 -- Safety in Construction Work : Scaffolding
1977.
3 -- 1979 Glossary of terms relating to wire ropes IS 2363
1977 Steel wire ropes for general engineering
4 -- IS 2266
purposes
5 -- 1964 Wire rope slings and sling legs IS 2762
1977 Steel wire suspension ropes for lifts,
6 -- IS 2365
elevators and hoists.
1967 Code of practice for the selection,
7 -- IS 3973
installation and maintenance of wire ropes
National Safety
Council444, North
Accident Prevention Manual for Industrial
8 -- Michigan Avenue,
Operations
Chicago, I 11
60611
.


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : SAFTY IN ENGINEERING -II

PAPER
HRS.
03 -- -- 03 100 -- -- -- 100
NOTE:
RATIONALE:
The subject paper is based for various industries for which National classification is considered
to be based for selection of new industries. Since no. of industries under classification is very large,
the scope is limited to only certain industries.

Learning Structure:
Engineering Techniques being applied to use of machines and materials in

Application safe manner.
Ergonomics Work Permit

Procedures Proper Safe use of
of Machine Application
Design and Tools and
Guarding and
Procedure Gadgets etc.
Enforcement
Operation In-built Safety Centralised and

Principles and Guarding Safety Personal Tool
System
Issue System
Preventive Prevention Prevention and

Safety Control of
Concepts Maintenance and
Handling Accidents
Handling of
Working at Hazards Materials
Facts Use of Machines different sites
DETAILED CONTENTS
The industries have been selected keeping in view of degree of risk frequency and severity of
accidents caused in the specific industries and the safety, health & environment measures to be taken

1.1 Agro-Industry / Sugar Industry.
1.2 Harvesting and activities related to harvesting,
such as preparation of crop by cleaning, triming,
1 10 10
grading, drying, decorticating, retting, cooling or
bulk packaging. Includes cotton picking.
2.1 Manufacture of Basic Metals : Ferrous and

Non Ferrous
2 2.2 Metallurgy : Foundary, Steel Plant. 10 08
2.3 Hazards in the Process of melting (furnaces) casting,
forging, working on hot rolling and cold rolling, N. D. Test
& heat treatment

3.1 Automobile Manufacturing activity like pattern making,
melting, moulding, machining, forging, chipping, grinding, 10 10
3 heat treatment N. D. Test, Pollution control measures.
4.1 Textile Industry :
4.2 Introduction to Textile process involving cotton, jute
10 10
4 and man made fibre. Significant hazards and
preventive measures.
5.1 Construction Industry :
5.2 Basic philosophy peculiarities and parameters
governing the safety in construction such as
site planning and layout, safe access, good
housekeeping, safety in the use of construction 10 08
5
machinery, signs and indication liaison for safety with
local authorities,structural soundness accident and hazards
their causes and effects.
6.1 (IT Industry)

6.2 Manufacture of Computers, Radio, Television and
communication Equipment and Apparatus
10 10
6 6.2.1 Manufacture of electronic valves and tubes
and other Electro-Magnetic Devices.
6.3 Safety in semiconductor industry.
7.1 Safety in docks
7.2 Handling of cargo
7.3 Container operation
10 10
7 7.4 Lifting appliance
7.5 Responsibility of different agency for safety, health &
environment involved in dock work.
8.1 Safety in Boilers
8.2 Safety precautions and operations of boilers
8.3 Different type of boilers
10 08
8 8.4 Preservations of boilers when not in use
8.5 Steam pressure, Pressure gauge.
8.6 Treatment of feed water etc.
9.1 Environment protection
9.2 Principles & practices for prevention and control of air
pollution, water pollution, solid and hazardous waste
10 10
9 management.
9.3 Cleaner technologies.
10.1 Work Permit Application, Adoption and

Enforcement : 04 06
10
11.1 Welding, Gas Cutting
11.2 Precautions in welding, gas cutting, brazing, soldering, and
11 06 06
other operations.
TOTAL 100 96

Reference:
Books
Sr.
No.
Chain Jesters Association of
1 -- The Chain Testers Handbook Great Britain, 430 Barking
Road, London E 13 BHG.
Construction Safety
Association of Ontario, 74
2 -- Rigging Manual Victoria Street, Toronto,
Ontaric, Cananda, M 5C
2A5.
McGraw- Hill Book Co.,
Handbook of Rigging for
1221, Avenue of the
3 W.E. Rossnagel Construction and Industrial
Americans, New York, N.Y.
Operations
10020
Great Britain Medical
4 N.C. Weston Report No. 67 (1945) Research Council Industrial
Heath Research Board,.
H.R Blackwoll : Illumination Engineering Vol. 54,
5 --
P-317-353, 1959.
: Ind. J. of Tech. Vol. 2 No. 3, P.
6 V R & B.K.S --
102-106, 1964
Ind. J. of Tech. Vol. 3. No.
7 V.R & B.K.S Forthlight roofs
3, Pg. 72-74, 1965
Procoadings of C.I.B. Deylight
8 Arsult Technial Committee, 1953. --
Society Technical Report No.2,

9 TIIum . ng. --
London 1951.
Construction Safety
Association of Ontario, 74
10 -- Rigging Manual Victoria Street, Toronto,
Ontaric, ananda, M 5C
2A5
McGraw- Hill Book Co.,
1221, Avenue of the
Handbook of Rigging for
Americans,
11 W.E. Rossnagel Construction and Industrial
New York, N.Y. 10020.
Operations


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : QUALITY CONTROL IN OCCUPATION SAFTY, HEALTH AND
ENVRIOMENT
PAPER
HRS.
04 -- -- 03 100 -- -- -- 100
NOTE:
RATIONALE:
To equip the student with skills and techniques for prevention and control of risks and hazards
and mitigation of the same in efficient manner.

Learning Structure:
Application Effective Quality Control to prevent and control of Accidents and Losses.
Quantitative Check List, Tag

and Qualitative Identification Compliance System, Loss
Procedures H & R analysis of key factors with Acts & Control and
FMEA, MORT immediate and Rules Prevention
basic causes
Hazard and
Rules of SHE Principle of Analysis and
Risk.
Identification Minimisation Investigation
Principles of injuries,
Techniques
frequency of
accidents
Identification Corrective Reportable and Sampling Survey

Concepts of Risk Action and Rules
Non Reportable
Fatal and Non-
Fatal Accidents
Risk Appraisal and Measurement Safety

Facts Control and Evaluation
DETAILED CONTENTS:

1.1 Plant and Equipment : Safety Appraisal &
Control Techniques.
1.2 Plant Safety Rules and Procedure, Safe Operating
1 Systems, Safety Check List, Plant Safety Inspection. 14 18
Safety Sampling. Safety Surveys. Jobs Safety
Analysis. Safety Inventory system. Product Safety.
Safety tag system. Total Loss Control & Prevention.

2.1 Hazard and Risk Identification Techniques.

2.2 Hazard and Risk Analysis : Quantitative and
Qualitative : Failure, Mode and Effect Analysis
(FMEA) & Maximum Credible Accident Analysis
(MCAA). Fault Tree Analysis, event tree
2 16 13
analysis.
Example of each. HAZAN, HAZOP, Managerial
Oversight Review Technique (MORT), Incident
Recall Technique. Critical Incident Review Technique
safety integrity levels (SIL) etc.
3.1 Accident and Incident Investigation :
Reporting and Analysis
3.1.1 Accident and Incident Investigation :
Philosophy, purpose, process and types of
investigations. Identifying the key factors and
the immediate and basic causes. Corrective
3 Action. Agencies investigating accident. 14 13
Accident reporting : Report forms, writing
reports, essential elements.
3.1.2 Accident and Incident Analysis : Standard
classification of factors associated with
accident. Methods of collating and tabulating
data. Record keeping.
4.1 Measurement & Evalution of Performance.
4.2 Definition of Accident, Reportable, Non- Reportable,
Fatal, Non-Fatal.
4.3 Near miss accident. Lost time accident. Disabling
injury. Accidents reportable under the Factories Act
and ESI Act. Frequency Rate, Severity Rate, Incidence
4 14 13
Rate, Frequency Severity Index, Safety Score .
4.4 Temporary Disablement and Permanent Disablement
Partial and Total Disablement. Time Charges
scheduled in Workmen's Compensation Act 1928 and
the National and International Standards.
5.1 Major Accident Hazards (MAH) Control System

5.2 Major Accident Control : Definition, Major Accident
5 Hazards, Identification and Assessment of MAH 14 13
Units. Role of Govt., Role of Management, Local
Authorities and Public.
6.1 Preparation and Assessment of Safety Audit.
6.2 Report as BIS 14489 : 1998, Safety Report,
6 Standards, ILO Code of Practice for Major Accident 14 13
Control.
7.1 Major Accident Control System : Local , State,

7 National and International 14 13
TOTAL 100 96

Reference:
Books
Sr.
Title Publisher
No.
Accident Prevention Manual for Ind.
1
Operations. Vol. II
National Building Code of India 1970
2
Chapters IV & VIII
Code of Practice : Safe guarding of Machinery
3 British Standards Institution
BS 5504:1975
Indian Standard is under printing DOC:EDC 11
4
(3218)
5 Accident Prevention Manual National Safety Council, C , USA
6 1979 Glossary of terms relating to wire ropes IS 2363
1977 Steel wire ropes for general engineering
7 IS 2266
purposes
8 1964 Wire rope slings and sling legs IS 2762
1977 Steel wire suspension ropes for lifts,
9 IS 2365
elevators and hoists
1967 Code of practice for the selection,
10 IS 3973
installation and maintenance of wire ropes
National Safety Council, 444, North
Accident Prevention Manual for Industrial Michigan Avenue, Chicago, I 11
11
Operations 60611.


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : SAFTY, HEALTH AND ENVRIOMENTAL LEGISLATION
PAPER
HRS.
04 -- -- 03 100 -- -- -- 100
NOTE:
RATIONALE:
To acquaint the student with National and International Acts, Rules, Conventions pertaining to
Safety, Health and Environment.

Learning Structure:
Effective compliance of SHE Legislation at work and prevention of injury, accident and
danger to Health and Property and Environment.
Application
Procedures Compliance Awareness National and Education,

with the Status and International Training System
and Interaction Education Deliberation Changes and
Quality Control
Acts and Act and Rules of

Principles Rules of ISO
ESI, Public ILO, WHO, BIS
Legislative Liability, Insurance, UNEP, UNDP, IS :
Workmens EPA, WTO Codes of SHE
Compensation
Prevention and Minimum

Accountability Safety, Health and
Concepts Control of Injury National
Environment Standards
and Accidents
Acts Convention Standards

Facts Social Security
DETAILED CONTENTS:
Chapter Content Marks Hours
1.1 ILO Convention and Recommendation

concerning Occupational Health & Safety
1.2 Relevant Conventions and Recommendation
of ILO in the furtherance of Safety, Health
1 20 16
and Environment (SHE). SHE a human
right issue. Trade Policy affecting OHS.
Year Convention
Recommendation

1981 155-OHS 164-OHS

1985 161-OHS 171-OHS
1988 167-Safety & Health175-Safety &
in construction Health in
construction
1990 170-Chemicals 177-Chemicals
1993 174-Prevention of 181- Prevention of
major industrial major industrial
accidents accidents
2.1 The Factories Act, 1948 (Amended) and Rules :
2.1.1 Factories Act. Provisions under the Act and
2 Rules made there-under with Amendments Case Laws 20 20
under the Factories Act.
3.1 Social Security Legislations :
3.1.1 Workmen's Compensation Act and Rules.

3.1.2 ESI Act and Rules. Contract Labour (Abolition
3 20 20
and Regulation) Act.
3.1.3 Public Liability Insurance Act.
3.1.4 Social Accountability 8000 SA-8000.
4.1 Safety, Health and Environment (SHE)

related Important Legislation :
Salient feature :
4.1.1 Sections pertaining to SHE.
4.2 Indian Boilers Act, 1923 with allied Regulations,1961.

Indian Electricity Act, 2003 and Rules, Indian
Explosives Act,1984 and Rules. Petroleum Act and
Rules. Gas Cylinders Rules. Calcium Carbide Rules.
The Insecticides Act and Rules.
4.3 Radiation Protection Rules. Hazardous Material
Transportation Rules.
4.4 Static and Mobile (Unfired) Pressure Vessel
4 20 20
Rules,1981 as amended in 2000.
4.5 The Dock Workers (Safety, Health & Welfare) Act
1996 and Rules and Regulations.
4.6 The Building and other Construction Workers
(Regulation of Employment and Conditions of Service)
Act, 1996.

Central Rules, 1998.
4.8 The Building and other Construction Workers Welfare

Cess Act, 1996 Cess Rules, 1998.

5.1 Environment Protection Legislations :
5.2 Water (Prevention & Control of Pollution) Act 1974

and Rules. Air (Prevention and Control of Pollution) Act 1981
and1982 and Rules. Motor Vehicles Act, 1988 as amended in
2000, The Central Motor Vehicles Rules, 1989 as amended in
2000, The Maharashtra Motor Vehicles Rules, 1989 and Transport
of Hazardous Goods Rules.
5 20 20
5.3 Environment Protection Act 1986 (Amended) and Rules.
MSIHC Rules. Noise Pollution Act, 1998, Bio-Medical Waste,
Hazardous Waste Management Rules.
5.3 Chemical accidents (Emergency preparedness, planning

and response) Rule 1986.
TOTAL 100 96
Reference:
Books
Sr.
No.
1 Peterson, D Techniques of Safety Management McGraw Hill, P.
American Society of Safety
2 -- Engineers Journal, April 1971, P. --
16-20
3 -- Engineers Journal, April 1972, P. --
26-29
4 -- Engineers Journal, July 1973, P. --
8-10
5 -- Engineers Journal, March 1974, P. --
34-38
National Safety Council,
6 -- Safety Practices pamphlet no. 68
Chicago
The Royal Society for the
ICI Engineering codes and
7 -- Prevention of Accidents,
regulations, Group B, Vol. 1.4,
London
McGraw Hill Book Co. Inc.
8 Larry M.Soring Pressure Vessels for Industry
New York


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : INDUSTRIAL HYGIENE AND OCCUPATIONAL HEALTH
PAPER
HRS.
04 -- 02 03 100 -- 50 -- 150
NOTE:
RATIONALE:
Acquire knowledge of interaction of Man and Machine to maintain Hygiene and Health while
working to prevent exposure to dangers.

GRAPHICAL STRUCTURE OF THE SUBJECT AREA -
Application Designing proper work station based on ergonomics and hygiene and
protect health while working.
Sampling and Monitoring

Assessment Training and and
Procedures Analysis
of Work Maintenance Evaluation
Capacity of PPE Health
Management
Services
Work
Principles Physiology
Environment Selection of Biology of
of Human
Monitoring PPE Disease and
Being
Diagnostic
Method, Acts.
hold limits
Workstation
of affection Protection from Disease
and its design
Concepts for human injuries and
being accident and
health affection
Hygience Ergonomics Personal Occupational

Facts and Health Protective Disease
Equipment
(PPE)

DETAILED CONTENT:
SECTION I
1.1 Industrial Hygiene. 18
1.2 Definition of Industrial Hygiene, Industrial

Hygiene : Control Methods, Substitution, Changing the
process, isolation, wet method, local exhaust ventilation,
personal hygiene, housekeeping and maintenance, waste
disposal, special control measures.
1.3 Introduction to chemical hazards, dangerous properties of
chemical, dust, gases, fumes, mist, vapours, smoke and
1 aerosols.
1.4 Route of entry to human system, recognition, evaluation and
control of basic hazards, concepts of dose response
relationship, bio-chemical action of toxic substances.
1.5 Concept of threshold, limit values, air sampling strategies,
personal exposure monitoring.
1.6 Work environment monitoring biological sampling &
analysis.
Name of the Experiment Equipment/Glass Wares to be

used
16
1) Demonstration and Personal Sampler. High x
Calibration of Art Volume Sampler. Instan-
Sampling Equipment taneous Gas Delegator. Midget
Impinger Tubes.
Rotameter. WetGas
Brow Meter.Spectrophotometer.
Automic Absorption
Spectrometer. Gas Liquid
Chromatograph. Phase
Practice
Contrast Microscope.
2) Sampling and Estimation of
Gases in Work Environ-
ment by Colorimetry Personnal, Sampler. All Glass
(a) Oxides of Nitrogen Bubbler. Rotameter.
Spectrumpotometer,Drager
(b) Sulpur Dioxide Demonstaration.
(c) Ammonia -do
(d) Chorine - do -
- do -

3) Sampling and Estimation of

Solvent vapours in work Low flow Personnal Sampler.
environment. Rotameter. Activities Charcoal
Benzene-Sampling by Tubes Gas Liquid
Activities Charcoal and Chromatograph. Aspirator
Analysis by Gas Liquid Bottle. All glass Impenger tubes.
Chromotograph CS2
Sampling by Asphiratory
Bottle Analysis by
Colorimetric Method.
4) Sampling and Analysis of. Personnal Sampler. All glass
Mercury Impinger Tubes Rota-meter.
Mercury Analyser.
5) Sampling and Estimation of Personnal Sampler. Rotameter.
Dust-Gravi-Metric Method. Bottle Holders, Electronic
Balance.
6) Personnal Protective Respiratory and Non-respiratory
Equipment demonstration of testing
facilities.
2.1 Personal Protective Equipment :
2.1.1 Need for personal protection equipment,
selection, applicable standards, supply, use,
care & maintenance respiratory and
non-respiratory personal protective equipment.
2.1.2 Non-respiratory personal protective devices :

Head protection, Ear protection. Face and Eye
protection. Hand protection, Foot protection,
body protection.
2 2.1.3 Respiratory personal protective devices : 12 12

Classification of hazards. Classification of respiratory
personal protective devices. Selection of respiratory
personal protective devices
2.1.4 Instructions and training in the use,

maintenance and care of self containing breathing apparatus.
Training in the use of breathing apparatus (open circuits
and close unit).
2.2 Testing Procedures and Standards.
3.1 Occupational Health :

3 3.2 Definition : As per WHO. 12 06

4.1 Common Occupational Disease :

4.1.1 Occupations involving risk of contracting these
disease - mode of causation of the diseases and its
effects - diagnostic methods.
4.1.2 Biological monitoring - Method of prevention
Compensation for occupational diseases.
12 12
4 4.1.3Evaluation of injuries
4.1.4 Occupational Health Management Services at
the work place.
4.1.5List of notifiable diseases Schedule III of
Factories Act - 1948.
5.1 Occupational Health Hazards :
3.1.1 Adverse health effects of noise, vibration, cold, heat

stress, improper illumination, thermal radiation,
5 lonising and non-lonising radiations. 12 12
5.2 Permissible threshold exposure limits - short term and

long term effects of exposures Preventive and
control measures.
4.1 Common Occupational Diseases as per the Schedule

III of the Factories Act.
4.2 Pre-employment, periodic medical examination of
workers. Medical surveillance for control of
occupational diseases and health records.
6 4.3 Fundamentals of First-Aid-Burns, Fractures,
Suffocation, Toxic Ingestion - Bleeding Wounds and
Bandaging, Artificial Respiratory, Techniques.
OCCUPATIONAL HEALTH :
1. Lung Function Test on Medspirator.

2. Ear Testing on Audiometer & Demonstration of various
models of Audiometer, Bakery 12 12
Practice Audiometer, BA-3, Arphi.
3. Study of Notificable Diseases by use of models.
4. Study of various models of lungs. (Sections of lungs).
1. Demonstration of medical laboratory equipment such as
tetanus. Vision tester, blood analyser, electrocardiography etc.
2. Explanation on the charts of Industrial Noise. Notificable
diseases. Physical Health Hazards. Chemical Health Hazards.
Industrial Dermatosis. Prevention and Control.
7. Explanation of various notifiable occupational
diseases with photographic models.
8. Explanation on the charts of control of noise in

industry, noise levels in some industries And permissible
level of exposure to noise in Industry.

12
7 7.1 Physiology and Ergonomics at Work :
5.1.1 Physiology of respiration, cardiac cycle, muscle contraction,

nerve conduction system etc. Assessment of Workload
based on Human Physiological reactions. Permissible limits
of load for manual lifting and carrying. Criteria for fixation
limits.
5.1.2 Working posture : Its effect on cardio-vascular and
musculo-skeletal system and implications on health.
Nutrition and its importance in manual work. Nutritional
requirements and nutritional of diet.
5.1.3 Assessment of Work Capacity Fatigue and Rest

Allowances. Physiological Test for Assessment of
Occupational Health. Nutrition : Nutritional requirements
and the Diets for Exercise,Work and Physical Fitness.
5.1.4 Aerobic work capacity (physical work
capacity), methods of its determination ( use of bicycle,
ergometer, treadmill, step-stool ergometer). Factors
affecting aerobic capacity and work performance.
5.1.5 Environmental Physiology.
12
Thermal Kit Containing
1) Evaluation of i) Sling Psychrometer
Environment Stress ii) Kata Thermometer (of
Practice (Heat) different range)
Iii) Globe Thermometer
(OC to OC)
Iv) Stop-watch
v) AirVelo-Charts
Psychrometric Chart.
vi) ET/CET Chart.
2) Physical Fitness test i) Step Test Stool. (HT 46
(PFI Test) CM)
ii) Metronome.
iii) Stop-Watches-2 Nos.
3. Respiratory Physiology for i) Spirameter, Peak Flow
evaluation of Pulmonary Meter
function impairment.
4 .Anthropometry Practical i) Anthropometer
Measurements of a few body. ii) Calipers
dimension, its treatment and iii) Skin Fold Caliper
application iv)Weighing Machine
8.1 Introduction to Ergonomics, Definition,

Aims and Scope, Man-machine (Job), Environment System,
8 12 12
Constituents of Ergonomics, Application of Ergonomics
in industry for Safety, Health and Environment.
6.1.2 Ergonomics of Automation / Assembly, Visual Fatigue,
Ergonomics of Rehabilitation while assigning alternate jobs.

Anthrapometry and fundamental of bio-mechanics : Basic
and applied aspects : Anthropometric measurements and
their usefulness in industry.
6.1.3 Ergonomic Design of Work Station : Concept of
workstation and its design. Improving safety and
productivity through work station design. Technical and
Engineering control measures. Economics consideration.
TOTAL 100 96
Reference:
Books
Sr.
No.
C.I.S. Information S ..
1 -- Ergonomics of --
Ma (ILO)
Department of Employment
2 -- Heath & Safety At Work Booklets
and Productivity, U.K
Model Code of Safety Regulation
3 -- --
for Industrial Establishments (ILO)
Encyclopaedia of Occupational
4 -- --
Health and Safety (ILO)
National Safety
Accident Prevention Manual for Council, 444, North
5 --
Industrial Operations Michigan Avenue, Chicago,
I 11 60611.
the Chain Jesters
Association of Great
6 -- The Chain Testers Handbook
Britain430 Barking Road,
London E 13 BHG
3rd Edn. Blackwell
Lung function assessment and
7 Cotes J.E Scientific Publications 1969
application in Medicine
P.g. 385 to 387
Spirometric Standards for normal
Am. Rev. Resp. Dis. 1971,
8 Morris J.P. males and females,.
03, 57
Predictor equation for Lung function
Jr. Ass. Phys. Ind. Vol. 25,
9 Kamath S.R. et all in Indians
Aug. 1977
Proper Training, Techniques Vital to
10 Horvath P.E
pulmonary testing Pg. 23-27.
Biological effects and
US HEW Report BRH
11 S.F.Cleary (Ed.), health,implications of
(DBE2-70), Rockville, 1971
microwave radiation.
Uncortainties in the evaluation of the
biological effects of microwave and
12 S.F.Cleary HIth. Phys. 25,
r-f radiations, 387-404, 1973

a Physical investigation of heat

Brit. J. Apply. Phys. 3 1-,6,
13 -- production in human tissues when
1952
exposed to microwaves.
Biological effects and health hazards Polish
14 P.Czerski et. all
of microwave radiation. . Medical Publ. Warsaw 1974
(Eds.),
Biological and Medical problems
R.P.Delahaye,. Radioprotection, Dunod, 12,
15 raised by the use of radar ultrashort
199-216, 1977
waves.


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : SAFETY IN CHEMICAL & PETROCHEMICAL INDUSTRY
PAPER
HRS.
04 -- -- 03 100 -- -- -- 100
NOTE:
RATIONALE:
Study the nature and functions of chemicals, chemical process, receiving, storing and handling
of chemicals and understand Safety, Health and Environment Systems to be followed for sustainable
development.

GRAPHICAL STRUCTURE OF THE SUBJECT AREA -
Prevention and Control of Fire, Explosion, Toxic Gas Leak and imminent danger to
Application Health, Community, Property and Environment.
Start up and Use of Prevention and Use of UN

Procedures shut down MSDS by Minimisation Clarification,
procedure Training and of Risks, Colour Codes
Education Hazards
Criteria for
Properties of Standards Rules and Acts siting, layout and
Principles for Storage,
Chemicals principles of
Handling and
Instrumentation
Transportation
Safety, Safe Operations

Compatibility of Protection of
Concepts Information
Chemicals Health and
Environment
Siting and
Receive, Store,
Chemicals Layout of Plants
Facts MSDS Handle and
Transport
DETAILED CONTENTS:

1.1 U.N Classification of Hazardous materials.
1.1.1 Safety in chemical industry,
1.1.2 Criteria for sitting and layout of Chemical and
1 12 10
Petrochemical Plants
1.1.3 Plant Area classification.
1.1.4 Instrumentation for safe plant operations.
2.1 Hazard in Unit Processes and Unit Operations,
2.1.1 Control, precautions and prevention, specific safety
measures for certain chemical industry like
2 fertiliser, insecticide, pesticides-choler-alkali, 12 10
explosives, polymer plants.
2.1.2 Sampling technique for toxic and flammables,
pharmaceuticals, petro-chemical etc.

3.1 Precautions in the process and operations involving

3 explosives, flammables, toxic substances, dusts, gases, 04 06
vapour cloud formations and combating.
4.1 Receiving, Storing and Handling of chemicals. 04 05

4
4.2 Chemicals Compatibility Considerations.
5.1 Transportation of Hazardous material .l

5 5.2 Safety Precautions for transporting hazardous / toxic / 06 06
flammable /explosive/ radioactive substances by all modes.
6.1 Transfer of chemicals by pipelines within and outside

04 04
6 installations,above and under ground and submarines.
7.1 Colour coding identification of contents.

7.2 Safety Precautions for working on pipelines, safe
entry procedures to confined spaces including
7 12 06
reaction vessels.
7.3 Safe procedure of start up and shut down procedures.
7.4 Safety in preventive and emergency maintenance
operations.
8 8.1 Use of Material Safety Data Sheets. 02 03
9.1 Work permit system. Confined space, hot work, working
9 at height. 04 10
10.1 Fire & Explosion :
10.1.1 *Chemistry of fire, Factors contributing towards

fire, Classification of fires. Common causes of industrial
fires.
10.2 Determination of fire load.. Design of building plant, exists,
etc. for fire safety and Fire resistance of building materials.
10.3 Prevention of fire. Portable extinguishers. Hydrant system,

sprinkler system, introduction to. Carbon-di-oxide systems.
10 20 10
Foam extinguisher system. Dry chemical Extinguishing
systems Halon replacement of fire fighting products.
10.4 Fire detection and alarms system.
10.5 Special safety precautionary measures for control of fire and
explosion in handling / processing flammable liquids, gases,
vapors, mists and dusts etc. BLEVE (Boiling liquids
expanding vapor Explosion , Vapor Cloud Explosion)
including pesticides.
10.6 Fire emergency action plan. Deflagration and detonation.

11.1 Salient features of fire explosion and toxicity index,

11 Dow, dispersion, Probability analysis, modeling. 06 06
11.2 Pressure vessels fired and unfired, codes of practices
governing their safety.
12.1 Assessment of reliability of vessels, test checks. 04 04
12
13.1 Inspection techniques for plants, reaction vessels, check
13 list for routine inspection, checklist for specific 06 10
maintenance and break down.
14.1 Corrosion and erosion, location, causes inspection and
14 04 06
prevention
TOTAL 100 96


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : SAFTY IN ENGINEERING INDUSTRY
PAPER
HRS.
4 -- --- 3 100 -- -- -- 100
NOTE:
RATONALE:
This subject deals with the engineering industries as the safety aspects are very much important
because in this industry there are various hot working operations are involved viz. Foundry, forging,
hot rolling and heat treatment etc. as well as cold working. There is a need of preventive maintenance,
periods check for safe operation.

DETAILED CONTENTS:

1.1 Introduction :
1.1.1 Introduction to various hot and cold processes
1 in Engineering industry including manufacture of various 20 20
grades of steel.
2.1 Hot Working

2.1.1 Foundry operation :
Flow sheet for foundry operation including use of
different types of furnaces in each of the operation.
Health hazards and safe methods of operation. Die
casting. Fettling operations, Short blasting, sand
blasting etc.
2.2 Forging Operation :

2 20 20
Hazards in forging operations. Preventive maintenance of
forging machines. Safework practices in forging
operations. Safety in the use, handling and storage of dies.
Safety on die changing.
2.3 Hot Rolling Mills Operation :

Hazards in hot rolling operations and their control
measures, safety in hot rolling mills.
3.1 Cold Working :

3.2 Safety in the use of 1) power presses (all types) 2)
shearing, 3) bending, 4) rolling, 5) drawing, 6) turning, 7)
drilling, 8) boring, 9) milling, shaping 10) planning broaching,
11) grinding, 12) Computerized Numerically Controlled Systems.
3 20 20
Need for selection and care of cutting tools. Preventive
maintenance, periodic checks for safe operation. Associated
hazards and their prevention.
3.3 Safety in the machine tools.
4.1 Other Operations :

4.2 Safety precaution in 1) Welding 2) Cutting
3) Brazing, 4) Soldering and Metalising and
Chiseling, Blasting Operations. Safety in selection,
4 care and maintenance of the associated equipment and 20 20
instruments. Safety in finishing operation like
a) cleaning b) polishing and c) buffing and their
c) related hazards. Safety in maintenance and use of these
machines.
5.1 Heat Treatment :
5.1.1 Hazards in various heat treatment operations.
20 16
5 Control and Prevention.
TOTAL 100 96

Reference:
Books
Sr.
No.
Forging Safety Manual (Chapter on National Safety Council,
1 --
Heat Treatment U.S.A.
Reinhold Publishing
2 H.I.Sax Hand Book of Dangerous Materials
Corporation, M.Y.U.S.A.
Raymond A. The English Language Book
3 Engineering Metallurgy
Higgins Society, London
National Fire Protection
4 -- National Fire Codes, Vol. I Association, Boston,
Massachusetts, U.S.A


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : SAFTY IN TEXTILE INDUSTRY
PAPER
TH TU PR TH PR OR TW SW
HRS.
04 -- -- 03 100 -- -- -- 50
NOTE:
RATONALE:
Textile industry generally deals with spinning machineries of various types, and the process of
spinning is carried out on various types of fiber material. Even hazardous chemicals are also used for
processing of fabrics. Thus safety aspects are of paramount importance.
DETAILED CONTENT:

1.1 Introduction of Process Flow Charts of
i) Short Staple Spinning,
ii) Long staple spinning,
iii) Viscose Rayon and Synthetic Fiber, Manufacture,
iv) Spun and Filament Yarn to Fabric anufacture,
v) Jute Spinning and Jute Fabric Manufacture. Types
1 25 24
of Accident guarding of machinery and safety
precautions in opening, carding, combing, drawing,
flyer frames and ring frames, doubles, rotor
spinning, winding, warping, softening/spinning
inter-link industry.

2.1 Risk and Hazards in Sizing Processing and

2 Looms : 25 24
3.1 Hazards of Chemicals :

3.2 Safety precautions in chemical processes like
3 bleaching dyeing, printing and effluents in textile / 25 24
jute processes.
4.1 Occupational Health :

4.2 Health Hazards in Textile Industry due to dust, humidity,
heat, vibration and noise hazard etc., prevention and control
4 25 24
measures, Occupational diseases as per the Legislation, Personal
Protective Equipments,
TOTAL 100 96


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : SAFTY IN DOCKS
PAPER
HRS.
04 -- -- 03 100 -- -- -- 100
NOTE:
RATIONALE:
This subject deals with the ILO conventions and recommendation and also under various
provisions under the different National statutes relating to safety, health and welfare those working in
docks and carrying out the work of boarding and alighting of heavy material from ships. This process
involves the use of various cranes, fork lifters, lifting trucks, loaders and other allied machinery where
any mistake in handling may cause danger human life i.e. workers.
DETAILED CONTTNTE SUBJECT 1.10

1.1 History of Safety Legislation :
1.2 Various ILO Conventions and recommendations relating
1 08 07
to safety, health and welfare of dock workers.
2.1 Dock Safety Statutes in India :

2.2 History of Dock Safety Statues in India, background
of present Dock Safety Statutes Dock Workers
(Safety Health & Welfare) Act, 1986 and the Rules
2 and Regulations framed there under. Other Statutes 08 12
like Marking of Heavy Packages Act, 1951 and the
Rules framed thereunder, Manufacture, Storage and
Import of Hazardous Chemicals Rules, 1989 framed
under the Environment (Protection) Act, 1989. Few

case laws to interpret the terms used in the dock safety

statutes.
3.1 Responsibility of different agencies for safety, health

and welfare involved in dock work :
3.1.1 Responsibilities of port authorities, Dock Labour

3 Board, Owner of ship, Master and agent of ship, owner 08 07
of Lifting appliances and loose gear etc. employers of
dock workers like stevedores, clearing and forwarding
agents, competent persons and dock worker.
4.1 Working on board the ship :

4.2 Types of cargo ships, working on board ships, safety
in handling of hatch beams, hatch covers including its
marking. Mechanical operated hatch covers of
different types and its safety features, safety in
chipping and painting operations on board ships, safe
4 08 07
means of accesses, safety in storage etc.,
Illumination of decks and in holds and other working
places various hazards of working inside the hole of the
ship and on decks, and safety precautions needed, safety
in use of transport equipment, with internal combustible
engines like fork-lift trucks, pay-loaders etc. in the holds.
5.1 Lifting Appliances :
5.2 Different types of lifting appliances, its construction,
5 06 07
maintenance and use, various methods of rigging of derricks,
testing, examination and certification of lifting appliances
6.1 Loose Gears, Ropes and Chains :
6.2 Use and Care of synthetic and natural fibre rope
wire rope chains, different types of slings and loose
gears. Methods of testing examination and certification of
6 hooks, shackles, blocks, container spreaders, magnetic 08 07
lifting devices grabs, wire rope and chains.
6.3 Testing establishments :
Details of facilities, approval, duties and responsibilities
of competent persons.
7.1 Handling of Cargo:
7.1.1 Handling of different types of cargo, stacking
and unstacking both on board the ship and on shore,
loading and unloading of cargo from ship to shore and
vice versa, restriction on loading and unloading
operations, covered under regulations and port by-laws,
7 modern methods of handling bulk cargo, like mechanical 08 07
handling plants, pneumatic suction methods, continuous
loaders, etc., handling, storage and transportation of
dangerous goods, IMO's classification of dangerous
goods, identification, labelling and packaging of
dangerous goods, introduction to IMDG Coads, IMO's
recommendations relating workers by water.
8 8.1 Major Accident Hazards Control in parts : 06 07
8.2 Occupiers responsibilities, inspection of hazardous

installations in ports, like isolated storages and pipelines.
Preparation of on-site emergency plan and safety report,
Conduction of mock drills.
9.1 Container Operations : International Convention for
Safe Containers (CSC) including procedure for testing,
examination and inspection of containers.
9.2 Safety in handling, storage and transportation of

containers inside the port, safety in freight container
9 08 07
terminals, inland container, depots, safety in stuffing
and destuffing of containers, safe use of special lift trucks
inside containers, examination and inspection of
containers, carriage of dangerous goods in containers and
maintenance and certification of containers for safe
operation.
10.1 Transport Equipment :
10.1.1 Safety in the use of the different types of
equipment for transporting containers and safety in their
10 use, safety in the use of self loading container vehicles 08 07
like container side lifter, fork lift truck, pay loaders etc.,
Safety in dock railways, conveyors and ports.
11.1 Investigation of Accident and dangerous occurrences and

11 their system of investigation and classification. Few case 08 07
studies of accidents and dangerous occurrences.
12.1 Health and Welfare :
12.2 Occupational diseases, personal protective equipment,
health and welfare measures, first-aid facilities and other
12 08 07
appropriate measures, hospitals, medical examination of
dock workers, clinics, special precautions for specific
work environment, canteen facilities.
13.1 General :
13.2 Forums for promoting safety and health in ports Safety
Committees and Advisory Committees. Their functions,
training of dock workers, responsible persons, authorised
13 08 07
person etc. Emergency Action Plants for fire and
explosions, collapse of lifting appliances and buildings,
sheds etc., Gas leakages and precautions concerning
spillage of dangerous goods etc.
TOTAL 100 96


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : SAFTY CONSTRUCTION INDUSTRY
PAPER
HRS.
04 -- -- 03 100 -- -- -- 100
NOTE:
RATIONALE:
This subject deals with the scope of safety in construction operation as well as in the
demolition operations. It also deals with importance of safety with regards to storage, stocking and
handling of materials of construction.

DETAILED CONTTNTE:

1.1 Meaning and Scope of Safety in Construction :
1.2 Basic philosophy peculiarities and parameters
governing the safety in construction such as site
planning and layout, safe access, good
1 14 10
housekeeping.
1.3 Safety in the use of construction machinery.
1.4 Seismic structural soundness. Structural safety, accident
and hazards their causes and effects.
2.1 Safety in Construction Operations :
(a) Underground Works : Excavation, drilling and blasting
prematic, trenching, shorting porklain type of shoring,
strutting, tunnelling, piling and Safety in using and
operating machinery and equipment relating to the above
works. Foundations : Plant & Machinery and Structure
(b) Above Ground Works : Scaffolding, shuttering / form
work,ladders, concrete, cofferdams and special operation
connected with irrigation work. Safety in use and portion of
related machinery and equipments. Safety on working on
fragile roof. Working at Hights.
(c) Underwater portions : Well sinking, caissons underwater
concreting, cofferdams and special operations connected
with irrigation work. Safety in use of machinery and
equipments related to underwater portions. 16 16
2
(d) Movement of Construction Machinery : Heavy/Long Items.
Earth Movers equipments Railway wagons, motor trucks,
Materials Vehicles etc., Hazardous Materials, Material
handling equipments.
(e) Special Works : High rise buildings, bridges and tunnels,
roads, railways, asphalting, pneumatic caissons, electrical
installations and lifts.
(f) Safety in Prevention and Protection at Work Site including
the collapsing of the structure.
(g) Safety in use of explosives : Open cost machinery,
quarrying. Project Management and Constructions in
Safety : Introduction,Manpower utilisation, utilisation
of material, equipment and tools. Temporary
installation and structures.
3.1 Safety in Demolition Operations :
3.2 Planning and Permit.
3.3 Planning the sequence of demolition.
3.4 Safety Precautions to be taken for and during 14 10
3
demolition carrying out repairs, additions and
alterations.

4.1 Safety with regard to storage, stocking and

handling of Materials of Construction :
4.2 Health hazards while handling construction material
and chemicals; safety measures with respect to handling of
materials such as cement, limes, aggregates, flyash, 12 12
4
timber, steel, glass, paints, varnishes, petroleum
products chemicals used in construction, plastics & PVC
material etc.
5.1 Accident Prevention :
5.2 Occupational Health Hazards, Occupational diseases
relating to construction work. Safety in the use and
5 maintenance of personal protective equipment specific 10 12
to construction industry, health and welfare measures,
emergency medical treatment of injuries and
rehabilitation at construction site.
6.1 Statutory Obligations :
6.2 Regulation of employment and condition of work in
construction.
6.3 Construction Safety Laws, IS AND NB Codes, Local
6 10 12
Building and Development Laws, Accident
Investigation and reporting, structure stability and
precautions to be taken.
6.1 Statutory Obligations :

6.2 Regulation of employment and condition of work in
construction.
6.3 Construction Safety Laws, IS AND NB Codes, Local
Building and Development Laws, Accident
Investigation and reporting, structure stability and
6 14 12
precautions to be taken.
Central Rules, 1998.
6.5 The Building and other Construction Workers Welfare
Cess Act, 1996 Cess Rules, 1998.
7.1 Special precautions for works of Engineering
construction like distilling / fractionating columns,
7 10 12
chimney, silos-oil and gas installations, transmission/
communication lines, cable car installations, air fields.
TOTAL 100 96


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : ADVANCED SAFTY MANAGEMENT AND ENGINEERING
TECHNIQUES
PAPER
HRS.
04 -- -- 03 100 -- -- -- 100
NOTE:
RATIONALE:
In this subject the safety considerations or in other words necessity of safety management in
various aspects of engineering processes are covered. It deals with an importance of safety in process
design, pressure system design, control system design, liquid and gas discharge, transportation as well
as in environment.
DETAILED CONTENT:

1.1 Process Design :
1.2 The Components involved in design process.
1 1.3 General considerations of design Emergency 08 07
shutdown.
1.4 Operating conditions.
2.1 Pressure System Design :
2.2 Pressure System Components,
2.3 Fundamentals of pressure vessels design.
2.4 Standards & Codes.
2 2.5 Over pressure protection. 08 07
2.6 Pressure relief and blow down.
2.7 Basic requirements of protection and their practical
application Flare Systems.
3.1 Control System Design :

3.2 Process and Control System Characteristics.
3 06 07
3.3 Instrument systems for safety and safety features of
instruments.
4.1 Principles of Reliability Engineering :
4.1.1 Principles of Reliability Engineering
4 4.2 Application of Reliability 08 07
4.3 Engineering, Concepts of critical equipments and
devices.
5.1 Risk
5.2 Acceptable Risk
5.3 Individual and Average Risk
5 5.4 Computation of Risk. 12 09
5.5 Risk Assessment Techniques detailed and quick.
5.6 Engg. Feasibility
5.7 Area classification Safety Integrity Levels (SIL).
6.1 Emission and Dispersion
6.2 Liquid discharge
6 06 06
6.3 Gas discharge
6.4 Vapour- liquid discharge
7.1 Plant Siting :
7 7.1.1 Sitting Criteria and its evaluation, 04 06
7.2 Separation, distance, relevant, statute requirements.
8.1 Bulk Storages :
8.2 General considerations
8 8.3 Types of storages, layout of storages with specific 06 06
reference to LPG, Chlorines, Ammonia, EO, Oleum,
Sulphur Tri.
9.1 Plant Inspection :
NDT-testing, significance and limitations.
9 Radiography Ultra-sonics, Magnetic Particle Methods, 06 06
Eddy-Current Method, Die Penetration test strain
Measurement.
10 10.1 Major Industrial Disasters Case Studies. 06 07
11.1 Transport Safety :
11.1.1 Safety in Transport.
11 08 07
11.2 Emergency Planning in the transport of hazardous
chemicals.
12.1 Safety Audit, Safety Report :
12 08 07
Preparation and Assessment :
13.1 EIA, Environment Statement :
13 Definition, Inventory, Preparation and Submission 08 07
of Report to Competent Authority :
14.1 Safety Check list for Preventive and Emergency
14 06 07
Maintenance :
TOTAL 100 96


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : ENVIROMENTAL MANAGEMENT
PAPER
HRS.
04 -- -- 03 100 -- -- -- 100
RATIONALE:
This subject deals with environment management system as well as environmental policy,
laws, economics which are vary much essential from the point of view of todays environmental
problems.
DETAILED CONTENTS:

1.1 Environmental Policy and Laws
1.2 Environmental Policy Issues and Planning,
1.3 Corporate Environmental Policies,
1.4 Water and Air Acts and Rules,
1 1.5 Environment (Protection) Act and Rules,Provisions 24 16
under Factory Act,
1.6 Public Liability Insurance Act,
1.7 Guidelines related to Industrial Siting,
1.8 Coastal Zone Development.
2.1 Environmental Management Systems
2.2 Environmental Impact Assessment (EIA),
2.3 Process and Methodologies,
2 2.4 Administrative Procedure for Environmental 20 20
Clearances
2.5 EMP and DMP needs with HAZAN and HAZOP
Studies.
3.1 Environmental Economics :

3.2 Rules of Taxation,
3.3 Cess,
3 3.4 Water Charges, 20 20
3.5 Biodiversity Damage Assessment and Price Evaluation.

4.1 Global warning History of Earth climate.

4.2 Carbon Emission Atmospheric gases, Green house gases
4.3 Kyota protocol 20 20
4
4.4 Effects on Human beings, wild life and Natures
4.5 Mitigation measures of Global warming.
5.1 Bio Medical waste, plant and IT waste Lead/Battery waste
their treatment and disposal. 16 20
5
TOTAL 100 96


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : APPLIED ERGONOMICS
PAPER
HRS.
04 -- -- 03 100 -- -- -- 50
NOTE:
RATIONALE:
This subject deals with the efficiency of the persons those are actually involved in the process
of load carrying, handling of tools and machinery, control and display operations at various locations,
transportations, handling of high voltage electric works, water works, chemical reaction vessel / plants
etc. Thus it is very much necessary to take precautionary measures to protect the life of persons those
are involved in the above processes.
DETAILED CONTTNTE:

1.1 Load Carrying :
1.2 Limits to load carrying.
1.3 Physiological basis of work.
1.4 Muscle System.
1 1.5 Lever systems in human body. 10 20
1.6 Physiological problems associated with load
carrying (injuries / fatigue etc.)
1.7 Possible solutions to these problems and
general guide lines to avoid such problems

2.1 Hand tools and their use :

2.2 Design of tools in relation to body postures
2.3 Hand tools / power tools / specialised tools
2 Body supports / tool supports 08 08
2.4 Safety while using tools
2.5 Tool boxes / kits
2.6 Tool maintenance / Training in usage.
3.1 Work Station Design :
3.2 Introduction to Anthropometrics.
3.3 Concepts of percentiles (5 th, 50 th, 95th ),
averages & how & where to apply these.
3.4 Working heights standing, sitting, semi
standing (high stools)
3 10 08
3.5 Correct postures Health problems related to
wrong postures, back pain etc. fatigue due to sitting.
3.6 Good Chair ?
3.7 Precession tasks vs gross tasks.
3.8 Inspection tasks.
3.9 Key board work station .
4.1 Machine Controls and Displays :
4.2 Location & Sequence of operation.
4.3 Natural expectation of control movement.
4.4 Preventing accidental activation.
4 10 08
4.5 Emergency controls ( creating accident scenarios).
4.6 Foot controls.
4.7 Displays digital, analog, arrays, audio signals,
coding, labeling, signs & symbols, warnings
5.1 Lighting :
5.2 Direct / indirect lighting / shadows Local vs. general
5 08 07
Lighting Glare Measurement of light & acceptable /
recommended values for lighting.
6.1 Heat :
6.2 Protection from heat, protective suits / shoes /
10 07
6 masks, ventilation & exhausts.
6.3 Good practices, insulation materials.
7.1 Noise :
7 7.2 Protection from noise, reducing noise levels, 08 07
good practices, insulation.
8.1 Emergencies :
8 8.2 Fire, Flood, Earthquakes / Emergency Accident Scenarios 08 07
8.3 Guidelines for prevention escape routes, exists etc.
9.1 General upkeep :
9.2 Create hassle free, injury free environment,
9 08 07
proper aisles for men & material movement,
stairs, ramps, hand rails, signage.
10.1 Welfare :
10.2 Baths, toilets, food, drinking water (minimum facilities
and their upkeep)
10 10.3 Recreations & relaxation / facilities Special needs of 10 07
women
10.4 Creation of possibility of interaction, idea exchange, easy
communication
10.5 Self improvement, rewards & motivation.

11.1 Consideration for disabled, elderly &
women at places :
11.2 Wheel chair movement.
11 10 10
11.3 Use of crutches Ramps etc.
11.4 Signage for visually impaired/hearing impaired.
Supports while walking / sitting / working
TOTAL 100 96


COURSE CODE : IT
YEAR : FIRST
SUBJECT TITLE : PROJECT
Teaching and Examination Scheme
TEACHING SCHEME EXAMINATION SCHEME

PAPER
HRS
-- -- 02 -- -- -- 50# 50@ 100
RATIONALE
The main aim of the preparation of project on industrial safety is to judge the knowledge
gained by the students during their tenure of the industrial safety programme as well as their exposure
to industrial environment and its safety; so that many faceted development of the students can be
achieved under various skills of domains such as Personal, social, professional & life long learning.
The students will be benefited lot by this exercise of preparation of project on their safety experiences
which will certainly add values in their attitudes such as value for health, work commitment, hard
working , honesty, problem solving, punctuality, loyalty and independent study.

Learning Structure:
To develop the students from all faces of various domains of skills

Application such as Personal, social, professional & life long learning and make
them a perfect human being with awareness of all social
responsibilities
Methods of preparation of day- to- day record of actual work done in

Procedures industrial safety. Collection of various related informations about the
same. Procedures for preparation of project and its submission .
Principles of record keeping, data collection, scrutiny and selection for

Principles presentation of project.
Concepts Data of actual work done, subject data, diagrams and results.
Actual safety experiences, work done, subjects, records, presentation

Facts
aids.
IMPLEMENTATION STRATEGY
The project report is to be assessed by external and internal examiners equally for
a) Project assessment 50 marks ( To be reported under title term work TW )
b) Oral based on Project work 50 marks (To be reported under title Oral OR )
Imp. Note:- There should not be any sort of typographical, diagrammatic, chemical titles, chemical
formulas / structures and any other mistake/s in the final bound copy of the project report submitted by
the candidate.

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w. e.

f Academic Year 2009-10 Y Scheme

(To be implemented from the Academic Year 2009 2010)

MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION. MUMBAI

MSBTE - Final Copy Dt. 15/10/2010

ADVANCED DIPLOMA PROGRAMME IN INDUSTRIAL SAFETY

Education is an arrangement with objectives of learning and development. Curriculum

There are four domains of development to execute process of curriculum development:

1. Personal development domain

1.2 Projects at present :

2) Curriculum Development Project for Conventional Courses in four groups viz.

Electrical Engg. Group

4) Curriculum Development Project for Generic Skills.

2.0 APPROACH TO DESIGN OF REVISED CURRICULUM :

The steps of curriculum development are in following logical sequence

2.1 Conducting Search Conferences :

1) By sending questionnaires to the Management, Safety, Health and Environment Professionals,

4) By study of International Documents, Reports and trade literatures etc.

MSBTE - Final Copy Dt. 15/10/2010 3

2.2 Describing Roles/ Responsibilities:

1) Research & Development

2.3 Analyzing the job :

2.5 Designing contents for each curriculum area

Objectives of the subjects.

Content outline has two components

MSBTE - Final Copy Dt. 15/10/2010 4

Identification Project and associated

Conduct of Search conference,

3.0 AIMS OF THE ADVANCED DIPLOMA PROGRAMME IN INDUSTRIAL SAFETY:

MSBTE - Final Copy Dt. 15/10/2010 5

The aims of this course are:

2) To provide trained Human Resource.

3) To provide leadership qualities.

5) To create awareness of hazards & operational hazards.

8) To train the people concerned.

4.0 TYPES OF INDUSTRIES AND CAPACITY IN WHICH SUCCESSFUL CANDIDATES

Sr. Capacity (Designation) in which

B) Self Employment / Opportunities

Sr. No. Nature of Work Capacity

MSBTE - Final Copy Dt. 15/10/2010 6

To start own Consultancy / Advisory Services, Self Employment

5.0 JOB FUNCTIONS OF THE INDUSTRIAL SAFETY DIPLOMA HOLDERS

To carry out analysis of various Product

To do all the job functions as stated in Sr.

Planning of Analysis to do overall

6.0 IDENTIFYING SUBJECT AREAS (MAIN SUBJECTS AND SUPPORTING SUBJECTS)

FOLLOWING TABLE IS BASED ON THE OUTCOMES OF CURRICULUM ANALYSIS

1. Personal development Safety Management

MSBTE - Final Copy Dt. 15/10/2010 8

7.0 (A) CONTEXT IN THE FORM OF BLOCK DIAGRAM SHOWING

MSBTE - Final Copy Dt. 15/10/2010 9

7.0 (B) VERTICAL AND HORIZONTAL ORGANISATION CHART

Professional Skills Weightage

Safety, Health &

MSBTE - Final Copy Dt. 15/10/2010 10

7.0 C) ORGANOGRAM OF A TYPICAL PRODUCTION UNIT WITH S.H.E. DEPT.

Medical Aid Safety To the

Fire Signal Safety

MSBTE - Final Copy Dt. 15/10/2010 11

COURSE NAME : ADVANCE DIPLOMA IN INDUSTRIAL SAFETY

Teaching and Examination Scheme:

TEACHING SCHEME EXAM SCHEME & MAXIMUM MARKS

To inculcate the Management Principles and Techniques for better practices of

MSBTE - Final Copy Dt. 15/10/2010 12 13360 IT1