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Fig. 1. Details of the cross-section and of the beam layout for CB1, CB2 and CB3.
(a) Cross-section at mid-span. (b) Cross-sections at first and third quarter span.
support block
formwork
steel joist
(a) Schematic.
Fig. 4. Steel framing system to support the timber formwork and the wet concrete from the steel joist for un-propped construction.
splice connection
supporting
supporting frame frame side 1
side 2
packing
formwork end plate
timber
packing steel joist connection
joist
to web
(a) Cross-sectional schematic. (b) Details of the packing system used between timber joists and supporting
steel frames.
Fig. 5. Details and geometry of the steel frames to achieve un-propped construction.
their removal. This process enabled one to free the timber joists after this could the timber joists be removed. Without the use
from the load induced by the self-weight of the concrete, and only of this packing system, the removal of the timber joists would
S. Al-deen et al. / Journal of Constructional Steel Research 67 (2011) 308321 311
concrete blocks
supporting
frame of the
concrete blocks
(a) Schematic.
Table 1 Table 2
Summary of construction methods and loading conditions for beams CB1, CB2 and Summary of concrete strength measured from cylinder tests at 29 days from casting.
CB3.
Cylinder test Concrete strength (MPa) Average concrete strength (MPa)
Beam Construction Sustained self-weight Sustained external load
method (No/Yes) (kN/m) CC1 27.6
27.7
CC2 27.8
CB1 Un-propped No 0
CB2 Un-propped No 13.4
CB3 Propped Yes 13.4 The external sustained load was applied using 12 concrete
blocks with dimensions 1200 mm 1200 mm 280 mm arranged
have been extremely difficult, if not prevented, by the hardened in four groups (Fig. 6). The supporting frame of each group of blocks
concrete. had four legs, producing a total of 16 point loads over the whole
CB1 was kept unloaded for the whole duration of the long- member length, representative of a uniformly distributed load
term experiments to measure the effects of shrinkage. At 29 days (Fig. 7). With this load arrangement, no direct pressure was applied
after the concrete pour, a sustained external load, equivalent to over the connector, which has been shown in [48] to be important
13.4 kN/m, was applied to CB2 by placing concrete blocks on the when testing beams formed with deep trapezoidal sheeting.
slab of the specimen. Consequently, its long-term behaviour was
affected by shrinkage and by creep due to the sustained external 2.4. Material properties
load. CB3 was poured under propped conditions. The props were
removed just before applying the external sustained load (identical
2.4.1. Instantaneous concrete properties
to CB2) at 29 days. In the case of CB3, the self-weight and the
external sustained load were resisted by the whole composite Two concrete cylinder tests, referred to as CC1 and CC2, were
member. A summary of the construction methodologies and of the carried out at 29 days. A summary of the results is reported in
sustained loads resisted by the specimens during the long-term Table 2, and the stressstrain curves are shown in Fig. 8. The
tests is provided in Table 1. cylinders were 300 mm high with a diameter of 150 mm. The
Before pouring, the top flanges of the steel beams were greased elastic modulus was 25 500 MPa.
thoroughly to minimise the possible occurrence of bonding
between concrete and steel. The external sustained loads were 2.4.2. Concrete shrinkage
removed after 461 and 222 days from casting for CB2 and CB3, The free shrinkage of the concrete was observed using three
respectively. concrete cylinders (with diameter 150 mm and height 300 mm)
312 S. Al-deen et al. / Journal of Constructional Steel Research 67 (2011) 308321
Fig. 7. Layout of point loads produced by the supporting frames of the concrete block.
Fig. 10. Total deformation measured on the concrete cylinders under sustained
loads.
Fig. 8. Concrete stressstrain curves from cylinder tests carried out at 29 days from
casting.
2.4.3. Concrete creep
Six standard concrete cylinders (150 mm diameter and 300 mm
height) were used to measure the occurrence of creep. These were
grouped into two sets of three concrete cylinders each, referred
to in the following as CT1 and CT2, respectively. CT1 and CT2
were loaded at day 29 with sustained loads producing stresses of
7.5 MPa and 5.75 MPa, respectively. The total strain was measured
over time with Demec targets placed with a 100 mm gauge length,
as reported in Fig. 10. The creep coefficients (t , 29) calculated
at a generic instant in time t for a load applied at 29 days after
casting were obtained from the total strain and shrinkage readings
as follows:
c tot sh
(t , 29) = = 1, (1)
Fig. 9. Shrinkage deformations measured on the concrete cylinders and slabs. i i i
where tot is the total strain (Fig. 10), i represents the instanta-
and one shrinkage slab (with dimensions 1200 mm 1200 mm neous strain, c is the creep strain, and the shrinkage strain is de-
125 mm). The concrete cylinders were instrumented using Demec noted by sh (Fig. 9). The calculated creep coefficients are shown
targets with a gauge length of 100 mm. The shrinkage slab in Fig. 11, in which very good agreement is shown for the results
was made of plain concrete (i.e., no reinforcement) and had the obtained at the two stress levels.
same thickness as that used for the concrete in the beam. After A new loading rig was designed and fabricated to apply a
curing, it was placed on 16 equally spaced steel balls to enable constant sustained load to the cylinders. The overall layout of
it to shrink freely without any restraint. The thin side edges of this rig is depicted in Fig. 12. This rig has the advantage of
the shrinkage slab were carefully sealed with plastic to prevent being able to apply a constant sustained load over a period of
moisture exchange and to simulate the continuity condition which several months without requiring human control. The principle
would occur in a typical floor slab. Shrinkage measurements at the basis of the system is very simple, as it relies on hanging
started after 8 days from casting, the day at which the curing of all a dead load from a small-diameter hydraulic actuator (Jack A
concrete samples was terminated. Two sets of Demec points with in Fig. 12) which produces a certain pressure in the hydraulic
gauge length of 200 mm were used for shrinkage measurements system. As this system is connected to an actuator with a larger
of the shrinkage slabs. Fig. 9 shows the shrinkage strains measured diameter (Jack B at Fig. 12), the actual force induced by the latter
from the three cylinders and the concrete slab, which show very is greater than the force produced by the dead load; this increase
good agreement with each other. is, theoretically, proportional to the increase in actuator area. It
S. Al-deen et al. / Journal of Constructional Steel Research 67 (2011) 308321 313
concrete
cylinder
Jack A
dead
weight
self-resisting
Jack B frame
Fig. 12. Layout of the testing rig to apply sustained loads to the concrete cylinders.
314 S. Al-deen et al. / Journal of Constructional Steel Research 67 (2011) 308321
Table 3
Summary of the material properties measured from tensile steel coupon tests.
Sample Coupon ID Yield stress (MPa) Average yield stress (MPa) Ultimate tensile strength (MPa) Average ultimate tensile strength (MPa)
Table 4
Summary of push-out test results.
Specimen
PT01 PT02 PT03 PT04 PT05
Time of testing after concrete casting (days) 29 551 551 552 552
Previously subjected to a sustained load for the duration of the long-term tests (yes/no) No Yes No No No
Applied sustained load in kN (if applicable) 130
Time of application of the sustained load after concrete casting expressed in days (if applicable) 29
Time of removal of the sustained load expressed in days (if applicable) 461
Max strength (kN) 111.97 116.57 122.02 131.7 128.2
Initial slope of the Load-slip curve (kN/mm) 200 360 320 360 280
(a) Schematic of the short-term push-out test. (b) Short-term push-out test.
Fig. 15. Instrumentation, loading arrangement and set-up for the short-term push-out tests.
case (Fig. 21). The deflection recorded for beam CB1, constructed Measurements for CB1 were negative due to shrinkage, i.e., the
under un-propped conditions, was assumed to be representative concrete slab shortened over its length. For CB2 and CB3, the main
of shrinkage effects only. The creep deflections of CB2 and CB3 slip variations took place at the time of loading, after which no
were calculated by subtracting their instantaneous deflections and significant differences were observed. As slip caused by creep is
shrinkage deflections (where the latter was assumed to be equal to opposite in direction to slip caused by shrinkage, it is reasonable
the deflection of CB1) from their total deflections. to conclude that for test specimen CB3 the slip values produced by
shrinkage and creep were of similar magnitudes as the total slip
3.2. Slip measured did not vary over time. In the case of CB2, the total slip
measurement reduced slightly with time. This is still acceptable
Fig. 22 shows the slip values recorded for the whole duration as, while the shrinkage slip is assumed to be the same for both
of the test at the shear connectors nearest to the beam supports. CB2 and CB3, the actual creep affecting CB2 is smaller than the one
316 S. Al-deen et al. / Journal of Constructional Steel Research 67 (2011) 308321
Jack B Jack A
dead
weight
dial gauge
self-
resisting
frame
(a) Schematic of the long-term push-out test. (b) Long-term push-out test.
Fig. 16. Instrumentation, loading arrangement and set-up for the long-term push-out test.
4. Numerical modelling
separation can occur between the two layers. With the 10DOF FE
formulation, linear polynomials have been used to approximate
the axial displacements of both the slab and the joist, and a cubic
representation has been adopted for the deflection, as detailed for
example in [51,52].
Fig. 23. Strains measured at the mid-span for CB1, CB2 and CB3.
q(z ; t ) = ke (z ; t )s(z ; t ) The value for SC has been calibrated against the experimental
k results to be 0.4. This proposed constitutive representation is
= intended to fall within the framework of simplified approaches
1 + SC (t , 0 )SC (t , 0 )
suitable for design applications. In fact, more refined material
[u2 (z ; t ) u1 (z ; t ) + hv (z ; t )], (4) relationships might need to be adopted for an accurate modelling
where ke (z ; t ) is the age-adjusted effective shear connection of the observed structural response, which is outside the scope of
stiffness accounting for creep effects, SC (t , 0 ) represents the the present paper.
Fig. 25. Typical composite beam and cross-section for the FE formulation.
S. Al-deen et al. / Journal of Constructional Steel Research 67 (2011) 308321 319
4.3. Comparisons between numerical and experimental results maximum errors of 5.9% (compared with measured data) when
considering creep deflections and of 0.4% for the shrinkage
The numerical results presented in this section have been reading at 461 days from casting. Modelling the composite
obtained by discretising the time domain into 40 time steps based behaviour by means of a shear connection stiffness constant in
on a geometrical sequence [1] and subdividing the member into 20 time (used for FE-1) produces excessive shrinkage deformations
finite elements, more than is necessary based on the conclusions (with an error of 43.2%), due to the higher shrinkage moment
of [51,52]. Considering the fact that the cylinder creep tests (Fig. 11) developed with time, and lower creep displacements (with an
were started at 29 days from casting, only measurements from this error of 51.7%). These discrepancies observed for the creep and
instant in time have been considered in the proposed simulations shrinkage effects considered in isolation tend to reduce when
and comparisons with the experimental results. combined together, since the errors produced in the two cases
Two sets of numerical results have been produced: one based counterbalance each other (Tables 5 and 6). A comparison between
the numerical results and experimental measurements related
on the linear-elastic properties of the shear connectors, using
to the mid-span deflections that have taken place over time is
Eq. (3), and the other based on their time-dependent properties,
presented in Fig. 26, from which it can be observed that the
based on Eqs. (4) and (5). For clarity, these have been referred to as
predictions obtained for FE-2 are better than those for FE-1. The
FE-1 and FE-2, respectively.
distinction between the creep and shrinkage effects was possible
The numerical and experimental results have been compared
thanks to the use of the proposed casting arrangement (Fig. 4).
in Tables 5 and 6, considering the mid-span deflections and
The necessity of including the time-dependent behaviour of the
the end slips, respectively. Their values have been divided into connectors to predict the structural response well is also shown
their instantaneous, creep and shrinkage components to gain by considering the slip results. These readings and numerical
better insight into the structural response. The material properties results are very sensitive to the adopted connection rigidities
adopted for the concrete and the steel joist have been based on and, therefore, provide useful insight into the partial interaction
the standard tests carried out on each of these components, while response. Supposing the shear connection rigidity to remain
the rigidity of the shear connection stiffness of 160 000 kN/m2 constant with time, i.e., for FE-1, the calculated slip values can lead
has been determined based on the instantaneous deflections to significant errors (Table 6), when compared to the experimental
measured for CB2 and CB3 at 29 days from casting. This has been measurements, of the order of 90% and +33% for creep and
carried out based on the consideration that the use of the rigidity shrinkage effects considered separately, respectively. These errors
obtained from the push-out tests (Table 4) in the simulations reduced to 10% and 16%, respectively, in the case of FE-2.
would underestimate the instantaneous deflections. Based on the numerical and experimental results outlined, it
Considering the results reported in Tables 5 and 6 for the is recommended that further experimental studies on full-scale
creep and shrinkage deformations, the use of the age-adjusted samples and push-out specimens need to be carried out to gain
shear connection stiffness (used for FE-2) provides a better better insight into the time-dependent behaviour of the shear
representation of the time-dependent composite behaviour, with connectors.
320 S. Al-deen et al. / Journal of Constructional Steel Research 67 (2011) 308321
Table 5
Comparison between the numerical and experimental mid-span deflections.
Loading condition Measured FE-1 (with constant connection FE-2 (with time-dependent
stiffness) connection stiffness)
vmid-span (mm) vmid-span (mm) error (%) vmid-span (mm) error (%)
Shrinkage between 29 and 222 days 4.24 7.11 +67.7% 5.10 +20.3%
Shrinkage between 29 and 461 days 5.05 7.23 +43.2% 5.03 0.4%
Instantaneous external load (13.4 kN/m) at 29 days 15.14 15.34 +1.3% 15.34 +1.3%
Creep due to the sustained external load (13.4kN/m) at 461 days 7.82 3.78 51.7% 7.36 5.9%
Shrinkage and creep due to the sustained external load 12.87 11.01 14.5% 12.39 3.7%
(13.4 kN/m) at 461 days
Instantaneous external load (19.8 kN/m) and beam self-weight at 22.94 22.67 1.2% 22.67 1.2%
29 days
Creep due to the beam self-weight and the sustained external load 9.26 5.14 44.5% 8.13 12.2%
(19.8 kN/m) at 222 days
Shrinkage and creep due to the beam self-weight and the sustained 13.50 12.25 9.3% 13.23 2.0%
external load (19.8 kN/m) at 222 days
Table 6
Comparison between the numerical and experimental end slips.
Loading condition Measured FE-1 (with constant connection FE-2 (with time-dependent
stiffness) connection stiffness)
send (mm) send (mm) error (mm) send (mm) error (mm)
Shrinkage between 29 and 222 days 0.64 0.46 +0.18 0.69 0.05
Shrinkage between 29 and 461 days 0.70 0.47 +0.23 0.81 0.11
Instantaneous external load (13.4 kN/m) at 29 days 0.50 0.67 +0.17 0.67 +0.17
Creep due to the sustained external load (13.4 kN/m) at 461 days 0.60 0.06 0.54 0.55 0.05
Shrinkage and creep due to the sustained external load (13.4 kN/m) 0.10 0.41 0.31 0.26 0.16
at 461 days
Instantaneous external load (19.8 kN/m) and beam self-weight at 29 0.70 0.99 +0.29 0.99 +0.29
days
Creep due to the beam self-weight and the sustained external load 0.65 0.09 0.56 0.59 0.06
(19.8 kN/m) at 222 days
Shrinkage and creep due to the beam self-weight and the sustained 0.01 0.37 0.38 0.10 0.11
external load (19.8 kN/m) at 222 days
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