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Diesel Sales

Reference Manual
Diesel Engines, Components
& Maintenance Products for
6.7L, 6.4L, 6.0L, 7.3L,
6.9L (V8), and 4.5L (V6)
Improve Fuel Economy
and Diesel Engine Performance
Power Stroke Diesel Fuel Additives
Power Stroke Diesel fuel additives improve your diesel engines performance and protect it against the
effects of poor quality fuel. Poor quality diesel fuel can cause your diesel engine to run
less efficiently and decrease your fuel economy. Add these diesel fuel additives before each fill-up
to improve fuel economy and starting ability, and deliver smoother engine operation.

Cetane Booster & Anti-Gel &


Performance Improver Performance Improver
- Boosts power - Helps prevent gelling of diesel fuel in lines,
- Improves fuel economy filters, and tanks
- Improves starting ability - Improves fuel economy
- Smooths engine operation - Improves starting ability
during cold weather
- Ultra Low Sulfur Diesel
(ULSD) compliant - Smooths engine operation
- Adds lubricity to fuel - ULSD compliant
to reduce engine wear - Adds lubricity to fuel
to reduce engine wear

Single shot
sizes treat up to
35 U.S. gallons!

PM-22-A (USA) PM-22-ASU (USA) PM-23-ASU (USA) PM-23-A (USA)


PM-22-B (CAN) PM-22-BSU (CAN) PM-23-BSU (CAN) PM-23-B (CAN)
Treats 125 U.S. gallons Treats 125 U.S. gallons

Gallon size also available!


Treats 1,000 U.S. gallons

Treat your fuel with the only diesel fuel additives


recommended by Ford Motor Company.
DSLFUELADSS
Table of Contents

How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . 2-3


Applications - V8 . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
6.7L DIT F-250/F-550 . . . . . . . . . . . . . . . . . . . . . . . 4-5
6.4L DIT F-250/F-550 . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.0L DIT F-250/F-550 . . . . . . . . . . . . . . . . . . . . . . 8-11
6.0L DIT F-650/F-750 . . . . . . . . . . . . . . . . . . . . . 12-14
6.0L DIT Excursion . . . . . . . . . . . . . . . . . . . . . . . . 15-17
6.0L DIT E Series . . . . . . . . . . . . . . . . . . . . . . . . 18-20
7.3L DIT F-250/F-550 . . . . . . . . . . . . . . . . . . . . . 21-24
7.3L DIT F-650/F-750 . . . . . . . . . . . . . . . . . . . . . 24-25
7.3L DIT Excursion . . . . . . . . . . . . . . . . . . . . . . . 26-27
7.3L DIT E Series . . . . . . . . . . . . . . . . . . . . . . . . 28-30
7.3L IDIT F-250/F-350 . . . . . . . . . . . . . . . . . . . . . 31-32
7.3L IDI F-250/F-350 . . . . . . . . . . . . . . . . . . . . . . 33-34
7.3L IDI E Series . . . . . . . . . . . . . . . . . . . . . . . . . 34-35
6.9L IDI F-250/F-350 . . . . . . . . . . . . . . . . . . . . . . 36-37
6.9L IDI E Series . . . . . . . . . . . . . . . . . . . . . . . . . 37-38
Applications - V6 . . . . . . . . . . . . . . . . . . . . . . . . 39-40
4.5L DIT LCF . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . 41-107
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-50
Engine Overhaul Kits . . . . . . . . . . . . . . . . . . . . . . . 51-52
Engine Components . . . . . . . . . . . . . . . . . . . . . . . 53-87
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-94
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 95-107
Cross Reference . . . . . . . . . . . . . . . . . . . . . . . 108-121
Part Number Index . . . . . . . . . . . . . . . . . . . . . . 122-126
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . 127-145
Remanufactured Diesel Engines . . . . . . . . . . . . . . . . 128-134
Engine Overhaul Kits . . . . . . . . . . . . . . . . . . . . . . . . 135
Engine Components . . . . . . . . . . . . . . . . . . . . . . 136-140
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 141-145

2011 Ford Motor Company


1
How to Use this Manual

The Diesel Sales Reference Manual delivers:


1) Simplified part number identifcation for selling Ford remanufactured diesel parts and engine assemblies
2) Key selling features and benefits for the Ford brand of replacement diesels
3) 100% core credit return policy information
4) Part number cross references and a part number page index

How to use this manual:


This manual answers most questions about replacements for diesel engines used in Ford Motor Company vehicles.
Properly identifying replacement part numbers begins with identifying the vehicle and engine using one of the following two methods:

Tag Number
Method 1

Finding the Ford service part (assembly) number used to replace an original engine begins with retrieving the production engine ID
number from the calibration label located on the oil reservoir (94-95 MY) or on the left valve cover (96 MY to 2003) for 7.3L engines. The
calibration label is located on the Fuel Injection Control Module (FICM) for 6.0L engines 2003 to 2007, and on the Vertical EGR Cooler
for the 6.4L engine 2008-2010. The production engine ID number or tag number is the large 7-digit number at the top center of the
label. Record the seven digit production engine ID number.

Example: 5G 001 AA
Refer to the Engine ID Number Cross Reference Section (beginning on page 111 of this manual) and locate the production engine part
number. The correct replacement service part number will be listed in the column labeled Ford Service #. All remanufactured replacement
engines, components and parts are grouped in trim levels in this section. In the 5G 001 AA example, if you chose to replace the
complete running engine assembly (6007) you would select Ford Service Part Number F4TZ-6V007-FARM.

Method 2
This alternate process is also reliable. Begin by retrieving the engine serial number. See next page for engine serial number locations.

Next, make the appropriate selections from the Applications Section (beginning page 4)
Make the following selections:
Select page for engine and model of truck: LCF, F Series, Excursion or E Series
Select engine level of service from the Application column, e.g. engine Short Block (6009), engine Long Block (6006 or 6012),
engine Complete (6007), etc.
Select application and model year from the two appropriate columns, e.g.1996 E-350 California
Verify engine serial number from the Engine Serial Number Breaks column*

2011 Ford Motor Company


2
How to Use this Manual

Method 2 (continued)
In the example of a 1996 7.3L E-350 California with engine serial number 301,001, the correct choice of replacement assembly
numbers for a engine-long block (6006) would be F6UZ-6V006-AARM.

* When verifying 6.0L serial numbers, look at the entire serial number to determine build origin. If the sixth digit is the letter Y, then the
engine was built in Huntsville, AL and the serial number ends in a range of 0-94,580 for 2003 and 137,745-current for engines built
after 2003. If the engine serial number ends within the 6,000,000 series and the sixth digit is the lettter U, then the engine was built
in Indianapolis, IN.
6.4L DIT

6.4L DIT

Left Rear Corner Crankcase Vertical EGR Cooler


6.0L DIT

6.0L DIT

Left Rear Corner Crankcase Fuel Injection Control Module


6.9L, 7.3L IDI
& 7.3L IDIT

7.3L DIT

Top Front on Flat Embossed Area Left Rear Oil Cooler Base

2011 Ford Motor Company


3
Applications - V8

6.7L F-250/F-550
Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
ENGINE, COMPLETE (NEW)
2011-2012 F-250/F-550 -- N/A F -- N/A
Engine, Long Block (New)
2011-2012 F-250/F-550 -- BC3Z-6006-A -- N/A
Engine, Short Block (New)
2011-2012 F-250/F-550 -- BC3Z-6009-A -- N/A
Camshaft
2011-2012 F-250/F-550 -- BC3Z-6250-D -- 53
Connecting Rod (w/o Bearings)
2011-2012 F-250/F-550 -- BC3Z-6200-A -- 54
Crankshaft
2011-2012 F-250/F-550 -- BC3Z-6303-A -- 56
Cylinder Head
2011-2012 F-250/F-550 (Left Hand) Before 2/1/2012 BC3Z-6049-S * -- 58
2011-2012 F-250/F-550 (Right Hand) Before 2/1/2012 BC3Z-6049-R * -- 58
2012 F-250/F-550 (Left Hand) After 2/1/2012 BC3Z-6049-P * -- 58
2012 F-250/F-550 (Right Hand) After 2/1/2012 BC3Z-6049-N * -- 58
EGR Cooler
2011-2012 F-250/F-550 BC3Z-9F464-C -- 62
EGR Valve
2011-2012 F-250/F-350 BC3Z-9D475-D CX-2405 63
2011-2012 F-450/F-550 BC3Z-9D475-C CX-2404 63
Fuel Injector Replacement Kit
2011-2012 F-250/F-550 (for cylinders 1, 2, 7 & 8) -- BC3Z-9H529-A CN-5022 66
2011-2012 F-250/F-550 (for cylinders 3, 4, 5 & 6) -- BC3Z-9H529-B CN-5023 66
Fuel Injection Pump
2011-2012 F-250/F-550 -- BC3Z-9A543-A -- 71
Fuel Pressure Regulator
2011-2012 F-250/F-550 -- BC3Z-9C968-A CM-5185 75
Turbocharger
2011-2012 F-250/F-450 (Wide Frame - Pickup Chassis) -- BC3Z-6K682-A -- 76
2011-2012 F-350/F-550 (Narrow Frame - Chassis Cab) -- BC3Z-6K682-B -- 76
Water Pump
2011-2012 F-250/F-550 (Primary) -- BC3Z-8501-A PW-502 85
2011-2012 F-250/F-550 (Secondary w/ Dual HD Alternators) -- BC3Z-8501-B PW-503 85
2011-2012 F-250/F-550 (Secondary w/ Extra HD Alternator) -- BC3Z-8501-C PW-504 85

Sensors
Sender, Engine Oil Pressure
2011 F-250/F-550 -- 6U5Z-9278-D SW-6357 90
Sensor, Camshaft Position
2011 F-250/F-550 -- BC3Z-12K073-A DU-92 88
Sensor, Crankshaft Position
2011-2012 F-250/F-550 -- BC3Z-6C315-A DY-1148 88

NOTE: * Cylinder Head Gaskets & Bolts sold separately. Gaskets: BC3Z-6051-A (Right Hand) & BC3Z-6051-B (Left Hand); Bolts: BC3Z-6065-B - M8 x 75mm
(Qty. 18); BC3Z-6065-C - M8 X 45mm (Qty. 4) & BC3Z-6065-A - M8 X 75mm (Qty. 1) Left Hand Only. DO NOT REUSE OLD BOLTS!
F Complete Engine not available for this application at time of publication. Service with 6006 Long Block only.

2011 Ford Motor Company


4 Revised May 2012
Applications - V8

6.7L F-250/F-550 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Sensors (continued)
Sensor, EGR Pressure Sensor
2011-2012 F-250/F-550 -- BC3Z-9J460-C DPFE-20 89
Sensor, Engine Coolant Temperature
2011-2012 F-250/F-550 -- 3F1Z-12A648-A DY-1144 89
Sensor, Engine Oil Temperature (EOT)
2011-2012 F-250/F-550 -- 3F1Z-12A648-A DY-1144 90
Sensor, Exhaust Back Pressure (EBP) & Bracket
2011-2012 F-250/F-450 (Located in DPF) Narrow Frame -- BC3Z-9J460-E DPFE-22 91
2011-2012 F-350/F-550 (Located in DPF) Wide Frame -- BC3Z-9J460-D DPFE-21 91
Sensor, Fuel Injection Control
2011-2012 F-250/F-550 -- BC3Z-9F838-A -- 92
Sensor, Intake Air Temperature
2011-2012 F-250/F-550 -- 4R8Z-12A697-A DY-1146 93

Maintenance Items
Diesel Emission Fluid (DEF)
2011-2012 F-250/F-550 (1 Gallon) -- PM-27-1G 95
2011-2012 F-250/F-550 (2.5 Gallons) -- PM-27-J 95
2011-2012 F-250/F-550 (55 Gallon Drum) -- PM-27-D 95
2011-2012 F-250/F-550 (275 Gallon Tote) -- PM-27-T 95
Filter, Air
2011-2012 F-250/F-550 (Primary Filter) -- BC3Z-9601-A FA-1902 96
2011-2012 F-250/F-550 (Pre Filter) -- BC3Z-9601-D FA-1909 96
Filter, Fuel
2011-2012 F-250/F-550 -- BC3Z-9N184-B l FD-4615 99
Filter, Oil
2011-2012 F-250/F-550 -- BC3Z-6731-A FL-2051 101
Glow Plug
2011-2012 F-250/F-550 Before 2/1/2012 BC3Z-12A342-B ZD-17 102
2011-2012 F-250/F-550 After 2/1/2012 BC3Z-12A342-C ZD-18 102
Glow Plug Control Unit
2011-2012 F-250/F-550 -- BC3Z-12B533-A DY-1157 103
Thermostat
2011-2012 F-250/F-550 (Dual Thermostats) Engine Mtd. -- BC3Z-8575-A RT-1205 104
2011-2012 F-250/F-550 (Right Hand) Mtd. in Low Temp Radiator -- BC3Z-8575-B RT-1206 104
2011-2012 F-250/F-550 (Left Hand) Mtd. in Low Temp Radiator -- BC3Z-8575-C RT-1207 104
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
NOTE: l Fuel filter kit contains both frame and engine filters.

2011 Ford Motor Company


Revised May 2012 5
Applications - V8

6.4L DIT F-250/F-550


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
ENGINE, COMPLETE
2008-2010 F-250/F-550 w/ Auto Trans -- 8C3Z-6007-AARM -- 43
2008-2010 F-250/F-550 w/ Manual Trans -- 8C3Z-6007-BARM -- 43
Engine, Long Block (Stripped)
2008-2010 F-250/F-550 w/ Auto Trans -- 8C3Z-6012-ARM -- 42
2008-2010 F-250/F-550 w/ Manual Trans -- 8C3Z-6012-BRM -- 42
Engine, Short Block (Enhanced)
2008-2010 F-250/F-550 w/ Auto Trans -- 8C3Z-6009-AARM -- 42
2008-2010 F-250/F-550 w/ Manual Trans -- 8C3Z-6009-BARM -- 42
Camshaft
2008-2010 F-250/F-550 -- 8C3Z-6250-A -- 53
CONNECTING ROD (w/o Bearings)
2008-2010 F-250/F-550 -- 8C3Z-6200-B -- 54
CRANKSHAFT & BEARINGS
2008-2010 F-250/F-550 -- 8C3Z-6303-A -- 56
CYLINDER HEAD KIT
2008-2010 F-250/F-550 -- 8C3Z-6049-BRM -- 58
EGR Cooler
2008-2010 F-250/F-550 (Horizontal Mtg. # 1) -- 8C3Z-9F464-F -- 62
2008-2010 F-250/F-550 (Vertical Mtg. # 2) -- 8C3Z-9P456-C -- 62
EGR Valve
2008-2010 F-250/F-550 -- 8C3Z-9D475-D CX-2366 63
FUEL INJECTOR
2008-2010 F-250/F-550 -- 8C3Z-9E527-DRM CN-6017-RM 66
HIGH PRESSURE FUEL PUMP
2008-2010 F-250/F-550 -- 8C3Z-9A543-DRM -- 71
TURBOCHARGER
2008-2010 F-250/F-550 (Low Pressure) -- 8C3Z-6K682-AARM -- 76
2008-2010 F-250/F-550 (High Pressure) -- 8C3Z-6K682-BARM -- 76
WATER PUMP
2008-2010 F-250/F-550 -- 8C3Z-8501-B PW-482 85

Sensors
SENSOR, CAMSHAFT POSITIONING (CMP)
2008-2010 F-250/F-550 -- 8C3Z-12K073-A DU-88 88
SENSOR, CRANKSHAFT POSITION
2008-2010 F-250/F-550 -- 3C3Z-6C315-AA DY-985 88
SENSOR, ENGINE OIL PRESSURE (EOP)
2008-2010 F-250/F-550 -- F81Z-9278-AA SW-5267 90

NOTE: Use Lifters / Lifter Guides # 8C3Z-6C329-B

2011 Ford Motor Company


6 Revised April 2013
Applications - V8

6.4L DIT F-250/F-550 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Sensors (continued)
SENSOR, ENGINE OIL TEMPERATURE (EOT)
2008-2010 F-250/F-550 -- 3C3Z-10884-AA SW-6052 90
SENSOR, EXHAUST BACK PRESSURE (EBP)
2008-2010 F-250/F-550 -- 8C3Z-9J460-A DPFE-8 91
SENSOR, FUEL RAIL PRESSURE
2008-2010 F-250/F-550 -- 8C3Z-9G756-A -- 92
SENSOR, MANIFOLD AIR TEMPERATURE (MAT)
2008-2010 F-250/F-550 -- 8C3Z-12A697-B DY-1112 94
SENSOR, WATER TEMPERATURE
2008-2010 F-250/F-550 -- 3C3Z-10884-AA SW-6052 94

Maintenance Items
FILTER, AIR
2008-2010 F-250/F-550 -- 7C3Z-9601-B FA-1886 96
FILTER, FUEL
2008-2010 F-250/F-550 -- 8C3Z-9N184-C l FD-4617 99
Filter, Oil
2008-2010 F-250/F-550 -- 3C3Z-6731-AA FL-2016 101
Filter Cap, Oil
2008-2010 F-250/F-550 -- 3C3Z-6766-CA EC-781 100
GLOW PLUG
2008-2010 F-250/F-550 -- 8C3Z-12A342-A ZD-15 102
GLOW PLUG CONTROL UNIT
2008-2010 F-250/F-550 -- YC3Z-12B533-AA DY-876 103
THERMOSTAT (DUAL)
2008-2010 F-250/F-550 -- 8C3Z-8575-D RT-1212 104
ANTI-GEL & PERFORMANCE IMPROVER
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
CETANE BOOSTER & PERFORMANCE IMPROVER
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

NOTE: l Fuel filter kit contains both frame and engine filters.

2011 Ford Motor Company


7
Applications - V8

6.0L DIT F-250/F-550


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
2006-2007 * F-250/F-550 w/ Auto Trans (Late 06 Prod.) 6,723,722 & Up or 6C3Z-6007-BARM -- 44
299,093 & Up **
2006-2007 * F-250/F-550 w/ Manual Trans 6,723,722 & Up or 6C3Z-6007-AARM -- 44
(Late 06 Prod.) 299,093 & Up **
2006 * F-250/F-550 w/ Auto Trans (Early Prod.) 6,560,521 to 6, 723,721 or 5C3Z-6007-DARM -- 44
213,261 to 299,092 **
2006 * F-250/F-550 w/ Manual Trans (Early Prod.) 6,560,521 to 6, 723,721 or 5C3Z-6007-CARM -- 44
213,261 to 299,092 **
2005 * F-250/F-550 w/ Auto Trans (Late Prod.) 6,429,302 to 6,560,520 or 5C3Z-6007-DARM -- 44
181,448 to 213,260 **
2005 * F-250/F-550 w/ Manual Trans (Late Prod.) 6,429,302 to 6,560,520 or 5C3Z-6007-CARM -- 44
181,448 to 213,260 **
2005 * F-250/F-550 w/ Manual Trans (Early Prod.) 6,344,943 to 6,429,301 or 5C3Z-6007-AARM -- 44
131,587 to 181,447 **
2005 * F-250/F-550 w/ Auto Trans (Early Prod.) 6,344,943 to 6,429,301 or 5C3Z-6007-BARM -- 44
131,587 to 181,447 **
2004 * F-250/F-550 w/ Auto Trans (Late Prod.) 6,155,637 to 6,344,942 ** 4C3Z-6007-BARM -- 44
2004 * F-250/F-550 w/ Manual Trans (Late Prod.) 6,155,637 to 6,344,942 ** 4C3Z-6007-AARM -- 44
2003-2004 * F-250/F-550 w/ Auto Trans (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-6007-AARM -- 44
2003-2004 * F-250/F-550 w/ Manual Trans (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-6007-BARM -- 44
Engine, Long Block
2006-2007 * F-250/F-550 w/ Auto Trans (Late 06 Prod.) 6,723,722 & Up or 6C3Z-6006-BARM -- 44
299,093 & Up **
2006-2007 * F-250/F-550 w/ Manual Trans 6,723,722 & Up or 6C3Z-6006-AARM -- 44
(Late 06 Prod.) 299,093 & Up **
2006 * F-250/F-550 w/ Auto Trans (Early Prod.) 6,560,521 to 6, 723,721 or 5C3Z-6006-BARM -- 44
213,261 to 299,092 **
2006 * F-250/F-550 w/ Manual Trans (Early Prod.) 6,560,521 to 6, 723,721 or 5C3Z-6006-AARM -- 44
213,261 to 299,092 **
2005 F-250/F-550 w/ Auto Trans 6,344,943 to 6,560,520 or 5C3Z-6006-BARM -- 44
131,587 to 213,260 **
2005 F-250/F-550 w/ Manual Trans 6,344,943 to 6,560,520 or 5C3Z-6006-AARM -- 44
131,587 to 213,260 **
2004 * F-250/F-550 w/ Auto Trans (Late Prod.) 6,155,637 to 6,344,942 ** 4C3Z-6006-BARM -- 44
2004 * F-250/F-550 w/ Manual Trans (Late Prod.) 6,155,637 to 6,344,942 ** 4C3Z-6006-AARM -- 44
2003-2004 * F-250/F-550 w/ Auto Trans (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-6006-AARM -- 44
2003-2004 * F-250/F-550 w/ Manual Trans (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-6006-BARM -- 44
Engine, Short Block
2006-2007 * F-250/F-550 (Late 06 Prod.) 6,723,722 & Up or 6C3Z-6009-ARM -- 43
299,093 & Up **
2004-2006 * F-250/F-550 (Late 04 to Early 06 Prod.) 6,155,637 to 6,723,721 or 5C3Z-6009-AARM -- 43
137,745 to 299,092**
2003-2004 * F-250/F-550 (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-6009-AARM -- 43

NOTE:
* Refer to your engine serial number to verify the correct replacement component as there are several build date breaks for 2004 through 2006 model years.
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY) or 299,093 & Up (late 2006 MY).
6.0L engines built in Indianapolis, IN have a serial number break of 6,000,000 to 6,723,721 (2003 to early 2006 MY) or 6,723,722 & Up (late 2006 MY).

2011 Ford Motor Company


8
Applications - V8

6.0L DIT F-250/F-550 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components (continued)
Engine, Overhaul Kit
F-250/F-550 (Late 04 Prod.)
2004-2007 * 6,155,637 & Up ** 4C3Z-6R007-C -- 51
Standard Sized Piston & Rings
F-250/F-550 (Late 04 Prod.)
2004-2007 * 6,155,637 & Up ** 4C3Z-6R007-A -- 51
.010 Oversized Piston & Rings
F-250/F-550 (Late 04 Prod.)
2004-2007 * 6,155,637 & Up ** 4C3Z-6R007-B -- 51
.020 Oversized Piston & Rings
F-250/F-550 (Early 04 Prod.)
2003-2004 * 6,000,000 to 6,155,636 ** 3C3Z-6R007-C -- 51
Standard Sized Piston & Rings
F-250/F-550 (Early 04 Prod.)
2003-2004 * 6,000,000 to 6,155,636 ** 3C3Z-6R007-A -- 51
.010 Oversized Piston & Rings
F-250/F-550 (Early 04 Prod.)
2003-2004 * 6,000,000 to 6,155,636 ** 3C3Z-6R007-B -- 51
.020 Oversized Piston & Rings
Camshaft
2003-2007 F-250/F-550 -- 4C3Z-6250-AA -- 53
Connecting Rod
2003-2007 F-250/F-550 -- 6E7Z-6200-A -- 54
Crankshaft & Bearings
2003-2007 F-250/F-550 -- 3C3Z-6303-AARM -- 56
Cylinder Head KIT
2006-2007 * F-250/F-550 (Late 06 Prod.) 6,723,722 & Up or 6C3Z-6049-DRM -- 59
299,093 & Up **
2003-2006 * F-250/F-550 (Early 06 Prod.) 6,000,000 to 6,723,721 or 3C3Z-6049-ARM -- 59
1 to 299,092 **
EGR Cooler
2004-2007 * F-250/F-550 (Late 04 Prod.) 6,155,637 & Up 4C3Z-9P456-AJ -- 62
2003-2004 * F-250/F-550 (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-9P456-B -- 62
EGR Valve
6,344,943 & Up or
2005-2007 * F-250/F-550 5C3Z-9F452-ARM CX-2466-RM 64
131,587 & Up **
2003-2004 * F-250/F-550 6,000,000 to 6,344,942 ** 4C3Z-9F452-ARM CX-2467-RM 64
Fuel Injection Control Module (FICM - Pre-Programmed)
6,344,943 & Up or
2005-2007 * F-250/F-550 4C3Z-12B599-ERM -- N/A
131,587 & Up **
6,155,637 to 6,344,942
2004 * F-250/F-550 (Late 04 Prod.) 4C3Z-12B599-DRM -- N/A
or 94,581 to 131,586 **
2003-2004 * F-250/F-550 (Early 04 Prod.) 6,000,000 to 6,155,636 ** 4C3Z-12B599-CRM -- N/A
Fuel Injection Control Module (FICM - complete)
2003-2007 F-250/F-550 -- 4C3Z-12B599-ABRM -- 65
Fuel Injection Control Module (FICM - Half Shell)
2003-2007 F-250/F-550 -- 4C3Z-12B599-BARM n -- 65
Fuel Injector
2004-2007 * F-250/F-550 (Late 04 Prod.) 6,155,637 & Up 4C3Z-9E527-BRM CN-5019-RM 66
2003-2004 * F-250/F-550 (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-9E527-ECRM CN-5020-RM 66

NOTE:
* Refer to your engine serial number to verify the correct replacement component as there are several build date breaks for 2004 through 2006 model years.
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY) or 299,093 & Up (late 2006 MY).
6.0L engines built in Indianapolis, IN have a serial number break of 6,000,000 to 6,723,721 (2003 to early 2006 MY) or 6,723,722 & Up (late 2006 MY).
To ensure proper cylinder head replacement, refer to cylinder head kit selection chart located on page 138.

Use Lifters / Lifter Guides # 8C3Z-6C329-B


n See page 139 for information concerning the advantages of choosing a half shell FICM.

2011 Ford Motor Company


Revised April 2013 9
Applications - V8

6.0L DIT F-250/F-550 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components (continued)
High Pressure Injection Oil Pump
2005-2007 F-250/F-550 6,344,943 & Up 5C3Z-9A543-ARM -- 72
2004 * F-250/F-550 (Late 04 Prod.) 6,155,637 to 6,344,942 ** 4C3Z-9A543-AARM -- 72
2003-2004 * F-250/F-550 (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-9A543-AARM -- 72
Injection Pressure Regulator (IPR) Valve
2005-2007 F-250/F-550 6,344,943 & Up 5C3Z-9C968-CA CM-5126 74
2003-2004 F-250/F-550 6,000,000 to 6,344,942 3C3Z-9C968-AA CM-5054 74
Oil Cooler Kit
2003-2007 F-250/F-550 -- 3C3Z-6A642-CA -- 75
Turbocharger
2005-2007 * F-250/F-550 (Late 05 Prod.) 6,344,943 & Up 5C3Z-6K682-CCRM -- 77
2004-2005 * F-250/F-550 (Late 04 to Early 05 Prod.) 6,155,637 to 6,344,942 ** 4C3Z-6K682-CDRM -- 78
2003-2004 * F-250/F-550 (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-6K682-CCRM -- 78
Turbocharger, CHRA Kit
2005-2007 F-250/F-550 (Late 05 Prod.) 6,344,943 to 6,723,721 or 5C3Z-9G489-ACRM -- 81
131,587 to 299,092 **
2004 * F-250/F-550 (Late 04 Prod.) 6,155,637 to 6,344,942 ** 4C3Z-9G489-ACRM -- 81
F-250/F-550 (Compressor Housing
2003-2004 * 6,000,000 to 6,155,636 ** 3C3Z-9G489-ABRM -- 81
Clamp Version - Early 04 Prod.)
F-250/F-550 (Compressor Housing
2003-2004 * 6,000,000 to 6,155,636 ** 3C3Z-9G489-BBRM -- 81
Bolt Version - Early 04 Prod.)
Turbocharger, Unison Ring
2003-2007 F-250/F-550 6,000,000 & Up 3C3Z-6C885-A -- 82
Water Pump
2004-2007 * F-250/F-550 (Late 04 Prod.) 6,155,637 & Up 4C3Z-8501-AC PW-491 86
2003-2004 * F-250/F-550 (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-8501-A PW-480 86

Sensors
Sensor, Camshaft Positioning (CMP)
2003-2007 F-250/F-550 -- 8C3Z-12K073-A DU-88 88
Sensor, Crankshaft Position
2003-2007 F-250/F-550 -- 3C3Z-6C315-AA DY-985 88
Sensor, Engine Oil Pressure (EOP)
2003-2007 F-250/F-550 -- F81Z-9278-AA SW-5267 90
Sensor, Engine Oil Temperature (EOT)
2003-2007 F-250/F-550 -- 3C3Z-10884-AA SW-6052 90
Sensor, Exhaust Back Pressure (EBP)
2005-2007 F-250/F-550 6,344,943 & Up 5C3Z-9J460-B DPFE-6 91
2003-2004 F-250/F-550 6,000,000 to 6,344,942 4C3Z-9J460-A DPFE-3 91

NOTE:
* Refer to your engine serial number to verify the correct replacement component as there are several build date breaks for 2004 through 2006 model years.
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY) or 299,093 & Up (late 2006 MY).
6.0L engines built in Indianapolis, IN have a serial number break of 6,000,000 to 6,723,721 (2003 to early 2006 MY) or 6,723,722 & Up (late 2006 MY).

2011 Ford Motor Company


10 Revised April 2013
Applications - V8

6.0L DIT F-250/F-550 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Sensors (continued)
Sensor, Injection Control Pressure (ICP)
2004-2007 * F-250/F-550 (Late 04 Prod.) 6,155,637 & Up 4C3Z-9F838-A -- 93
2003-2004 * F-250/F-550 (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-9F838-EA -- 93
Sensor, Manifold Air Temperature (MAT)
2003-2007 F-250/F-550 -- 3C3Z-12A697-AA DY-984 94
Sensor, Water Temperature
2003-2007 F-250/F-550 -- 3C3Z-10884-AA SW-6052 94

Maintenance Items
Filter, Air
2003-2007 F-250/F-550 -- 4C3Z-9601-AA FA-1778 96
Filter, Fuel
2003-2007 F-250/F-550 -- 3C3Z-9N184-CB l FD-4616 99
Filter, Oil
2003-2007 F-250/F-550 -- 3C3Z-6731-AA FL-2016 101
Filter Cap, Oil
2003-2007 F-250/F-550 -- 3C3Z-6766-CA EC-781 100
Glow Plug
2004-2007 * F-250/F-550 (Late 04 Prod.) 6,155,637 & Up 4C3Z-12A342-AA ZD-13 102
2003-2004 * F-250/F-550 (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-12A342-AA ZD-12 102
Glow Plug Control Unit
2003-2007 F-250/F-550 -- YC3Z-12B533-AA DY-876 103
Thermostat
2003-2007 F-250/F-550 -- 3C3Z-8575-AA RT-1169 105
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

NOTE:
* Refer to your engine serial number to verify the correct replacement component as there are several build date breaks for 2004 through 2006 model years.
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY) or 299,093 & Up (late 2006 MY).
6.0L engines built in Indianapolis, IN have a serial number break of 6,000,000 to 6,723,721 (2003 to early 2006 MY) or 6,723,722 & Up (late 2006 MY).
l Fuel filter kit contains both frame and engine filters.

2011 Ford Motor Company


Revised September 2012 11
Applications - V8

6.0L DIT F-650/F-750


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
2004-2007 * F-650/F-750 (Late 04 Prod.) 137,745 & Up 5C4Z-6007-JRM -- 44
2003-2004 * F-650/F-750 (Early '04 Prod.) 1 to 137,744 4C4Z-6007-BRM -- 44
Engine, Long Block
2004-2007 * F-650/F-750 (Late 04 Prod.) 137,745 & Up 5C4Z-6006-ERM -- 44
2003-2004 * F-650/F-750 (Early '04 Prod.) 1 to 137,744 4C4Z-6006-DRM -- 44
Engine, Short Block
2006-2007 * F-650/F-750 (Late 06 Prod.) 299,093 & Up 7C4Z-6009-AARM -- 43
2004-2006 * F-650/F-750 (Late 04 to Early 06 Prod.) 137,745 to 299,092 4C4Z-6009-AARM -- 43
2003-2004 * F-650/F-750 (Early 04 Prod.) 1 to 137,744 3C3Z-6009-AARM -- 43
Engine, Overhaul Kit
F-650/F-750 (Late 04 Prod.)
2004-2007 * 137,745 & Up 4C4Z-6R007-A -- 51
.010 Oversized Piston & Rings
F-650/F-750 (Late 04 Prod.)
2004-2007 * 137,745 & Up 4C4Z-6R007-B -- 51
.020 Oversized Piston & Rings
2003-2004 * F-650/F-750 (Early 04 Prod.) 1 to 137,744 N/A -- N/A
Camshaft
2004-2007 * F-650/F-750 (Late 04 Prod.) -- 4C3Z-6250-AA -- 53
2003-2004 * F-650/F-750 (Early 04 Prod.) 3C3Z-6250-AA -- 53
Connecting Rod
2003-2007 F-650/F-750 -- 6E7Z-6200-A -- 54
Crankshaft & Bearings
2003-2007 F-650/F-750 -- 3C3Z-6303-AARM -- 56
Cylinder Head KIT
2006-2007 F-650/F-750 (Late 06 Prod.) 299,093 & Up 6C3Z-6049-DRM -- 59
2003-2006 * F-650/F-750 (Early 06 Prod.) 1 to 299,092 3C3Z-6049-ARM -- 59
EGR Cooler
2004-2007 * F-650/F-750 (Late 04 Prod.) 137,745 & Up 4C3Z-9P456-AJ -- 62
2003-2004 * F-650/F-750 (Early '04 Prod.) 1 to 137,744 3C3Z-9P456-B -- 62
EGR Valve
2004-2007 * F-650/F-750 (Late 04 Prod.) 137,745 & Up 5C4Z-9F452-AA CX-2049 64
2003-2004 * F-650/F-750 (Early '04 Prod.) 1 to 137,744 4C3Z-9F452-ARM CX-2467-RM 64
Electronic Control Module
2003-2007 F-650/F-750 -- 5C4Z-12A650-AA -- 61
Fuel Injection Control Module (FICM - complete)
2003-2007 F-650/F-750 -- 4C3Z-12B599-ABRM -- 65
Fuel Injection Control Module (FICM - Half Shell)
2003-2007 F-650/F-750 -- 4C3Z-12B599-BARM n -- 65

NOTE:
* Refer to your engine serial number to verify the correct replacement component as there are build date breaks for 2004 through 2006 model years.
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY) or 299,093 & Up (late 2006 MY).
To ensure proper cylinder head replacement, refer to cylinder head kit selection chart located on page 138.

Use Lifters / Lifter Guides # 3C3Z-6C329-AA


n See page 139 for information concerning the advantages of choosing a half shell FICM.

2011 Ford Motor Company


12 Revised April 2013
Applications - V8

6.0L DIT F-650/F-750 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components (continued)
Fuel Injector
2005-2007 F-650/F-750 112,361 & Up 4C3Z-9E527-BRM CN-5019-RM 66
2003-2004 F-650/F-750 prior to 112,360 ** 3C3Z-9E527-ECRM CN-5020-RM 66
High Pressure Injection Oil Pump
2005-2007 F-650/F-750 112,361 & Up 5C4Z-9A543-D -- 72
2003-2004 F-650/F-750 prior to 112,360 ** 3C3Z-9A543-AARM -- 72
Injection Pressure Regulator (IPR) Valve
2005-2007 F-650/F-750 112,361 & Up 5C3Z-9C968-CA CM-5126 74
2003-2004 F-650/F-750 prior to 112,360 3C3Z-9C968-AA CM-5054 74
Oil Cooler Kit
2003-2007 F-650/F-750 -- 3C3Z-6A642-CA -- 75
Turbocharger
2005-2007 F-650/F-750 112,361 & Up 5C4Z-6K682-BRM -- 77
2003-2004 F-650/F-750 prior to 112,360 ** 4C4Z-6K682-ARM -- 78
Turbocharger, Unison Ring
2003-2007 F-650/F-750 -- 4C4Z-6C885-A -- 82
Water Pump
2003-2007 F-650/F-750 -- 5C4Z-8501-AA PW-450 86

Sensors
Sensor, Camshaft Positioning (CMP)
2003-2007 F-650/F-750 -- 8C3Z-12K073-A DU-88 88
Sensor, Crankshaft Position
2003-2007 F-650/F-750 -- 3C3Z-6C315-AA DY-985 88
Sensor, Engine Oil Pressure (EOP)
2003-2007 F-650/F-750 -- F81Z-9278-AA SW-5267 90
Sensor, Engine Oil Temperature (EOT)
2003-2007 F-650/F-750 -- 3C3Z-10884-AA SW-6052 90
Sensor, Exhaust Back Pressure (EBP)
2003-2007 F-650/F-750 -- 5C3Z-9J460-B DPFE-6 91
Sensor, Injection Control Pressure (ICP)
2003-2007 F-650/F-750 -- 4C3Z-9F838-A -- 93
Sensor, Manifold Air Temperature (MAT)
2003-2007 F-650/F-750 -- 3C3Z-12A697-AA DY-984 94
Sensor, Water Temperature
2003-2007 F-650/F-750 -- 3C3Z-10884-AA SW-6052 94

NOTE:
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY) or 299,093 & Up (late 2006 MY).

2011 Ford Motor Company


13
Applications - V8

6.0L DIT F-650/F-750 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Maintenance Items
Filter, Air
2003-2007 F-650/F-750 -- 4C4Z-9601-AA FA-1753 96
Filter, Fuel
2003-2007 F-650/F-750 -- F81Z-9N184-AA FD-4596 99
Filter, Oil
2003-2007 F-650/F-750 -- 3C3Z-6731-AA FL-2016 101
Filter Cap, Oil
2003-2007 F-650/F-750 -- 3C3Z-6766-CA EC-781 100
Glow Plug
2004-2007 * F-650/F-750 (Late 04 Prod.) 137,745 & Up 4C3Z-12A342-AA ZD-13 102
2003-2004 * F-650/F-750 (Early 04 Prod.) 1 to 137,744 3C3Z-12A342-AA ZD-12 102
Glow Plug Relay
2003-2007 F-650/F-750 -- 4C4Z-12B533-AA DY-989 103
Thermostat
2003-2007 F-650/F-750 -- 4C4Z-8575-AA RT-1173 105
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

* Refer to your engine serial number to verify the correct replacement component as there are build date breaks for 2004 through 2006 model years.

2011 Ford Motor Company


14
Applications - V8

6.0L DIT Excursion


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
2005 * Excursion (Late Prod.) 6,429,302 to 6,560,520 or 5C3Z-6007-FARM -- 44
181,448 to 213,260 **
2005 * Excursion (Early Prod.) 6,344,943 to 6,429,301 or 5C3Z-6007-EARM -- 44
131,587 to 181,447 **
2004 * Excursion (Late Prod.) 6,155,637 to 6,344,942 ** 4C3Z-6007-BARM -- 44
2003-2004 * Excursion (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-6007-AARM -- 44
Engine, Long Block
2005 Excursion 6,344,943 to 6,560,520 or 5C3Z-6006-EARM -- 44
131,587 to 213,260 **
2004 * Excursion (Late Prod.) 6,155,637 to 6,344,942 ** 4C3Z-6006-BARM -- 44
2003-2004 * Excursion (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-6006-AARM -- 44
Engine, Short Block
2004-2005 * Excursion (Late 04 Prod.) 6,155,637 & Up ** 5C3Z-6009-AARM -- 43
2003-2004 * Excursion (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-6009-AARM -- 43
Engine, Overhaul Kit
Excursion (Late 04 Prod.)
2004-2005 * 6,155,637 & Up ** 4C3Z-6R007-C -- 51
Standard Sized Piston & Rings
Excursion (Late 04 Prod.)
2004-2005 * 6,155,637 & Up ** 4C3Z-6R007-A -- 51
.010 Oversized Piston & Rings
Excursion (Late 04 Prod.)
2004-2005 * 6,155,637 & Up ** 4C3Z-6R007-B -- 51
.020 Oversized Piston & Rings
Excursion (Early 04 Prod.)
2003-2004 * 6,000,000 to 6,155,636 ** 3C3Z-6R007-C -- 51
Standard Sized Piston & Rings
Excursion (Early 04 Prod.)
2003-2004 * 6,000,000 to 6,155,636 ** 3C3Z-6R007-A -- 51
.010 Oversized Piston & Rings
Excursion (Early 04 Prod.)
2003-2004 * 6,000,000 to 6,155,636 ** 3C3Z-6R007-B -- 51
.020 Oversized Piston & Rings
Camshaft
2003-2005 Excursion -- 4C3Z-6250-AA -- 53
Connecting Rod
2003-2005 Excursion -- 6E7Z-6200-A -- 54
Crankshaft & Bearings
2003-2005 Excursion -- 3C3Z-6303-AARM -- 56
Cylinder Head KIT
2003-2005 Excursion -- 3C3Z-6049-ARM -- 59
EGR Cooler
2004-2005 * Excursion (Late 04 Prod.) 6,155,637 to 6,560,520 4C3Z-9P456-AJ -- 62
2003-2004 * Excursion (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-9P456-B -- 62
EGR Valve
6,344,943 to 6,560,520 or
2005 * Excursion 5C3Z-9F452-ARM CX-2466-RM 64
131,587 to 213,260 **
2003-2004 * Excursion 6,000,000 to 6,344,942 ** 4C3Z-9F452-ARM CX-2467-RM 64

NOTE:
* Refer to your engine serial number to verify the correct replacement component as there are several build date breaks for 2004 through 2006 model years.
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY) or 299,093 & Up (late 2006 MY).
6.0L engines built in Indianapolis, IN have a serial number break of 6,000,000 to 6,723,721 (2003 to early 2006 MY) or 6,723,722 & Up (late 2006 MY).
To ensure proper cylinder head replacement, refer to cylinder head kit selection chart located on page 138.

Use Lifters / Lifter Guides # 3C3Z-6C329-AA

2011 Ford Motor Company


Revised April 2013 15
Applications - V8

6.0L DIT Excursion (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components (continued)
Fuel Injection Control Module (FICM - Pre-Programmed)
6,429,302 & Up or
2005 * Excursion (Late 05 Prod.) 4C3Z-12B599-ERM -- N/A
181,448 & Up **
6,155,636 to 6,429,301 or
2004-2005 * Excursion (Late 04/Early 05 Prod.) 4C3Z-12B599-DRM -- N/A
131,587 to 181,447 **
2003-2004 * Excursion (Early 04 Prod.) 6,000,000 to 6,155,636 ** 4C3Z-12B599-CRM -- N/A
Fuel Injection Control Module (FICM - complete)
2003-2005 Excursion -- 4C3Z-12B599-ABRM -- 65
Fuel Injection Control Module (FICM - Half Shell)
2003-2005 Excursion -- 4C3Z-12B599-BARM n -- 65
Fuel Injector
2004-2005 * Excursion (Late 04 Prod.) 6,155,637 to 6,560,520 4C3Z-9E527-BRM CN-5019-RM 66
2003-2004 * Excursion (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-9E527-ECRM CN-5020-RM 66
High Pressure Injection Oil Pump
2005 Excursion 6,344,943 to 6,560,520 5C3Z-9A543-ARM -- 72
2004 * Excursion (Late Prod.) 6,155,637 to 6,344,942 ** 4C3Z-9A543-AARM -- 72
2003-2004 * Excursion (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-9A543-AARM -- 72
Injection Pressure Regulator (IPR) Valve
2005 Excursion 6,344,943 to 6,560,520 5C3Z-9C968-CA CM-5126 74
2003-2004 * Excursion 6,000,000 to 6,344,942 3C3Z-9C968-AA CM-5054 74
Oil Cooler Kit
2003-2005 Excursion -- 3C3Z-6A642-CA -- 75
Turbocharger
2005 Excursion 6,344,943 to 6,560,520 5C3Z-6K682-CCRM -- 77
2004 * Excursion (Late Prod.) 6,155,637 to 6,344,942 ** 4C3Z-6K682-CDRM -- 78
2003-2004 * Excursion (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-6K682-CCRM -- 78
Turbocharger, CHRA Kit
2005 Excursion 6,344,943 to 6,560,520 5C3Z-9G489-ACRM -- 81
2004 Excursion (Late 04 Prod.) 6,155,637 to 6,344,942 ** 4C3Z-9G489-ACRM -- 81
2003-2004 * Excursion (Compressor Housing 6,000,000 to 6,155,636 ** 3C3Z-9G489-ABRM -- 81
Clamp Version - Early 04 Prod.)
2003-2004 * Excursion (Compressor Housing 6,000,000 to 6,155,636 ** 3C3Z-9G489-BBRM -- 81
Bolt Version - Early 04 Prod.)
Turbocharger, Unison Ring
2003-2005 Excursion 6,000,000 & Up 3C3Z-6C885-A -- 82
Water Pump
2004-2005 * Excursion (Late 04 Prod.) 6,155,637 to 6,560,520 4C3Z-8501-AC PW-491 86
2003-2004 * Excursion (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-8501-A PW-480 86

Sensors
Sensor, Camshaft Positioning (CMP)
2003-2005 Excursion -- 8C3Z-12K073-A DU-88 88
Sensor, Crankshaft Position
2003-2005 Excursion -- 3C3Z-6C315-AA DY-985 88

NOTE:
* Refer to your engine serial number to verify the correct replacement component as there are build date breaks for 2004 through 2006 model years.
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY) or 299,093 & Up (late 2006 MY).
n See page 139 for information concerning the advantages of choosing a half shell FICM.

2011 Ford Motor Company


16 Revised April 2013
Applications - V8

6.0L DIT Excursion (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Sensors (continued)
Sensor, Engine Oil Pressure (EOP)
2003-2005 Excursion -- F81Z-9278-AA SW-5267 90
Sensor, Engine Oil Temperature (EOT)
2003-2005 Excursion -- 3C3Z-10884-AA SW-6052 90
Sensor, Exhaust Back Pressure (EBP)
2005 Excursion 6,344,943 to 6,560,520 5C3Z-9J460-B DPFE-6 91
2003-2004 Excursion 6,000,000 to 6,344,942 4C3Z-9J460-A DPFE-3 91
Sensor, Injection Control Pressure (ICP)
2004-2005 * Excursion (Late 04 Prod.) 6,155,637 to 6,560,520 ** 4C3Z-9F838-A -- 93
2003-2004 * Excursion (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-9F838-EA -- 93
Sensor, Manifold Air Temperature (MAT)
2003-2005 Excursion -- 3C3Z-12A697-AA DY-984 94
Sensor, Water Temperature
2003-2005 Excursion -- 3C3Z-10884-AA SW-6052 94

Maintenance Items
Filter, Air
2003-2005 Excursion -- 4C3Z-9601-AA FA-1778 96
Filter, Fuel
2003-2005 Excursion -- 3C3Z-9N184-CB l FD-4616 99
Filter, Oil
2003-2005 Excursion -- 3C3Z-6731-AA FL-2016 101
Filter Cap, Oil
2003-2005 Excursion -- 3C3Z-6766-CA EC-781 100
Glow Plug
2004-2005 * Excursion (Late 04 Prod.) 6,155,637 to 6,560,520 4C3Z-12A342-AA ZD-13 102
2003-2004 * Excursion (Early 04 Prod.) 6,000,000 to 6,155,636 ** 3C3Z-12A342-AA ZD-12 102
Glow Plug Control Unit
2003-2005 Excursion -- YC3Z-12B533-AA DY-876 103
Thermostat
2003-2005 Excursion -- 3C3Z-8575-AA RT-1169 105
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

NOTE:
* Refer to your engine serial number to verify the correct replacement component as there are build date breaks for 2004 through 2006 model years.
** 6.0L engines built in Huntsville, AL have a serial number break of 1 to 299,092 (2003 to early 2006 MY) or 299,093 & Up (late 2006 MY).
l Fuel filter kit contains both frame and engine filters.

2011 Ford Motor Company


Revised April 2013 17
Applications - V8

6.0L DIT E Series


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
2006-2010 * E Series (Late 06 Prod.) 299,093 & up 6C2Z-6007-AARM -- 44
2006 * E Series (Early Prod.) 213,261 to 299,092 5C2Z-6007-BARM -- 44
2005 * E Series (Late Prod.) 178,948 to 213,260 5C2Z-6007-BARM -- 44
2005 * E Series (Early Prod.) 149,761 to 178,947 5C2Z-6007-AARM -- 44
2004 E Series prior to 149,760 4C2Z-6007-AARM -- 44
Engine, Long Block
2006-2010 * E Series (Late 06 Prod.) 299,093 & up 6C2Z-6006-AARM -- 44
2005-2006 * E Series (Early 06 Prod.) 149,761 to 299,092 5C2Z-6006-AARM -- 44
2004 E Series prior to 149,760 4C2Z-6006-EARM -- 44
Engine, Short Block
2006-2010 * E Series (Late 06 Prod.) 299,093 & Up 6C3Z-6009-ARM -- 43
2004-2006 * E Series (Early 06 Prod.) prior to 299,092 5C3Z-6009-AARM -- 43
Engine, Overhaul Kit
2004-2010 * E Series (Standard Sized Piston & Rings) -- 4C3Z-6R007-C -- 51
2004-2010 * E Series (.010 Oversized Piston & Rings) -- 4C3Z-6R007-A -- 51
2004-2010 * E Series (.020 Oversized Piston & Rings) -- 4C3Z-6R007-B -- 51
Camshaft
2004-2010 E Series -- 4C3Z-6250-AA -- 53
Connecting Rod
2004-2010 E Series -- 6E7Z-6200-A -- 54
Crankshaft & Bearings
2004-2010 E Series -- 3C3Z-6303-AARM -- 51
Cylinder Head KIT
2006-2010 E Series (Late 06 Prod.) 299,093 & Up 6C3Z-6049-DRM -- 59
2004-2006 * E Series (Early 06 Prod.) prior to 299,092 3C3Z-6049-ARM -- 59
EGR Cooler
2004-2010 E Series -- 4C3Z-9P456-AJ -- 62
EGR Valve
2005-2010 * E Series 149,761 & Up 5C3Z-9F452-ARM CX-2466-RM 64
2004 E Series prior to 149,760 4C3Z-9F452-ARM CX-2467-RM 64
Fuel Injection Control Module (FICM - Pre-Programmed)
2004-2010 E Series -- 4C3Z-12B599-ERM -- N/A
Fuel Injection Control Module (FICM - complete)
2004-2010 E Series -- 4C3Z-12B599-ABRM -- 65
Fuel Injection Control Module (FICM - Half Shell)
2004-2010 E Series -- 4C3Z-12B599-BARM n -- 65
Fuel Injector
2004-2010 E Series -- 4C3Z-9E527-BRM CN-5019-RM 66
High Pressure Injection Oil Pump
2005-2010 E Series 151,889 & Up 5C3Z-9A543-ARM -- 72
2004 E Series prior to 151,888 4C3Z-9A543-AARM -- 72

NOTE:
* Refer to your engine serial number to verify the correct replacement component as there are build date breaks for 2004 through 2006 model years.
To ensure proper cylinder head replacement, refer to cylinder head kit selection chart located on page 138.
Use Lifters / Lifter Guides # 3C3Z-6C329-AA
n See page 139 for information concerning the advantages of choosing a half shell FICM.

2011 Ford Motor Company


18 Revised April 2013
Applications - V8

6.0L DIT E Series (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components (continued)
Injection Pressure Regulator (IPR) Valve
2005-2010 E Series 151,889 & Up 5C3Z-9C968-CA CM-5126 74
2004 E Series prior to 151,888 3C3Z-9C968-AA CM-5054 74
Oil Cooler Kit
2004-2010 E Series -- 3C3Z-6A642-CA -- 75
Turbocharger
2005-2010 E Series 151,889 & Up 5C3Z-6K682-CCRM -- 77
2004 E Series prior to 151,888 4C3Z-6K682-CDRM -- 78
Turbocharger, CHRA Kit
2005-2010 E Series 151,889 & Up 5C3Z-9G489-ACRM -- 81
2004 E Series prior to 151,888 4C3Z-9G489-ACRM -- 81
Turbocharger, Unison Ring
2004-2010 E Series -- 3C3Z-6C885-A -- 82
Water Pump
2004-2010 E Series -- 4C3Z-8501-AC PW-491 86

Sensors
Sensor, Camshaft Positioning (CMP)
2004-2010 E Series -- 8C3Z-12K073-A DU-88 88
Sensor, Crankshaft Position
2004-2010 E Series -- 3C3Z-6C315-AA DY-985 88
Sensor, Engine Oil Pressure (EOP)
2004-2010 E Series -- F81Z-9278-AA SW-5267 90
Sensor, Engine Oil Temperature (EOT)
2004-2010 E Series -- 3C3Z-10884-AA SW-6052 90
Sensor, Exhaust Back Pressure (EBP)
2005-2010 E Series 149,761 & Up 5C3Z-9J460-B DPFE-6 91
2004 E Series prior to 149,760 4C3Z-9J460-A DPFE-3 91
Sensor, Injection Control Pressure (ICP)
2004-2010 E Series -- 4C3Z-9F838-A -- 93
Sensor, Manifold Air Temperature (MAT)
2004-2010 E Series -- 3C3Z-12A697-AA DY-984 94
Sensor, Water Temperature
2004-2010 E Series -- 3C3Z-10884-AA SW-6052 94

2011 Ford Motor Company


19
Applications - V8

6.0L DIT E Series (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Maintenance Items
Filter, Air
2004-2010 E Series -- 6C2Z-9601-A FA-1804 97
Filter, Fuel
2004-2010 E Series -- 4C2Z-9N184-BA l FD-4606 99
Filter, Oil
2004-2010 E Series -- 3C3Z-6731-AA FL-2016 101
Filter Cap, Oil
2004-2010 E Series -- 4C2Z-6766-BA EC-767 N/A
Glow Plug
2004-2010 E Series -- 4C3Z-12A342-AA ZD-13 102
Glow Plug Control Unit
2004-2010 E Series -- YC3Z-12B533-AA DY-876 103
Thermostat
2004-2010 E Series -- 3C3Z-8575-AA RT-1169 105
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

NOTE:
l Fuel filter kit contains both frame and engine filters.

2011 Ford Motor Company


20
Applications - V8

7.3L DIT F-250/F-550


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
1999.5-2003 F-250/F-550 (w/ EBP Valve) 896,813 to 2,030,402 XC3Z-6007-CARM -- 46
1999.5 Only F-250/F-550 (w/o EBP Valve) 896,813 to 1,419,348 XC3Z-6007-BARM -- 46
1998.5-1999.5 F-250/F-550 (w/ EBP Valve) 661,974 to 896,812 5C3Z-6V007-BRM -- 46
1998.5-1999.5 F-250/F-550 (w/o EBP Valve) 661,974 to 896,812 5C3Z-6V007-CRM -- 46
1997-1998.5 F-250/F-350 (49 State) 375,549 to 661,973 F7TZ-6V007-BARM -- 46
1997-1998.5 F-250/F-350 (California) 375,549 to 661,973 F7TZ-6V007-AARM -- 46
1996 F-250/F-350 (49 State) 201,681 to 375,548 F6TZ-6V007-BARM -- 46
1996 F-250/F-350 (California) 201,681 to 375,548 F6TZ-6V007-AARM -- 46
1995 F-250/F-350 (50 State) 35,652 to 201,680 F5TZ-6V007-AARM -- 46
1994 F-250/F-350 (50 State) 501 to 35,651 F4TZ-6V007-FARM -- 46
Engine, Long Block
1999.5-2003 F-250/F-550 (50 State) 896,813 to 2,030,402 XC3Z-6006-AARM -- 45
1998.5-1999.5 F-250/F-550 (50 State) 661,974 to 896,812 5C3Z-6V006-CRM -- 45
1997-1998.5 F-250/F-350 (49 State) 375,549 to 661,973 F7TZ-6V006-BARM -- 45
1997-1998.5 F-250/F-350 (California) 375,549 to 661,973 F7TZ-6V006-CARM -- 45
1996 F-250/F-350 (49 State) 201,681 to 375,548 F6TZ-6V006-BARM -- 45
1996 F-250/F-350 (California) 201,681 to 375,548 F6TZ-6V006-AARM -- 45
1994-1995 F-250/F-350 (50 State) 501 to 201,680 F4TZ-6V006-BARM -- 45
Engine, Long Block (ENHANCED-STRIPPED)
1999.5-2003 F-250/F-550 896,813 to 2,030,402 XC3Z-6V012-BARM -- 45
1998.5-1999.5 F-250/F-550 661,974 to 896,812 F81Z-6V012-CARM -- 45
1997-1998.5 F-250/F-550 375,549 to 661,973 F7TZ-6V012-ABRM -- 45
Engine, Long Block (Stripped)
1996 F-250/F-350 201,681 to 375,548 N/A -- --
1994-1995 F-250/F-350 (50 State) 501 to 201,680 F4TZ-6V012-AARM -- 45
Engine, Short Block
1994-2003 F-250/F-550 (50 State) -- N/A -- --
Engine, Overhaul Kit
1994-2003 F-250/F-550 (Standard Piston & Rings) 501 to 2,030,402 2C3Z-6R007-A -- 52
1994-2003 F-250/F-550 (.010 Oversized Piston & Rings) 501 to 2,030,402 2C3Z-6R007-B -- 52
1994-2003 F-250/F-550 (.020 Oversized Piston & Rings) 501 to 2,030,402 2C3Z-6R007-C -- 52
1994-2003 F-250/F-550 (.030 Oversized Piston & Rings) 501 to 2,030,402 2C3Z-6R007-D -- 52
Connecting Rod
2001-2003 F-250/F-550 (Late Style) 1,425,747 to 2,030,402 1C3Z-6200-AARM -- 54
1994-2000 F-250/F-550 (Early Style) 501 to 1,425,746 F4TZ-6V200-CARM PR-4-RM 54
Crankshaft & Bearings
1998-2003 F-250/F-550 576,010 to 2,030,402 3C3Z-6V303-AARM CRK-382-RM 57
1994-1998 F-250/F-350 501 to 576,009 F4TZ-6V303-BARM CRK-10-RM 57

NOTE:
EBP = Exhaust Back Pressure

2011 Ford Motor Company


21
Applications - V8

7.3L DIT F-250/F-550 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components (continued)
Cylinder Head KIT
1995.5-2003 F-250/F-550 (10 Bolt Inlet Cover) 174,667 to 2,030,402 F5TZ-6V049-AARM CH-3-RM 60
1994-1995.5 F-250/F-350 (8 Bolt Inlet Cover) 501 to 174,666 F4TZ-6V049-BARM CH-2-RM 60
Fuel Injector
1999.5-2003 F-250/F-550 (50 State) Cylinder 1-7 896,813 to 2,030,402 5C3Z-9VE527-BRM CMR-8-RM 67
1999.5-2003 F-250/F-550 (50 State) Cylinder 8 896,813 to 2,030,402 5C3Z-9VE527-ARM CMR-7-RM 67
1998-1999.5 F-250/F-550 (50 State) Cylinder 1-7 661,496 to 896,812 F61Z-9VE527-BRM CMR-1-RM 67
1998-1999.5 F-250/F-550 (50 State) Cylinder 8 661,496 to 896,812 F61Z-9VE527-ERM CMR-2-RM 68
1996-1997 F-250/F-350 (California) Cylinder 1-7 661,496 to 896,812 F61Z-9VE527-BRM CMR-1-RM 67
1996-1997 F-250/F-350 (California) Cylinder 8 661,496 to 896,812 F61Z-9VE527-ERM CMR-2-RM 68
1994-1997 F-250/F-350 (49 State) Single Stage 501 to 661,495 F4TZ-9VE527-AARM FI-2-RM 68
1994-1995 F-250/F-350 (California) Single Stage 501 to 201,679 F4TZ-9VE527-AARM FI-2-RM 68
High Pressure Injection Oil Pump
1999.5-2003 F-250/F-550 (w/o IPR) 896,813 to 2,030,402 F81Z-9A543-CRM -- 73
1998.5-1999.5 F-250/F-550 (w/o IPR) 661,496 to 896,812 5C3Z-9VA543-BRM HPP-4-RM 73
1996-1998.5 F-250/F-350 (w/o IPR) 187,100 to 661,495 F6TZ-9VA543-ARM HPP-1-RM 73
1994-1996 F-250/F-350 (w/ IPR) 501 to 187,099 F4TZ-9VA543-AARM OP-1-RM 73
Injection Pressure Regulator (IPR) Valve
1998.5-2003 F-250/F-550 661,496 to 2,030,402 F81Z-9C968-AB CM-5013 74
1996-1998.5 F-250/F-350 187,100 to 661,495 2C3Z-9C968-BA CM-5112 74
1994-1996 F-250/F-350 501 to 187,099 F81Z-9C968-AB CM-5013 74
Turbocharger
1999.5-2003 F-250/F-550 (w/ EBP Valve) 896,813 to 2,030,402 F81Z-6K682-BARM -- 79
1999.5 Only F-250/F-550 (w/o EBP Valve) 896,813 to 999,039 F81Z-6K682-CARM -- 79
1998.5-1999.5 F-250/F-550 661,974 to 896,812 5C3Z-6V682-ARM TC-3-RM 80
1994-1998.5 F-250/F-350 501 to 661,973 F4TZ-6VK682-CARM TC-2-RM 80
Turbocharger Pedestal
1999.5-2003 F-250/F-550 (w/ EBP Valve) 896,813 to 2,030,402 F81Z-6N639-CARM -- 83
1999.5 Only F-250/F-550 (w/o EBP Valve) 896,813 to 999,039 F81Z-6N639-DARM -- 84
1998.5-1999.5 F-250/F-550 (w/o EBP Valve) 661,974 to 896,812 5C3Z-6V639-BRM PTC-5-RM 84
1998.5-1999.5 F-250/F-550 (w/ EBP Valve) 661,974 to 896,812 5C3Z-6V639-ARM PTC-3-RM 84
1994-1998.5 F-250/F-350 (w/ EBP Valve) 501 to 661,973 F4TZ-6VN639-AARM PTC-2-RM 84
Water Pump
1998.5-2003 F-250/F-550 661,496 to 2,030,402 F81Z-8501-FA PW-455 86
1996-1998.5 F-250/F-350 201,681 to 661,495 2C3Z-8V501-BA PWR-3 87
1994-1996 F-250/F-350 501 to 201,680 1U2Z-8V501-CA PWR-2 87

NOTE: Refer to TSB 03-21-39


Cackle fix injector is only to be used in #8 Cylinder EBP = Exhaust Back Pressure
IPR = Injection Pressure Regulator

2011 Ford Motor Company


22 Revised May 2012
Applications - V8

7.3L DIT F-250/F-550 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Sensors
Sensor, Camshaft Positioning (CMP)
1997-2003 F-250/F-550 375,549 to 2,030,402 F7TZ-12K073-B -- 88
1994-1996 F-250/F-350 501 to 375,548 F4TZ-12K073-C DU-87 88
SENSOR, engine Oil Pressure (eop)
1994-2003 F-250/F-550 501 to 2,030,402 F81Z-9278-AA SW-5267 90
Sensor, Engine Oil Temperature (EOT)
1994-2003 F-250/F-550 501 to 2,030,402 F5AZ-12A648-AB -- 90
Sensor, Exhaust Back Pressure (EBP)
1994-2003 F-250/F-550 501 to 2,030,402 4C3Z-9J460-A DPFE-3 91
Sensor - Injection Control Pressure (ICP)
1999-2003 F-250/F-550 661,974 to 2,030,402 F6TZ-9F838-A -- 93
1994-1998.5 F-250/F-350 501 to 661,973 F4TZ-9F838-A -- 93
Sensor, Water Temperature
1994-2003 F-250/F-550 501 to 2,030,402 4C4Z-10884-AA SW-6079 94

Maintenance Items
Filter, Air
1999.5-2003 F-250/F-550 (50 State) (Built after 12/8/99) -- 2U2Z-9601-AA FA-1750 97
1999 F-250/F-550 (50 State) (Built prior to 12/7/99) -- F81Z-9601-AB FA-1675 97
1994-1998 F-250/F-550 (50 State) -- F5TZ-9601-A FA-1617 97
Kit, Air Induction System (AIS)
1999-2003 F-250/F-550 (50 State) 896,813 to 2,030,402 2U2Z-9K635-AA *** FA-1759 98
AiS Replacement filter
1999-2003 F-250/F-550 (50 State) 896,813 to 2,030,402 2U2Z-9601-BA FA-1757 98
Filter, Fuel
1998.5-2003 F-250/F-550 (50 State) -- F81Z-9N184-AA FD-4596 99
1994-1997 F-250/F-550 (50 State) -- F4TZ-9N184-A FD-4595 99
Filter, Oil
1994-2003 F-250/F-550 (50 State) -- F4TZ-6731-A FL-1995 101
Glow Plug
1994-2003 F-250/F-550 (50 State) -- F4TZ-12A342-BA ZD-11 102
Glow Plug Relay
1997-2003 F-250/F-550 (50 State) -- F81Z-12B533-AC DY-861 103
1994-1996 F-250/F-550 (50 State) -- F7TZ-12B533-CA DY-860 103
Heater, air intake
1999.5-2003 F-250/F-550 (50 State) -- F81Z-9N424-BA -- 104
Thermostat
1996-2003 F-250/F-550 (50 State) -- F6TZ-8575-EA RT-1201 105
1994-1995 F-250/F-550 (50 State) -- F4TZ-8575-CB RT-1203 105
Valve, Water Drain
1998.5-2003 F-250/F-550 (50 State) -- F81Z-9A153-AA -- 106

NOTE:
*** Early 1999 Model year trucks with fender intake systems will need clean air hose (XC3Z-9B659-AA) to complete installation.

2011 Ford Motor Company


23
Applications - V8

7.3L DIT F-250/F-550 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Maintenance Items (continued)
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

7.3L DIT F-650/F-750


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
2000-2003 F-650/F-750 1,026,248 to end 1C3Z-6007-HARM -- 46
Engine, Long Block
2000-2003 F-650/F-750 1,026,248 to end 1C3Z-6006-DARM -- 45
Engine, Short Block
2000-2003 F-650/F-750 1,026,248 to end N/A -- --
Connecting Rod
2000-2003 F-650/F-750 1,026,248 to end 1C3Z-6200-AARM -- 54
Crankshaft & Bearings
2000-2003 F-650/F-750 1,026,248 to end 3C3Z-6V303-AARM CRK-382-RM 57
Cylinder Head KIT
2000-2003 F-650/F-750 1,026,248 to end F5TZ-6V049-AARM CH-3-RM 60
Fuel Injector
2000-2003 F-650/F-750 1,026,248 to end 5C3Z-9VE527-BRM CMR-8-RM 67
High Pressure Injection Oil Pump
2000-2003 F-650/F-750 1,026,248 to end F81Z-9A543-CRM -- 73
Injection Pressure Regulator (IPR) Valve
2000-2003 F-650/F-750 1,026,248 to end F81Z-9C968-AB CM-5013 74
Turbocharger
2000-2003 F-650/F-750 1,026,248 to end YC3Z-6K682-AARM -- 79
Turbocharger Pedestal
2000-2003 F-650/F-750 1,026,248 to end YC3Z-6N639-AARM -- 83
Water Pump
2000-2003 F-650/F-750 1,026,248 to end YC3Z-8501-CA PW-456 87

2011 Ford Motor Company


24 Revised May 2012
Applications - V8

7.3L DIT F-650/F-750 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Sensors
Sensor, Camshaft Positioning (CMP)
2000-2003 F-650/F-750 1,026,248 to end F7TZ-12K073-B -- 88
SENSOR - Engine Oil Pressure (EOP)
2000-2003 F-650/F-750 1,026,248 to end F81Z-9278-AA SW-5267 90
Sensor, Engine Oil Temperature (EOT)
2000-2003 F-650/F-750 1,026,248 to end F5AZ-12A648-AB -- 90
Sensor, Exhaust Back Pressure (EBP)
2000-2003 F-650/F-750 1,026,248 to end 4C3Z-9J460-A DPFE-3 91
Sensor - Injection Control Pressure (ICP)
2000-2003 F-650/F-750 1,026,248 to end F6TZ-9F838-A -- 93
Sensor, Water Temperature
2000-2003 F-650/F-750 1,026,248 to end 4C4Z-10884-AA SW-6079 94

Maintenance Items
Filter, Air
2000-2003 F-650/F-750 -- F3HZ-9601-DC FA-1738 97
Filter, Fuel
2000-2003 F-650/F-750 -- F81Z-9N184-AA FD-4596 99
Filter, Oil
2000-2003 F-650/F-750 -- F4TZ-6731-A FL-1995 101
Glow Plug
2000-2003 F-650/F-750 -- F4TZ-12A342-BA ZD-11 102
Glow Plug Relay
2000-2003 F-650/F-750 -- F81Z-12B533-AC DY-861 103
Thermostat
2000-2003 F-650/F-750 -- YC3Z-8575-AC RT-1202 106
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

2011 Ford Motor Company


25
Applications - V8

7.3L DIT Excursion


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
2000-2003 Excursion 896,813 to 2,030,402 XC3Z-6007-CARM -- 46
Engine, Long Block
2000-2003 Excursion 896,813 to 2,030,402 XC3Z-6006-AARM -- 45
Engine, Long Block (Enhanced stripped)
2000-2003 Excursion 896,813 to 2,030,402 XC3Z-6V012-BARM -- 45
Engine, Short Block
2000-2003 Excursion 896,813 to 2,030,402 N/A -- --
Engine, Overhaul Kit
2000-2003 Excursion (Standard Piston & Rings) 896,813 to 2,030,402 2C3Z-6R007-A -- 52
2000-2003 Excursion (.010 Oversized Piston & Rings) 896,813 to 2,030,402 2C3Z-6R007-B -- 52
2000-2003 Excursion (.020 Oversized Piston & Rings) 896,813 to 2,030,402 2C3Z-6R007-C -- 52
2000-2003 Excursion (.030 Oversized Piston & Rings) 896,813 to 2,030,402 2C3Z-6R007-D -- 52
Connecting Rod
2001-2003 Excursion (Late Style) 1,425,747 to 2,030,402 1C3Z-6200-AARM -- 54
2000 Excursion (Early Style) 896,812 to 1,425,746 F4TZ-6V200-CARM PR-4-RM 54
Crankshaft & Bearings
2000-2003 Excursion 896,813 to 2,030,402 3C3Z-6V303-AARM CRK-382-RM 57
Cylinder Head KIT
2000-2003 Excursion 896,813 to 2,030,402 F5TZ-6V049-AARM CH-3-RM 60
Fuel Injector
2000-2003 Excursion (50 State) Cylinder 1-7 896,813 to 2,030,402 5C3Z-9VE527-BRM CMR-8-RM 67
2000-2003 Excursion (50 State) Cylinder 8 896,813 to 2,030,402 5C3Z-9VE527-ARM CMR-7-RM 67
High Pressure Injection Oil Pump
2000-2003 Excursion (w/o IPR) 896,813 to 2,030,402 F81Z-9A543-CRM -- 73
Injection Pressure Regulator (IPR) Valve
2000-2003 Excursion 896,813 to 2,030,402 F81Z-9C968-AB CM-5013 74
Turbocharger
2000-2003 Excursion (w/ EBP Valve) 896,813 to 2,030,402 F81Z-6K682-BARM -- 79
Turbocharger Pedestal
2000-2003 Excursion (w/ EBP Valve) 896,813 to 2,030,402 F81Z-6N639-CARM -- 83
Water Pump
2000-2003 Excursion 896,813 to 2,030,402 F81Z-8501-FA PW-455 86

Sensors
Sensor, Camshaft Positioning (CMP)
2000-2003 Excursion 896,813 to 2,030,402 F7TZ-12K073-B -- 88
SENSOR, Engine Oil Pressure (EOP)
2000-2003 Excursion 896,813 to 2,030,402 F81Z-9278-AA SW-5267 90

NOTE:
Refer to TSB 03-21-39
Cackle fix injector is only to be used in #8 Cylinder EBP = Exhaust Back Pressure
IPR = Injection Pressure Regulator

2011 Ford Motor Company


26 Revised May 2012
Applications - V8

7.3L DIT Excursion (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Sensors (continued)
Sensor, Engine Oil Temperature (EOT)
2000-2003 Excursion 896,813 to 2,030,402 F5AZ-12A648-AB -- 90
Sensor, Exhaust Back Pressure (EBP)
2000-2003 Excursion 896,813 to 2,030,402 4C3Z-9J460-A DPFE-3 91
Sensor, Injection Control Pressure (ICP)
2000-2003 Excursion 896,813 to 2,030,402 F6TZ-9F838-A -- 93
Sensor, Water Temperature
2000-2003 Excursion 896,813 to 2,030,402 4C4Z-10884-AA SW-6079 94

Maintenance Items
Filter, Air
2000-2003 Excursion -- 2U2Z-9601-AA FA-1750 97
Filter, Fuel
2000-2003 Excursion -- F81Z-9N184-AA FD-4596 99
Filter, Oil
2000-2003 Excursion -- F4TZ-6731-A FL-1995 101
Glow Plug
2000-2003 Excursion -- F4TZ-12A342-BA ZD-11 102
Glow Plug Relay
2000-2003 Excursion (California Only) -- YC3Z-12B533-AA DY-876 103
Heater, air intake
2000-2003 Excursion -- F81Z-9N424-BA -- 104
Thermostat
2000-2003 Excursion -- F6TZ-8575-EA RT-1201 105
Valve, Water Drain
2000-2003 Excursion -- F81Z-9A153-AA -- 106
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

NOTE:
EBP = Exhaust Back Pressure

2011 Ford Motor Company


27
Applications - V8

7.3L DIT E Series


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
1999.5-2003 E Series (50 State) 896,812 to end XC2Z-6007-AARM -- 46
1998.5-1999.5 E Series (50 State) 661,974 to 896,811 5C3Z-6V007-ARM -- 46
1997-1998.5 E Series (50 State) 375,549 to 661,973 F7UZ-6V007-AARM -- 46
1996 E Series (49 State) 201,681 to 375,548 F6UZ-6V007-BARM -- 46
1996 E Series (California) 201,681 to 375,548 F6UZ-6V007-AARM -- 46
1995 E Series (50 State) 35,651 to 201,680 F5UZ-6V007-AARM -- 46
Engine, Long Block
1999.5-2003 E Series 896,812 to end XC2Z-6006-AARM -- 45
1998.5-1999.5 E Series 661,974 to 896,811 5C3Z-6V006-DRM -- 45
1997-1998.5 E Series (50 State) 375,549 to 661,973 F7UZ-6V006-AARM -- 45
1996 E Series (49 State) 201,681 to 375,548 F6UZ-6V006-BARM -- 45
1996 E Series (California) 201,681 to 375,548 F6UZ-6V006-AARM -- 45
1995 E Series 35,651 to 201,680 F5TZ-6V006-AARM -- 45
Engine, Long Block (Stripped)
1995 E Series 35,651 to 201,680 F5UZ-6V012-AARM -- 45
Engine, Short Block
1998.5-2003 E Series -- N/A -- --
Engine, Overhaul Kit
1995-2003 E Series (Standard Piston & Rings) 35,651 to end 2C3Z-6R007-A -- 52
1995-2003 E Series (.010 Oversized Piston & Rings) 35,651 to end 2C3Z-6R007-B -- 52
1995-2003 E Series (.020 Oversized Piston & Rings) 35,651 to end 2C3Z-6R007-C -- 52
1995-2003 E Series (.030 Oversized Piston & Rings) 35,651 to end 2C3Z-6R007-D -- 52
Connecting Rod
2001-2003 E Series (Late Style) 1,425,747 to end 1C3Z-6200-AARM -- 54
1995-2000 E Series (Early Style) 35,651 to 1,425,746 F4TZ-6V200-CARM PR-4-RM 54
Crankshaft & Bearings
1998-2003 E Series 576,010 to end 3C3Z-6V303-AARM CRK-382-RM 57
1995-1998 E Series 35,651 to 576,009 F4TZ-6V303-BARM CRK-10-RM 57
Cylinder Head KIT
1995.5-2003 E Series (10 Bolt Inlet Cover) 174,667 to end F5TZ-6V049-AARM CH-3-RM 60
1995-1995.5 E Series (8 Bolt Inlet Cover) 35,651 to 174,666 F4TZ-6V049-BARM CH-2-RM 60

2011 Ford Motor Company


28 Revised May 2012
Applications - V8

7.3L DIT E Series (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components (continued)
Fuel Injector
1999.5-2003 E Series (50 State) Cylinder 1-7 896,813 to end 5C3Z-9VE527-BRM CMR-8-RM 67
1999.5-2003 E Series (50 State) Cylinder 8 896,813 to end 5C3Z-9VE527-ARM CMR-7-RM 67
1997-1999.5 E Series (50 State) Cylinder 1-7 661,974 to 896,812 F61Z-9VE527-BRM CMR-1-RM 67
1997-1999.5 E Series (50 State) Cylinder 8 661,974 to 896,812 F61Z-9VE527-ERM CMR-2-RM 68
1996 E Series (California) Cylinder 1-7 661,974 to 896,812 F61Z-9VE527-BRM CMR-1-RM 67
1996 E Series (California) Cylinder 8 661,474 to 896,812 F61Z-9VE527-ERM CMR-2-RM 67
1995-1996 E Series (49 State) Single Stage 35,651 to 661,973 F4TZ-9VE527-AARM FI-2-RM 68
1995 E Series (California) Single Stage 35,651 to 201,679 F4TZ-9VE527-AARM FI-2-RM 68
High Pressure Injection Oil Pump
1999.5-2003 E Series (w/o IPR) 896,812 to end F81Z-9A543-CRM -- 73
1998.5-1999.5 E Series (w/o IPR) 201,680 to 896,811 5C3Z-9VA543-BRM HPP-4-RM 73
1996-1998.5 E Series (w/o IPR) 187,100 to 201,679 F6TZ-9VA543-ARM HPP-1-RM 73
1995-1996 E Series (w/ IPR) 35,651 to 187,099 F4TZ-9VA543-AARM OP-1-RM 73
Injection Pressure Regulator (IPR) Valve
1998.5-2003 E Series 201,680 to end F81Z-9C968-AB CM-5013 74
1996-1998.5 E Series 187,100 to 201,679 2C3Z-9C968-BA CM-5112 74
1995-1996 E Series 35,651 to 187,099 F81Z-9C968-AB CM-5013 74
Turbocharger
1999.5-2003 E Series 896,812 to end XC2Z-6K682-AARM -- 78
1998.5-1999.5 E Series 661,974 to 896,811 5C3Z-6V682-BRM TC-4-RM 80
1995-1998.5 E Series 35,651 to 661,973 F4TZ-6VK682-CARM TC-2-RM 80
Turbocharger Pedestal
1999.5-2003 E Series (w/ EBP Valve) 896,812 to end F81Z-6N639-CARM -- 83
1999.5 only E Series (w/o EBP Valve) 896,812 to end F81Z-6N639-DARM -- 84
1998.5-1999.5 E Series (w/ EBP Valve) 661,974 to 896,811 5C3Z-6V639-ARM PTC-3-RM 84
1995-1998.5 E Series (w/ EBP Valve) 35,651 to 661,973 F4TZ-6VN639-AARM PTC-2-RM 84
Water Pump
1998.5-2003 E Series 661,974 to end F81Z-8501-FA PW-455 86
1996-1998.5 E Series 201,681 to 661,974 2C3Z-8V501-BA PWR-3 87
1995-1996 E Series 35,651 to 201,680 1U2Z-8V501-CA PWR-2 87

NOTE:
Cackle fix injector is only to be used in #8 Cylinder Refer to TSB 03-21-39

2011 Ford Motor Company


29
Applications - V8

7.3L DIT E Series (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Sensors
Sensor, Camshaft Positioning (CMP)
1997-2003 E Series 375,549 to 2,030,402 F7TZ-12K073-B -- 88
1995-1996 E Series 35,651 to 375,548 F4TZ-12K073-C DU-87 88
Sensor, ENGINE Oil Pressure (EOP)
1995-2003 E Series 35,651 to 2,030,402 F81Z-9278-AA SW-5267 90
Sensor, Engine Oil Temperature (EOT)
1995-2003 E Series 35,651 to 2,030,402 F5AZ-12A648-AB -- 90
Sensor, Exhaust Back Pressure (EBP)
1995-2003 E Series 35,651 to 2,030,402 4C3Z-9J460-A DPFE-3 91
Sensor, Injection Control Pressure (ICP)
1995-2003 E Series 35,651 to 2,030,402 F6TZ-9F838-A -- 93
Sensor, Water TempERATURE
1995-2003 E Series 35,651 to 2,030,402 4C4Z-10884-AA SW-6079 94

Maintenance Items
Filter, Air
1995-2003 E Series (requires 2) -- F5UZ-9601-A FA-1618 97
Filter, Fuel
1998.5-2003 E Series -- F81Z-9N184-AA FD-4596 99
1995-1997 E Series -- F4TZ-9N184-A FD-4595 100
Filter, Oil
1995-2003 E Series -- F4TZ-6731-A FL-1995 101
Glow Plug
1995-2003 E Series -- F4TZ-12A342-BA ZD-11 102
Glow Plug Relay
1997-2003 E Series -- F81Z-12B533-AC DY-861 103
1995-1996 E Series -- F7TZ-12B533-CA DY-860 103
Thermostat
1996-2003 E Series -- F6TZ-8575-EA RT-1201 105
1995 E Series -- F4TZ-8575-CB RT-1203 105
Valve, Water Drain
1998.5-2003 E Series -- F81Z-9A153-AA -- 106
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

2011 Ford Motor Company


30
Applications - V8

7.3L IDIT F-250/F-350


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
1993-1994 F-250/F-350 (w/ Turbo) 1,116,331 to end N/A -- --
Engine, Long Block
1993-1994 F-250/F-350 (w/ Turbo) 1,116,331 to end F4TZ-6V006-AARM -- 47
Engine, Long Block (Stripped)
1993-1994 F-250/F-350 (w/ Turbo) 1,116,331 to end F3TZ-6V012-AARM -- 46
Engine, Short Block
1993-1994 F-250/F-350 (w/ Turbo) 1,116,331 to end N/A -- --
Connecting Rod
1993-1994 F-250/F-350 (w/ Turbo) 1,116,331 to end N/A N/A --
Crankshaft & Bearings
1993-1994 F-250/F-350 (w/ Turbo) 1,116,331 to end F4TZ-6V303-AARM CRK-378-RM 57
Cylinder Head KIT
1993-1994 F-250/F-350 (w/ Turbo) 1,116,331 to end F4TZ-6V049-AARM CH-103-RM 60
Fuel Injection Pump
1993-1994 F-250/F-350 (w/ Turbo & Auto Trans) # 5069 1,116,331 to end F3TZ-9A543-A -- 70
1993-1994 F-250/F-350 (w/ Turbo & Manual Trans) 1,116,331 to end F3TZ-9A543-B -- 70
# 5070
Fuel Injector
1993-1994 F-250/F-350 (w/ Turbo) Letter Code G 1,116,331 to end 2C3Z-9VE527-ARM CMR-3-RM 69
Oil Cooler
1993-1994 F-250/F-350 (w/ Turbo) 1,116,331 to end XU2Z-6VA642-AARM OC-1-RM 75
Turbocharger
1993-1994 F-250/F-350 (w/ Turbo) 1,116,331 to end F4TZ-6VK682-BARM TC-1-RM 80
Water Pump
1993-1994 F-250/F-350 (w/ Turbo) 1,116,331 to end XU2Z-8501-EA PW-454 87

NOTE:
While Supplies Last

2011 Ford Motor Company


31
Applications - V8

7.3L IDIT F-250/F-350 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Maintenance Items
Filter, Air
1993-1994 F-250/F-350 (w/ turbo) -- E7TZ-9601-A FA-1057 83
Filter, Fuel
1993-1994 F-250/F-350 (w/ turbo) -- F2TZ-9N184-A FD-3375 85
Filter, Oil
1993-1994 F-250/F-350 (w/ turbo) -- E3TZ-6731-A FL-784 101
Glow Plug
1993-1994 F-250/F-350 (w/ turbo) F2TZ-12A342-A ZD-9 102
Glow Plug Relay
1993-1994 F-250/F-350 (w/ turbo) -- E7TZ-12B533-A DY-1128 103
Thermostat
1993-1994 F-250/F-350 (w/ turbo) -- E57Z-8575-C RT-1049 106
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

2011 Ford Motor Company


32
Applications - V8

7.3L IDI F-250/F-350


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-6V007-CARM -- 48
1988-1994 F-250/F-350 w/ High Altitude 500,079 to 1,116,330 XU2Z-6V007-DARM -- 48
Engine, Long Block
1988-1994 F-250/F-350 500,079 to 1,116,330 N/A -- --
Engine, Long Block (Stripped)
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-6V012-CARM -- 47
Engine, Short Block
1988-1994 F-250/F-350 500,079 to 1,116,330 N/A -- --
Engine, Overhaul Kit
1988-1994 F-250/F-350 (Standard Piston & Rings) 500,079 to 1,116,330 2C3Z-6R007-EB -- 52
1988-1994 F-250/F-350 (.030 Oversized Piston & Rings) 500,079 to 1,116,330 2C3Z-6R007-FB -- 52
Connecting Rod
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-6V200-BARM PR-5-RM 55
Crankshaft & Bearings
1988-1994 F-250/F-350 500,079 to 1,116,330 F4TZ-6V303-AARM CRK-378-RM 57
Cylinder Head KIT
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-6V049-DARM CH-12-RM 60
Fuel Injection Pump
1992.5-1994 F-250/F-350 w/Auto Trans (DB2-5013) 185 HP -- F2TZ-9A543-A -- 70
1992.5-1994 F-250/F-350 w/Manual Trans (DB2-5028) 185 HP -- F2TZ-9A543-C -- 70
1990-1992 F-250/F-350 -- N/A -- --
1988-1989 F-250/F-350 (DB2-4812) -- E9TZ-9A543-C -- 70
Fuel Injector
1992.5-1994 F-250/F-350 (Letter Code E) 500,079 to 1,116,330 2C3Z-9VE527-DRM CMR-4-RM 69
1988-1992 F-250/F-350 (Letter Code C & D) 500,079 to 1,116,330 2C3Z-9VE527-ERM CMR-5-RM 69
1988-1992 F-250/F-350 (Letter Code B & BB) 500,079 to 1,116,330 2C3Z-9VE527-FRM CMR-6-RM 69
Oil Cooler
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-6VA642-AARM OC-1-RM 75
Water Pump
1988-1994 F-250/F-350 500,079 to 1,116,330 XU2Z-8501-EA PW-454 87

Maintenance Items
Filter, Air
1988-1994 F-250/F-350 -- E7TZ-9601-A FA-1057 98
Filter, Fuel
1988-1994 F-250/F-350 -- F2TZ-9N184-A FD-3375 100
Filter, Oil
1988-1994 F-250/F-350 -- E3TZ-6731-A FL-784 101
Glow Plug
1988-1994 F-250/F-350 F2TZ-12A342-A ZD-9 102
Glow Plug RELAY
1988-1994 F-250/F-350 -- E7TZ-12B533-A DY-1128 103

NOTE: While Supplies Last

2011 Ford Motor Company


33
Applications - V8

7.3L IDI F-250/F-350 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Maintenance Items (continued)
Thermostat
1988-1994 F-250/F-350 -- E5TZ-8575-C RT-1049 106
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

7.3L IDI E Series


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
1988-1994 E Series 500,079 to 1,116,330 XU2Z-6V007-EARM -- 48
Engine, Long Block
1988-1994 E Series 500,079 to 1,116,330 N/A -- --
Engine, Long Block (Stripped)
1988-1994 E Series 500,079 to 1,116,330 XU2Z-6V012-DARM -- 48
Engine, Short Block
1988-1994 E Series 500,079 to 1,116,330 N/A -- --
Engine, Overhaul Kit
1988-1994 E Series (Standard Piston & Rings) 500,079 to 1,116,330 2C3Z-6R007-EB -- 52
1988-1994 E Series (.030 Oversized Piston & Rings) 500,079 to 1,116,330 2C3Z-6R007-FB -- 52
Connecting Rod
1988-1994 E Series 500,079 to 1,116,330 XU2Z-6V200-BARM PR-5-RM 55
Crankshaft & Bearings
1988-1994 E Series 500,079 to 1,116,330 F4TZ-6V303-AARM CRK-378-RM 57
Cylinder Head KIT
1988-1994 E Series 500,079 to 1,116,330 XU2Z-6V049-DARM CH-12-RM 60

2011 Ford Motor Company


34
Applications - V8

7.3L IDI E Series (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components (continued)
Fuel Injection Pump
1992.5-1994 E Series (DB2-5028) 185 HP -- F2TZ-9A543-C -- 70
1992.5-1994 E Series w/Auto Trans (DB2-5013) 185 hp -- F2TZ-9A543-A -- 70
1990-1992 E Series -- N/A -- --
1988-1989 E Series (DB2-4812) -- E9TZ-9A543-C -- 70
Fuel Injector
1992.5-1994 E Series (Letter Code E) 500,079 to 1,116,330 2C3Z-9VE527-DRM CMR-4-RM 69
1988-1992 E Series (Letter Code C & D) 500,079 to 1,116,330 2C3Z-9VE527-ERM CMR-5-RM 69
1988-1992 E Series (Letter Code B & BB) 500,079 to 1,116,330 2C3Z-9VE527-FRM CMR-6-RM 69
Oil Cooler
1988-1994 E-350 500,079 to 1,116,330 XU2Z-6VA642-AARM OC-1-RM 75
Water Pump
1988-1994 E-350 500,079 to 1,116,330 XU2Z-8501-EA PW-454 87

Maintenance Items
Filter, Air
1992-1994 E Series -- F1UZ-9601-A FA-1079 98
1988-1991 E Series -- E7TZ-9601-A FA-1057 98
Filter, Fuel
1988-1994 E Series -- F2TZ-9N184-A FD-3375 100
Filter, Oil
1988-1994 E Series -- E3TZ-6731-A FL-784 101
Glow Plug
1988-1994 E Series -- F2TZ-12A342-A ZD-9 102
Glow Plug Relay
1988-1994 E Series -- E7TZ-12B533-A DY-1128 103
Thermostat
1988-1994 E Series -- E5TZ-8575-C RT-1049 106
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

NOTE:
While Supplies Last

2011 Ford Motor Company


35
Applications - V8

6.9L IDI F-250/F-350


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
1983-1987 F-250/F-350 To 500,078 XU2Z-6V007-AARM -- 48
Engine, Long Block
1983-1987 F-250/F-350 To 500,078 N/A -- --
Engine, Long Block (Stripped)
1983-1987 F-250/F-350 To 500,078 XU2Z-6V012-AARM -- 47
Engine, Short Block
1983-1987 F-250/F-350 To 500,078 N/A -- --
Engine, Overhaul Kit
1983-1987 F-250/F-350 (Standard Piston & Rings) To 500,078 2C3Z-6R007-GB -- 52
1983-1987 F-250/F-350 (.030 Oversized Piston & Rings) To 500,078 2C3Z-6R007-HB -- 52
Connecting Rod
1983-1987 F-250/F-350 To 500,078 XU2Z-6V200-BARM PR-5-RM 55
Crankshaft & Bearings
1983-1987 F-250/F-350 To 500,078 F4TZ-6V303-AARM CRK-378-RM 57
Cylinder Head KIT
1984-1987 F-250/F-350 To 500,078 XU2Z-6V049-CARM CH-11-RM 61
1983 F-250/F-350 -- XU2Z-6V049-AARM CH-4-RM 61
Fuel Injection Pump
1986-1987 F-250/F-350 (DB2-4746) -- E7TZ-9A543-A -- 70
1983-1985 F-250/F-350 -- N/A -- --
Fuel Injector
1984-1987 F-250/F-350 (Letter Code B & BB) To 500,078 2C3Z-9VE527-FRM CMR-6-RM 69
1983 F-250/F-350 (Letter Code A & AA) -- N/A -- --
Oil Cooler
1983-1987 F-250/F-350 To 500,078 XU2Z-6VA642-AARM OC-1-RM 75
Water Pump
1983-1987 F-250/F-350 To 500,078 XU2Z-8501-EA PW-454 87

Maintenance Items
Filter, Air
1983-1987 F-250/F-350 -- E7TZ-9601-A FA-1057 98
Filter, Fuel
1983-1987 F-250/F-350 -- E3TZ-9155-A FD-811 100
Filter, Oil
1983-1987 F-250/F-350 -- E3TZ-6731-A FL-784 101

NOTE:
While Supplies Last

2011 Ford Motor Company


36 Revised May 2012
Applications - V8

6.9L IDI F-250/F-350 (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Maintenance Items (continued)
Glow Plug
1986-1987 F-250/F-350 (Bullet Terminal) -- F2TZ-12A342-A ZD-9 102
1983-1986 F-250/F-350 (Spade Terminal) -- E5TZ-12A342-B ZD-1A 102
Glow Plug RELAY
1983-1987 F-250/F-350 -- E7TZ-12B533-A DY-1128 103
Thermostat
1983-1987 F-250/F-350 -- E5TZ-8575-C RT-1049 106
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

6.9L IDI E Series


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
1983-1987 E Series To 500,078 XU2Z-6V007-BARM -- 48
Engine, Long Block
1983-1987 E Series To 500,078 N/A -- --
Engine, Long Block (Stripped)
1984-1987 E Series To 500,078 XU2Z-6V012-BARM -- 47
1983 E Series -- N/A -- --
Engine, Short Block
1983-1987 E Series To 500,078 N/A -- --
Engine, Overhaul Kit
1983-1987 E Series (Standard Piston & Rings) To 500,078 2C3Z-6R007-GB -- 52
1983-1987 E Series (.030 Oversized Piston & Rings) To 500,078 2C3Z-6R007-HB -- 52
Connecting Rod
1983-1987 E Series To 500,078 XU2Z-6V200-BARM PR-5-RM 55

2011 Ford Motor Company


37
Applications - V8

6.9L IDI E Series (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components (continued)
Crankshaft & Bearings
1983-1987 E Series To 500,078 F4TZ-6V303-AARM CRK-378-RM 57
Cylinder Head KIT
1984-1987 E Series To 500,078 XU2Z-6V049-CARM CH-11-RM 61
1983 E Series -- XU2Z-6V049-AARM CH-4-RM 61
Fuel Injection Pump
1986-1987 E Series (DB2-4746) -- E7TZ-9A543-A -- 70
1983-1985 E Series -- N/A -- --
Fuel Injector
1984-1987 E Series (Letter Code B & BB) To 500,078 2C3Z-9VE527-FRM CMR-6-RM 69
1983 E Series (Letter Code A & AA) -- N/A -- --
Oil Cooler
1983-1987 E Series To 500,078 XU2Z-6VA642-AARM OC-1-RM 75
Water Pump
1983-1987 E Series To 500,078 XU2Z-8501-EA PW-454 87

Maintenance Items
Filter, Air
1983-1987 E Series -- E7TZ-9601-A FA-1057 98
Filter, Fuel
1983-1987 E Series -- E3TZ-9155-A FD-811 100
Filter, Oil
1983-1987 E Series -- E3TZ-6731-A FL-784 101
Glow Plug
1986-1987 E Series (Bullet Terminal) -- F2TZ-12A342-A ZD-9 102
1983-1986 E Series (Spade Terminal) -- E5TZ-12A342-B ZD-1A 102
Glow Plug Relay
1983-1987 E Series -- E7TZ-12B533-A DY-1128 103
Thermostat
1983-1987 E Series -- E5TZ-8575-C RT-1049 106
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

NOTE: While Supplies Last

2011 Ford Motor Company


38 Revised May 2012
Applications - V6

4.5L DIT LCF


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Diesel Engines & Components
Engine, Complete
2008-2009 LCF (Late 08 Prod.) 4.6HU2Y####### 8E7Z-6007-ARM -- N/A
2006-2008 LCF (Early 08 Prod.) 4.5HU2Y####### 6E7Z-6007-FRM -- N/A
Engine, Long Block
2006-2009 LCF -- N/A -- --
Engine, Short Block
2006-2009 LCF -- N/A -- --
Connecting Rod
2006-2009 LCF -- 6E7Z-6200-A -- 54
Crankshaft & Bearings
2006-2009 LCF -- 6E7Z-6303-BA -- 56
Cylinder Head KIT
2006-2009 LCF (Late '06 Prod.) 299,093 & Up 7E7Z-6049-C -- 59
2006 LCF (Early Prod.) Up to 299, 092 6E7Z-6049-J -- 59
EGR Cooler
2006-2009 LCF (Late 06 Prod.) 299,093 & Up 8E7Z-9P456-A -- 63
2006 LCF (Early Prod.) Up to 299, 092 6E7Z-9P456-A -- 63
EGR Valve
2008-2009 LCF 7E7Z-9D475-A -- 64
2006-2007 LCF 6E7Z-9D475-AA CX-2045 64
Electronic Control Module
2008-2009 LCF -- 8E7Z-12A650-C -- 61
2006-2007 LCF -- 5C4Z-12A650-AA -- 61
Fuel Injector
2008-2009 LCF -- 7E7Z-9E527-AA CN-5018 66
2006-2007 LCF -- 4C3Z-9E527-BRM CN-5019-RM 66
Fuel Injection Control Module (FICM - Complete)
2006-2007 LCF -- 4C3Z-12B599-ABRM -- N/A
High Pressure Injection Oil Pump
2008-2009 LCF -- 8E7Z-9A543-CRM -- 71
2006-2007 LCF -- 6E7Z-9A543-BRM -- 71
Injection Pressure Regulator (IPR) Valve
2006-2009 LCF -- 5C3Z-9C968-CA CM-5126 74
Turbocharger
2008-2009 LCF -- 8E7Z-6K682-A -- 77
2006-2007 LCF -- 6E7Z-6K682-A -- 77
Water Pump
2006-2009 LCF -- 4C3Z-8501-AC PW-491 86

NOTE: Engine Serial Number for the 4.5L engine is located on the left rear corner of the crankcase, similar to retreival of 6.0L / 6.4L Engine Serial Numbers.

2011 Ford Motor Company


Revised September 2012 39
Applications - V6

4.5L DIT LCF (continued)


Model Year Application Engine S/N Breaks Ford Service # MC Part # Photo
Sensors
Sensor, Exhaust Back Pressure (EBP)
2006-2009 LCF -- 7E7Z-9J460-AA DPFE-7 91

Maintenance Items
Filter, Air
2006-2009 LCF -- 6E7Z-9601-AA FA-1779 96
Filter, Fuel
2006-2009 LCF -- 3C3Z-9N184-CB l FD-4616 99
Filter, OIL
2006-2009 LCF -- 6E7Z-6731-D FL-2029 101
Filter Cap, Oil
2006-2009 LCF -- 3C3Z-6766-CA EC-781 100
Glow Plug
2006-2009 LCF -- 4C3Z-12A342-AA ZD-13 102
Glow Plug Relay
2006-2009 LCF -- 4C4Z-12B533-AA DY-989 103
HEATER, AIR INTAKE
2006-2009 LCF -- 6E7Z-12A342-AA ZD-14 104
Thermostat
2006-2009 LCF -- 6E7Z-8575-A RT-1183 105
Anti-Gel & Performance Improver
All 6 fl. oz. (US) -- -- PM-23-ASU 107
All 6 fl. oz. (Canada) -- -- PM-23-BSU 107
All 20 fl. oz. (US) -- -- PM-23-A 107
All 20 fl. oz. (Canada) -- -- PM-23-B 107
All 1 gal. (US & Canada) -- -- PM-23-GAL 107
Cetane Booster & Performance Improver
All 6 fl. oz. (US) -- -- PM-22-ASU 107
All 6 fl. oz. (Canada) -- -- PM-22-BSU 107
All 20 fl. oz. (US) -- -- PM-22-A 107
All 20 fl. oz. (Canada) -- -- PM-22-B 107
All 1 gal. (US & Canada) -- -- PM-22-GAL 107

NOTE: l Fuel filter kit contains both frame and engine filters.

2011 Ford Motor Company


40 Revised February 2012
Illustrations: Table of Contents
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-50
6.4L DIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-43
6.0L DIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-44
7.3L DIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-46
7.3L IDIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46-47
6.9L/7.3L IDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-48
Bill of Materials Matrix - 6.4L, 6.0L, 7.3L & 6.9L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48-50

Engine Overhaul Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-52


6.0L DIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.3L DIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.9L/7.3L IDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-87


Camshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Connecting Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-55
Crankshafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57
Cylinder Head Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-60
Electronic Control Module (ECM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
EGR Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62-63
EGR Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-64
Fuel Injection Control Module (FICM - Complete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Fuel Injection Control Module (FICM - Half Shell) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Fuel Injectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66-69
Fuel Injection Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
High Pressure Injection Oil Pumps/Fuel Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-73
Injection Pressure Regulator (IPR) Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Oil Cooler & Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Turbochargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-80
Turbocharger, Center Housing Rotating Assembly (CHRA) Kits . . . . . . . . . . . . . . . . . . . . . . . . . 81
Turbocharger, Unison Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Turbocharger Pedestals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83-84
Water Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85-87

Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88-94
Camshaft Position Sensor (CMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Crankshaft Position Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
EGR Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Engine Coolant Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Engine Oil Pressure Sender/Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Engine Oil Temperature Sensor (EOT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Exhaust Back Pressure Sensor (EBP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Fuel Injection Control Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Fuel Rail Pressure Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Injection Control Pressure Sensor (ICP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Intake Air Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Manifold Air Temperature Sensor (MAT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Water Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95-107
Diesel Emissions Fluid (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96-98
Fuel Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99-100
Oil Filter Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Glow Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Glow Plug Control Units/Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Heater, Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Thermostats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104-106
Water Drain Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Fuel Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

2011 Ford Motor Company


41
Illustrations: Engines

6009 Short Block (Enhanced) 6012 Long Block (Stripped)


6.4L DIT 6.4L DIT
Model Years 2008-2010 Model Years 2008-2010

F-250/F-550 F-250/F-550

6009 Bill of Materials 6012 - Includes 6009 Bill of Materials


Camshaft Cylinder Heads
Connecting Rods Exhaust Manifold
Cylinder Block Glow Plugs
Crankshaft Intake Manifold
Front Cover Lifting Eyes
Front Seal Push Rods
Lifters Sensor - Intake Air Temperature (IAT2)
Oil Cooler Turbo Oil Drain Tube
Oil Filter and Base Turbo Supports
Oil Pan and Pick-up Tube Valve Covers
Oil Pump Assembly
Pistons / Rings
Rear Cover FORD SERVICE #
Rear Seal 8C3Z-6012-ARM
Sensor - Camshaft Positioning (CMP) 8C3Z-6012-BRM
Sensor - Crankshaft Position
Thermostats (Dual)
Install Kit:
Cylinder Head Gaskets
Fuel Pump to Fuel Rail Tubes
Fuel Filters
Injector to Fuel Rail Tubes

FORD SERVICE #
8C3Z-6009-AARM
8C3Z-6009-BARM

2011 Ford Motor Company


42 Revised May 2012
Illustrations: Engines

6007 Complete 6009 Short Block


6.4L DIT 6.0L DIT
Model Years 2008-2010 Model Years 2003-2007

F-250/F-550 F-250/F-750, E Series


and Excursion
6007 - Includes 6012 Bill of Materials
Block Heater 6009 Bill of Materials
Breather Camshaft
Diesel Oxidation Catalyst (DOC) Camshaft Bearings
EGR Cooler # 1 (Horizontal) Connecting Rods
Exhaust Tubes Crankshaft
Fuel Cooler Cylinder Block
Fuel Cooler Tube Lifters
Fuel Injectors Main/Rod Bearings
Fuel Pump Piston Cooling Tubes
Fuel Pump Gear Pistons/Rings
Fuel Rails Timing Components
Fuel Return Tube
Fuel Supply Tube
Heater Tubes FORD SERVICE #
Oil Fill Cap 3C3Z-6009-AARM
Sensor - EGR Cooler Outlet Temperature (EGRT - In) 4C4Z-6009-AARM
Sensor - Exhaust Back Pressure (EBP) 5C3Z-6009-AARM
Turbocharger (Dual Stage) 6C3Z-6009-ARM
UVC Harnesses 7C4Z-6009-AARM
Vibration Damper
Water Pump

FORD SERVICE #
8C3Z-6007-AARM
8C3Z-6007-BARM

2011 Ford Motor Company


Revised May 2012 43
Illustrations: Engines

6006 Long Block 6007 Complete


6.0L DIT 6.0L DIT
Model Years 2003-2007 Model Years 2003-2007

F-250/F-550, E Series F-650/F-750 F-250/F-550, E Series F-650 / F-750


and Excursion and Excursion

6006 - Includes 6009 Bill of Materials 6007 - Includes 6006 Bill of Materials
Cylinder Head Assembly CDR Valve/Breather
Engine Heater EGR Cooler
Front Cover EGR Valve
Front Seal EVRT Control Valve
Glow Plugs Exhaust Manifolds
Head Covers Fuel Filter Assembly
High Pressure Oil Pump and Regulator Fuel Filter Bracket
Injection Pressure Regulator Valve Fuel Lines
Injectors (Electronic) Intake Manifold
Oil Cooler Assembly Oil Filter and Base
Oil Pan and Pick-up Tube Sensor - EBP Exhaust Back Pressure
Oil Pump Assembly Sensor-Manifold Air Temperature
Push Rods Turbo Air Inlet
Rear Cover Turbo Piping
Rear Seal Turbocharger Assembly with Base
Rocker Arm Carrier Water Outlet and Thermostat
Sensor - CMP Camshaft Positioning
Sensor - Crankshaft Position FORD SERVICE # FORD SERVICE #
Sensor - Engine Oil Pressure 3C3Z-6007-AARM 5C3Z-6007-BARM
Sensor - EOT Engine Oil Temperature
3C3Z-6007-BARM 5C3Z-6007-CARM
Sensor - ICP Injection Control Pressure
Sensor - Water Temperature 4C2Z-6007-AARM 5C3Z-6007-DARM
Valves 4C3Z-6007-AARM 5C3Z-6007-EARM
Vibration Damper 4C3Z-6007-BARM 5C3Z-6007-FARM
Water Pump Assembly 4C4Z-6007-BRM 5C4Z-6007-JRM
5C2Z-6007-AARM 6C2Z-6007-AARM
5C2Z-6007-BARM 6C3Z-6007-AARM
FORD SERVICE # FORD SERVICE # 5C3Z-6007-AARM 6C3Z-6007-BARM
3C3Z-6006-AARM 5C3Z-6006-AARM
3C3Z-6006-BARM 5C3Z-6006-BARM
4C2Z-6006-EARM 5C3Z-6006-EARM
4C3Z-6006-AARM 5C4Z-6006-ERM
4C3Z-6006-BARM 6C2Z-6006-AARM
4C4Z-6006-DRM 6C3Z-6006-AARM
5C2Z-6006-AARM 6C3Z-6006-BARM

2011 Ford Motor Company


44 Revised September 2012
Illustrations: Engines
6012 Long Block 6012 Long Block 6006 Long Block
(Stripped) (Enhanced) 7.3L DIT
7.3L DIT 7.3L DIT Model Years 1994-2003
Model Years 1994-1995 Model Years 1997-2003

F-250/F-550, E Series F-650/F-750


F-250/F-350 F-250/F-350 and Excursion
and E Series
6006 - Includes Enhanced 6012 Bill of Materials
6012 - Includes 6009 Bill of Materials
Glow Plugs
Cylinder Head Assembly ** Head Cover Gaskets
Front Cover Head Covers
Front Seal High Pressure Oil Pump and Regulator
Oil Cooler Assembly Injectors (Electronic)
Oil Pump Assembly Sensor - CMP Camshaft Positioning
Push Rods Sensor - EBP Exhaust Back Pressure
Rear Cover Sensor - EOT Engine Oil Temperature
Rocker Arms Sensor - ICP Injection Control Pressure
Valves Vibration Damper

** Updated 10 bolt intake style cylinder heads

FORD SERVICE #
F4TZ-6V012-AARM
FORD SERVICE # FORD SERVICE #
F5UZ-6V012-AARM
F4TZ-6V006-BARM F7TZ-6V006-CARM
F5TZ-6V006-AARM F7UZ-6V006-AARM
Enhanced 6012 - Includes 6012 Bill of Materials F6TZ-6V006-AARM 5C3Z-6V006-CRM
Intake Manifold F6TZ-6V006-BARM 5C3Z-6V006-DRM
Oil Filter F6UZ-6V006-AARM XC2Z-6006-AARM
Oil Pan F6UZ-6V006-BARM XC3Z-6006-AARM
Valve Cover F7TZ-6V006-BARM 1C3Z-6006-DARM
Valve Cover Gaskets

FORD SERVICE #
XC3Z-6V012-BARM
F81Z-6V012-CARM
F7TZ-6V012-ABRM

2011 Ford Motor Company


45
Illustrations: Engines

6007 Complete 6012 Long Block (Stripped)


7.3L DIT 7.3L IDIT
Model Years 1994-2003 Model Years 1993-1994

F-250/F-550, E Series F-650/F-750 F-250/F-350 with turbo


and Excursion

6007 - Includes 6006 Bill of Materials 6012 - Includes 6009 Bill of Materials
Adapter, Exhaust Inlet Cylinder Head Assembly *
Engine Heater Front Cover
Exhaust Manifolds Left and Right Front Seal
Fuel Filter Assembly Oil Cooler Assembly *
Fuel Lift Pump *** Oil Pump Assembly
Sensor, Water Temperature Pick-up Tube
Tube, Exhaust Left and Right Push Rods
Turbocharger Assembly with Pedestal Rear Cover
Water Outlet and Thermostat Rear Seal
Water Pump Assembly Rocker Arms
Valves
*** Included on all F-650/F-750 model years and all F-250/F-550
and E- Series prior to 98.5MY * Turbo unique

FORD SERVICE # FORD SERVICE # FORD SERVICE #


F4TZ-6V007-FARM 5C3Z-6V007-ARM F3TZ-6V012-AARM
F5TZ-6V007-AARM 5C3Z-6V007-BRM
F5UZ-6V007-AARM 5C3Z-6V007-CRM
F6TZ-6V007-AARM XC2Z-6007-AARM
F6TZ-6V007-BARM XC3Z-6007-BARM
F6UZ-6V007-AARM XC3Z-6007-CARM
F6UZ-6V007-BARM 1C3Z-6007-HARM
F7TZ-6V007-AARM
F7TZ-6V007-BARM
F7UZ-6V007-AARM

2011 Ford Motor Company


46 Revised May 2012
Illustrations: Engines

6006 Long Block 6012 Long Block (Stripped)


7.3L IDIT 6.9L & 7.3L IDI
Model Years 1993-1994 Model Years 1983-1994

F-250/F-350 with turbo F-250/F-350 and E Series

6006 - Includes 6012 Bill of Materials 6012 - Includes 6009 Bill of Materials
Head Covers Cylinder Head Assembly
Injectors * Front Cover
Oil Filter Front Seal
Oil Pan Oil Cooler Assembly *
Vibration Damper Oil Pump Assembly
Push Rods
* Turbo unique Rear Cover
Rear Seal
FORD SERVICE # Rocker Arms
F4TZ-6V006-AARM Valves

* Shipped loose on 6012

6.9L IDI
FORD SERVICE #
XU2Z-6V012-AARM
XU2Z-6V012-BARM

7.3L IDI
FORD SERVICE #
XU2Z-6V012-CARM
XU2Z-6V012-DARM

2011 Ford Motor Company


47
Illustrations: Engines

6007 Complete 6.4L DIT


6.9L & 7.3L IDI Bill of Materials
Model Years 1983-1994 Trim Level Bill of Materials
Camshaft
6009 6012 6007

Connecting Rods
Cylinder Block
Crankshaft
Front Cover
Front Seal
Lifters
Oil Cooler
Oil Filter and Base
Enhanced
Oil Pan and Pick-up Tube
Short
Oil Pump Assembly
Block
Pistons / Rings
(6009)
F-250/F-350 and E Series Rear Cover
Rear Seal
Sensor - Camshaft Positioning (CMP)
6007 - Includes 6006 Bill of Materials Sensor - Crankshaft Position
Thermostats (Dual)
Block Heater
Cylinder Head Gaskets Kit
CDR Valve
Fuel Pump to Fuel Rail Tubes Kit Kit
Exhaust Manifolds
Fuel Filter Assembly Fuel Filters Kit Kit
Fuel Filter Bracket Injector to Fuel Rail Tubes Kit Kit
Fuel Injection Pump Cylinder Heads
Fuel Lift Pump Exhaust Manifold
Fuel Lines Glow Plugs
Glow Plugs Long Intake Manifold
Intake Manifold Block Lifting Eyes
Water Outlet and Thermostat (Stripped) Push Rods
Water Pump Assembly (6012) Sensor - Intake Air Temperature (IAT2)
Turbo Oil Drain Tube
6.9L IDI Turbo Supports
Valve Covers
FORD SERVICE #
Block Heater
XU2Z-6V007-AARM
Breather
XU2Z-6V007-BARM
Diesel Oxidation Catalyst (DOC)
7.3L IDI EGR Cooler # 1 (Horizontal)
Exhaust Tubes
FORD SERVICE #
XU2Z-6V007-CARM Fuel Cooler
XU2Z-6V007-DARM Fuel Cooler Tube

XU2Z-6V007-EARM Fuel Injectors


Fuel Pump
Fuel Pump Gear
Complete
Fuel Rails
(6007)
Fuel Return Tube
Fuel Supply Tube
Heater Tube
Oil Fill Cap
Sensor - EGR Cooler Outlet Temperature (EGRT - In)
Sensor - Exhaust Back Pressure (EBP)
Turbocharger (Dual Stage)
UVC Harnesses
Vibration Damper
Water Pump

Note: Kit indicates the component is supplied in the install kit provided with the
6009 Enhanced Short Block or the 6012 Long Block Stripped.

2011 Ford Motor Company


48 Revised May 2012
Illustrations: Engines

6.0L DIT 7.3L DIT


Bill of Materials Bill of Materials
Trim Level Bill of Materials 6009 6006 6007 Trim Level Bill of Materials 6012 Enhanced 6006 6007
6012
Camshaft Cam Bearings
Camshaft Bearings Camshaft
Connecting Rods Connecting Rods
Crankshaft Crankcase Dowel Pin Kit
Short
Cylinder Block Crankshaft
Block
Lifters Cylinder Block
(6009)
Main/Rod Bearings Cylinder Head Assembly **
Piston Cooling Tubes Front Cover
Pistons/Rings Front Seal
Timing Components Long
Lifters
Cylinder Head Assembly Block
Main/Rod Bearings
(Stripped)
Engine Heater Oil Cooler Assembly
(6012)
Front Cover Oil Pump Assembly
Front Seal Piston Cooling Tubes
Fuel Injectors (Electronic) Pistons/Rings
Glow Plugs Push Rods
High Pressure Oil Pump and Regulator Rear Cover
Injection Pressure Regulator Valve Rear Seal *
Oil Cooler Assembly Rocker Arms
Oil Pan and Pick-up Tube Timing Components
Oil Pump Assembly Valves
Long
Push Rods Intake Manifold
Block
Rear Cover Oil Filter
(6006)
Rear Seal Enhanced
Oil Pan and Pick-up Tube
Rocker Arm Carrier 6012
Valve Cover Gaskets
Sensor - Camshaft Positioning (CMP) Valve Covers
Sensor - Crankshaft Position Fuel Injectors (Electronic)
Sensor - Engine Oil Pressure (EOP) Glow Plugs
Sensor - Engine Oil Temperature (EOT) High Pressure Oil Pump and Regulator
Sensor - Injection Control Pressure (ICP) Long
Sensor - Camshaft Positioning (CMP)
Sensor - Water Temperature Block
Sensor - Engine Oil Temperature (EOT)
Valves (6006)
Sensor - Exhaust Back Pressure (EBP)
Vibration Damper Sensor - Injection Control Pressure (ICP)
Water Pump Assembly Vibration Damper
CDR Valve/Breather Adapter, Exhaust Inlet
EGR Cooler Engine Heater
EGR Valve Exhaust Manifolds-Left and Right
EVRT Control Valve Fuel Filter Assembly
Exhaust Manifolds Complete Fuel Lift Pump ***
Fuel Filter Assembly (6007) Sensor Water Temp
Fuel Filter Bracket Tube, Exhaust Left and Right
Fuel Lift Pump Turbocharger Assembly with Pedestal
Complete
Fuel Lines Water Outlet and Thermostat
(6007)
Intake Manifold Water Pump Assembly
Oil Filter and base
Sensor - Exhaust Back Pressure (EBP) ** Updated 10 bolt intake style cylinder heads
Sensor - Manifold Air Temperature (MAT) *** Included on F-650/F-750 and all F-250/F-350 prior to 98.5MY
Turbo Air Inlet
Turbo Piping
Turbocharger Assembly with Base
Water Outlet and Thermostat

2011 Ford Motor Company


Revised May 2012 49
Illustrations: Engines

7.3L IDIT 6.9L & 7.3L IDI


Bill of Materials Bill of Materials
Trim Level Bill of Materials 6012 6006 Trim Level Bill of Materials 6012 6007
Cam Bearings Cam Bearings
Camshaft Camshaft
Connecting Rods ** Connecting Rods
Crankshaft Crankshaft
Cylinder Block Cylinder Block
Cylinder Head Assembly ** Lifters
Front Cover Main/Rod Bearings
Front Seal Piston Cooling Tubes
Lifters Long Pistons/Rings
Long
Main/Rod Bearings Block Timing Components
Block
Oil Cooler Assembly * Stripped Cylinder Head Assembly
Stripped
Oil Pump Assembly * (6012) Front Cover
(6012)
Pick-up Tube * Front Seal
Piston Cooling Tubes Oil Cooler Assembly *
Pistons/Rings ** Oil Pump Assembly *
Push Rods Push Rods
Rear Cover Rear Cover
Rear Seal Rear Seal
Rocker Arms Rocker Arms
Timing Components Valves
Valves Block Heater
Fuel Injectors ** CDR Valve
Long Oil Filter Exhaust Manifolds
Block Oil Pan Fuel Filter Assembly
(6006) Valve Cover & Gaskets Fuel Filter Bracket
Vibration Damper Fuel Injection Pump
Fuel Lift Pump
* Shipped loose on 6012 Fuel Lines
Complete
** Turbo unique Glow Plugs
(6007)
Injectors
Intake Manifold
Oil Filter
Oil Pan and Pick-up Tube
Valve Cover & Gaskets
Vibration Damper
Water Outlet and Thermostat
Water Pump Assembly

* Shipped loose on 6012

2011 Ford Motor Company


50
Illustrations: Engine Overhaul Kits

BOM: Pistons
Piston Rings
All necessary gaskets, seals and o-rings
Oil Cooler
Main Bearing Seal
Low Pressure Oil Pump
Seals & Gaskets
Glow Plugs
And Much More

6.0L DIT (Light Duty) FORD 6.0L DIT (Heavy Duty) FORD
Ford Service: 4C3Z-6R007-C Ford Service: 4C4Z-6R007-A
SIZE: Standard Sized Piston & Rings SIZE: .010 Oversized Piston & Rings
APPLICATION: F-250/F-550 2004-2007 APPLICATION: F-650/F-750 2004-2007
E Series 2004-2010
Excursion 2004-2005
Ford Service: 4C4Z-6R007-B
SIZE: .020 Oversized Piston & Rings
Ford Service: 4C3Z-6R007-A
APPLICATION: F-650/F-750 2004-2007
SIZE: .010 Oversized Piston & Rings
APPLICATION: F-250/F-550 2004-2007
E Series 2004-2010
Excursion 2004-2005

Ford Service: 4C3Z-6R007-B


SIZE: .020 Oversized Piston & Rings
APPLICATION: F-250/F-550 2004-2007
E Series 2004-2010
Excursion 2004-2005

Ford Service: 3C3Z-6R007-C


SIZE: Standard Sized Piston & Rings
APPLICATION: F-250/F-550 2003-2004
Excursion 2003-2004

Ford Service: 3C3Z-6R007-A


SIZE: .010 Oversized Piston & Rings
APPLICATION: F-250/F-550 2003-2004
Excursion 2003-2004

Ford Service: 3C3Z-6R007-B


SIZE: .020 Oversized Piston & Rings
APPLICATION: F-250/F-550 2003-2004
Excursion 2003-2004

2011 Ford Motor Company


Revised April 2013 51
Illustrations: Engine Overhaul Kits

BOM: Pistons
Piston rings
All gaskets, seals and o-rings
All injector gaskets, seals, and o-rings BOM: Pistons
Oil cooler Piston rings
Gerotor gears All gaskets, seals and o-rings
Rod bearing set Oil cooler
Main bearing set Rod bearing set
Glow plugs Main bearing set
Instruction sheets and part identification guide Instruction sheets and part identification guide
and more and more
7.3L DIT FORD 7.3L/6.9L IDI FORD
Ford Service: 2C3Z-6R007-A Ford Service: 2C3Z-6R007-EB
SIZE: Standard Piston & Rings - 7.3L DIT SIZE: Standard Piston & Rings - 7.3L IDI
APPLICATION: F-250/F-550 1994-2003 APPLICATION: F-250/F-350 1988-1994
E Series 1995-2003 E Series 1988-1994
Excursion 2000-2003 NOTE: Replaces 2C3Z-6R007-E

Ford Service: 2C3Z-6R007-B Ford Service: 2C3Z-6R007-FB


SIZE: .010 Oversized Piston & Rings - 7.3L DIT SIZE: .030 Oversized Piston & Rings - 7.3L IDI
APPLICATION: F-250/F-550 1994-2003 APPLICATION: F-250/F-350 1988-1994
E Series 1995-2003 E Series 1988-1994
Excursion 2000-2003
NOTE: Replaces 2C3Z-6R007-F

Ford Service: 2C3Z-6R007-C


Ford Service: 2C3Z-6R007-GB
SIZE: .020 Oversized Piston & Rings - 7.3L DIT
SIZE: Standard Piston & Rings - 6.9L IDI
APPLICATION: F-250/F-550 1994-2003
E Series 1995-2003 APPLICATION: F-250/F-350 1983-87
Excursion 2000-2003 E Series 1983-1987
NOTE: Replaces 2C3Z-6R007-G
Ford Service: 2C3Z-6R007-D
SIZE: .030 Oversized Piston & Rings - 7.3L DIT Ford Service: 2C3Z-6R007-HB
APPLICATION: F-250/F-550 1994-2003 SIZE: .030 Oversized Piston & Rings - 6.9L IDI
E Series 1995-2003 APPLICATION: F-250/F-350 1983-1987
Excursion 2000-2003 E Series 1983-1987
NOTE: Replaces 2C3Z-6R007-H

2011 Ford Motor Company


52
Illustrations: Engine Components

Camshafts

Illustration Not Available

6.7L FORD 6.0L DIT FORD


Ford Service: BC3Z-6250-D Ford Service: 4C3Z-6250-AA
APPLICATION: F-250/F-550 2011-2012 APPLICATION: F-250/F-550 2003-2007
F-650/F-750 2003-2007
E Series 2004-2010
Excursion 2003-2005
NOTE: Use Lifters / Lifter Guides # 3C3Z-6C329-AA

Illustration Not Available

6.4L DIT FORD 6.0L DIT FORD


Ford Service: 8C3Z-6250-A Ford Service: 3C3Z-6250-AA
APPLICATION: F-250/F-550 2008-2010 APPLICATION: F-650/F-750 2003-2004
NOTE: Use Lifters / Lifter Guides # 8C3Z-6C329-B NOTE: Use Lifters / Lifter Guides # 3C3Z-6C329-AA

2011 Ford Motor Company


53
Illustrations: Engine Overhaul Kits

Connecting Rods

6.7L DIT FORD 7.3L DIT FORD


Ford Service: BC3Z-6200-A Ford Service: 1C3Z-6200-AARM
APPLICATION: F-250/F-550 2011-2012 APPLICATION: E Series 2001-2003
BOM: Connecting Rod Assembly F-650/F-750 2000-2003
Bolts F-250/F-550 2001-2003
Excursion 2001-2003
BOM: Connecting Rod Assembly

6.4L DIT FORD


Ford Service: 8C3Z-6200-B
APPLICATION: F-250/F-550 2008-2010
BOM: Connecting Rod Assembly
7.3L DIT MC
NOTE: Replaces 8C3Z-6200-A
Ford Service: F4TZ-6V200-CARM
Motorcraft: PR-4-RM
APPLICATION: E Series 1995-2000
F-250/F-550 1994-2000
Excursion 2000
BOM: Connecting Rod Assembly
CAST ID: 1812003C2

6.0L/4.5L DIT FORD


Ford Service: 6E7Z-6200-A
APPLICATION: F-250/F-750 2003-2007
E Series 2004-2010
Excursion 2003-2005
LCF 2006-2009
BOM: Connecting Rod Assembly
(2) Bolt
(1) Bearing, Rod Std
CAST ID: 1834675C1
NOTE: Replaces 3C3Z-6200-AARM

2011 Ford Motor Company


54 Revised February 2012
Illustrations: Engine Components

Connecting Rods (continued)

7.3L IDIT MC 6.9L/7.3L IDI MC


Ford Service: F4TZ-6V200-AARM Ford Service: XU2Z-6V200-BARM
Motorcraft: PR-1-RM Motorcraft: PR-5-RM
APPLICATION: F-250/F-350 1993-1994 APPLICATION: F-250/F-350 1983-1994
BOM: Connecting Rod Assembly E Series 1983-1994

CAST ID: 1816619C1 BOM: Connecting Rod Assembly


CAST ID: 1805615C1

2011 Ford Motor Company


55
Illustrations: Engine Components

Crankshafts

6.7L FORD 4.5L DIT FORD


Ford Service: BC3Z-6303-A Ford Service: 6E7Z-6303-BA
APPLICATION: F-250/F-550 2011-2012 APPLICATION: LCF 2006-2009
BOM: Crankshaft

6.4L DIT FORD 6.0L DIT FORD


Ford Service: 8C3Z-6303-A Ford Service: 3C3Z-6303-AARM
APPLICATION: F-250/F-550 2008-2010 APPLICATION: F-250/F-550 2003-2007
BOM: Crankshaft F-650/F-750 2003-2007
Main Bearings E Series 2004-2010
Rear Seal Excursion 2003-2005
BOM: Crankshaft
(4) Bearing, Upper
(5) Bearing, Lower
(1) Bearing, Thrust Instruction Sheet
NOTE: Replaces 5C4Z-6303-AARM

2011 Ford Motor Company


56 Revised February 2012
Illustrations: Engine Components

Crankshafts (continued)

7.3L DIT (Late Style) MC 6.9L/7.3L IDI & 7.3L IDIT MC


Ford Service: 3C3Z-6V303-AARM Ford Service: F4TZ-6V303-AARM
Motorcraft: CRK-382-RM Motorcraft: CRK-378-RM
APPLICATION: F-250/F-550 1998-2003 APPLICATION: F-250/F-350 1983-1994
F-650/F-750 2000-2003 E Series 1983-1994
E Series 1998-2003 BOM: Crankshaft
Excursion 2000-2003 Main Bearings
BOM: Crankshaft Rear Seal
Main Bearings
Rear Seal

7.3L DIT (Early Style) MC


Ford Service: F4TZ-6V303-BARM
Motorcraft: CRK-10-RM
APPLICATION: F-250/F-350 1994-1998
E Series 1995-1998
BOM: Crankshaft
Main Bearings
Rear Seal

2011 Ford Motor Company


57
Illustrations: Engine Components

Cylinder Head Kits

Identification Location
6.7L (LEFT HAND) FORD
Ford Service: BC3Z-6049-P
APPLICATION: F-250/F-550 2011-2012 (After 2/1/2012)
BOM: Head Assembly
Exhaust and Intakes Valves
NOTE: Cylinder Head Gaskets & Bolts sold separately

6.7L (LEFT HAND) FORD


Ford Service: BC3Z-6049-S
APPLICATION: F-250/F-550 2011-2012 (Before 2/1/2012)
BOM: Head Assembly
Exhaust and Intakes Valves
NOTE: Cylinder Head Gaskets & Bolts sold separately

6.7L (RIGHT HAND) FORD


Ford Service: BC3Z-6049-N
APPLICATION: F-250/F-550 2011-2012 (After 2/1/2012)
BOM: Head Assembly
Exhaust and Intakes Valves
NOTE: Cylinder Head Gaskets & Bolts sold separately

6.7L (RIGHT HAND) FORD


Ford Service: BC3Z-6049-R
APPLICATION: F-250/F-550 2011-2012 (Before 2/1/2012)
BOM: Head Assembly
Exhaust and Intakes Valves
NOTE: Cylinder Head Gaskets & Bolts sold separately

2011 Ford Motor Company


58 Revised May 2012
Illustrations: Engine Components

Cylinder Head Kits (continued)

6.4L DIT FORD


Ford Service: 8C3Z-6049-BRM
APPLICATION: F-250/F-550 2008-2010 6.0L DIT FORD
BOM: Head Assembly Ford Service: 6C3Z-6049-DRM
Head Gasket and Bolts APPLICATION: F-250/F-750 2006-2007
Straight 20mm Dowels E Series 2006-2010
Case To Head Tubes
BOM: Head Assembly
CAST ID: 1832135C2 Head Gasket and Bolts
NOTE: Replaces 8C3Z-6049-BB Straight 20mm Dowels
18mm To 20mm Step Dowels
Case To Head Tubes
CAST ID: 1855613C1
NOTE: Replaces 6C3Z-6049-A, 6C3Z-6049-AA

4.5L DIT FORD


Ford Service: 7E7Z-6049-C
APPLICATION: LCF 2006-2009
BOM: Head Assembly
Head Gasket and Bolts
Straight 20mm Dowels
18mm To 20mm Step Dowels
Case To Head Tubes
CAST ID: 1850354C1
6.0L DIT FORD
NOTE: Replaces 6E7Z-6049-CA, 7E7Z-6049-A,
Ford Service: 3C3Z-6049-ARM
7E7Z-6049-B
APPLICATION: F-250/F-750 2003-2006
E Series 2004-2006
Illustration Not Available Excursion 2003-2005
BOM: Head Assembly
4.5L DIT FORD Head Gasket and Bolts
Ford Service: 6E7Z-6049-J Straight 20mm Dowels
APPLICATION: LCF 2006 18mm To 20mm Step Dowels

BOM: Head Assembly CAST ID: 1843080C2


Head Gasket and Bolts NOTE: Replaces 3C3Z-6049-AARM,
Rocker Arm Carrier 3C3Z-6049-AA, 3C3Z-6049-BA,
Rocker Gasket 6C3Z-6049-C, 3C3Z-6049-CARM &
Injector Clamps 3C3Z-6049-DA
Injector Bolts and Retainers To ensure proper cylinder head replacement,
Carrier Bolt refer to cylinder head kit selection chart
located on page 138
CAST ID: 1844172C3 *
NOTE: Replaces 6E7Z-6V049-AA, 6E7Z-6049-BA,
6E7Z-6V049-F, 6E7Z-6V049-H
* Original Production Cast ID Number

2011 Ford Motor Company


Revised April 2013 59
Illustrations: Engine Components

Cylinder Head Kits (continued)

7.3L DIT MC 7.3L IDIT MC


Ford Service: F5TZ-6V049-AARM Ford Service: F4TZ-6V049-AARM
Motorcraft: CH-3-RM Motorcraft: CH-103-RM
APPLICATION: F-250/F-550 1995.5-2003 APPLICATION: F-250/F-350 1993-1994
E Series 1995.5-2003 BOM: Head Assembly
Excursion 2000-2003 Exhaust Valves
F-650/F-750 2000-2003 Intake Valves
BOM: Head Assembly Valve Retainers
Exhaust Valves Valve Seals
Intake Valves Valve Springs
Injector Sleeves CAST ID: 1809030C3
Valve Retainers
Valve Seals NOTE: 7.3L IDI and IDIT have
Valve Springs identical casting numbers
CAST ID: 1825113C1
NOTE: 10-Bolt Inlet Cover

7.3L IDI MC
Ford Service: XU2Z-6V049-DARM
Motorcraft: CH-12-RM
7.3L DIT MC APPLICATION: F-250/F-350 1988-1994
Ford Service: F4TZ-6V049-BARM E Series 1988-1994
Motorcraft: CH-2-RM BOM: Head Assembly
APPLICATION: F-250/F-350 1994-1995.5 Exhaust Valves
E Series 1995-1995.5 Intake Valves
Valve Retainers
BOM: Head Assembly Valve Seals
Exhaust Valves Valve Springs
Intake Valves
Injector Sleeves CAST ID: 1809030C3
Valve Retainers NOTE: 7.3L IDI and IDIT have
Valve Seals identical casting numbers
Valve Springs
CAST ID: 1818303C2
NOTE: 8-Bolt Inlet Cover

2011 Ford Motor Company


60 Revised May 2012
Illustrations: ELECTRONIC CONTROL MODULES

Cylinder Head Kits Electronic Control


(continued)
Modules

ECM

6.9L IDI MC
Ford Service: XU2Z-6V049-CARM
Motorcraft: CH-11-RM
APPLICATION: F-250/F-350 1984-1987
E Series 1984-1987
BOM: Head Assembly
Exhaust Valves Identification Location
Intake Valves
Valve Retainers
Valve Seals
Valve Springs
CAST ID: 1805855C1

6.0L DIT FORD


Ford Service: 5C4Z-12A650-AA
APPLICATION: F-650/F-750 2003-2007
LCF 2006-2007
BOM: ECM
CAST ID: 1839053C#
6.9L IDI MC
NOTE: Replaces 4C4Z-12A650-AA
Ford Service: XU2Z-6V049-AARM
Motorcraft: CH-4-RM
APPLICATION: F-250/F-350 1983
E Series 1983
BOM: Head Assembly
Exhaust Valves
Intake Valves
Valve Retainers
Valve Seals
Valve Springs
CAST ID: 1805288C1
4.5L DIT FORD
Ford Service: 8E7Z-12A650-C
APPLICATION: LCF 2008-2009
BOM: ECM
NOTE: Replaces 8E7Z-12A650-B, 8E7Z-12A650-AB

2011 Ford Motor Company


Revised September 2012 61
Illustrations: EGR Coolers

EGR Coolers

Illustration Not Available Illustration Not Available

6.7L FORD 6.0L DIT FORD


Ford Service: BC3Z-9F464-C Ford Service: 4C3Z-9P456-AJ
APPLICATION: F-250/F-550 2011-2012 APPLICATION: F-250/F-550 2004-2007
F-650/F-750 2004-2007
E Series 2004-2010
Excursion 2004-2005
BOM: Cooler, EGR (Qty 1)
Gasket, Cooler Gas Inlet (Qty 1)
Coupling Assy, EGR Coolant Inlet (Qty 1)
Seal, Front Cover O-Ring (Qty 1)
Gasket, EGR Cooler To Manifold (Qty 1)
O-Ring #210 (Qty 1)
Gasket,Turbo Oil Inlet (Qty 1)
O-Ring #210 (Qty 2)
Bolt, Flange Head M8x30 (Qty 3)
O-Ring #206 (Qty 1)
Bolt, Hex Flg M6x20 (Qty 1)
Seal, O-Ring (Qty 1)
6.4L DIT FORD
Ford Service: 8C3Z-9F464-F
APPLICATION: F-250/F-550 2008-10
BOM: Cooler Assy, EGR #1 (Qty 1)
Screw, Drive Type U (Qty 2)
Nut, 1/4-28 UNF Lock (Qty 2)
NOTE: Horizontal Mtg. (EGR Cooler # 1) Illustration Not Available
Replaces 8C3Z-9F464-E
6.0L DIT FORD
Ford Service: 3C3Z-9P456-B
APPLICATION: F-250/F-550 2003-2004
F-650/F-750 2003-2004
Excursion 2003-2004
BOM: Cooler, EGR (Qty 1)
Gasket, Cooler Gas Inlet (Qty 1)
Coupling Assy, EGR Coolant Inlet (Qty 1)
Seal, Front Cover O-Ring (Qty 1)
Gasket, EGR Cooler To Manifold (Qty 1)
O-Ring #210 (Qty 1)
6.4L DIT FORD Gasket,Turbo Oil Inlet (Qty 1)
Ford Service: 8C3Z-9P456-C O-Ring #210 (Qty 2)
APPLICATION: F-250/F-550 2008-10 Bolt, Flange Head M8x30 (Qty 3)
O-Ring #206 (Qty 1)
BOM: Cooler, EGR 2 (Qty 1) Bolt, Hex Flg M6x20 (Qty 1)
Nut, 1/4-28 UNF Lock
NOTE: Vertical Mtg. (EGR Cooler # 2)
Replaces 8C3Z-9P456-A

2011 Ford Motor Company


62 Revised April 2013
Illustrations: EGR Valves

EGR Coolers (continued) EGR Valves

Illustration Not Available

6.7L MC
Ford Service: BC3Z-9D475-C
4.5L DIT FORD Motorcraft: CX-2404
Ford Service: 8E7Z-9P456-A APPLICATION: F-450/F-550 2011-2012
APPLICATION: LCF 2006-2009
BOM: Cooler, EGR (Qty 1)
Kit, Intake Manifold Gasket (Qty 1)
Bolt Assy, EGR Cooler Mtg (Qty 1)
Gasket, EGR Cooler To Manifold (Qty 1)
Gasket, Exhaust (Qty 1)
O-Ring #210 (Qty 1)

Illustration Not Available

6.7L MC
Ford Service: BC3Z-9D475-D
Motorcraft: CX-2405
APPLICATION: F-250/F-350 2011-2012

4.5L DIT FORD


Ford Service: 6E7Z-9P456-A
APPLICATION: LCF 2006
BOM: Cooler, EGR (Qty 1) Illustration Not Available
Kit, Intake Manifold Gasket (Qty 1)
Bolt Assy, EGR Cooler Mounting (Qty 1)
Gasket, EGR Cooler To Manifold (Qty 1) 6.4L DIT MC
Gasket, Cooler Gas Inlet (Qty 1) Ford Service: 8C3Z-9D475-D
O-Ring #210 (Qty 1)
O-Ring Size 315 (Qty 1) Motorcraft: CX-2366
Seal, EGR Coolant (Qty 1) APPLICATION: F-250/F-550 2008-2010
NOTE: Replaces 8C3Z-9D475-B/CX-2174

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Revised February 2012 63
Illustrations: EGR Valves

EGR Valves (continued)

6.0L DIT MC 4.5L DIT FORD


Ford Service: 5C3Z-9F452-ARM Ford Service: 7E7Z-9D475-A
Motorcraft: CX-2466-RM APPLICATION: LCF 2008-2009
APPLICATION: F-250/F-550 2005-2007
E Series 2005-2010
Excursion 2005
NOTE: Replaces 5C3Z-9F452-AA/CX-2020

6.0L DIT MC 4.5L DIT MC


Ford Service: 4C3Z-9F452-ARM Ford Service: 6E7Z-9D475-AA
Motorcraft: CX-2467-RM Motorcraft: CX-2045
APPLICATION: F-250/F-550 2003-2004 APPLICATION: LCF 2006-2007
F-650/F-750 2003-2004
E Series 2004
Excursion 2003-2004
NOTE: Replaces 4C3Z-9F452-A/CX-2056

6.0L DIT MC
Ford Service: 5C4Z-9F452-AA
Motorcraft: CX-2049
APPLICATION: F-650/F-750 2004-2007

2011 Ford Motor Company


64 Revised April 2013
Illustrations: FUEL INJECTION CONTROL MODULES

Fuel Injection Control Modules


FICM

Identification Location

4.5L/6.0L DIT (FICM - Complete) FORD 6.0L DIT (FICM - Half Shell) FORD
Ford Service: 4C3Z-12B599-ABRM Ford Service: 4C3Z-12B599-BARM
APPLICATION: F-250/F-750 2003-2007 APPLICATION: F-250/F-750 2003-2007
E Series 2003-2010 Excursion 2003-2005
Excursion 2003-2005 E Series 2004-2010
LCF 2006-2007 NOTE: See page 139 for information concerning the
BOM: Fuel Injection Control Module (FICM) advantages of choosing a Half Shell FICM
(4) Bushing, Vib Isolator
(8) Grommet, Vib Isolator
CAST ID: 1845117C2, 1837127C#
NOTE: Replaces 3C3Z-12B599-AARM,
4C3Z-12B599-AARM

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Revised February 2012 65
Illustrations: Engine Components

Direct Injection (DI) Fuel Injectors

6.7L MC
Ford Service: BC3Z-9H529-A
Motorcraft: CN-5022 4.5L/6.0L DIT MC
APPLICATION: F-250/F-550 2011-2012 Ford Service: 4C3Z-9E527-BRM
BOM: Fuel Injector Motorcraft: CN-5019-RM
Fuel Supply Tube APPLICATION: F-250/F-750 2004-2007
Bolt E Series 2004-2010
NOTE: For use on cylinders 1, 2, 7 & 8 Excursion 2004-2005
LCF 2006-2007
BOM: Fuel Injector
Fuel Injector Assembly
Connector Side Look for 2004 identifier numbers on connector side
of injector:
1844751C2
6.7L MC
Ford Service: BC3Z-9H529-B
Motorcraft: CN-5023 NOTE: Replaces 4C3Z-9E527-AA / CN-5015
APPLICATION: F-250/F-550 2011-2012
BOM: Fuel Injector
Fuel Supply Tube
Bolt
NOTE: For use on cylinders 3, 4, 5 & 6

6.0L DIT MC
6.4L DIT MC Ford Service: 3C3Z-9E527-ECRM
Ford Service: 8C3Z-9E527-DRM Motorcraft: CN-5020-RM
Motorcraft: CN-6017-RM APPLICATION: F-250/F-750 2003-2004
Excursion 2003-2004
APPLICATION: F-250/F-550 2008-2010
BOM: Fuel Injector
Fuel Injector Assembly

Connector Side Look for 2003 identifier numbers on connector side


of injector:
1845879C91
1843481C94
1843481C95
NOTE: Replaces 3C3Z-9E527-ABRM,
4.5L DIT MC 3C3Z-9E527-AE, 3C3Z-9E527-EARM,
& 3C3Z-9E527-EBRM / CN-5014-RM
Ford Service: 7E7Z-9E527-AA
Motorcraft: CN-5018
APPLICATION: LCF 2008-2009

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66 Revised April 2013
Illustrations: Engine Components

Direct Injection (DI) Fuel Injectors (continued)

7.3L DIT MC
Ford Service: 5C3Z-9VE527-ARM
Motorcraft: CMR-7-RM
7.3L DIT Identification Location APPLICATION: F-250/F-550 1999.5-2003
F-650/F-750 2000-2002
The orginal injector part number and letter code E Series 1999.5-2003
can be found etched on top of the injector solenoid. Excursion 2000-2003
BOM: Fuel Injector
Fuel Injector Assembly
(1) Steel Split Ring
(1) Large Square Back-up Ring
(1) Large Thick O-Ring
(1) Smaller Middle O-Ring
(1) Small Lower O-Ring
(1) Small Copper Washer
Directions
CAST ID: 5010148R91, 1833639C1 or 1833640C1
LETTER CODE: AE
7.3L DIT MC NOTE: Cackle Fix used only in #8 cylinder,
Ford Service: 5C3Z-9VE527-BRM TSB 03-21-39
Motorcraft: CMR-8-RM Replaces XC3Z-9E527-AARM
APPLICATION: F-250/F-550 1999.5-2003
F-650/F-750 2000-2003
Excursion 2000-2003
E Series 1999.5-2003
BOM: Fuel Injector
Fuel Injector Assembly
(1) Steel Split Ring
(1) Large Square Back-up Ring
(1) Large Thick O-Ring 7.3L DIT MC
(1) Smaller Middle O-Ring Ford Service: F61Z-9VE527-BRM
(1) Small Lower O-Ring
(1) Small Copper Washer Motorcraft: CMR-1-RM
Directions APPLICATION: F-250/F-350 1998-1999.5
CAST ID: 5010149R91, 1831551C1 or 1831489C1 E Series 1997-1999.5

LETTER CODE: AD BOM: Fuel Injector


Fuel Injector Assembly
NOTE: Replaces F81Z-9E527-CRM (1) Steel Split Ring
(1) Large Square Back-up Ring
(1) Large Thick O-Ring
(1) Smaller Middle O-Ring
(1) Small Lower O-Ring
(1) Small Copper Washer
Directions
CAST ID: 1822803C1 or 1825125C1
LETTER CODE: AB

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67
Illustrations: Engine Components

Direct Injection (DI) Fuel Injectors (continued)

7.3L DIT MC 7.3L DIT MC


Ford Service: F61Z-9VE527-ERM Ford Service: F4TZ-9VE527-AARM
Motorcraft: CMR-2-RM Motorcraft: FI-2-RM
APPLICATION: F-250/F-350 1998-1999.5 APPLICATION: F-250/F-350 1994-1997
E Series 1997-1999.5 E Series 1995-1996
BOM: Fuel Injector BOM: Fuel Injector
Fuel Injector Assembly Fuel Injector Assembly
(1) Steel Split Ring (1) Steel Split Ring
(1) Large Square Back-up Ring (1) Large Square Back-up Ring
(1) Large Thick O-Ring (1) Large Thick O-Ring
(1) Smaller Middle O-Ring (1) Smaller Middle O-Ring
(1) Small Lower O-Ring (1) Small Lower O-Ring
(1) Small Copper Washer
Directions (1) Small Copper Washer
Directions
CAST ID: 1833641C1
CAST ID: 1816187C3 or 1821836C2
NOTE: Cackle Fix used only in #8 cylinder TSB 03-21-39
LETTER CODE: AA

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68
Illustrations: Engine Components

Indirect Injection (IDI) Fuel Injectors


Letter Code

IDENTIFICATION LOCATION
Note: To identify the correct injector for your engine application, use the letter code
stamped on the side of the injector (see illustration).

7.3L IDIT MC 7.3L IDI MC


Ford Service: 2C3Z-9VE527-ARM Ford Service: 2C3Z-9VE527-ERM
Motorcraft: CMR-3-RM Motorcraft: CMR-5-RM
APPLICATION: F-250/F-350 1993-1994 APPLICATION: F-250/F-350 1988-1992
BOM: Fuel Injector Assembly E Series 1988-1992
BOM: Fuel Injector Assembly
LETTER CODE: G
LETTER CODE: C & D

7.3L IDI MC 6.9L / 7.3L IDI MC


Ford Service: 2C3Z-9VE527-DRM Ford Service: 2C3Z-9VE527-FRM
Motorcraft: CMR-4-RM Motorcraft: CMR-6-RM
APPLICATION: F-250/F-350 1992.5-1994 APPLICATION: F-250/F-350 1984-1992
E Series 1992.5-1994 E Series 1984-1992
BOM: Fuel Injector Assembly BOM: Fuel Injector Assembly
LETTER CODE: E LETTER CODE: B & BB

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69
Illustrations: Engine Components

Fuel Injection Pumps


(Indirect Injection)

IDENTIFICATION
LOCATION

7.3L/6.9L IDI FORD 7.3L/6.9L IDI FORD


Ford Service: F3TZ-9A543-A* Ford Service: F2TZ-9A543-C*
APPLICATION: F-250/F-350 w/Turbo 1993-1994 APPLICATION: F-250/F-350 1992.5-1994
BOM: Pump E Series 1992.5-1994

CAST ID: DB2-5069 BOM: Pump


CAST ID: DB2-5028
Ford Service: F3TZ-9A543-B*
APPLICATION: F-250/F-350 w/Turbo 1993-1994 Ford Service: E9TZ-9A543-C*

BOM: Pump APPLICATION: F-250/F-350 1988-1989


E Series 1988-1989
CAST ID: DB2-5070
BOM: Pump
CAST ID: DB2-4812
Ford Service: F2TZ-9A543-A
APPLICATION: F-250/F-350 1992.5-1994
E Series 1992.5-1994 Ford Service: E7TZ-9A543-A*

BOM: Pump APPLICATION: F-250/F-350 1986-1987


E Series 1986-1987
CAST ID: DB2-5013
BOM: Pump
CAST ID: DB2-4746

* While Supplies Last

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70
Illustrations: Engine Components

High Pressure Injection Oil Pumps / Fuel Pumps


(Direct Injection)

IDENTIFICATION
LOCATION

6.7L DIT FORD 4.5L DIT FORD


Ford Service: BC3Z-9A543-A Ford Service: 8E7Z-9A543-CRM
APPLICATION: F-250/F-550 2011-2012 APPLICATION: LCF 2008-2009
BOM: Pump Assembly BOM: High Pressure Injection Oil Pump
Mounting Gasket High Pressure Pump Assembly
O-Rings and Seals
NOTE: Replaces 8E7Z-9A543-AA, 8E7Z-9A543-B

6.4L DIT FORD


Ford Service: 8C3Z-9A543-DRM
4.5L DIT FORD
APPLICATION: F-250/F-550 2008-2010
Ford Service: 6E7Z-9A543-BRM
BOM: Pump Assembly
Seal O-Ring APPLICATION: LCF 2006-2007
BOM: Pump Assembly
NOTE: Fuel Pump Gear 8C3Z-9F589-A is pictured, Seal O-Ring
but is not included with pump.
Replaces 8C3Z-9A543-A, 8C3Z-9A543-B NOTE: Replaces 6E7Z-9A543-AA, 8E7Z-9A543-A

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Revised September 2012 71
Illustrations: Engine Components

High Pressure Injection Oil Pumps / Fuel Pumps


(continued)

6.0L DIT FORD 6.0L DIT FORD


Ford Service: 5C3Z-9A543-ARM Ford Service: 4C3Z-9A543-AARM
APPLICATION: F-250/F-550 2005-2007 APPLICATION: F-250/F-550 2004
Excursion 2005 Excursion 2004
E-Series 2005-2010 E Series 2004
BOM: Pump Assembly BOM: Pump Assembly
Seal O-Ring Seal #018
Seal #207
CAST ID: 5858R Seal O-Ring
NOTE: Replaces 5C4Z-9A543-A, 5C4Z-9A543-B, CAST ID: 1057842H
5C3Z-9A543-C

6.0L DIT FORD 6.0L DIT FORD


Ford Service: 5C4Z-9A543-D Ford Service: 3C3Z-9A543-AARM
APPLICATION: F-650/F-750 2005-2007 APPLICATION: F-250/F-550 2003-2004
F-650/F-750 2003-2004
BOM: High Pressure Injection Oil Pump Excursion 2003-2004
High Pressure Pump Assembly
O-Rings and Seals BOM: Pump Assembly
Seal #018
NOTE: Replaces 5C4Z-9A543-C Seal #207
Seal O-Ring
CAST ID: 828C9#

2011 Ford Motor Company


72 Revised February 2012
Illustrations: Engine Components

High Pressure Injection Oil Pumps / Fuel Pumps


(continued)

7.3L DIT FORD


Ford Service: F81Z-9A543-CRM 7.3L DIT MC
APPLICATION: F-250/F-550 1995.5-2003 Ford Service: F6TZ-9VA543-ARM
F-650/F-750 2000-2003 Motorcraft: HPP-1-RM
E Series 1995.5-2003 APPLICATION: F-250/F-350 1996-1998.5
Excursion 2000-2003 E Series 1996-1998.5
BOM: Pump Assembly BOM: Pump Assembly
Flange Flange
Gasket Gasket

7.3L DIT MC 7.3L DIT MC


Ford Service: 5C3Z-9VA543-BRM Ford Service: F4TZ-9VA543-AARM
Motorcraft: HPP-4-RM Motorcraft: OP-1-RM
APPLICATION: F-250/F-550 1998.5-1999.5 APPLICATION: F-250/F-350 1994-1996
E Series 1998.5-1999.5 E Series 1995-1996
BOM: Pump Assembly BOM: Pump Assembly
Flange Flange
Gasket Gasket
IPR valve
NOTE: Replaces F81Z-9A543-BRM

2011 Ford Motor Company


73
Illustrations: Engine Components

Injection Pressure Regulator (IPR) Valves

6.0L/4.5L DIT MC 7.3L DIT MC


Ford Service: 5C3Z-9C968-CA Ford Service: F81Z-9C968-AB
Motorcraft: CM-5126 Motorcraft: CM-5013
APPLICATION: F-250/F-550 2005-2007 APPLICATION: F-250/F-550 1994-1996, 1998.5-2003
F-650/F-750 2005-2007 F-650/F-750 2000-2003
Excursion 2005 Excursion 2000-2003
E Series 2005-2010 E Series 1995-1996, 1998.5-2004
LCF 2006-2009

6.0L DIT MC 7.3L DIT MC


Ford Service: 3C3Z-9C968-AA Ford Service: 2C3Z-9C968-BA
Motorcraft: CM-5054 Motorcraft: CM-5112
APPLICATION: F-250/F-550 2003-2004 APPLICATION: F-250/F-550 1996-1998.5
F-650/F-750 2003-2004 E Series 1996-1998.5
Excursion 2003-2004
E Series 2004

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74 Revised February 2012
Illustrations: Engine Components

Fuel Pressure Regulator Oil Cooler / Kits

Illustration Not Available

6.7L DIT MC
Ford Service: BC3Z-9C968-A
Motorcraft: CM-5185
APPLICATION: F-250/F-550 2011-2012
6.0L DIT FORD
Ford Service: 3C3Z-6A642-CA
APPLICATION: F-250/F-550 2003-2007
F-650/F-750 2003-2007
Excursion 2003-2005
E Series 2004-2010
BOM: (1) Coolant Inlet Gasket
(1) EGR Coolant Supply Cover Seal
(1) Oil Cooler
(1) Reservoir Cover Gasket
(1) Oil Filter Mount Gasket
(1) O-Ring (Threaded Insert, Orange)
(1) O-Ring Seal, Size 241
(1) O-Ring, Size 112
(2) O-Ring, Size 218
(2) O-Ring, Size 317
(2) O-Ring, Size 319
(1) Pump Inlet Strainer
(1) Instruction Sheet

6.9L/7.3L IDI & IDIT MC


Ford Service: XU2Z-6VA642-AARM
Motorcraft: OC-1-RM
APPLICATION: F-250/F-350 1983-1994
E Series 1983-1994
BOM: Oil Cooler Body
Oil Cooler Assembly
(2) Thick O-Rings
(2) Thin O-Rings
Directions
CAST ID: 1816626C1
NOTE: Only the cooler body is included and
not the oil cooler headers

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75
Illustrations: Engine Components

Turbochargers
IDENTIFICATION LOCATIONS

on the compressor housing on the backing plate

6.7L FORD 6.4L DIT (Low Pressure) FORD


Ford Service: BC3Z-6K682-A Ford Service: 8C3Z-6K682-AARM
APPLICATION: F-250/F-450 2011-2012 APPLICATION: F-250/F-550 2008-2010
BOM: Turbocharger Assembly BOM: Turbocharger Assembly (LP)
Actuator
Wastegate
Mounting Hardware
NOTE: Wide Frame - Pickup Chassis

6.4L DIT (High Pressure) FORD


Ford Service: 8C3Z-6K682-BARM
6.7L FORD
APPLICATION: F-250/F-550 2008-2010
Ford Service: BC3Z-6K682-B
BOM: Turbocharger Assembly (HP)
APPLICATION: F-350/F-550 2011-2012
BOM: Turbocharger Assembly
Actuator
Wastegate
Mounting Hardware
NOTE: Narrow Frame - Chassis Cab

2011 Ford Motor Company


76 Revised February 2012
Illustrations: Engine Components

Turbochargers (continued)

4.5L DIT FORD


6.0L DIT FORD
Ford Service: 8E7Z-6K682-A
Ford Service: 5C4Z-6K682-BRM
APPLICATION: LCF 2008-2009
APPLICATION: F-650/F-750 2005-2007
BOM: Dual Turbocharger Assembly
Mounting Kit BOM: Turbocharger Assembly
Turbocharger Mounting Kit
NOTE: Replaces 8E7Z-6K682-AA Heat Shield
(2) Bolt Heat Shield
NOTE: Replaces 5C4Z-6K682-AA, 5C4Z-6K682-BA

4.5L DIT FORD


Ford Service: 6E7Z-6K682-A
APPLICATION: LCF 2006-2007
BOM: Dual Turbocharger Assembly 6.0L DIT FORD
Mounting Kit Ford Service: 5C3Z-6K682-CCRM
NOTE: Replaces 6E7Z-6K682-AA, 6E7Z-6K682-AB APPLICATION: F-250/F-550 2005-2007
E Series 2005-2010
Excursion 2005
BOM: Turbocharger Assembly
Mounting Kit
Heat Shield
(2) Bolt Heat Shield
NOTE: Replaces 5C3Z-6K682-AA,
5C3Z-6K682-BA, 5C3Z-6K682-CA,
5C3Z-6K682-DA, 5C3Z-6K682-A &
5C3Z-6K682-CARM
Solenoid valve is pictured but is
sold separately.

2011 Ford Motor Company


Revised February 2012 77
Illustrations: Engine Components

Turbochargers (continued)

6.0L DIT FORD


6.0L DIT FORD Ford Service: 3C3Z-6K682-CCRM
Ford Service: 4C4Z-6K682-ARM APPLICATION: F-250/F-550
APPLICATION: F-650/F-750 2003-2004 Excursion 2003-2004
BOM: Turbocharger Assembly BOM: Turbocharger Assembly
Mounting Kit Mounting Kit
Heat Shield Heat Shield
(2) Bolt Heat Shield (3) Bolt Heat Shield
CAST ID: 1837985C9# CAST ID: 1837984C9#
NOTE: Replaces 4C4Z-6K682-AARM NOTE: Replaces 3C3Z-6K682-AARM,
& 4C4Z-6K682-A 3C3Z-6K682-BARM & 3C3Z-6K682-CBRM
Solenoid valve is pictured but is
sold separately.

6.0L DIT FORD


7.3L DIT FORD
Ford Service: 4C3Z-6K682-CDRM
Ford Service: XC2Z-6K682-AARM
APPLICATION: F-250/F-550, Excursion,
APPLICATION: E Series 1999.5-2003
E Series 2004
BOM: Turbocharger Assembly
BOM: Turbocharger Assembly
(1) Larger Thick O-Rings
Mounting Kit
(2) Large Thick O-Rings
Heat Shield
(2) Small Thick O-Rings
(2) Bolt Heat Shield
(1) Small Thin O-Rings
CAST ID: 1843761C93 (1) Smaller Thin O-Rings
(2) M10-1.5 X 80mm
NOTE: 3 extra blades on turbine wheel
(1) Clip
(see inset). Replaces 4C3Z-6K682-AARM,
(1) Small Snap Ring/Clip
4C3Z-6K682-BA, 4C3Z-6K682-ARM,
4C3Z-6K682-CBRM & 4C3Z-6K682-CCRM CAST ID: 1831458Cal/710134-0002
Solenoid valve is pictured but is
NOTE: EBP Gate, Large Base; No Wastegate
sold separately.
included. Wastegate Mount on
Compressor side
EBP = Exhaust Back Pressure

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78
Illustrations: Engine Components

Turbochargers (continued)

7.3L DIT FORD 7.3L DIT FORD


Ford Service: F81Z-6K682-BARM Ford Service: F81Z-6K682-CARM
APPLICATION: F-250/F-350 w/EBP Valve 1999.5-2003 APPLICATION: F-250/F-350 w/o EBP Valve 1999.5
Excursion w/EBP Valve 2000-2003
BOM: Turbocharger Assembly
BOM: Turbocharger Assembly (2) Larger Thick O-Rings
(2) Larger Thick O-Rings (2) Large Thick O-Rings
(2) Large Thick O-Rings (2) Small Thick O-Rings
(2) Small Thick O-Rings (1) Small Thin O-Rings
(1) Small Thin O-Rings (1) Smaller Thin O-Rings
(1) Smaller Thin O-Rings (2) M10-1.5 X 80mm
(2) M10-1.5 X 80mm (1) Clip
(1) Clip (1) Small Snap Ring/Clip
(1) Small Snap Ring/Clip
CAST ID: 1831660C91/710134-0009
CAST ID: 1831457C91/702014-0009
NOTE: Includes Wastegate and
NOTE: Includes Wastegate, EBP Valve, Large Base w/o EBP Valve
and Large Base

7.3L DIT FORD


Ford Service: YC3Z-6K682-AARM
APPLICATION: F-650/F-750 2000-2003
BOM: Turbocharger Assembly
(1) Larger Thick O-Ring
(2) Large Thick O-Rings
2) Small Thick O-Rings
(1) Small Thin O-Ring
(1) Smaller Thin O-Ring
(2) M10-1.5 X 80mm
(1) Orange Gasket
(1) Clip
(1) Small Snap Ring/Clip
CAST ID: 1833545C91/466785-0003

EBP = Exhaust Back Pressure

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79
Illustrations: Engine Components

Turbochargers (continued)

7.3L DIT MC
Ford Service: 5C3Z-6V682-BRM 7.3L DIT MC
Motorcraft: TC-4-RM Ford Service: F4TZ-6VK682-CARM
APPLICATION: E Series 1998.5-1999.5 Motorcraft: TC-2-RM
BOM: Turbocharger Assembly APPLICATION: F-250/F-350 1994-1998.5
(7) M8-1.25 X 20mm E Series 1994-1998.5
(2) Large Thick O-Rings
BOM: Turbocharger Assembly
(2) Small Thick O-Rings
(1) Large Thick O-Rings
Orange Gasket
(1) Small Thick O-Rings
(1) Clip
(1) Large Thin O-Rings
(1) Small Snap Ring/Clip
(2) M6-1.0 X 12mm
CAST ID: 991967C91/471131-0006 (11) M8-1.25 X 20mm
(1) Large Thick O-Rings
NOTE: No Wastegate included w/o EBP Gate.
(1) Small Thick O-Rings
Replaces F8UZ-6K682-AARM
(1) M6-1.0 X 12mm
(3) M8-1.25 X 20mm
(1) Exhaust Outlet Gasket
(4) M8-1.25 X 50mm
(2) M8-1.25 X Nuts
(1) Orange Gasket
(1) Large Thick O-Rings
(1) Small Thick O-Rings
CAST ID: 991934Cal/468485-0004

7.3L DIT MC
Ford Service: 5C3Z-6V682-ARM
Motorcraft: TC-3-RM
APPLICATION: F-250/F-550 1998.5-1999.5
BOM: Turbocharger Assembly
7.3L IDIT MC
(2) Large Thick O-Rings
(2) Small Thick O-Rings Ford Service: F4TZ-6VK682-BARM
(1) Orange Gasket Motorcraft: TC-1-RM
(7) Mi-1.25 X 20mm
(1) Clip APPLICATION: F Series 1993-1994
CAST ID: 991966C91/471128-0009 BOM: Turbocharger Assembly
(1) Gasket, Exhaust
NOTE: Includes Wastegate and
Large Base w/o EBP Valve. CAST ID: 991934Cal/468485-0004
Replaces F81Z-6K682-AARM

EBP = Exhaust Back Pressure

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80
Illustrations: Engine Components

Turbocharger, Center Housing


Rotating Assembly (CHRA) Kits
Clamp Version

6.0L DIT FORD 6.0L DIT FORD


Ford Service: 5C3Z-9G489-ACRM Ford Service: 3C3Z-9G489-ABRM
APPLICATION: F-250/F-550 2005-2007 APPLICATION: Excursion 2003-2004
E Series 2005-2010 F-250/F-550 2003-2004
Excursion 2005
BOM: Center Housing Rotating Assembly
BOM: Center Housing Rotating Assembly Turbocharger Mounting Kit
Turbocharger Mounting Kit Instructions
Instructions
NOTE: Compressor Housing Clamp Version
NOTE: Replaces 5C3Z-9G489-AARM Replaces 3C3Z-9G489-AARM

Bolt Version

6.0L DIT FORD


Ford Service: 4C3Z-9G489-ACRM 6.0L DIT FORD
APPLICATION: F-250/F-550 2004 Ford Service: 3C3Z-9G489-BBRM
E Series 2004
APPLICATION: Excursion 2003-2004
Excursion 2004
F-250/F-550 2003-2004
BOM: Center Housing Rotating Assembly
BOM: Center Housing Rotating Assembly
Turbocharger Mounting Kit
Turbocharger Mounting Kit
Instructions
Instructions
NOTE: Replaces 4C3Z-9G489-AARM
NOTE: Compressor Housing Bolt Version
Replaces 3C3Z-9G489-BARM

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81
Illustrations: Engine Components

Turbocharger, Unison Rings

6.0L DIT FORD 6.0L DIT FORD


Ford Service: 3C3Z-6C885-A Ford Service: 4C4Z-6C885-A
APPLICATION: F-250/F-550 2003-2007 APPLICATION: F-650/F-750 2003-2007
Excursion 2003-2005
E Series 2004-2010

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Illustrations: Engine Components

Turbocharger Pedestals

IDENTIFICATION LOCATIONS

with EBP no EBP

Note: Only 7.3L DIT turbochargers require a turbo pedestal.

7.3L DIT FORD 7.3L DIT FORD


Ford Service: F81Z-6N639-CARM Ford Service: YC3Z-6N639-AARM
APPLICATION: F-250/F-550 1999.5-2003 APPLICATION: F-650/F-750 2000-2003
E Series 1999.5-2003 BOM: Pedestal Assembly
Excursion 2000-2003 (1) Seal Turbo Pressure
w/EBP Valve (1) Seal Turbo Drain
BOM: Pedestal Assembly (1) Seal Compressor Outlet
(2) M10-1.5 X 80mm (1) Seal Exhaust Inlet
(1) Large Thicker O-Ring CAST ID: 1833545C91
(2) Large Thick O-Rings
(2) Smaller Thick O-Rings NOTE: EBP Actuator included
(1) Small Thin O-Rings
(1) Smaller Thin O-Ring
(1) Small Snap Ring/Clip
(1) Clip
(1) Turbine Gasket
NOTE: Taller height; EBP Actuator included

EBP = Exhaust Back Pressure

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Illustrations: Engine Components

Turbocharger Pedestals (continued)

7.3L DIT MC
7.3L DIT FORD Ford Service: 5C3Z-6V639-ARM
Ford Service: F81Z-6N639-DARM Motorcraft: PTC-3-RM
APPLICATION: F-250/F-550 1999.5 APPLICATION: F-250/F-550 1998.5-1999.5
E Series 1999.5 E Series 1998.5-1999.5
w/o EBP Valve w/EBP Valve
BOM: Pedestal Assembly BOM: Pedestal Assembly
(2) M10-1.5 X 80mm Orange Gasket
(1) Larger Thick O-Ring (2) Large Thick O-Rings
(2) Large Thick O-Rings (2) Small Thick O-Rings
(2) Small Thick O-Rings Clip
(1) Small Thin O-Ring Turbine Gasket
(1) Smaller Thin O-Ring
(1) Small Snap Ring/Clip NOTE: Shorter height; w/ EBP device
(1) Clip Replaces: F81Z-6N639-AARM
CAST ID: 183166Cal/702670-5002
NOTE: Taller height; w/o EBP device

7.3L DIT MC
Ford Service: F4TZ-6VN639-AARM
Motorcraft: PTC-2-RM
APPLICATION: F-250/F-350 1994-1998.5
E Series 1995-1998.5
w/EBP Valve
7.3L DIT MC
BOM: Pedestal Assembly
Ford Service: 5C3Z-6V639-BRM (2) M8-1.25 X 100mm
Motorcraft: PTC-5-RM (2) M8-1.25 X 85mm
(2) M8-1.25 X 50mm
APPLICATION: F-250/F-550 1998.5-1999.5 (2) M8-1.25 X 20mm
w/o EBP Valve (1) M6-1.00 X 12mm
(2) M8-1.25 X 50mm
BOM: Pedestal Assembly (1) M6-1.00 Nut
(1) Orange Gasket (2) M10-1.00 Nuts
(2) Large Thick O-Rings (1) Large Brown O-Rings
(2) Small Thick O-Rings (2) Small Thick O-Rings
(2) Smaller Thick O-Rings
NOTE: Taller height (1) Turbine Gasket
No EBP Actuator included
Replaces: F81Z-6N639-BARM CAST ID: 1833545C91/468492-9001
NOTE: EBP Actuator included
EBP = Exhaust Back Pressure

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Illustrations: Engine Components

Water Pumps
IDENTIFICATION LOCATIONS

1U2Z-8V501-CA YC3Z-8501-CA XU2Z-8501-EA


2C3Z-8V501-BA
F81Z-8501-FA

Illustration Not Available Illustration Not Available

6.7L (Primary) MC 6.7L (Secondary - Remote) MC


Ford Service: BC3Z-8501-A Ford Service: BC3Z-8501-C
Motorcraft: PW-502 Motorcraft: PW-504
APPLICATION: F-250/F-550 2011-2012 APPLICATION: F-250/F-550 2011-2012
BOM: Pump Assembly BOM: Pump Assembly
Pulley Pulley
Gasket Gasket
NOTE: Low Temp Cooling System
Secondary w/ Extra HD Alternator

Illustration Not Available

6.7L (Secondary - Remote) MC


Ford Service: BC3Z-8501-B
Motorcraft: PW-503
APPLICATION: F-250/F-550 2011-2012
6.4L DIT MC
BOM: Pump Assembly
Pulley Ford Service: 8C3Z-8501-B
Gasket Motorcraft: PW-482
NOTE: Low Temp Cooling System APPLICATION: F-250/F-550 2008-2010
w/ Dual HD Alternators
BOM: Pump Assembly
Seal
O-Ring

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Revised May 2012 85
Illustrations: Engine Components

Water Pumps (continued)

6.0L DIT MC 6.0L DIT MC


Ford Service: 5C4Z-8501-AA Ford Service: 3C3Z-8501-A
Motorcraft: PW-450 Motorcraft: PW-480
APPLICATION: F-650/F-750 2003-2007 APPLICATION: F-250/F-550 2003-2004
BOM: Pump Assembly Excursion 2003-2004
Seal BOM: Pump Assembly
O-Ring Seal
NOTE: Cast Steel O-Ring
Replaces Reman 5C4Z-8501-AARM, NOTE: Replaces Reman 3C3Z-8501-ABRM
4C4Z-8501-AARM; New 4C4Z-8501-AA,
PW-432

2003 2004

2004 Pump Larger


Than 2003
7.3L DIT MC
6.0L DIT/4.5L DIT MC Ford Service: F81Z-8501-FA
Ford Service: 4C3Z-8501-AC
Motorcraft: PW-455
Motorcraft: PW-491
APPLICATION: F-250/F-550 1998.5-2003
APPLICATION: F-250/F-550 2004-2007 E Series 1998.5-2003
Excursion 2004-2005 Excursion 2000-2003
E Series 2004-2010
BOM: Pump Assembly
LCF 2006-2009
Mounting Gasket
BOM: Pump Assembly Inlet O-Ring Gasket
Seal
CAST ID: 1831005C22
O-Ring
CAST ID: wp0000283751/spn10528 NOTE: Die-Cast Aluminum w/o Elbow
Deep Well Thermostat Housing
NOTE: Replaces Reman 4C3Z-8501-ABRM New Weephole Style
Replaces Reman F81Z-8501-ARM

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86 Revised February 2012
Illustrations: Engine Components

Water Pumps (continued)

7.3L DIT MC 7.3L DIT MC


Ford Service: YC3Z-8501-CA Ford Service: 1U2Z-8V501-CA
Motorcraft: PW-456 Motorcraft: PWR-2
APPLICATION: F-650/F-750 2000-2003 APPLICATION: F-250/F-350 1994-1996
E Series 1994-1996
BOM: Pump Assembly with one-piece Inlet Tube
Mounting Gasket
BOM: Pump Assembly
CAST ID: 1831576C1 Mounting Gasket
NOTE: Cast Iron with Spin-on type Filter Head (3) M8X110mm
Replaces Reman YC3Z-8501-AARM (4) M8X12mm
CAST ID: 1822823C1 or 1818182C3
NOTE: Cast Aluminum with Cast Elbow, or Aluminum
Pump, Small Bearing, with Two-Piece Inlet
Tube Old Weep Hole Style
Replaces F5TZ-8501-CRM (1994) Aluminum
Pump with Two-Piece Inlet Tube and
F4TZ-8V501-AARM Reman Water Pumps

7.3L DIT MC
Ford Service: 2C3Z-8V501-BA
Motorcraft: PWR-3
APPLICATION: F-250/F-550 1996-1998.5
E Series 1996-1998.5
with one or two piece Inlet Tube
6.9L IDI /7.3L IDI & IDIT MC
BOM: Pump Assembly
Mounting Gasket Ford Service: XU2Z-8501-EA
CAST ID: 1823423C2 Motorcraft: PW-454
1823611C2 APPLICATION: F-250/F-350 1983-1994
NOTE: Die-Cast Aluminum with a Steel Elbow E Series 1983-1994
Deep Well Thermostat Housing. BOM: Pump Assembly
Replaces Reman F6TZ-8V501-AARM Mounting Gasket
and F7TZ-8501-CRM (2) Bolts 5/16-18 X 1.5
CAST ID: EI500
NOTE: Cast Iron
Replaces Reman XU2Z-8V501-AARM

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Illustrations: Sensors

Camshaft Position Crankshaft Position


Sensors (CMP) Sensors

Illustration Not Available


Illustration Not Available
6.7L MC
Ford Service: BC3Z-12K073-A 6.7L MC
Motorcraft: DU-92 Ford Service: BC3Z-6C315-A
APPLICATION: F-250/F-550 2011-2012 Motorcraft: DY-1148
APPLICATION: F-250/F-550 2011-2012

6.4L DIT/6.0L DIT MC


Ford Service: 8C3Z-12K073-A
Motorcraft: DU-88
APPLICATION: F-250/F-550 2003-2010
Excursion 2003-2005 6.4L DIT/6.0L DIT MC
F-650/F-750 2003-2007 Ford Service: 3C3Z-6C315-AA
E Series 2004-2010
Motorcraft: DY-985
NOTE: Replaces 3C3Z-12K073-AA
APPLICATION: F-250/F-550 2003-2010
F-650/F-750 2003-2007
E Series 2004-2010
Excursion 2003-2005

7.3L DIT FORD


Ford Service: F7TZ-12K073-B
APPLICATION: F-250/F-550 1997-2003
F-650/F-750 2000-2003
E Series 1997-2003
Excursion 2000-2003
NOTE: Replaces F7TZ-12K073-A

7.3L DIT MC
Ford Service: F4TZ-12K073-C
Motorcraft: DU-87
APPLICATION: F-250/F-550, 1994-1996
E Series 1994-1996
NOTE: Replaces 4C4Z-12K073-AB

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Illustrations: Sensors

EGR Pressure Sensor Engine Coolant


Temperature Sensor

Illustration Not Available Illustration Not Available

6.7L MC 6.7L MC
Ford Service: BC3Z-9J460-C Ford Service: 3F1Z-12A648-A
Motorcraft: DPFE-20 Motorcraft: DY-1144
APPLICATION: F-250/F-550 2011-2012 APPLICATION: F-250/F-550 2011-2012

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Illustrations: Sensors

Engine Oil Pressure Engine Oil Temperature


Sender/Sensors Sensors (EOT)

Illustration Not Available Illustration Not Available

6.7L MC 6.7L MC
Ford Service: 6U5Z-9278-D Ford Service: 3F1Z-12A648-A
Motorcraft: SW-6357 Motorcraft: DY-1144
APPLICATION: F-250/F-550 2011-2012 APPLICATION: F-250/F-550 2011-2012

6.4L DIT/6.0L/7.3L DIT MC 6.4L DIT/6.0L DIT MC


Ford Service: F81Z-9278-AA Ford Service: 3C3Z-10884-AA
Motorcraft: SW-5267 Motorcraft: SW-6052
APPLICATION: F-250/F-550 1994-2010 APPLICATION: F-250/F-550 2004-2010
Excursion 2000-2005 Excursion 2004-2005
F-650/F-750 2000-2007 F-650/F-750 2003-2006
E Series 1995-2010 E Series 2004-2010

7.3L DIT FORD


Ford Service: F5AZ-12A648-AB
APPLICATION: F-250/F-550 1994-2003
F-650/F-750 2000-2003
Excursion 2000-2003
E Series 1995-2003

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Illustrations: Sensors

Exhaust Back Pressure Sensors (EBP)

For Typical Illustration See 4C3Z-9J460-A


Illustration Not Available

6.7L MC 6.0L DIT MC


Ford Service: BC3Z-9J460-E Ford Service: 5C3Z-9J460-B
Motorcraft: DPFE-22 Motorcraft: DPFE-6
APPLICATION: F-250/F-450 2011-2012 APPLICATION: F-250/F-550 2005-2007
NOTE: Located in DPF (Narrow Frame) Excursion 2005
F-650/F-750 2003-2007
E Series 2005-2010

Illustration Not Available

6.7L MC 6.0L/7.3L DIT MC


Ford Service: BC3Z-9J460-D Ford Service: 4C3Z-9J460-A
Motorcraft: DPFE-21 Motorcraft: DPFE-3
APPLICATION: F-350/F-550 2011-2012 APPLICATION: F-250/F-550 1995-2004
NOTE: Located in DPF (Wide Frame) F-650/F-750 2000-2003
E Series 1995-2004
Excursion 2000-2004

6.4L DIT MC 4.5L DIT MC


Ford Service: 8C3Z-9J460-A Ford Service: 7E7Z-9J460-AA
Motorcraft: DPFE-8 Motorcraft: DPFE-7
APPLICATION: F-250/F-550 2008-2010 APPLICATION: LCF 2006-2009

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Revised May 2012 91
Illustrations: Sensors

Fuel Injection Control Fuel Rail Pressure


Sensor Sensor

Illustration Not Available

6.7L FORD 6.4L DIT FORD


Ford Service: BC3Z-9F838-A Ford Service: 8C3Z-9G756-A
APPLICATION: F-250/F-550 2011-2012 APPLICATION: F-250/F-550 2008-2010

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Illustrations: Sensors

Injection Control Intake Air Temperature


Pressure Sensors (ICP) Sensor

Illustration Not Available

6.0L DIT FORD 6.7L MC


Ford Service: 4C3Z-9F838-A Ford Service: 4R8Z-12A697-A
APPLICATION: F-250/F-550 2003-2007 Motorcraft: DY-1146
F-650/F-750 2003-2007 APPLICATION: F-250/F-550 2011
E Series 2004-2010
Excursion 2003-2005
NOTE: Replaces 4C3Z-9F838-AB

6.0L DIT FORD


Ford Service: 3C3Z-9F838-EA
APPLICATION: F-250/F-550 2003-2004
Excursion 2003-2004

7.3L DIT FORD


Ford Service: F6TZ-9F838-A
APPLICATION: F-250/F-550 1999-2003
F-650/F-750 2000-2003
E Series 1995-2003
Excursion 2000-2003

7.3L DIT FORD


Ford Service: F4TZ-9F838-A
APPLICATION: F-250/F-350 1994-1998.5

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93
Illustrations: SENSORS

Manifold Air Water Temperature


Temperature Sensors Sensors

6.4L DIT /6.0L DIT MC


6.4L DIT MC
Ford Service: 3C3Z-10884-AA
Ford Service: 8C3Z-12A697-B
Motorcraft: SW-6052
Motorcraft: DY-1112
APPLICATION: F-250/F-550 2004-2010
APPLICATION: F-250/F-550 2008-2010 Excursion 2004-2005
F-650/F-750 2003-2007
E Series 2004-2010

6.0L DIT MC 7.3L DIT MC


Ford Service: 3C3Z-12A697-AA Ford Service: 4C4Z-10884-AA
Motorcraft: DY-984 Motorcraft: SW-6079
APPLICATION: F-250/F-550 2003-2007 APPLICATION: F-250/F-550 1994-2003
Excursion 2003-2005 F-650/F-750 2000-2003
F-650/F-750 2003-2007 Excursion 2000-2003
E Series 2004-2010 E Series 1995-2003

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Illustrations: Maintenance

Diesel Emissions Fluid (DEF)

Illustration Not Available

6.7L MC 6.7L MC
Motorcraft: PM-27-1G Motorcraft: PM-27-D
APPLICATION: F-250/F-550 2011-2012 APPLICATION: F-250/F-550 2011-2012
NOTE: 1 Gallon NOTE: 55 Gallon Drum
1 Nozzle per bottle

Illustration Not Available Illustration Not Available

6.7L MC 6.7L MC
Motorcraft: PM-27-J Motorcraft: PM-27-T
APPLICATION: F-250/F-550 2011-2012 APPLICATION: F-250/F-550 2011-2012
NOTE: 2.5 Gallons NOTE: 275 Gallon Tote
1 Nozzle per bottle

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Illustrations: Maintenance

Air Filters

6.7L (Primary) MC
4.5L DIT MC
Ford Service: BC3Z-9601-A
Ford Service: 6E7Z-9601- AA
Motorcraft: FA-1902
Motorcraft: FA-1779
APPLICATION: F-250/F-550 2011-2012
APPLICATION: LCF 2006-2009

6.7L (Pre Filter) MC


Ford Service: BC3Z-9601-D 6.0L DIT MC
Motorcraft: FA-1909 Ford Service: 4C3Z-9601-AA
APPLICATION: F-250/F-550 2011-2012 Motorcraft: FA-1778
NOTE: Replaces BC3Z-9601-C APPLICATION: F-250/F-550 2003-2007
Excursion 2003-2007

6.0L DIT MC
6.4L DIT MC Ford Service: 4C4Z-9601-AA
Ford Service: 7C3Z-9601- B Motorcraft: FA-1753
Motorcraft: FA-1886 APPLICATION: F-650/F-750 2003-2007
APPLICATION: F-250/F-550 2008-2010

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96 Revised May 2012
Illustrations: Maintenance

Air Filters (continued)

6.0L DIT MC 7.3L DIT MC


Ford Service: 6C2Z-9601-A Ford Service: F5TZ-9601-A
Motorcraft: FA-1804 Motorcraft: FA-1617
APPLICATION: E Series 2004-2010 APPLICATION: F-250/F-550 1994-1998.5

7.3L DIT MC
Ford Service: 2U2Z-9601-AA
Motorcraft: FA-1750
APPLICATION: F-250/F-550 1995.5-2003 7.3L DIT MC
Excursion 2000-2003 Ford Service: F3HZ-9601-DC
Motorcraft: FA-1738
APPLICATION: F-650/F-750 2000-2003

7.3L DIT MC
Ford Service: F81Z-9601-AB
Motorcraft: FA-1675
APPLICATION: F-250/F-550 1999
7.3L DIT MC
Ford Service: F5UZ-9601-A
Motorcraft: FA-1618
APPLICATION: E Series 1995-2003
NOTE: Requires 2

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Illustrations: Maintenance

Air Filters (continued)

Illustration Not Available

7.3L IDI MC 7.3L DIT MC


Ford Service: F1UZ-9601-A Ford Service: 2U2Z-9K635-AA
Motorcraft: FA-1079 Motorcraft: FA-1759
APPLICATION: E Series 1992-1994 APPLICATION: F-250/F-550 1999-2003
BOM: Air Filter Element
Filter housing
Ambient Air Tube
NOTE: Owners of vehicles built prior to 12/7/1998
with fender air intake systems will need to
purchase clean air hose XC3Z-9B659-AA

7.3L IDI & IDIT/6.9L IDI MC


Ford Service: E7TZ-9601-A
Motorcraft: FA-1057
APPLICATION: F Series 1983-1994
E Series 1983-1991

7.3L DIT MC
Ford Service: 2U2Z-9601-BA
Motorcraft: FA-1757
APPLICATION: F-250/F-550 1999-2003

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98
Illustrations: Maintenance

Fuel Filters

6.7L MC 6.0L DIT MC


Ford Service: BC3Z-9N184-B Ford Service: 4C2Z-9N184-BA
Motorcraft: FD-4615 Motorcraft: FD-4606
APPLICATION: F-250/F-550 2011-2012 APPLICATION: E Series 2004-2010
NOTE: Kit contains engine and frame filters NOTE: Kit contains engine and frame filters

6.4L DIT MC 6.0L/7.3L DIT MC


Ford Service: 8C3Z-9N184-C Ford Service: F81Z-9N184-AA
Motorcraft: FD-4617 Motorcraft: FD-4596
APPLICATION: F-250/F-550 2008-2010 APPLICATION: F-250/F-550 1998.5-2003
Excursion 2000-2003
NOTE: Replaces 8C3Z-9N184-A/FD-4609. F-650/F-750 2000-2007
Kit contains engine and frame filters. E Series 1998.5-2004

4.5L/6.0L DIT MC
Ford Service: 3C3Z-9N184-CB
Motorcraft: FD-4616
APPLICATION: F-250/F-550 2003-2007
Excursion 2003-2005
LCF 2006-2009
NOTE: Replaces 3C3Z-9N184-CA/FD-4604 (6.0L DIT),
6E7Z-9155-BB/FG-1095 (4.5L DIT).
Kit contains engine and frame filters.

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Revised February 2012 99
Illustrations: Maintenance

Fuel Filters (continued) Oil Filter Cap

7.3L DIT MC 6.4L/ 6.0L/ 4.5L DIT MC


Ford Service: F4TZ-9N184-A Ford Service: 3C3Z-6766-CA
Motorcraft: FD-4595 Motorcraft: EC-781
APPLICATION: F-250/F-550 1994-1997 APPLICATION: F-250/F-550 2008-2010
E Series 1995-1997 F-250/F-550 2003-2007
F-650/F-750 2003-2007
Excursion 2003-2005
LCF 2006-2008

Illustration Not Available

7.3L IDI & IDIT MC


6.0L MC
Ford Service: F2TZ-9N184-A
Ford Service: 4C2Z-6766-BA
Motorcraft: FD-3375
Motorcraft: EC-767
APPLICATION: F-250/F-350 1988-1994
E Series 1988-1994 APPLICATION: E Series 2004-2010

6.9L IDI MC
Ford Service: E3TZ-9155-A
Motorcraft: FD-811
APPLICATION: F-250/F-350 1983-1987
E Series 1983-1987

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Illustrations: Maintenance

Oil Filters

7.3L DIT MC
6.7L MC Ford Service: F4TZ-6731-A
Ford Service: BC3Z-6731-A Motorcraft: FL-1995
Motorcraft: FL-2051 APPLICATION: F-250/F-550 1994-2003
APPLICATION: F-250/F-550 2011-2012 F-650/F-750 2000-2003
E Series 1995-2003
Excursion 2000-2003

7.3L IDI & IDIT/6.9L IDI MC


Ford Service: E3TZ-6731-A
6.4L/6.0L DIT MC
Motorcraft: FL-784
Ford Service: 3C3Z-6731-AA
APPLICATION: F-250/F-350 1983-1994
Motorcraft: FL-2016 E Series 1983-1994
APPLICATION: F-250/F-550 2003-2010
F-650/F-750 2003-2007
E Series 2004-2010
Excursion 2003-2005

4.5L DIT MC
Ford Service: 6E7Z-6731-D
Motorcraft: FL-2029
APPLICATION: LCF 2006-2009

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Revised February 2012 101
Illustrations: Maintenance

Glow Plugs

Illustration Not Available

6.7L DIT MC
Ford Service: BC3Z-12A342-B 6.0L DIT MC
Ford Service: 3C3Z-12A342-AA
Motorcraft: ZD-17
Motorcraft: ZD-12
APPLICATION: F-250/F-550 2011-2012 (Before 2/1/2012)
APPLICATION: F-250/F-550 2003
F-650/F-750 2003-2004
Excursion 2003

Illustration Not Available

6.7L DIT MC
Ford Service: BC3Z-12A342-C 7.3L DIT MC
Motorcraft: ZD-18 Ford Service: F4TZ-12A342-BA
APPLICATION: F-250/F-550 2011-2012 (After 2/1/2012) Motorcraft: ZD-11
APPLICATION: F-250/F-550 1994-2003
F-650/F-750 2000-2003
E Series 1995-2003
Excursion 2000-2003

6.4L DIT MC
Ford Service: 8C3Z-12A342-A
Motorcraft: ZD-15
7.3L IDI & IDIT MC
APPLICATION: F-250/F-550 2008-2010
Ford Service: F2TZ-12A342-A
Motorcraft: ZD-9
APPLICATION: F-250/F-350 1983-1994
E Series 1983-1994
NOTE: Bullet type
4.5L/6.0L DIT MC
Ford Service: 4C3Z-12A342-AA
Motorcraft: ZD-13
APPLICATION: F-250/F-550 2004-2007
Excursion 2004-2005
E Series 2004-2010
F-650/F-750 2004-2007 6.9L IDI MC
LCF 2006-2009 Ford Service: E5TZ-12A342-B
Motorcraft: ZD-1A
APPLICATION: F-250/F-350 1983-1986
E Series 1983-1986
NOTE: Spade type

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102 Revised May 2012
Illustrations: Maintenance

Glow Plug Control Unit/Relays

Illustration Not Available

6.7L DIT MC
7.3L DIT MC
Ford Service: BC3Z-12B533-A
Ford Service: F81Z-12B533-AC
Motorcraft: DY-1157
Motorcraft: DY-861
APPLICATION: F-250/F-550 2011-2012
APPLICATION: F-250/F-550 1997-2003
F-650/F-750 2000-2002
E Series 1997-2003

4.5L/6.0L DIT MC
Ford Service: 4C4Z-12B533-AA
Motorcraft: DY-989
7.3L DIT MC
APPLICATION: F-650/F-750 2003-2007
Ford Service: F7TZ-12B533-CA
LCF 2006-2008
Motorcraft: DY-860
APPLICATION: F-250/F-550 1994-1996
E Series 1995-1996

6.4L/6.0L/7.3L DIT MC
Ford Service: YC3Z-12B533-AA
Motorcraft: DY-876
APPLICATION: F-250/F-550 2003-2010
E Series 2004-2010
Excursion 2000-2005 6.9L/7.3L IDI & IDIT MC
Ford Service: E7TZ-12B533-A
Motorcraft: DY-1128
APPLICATION: F-250/F-350 1983-1994
E Series 1983-1994
NOTE: Replaces F0TZ-12B533-A / DY-1023

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103
Illustrations: Maintenance

Heater, Air Intake Thermostats


Illustration Not Available

6.7L MC
Ford Service: BC3Z-8575-A
Motorcraft: RT-1205
4.5L DIT MC
APPLICATION: F-250/F-550 2011-2012
Ford Service: 6E7Z-12A342-AA
NOTE: Engine Mounted
Motorcraft: ZD-14
APPLICATION: LCF 2006-2009

Illustration Not Available

6.7L MC
Ford Service: BC3Z-8575-B
Motorcraft: RT-1206
APPLICATION: F-250/F-550 2011-2012
NOTE: Right Hand
7.3L DIT FORD Mounted in Low Temp Radiator
Ford Service: F81Z-9N424-BA
APPLICATION: F-250/F-550 1999.5-2003
Excursion 2000-2003
Illustration Not Available

6.7L MC
Ford Service: BC3Z-8575-C
Motorcraft: RT-1207
APPLICATION: F-250/F-550 2011-2012
NOTE: Left Hand
Mounted in Low Temp Radiator

6.4L DIT MC
Ford Service: 8C3Z-8575-D
Motorcraft: RT-1212
APPLICATION: F-250/F-550 2008-2010
NOTE: Replaces 8C3Z-8575-B/RT-1192

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104 Revised February 2012
Illustrations: Maintenance

Thermostats (continued)

4.5L DIT MC
7.3L DIT MC
Ford Service: 6E7Z-8575-A
Ford Service: F6TZ-8575-EA
Motorcraft: RT-1183
Motorcraft: RT-1201
APPLICATION: LCF 2006-2009
APPLICATION: F-250/F-550 1996-2003
E Series 1996-2003
Excursion 2000-2003
NOTE: Replaces F6TZ-8575-AA / RT-1125
F6TZ-8575-BA / RT-1197

6.0L DIT MC
Ford Service: 3C3Z-8575-AA
Motorcraft: RT-1169
7.3L DIT MC
APPLICATION: F-250/F-550 2003-2007
Ford Service: F4TZ-8575-CB
E Series 2004-2010
Excursion 2003-2005 Motorcraft: RT-1203
APPLICATION: F-250/F-550 1994-1995
E Series 1995
NOTE: Replaces F4TZ-8575-A / RT-1093
F4TZ-8575-CA / RT-1199

6.0L DIT MC
Ford Service: 4C4Z-8575-AA
Motorcraft: RT-1173
APPLICATION: F-650/F-750 2003-2007

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Revised February 2012 105
Illustrations: Maintenance

Thermostats (continued) Water Drain Valve

7.3L DIT MC 7.3L DIT FORD


Ford Service: YC3Z-8575-AC Ford Service: F81Z-9A153-AA
Motorcraft: RT-1202 APPLICATION: F-250/F-550 1998.5-2003
Excursion 2000-2003
APPLICATION: F-650/F-750 2000-2003 E Series 1998.5-2003
NOTE: Replaces YC3Z-8575-AA / RT-1151
YC3Z-8575-AB / RT-1198

6.9L/7.3L IDI/IDIT MC
Ford Service: E5TZ-8575-C
Motorcraft: RT-1049
APPLICATION: F Series, E Series 1983-1994

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106
Illustrations: Maintenance

Fuel Additives

All MC All MC
PART: Anti-Gel & PART: Cetane Booster &
Performance Improver Performance Improver
Motorcraft: PM-23-ASU (US) Motorcraft: PM-22-ASU (US)
PM-23-BSU (CANADA) PM-22-BSU (CANADA)
APPLICATION: All Diesel Vehicles APPLICATION: All Diesel Vehicles
NOTE: 6 fl. oz. (Single Shot) NOTE: 6 fl. oz. (Single Shot)
Each single shot treats up to Each single shot treats up to
35 U.S. gallons of diesel fuel 35 U.S. gallons of diesel fuel

All MC All MC
PART: Anti-Gel & PART: Cetane Booster &
Performance Improver Performance Improver
Motorcraft: PM-23-A (US) Motorcraft: PM-22-A (US)
PM-23-B (Canada) PM-22-B (Canada)
APPLICATION: All Diesel Vehicles APPLICATION: All Diesel Vehicles
NOTE: 20 fl. oz. NOTE: 20 fl. oz.
Each 20 oz treats 125 U.S. Each 20 oz treats 125 U.S.
gallons of diesel fuel gallons of diesel fuel

All MC All MC
PART: Anti-Gel & PART: Cetane Booster &
Performance Improver Performance Improver
Motorcraft: PM-23-GAL (US & CANADA) Motorcraft: PM-22-GAL (US & Canada)
APPLICATION: All Diesel Vehicles APPLICATION: All Diesel Vehicles
NOTE: 1 gal. (US & Canada) NOTE: 1 gal. (US & Canada)
Each gallon treats 1,000 U.S. Each gallon treats 1,000 U.S.
gallons of diesel fuel gallons of diesel fuel

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107
Cross Reference

Cross Reference Index


Cast ID Number . . . . . . . . . . . . . . . . . . . 109-110
Connector ID Number . . . . . . . . . . . . . . . . . . 110
Engine ID Number . . . . . . . . . . . . . . . . . 111-121

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108
Cross Reference
Cast ID Number
Cast ID Ford Service # MC Part # Part Type Engine
1057842H 4C3Z-9A543-AARM -- High Pressure Injection Oil Pump 6.0L DIT
1805288C1 XU2Z-6V049-AARM CH-4-RM Cylinder Head Kit 6.9L IDI
1805615C1 XU2Z-6V200-BARM PR-5-RM Connecting Rod 6.9L & 7.3L IDI
1805855C1 XU2Z-6V049-CARM CH-11-RM Cylinder Head Kit 6.9L IDI
1809030C3 F4TZ-6V049-AARM CH-103-RM Cylinder Head Kit 7.3L IDIT
1809030C3 XU2Z-6V049-DARM CH-12-RM Cylinder Head Kit 7.3L IDI
1812003C2 F4TZ-6V200-CARM PR-4-RM Connecting Rod 7.3L DIT
1816187C3 F4TZ-9VE527-AARM FI-2-RM Fuel Injector 7.3L DIT
1816626C1 XU2Z-6VA642-AARM OC-1-RM Oil Cooler 6.9L & 7.3L IDI / IDIT
18181823C3 1U2Z-8V501-CA PWR-2 Water Pump 7.3L DIT
1818303C2 F4TZ-6V049-BARM CH-2-RM Cylinder Head Kit 7.3L DIT
1821329C91 F4TZ-6VK682-BARM TC-1-RM Turbocharger 7.3L IDIT
1821836C2 F4TZ-9VE527-AARM FI-2-RM Fuel Injector 7.3L DIT
1822803C1 F61Z-9VE527-BRM CMR-1-RM Fuel Injector 7.3L DIT
1822823C1 1U2Z-8V501-CA PWR-2 Water Pump 7.3L DIT
1823423C2 2C3Z-8V501-BA PWR-3 Water Pump 7.3L DIT
1823611C2 2C3Z-8V501-BA PWR-3 Water Pump 7.3L DIT
1825113C1 F5TZ-6V049-AARM CH-3-RM Cylinder Head Kit 7.3L DIT
1825125C1 F61Z-9VE527-BRM CMR-1-RM Fuel Injector 7.3L DIT
1831005C2 F81Z-8501-FA PW-455 Water Pump 7.3L DIT
1831457C91 F81Z-6K682-BARM -- Turbocharger 7.3L DIT
1831457C91/702014-0009 F81Z-6K682-BARM -- Turbocharger 7.3L DIT
1831458C91 XC2Z-6K682-AARM -- Turbocharger 7.3L DIT
1831458Cal/710134-0002 XC2Z-6K682-AARM -- Turbocharger 7.3L DIT
1831489C1 5C3Z-9VE527-BRM CMR-8-RM Fuel Injector 7.3L DIT
1831551C1 5C3Z-9VE527-BRM CMR-8-RM Fuel Injector 7.3L DIT
1831576C1 YC3Z-8501-CA PW-456 Water Pump 7.3L DIT
1831660C91 F81Z-6K682-CARM -- Turbocharger 7.3L DIT
1831660C91/710134-0009 F81Z-6K682-CARM -- Turbocharger 7.3L DIT
183166Cal/702670-5002 F81Z-6N639-DARM -- Turbocharger Pedestal 7.3L DIT
1832135C2 8C3Z-6049-BB -- Cylinder Head Kit 6.4L DIT
1833545C91 YC3Z-6K682-AARM -- Turbocharger 7.3L DIT
1833545C91 YC3Z-6N639-AARM -- Turbocharger Pedestal 7.3L DIT
1833545C91/466785-0003 YC3Z-6K682-AARM -- Turbocharger 7.3L DIT
1833545C91/468492-9001 F4TZ-6VN639-AARM PTC-2-RM Turbocharger Pedestal 7.3L DIT
1833639C1 5C3Z-9VE527-ARM CMR-7-RM Fuel Injector 7.3L DIT
1833640C1 5C3Z-9VE527-ARM CMR-7-RM Fuel Injector 7.3L DIT
1833641C1 F61Z-9VE527-ERM CMR-2-RM Fuel Injector 7.3L DIT
1834675C1 6E7Z-6200-A -- Connecting Rod 6.0L & 4.5L DIT
1837127C# 4C3Z-12B599-ABRM -- Fuel Injection Control Module (FICM) 6.0L DIT
1837984C9# 3C3Z-6K682-CCRM -- Turbocharger 6.0L DIT
1837985C9# 4C4Z-6K682-ARM -- Turbocharger 6.0L DIT
1839053C# 5C4Z-12A650-AA -- Electronic Control Module (ECM) 6.0L DIT
1843080C2 3C3Z-6049-ARM -- Cylinder Head Kit 6.0L DIT

NOTE 7.3L IDI and IDIT Cylinder Head Kits have identical casting numbers - Refer to the application section to identify proper kit.

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Cross Reference
Cast ID Number (continued)
Cast ID Ford Service # MC Part # Part Type Engine
1843761C93 4C3Z-6K682-CDRM -- Turbocharger 6.0L DIT
1844172C3 * 6E7Z-6049-J -- Cylinder Head Kit 4.5L DIT
1845117C2 4C3Z-12B599-ABRM -- Fuel Injection Control Module (FICM) 6.0L DIT
1855613C1 6C3Z-6049-DRM -- Cylinder Head Kit 6.0L DIT
5858R 5C4Z-9A543-D -- High Pressure Injection Oil Pump 6.0L DIT
828C9# 3C3Z-9A543-AARM -- High Pressure Injection Oil Pump 6.0L DIT
991934cal/468485-0004 F4TZ-6VK682-CARM TC-2-RM Turbocharger 7.3L DIT
991966C91 5C3Z-6V682-ARM TC-3-RM Turbocharger 7.3L DIT
991966C91/471128-0009 5C3Z-6V682-ARM TC-3-RM Turbocharger 7.3L DIT
991967C91 5C3Z-6V682-BRM TC-4-RM Turbocharger 7.3L DIT
991967C91/471131-0006 5C3Z-6V682-BRM TC-4-RM Turbocharger 7.3L DIT
B 2C3Z-9VE527-FRM CMR-6-RM Fuel Injector 7.3L IDI
BB 2C3Z-9VE527-FRM CMR-6-RM Fuel Injector 7.3L IDI
C 2C3Z-9VE527-ERM CMR-5-RM Fuel Injector 7.3L IDI
D 2C3Z-9VE527-ERM CMR-5-RM Fuel Injector 7.3L IDI
DB2-4746 E7TZ-9A543-A -- Fuel Injection Pump 6.9L IDI
DB2-4812 E9TZ-9A543-C -- Fuel Injection Pump 7.3L IDI
DB2-5013 F2TZ-9A543-A -- Fuel Injection Pump 7.3L IDI
DB2-5028 F2TZ-9A543-C -- Fuel Injection Pump 7.3L IDI
DB2-5069 F3TZ-9A543-A -- Fuel Injection Pump 7.3L IDIT
DB2-5070 F3TZ-9A543-B -- Fuel Injection Pump 7.3L IDIT
E 2C3Z-9VE527-DRM CMR-4-RM Fuel Injector 7.3L IDI
EI 500 XU2Z-8501-EA PW-454 Water Pump 6.9L & 7.3L IDI / IDIT
G 2C3Z-9VE527-ARM CMR-3-RM Fuel Injector 7.3L IDIT
wp0000283751/spn10528 4C3Z-8501-AC PW-491 Water Pump 6.0L DIT

To ensure proper cylinder head replacement, refer to cylinder head kit selection chart located on page 144.
* Original Production Cast ID Number
While Supplies Last

Connector ID Number
Connector ID Number Ford Service # MC Part # Part Type Engine
1843481C94 3C3Z-9E527-ECRM CN-5020-RM Fuel Injector 6.0L DIT
1843481C95 3C3Z-9E527-ECRM CN-5020-RM Fuel Injector 6.0L DIT
1844751C2 4C3Z-9E527-BRM CN-5019-RM Fuel Injector 6.0L & 4.5L DIT
1845879C91 3C3Z-9E527-ECRM CN-5020-RM Fuel Injector 6.0L DIT

NOTE: To find the location of the Connector ID Number see page 66.

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Cross Reference
Engine ID Number
Engine ID Number (Tag #) Ford Service # Part Type Engine
1E 006 AA 1C3Z-6007-HARM Engine, Complete 7.3L DIT
1E 006 AA 1C3Z-6006-DARM Engine, Long Block 7.3L DIT
1E 007 AA 1C3Z-6007-HARM Engine, Complete 7.3L DIT
1E 007 AA 1C3Z-6006-DARM Engine, Long Block 7.3L DIT
1E 008 AA XC3Z-6007-CARM Engine, Complete 7.3L DIT
1E 008 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
1E 008 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
1E 008 AB XC3Z-6007-CARM Engine, Complete 7.3L DIT
1E 008 AB XC3Z-6006-AARM Engine, Long Block 7.3L DIT
1E 008 AB XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
1E 009 AA XC3Z-6007-CARM Engine, Complete 7.3L DIT
1E 009 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
1E 009 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
2E 006 AA 1C3Z-6007-HARM Engine, Complete 7.3L DIT
2E 006 AA 1C3Z-6006-DARM Engine, Long Block 7.3L DIT
2E 007 AA 1C3Z-6007-HARM Engine, Complete 7.3L DIT
2E 007 AA 1C3Z-6006-DARM Engine, Long Block 7.3L DIT
2E 008 AA XC3Z-6007-CARM Engine, Complete 7.3L DIT
2E 008 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
2E 008 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
2E 008 AB XC3Z-6007-CARM Engine, Complete 7.3L DIT
2E 008 AB XC3Z-6006-AARM Engine, Long Block 7.3L DIT
2E 008 AB XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
3G 041 CC - CE 3C3Z-6007-BARM Engine, Complete 6.0L DIT
3G 041 CC - CE 3C3Z-6006-BARM Engine, Long Block 6.0L DIT
3G 041 CC - CE 3C3Z-6009-AARM Engine, Short Block 6.0L DIT
4G 041 EB 4C3Z-6007-AARM Engine, Complete 6.0L DIT
4G 041 EB 4C3Z-6006-AARM Engine, Long Block 6.0L DIT
4G 041 EB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
5G 001 AA F4TZ-6V007-FARM Engine, Complete 7.3L DIT
5G 001 AA F4TZ-6V006-BARM Engine, Long Block 7.3L DIT
5G 001 AA F4TZ-6V012-AARM Engine, Long Block (Stripped) 7.3L DIT
5G 001 BA F5TZ-6V007-AARM Engine, Complete 7.3L DIT
5G 001 BA F4TZ-6V006-BARM Engine, Long Block 7.3L DIT
5G 001 BA F4TZ-6V012-AARM Engine, Long Block (Stripped) 7.3L DIT
5G 002 AA F5TZ-6V007-AARM Engine, Complete 7.3L DIT
5G 002 AA F4TZ-6V006-BARM Engine, Long Block 7.3L DIT
5G 002 AA F4TZ-6V012-AARM Engine, Long Block (Stripped) 7.3L DIT
5G 004 AA F5UZ-6V007-AARM Engine, Complete 7.3L DIT
5G 004 AA F5TZ-6V006-AARM Engine, Long Block 7.3L DIT
5G 004 AA F5UZ-6V012-AARM Engine, Long Block (Stripped) 7.3L DIT
5G 041 CB 5C3Z-6007-AARM Engine, Complete 6.0L DIT
5G 041 CB 5C3Z-6006-AARM Engine, Long Block 6.0L DIT
5G 041 CB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
5G 041 GC 5C3Z-6007-CARM Engine, Complete 6.0L DIT
5G 041 GC 5C3Z-6006-AARM Engine, Long Block 6.0L DIT
5G 041 GC 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
6G 041 AA 5C3Z-6007-CARM Engine, Complete 6.0L DIT
6G 041 AA 5C3Z-6006-AARM Engine, Long Block 6.0L DIT
6G 041 AA 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
6G 041 AB 5C3Z-6007-CARM Engine, Complete 6.0L DIT
6G 041 AB 5C3Z-6006-AARM Engine, Long Block 6.0L DIT
6G 041 AB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT

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Cross Reference
Engine ID Number (continued)
Engine ID Number (Tag #) Ford Service # Part Type Engine
6G 041 AC 6C3Z-6007-AARM Engine, Complete 6.0L DIT
6G 041 AC 6C3Z-6006-AARM Engine, Long Block 6.0L DIT
6G 041 AC 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
6G 041 BA 5C3Z-6007-CARM Engine, Complete 6.0L DIT
6G 041 BA 5C3Z-6006-AARM Engine, Long Block 6.0L DIT
6G 041 BA 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
6G 041 BB 5C3Z-6007-CARM Engine, Complete 6.0L DIT
6G 041 BB 5C3Z-6006-AARM Engine, Long Block 6.0L DIT
6G 041 BB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
6G 041 BC 6C3Z-6007-AARM Engine, Complete 6.0L DIT
6G 041 BC 6C3Z-6006-AARM Engine, Long Block 6.0L DIT
6G 041 BC 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
6G 042 CA 5C3Z-6007-DARM Engine, Complete 6.0L DIT
6G 042 CA 5C3Z-6006-BARM Engine, Long Block 6.0L DIT
6G 042 CA 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
6G 042 CB 5C3Z-6007-DARM Engine, Complete 6.0L DIT
6G 042 CB 5C3Z-6006-BARM Engine, Long Block 6.0L DIT
6G 042 CB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
6G 042 CC 6C3Z-6007-BARM Engine, Complete 6.0L DIT
6G 042 CC 6C3Z-6006-BARM Engine, Long Block 6.0L DIT
6G 042 CC 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
6G 042 DA 5C3Z-6007-DARM Engine, Complete 6.0L DIT
6G 042 DA 5C3Z-6006-BARM Engine, Long Block 6.0L DIT
6G 042 DA 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
6G 042 DB 5C3Z-6007-DARM Engine, Complete 6.0L DIT
6G 042 DB 5C3Z-6006-BARM Engine, Long Block 6.0L DIT
6G 042 DB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
6G 042 DC 6C3Z-6007-BARM Engine, Complete 6.0L DIT
6G 042 DC 6C3Z-6006-BARM Engine, Long Block 6.0L DIT
6G 042 DC 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
6G 046 AA 5C2Z-6007-BARM Engine, Complete 6.0L DIT
6G 046 AA 5C2Z-6006-AARM Engine, Long Block 6.0L DIT
6G 046 AA 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
6G 046 AC 6C2Z-6007-AARM Engine, Complete 6.0L DIT
6G 046 AC 6C2Z-6006-AARM Engine, Long Block 6.0L DIT
6G 046 AC 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
6G 046 AD 6C2Z-6007-AARM Engine, Complete 6.0L DIT
6G 046 AD 6C2Z-6006-AARM Engine, Long Block 6.0L DIT
6G 046 AD 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
6G 046 BA 5C2Z-6007-BARM Engine, Complete 6.0L DIT
6G 046 BA 5C2Z-6006-AARM Engine, Long Block 6.0L DIT
6G 046 BA 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
6G 046 BC 6C2Z-6007-AARM Engine, Complete 6.0L DIT
6G 046 BC 6C2Z-6006-AARM Engine, Long Block 6.0L DIT
6G 046 BC 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
7E 004 AA F7UZ-6V007-AARM Engine, Complete 7.3L DIT
7E 004 AA F7UZ-6V006-AARM Engine, Long Block 7.3L DIT
8G 041 BB 8C3Z-9A543-B Engine, Complete 6.4L DIT
8G 041 BB 8C3Z-6012-BRM Engine, Long Block (Stripped) 6.4L DIT
8G 041 BB 8C3Z-6009-BARM Engine, Short Block (Enhanced) 6.4L DIT
8G 041 BC 8C3Z-6007-BARM Engine, Complete 6.4L DIT
8G 041 BC 8C3Z-6012-BRM Engine, Long Block (Stripped) 6.4L DIT
8G 041 BC 8C3Z-6009-BARM Engine, Short Block (Enhanced) 6.4L DIT

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112 Revised May 2012
Cross Reference
Engine ID Number (continued)
Engine ID Number (Tag #) Ford Service # Part Type Engine
8G 041 DB 8C3Z-6007-BARM Engine, Complete 6.4L DIT
8G 041 DB 8C3Z-6012-BRM Engine, Long Block (Stripped) 6.4L DIT
8G 041 DB 8C3Z-6009-BARM Engine, Short Block (Enhanced) 6.4L DIT
8G 041 DC 8C3Z-6007-BARM Engine, Complete 6.4L DIT
8G 041 DC 8C3Z-6012-BRM Engine, Long Block (Stripped) 6.4L DIT
8G 041 DC 8C3Z-6009-BARM Engine, Short Block (Enhanced) 6.4L DIT
8G 042 AB 8C3Z-6007-AARM Engine, Complete 6.4L DIT
8G 042 AB 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
8G 042 AB 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
8G 042 AC 8C3Z-6007-AARM Engine, Complete 6.4L DIT
8G 042 AC 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
8G 042 AC 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
8G 042 CB 8C3Z-6007-AARM Engine, Complete 6.4L DIT
8G 042 CB 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
8G 042 CB 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
8G 042 CC 8C3Z-6007-AARM Engine, Complete 6.4L DIT
8G 042 CC 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
8G 042 CC 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
8G 042 EC 8C3Z-6007-AARM Engine, Complete 6.4L DIT
8G 042 EC 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
8G 042 EC 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
8G 046 AA 6C2Z-6007-AARM Engine, Complete 6.0L DIT
8G 046 AA 6C2Z-6006-AARM Engine, Long Block 6.0L DIT
8G 046 AA 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
8G 046 AB 6C2Z-6007-AARM Engine, Complete 6.0L DIT
8G 046 AB 6C2Z-6006-AARM Engine, Long Block 6.0L DIT
8G 046 AB 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
8G 046 BA 6C2Z-6007-AARM Engine, Complete 6.0L DIT
8G 046 BA 6C2Z-6006-AARM Engine, Long Block 6.0L DIT
8G 046 BA 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
8G 046 BB 6C2Z-6007-AARM Engine, Complete 6.0L DIT
8G 046 BB 6C2Z-6006-AARM Engine, Long Block 6.0L DIT
8G 046 BB 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
8M 041 AA 8C3Z-6007-BARM Engine, Complete 6.4L DIT
8M 041 AA 8C3Z-6012-BRM Engine, Long Block (Stripped) 6.4L DIT
8M 041 AA 8C3Z-6009-BARM Engine, Short Block (Enhanced) 6.4L DIT
9G 041 BA 8C3Z-6007-BARM Engine, Complete 6.4L DIT
9G 041 BA 8C3Z-6012-BRM Engine, Long Block (Stripped) 6.4L DIT
9G 041 BA 8C3Z-6009-BARM Engine, Short Block (Enhanced) 6.4L DIT
9G 041 BB 8C3Z-6007-BARM Engine, Complete 6.4L DIT
9G 041 BB 8C3Z-6012-BRM Engine, Long Block (Stripped) 6.4L DIT
9G 041 BB 8C3Z-6009-BARM Engine, Short Block (Enhanced) 6.4L DIT
9G 041 BC 8C3Z-6007-BARM Engine, Complete 6.4L DIT
9G 041 BC 8C3Z-6012-BRM Engine, Long Block (Stripped) 6.4L DIT
9G 041 BC 8C3Z-6009-BARM Engine, Short Block (Enhanced) 6.4L DIT
9G 041 DA 8C3Z-6007-BARM Engine, Complete 6.4L DIT
9G 041 DA 8C3Z-6012-BRM Engine, Long Block (Stripped) 6.4L DIT
9G 041 DA 8C3Z-6009-BARM Engine, Short Block (Enhanced) 6.4L DIT
9G 041 DB 8C3Z-6007-BARM Engine, Complete 6.4L DIT
9G 041 DB 8C3Z-6012-BRM Engine, Long Block (Stripped) 6.4L DIT
9G 041 DB 8C3Z-6009-BARM Engine, Short Block (Enhanced) 6.4L DIT

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Revised May 2012 113
Cross Reference
Engine ID Number (continued)
Engine ID Number (Tag #) Ford Service # Part Type Engine
9G 041 DC 8C3Z-6007-BARM Engine, Complete 6.4L DIT
9G 041 DC 8C3Z-6012-BRM Engine, Long Block (Stripped) 6.4L DIT
9G 041 DC 8C3Z-6009-BARM Engine, Short Block (Enhanced) 6.4L DIT
9G 042 AA 8C3Z-6007-AARM Engine, Complete 6.4L DIT
9G 042 AA 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
9G 042 AA 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
9G 042 AB 8C3Z-6007-AARM Engine, Complete 6.4L DIT
9G 042 AB 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
9G 042 AB 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
9G 042 AC 8C3Z-6007-AARM Engine, Complete 6.4L DIT
9G 042 AC 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
9G 042 AC 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
9G 042 CA 8C3Z-6007-AARM Engine, Complete 6.4L DIT
9G 042 CA 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
9G 042 CA 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
9G 042 CB 8C3Z-6007-AARM Engine, Complete 6.4L DIT
9G 042 CB 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
9G 042 CB 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
9G 042 CC 8C3Z-6007-AARM Engine, Complete 6.4L DIT
9G 042 CC 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
9G 042 CC 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
9G 042 EA 8C3Z-6007-AARM Engine, Complete 6.4L DIT
9G 042 EA 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
9G 042 EA 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
9G 042 EB 8C3Z-6007-AARM Engine, Complete 6.4L DIT
9G 042 EB 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
9G 042 EB 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
9G 042 EC 8C3Z-6007-AARM Engine, Complete 6.4L DIT
9G 042 EC 8C3Z-6012-ARM Engine, Long Block (Stripped) 6.4L DIT
9G 042 EC 8C3Z-6009-AARM Engine, Short Block (Enhanced) 6.4L DIT
9G 046 AB 6C2Z-6007-AARM Engine, Complete 6.0L DIT
9G 046 AB 6C2Z-6006-AARM Engine, Long Block 6.0L DIT
9G 046 AB 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
9G 046 AC 6C2Z-6007-AARM Engine, Complete 6.0L DIT
9G 046 AC 6C2Z-6006-AARM Engine, Long Block 6.0L DIT
9G 046 AC 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
9G 046 BB 6C2Z-6007-AARM Engine, Complete 6.0L DIT
9G 046 BB 6C2Z-6006-AARM Engine, Long Block 6.0L DIT
9G 046 BB 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
9G 046 BC 6C2Z-6007-AARM Engine, Complete 6.0L DIT
9G 046 BC 6C2Z-6006-AARM Engine, Long Block 6.0L DIT
9G 046 BC 6C3Z-6009-ARM Engine, Short Block 6.0L DIT
9M 041 AA 8C3Z-6007-BARM Engine, Complete 6.4L DIT
9M 041 AA 8C3Z-6012-BRM Engine, Long Block (Stripped) 6.4L DIT
9M 041 AA 8C3Z-6009-BARM Engine, Short Block (Enhanced) 6.4L DIT
AE 001 AA - AD XC3Z-6007-CARM Engine, Complete 7.3L DIT
AE 001 AA - AD XC3Z-6006-AARM Engine, Long Block 7.3L DIT
AE 001 AA - AD XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
AE 002 AA - AD XC3Z-6007-CARM Engine, Complete 7.3L DIT
AE 002 AA - AD XC3Z-6006-AARM Engine, Long Block 7.3L DIT
AE 002 AA - AD XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
AE 004 AA - AD XC2Z-6007-AARM Engine, Complete 7.3L DIT
AE 004 AA - AD XC2Z-6006-AARM Engine, Long Block 7.3L DIT

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114 Revised May 2012
Cross Reference
Engine ID Number (continued)
Engine ID Number (Tag #) Ford Service # Part Type Engine
BE 001 AA XC3Z-6007-CARM Engine, Complete 7.3L DIT
BE 001 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
BE 001 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
BE 001 AB XC3Z-6007-CARM Engine, Complete 7.3L DIT
BE 001 AB XC3Z-6006-AARM Engine, Long Block 7.3L DIT
BE 001 AB XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
BE 001 AC XC3Z-6007-CARM Engine, Complete 7.3L DIT
BE 001 AC XC3Z-6006-AARM Engine, Long Block 7.3L DIT
BE 001 AC XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
BE 002 AA XC3Z-6007-CARM Engine, Complete 7.3L DIT
BE 002 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
BE 002 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
BE 002 AB XC3Z-6007-CARM Engine, Complete 7.3L DIT
BE 002 AB XC3Z-6006-AARM Engine, Long Block 7.3L DIT
BE 002 AB XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
BE 002 BA XC3Z-6007-CARM Engine, Complete 7.3L DIT
BE 002 BA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
BE 002 BA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
BE 002 BB XC3Z-6007-CARM Engine, Complete 7.3L DIT
BE 002 BB XC3Z-6006-AARM Engine, Long Block 7.3L DIT
BE 002 BB XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
BE 004 AA XC2Z-6007-AARM Engine, Complete 7.3L DIT
BE 004 AA XC2Z-6006-AARM Engine, Long Block 7.3L DIT
BE 004 AB XC2Z-6007-AARM Engine, Complete 7.3L DIT
BE 004 AB XC2Z-6006-AARM Engine, Long Block 7.3L DIT
CE 001 AA XC3Z-6007-CARM Engine, Complete 7.3L DIT
CE 001 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
CE 001 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
CE 002 AA XC3Z-6007-CARM Engine, Complete 7.3L DIT
CE 002 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
CE 002 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
CE 002 AB XC3Z-6007-CARM Engine, Complete 7.3L DIT
CE 002 AB XC3Z-6006-AARM Engine, Long Block 7.3L DIT
CE 002 AB XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
CE 002 BA XC3Z-6007-CARM Engine, Complete 7.3L DIT
CE 002 BA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
CE 002 BA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
CE 004 AA XC2Z-6007-AARM Engine, Complete 7.3L DIT
CE 004 AA XC2Z-6006-AARM Engine, Long Block 7.3L DIT
CE 006 AA XC3Z-6007-CARM Engine, Complete 7.3L DIT
CE 006 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
CE 006 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
CE 009 AA XC3Z-6007-CARM Engine, Complete 7.3L DIT
CE 009 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
CE 009 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
CE 009 AB XC3Z-6007-CARM Engine, Complete 7.3L DIT
CE 009 AB XC3Z-6006-AARM Engine, Long Block 7.3L DIT
CE 009 AB XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
DE 004 AA XC2Z-6007-AARM Engine, Complete 7.3L DIT
DE 004 AA XC2Z-6006-AARM Engine, Long Block 7.3L DIT
DE 006 AA XC2Z-6007-AARM Engine, Complete 7.3L DIT
DE 006 AA XC2Z-6006-AARM Engine, Long Block 7.3L DIT

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Cross Reference
Engine ID Number (continued)
Engine ID Number (Tag #) Ford Service # Part Type Engine
DG 041 BA - BC 3C3Z-6007-BARM Engine, Complete 6.0L DIT
DG 041 BA - BC 3C3Z-6006-BARM Engine, Long Block 6.0L DIT
DG 041 BA - BC 3C3Z-6009-AARM Engine, Short Block 6.0L DIT
DG 041 BE 3C3Z-6007-BARM Engine, Complete 6.0L DIT
DG 041 BE 3C3Z-6006-BARM Engine, Long Block 6.0L DIT
DG 041 BE 3C3Z-6009-AARM Engine, Short Block 6.0L DIT
DG 042 AC - AE 3C3Z-6007-AARM Engine, Complete 6.0L DIT
DG 042 AC - AE 3C3Z-6006-AARM Engine, Long Block 6.0L DIT
DG 042 AC - AE 3C3Z-6009-AARM Engine, Short Block 6.0L DIT
DG 042 AG 3C3Z-6007-AARM Engine, Complete 6.0L DIT
DG 042 AG 3C3Z-6006-AARM Engine, Long Block 6.0L DIT
DG 042 AG 3C3Z-6009-AARM Engine, Short Block 6.0L DIT
DG 044 AA - AC 3C3Z-6007-AARM Engine, Complete 6.0L DIT
DG 044 AA - AC 3C3Z-6006-AARM Engine, Long Block 6.0L DIT
DG 044 AA - AC 3C3Z-6009-AARM Engine, Short Block 6.0L DIT
DG 044 AE 3C3Z-6007-AARM Engine, Complete 6.0L DIT
DG 044 AE 3C3Z-6006-AARM Engine, Long Block 6.0L DIT
DG 044 AE 3C3Z-6009-AARM Engine, Short Block 6.0L DIT
EG 041 AA 4C3Z-6007-AARM Engine, Complete 6.0L DIT
EG 041 AA 4C3Z-6006-AARM Engine, Long Block 6.0L DIT
EG 041 AA 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
EG 042 CB 4C3Z-6007-BARM Engine, Complete 6.0L DIT
EG 042 CB 4C3Z-6006-BARM Engine, Long Block 6.0L DIT
EG 042 CB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
EG 044 DB 4C3Z-6007-BARM Engine, Complete 6.0L DIT
EG 044 DB 4C3Z-6006-BARM Engine, Long Block 6.0L DIT
EG 044 DB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
EG 046 AC 4C2Z-6007-AARM Engine, Complete 6.0L DIT
EG 046 AC 4C2Z-6006-EARM Engine, Long Block 6.0L DIT
EG 046 AC 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
FG 042 DB 5C3Z-6007-BARM Engine, Complete 6.0L DIT
FG 042 DB 5C3Z-6006-BARM Engine, Long Block 6.0L DIT
FG 042 DB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
FG 042 RB 5C3Z-6007-DARM Engine, Complete 6.0L DIT
FG 042 RB 5C3Z-6006-BARM Engine, Long Block 6.0L DIT
FG 042 RB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
FG 042 RC 5C3Z-6007-DARM Engine, Complete 6.0L DIT
FG 042 RC 5C3Z-6006-BARM Engine, Long Block 6.0L DIT
FG 042 RC 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
FG 044 AC 5C3Z-6007-BARM Engine, Complete 6.0L DIT
FG 044 AC 5C3Z-6006-BARM Engine, Long Block 6.0L DIT
FG 044 AC 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
FG 044 TC 5C3Z-6007-DARM Engine, Complete 6.0L DIT
FG 044 TC 5C3Z-6006-BARM Engine, Long Block 6.0L DIT
FG 044 TC 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
FG 046 AA 5C2Z-6007-AARM Engine, Complete 6.0L DIT
FG 046 AA 5C2Z-6006-AARM Engine, Long Block 6.0L DIT
FG 046 AA 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
FG 046 BB 5C2Z-6007-BARM Engine, Complete 6.0L DIT
FG 046 BB 5C2Z-6006-AARM Engine, Long Block 6.0L DIT
FG 046 BB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT

2011 Ford Motor Company


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Cross Reference
Engine ID Number (continued)
Engine ID Number (Tag #) Ford Service # Part Type Engine
HE 001 AA F7TZ-6V007-BARM Engine, Complete 7.3L DIT
HE 001 AA F7TZ-6V006-BARM Engine, Long Block 7.3L DIT
HE 001 AA F7TZ-6V012-ABRM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
HE 002 AA F7TZ-6V007-BARM Engine, Complete 7.3L DIT
HE 002 AA F7TZ-6V006-BARM Engine, Long Block 7.3L DIT
HE 002 AA F7TZ-6V012-ABRM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
JE 001 CA - CL 5C3Z-6V007-CRM Engine, Complete 7.3L DIT
JE 001 CA - CL 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
JE 001 CA - CL F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
JE 001 CN 5C3Z-6V007-CRM Engine, Complete 7.3L DIT
JE 001 CN 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
JE 001 CN F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
JE 001 DA - DL 5C3Z-6V007-BRM Engine, Complete 7.3L DIT
JE 001 DA - DL 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
JE 001 DA - DL F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
JE 001 DN 5C3Z-6V007-BRM Engine, Complete 7.3L DIT
JE 001 DN 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
JE 001 DN F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
JE 002 CA - CL 5C3Z-6V007-CRM Engine, Complete 7.3L DIT
JE 002 CA - CL 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
JE 002 CA - CL F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
JE 002 CN 5C3Z-6V007-CRM Engine, Complete 7.3L DIT
JE 002 CN 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
JE 002 CN F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
JE 002 DA -DL 5C3Z-6V007-BRM Engine, Complete 7.3L DIT
JE 002 DA -DL 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
JE 002 DA -DL F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
JE 002 DN 5C3Z-6V007-BRM Engine, Complete 7.3L DIT
JE 002 DN 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
JE 002 DN F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
JE 004 AA 5C3Z-6V007-ARM Engine, Complete 7.3L DIT
JE 004 AA 5C3Z-6V006-DRM Engine, Long Block 7.3L DIT
JE 004 BD 5C3Z-6V007-ARM Engine, Complete 7.3L DIT
JE 004 BD 5C3Z-6V006-DRM Engine, Long Block 7.3L DIT
JE 004 BE 5C3Z-6V007-ARM Engine, Complete 7.3L DIT
JE 004 BE 5C3Z-6V006-DRM Engine, Long Block 7.3L DIT
KE 001 AA XC3Z-6007-BARM Engine, Complete 7.3L DIT
KE 001 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
KE 001 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
KE 001 BA - BD XC3Z-6007-CARM Engine, Complete 7.3L DIT
KE 001 BA - BD XC3Z-6006-AARM Engine, Long Block 7.3L DIT
KE 001 BA - BD XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
KE 002 AA XC3Z-6007-BARM Engine, Complete 7.3L DIT
KE 002 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
KE 002 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
KE 002 BA - BD XC3Z-6007-CARM Engine, Complete 7.3L DIT
KE 002 BA - BD XC3Z-6006-AARM Engine, Long Block 7.3L DIT
KE 002 BA - BD XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
KE 004 AA - AD XC2Z-6007-AARM Engine, Complete 7.3L DIT
KE 004 AA - AD XC2Z-6006-AARM Engine, Long Block 7.3L DIT
LE 001 AA XC3Z-6007-CARM Engine, Complete 7.3L DIT
LE 001 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
LE 001 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT

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Cross Reference
Engine ID Number (continued)
Engine ID Number (Tag #) Ford Service # Part Type Engine
LE 002 AA XC3Z-6007-CARM Engine, Complete 7.3L DIT
LE 002 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
LE 002 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
OE 006 AB 1C3Z-6007-HARM Engine, Complete 7.3L DIT
OE 006 AB 1C3Z-6006-DARM Engine, Long Block 7.3L DIT
OE 006 AE 1C3Z-6007-HARM Engine, Complete 7.3L DIT
OE 006 AE 1C3Z-6006-DARM Engine, Long Block 7.3L DIT
OE 007 AC 1C3Z-6007-HARM Engine, Complete 7.3L DIT
OE 007 AC 1C3Z-6006-DARM Engine, Long Block 7.3L DIT
OE 007 AD 1C3Z-6007-HARM Engine, Complete 7.3L DIT
OE 007 AD 1C3Z-6006-DARM Engine, Long Block 7.3L DIT
OE 008 AA - AE XC3Z-6007-CARM Engine, Complete 7.3L DIT
OE 008 AA - AE XC3Z-6006-AARM Engine, Long Block 7.3L DIT
OE 008 AA - AE XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
OE 009 AA - AC XC3Z-6007-CARM Engine, Complete 7.3L DIT
OE 009 AA - AC XC3Z-6006-AARM Engine, Long Block 7.3L DIT
OE 009 AA - AC XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
SE 001 AB XC3Z-6007-CARM Engine, Complete 7.3L DIT
SE 001 AB XC3Z-6006-AARM Engine, Long Block 7.3L DIT
SE 001 AB XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
SE 001 AC XC3Z-6007-CARM Engine, Complete 7.3L DIT
SE 001 AC XC3Z-6006-AARM Engine, Long Block 7.3L DIT
SE 001 AC XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
SE 001 AD XC3Z-6007-CARM Engine, Complete 7.3L DIT
SE 001 AD XC3Z-6006-AARM Engine, Long Block 7.3L DIT
SE 001 AD XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
SE 002 AB XC3Z-6007-CARM Engine, Complete 7.3L DIT
SE 002 AB XC3Z-6006-AARM Engine, Long Block 7.3L DIT
SE 002 AB XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
SE 002 AC XC3Z-6007-CARM Engine, Complete 7.3L DIT
SE 002 AC XC3Z-6006-AARM Engine, Long Block 7.3L DIT
SE 002 AC XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
SE 002 AD XC3Z-6007-CARM Engine, Complete 7.3L DIT
SE 002 AD XC3Z-6006-AARM Engine, Long Block 7.3L DIT
SE 002 AD XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
SE 004 AA - AD XC2Z-6007-AARM Engine, Complete 7.3L DIT
SE 004 AA - AD XC2Z-6006-AARM Engine, Long Block 7.3L DIT
TE 001 AA - AC XC3Z-6007-CARM Engine, Complete 7.3L DIT
TE 001 AA - AC XC3Z-6006-AARM Engine, Long Block 7.3L DIT
TE 001 AA - AC XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
TE 002 AA XC3Z-6007-CARM Engine, Complete 7.3L DIT
TE 002 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
TE 002 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
TE 002 AB XC3Z-6007-CARM Engine, Complete 7.3L DIT
TE 002 AB XC3Z-6006-AARM Engine, Long Block 7.3L DIT
TE 002 AB XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
TE 004 AA XC2Z-6007-AARM Engine, Complete 7.3L DIT
TE 004 AA XC2Z-6006-AARM Engine, Long Block 7.3L DIT
TE 004 AB XC2Z-6007-AARM Engine, Complete 7.3L DIT
TE 004 AB XC2Z-6006-AARM Engine, Long Block 7.3L DIT
UE 001 AA F7TZ-6V007-AARM Engine, Complete 7.3L DIT
UE 001 AA F7TZ-6V006-CARM Engine, Long Block 7.3L DIT
UE 001 AA F7TZ-6V012-ABRM Engine, Long Block (Enhanced-Stripped) 7.3L DIT

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Cross Reference
Engine ID Number (continued)
Engine ID Number (Tag #) Ford Service # Part Type Engine
UE 001 CA XC3Z-6007-CARM Engine, Complete 7.3L DIT
UE 001 CA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
UE 001 CA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
UE 002 AA F7TZ-6V007-AARM Engine, Complete 7.3L DIT
UE 002 AA F7TZ-6V006-CARM Engine, Long Block 7.3L DIT
UE 002 AA F7TZ-6V012-ABRM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
UE 002 CA XC3Z-6007-CARM Engine, Complete 7.3L DIT
UE 002 CA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
UE 002 CA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
UE 002 CB XC3Z-6007-CARM Engine, Complete 7.3L DIT
UE 002 CB XC3Z-6006-AARM Engine, Long Block 7.3L DIT
UE 002 CB XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
UE 004 AA F7UZ-6V007-AARM Engine, Complete 7.3L DIT
UE 004 AA F7UZ-6V006-AARM Engine, Long Block 7.3L DIT
UE 004 CA XC2Z-6007-AARM Engine, Complete 7.3L DIT
UE 004 CA XC2Z-6006-AARM Engine, Long Block 7.3L DIT
WE 001 CA - CL 5C3Z-6V007-CRM Engine, Complete 7.3L DIT
WE 001 CA - CL 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
WE 001 CA - CL F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
WE 001 CN 5C3Z-6V007-CRM Engine, Complete 7.3L DIT
WE 001 CN 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
WE 001 CN F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
WE 001 DA - DL 5C3Z-6V007-BRM Engine, Complete 7.3L DIT
WE 001 DA - DL 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
WE 001 DA - DL F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
WE 001 DN 5C3Z-6V007-BRM Engine, Complete 7.3L DIT
WE 001 DN 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
WE 001 DN F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
WE 002 CA - CL 5C3Z-6V007-CRM Engine, Complete 7.3L DIT
WE 002 CA - CL 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
WE 002 CA - CL F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
WE 002 CN 5C3Z-6V007-CRM Engine, Complete 7.3L DIT
WE 002 CN 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
WE 002 CN F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
WE 002 DA - DL 5C3Z-6V007-BRM Engine, Complete 7.3L DIT
WE 002 DA - DL 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
WE 002 DA - DL F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
WE 002 DN 5C3Z-6V007-BRM Engine, Complete 7.3L DIT
WE 002 DN 5C3Z-6V006-CRM Engine, Long Block 7.3L DIT
WE 002 DN F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
WE 004 AA 5C3Z-6V007-ARM Engine, Complete 7.3L DIT
WE 004 AA 5C3Z-6V006-DRM Engine, Long Block 7.3L DIT
WE 004 BD 5C3Z-6V007-ARM Engine, Complete 7.3L DIT
WE 004 BD 5C3Z-6V006-DRM Engine, Long Block 7.3L DIT
WE 004 BE 5C3Z-6V007-ARM Engine, Complete 7.3L DIT
WE 004 BE 5C3Z-6V006-DRM Engine, Long Block 7.3L DIT
WE 004 CA XC2Z-6007-AARM Engine, Complete 7.3L DIT
WE 004 CA XC2Z-6006-AARM Engine, Long Block 7.3L DIT
WG 041 DB - DD 3C3Z-6007-BARM Engine, Complete 6.0L DIT
WG 041 DB - DD 3C3Z-6006-BARM Engine, Long Block 6.0L DIT
WG 041 DB - DD 3C3Z-6009-AARM Engine, Short Block 6.0L DIT

2011 Ford Motor Company


119
Cross Reference
Engine ID Number (continued)
Engine ID Number (Tag #) Ford Service # Part Type Engine
WG 041 DF 3C3Z-6007-BARM Engine, Complete 6.0L DIT
WG 041 DF 3C3Z-6006-BARM Engine, Long Block 6.0L DIT
WG 041 DF 3C3Z-6009-AARM Engine, Short Block 6.0L DIT
WG 042 EE - EG 3C3Z-6007-AARM Engine, Complete 6.0L DIT
WG 042 EE - EG 3C3Z-6006-AARM Engine, Long Block 6.0L DIT
WG 042 EE - EG 3C3Z-6009-AARM Engine, Short Block 6.0L DIT
WG 042 EJ 3C3Z-6007-AARM Engine, Complete 6.0L DIT
WG 042 EJ 3C3Z-6006-AARM Engine, Long Block 6.0L DIT
WG 042 EJ 3C3Z-6009-AARM Engine, Short Block 6.0L DIT
XE 001 AA XC3Z-6007-BARM Engine, Complete 7.3L DIT
XE 001 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
XE 001 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
XE 001 BA - BD XC3Z-6007-CARM Engine, Complete 7.3L DIT
XE 001 BA - BD XC3Z-6006-AARM Engine, Long Block 7.3L DIT
XE 001 BA - BD XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
XE 002 AA XC3Z-6007-BARM Engine, Complete 7.3L DIT
XE 002 AA XC3Z-6006-AARM Engine, Long Block 7.3L DIT
XE 002 AA XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
XE 002 BA - BD XC3Z-6007-CARM Engine, Complete 7.3L DIT
XE 002 BA - BD XC3Z-6006-AARM Engine, Long Block 7.3L DIT
XE 002 BA - BD XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 7.3L DIT
XE 004 AA - AD XC2Z-6007-AARM Engine, Complete 7.3L DIT
XE 004 AA - AD XC2Z-6006-AARM Engine, Long Block 7.3L DIT
XG 041 BB 4C3Z-6007-AARM Engine, Complete 6.0L DIT
XG 041 BB 4C3Z-6006-AARM Engine, Long Block 6.0L DIT
XG 041 BB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
XG 042 AC 4C3Z-6007-BARM Engine, Complete 6.0L DIT
XG 042 AC 4C3Z-6006-BARM Engine, Long Block 6.0L DIT
XG 042 AC 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
XG 046 AC 4C2Z-6007-AARM Engine, Complete 6.0L DIT
XG 046 AC 4C2Z-6006-EARM Engine, Long Block 6.0L DIT
XG 046 AC 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
YG 041 BF 5C3Z-6007-AARM Engine, Complete 6.0L DIT
YG 041 BF 5C3Z-6006-AARM Engine, Long Block 6.0L DIT
YG 041 BF 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
YG 041 FC 5C3Z-6007-CARM Engine, Complete 6.0L DIT
YG 041 FC 5C3Z-6006-AARM Engine, Long Block 6.0L DIT
YG 041 FC 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
YG 042 EB 5C3Z-6007-BARM Engine, Complete 6.0L DIT
YG 042 EB 5C3Z-6006-BARM Engine, Long Block 6.0L DIT
YG 042 EB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
YG 042 SC 5C3Z-6007-DARM Engine, Complete 6.0L DIT
YG 042 SC 5C3Z-6006-BARM Engine, Long Block 6.0L DIT
YG 042 SC 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
XG 042 XB 4C3Z-6007-BARM Engine, Complete 6.0L DIT
XG 042 XB 4C3Z-6006-BARM Engine, Long Block 6.0L DIT
XG 042 XB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
YG 046 AA 5C2Z-6007-AARM Engine, Complete 6.0L DIT
YG 046 AA 5C2Z-6006-AARM Engine, Long Block 6.0L DIT
YG 046 AA 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
YG 046 CB 5C2Z-6007-BARM Engine, Complete 6.0L DIT
YG 046 CB 5C2Z-6006-AARM Engine, Long Block 6.0L DIT
YG 046 CB 5C3Z-6009-AARM Engine, Short Block 6.0L DIT

2011 Ford Motor Company


120
Cross Reference
Engine ID Number (continued)
Engine ID Number (Tag #) Ford Service # Part Type Engine
YG 048 UC 5C3Z-6007-EARM Engine, Complete 6.0L DIT
YG 048 UC 5C3Z-6006-EARM Engine, Long Block 6.0L DIT
YG 048 UC 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
YG 048 UD 5C3Z-6007-FARM Engine, Complete 6.0L DIT
YG 048 UD 5C3Z-6006-EARM Engine, Long Block 6.0L DIT
YG 048 UD 5C3Z-6009-AARM Engine, Short Block 6.0L DIT
ZE 001 AA F6TZ-6V007-BARM Engine, Complete 7.3L DIT
ZE 001 AA F6TZ-6V006-BARM Engine, Long Block 7.3L DIT
ZE 002 AA F6TZ-6V007-BARM Engine, Complete 7.3L DIT
ZE 002 AA F6TZ-6V006-BARM Engine, Long Block 7.3L DIT
ZE 004 AA F6UZ-6V007-BARM Engine, Complete 7.3L DIT
ZE 004 AA F6UZ-6V006-BARM Engine, Long Block 7.3L DIT

2011 Ford Motor Company


121
Part Number Index
Part Number Index Part Number Index
Part Number Part Type Page Part Number Part Type Page
1C3Z-6006-DARM Engine, Long Block 24, 45 3F1Z-12A648-A Sensor, Engine Coolant/Oil Temp 5, 89, 90
1C3Z-6007-HARM Engine, Complete 24, 46 4C2Z-6006-EARM Engine, Long Block 18, 44
1C3Z-6200-AARM Connecting Rod 21, 26, 28, 54 4C2Z-6007-AARM Engine, Complete 18, 44
1U2Z-8V501-CA Water Pump 22, 29, 87 4C2Z-6766-BA Filter Cap, Oil 20, 100
2C3Z-6R007-A Engine, Overhaul Kit 21, 26, 28, 52 4C2Z-9N184-BA Filter, Fuel 20, 99
2C3Z-6R007-B Engine, Overhaul Kit 21, 26, 28, 52 4C3Z-12A342-AA Glow Plug 11, 14, 17, 20, 40, 102
2C3Z-6R007-C Engine, Overhaul Kit 21, 26, 28, 52 4C3Z-12B599-ABRM FICM - Complete 9, 12, 16, 18, 65
2C3Z-6R007-D Engine, Overhaul Kit 21, 26, 28, 52 4C3Z-12B599-BARM FICM - Half 9, 12, 16, 18, 65
2C3Z-6R007-EB Engine, Overhaul Kit 33, 34, 52 4C3Z-12B599-CRM FICM - Pre-Programmed 9, 16
2C3Z-6R007-FB Engine, Overhaul Kit 33, 34, 52 4C3Z-12B599-DRM FICM - Pre-Programmed 9, 16
2C3Z-6R007-GB Engine, Overhaul Kit 36, 37, 52 4C3Z-12B599-ERM FICM - Pre-Programmed 9, 16, 18
2C3Z-6R007-HB Engine, Overhaul Kit 36, 37, 52 4C3Z-6006-AARM Engine, Long Block 8, 44
2C3Z-8V501-BA Water Pump 22, 29, 87 4C3Z-6006-BARM Engine, Long Block 8, 15, 44
2C3Z-9C968-BA Injection Pressure Regulator (IPR) Valve 22, 29, 74 4C3Z-6007-AARM Engine, Complete 8, 44
2C3Z-9VE527-ARM Fuel Injector 31, 69 4C3Z-6007-BARM Engine, Complete 8, 15, 44
2C3Z-9VE527-DRM Fuel Injector 33, 35, 69 4C3Z-6250-AA Camshaft 9, 12, 15, 18, 53
2C3Z-9VE527-ERM Fuel Injector 33, 35, 69 4C3Z-6K682-CDRM Turbocharger 10, 16, 19, 78
2C3Z-9VE527-FRM Fuel Injector 33, 35, 36, 38, 69 4C3Z-6R007-A Engine, Overhaul Kit 9, 15, 18, 51
2U2Z-9601-AA Filter, Air 23, 27, 97 4C3Z-6R007-B Engine, Overhaul Kit 9, 15, 18, 51
2U2Z-9601-BA AIS Replacement Filter 23, 98 4C3Z-6R007-C Engine, Overhaul Kit 9, 15, 18, 51
2U2Z-9K635-AA Kit, Air Induction System (AIS) 23, 98 4C3Z-8501-AC Water Pump 10, 16, 19, 39, 86
3C3Z-10884-AA Sensor, Engine Oil Temp/Water Temp 7, 11, 13, 16, 17, 19, 90, 94 4C3Z-9601-AA Filter, Air 11, 17, 96
3C3Z-12A342-AA Glow Plug 11, 14, 17, 102 4C3Z-9A543-AARM High Pressure Injection Oil Pump 10, 16, 18, 72
3C3Z-12A697-AA Sensor, Manifold Air Temperature (MAT) 11, 13, 17, 19, 94 4C3Z-9E527-BRM Fuel Injector 9, 13, 16, 18, 39, 66
3C3Z-6006-AARM Engine, Long Block 8, 15, 44 4C3Z-9F452-ARM EGR Valve 9, 12, 15, 18, 64
3C3Z-6006-BARM Engine, Long Block 8, 44 4C3Z-9F838-A Sensor, Injection Control Pressure (ICP) 11, 13, 17, 19, 93
3C3Z-6007-AARM Engine, Complete 8, 15, 44 4C3Z-9G489-ACRM Turbocharger, CHRA Kit 10, 16, 19, 81
3C3Z-6007-BARM Engine, Complete 8, 44 4C3Z-9J460-A Sensor, Exhaust Back Pressure (EBP) 10, 17, 19, 23, 25, 27, 30, 91
3C3Z-6009-AARM Engine, Short Block 8, 12, 15, 43 4C3Z-9P456-AJ EGR Cooler 9, 12, 15, 18, 62
3C3Z-6049-ARM Cylinder Head Kit 9, 12, 15, 18, 59 4C4Z-10884-AA Sensor, Water Temperature 23, 25, 27, 30, 94
3C3Z-6250-AA Camshaft 12, 53 4C4Z-12B533-AA Glow Plug Relay 14, 40, 103
3C3Z-6303-AARM Crankshaft 9, 12, 15, 18, 56 4C4Z-6006-DRM Engine, Long Block 12, 44
3C3Z-6731-AA Filter, Oil 7, 11, 14, 17, 20, 101 4C4Z-6007-BRM Engine, Complete 12, 44
3C3Z-6766-CA Filter Cap, Oil 7, 11, 14, 17, 40, 100 4C4Z-6009-AARM Engine, Short Block 12, 43
3C3Z-6A642-CA Oil Cooler Kit 10, 13, 16, 19, 75 4C4Z-6C885-A Turbocharger, Unison Ring 13, 82
3C3Z-6C315-AA Sensor, Crankshaft Position 6, 10, 13, 16, 19, 88 4C4Z-6K682-ARM Turbocharger 13, 78
3C3Z-6C885-A Turbocharger, Unison Ring 10, 16, 19, 82 4C4Z-6R007-A Engine, Overhaul Kit 12, 51
3C3Z-6K682-CCRM Turbocharger 10, 16, 78 4C4Z-6R007-B Engine, Overhaul Kit 12, 51
3C3Z-6R007-A Engine, Overhaul Kit 9, 15, 51 4C4Z-8575-AA Thermostat 14, 105
3C3Z-6R007-B Engine, Overhaul Kit 9, 15, 51 4C4Z-9601-AA Filter, Air 14, 96
3C3Z-6R007-C Engine, Overhaul Kit 9, 15, 51 4R8Z-12A697-A Sensor, Intake Air Temperature 5, 93
3C3Z-6V303-AARM Crankshaft 21, 24, 26, 28, 57 5C2Z-6006-AARM Engine, Long Block 18, 44
3C3Z-8501-A Water Pump 10, 16, 86 5C2Z-6007-AARM Engine, Complete 18, 44
3C3Z-8575-AA Thermostat 11, 17, 20, 105 5C2Z-6007-BARM Engine, Complete 18, 44
3C3Z-9A543-AARM High Pressure Injection Oil Pump 10, 13, 16, 72 5C3Z-6006-AARM Engine, Long Block 8, 44
3C3Z-9C968-AA Injection Pressure Regulator (IPR) Valve 10, 13, 16, 19, 74 5C3Z-6006-BARM Engine, Long Block 8, 44
3C3Z-9E527-ECRM Fuel Injector 9, 13, 16, 66 5C3Z-6006-EARM Engine, Long Block 15, 44
3C3Z-9F838-EA Sensor, Injection Control Pressure (ICP) 11, 17, 93 5C3Z-6007-AARM Engine, Complete 8, 44
3C3Z-9G489-ABRM Turbocharger, CHRA Kit 10, 16, 81 5C3Z-6007-BARM Engine, Complete 8, 44
3C3Z-9G489-BBRM Turbocharger, CHRA Kit 10, 16, 81 5C3Z-6007-CARM Engine, Complete 8, 44
3C3Z-9N184-CB Filter, Fuel 11, 17, 99 5C3Z-6007-DARM Engine, Complete 8, 44
3C3Z-9P456-B EGR Cooler 9, 12, 15, 62 5C3Z-6007-EARM Engine, Complete 15, 44

2011 Ford Motor Company


122 Revised April 2013
Part Number Index
Part Number Index Part Number Index
Part Number Part Type Page Part Number Part Type Page
5C3Z-6007-FARM Engine, Complete 15, 44 7E7Z-9D475-A EGR Valve 39, 64
5C3Z-6009-AARM Engine, Short Block 8, 15, 18, 43 7E7Z-9E527-AA Fuel Injector 39, 66
5C3Z-6K682-CCRM Turbocharger 10, 16, 19, 77 7E7Z-9J460-AA Sensor, Exhaust Back Pressure (EBP) 40, 91
5C3Z-6V006-CRM Engine, Long Block 21, 45 8C3Z-12A342-A Glow Plug 7, 102
5C3Z-6V006-DRM Engine, Long Block 28, 45 8C3Z-12A697-B Sensor, Manifold Air Temperature (MAT) 7, 94
5C3Z-6V007-ARM Engine, Complete 28, 46 8C3Z-12K073-A Sensor, Camshaft Positioning (CMP) 6, 10, 13, 16, 19, 88
5C3Z-6V007-BRM Engine, Complete 21, 46 8C3Z-6007-AARM Engine, Complete 6, 43
5C3Z-6V007-CRM Engine, Complete 21, 46 8C3Z-6007-BARM Engine, Complete 6, 43
5C3Z-6V639-ARM Turbocharger Pedestal 22, 29, 84 8C3Z-6009-AARM Engine, Short Block 6, 42
5C3Z-6V639-BRM Turbocharger Pedestal 22, 84 8C3Z-6009-BARM Engine, Short Block 6, 42
5C3Z-6V682-ARM Turbocharger 22, 80 8C3Z-6012-ARM Engine, Long Block (Stripped) 6, 42
5C3Z-6V682-BRM Turbocharger 29, 80 8C3Z-6012-BRM Engine, Long Block (Stripped) 6, 42
5C3Z-9A543-ARM High Pressure Injection Oil Pump 10, 16, 18, 72 8C3Z-6049-BRM Cylinder Head Kit 6, 58
5C3Z-9C968-CA Injection Pressure Regulator (IPR) Valve 10, 13, 16, 19, 39, 74 8C3Z-6200-B Connecting Rod 6, 54
5C3Z-9F452-ARM EGR Valve 9, 15, 18, 64 8C3Z-6250-A Camshaft 6, 53
5C3Z-9G489-ACRM Turbocharger, CHRA Kit 10, 16, 19, 81 8C3Z-6303-A Crankshaft 6, 56
5C3Z-9J460-B Sensor, Exhaust Back Pressure (EBP) 10, 13, 17, 19, 91 8C3Z-6K682-AARM Turbocharger 6, 76
5C3Z-9VA543-BRM High Pressure Injection Oil Pump 22, 29, 73 8C3Z-6K682-BARM Turbocharger 6, 76
5C3Z-9VE527-ARM Fuel Injector 22, 26, 29, 67 8C3Z-8501-B Water Pump 6, 85
5C3Z-9VE527-BRM Fuel Injector 22, 24, 26, 29, 67 8C3Z-8575-D Thermostat 7, 104
5C4Z-12A650-AA Electronic Control Module 12, 39, 61 8C3Z-9A543-DRM High Pressure Fuel Pump 6, 71
5C4Z-6006-ERM Engine, Long Block 12, 44 8C3Z-9D475-D EGR Valve 6, 63
5C4Z-6007-JRM Engine, Complete 12, 44 8C3Z-9E527-DRM Fuel Injector 6, 66
5C4Z-6K682-BRM Turbocharger 13, 77 8C3Z-9F464-F EGR Cooler 6, 62
5C4Z-8501-AA Water Pump 13, 86 8C3Z-9G756-A Sensor, Fuel Rail Pressure 7, 92
5C4Z-9A543-D High Pressure Injection Oil Pump 13, 72 8C3Z-9J460-A Sensor, Exhaust Back Pressure (EBP) 7, 91
5C4Z-9F452-AA EGR Valve 12, 64 8C3Z-9N184-C Filter, Fuel 7, 99
6C2Z-6006-AARM Engine, Long Block 18, 44 8C3Z-9P456-C EGR Cooler 6, 62
6C2Z-6007-AARM Engine, Complete 18, 44 8E7Z-12A650-C Electronic Control Module 39, 61
6C2Z-9601-A Filter, Air 20, 97 8E7Z-6007-ARM Engine, Complete 39
6C3Z-6006-AARM Engine, Long Block 8, 44 8E7Z-6K682-A Turbocharger 39, 77
6C3Z-6006-BARM Engine, Long Block 8, 44 8E7Z-9A543-CRM High Pressure Injection Oil Pump 39, 71
6C3Z-6007-AARM Engine, Complete 8, 44 8E7Z-9P456-A EGR Cooler 39, 63
6C3Z-6007-BARM Engine, Complete 8, 44 BC3Z-12A342-B Glow Plug 5, 102
6C3Z-6009-ARM Engine, Short Block 8, 18, 43 BC3Z-12A342-C Glow Plug 5, 102
6C3Z-6049-DRM Cylinder Head Kit 9, 12, 18, 59 BC3Z-12B533-A Glow Plug Control Unit 5, 103
6E7Z-12A342-AA Heater, Air Intake 40, 104 BC3Z-12K073-A Sensor, Camshaft Position (CMP) 4, 88
6E7Z-6007-FRM Engine, Complete 39 BC3Z-6006-A Engine, Long Block 4
6E7Z-6049-J Cylinder Head Kit 39, 59 BC3Z-6009-A Engine, Short Block 4
6E7Z-6200-A Connecting Rod 9, 12, 15, 18, 39, 54 BC3Z-6049-N Cylinder Head Kit 4, 58
6E7Z-6303-BA Crankshaft 39, 56 BC3Z-6049-P Cylinder Head Kit 4, 58
6E7Z-6731-D Filter, Oil 40, 101 BC3Z-6049-R Cylinder Head Kit 4, 58
6E7Z-6K682-A Turbocharger 39, 77 BC3Z-6049-S Cylinder Head Kit 4, 58
6E7Z-8575-A Thermostat 40, 105 BC3Z-6200-A Connecting Rod 4, 54
6E7Z-9601-AA Filter, Air 40, 96 BC3Z-6250-D Camshaft 4, 53
6E7Z-9A543-BRM High Pressure Injection Oil Pump 39, 71 BC3Z-6303-A Crankshaft 4, 56
6E7Z-9D475-AA EGR Valve 39, 64 BC3Z-6731-A Filter, Oil 5, 101
6E7Z-9P456-A EGR Cooler 39, 63 BC3Z-6C315-A Sensor, Crankshaft Position 5, 88
6U5Z-9278-D Sender, Engine Oil Pressure 4, 90 BC3Z-6K682-A Turbocharger 4, 76
7C3Z-9601-B Filter, Air 7, 96 BC3Z-6K682-B Turbocharger 4, 76
7C4Z-6009-AARM Engine, Short Block 12, 43 BC3Z-8501-A Water Pump 4, 85
7E7Z-6049-C Cylinder Head Kit 39, 59 BC3Z-8501-B Water Pump 4, 85

2011 Ford Motor Company


Revised April 2013 123
Part Number Index
Part Number Index Part Number Index
Part Number Part Type Page Part Number Part Type Page
BC3Z-8501-C Water Pump 4, 85 CX-2467-RM EGR Valve 9, 12, 15, 18, 64
BC3Z-8575-A Thermostat 5, 104 DPFE-20 Sensor, EGR Pressure Sensor 5, 89
BC3Z-8575-B Thermostat 5, 104 DPFE-21 Sensor, Exhaust Back Pressure (EBP) 5, 91
BC3Z-8575-C Thermostat 5, 104 DPFE-22 Sensor, Exhaust Back Pressure (EBP) 5, 91
BC3Z-9601-A Filter, Air 5, 96 DPFE-3 Sensor, Exhaust Back Pressure (EBP) 10, 17, 19, 23, 25, 27, 30, 91
BC3Z-9601-D Filter, Air 5, 96 DPFE-6 Sensor, Exhaust Back Pressure (EBP) 10, 13, 17, 19, 91
BC3Z-9A543-A Fuel Injection Pump 4, 71 DPFE-7 Sensor, Exhaust Back Pressure (EBP) 40, 91
BC3Z-9C968-A Fuel Pressure Regulator 4, 75 DPFE-8 Sensor, Exhaust Back Pressure (EBP) 7, 91
BC3Z-9D475-C EGR Valve 4, 63 DU-87 Sensor, Camshaft Positioning (CMP) 23, 30, 88
BC3Z-9D475-D EGR Valve 4, 63 DU-88 Sensor, Camshaft Positioning (CMP) 6, 10, 13, 16, 19, 88
BC3Z-9F464-C EGR Cooler 4, 62 DU-92 Sensor, Camshaft Position (CMP) 4, 88
BC3Z-9F838-A Sensor, Fuel Injection Control 5, 92 DY-1112 Sensor, Manifold Air Temperature (MAT) 7, 94
BC3Z-9H529-A Fuel Injector Replacement Kit 4, 66 DY-1128 Glow Plug Relay 32, 33, 35, 37, 38, 103
BC3Z-9H529-B Fuel Injector Replacement Kit 4, 66 DY-1144 Sensor, Engine Coolant/Oil Temp 5, 89, 90
BC3Z-9J460-C Sensor, EGR Pressure Sensor 5, 89 DY-1146 Sensor, Intake Air Temperature 5, 93
BC3Z-9J460-D Sensor, Exhaust Back Pressure (EBP) 5, 91 DY-1148 Sensor, Crankshaft Position 5, 88
BC3Z-9J460-E Sensor, Exhaust Back Pressure (EBP) 5, 91 DY-1157 Glow Plug Control Unit 5, 103
BC3Z-9N184-B Filter, Fuel 5, 99 DY-860 Glow Plug Relay 23, 30, 103
CH-103-RM Cylinder Head Kit 31, 60 DY-861 Glow Plug Relay 23, 25, 30, 103
CH-11-RM Cylinder Head Kit 36, 38, 60 DY-876 Glow Plug Control Unit/Relay 7, 11, 17, 20, 27, 103
CH-12-RM Cylinder Head Kit 33, 34, 60 DY-984 Sensor, Manifold Air Temperature (MAT) 11, 13, 17, 19, 94
CH-2-RM Cylinder Head Kit 22, 28, 59 DY-985 Sensor, Crankshaft Position 6, 10, 13, 16, 19, 88
CH-3-RM Cylinder Head Kit 22, 24, 26, 28, 59 DY-989 Glow Plug Relay 14, 40, 103
CH-4-RM Cylinder Head Kit 36, 38, 60 E3TZ-6731-A Filter, Oil 32, 33, 35, 36, 38, 101
CM-5013 Injection Pressure Regulator (IPR) Valve 22, 24, 26, 29, 74 E3TZ-9155-A Filter, Fuel 36, 38, 100
CM-5054 Injection Pressure Regulator (IPR) Valve 10, 13, 16, 19, 74 E5TZ-12A342-B Glow Plug 37, 38, 102
CM-5112 Injection Pressure Regulator (IPR) Valve 22, 29, 74 E5TZ-8575-C Thermostat 34, 35, 37, 38, 106
CM-5126 Injection Pressure Regulator (IPR) Valve 10, 13, 16, 19, 39, 74 E7TZ-12B533-A Glow Plug Relay 32, 33, 35, 37, 38, 103
CM-5185 Fuel Pressure Regulator 4, 75 E7TZ-9601-A Filter, Air 32, 33, 35, 36, 38, 98
CMR-1-RM Fuel Injector 22, 29, 67 E7TZ-9A543-A Fuel Injection Pump 36, 38, 70
CMR-2-RM Fuel Injector 22, 29, 68 E9TZ-9A543-C Fuel Injection Pump 33, 35, 70
CMR-3-RM Fuel Injector 31, 69 EC-767 Filter Cap, Oil 20, 100
CMR-4-RM Fuel Injector 33, 35, 69 EC-781 Filter Cap, Oil 7, 11, 14, 17, 40, 100
CMR-5-RM Fuel Injector 33, 35, 69 F1UZ-9601-A Filter, Air 35, 98
CMR-6-RM Fuel Injector 33, 35, 36, 38, 69 F2TZ-12A342-A Glow Plug 32, 33, 35, 37, 38, 102
CMR-7-RM Fuel Injector 22, 26, 29, 67 F2TZ-9A543-A Fuel Injection Pump 33, 35, 70
CMR-8-RM Fuel Injector 22, 24, 26, 29, 67 F2TZ-9A543-C Fuel Injection Pump 33, 35, 70
CN-5018 Fuel Injector 39, 66 F2TZ-9N184-A Filter, Fuel 32, 33, 35, 100
CN-5019-RM Fuel Injector 9, 13, 16, 18, 39, 66 F3HZ-9601-DC Filter, Air 25, 97
CN-5020-RM Fuel Injector 9, 13, 16, 66 F3TZ-6V012-AARM Engine, Long Block (Stripped) 31, 46
CN-5022 Fuel Injector 4, 66 F3TZ-9A543-A Fuel Injection Pump 31, 70
CN-5023 Fuel Injector 4, 66 F3TZ-9A543-B Fuel Injection Pump 31, 70
CN-6017-RM Fuel Injector 6, 66 F4TZ-12A342-BA Glow Plug 23, 25, 27, 30, 102
CRK-10-RM Crankshaft 21, 28, 57 F4TZ-12K073-C Sensor, Camshaft Positioning (CMP) 23, 30, 88
CRK-378-RM Crankshaft 31, 33, 34, 36, 38, 57 F4TZ-6731-A Filter, Oil 23, 25, 27, 30, 101
CRK-382-RM Crankshaft 21, 24, 26, 28, 57 F4TZ-6V006-AARM Engine, Long Block 31, 47
CX-2045 EGR Valve 39 F4TZ-6V006-BARM Engine, Long Block 21, 45
CX-2049 EGR Valve 12, 64 F4TZ-6V007-FARM Engine, Complete 21, 46
CX-2366 EGR Valve 6, 63 F4TZ-6V012-AARM Engine, Long Block (Stripped) 21, 45
CX-2404 EGR Valve 4, 63 F4TZ-6V049-AARM Cylinder Head Kit 31, 60
CX-2405 EGR Valve 4, 63 F4TZ-6V049-BARM Cylinder Head Kit 22, 28, 60
CX-2466-RM EGR Valve 9, 15, 18, 64 F4TZ-6V200-CARM Connecting Rod 21, 26, 28, 54

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Part Number Index
Part Number Index Part Number Index
Part Number Part Type Page Part Number Part Type Page
F4TZ-6V303-AARM Crankshaft 31, 33, 34, 36, 38, 57 F81Z-9C968-AB Injection Pressure Regulator (IPR) Valve 22, 24, 26, 29, 74
F4TZ-6V303-BARM Crankshaft 21, 28, 57 F81Z-9N184-AA Filter, Fuel 14, 23, 25, 27, 30, 99
F4TZ-6VK682-BARM Turbocharger 31, 80 F81Z-9N424-BA Heater, Air Intake 23, 27, 104
F4TZ-6VK682-CARM Turbocharger 22, 29, 80 FA-1057 Filter, Air 32, 33, 35, 36, 38, 98
F4TZ-6VN639-AARM Turbocharger Pedestal 22, 29, 84 FA-1079 Filter, Air 35, 98
F4TZ-8575-CB Thermostat 23, 30, 105 FA-1617 Filter, Air 23, 97
F4TZ-9F838-A Sensor, Injection Control Pressure (ICP) 23, 93 FA-1618 Filter, Air 30, 97
F4TZ-9N184-A Filter, Fuel 23, 30, 100 FA-1675 Filter, Air 23, 97
F4TZ-9VA543-AARM High Pressure Injection Oil Pump 22, 29, 73 FA-1738 Filter, Air 25, 97
F4TZ-9VE527-AARM Fuel Injector 22, 29, 68 FA-1750 Filter, Air 23, 27, 97
F5AZ-12A648-AB Sensor, Engine Oil Temperature (EOT) 23, 25, 27, 30, 90 FA-1753 Filter, Air 14, 96
F5TZ-6V006-AARM Engine, Long Block 28, 45 FA-1757 AIS Replacement Filter 23, 98
F5TZ-6V007-AARM Engine, Complete 21, 46 FA-1759 Kit, Air Induction System (AIS) 23, 98
F5TZ-6V049-AARM Cylinder Head Kit 22, 24, 26, 28, 60 FA-1778 Filter, Air 11, 17, 96
F5TZ-9601-A Filter, Air 23, 97 FA-1779 Filter, Air 40, 96
F5UZ-6V007-AARM Engine, Complete 28, 46 FA-1804 Filter, Air 20, 97
F5UZ-6V012-AARM Engine, Long Block (Stripped) 28, 45 FA-1886 Filter, Air 7, 96
F5UZ-9601-A Filter, Air 30, 97 FA-1902 Filter, Air 5, 96
F61Z-9VE527-BRM Fuel Injector 22, 29, 67 FA-1909 Filter, Air 5, 96
F61Z-9VE527-ERM Fuel Injector 22, 29, 68 FD-3375 Filter, Fuel 32, 33, 35, 100
F6TZ-6V006-AARM Engine, Long Block 21, 45 FD-4595 Filter, Fuel 23, 30, 100
F6TZ-6V006-BARM Engine, Long Block 21, 45 FD-4596 Filter, Fuel 14, 23, 25, 27, 30, 99
F6TZ-6V007-AARM Engine, Complete 21, 46 FD-4606 Filter, Fuel 20, 99
F6TZ-6V007-BARM Engine, Complete 21, 46 FD-4615 Filter, Fuel 5, 99
F6TZ-8575-EA Thermostat 23, 27, 30, 105 FD-4616 Filter, Fuel 11, 17, 99
F6TZ-9F838-A Sensor, Injection Control Pressure (ICP) 23, 25, 27, 30, 93 FD-4617 Filter, Fuel 7, 99
F6TZ-9VA543-ARM High Pressure Injection Oil Pump 22, 29, 73 FD-811 Filter, Fuel 36, 38, 100
F6UZ-6V006-AARM Engine, Long Block 28, 45 FI-2-RM Fuel Injector 22, 29, 68
F6UZ-6V006-BARM Engine, Long Block 28, 45 FL-1995 Filter, Oil 23, 25, 27, 30, 101
F6UZ-6V007-AARM Engine, Complete 28, 46 FL-2016 Filter, Oil 7, 11, 14, 17, 20, 101
F6UZ-6V007-BARM Engine, Complete 28, 46 FL-2029 Filter, Oil 40, 101
F7TZ-12B533-CA Glow Plug Relay 23, 30, 103 FL-2051 Filter, Oil 5, 101
F7TZ-12K073-B Sensor, Camshaft Positioning (CMP) 23, 25, 26, 30, 88 FL-784 Filter, Oil 32, 33, 35, 36, 38, 101
F7TZ-6V006-BARM Engine, Long Block 21, 45 HPP-1-RM High Pressure Injection Oil Pump 22, 29, 73
F7TZ-6V006-CARM Engine, Long Block 21, 45 HPP-4-RM High Pressure Injection Oil Pump 22, 29, 73
F7TZ-6V007-AARM Engine, Complete 21, 46 OC-1-RM Oil Cooler 31, 33, 35, 36, 38, 75
F7TZ-6V007-BARM Engine, Complete 21, 46 OP-1-RM High Pressure Injection Oil Pump 22, 29, 73
F7TZ-6V012-ABRM Engine, Long Block (Enhanced-Stripped) 21, 45 PM-22-A Cetane Booster All Models, 107
F7UZ-6V006-AARM Engine, Long Block 28, 45 PM-22-ASU Cetane Booster All Models, 107
F7UZ-6V007-AARM Engine, Complete 28, 46 PM-22-B Cetane Booster All Models, 107
F81Z-12B533-AC Glow Plug Relay 23, 25, 30, 103 PM-22-BSU Cetane Booster All Models, 107
F81Z-6K682-BARM Turbocharger 22, 26, 79 PM-22-GAL Cetane Booster All Models, 107
F81Z-6K682-CARM Turbocharger 22, 79 PM-23-A Anti-Gel All Models, 107
F81Z-6N639-CARM Turbocharger Pedestal 22, 26, 29, 83 PM-23-ASU Anti-Gel All Models, 107
F81Z-6N639-DARM Turbocharger Pedestal 22, 29, 84 PM-23-B Anti-Gel All Models, 107
F81Z-6V012-CARM Engine, Long Block (Enhanced-Stripped) 21, 45 PM-23-BSU Anti-Gel All Models, 107
F81Z-8501-FA Water Pump 22, 26, 29, 85, 86 PM-23-GAL Anti-Gel All Models, 107
6, 10, 13, 16, 19, 23, 25, PM-27-1G Diesel Emissions Fluid (DEF) 5, 95
F81Z-9278-AA Sensor, Engine Oil Pressure (EOP)
26, 30, 90 PM-27-D Diesel Emissions Fluid (DEF) 5, 95
F81Z-9601-AB Filter, Air 23, 97 PM-27-J Diesel Emissions Fluid (DEF) 5, 95
F81Z-9A153-AA Valve, Water Drain 23, 27, 30, 106 PM-27-T Diesel Emissions Fluid (DEF) 5, 95
F81Z-9A543-CRM High Pressure Injection Oil Pump 22, 24, 26, 29, 73 PR-4-RM Connecting Rod 21, 26, 28, 54

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Part Number Index
Part Number Index Part Number Index
Part Number Part Type Page Part Number Part Type Page
PR-5-RM Connecting Rod 33, 34, 36, 37, 55 XU2Z-6V049-AARM Cylinder Head Kit 36, 38, 61
PTC-2-RM Turbocharger Pedestal 22, 29, 84 XU2Z-6V049-CARM Cylinder Head Kit 36, 38, 61
PTC-3-RM Turbocharger Pedestal 22, 29, 84 XU2Z-6V049-DARM Cylinder Head Kit 33, 34, 60
PTC-5-RM Turbocharger Pedestal 22, 84 XU2Z-6V200-BARM Connecting Rod 33, 34, 36, 37, 55
PW-450 Water Pump 13, 86 XU2Z-6VA642-AARM Oil Cooler 31, 33, 35, 36, 38, 75
PW-454 Water Pump 31, 33, 35, 36, 38, 87 XU2Z-8501-EA Water Pump 31, 33, 35, 36, 38, 85, 87
PW-455 Water Pump 22, 26, 29, 86 YC3Z-12B533-AA Glow Plug Control Unit/Relay 7, 11, 17, 20, 27, 103
PW-456 Water Pump 24, 87 YC3Z-6K682-AARM Turbocharger 24, 79
PW-480 Water Pump 10, 16, 86 YC3Z-6N639-AARM Turbocharger Pedestal 24, 83
PW-482 Water Pump 6, 85 YC3Z-8501-CA Water Pump 24, 85, 87
PW-491 Water Pump 10, 16, 19, 39, 86 YC3Z-8575-AC Thermostat 25, 106
PW-502 Water Pump 4, 85 ZD-1A Glow Plug 37, 38, 102
PW-503 Water Pump 4, 85 ZD-9 Glow Plug 32, 33, 35, 37, 38, 102
PW-504 Water Pump 4, 85 ZD-11 Glow Plug 23, 25, 27, 30, 102
PWR-2 Water Pump 22, 29, 87 ZD-12 Glow Plug 11, 14, 17, 102
PWR-3 Water Pump 22, 29, 87 ZD-13 Glow Plug 11, 14, 17, 20, 40, 102
RT-1049 Thermostat 32, 34, 35, 37, 38, 106 ZD-14 Heater, Air Intake 40, 104
RT-1169 Thermostat 11, 17, 20, 105 ZD-15 Glow Plug 7, 102
RT-1173 Thermostat 14, 105 ZD-17 Glow Plug 5, 102
RT-1183 Thermostat 40, 105 ZD-18 Glow Plug 5, 102
RT-1201 Thermostat 23, 27, 30, 105
RT-1202 Thermostat 25, 106
RT-1203 Thermostat 23, 30, 105
RT-1205 Thermostat 5, 104
RT-1206 Thermostat 5, 104
RT-1207 Thermostat 5, 104
RT-1212 Thermostat 7, 104
6, 10, 13, 16, 19, 23,
SW-5267 Sensor, Engine Oil Pressure (EOP)
25, 26, 30, 90
SW-6052 Sensor, Engine Oil Temp/Water Temp 7, 11, 13, 16, 17, 19, 90, 94
SW-6079 Sensor, Water Temperature 23, 25, 27, 30, 94
SW-6357 Sender, Engine Oil Pressure 4, 90
TC-1-RM Turbocharger 31, 80
TC-2-RM Turbocharger 22, 29, 80, 84
TC-3-RM Turbocharger 22, 29, 80, 84
TC-4-RM Turbocharger 29, 80
XC2Z-6006-AARM Engine, Long Block 28, 45
XC2Z-6007-AARM Engine, Complete 28, 46
XC2Z-6K682-AARM Turbocharger 29, 78
XC3Z-6006-AARM Engine, Long Block 21, 26, 45
XC3Z-6007-BARM Engine, Complete 21, 46
XC3Z-6007-CARM Engine, Complete 21, 26, 46
XC3Z-6V012-BARM Engine, Long Block (Enhanced-Stripped) 21, 26, 45
XU2Z-6V007-AARM Engine, Complete 36, 48
XU2Z-6V007-BARM Engine, Complete 37, 48
XU2Z-6V007-CARM Engine, Complete 33, 48
XU2Z-6V007-DARM Engine, Complete 33, 48
XU2Z-6V007-EARM Engine, Complete 34, 48
XU2Z-6V012-AARM Engine, Long Block (Stripped) 36, 47
XU2Z-6V012-BARM Engine, Long Block (Stripped) 37, 47
XU2Z-6V012-CARM Engine, Long Block (Stripped) 33, 47
XU2Z-6V012-DARM Engine, Long Block (Stripped) 34, 47

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Appendix: Table of Contents

Remanufactured Diesel Engines . . . . . . . . . . . . . . . . . . . . . 128-134


Feature & Benefits Genuine Ford Remanufactured Diesel Engine . . . . . . . . . . 128-129
Warranty US . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130-131
Warranty Ford of Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Core Return Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Remanufactured Short Block Sealing Surface Appearance . . . . . . . . . . . . . . . . 134
Engine Overhaul Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
OE Overhaul Kits 6.0L, 7.3L & 6.9L Diesel Engines . . . . . . . . . . . . . . . . . . . 135
Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 136-140
EGR Valve Improving Performance . . . . . . . . . . . . . . . . . . . . . . . . . 136-137
6.0L Cylinder Head Kit Replacement Flow Chart . . . . . . . . . . . . . . . . . . . . . 138
6.0L FICM Half Shell vs. Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
6.0L Fuel Injector Competitive Advantages . . . . . . . . . . . . . . . . . . . . . . . . 140
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141-145
Diesel Filters Air, Fuel & Oil Reference . . . . . . . . . . . . . . . . . . . . . . . 141-143
Fuel Filters Leave Dirt & Water Behind! . . . . . . . . . . . . . . . . . . . . . . . . . 144
Fuel System Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145

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Appendix: Remanufactured Diesel Engines

6.
Genuine Ford Remanufactured Diesel Engine Benefits

4L
,6
.0
L&
7.
3L
Remanufacturing:
State of the art bore spray welding procedure found only on
Ford Remanufactured diesel engines (phased introduction
with 6.4L and 6.0L starting in 2010) results in standard size
cylinder bores in brand new condition.
Cylinder bores are diamond plateau honed
to OEM specifications.
6.4L DIT Power Stroke Diesel Cylinder heads are new or remanufactured.
Remanufactured crankcase: Inspected for cavitation.
Crankshaft remanufacturing includes Magnafluxing.
Turbocharger remanufactured to OEM specifications.
Remanufactured injectors tested with OEM equipment.
High pressure oil pump remanufactured
to OEM specifications.
Camshaft remanufacturing assures lift, contour,
finish and size meet OEM specifications.

Ford remanufactured diesel engines also include 100% of


these new component parts:
6.0L DIT Power Stroke Diesel Bearings Premium Glow Plugs
Coolant Heater Seals
Core Plugs Sensors
Gaskets Thermostat
Lube Oil Cooler: Valve Cover Gaskets
Not Cleaned or Re-Cored Valve Guide Inserts
Pistons Water Pump
Piston Rings

7.3L DIT Power Stroke Diesel

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128 Revised February 2012
Appendix: Remanufactured Diesel Engines

Genuine Ford Remanufactured Diesel Engine Benefits (continued)

Key Features and Benefits


This page describes the many advantages of Ford remanufactured diesel engines and components. Keep this
manual as a ready reference for dealer parts counter and service advisor personnel to be prepared to answer the
most frequently asked questions about these products.

Why should your customer purchase a genuine Ford Remanufactured Diesel Engine?
Ford remanufactured diesel engines are the only engines authorized by Ford Motor Company. Ford Motor Company
engineering has rigorously tested and approved each remanufacturing process to insure compliance to Original
Equipment standards.
Long term durability testing has proven that Ford remanufactured engines will provide customers the service and
reliability they demand.

Every remanufactured diesel engine is tested on state of the art equipment to assure the same performance and
durability as when the engine was new.
All 6006 and 6007 trim levels are dynamometer-run and evaluated at normal operating temperatures at a
wide range of RPMs
Dynamometer Test results are printed and included with each 6006 and 6007 remanufactured engine
shipment
All 6009, and 6012 trim levels are 100% evaluated on computer-controlled testers, which simulate vehicle
conditions to
deliver a trouble-free engine

Please consult your nearest Ford or Lincoln Parts Department for specific warranty details.

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Appendix: Remanufactured Diesel Engines

U.S. Limited Warranty Statement


Ford Remanufactured Diesel Engines
Ford Motor Company, The American Road, Dearborn, MI 48121 (Ford) NOTES:
provides the following Limited Warranty on Ford Remanufactured Diesel
All independent repair facilities (IRF) and customers must call the
Engines to Ford and Lincoln Dealers (each being a Dealer) or general Powertrain Assistance Center at 800-392-7946 for prior authorization
Installers (each being an Installer). This Limited Warranty provides that before removing or replacing Ford Remanufactured Diesel Engine
Ford will credit the Dealer or Installer for repairing or replacing, at Fords assemblies under Service Part Warranty.
option, any Ford Remanufactured Diesel Engine sold by Ford that is found
to be defective in factory-supplied material or workmanship subject to the The original Installer or any Dealer (even though that particular Dealer
following terms, conditions and limitations: was not the original purchaser/seller of the product) may claim under
this Limited Warranty
Retail Customers: To obtain warranty service, please return your vehicle
to any Ford and Lincoln Dealership or return to the Installer who In order for the Dealer or Installer to claim under the Limited Warranty,
originally installed the Ford Diesel Engine Assembly in your vehicle. the Dealer, Installer or customer (whether original customer or
Please have your original dated receipt for installation subsequent transferee) must provide the original owners repair order or
date verification. sales slip when repairs are requested
Complete Diesel Engine (6007/6V007) and Long Block (6006/6V006) Only new Ford Original Equipment or Ford authorized remanufactured
Assemblies parts or assemblies may be used to complete covered warranty repairs
24 months from warranty start date (unlimited miles). Ford will cover Installer labor reimbursement is calculated using Ford Labor Times
100% of all parts and labor at approved warranty reimbursement rates Standard hours multiplied by the selling dealerships warranty labor
rate, or the Installers actual labor total, whichever is less
If installed by a Dealer, reasonable towing charges (up to 35 miles or to
the nearest Dealer) are covered only if the vehicle is not covered under Diagnostic steps taken to determine cause of warrantied concern with
another towing insurance coverage diagnostic results must be clearly documented on Installer repair order.
(Warranty parts and labor reimbursement requests must be supported
Diesel Engine Stripped Long Blocks (6012/6V012) and
by diagnostic labor steps and test results)
Short Blocks (6009/6V009)
All parts replaced under warranty must be returned to your
12 months from warranty start date (unlimited miles). Ford will cover
selling Dealer
100% of all parts and labor at approved warranty reimbursement rates
THIS LIMITED WARRANTY DOES NOT COVER FORD REMANUFACTURED DIESEL
If installed by a Dealer, reasonable towing charges (up to 35 miles or to
ENGINES THAT FAIL DUE TO ABUSE, MISUSE, NEGLECT, ALTERATION,
the nearest Dealer) are covered only if the vehicle is not covered under
another towing insurance coverage ACCIDENT, RACING, OR THE USE OF NON-FORD PARTS, OR LACK OF PROPER
MAINTENANCE.
Warranty Start Date
THIS LIMITED WARRANTY DOES NOT COVER PARTS WHICH ARE REPLACED AS
Dealer installed: The date of installation.
PART OF NORMAL MAINTENANCE.
Sold over the counter:
THIS LIMITED WARRANTY DOES NOT COVER REPEAT REPAIRS PERFORMED AS
To a retail purchaser: The date of sale. A RESULT OF A MISDIAGNOSIS OR IMPROPER PRIOR REPAIR.
To a fleet, general installer or wholesaler: The date the part or TO THE EXTENT ALLOWED BY LAW, LOSS OF TIME, INCONVENIENCE, LOSS OF
accessory is installed (could be later than the date of sale). THE USE OF THE VEHICLE, COMMERCIAL LOSS, AND INCIDENTAL AND
Limitations to the Warranty CONSEQUENTIAL DAMAGES ARE NOT COVERED.
The following limitation applies to the products covered by this Limited THERE IS NO OTHER EXPRESS OR IMPLIED WARRANTY ON THESE FORD
Warranty charges are covered if Ford remanufactured diesel engines REMANUFACTURED DIESEL ENGINES INCLUDING, BUT NOT LIMITED
are installed by Dealer and not reimbursable for Ford remanufactured TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
diesel engines sold over the counter by a Dealer PARTICULAR PURPOSE.
or Installer.
TO THE EXTENT ALLOWED BY LAW, ANY IMPLIED WARRANTY OF
How to obtain Limited Warranty coverage for Ford Remanufactured Diesel MERCHANTABILITY OR FITNESS IS LIMITED TO THE DURATION OF THIS
Engines sold over-the-counter by a Dealer or Installer: WRITTEN LIMITED WARRANTY
This statement applies to over-the-counter customers of a Dealer or Installer,
such as a retail customer or fleet customer.
The Dealer or Installer can claim both parts and labor under the Limited
Warranty if the retail customer, at his/her option:
Returns the vehicle to the Installer (from which the assembly or
component was purchased) or to any Dealer for repairs, or
Returns the Ford Remanufactured Diesel Engine to the Installer (from
which the assembly or component was purchased) or to any Dealer
for repairs

Diesel Engine Packet Component # PSreman101

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Appendix: Remanufactured Diesel Engines
Warranty Reimbursement For Ford Remanufactured Diesel Engines
Sold Over-The-Counter
Dealership actions required for assemblies that were sold Customer (retail and/or independent installer) actions required for
Over-The-Counter and replaced/installed at a dealership Warranty Reimbursement for assemblies sold Over-The-Counter
Effective with repairs dated August 1, 2005, and later when an The over-the-counter customer (retail customer, fleet customer, or
assembly that was sold OTC is brought to a Ford or Lincoln dealership general installer) can, at their option:
for assembly replacement, dealers not on Reduced Warranty
1) Return the vehicle to the Dealer from which the assembly was
Requirements must obtain prior approval before replacing Ford
purchased for repairs during regular business hours for repair by the
Remanufactured Diesel Engines under OTC Service Part Warranty.
Dealer, or
Dealers can obtain prior approval by completing the Powertrain
2) Return the defective Ford remanufactured diesel engine to the
Approval form via the Professional Technician Society (PTS) website OR
Dealer (from which the assembly was purchased) during regular
by contacting the Technical Hotline at (800) 826-4694 and selecting
business hours for repair by the Dealer, or
option #2 Engine and Transmission Exchange Prior Approval.
3) Obtain replacement parts or assembly from the Dealer that sold
Reduced Warranty Requirement dealers are exempt from this
the Ford remanufactured engine to complete repairs using labor
requirement for REPLACEMENTS DONE IN THE DEALERSHIP for one
supplied by the over-the-counter customer.
year, but will be subject to review for inclusion in the Prior Approval
process at the end of one year.
NOTE:
Dealer Reimbursement It is recommended that the over-the-counter customer call the dealer
to discuss possible diagnostic procedures that should be taken before
In order for a Dealer or Installer to claim under the Limited Warranty, the
removal of the assembly.
Dealer, Installer or customer (whether original customer or subsequent
transferee) must provide the original owners repair order or sales slip
that includes the VIN of the service vehicle, the current mileage of the
IMPORTANT:
service vehicle, the serial number of the part being replaced, and the
labor amount charged for the replacement. Effective with repairs dated August 1, 2005 and later, all independent
repair facilities (IRF) and customers installing OTC diesel engines
Engine assemblies and components found defective before installation
must call the Powertrain Assistance Center at 800-392-7946 for prior
on the vehicle or before sale over-the-counter are to be returned for
authorization before removing or replacing Ford Remanufactured Diesel
credit to your selling Ford Authorized Distributor for Powertrain Products.
Engine assemblies under OTC Service Part Warranty.
Dealers will be reimbursed for parts and labor (if applicable) at
warranty rates.
The over-the-counter customer (whether original customer or
Reasonable removal and reinstallation labor is reimbursed when prior
subsequent transferee) must present a copy of the original sales
authorization is obtained.
receipt for the Ford remanufactured diesel engine.
Vehicle towing required as a result of the failure of an assembly or part
Labor reimbursed to the over-the-counter customer will be calculated
sold over-the-counter is not covered.
based on the standard hours listed in the Ford Service Labor Time
Standards Manual multiplied by the Dealers (from which the engine
assembly or component was purchased) approved warranty labor rate
Dealership actions required for replacement of assemblies sold
in effect on the date of repair, or
Over-The-Counter but NOT repaired/installed at a dealership.
the over-the-counter customers actual labor amount, whichever is less.
Ensure the OTC customer completes the Assembly Replacement
Vehicle towing required as a result of the failure of an assembly or part
Worksheet and calls the Powertrain Assistance Center (800-392-7946)
sold over-the-counter is not covered.
for an authorization number when requesting replacement
of an assembly. Except as noted in the prior statements, all provisions and
procedures outlined in the Warranty and Policy Manual apply to Ford
DO NOT GIVE REPLACEMENT ASSEMBLIES WITHOUT THE POWERTRAIN
remanufactured diesel engines installed or sold over-the-counter by
ASSISTANCE CENTER AUTHORIZATION NUMBER.
Dealers.
For over-the-counter sales, the selling dealer is responsible for submitting
a warranty claim on behalf of the over-the-counter customer, and
reimbursing the customer for the repair.

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Appendix: Remanufactured Diesel Engines

Ford of Canada Limited Warranty Statement


Dealer Installed: The dealer warrants to the original retail Purchaser that Dealer Installed: Parts, labour and towing covered.
it will repair or replace any part of any new or remanufactured Ford Diesel Over the Counter: Parts coverage only, labour is not covered unless
Engine installed by the Dealer for the Purchaser that is found to be defective otherwise noted above and towing is not covered
in material or workmanship.
For a service part replacement or repair under warranty, the part
Over the Counter: The dealer warrants to the original retail or fleet receives the balance of the original part warranty and does not start
purchaser or to a wholesale purchaser for subsequent reselling (the over.
Purchaser) that it will repair or replace any part of any new or
remanufactured Ford Diesel Engine sold by the Dealer to the Purchaser that The dealer will retain the defective parts/assemblies covered by
is found to be defective in material or workmanship. warranty
Any Ford Remanufactured Diesel Engine found to be defective in factory- Transferability: Not transferable
supplied material or workmanship is subject to the following terms, This statement applies to over-the-counter customers of a Dealer or Installer,
conditions and limitations: such as a retail customer or fleet customer. The Dealer or Installer can claim
Complete Diesel Engine (6007/6V007) and Long Block (6006/6V006) both parts and labour (if applicable) under the Limited Warranty if the retail
Assemblies: customer, at his/her option:
24 months from warranty start date (unlimited distance). Ford will cover Returns the vehicle to the Installer (from which the assembly or
100% of all parts (except those noted below) and labour at approved component was purchased) or to any Dealer for repairs, or
warranty reimbursement rates Returns the Ford Remanufactured Diesel Engine to the Installer
The following parts are covered for 12 months from warranty start (from which the assembly or component was purchased) or to any
date (unlimited distance): Dealer for repairs
Fuel filter assembly and lines, fuel transfer pump, harness, The original Installer or any Dealer (even though that particular Dealer was
sensors, switches, relays, glow plugs, fuel injection pump and lines not the original purchaser/seller of the product) may take advantage of this
Limited Warranty
If installed by a Ford or Ford/Lincoln Dealer, towing charges are covered to
the nearest Dealer only if the vehicle is not covered under another towing In order for the Dealer or Installer to claim under the Limited Warranty, the
insurance coverage Dealer, Installer or customer must provide the original owners repair order or
sales slip when repairs are requested
Diesel Engine Stripped Long Blocks (6V012) and Short Blocks
(6009/6V009): Only new Ford Original Equipment or Ford authorized remanufactured parts
or assemblies may be used to complete covered warranty repairs
12 months from warranty start date (unlimited distance). Ford
will cover 100% of all parts and labour at approved warranty Installer labour reimbursement (if applicable) is calculated using Ford Labour
reimbursement rates Times Standard hours multiplied by the selling Dealerships warranty labour
rate, or the Installers actual labour total, whichever is less
If installed by a Ford or Ford/Lincoln Dealer, towing charges are covered to
the nearest Dealer only if the vehicle is not covered under another towing Diagnostic steps taken to determine cause of warranted concern with
insurance coverage diagnostic results must be clearly documented on Installer repair order.
(Warranty parts and labour reimbursement (if applicable) requests must be
supported by diagnostic labour steps and test results)
Individually Sold Components: Head (6049), Connecting Rod (6200),
Water Pump (8501), Crankshaft (6303), Turbochargers (6K682),
Injection Drive Module (12 B599), Electronic Control Module and High
Pressure Oil Pump (9A543) (6K682), Turbocharger Pedestal (6N639), LIMITATIONS TO PARTS AND ACCESSORY WARRANTY:
Injectors (9E527): THIS WARRANTY DOES NOT COVER FORD REMANUFACTURED DIESEL
Dealer Installed ENGINES THAT FAIL DUE TO ABUSE, MISUSE, NEGLECT, ALTERATION,
Parts and labour are covered against defects for 12 ACCIDENT OR RACING OR WHICH HAVE BEEN IMPROPERLY LUBRICATED
months/20,000 kilometres from warranty start date, whichever OR REPAIRED, IMPROPERLY INSTALLED, OR USED IN APPLICATIONS FOR
occurs first. Ford will cover 100% of all parts and labour at WHICH THEY WERE EITHER NOT DESIGNED, OR FUNCTIONALLY INTENDED,
approved warranty reimbursement rates OR NOT APPROVED BY FORD MOTOR COMPANY OF CANADA, LIMITED OR ARE
CLEANED, ADJUSTED OR REPLACED AS A PART OF NORMAL MAINTENANCE
Towing charges are covered to the nearest Dealer only if the OR FAILURES CAUSED BY NON-FORD PARTS.
vehicle is not covered under another towing insurance coverage
THIS WARRANTY DOES NOT COVER REPEAT REPAIRS PERFORMED AS A
Over the Counter RESULT OF A MISDIAGNOSIS OR IMPROPER PRIOR REPAIR.
Parts are covered against defects for 12 months/20,000 TO THE EXTENT ALLOWED BY LAW, LOSS OF TIME, INCONVENIENCE, LOSS OF
kilometres from warranty start date, whichever occurs first. USE OF THE VEHICLE, COMMERCIAL LOSS, OR SPECIAL OR CONSEQUENTIAL
Ford will cover 100% of all parts at approved warranty DAMAGES ARE NOT COVERED.
reimbursement rates
THERE IS NO OTHER EXPRESS WARRANTY, AGREEMENT OR REPRESENTATION
ON FORD REMANUFACTURED DIESEL ENGINES.
Conditions applicable to Parts Warranty*: ANY IMPLIED WARRANTY OR CONDITION AS TO MERCHANTABILITY OR
Warranty start date is the date of dealer installation. For over the FITNESS IS LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY.
counter it is the date of retail purchase or date of installation in the *THIS WARRANTY DOES NOT PRECLUDE THE OPERATION OF ANY APPLICABLE
case of wholesale and fleet purchases. PROVINCIAL STATUTE, WHICH IN CERTAIN CIRCUMSTANCES MAY NOT ALLOW
Copy of original invoice/receipt required. SOME OF THE LIMITATIONS AND EXCLUSIONS DESCRIBED IN THIS
WRITTEN WARRANTY.

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Appendix: Remanufactured Diesel Engines

Diesel Engine Core Return Guidelines

Ford remanufactured engines are packaged in returnable protective


k C orey containers to ensure the greatest degree of product protection.
is lic
No-tRurn Po It is equally important that the returned core be given the same
Re protection. Such attention contributes to the overall effort of providing
high-quality, competitively priced products.

To receive 100% credit for your returned diesel engine core, please make sure
the following steps are taken prior to return:
Cores must be returned in original dunnage. Re-use the
1 plastic bag in base of returnable containers to avoid residual oil spills.

2 Cores must be drained of all fluids (oil and coolant) prior to being inserted into original dunnage.

Cores must be fully assembled and as complete as the replacing engine:


n No loose parts in dunnage.

3 n No missing parts, e.g., turbocharger should not be missing on a 6007 DIT engine.

n Must be like for like, e.g., if you purchased a

6.0L DIT 6007 engine, you must return a core for


a 6.0L DIT 6007 engine.

4 Securely tighten web straps so core sits firmly on base.

Example: Example:
CRACKED BLOCK HOLE IN BLOCK

100% 100%
r e d it r e d it
C C
No Risk Core Policy
If your core meets the eligibility requirements (listed in steps 1-4), your core will be accepted for return and 100%
credit will be given. No core credit deductions will be assessed for the quality of the returned engine core.
PSreman206

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Appendix: Remanufactured Diesel Engines

Acceptable Appearance of Remanufactured Short Block


Engine Head Gasket Sealing Surfaces
Crankcases on Ford Power Stroke Diesel remanufactured engines are completely reconditioned to OEM standards. All
standards for the head gasket sealing surface are meticulously maintained by the remanufacturing center including: surface
finish, flatness and cleanliness.
The head faces on remanufactured short block engines may show witness marks from the originally installed head gasket.
This is completely normal. In addition, the head face may show signs of pitting in areas where the original head gasket did
not cover the head face. This is also acceptable and creates no issues in head gasket sealing or engine durability.

The included photos show some examples of normal, non-troubling, head face conditions that may be seen in
remanufactured crankcases.

Head face showing witness


marks of original head gasket.

Detail of head face showing Detail of head face showing Another detail of head face
pitting in dead port area of some pitting in area where head showing pitting in a different
head gasket. gasket shape does not conform area where head gasket shape
to crankcase port shape. does not conform to crankcase
port shape.

REMNSRTBLCKHDGASKTSURFC

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Appendix: Engine overhaul kits

Original Equipment Overhaul Kits for


6.0L, 7.3L and 6.9L Diesel Engines

Extend the life of your Ford Diesel Engine with low-cost, Genuine OE Overhaul Kits!
If your engine block and other major external components are in good condition, then this overhaul kit is for you.
Original Equipment (OE) engine overhaul kits deliver an affordable alternative to purchasing a rebuilt or used engine.

Each comprehensive kit has all the NEW parts you need for your overhaul including:
Pistons Low Pressure Oil Pump Oil Cooler Glow Plugs*
Piston Rings Seals & Gaskets Main Bearing Seal And Much More

6.0L DIT .020 Kit Shown

Competitive Advantages: 6.0L ENGINE OVERHAUL KIT BILL OF MATERIALS 1889199C91

2003 F-250/550 REBUILD KIT - .020 OVERSIZE

100% new genuine OE parts ensure quality QTY PART NUMBER

2
4
1840463C3
1846591C1
PART DESCRIPTION/COMMENTS
CYLINDER HEAD continued
GASKETS, CYLINDER HEAD - 18MM (PRE-COMMONIZED) *
DOWEL, STRAIGHT - 18MM (PRE-COMMONIZED) *
1 1171808R5 HEAD GASKET KIT INSTRUCTION SHEET (PRE-COMMONIZED) *

OE instruction sheets for specific parts installations 2


4
1
4
8
1850307C1
1846575C1
1171851R2
1832140C1
1838874C1
GASKETS, CYLINDER HEAD - 20MM (COMMONIZED) **
DOWEL, STRAIGHT - 20MM (COMMONIZED) **
HEAD GASKET KIT INSTRUCTION SHEET (COMMONIZED) **
DOWEL, STEP (18MM TO 20MM) ***
O-RING, ELECTRICAL CONNECTION - INJECTOR

Kit includes oil cooler resulting in higher quality repair


20 1840773C1 BOLT, CYLINDER HEAD
2 1846758C91 TUBE ASSEMBLY, CASE-TO-HEAD
2 1855240C2 GASKET, EXHAUST MANIFOLD
1 1813354C3 CAP, OIL FILL
2 1830941C1 O-RING, SEAL OIL FILL TUBE
8 1837623C1 O-RING, GLOW PLUG HARNESS

(not typically included in competitors kits)


4 1844156C1 SEAL, BREATHER TO VALVE COVER
1 1840729C1 ORING, BREATHER TUBE TO BREATHER
2 1839592C1 O-RING, FUEL RAIL PLUGS (FRONT OF HEADS)
8 1836600C1 GLOW PLUG
SENSORS

Nationwide Warranty Coverage


1 1828345C91 SENSOR, CRANKSHAFT POSITIONING W/ O-RING
QTY PART NUMBER PART DESCRIPTION/COMMENTS 1 1845428C92 SENSOR, ICP
2 1836537C91 SENSOR, ENGINE OIL TEMP & ENGINE COOLANT TEMP W/ O-RINGS
FRONT COVER 1 1837803C1 O-RING, MAT SENSOR
1 1836556C1 GASKET, FRONT 1 1835985C92 SENSOR, CAMSHAFT POSITIONING W/ O-RING
1 1835376C1 SEAL, FRONT CRANKSHAFT W/ WEAR SLEEVE 1 1831259C91 SENSOR, ENGINE OIL PRESSURE W/ O-RING
1 1836551C1 SEAL, FRONT COVER O-RING (DONUT) CRANKCASE
1 1844447C1 FRONT COVER TO DE-GASING BOTTLE O-RING (COOLANT OVERFLOW BOTTLE) 10 1828310C1 PLUG, FREEZE, 38MM
1 1840697C2 SEAL, PRESS O-RING 5 1835010C1 PLUG, FREEZE, OIL RAIL, 16MM
1 1839304C92 THERMOSTAT - W/ GASKET 1 1843258C2 SEAL, DIP STICK TUBE
1 1836550C1 O-RING, COOLANT HOSE NIPPLE ON FRONT COVER @11:00 1 1834256C1 O-RING, OIL PICKUP TUBE
1 1836749C1 GEROTOR ASSEMBLY 1 1877453C91 SEAL, REAR CRANKSHAFT W/ ADAPTOR - (REFERENCE FORD MANUAL)
1 1844985C1 COVER, GEROTOR

A complete bill of materials is included with each kit to


1 1839584C1 GASKET, OIL PAN
1 1844986C1 SEAL, GEROTOR 1 1843571C1 GASKET, UPPER OIL PAN
2 1838766C1 PIN/DOWEL, GEROTOR 1 1822712C1 GASKET, OIL DRAIN PLUG
1 1836747C1 SEAL, O-RING - WATER PUMP 1 1835733C1 GASKET, REAR GEAR COVER
CYLINDER HEAD 2 1833655C1 SEAL, LOWER CRANKCASE TO BEDPLATE
32 1838136C2 VALVE SEAL 2 1835743C91 PLUG, COOLANT DRAIN W/ SEAL 16MM

help you begin with confidence, knowing that youll have


2 1836517C1 GASKET, ROCKER ARM CARRIER 1 1836078C1 O-RING, BLOCK HEATER
2 1838250C1 GASKET, VALVE COVER 8 1843282C1 PISTON, .020 OVERSIZED
8 1834165C1 SEAL, INJECTOR UPPER O-RING 8 1828029C1 PIN, PISTON
8 1834166C1 SEAL, INJECTOR LOWER O-RING 16 1828471C1 RING, PISTON RETAINING
8 1838544C2 GASKET, INJECTOR 8 1843272C1 RING, TOP COMPRESSION

all the parts you need.


* Use Pre-commonized dowels and head gaskets with 18mm dowel holes in both head and block.
** Use Commonized dowels and head gaskets with 20mm dowel holes in both head and block.
NOTE - Refer to Ford Workshop Manual for proper assembly procedures and torque specifications. *** Use Step Dowel with mismatched head and block dowel sizes.

* 6.0L and 7.3L DIT Kit Only All Engine Overhaul Kit parts are covered against defects for 12 months / 12,000 miles, whichever comes first.

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Appendix: Engine Components

Improving the Performance of your EGR Valve


Questions about EGR Valves?
The Exhaust Gas Recirculation (EGR) valve is designed to recirculate cooled exhaust gas from the engine back
into the combustion chamber. The purpose of exhaust gas recirculation is to reduce Nitrous Oxide, or NOx,
emissions. NOx emissions are caused by extremely high combustion chamber temperatures. NOx is a major
O-zone pollutant. The recirculated exhaust gas is an inert gas that takes up space in the cylinder and effectively
lowers the combustion temperature, thus lowering NOx emissions.
The EGR valve you see in Figure 2 has accumulated a lot of soot, or particulates. Particulates are basically
pieces of partially burnt fuel. Partially burnt fuel can be created in a variety of ways. It can be caused by poor
air to fuel mixing in the combustion chamber or it can be the result of poor fuel quality.

Figure 1 Figure 2

Typical New EGR Valve Soot-Contaminated EGR Valve

Extended Idling
Most EGR valve failures are experienced in vehicles that are subjected to extended idle times. The operating
temperature of a diesel engine, unlike a gas engine, will be reduced during idle. Since a diesel is a compression ignition
engine, the combustion process loses efficiency at idle and therefore tends to create more particulates. A gas engine is
ignited by a spark plug, so idling a gas engine will have little to no effect on the amount of particulates generated.

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Appendix: Engine Components

Fuel Quality
Fuel quality also plays a major role in the amount of particulates generated by the combustion process.
The cetane rating of diesel fuel is basically the ability of the fuel to combust. The higher the cetane rating, the better the
resulting combustion process will be. The minimum recommended cetane level for all Power Stroke Diesel engines is
45. Unfortunately, the average cetane levels we see around the country are typically lower. Unlike gasoline octane levels,
cetane levels of diesel fuel are very inconsistent from location to location and rarely posted on the pump. Using a fuel
additive like Ford Power Stroke Diesel Cetane Booster & Performance Improver can increase diesel fuel cetane levels
significantly and reduce the creation of particulates, even at idle.
You may be asking, why should I be concerned about the amount of particulates created by the combustion process?
Well, since we are using cooled exhaust gas, from the EGR system, to lower combustion chamber temperatures and
NOx emissions, those particulates end up right back in the engine. To complicate this even more, the difference in
temperature between the hot and cooled exhaust gas may be as much as 750F (400C). This drop in temperature
causes a condensing effect and those particulates become cool and moist. Lastly, the EGR valve opens and closes as
the engine varies its duty cycle. During idle, the engine duty cycle is unchanged, therefore resulting in no movement of
the valve. This allows the particulates to gather on the valve.

Bottom Line
By now, youve concluded that there are two ways to avoid EGR valve failures: avoid extended idling and increase fuel
quality. Depending on vehicle application, avoiding idle time may be difficult. That is why adding Power Stroke Diesel
Cetane Boost (Figure 3) to improve fuel quality is the easiest way to help avoid these issues. After an extended period
of idling, it is best to run the engine through a full cycle at warm operating temperature. This will actuate the valve open
and closed, increase the temperature of the combustion process and maximize air flow through the engine.

Power Stroke Diesel Cetane Booster & Performance Improver

Container Fuel U.S. CANADA


Size Treatment Part Number Part Number
6 ounce 35 U.S. gallons PM-22-ASU PM-22-BSU

20 ounce 125 U.S. gallons PM-22-A PM-22-B

1 gallon 1,000 U.S. gallons PM-22-GAL

DSLEGRSS
Figure 3
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Appendix: Engine Components

6.0L Replacement Cylinder Head Kit Selection

Need Replacement Cylinder Head


(START)

ANY ENGINE
(OE or Replacement)

Determine:
1) Injector Hold Down Bolt
2) Rocker Arm Carrier Mounting Bolt
3) Cylinder Head Casting Part Number

1) T40 1) T40 1) T45


2) M8 2) M8 2) M10
3) 1843080(C1-C4) 3) 1855613C1 3) 1855613C1

Use Pre-Commonized Head Kit Use Commonized Head Kit


3C3Z-6049-ARM* 6C3Z-6049-DRM
(Use 18/20mm step dowel or 20mm straight dowel (Use 18/20mm step dowel or 20mm straight dowel
depending on crankcase dowel hole size) depending on crankcase dowel hole size)

Note: * 3C3Z-6049-CARM is equivalent to 3C3Z-6049-ARM

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Appendix: Engine Components

Choosing Half Shell vs. Complete FICM


for Your 6.0L Power Stroke Diesel
What is a FICM?
The Fuel Injection Control Module (FICM) sends an electrical pulse to the injector so the correct amount
of fuel will be delivered to the cylinder at the correct time. The FICM is vitally important to your engines
performance and fuel economy.

Half Shell FICM

The FICM contains two major internal Advantages of Half Shell FICM:
components: Effective option in over 90% of FICM repairs
The converter board amplifies battery voltage, Lower suggested retail price
as needed, up to 48 volts to ensure precise fuel
flow through the fuel injectors Simple repair with no special tools required
The processor board contains software that is Does not require reprogramming the module
programmed to ensure proper operation of the which is a procedure many repair shops and
converter board fleets are not equipped to perform
We are now offering a Half Shell FICM (converter NOTE: While a Half Shell FICM does not require
board) as an additional repair alternative to the reprogramming, customers should ensure
Complete FICM. their vehicle has the latest software updates
from Ford Motor Company.

When should I use a Half Shell vs. a Complete FICM?


Ford has issued a specific diagnostic procedure to confirm if a half shell will be an effective repair option.
Detailed diagnostic procedures can be located in the Technical Service Bulletin (TSB 10-12-06) found in
the Ford Technical Resource Center (see your local Ford dealership for details).

Both the Half Shell and Complete FICM can be purchased from
your local Ford dealership or from www.FordParts.com

DSLFICMVSHALFSS

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Appendix: Engine Components

Competitive Advantages
Motorcraft Remanufactured 6.0L Fuel Injector
INJECTOR QUALITY Internal components of this injector, are designed with tolerances down to the thousandths of an inch.
These precision tolerances are critical to ensure peak horsepower, torque and to meet stringent Federal emission standards.
Extended oil change intervals and poor quality filters may cause fatigued or dirty oil to enter the injector, wearing down
internal components. This can lead to poor cold starting performance, lack of power or even injector failure.
The solution is simple.
Use Motorcraft original equipment parts and perform your scheduled maintenance on time, every time.

1 4
Coil Control
Assembly Valve Body
(not shown) & Spool

2 5
Intensifier
Coil Body &
Assembly Plunger
End Caps

3 6
Disk Check Nozzle
Assembly Assembly

Injector Component Motorcraft Competition Motorcraft Benefit


New coil assembly prevents wire
1 Coil Assembly New Used
fatigue and poor starting
Uses end cap with vented slot Vented slot ensures smooth engine
2 Coil Assembly End Caps
to prevent stiction
No vented slot
performance in cold start conditions
Does not refinish or
High pressure sealing Maintaining less than 2 microns of
laps sealing surface,
3 Disk Check Assembly surfaces are refinished to OE
which can create
flatness assures injector long life, high
specifications mileage and performance
leakage paths.

4 Control Valve Body & Spool New spools Used spools Optimal injector operation

Precision match honed


5 Intensifier Body & Plunger
New plungers
Used plungers Greater durability and reliability

Flow testing ensures proper injector


6 Nozzle Assembly 100% flow tested Not flow tested
performance and emissions
All Motorcraft fuel injector remanufactured components are tested on the same equipment as new components

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Appendix: Maintenance

Diesel Filters and Maintenance Information


When Should Motorcraft Filters Be Replaced?
Filters should be replaced as part of scheduled maintenance.
Listed below are recommended maintenance intervals on select filters and oil.
Part numbers available at the time of this publication can be found on page 142.
A complete maintenance schedule specific to your vehicle can be found in your Owner Guide Diesel Supplement or at the
following web address: http://www.fordowner.com

Ford Recommended Normal Maintenance Schedule

Filter Type 6.7L Engine 6.4L Engine 6.0L Engine 7.3L Engine

Check air restriction gauge Inspect filter minder every Inspect filter minder every Inspect filter minder every
Air Filter at every oil change. 10,000 miles (16,000 km). 7,500 miles (12,000 km). 5,000 miles (8,000 km).
Replace as needed. Replace as needed. Replace as needed. Replace as needed.

22,500 miles (36,000 km)


Fuel Filter(s)* 20,000 miles (32,000 km) 15,000 miles (24,000 km) 15,000 miles (24,000 km)
(Every 3rd oil change)

Oil Filter and Oil Check Message Center. 10,000 miles (16,000 km) 7,500 miles (12,000 km) 5,000 miles (8,000 km)

Ford Recommended Special Operating Conditions Schedule**

Filter Type 6.7L Engine 6.4L Engine 6.0L Engine 7.3L Engine

Check air restriction gauge at Inspect filter minder every Inspect filter minder every Inspect filter minder every
Air Filter 7,500 miles (12,000 km). 5,000 miles (8,000 km). 5,000 miles (8,000 km). 3,000 miles (4,800 km).
Replace as needed. Replace as needed. Replace as needed. Replace as needed.

10,000 miles (16,000 km),


10,000 miles (16,000 km)
15,000 miles (24,000 km), 400 engine hrs. or 6 months
Fuel Filter(s)* or 400 engine hrs. (every 15,000 miles (24,000 km)
or 600 engine hours (every other oil & oil filter
other oil & oil filter change)
change)

5,000 miles (8,000 km), 5,000 miles (8,000 km), 3,000 miles (4,800 km)
Oil Filter and Oil Check Message Center.
200 engine hrs. or 3 months 200 engine hrs. or 3 months or 3 months

* Drain fuel filter/water separator monthly, or sooner, if the WATER IN FUEL light illuminates in the instrument cluster.
** Special Operating Conditions include extensive towing, long idle time, extended low speed driving, biodiesel use, and off road/dusty conditions.

www.PowerStrokeDiesel.com

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Appendix: Maintenance

Diesel Filter & Oil Reference


Why Motorcraft Filters?
Quality & Confidence - Motorcraft filters meet all new vehicle warranty requirments,
reduce engine wear, and enhance engine performance and reliability.
Air Filter 6.7L Engines 6.4L & 6.0L Engines
Contains twice the amount of filter media 99.99% efficient @ one micron* and
versus conventional pleated filters larger, holds over three pounds before
Meets 98.5% efficiency standard in coarse needing replacement
dust testing and has excellent dirt retention Contains twice the amount of filter media
properties versus conventional pleated filters
Dry type cleaner elements are chemically Same filter technology as used in
treated to withstand damage from oil and the M1 Abrams tank!
moisture
Tight, leak proof, polyurethane seals and
specially designed adhesives ensure
performance and withstand elevated
under-hood temperatures
Fuel Filter
FD4615 kit contains one replacement Environmentally friendly primary and
cartridge, one complete filter assembly, secondary cartridge elements
and associated gaskets 95% efficient @ four microns and larger*
Makes for easier maintenance (less labor) Exclusive, patented Aquabloc
because only one cartridge is replaced and technology used to treat filter
the second filter is replaced as an assembly media ensures separation of
Environmentally friendly top-load water from fuel
cartridge element Water removal efficiency is
98% efficient @ 10 microns and larger 95% or greater
Water removal efficiency is 96.5% or greater

Oil Filter
Achieves an efficiency of 98% at 18 microns 95% efficient @ 20 microns and larger*
and holds up to 29 grams of contaminants Environmentally friendly, top-load,
Holds 1.5 quarts of oil dripless cartridge element
Rated at 20 microns absolute Precisely engineered for your
Dust holding capacity of 29 grams Power Stroke Diesel engine
100% microglass media
Silicone anti-drain back valve

Motorcraft Super Duty Diesel Motor Oil


Specially formulated for use in 6.7L, 6.4L, 6.0L, and 7.3L Power
Stroke Diesel engines
Low ash formulation designed for conventional and turbocharged
diesel engines using Ultra Low Sulfur Diesel Fuel
Meets API Performance Category CJ-4 (15W-40, 10W-30, 5W-40)
Minimizes foaming, provides excellent soot control, and fights
sludge, varnish, rust, corrosion, and wear

*For comparison purposes, the diameter of a human hair is approximately 74 microns.

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Appendix: Maintenance

Motorcraft Air Filters


Model Year Engine Part Number
FA-1902 and
2011-2012 6.7L DIT F-250/550 FA-1907
2008-2010 6.4L DIT F-250/550 FA-1886

2006-2008 4.5L LCF-Series FA-1779


7.3L Engine 2004-2010 6.0L DIT E-Series FA-1804
Meets 98.5% efficiency standard in 2003-2007 6.0L DIT F-250/550, Excursion FA-1778
coarse dust testing and has excellent
dirt retention properties 2003-2007 6.0L DIT F-650/750 FA-1753
Dry type cleaner elements are 2000-2003 7.3L DIT F-650/750 FA-1738
chemically treated to withstand
damage from oil and moisture 1999.5-2003 7.3L DIT F-250/550, Excursion FA-1750
Tight, leak proof, polyurethane seals 1999 7.3L DIT F-250/550 FA-1675
and specially designed adhesives
ensure performance and withstand 1995-2003 7.3L DIT E-Series FA-1618
elevated under-hood temperatures 1994-1998 7.3L DIT F-250/550 FA-1617

1992-1994 7.3L IDI E-Series FA-1079

1983-1994 6.9L IDI /7.3L IDI & IDIT F-250/550 FA-1057


Environmentally friendly top-load 1983-1991 6.9L IDI /7.3L IDI E-Series FA-1057
cartridge element
98% efficient @ 10 microns
and larger* Motorcraft Fuel Filters
Water removal efficiency is Model Year Engine Part Number
96.5% or greater
2011-2012 6.7L DIT F-250/550 FD-4615 (kit)

2008-2010 6.4L DIT F-250/550 FD-4617

2006-2008 4.5L LCF-Series FD-4616

2004-2010 6.0L DIT E-Series FD-4606

2003-2007 6.0L DIT F-250/550, Excursion FD-4616

2003-2007 6.0L DIT F-650/750 FD-4596


98% efficient @ 18 microns and larger*
The anti-drain-back valve prevents dry 1998.5-2004 7.3L DIT F-250/750, Excursion, E-Series FD-4596
starts with material formulated to resist 1994-1997 7.3L DIT F-250/550, E-Series FD-4595
aging from engine heat
1988-1994 7.3L IDI & IDIT F-250/550, E-Series FD-3375

1983-1987 6.9L IDI F-250 & 350, E-Series FD-811

SAE VISCOSITY GRADES


Motorcraft Oil Filters
Model Year Engine Part Number

2011-2012 6.7L DIT F-250/550 FL-2051

2008-2010 6.4L DIT F-250/550 FL-2016

2006-2008 4.5L LCF-Series FL-2029

2003-2010 6.0L DIT F-250/750, E-Series, Excursion FL-2016

1994-2003 7.3L DIT F-250/750, E-Series, Excursion FL-1995

EXPECTED TEMPERATURE RANGE 1983-1994 6.9L IDI/7.3L IDI & IDIT, E-Series, F-250 & 350 FL-784
DSLfilterrefSS

2011 Ford Motor Company


143
Appendix: Maintenance

Leave Dirt & Water Behind!


Use Motorcraft Fuel Filters

Theres not many things worse for your engine than Keep water out!
water and dirt. Water or dirt in your fuel leads to
plenty of potential problems: Another critical fuel filter function is to keep
water out of the fuel system. Two simple ways to
Fuel pump failure accomplish this are:
Injector failure
1. Drain the vehicles water separator every oil
Rust build-up in the engines passages change or at least every month.
Diesel fuel provides power but also lubricates your
Located in the Fuel Conditioning Module
fuel pumps and injectors. When too much water or
underneath the drivers side of the vehicle
dirt gets in the fuel, the fuel pumps and injectors do
Drain immediately if the dashboard light
not have the lubrication they need and can fail.
illuminates
2. Use Motorcraft fuel filters with Aquablock, our
Keep your fuel clean! patented water separator technology, which
helps keep water from entering the system.
A fuel filters job is to keep dirt and debris out of the
engine; however other brands fuel filters just do not
stack up against the Motorcraft design. Motorcraft
fuel filters have a patented air bleed orifice that
allows fuel to flow through the entire fuel filter. Aquablock Technology
Most other brands fuel filters do not have an air Patented Water Barrier Outer Wrap
bleed orifice and cannot be completely purged of air. Competitors claim their filters do
Air prevents fuel from flowing through the the same job as Motorcraft, but only
entire filter. Motorcraft fuel filters are guaranteed
Fuel that does not flow through the entire to come with our patented water
filter results in low fuel flow and dirt bypassing separator, Aquablock. Without
the filter. Both of these issues can cause fuel Aquablock, water can saturate fuel
pumps and injectors to fail. filters pleats and enter the fuel
system, causing potential fuel
pump and injector failure.

Fuel Filter(s) Maintenance Schedule


7.3L Engine 6.0L Engine 6.4L Engine 6.7L Engine
Normal Operating 15,000 miles (24,000 km) 20,000 miles (32,000 km) 22,500 miles (36,000 km)
15,000 miles (24,000 km)
Conditions (Every other oil change) (Every other oil change) (Every 3rd oil change)
Special Operating 10,000 miles (16,000 km) 10,000 miles (16,000 km) 15,000 miles (24,000 km)
15,000 miles (24,000 km)
Conditions 400 engine hours 400 engine hours 600 engine hours

Be sure to follow the appropriate fuel filter maintenance intervals. Use Genuine
OE Motorcraft fuel filters to help keep water and dirt out of your fuel system,
enhancing long life for your fuel injectors and pumps. A complete maintenance
schedule specific to your vehicle can be found at www.fordowner.com.

DSLDIRTWATERSS

2011 Ford Motor Company


144
Appendix: Maintenance

The Unfiltered Truth


About Diesel Fuel System Maintenance
Hard working Ford Power Stroke Diesel engines are built tough to get the job done. Keep yours in top shape
with on-time maintenance to prevent damage to precision internal parts. Saturated fuel filters and undrained
water separators allow contaminants into fuel intake areas where they can cause expensive damage thats
not covered by the factory warranty.

Fuel Filter: A dirty, waterlogged Secondary Fuel Filter Housing Internal Transfer Pump Corrosion:
fuel filter (pictured) and even some Damage: An undrained water separator When the water separator reaches
competitors new filters that dont meet allows standing water to corrode the capacity, water flows into the fuel
Ford Motor Company specifications secondary fuel filter housing. By draining system, causing components such
can affect the fuel systems ability to the water separator monthly and when- as the internal transfer pump
separate water from fuel and result in ever the WATER IN FUEL light illuminates, (pictured) to rust. This condition
damage thats not covered by warranty. you will protect your factory warranty isnt covered under warranty.
and avoid expensive fuel system repairs.

In these situations, the solutions are simple:


Install Motorcraft replacement fuel filters and drain the water separator on time, every time.

Choose One: Drain Your Drain Your


Water Separator Wallet Choose the Right Maintenance Schedule
How do you know which maintenance schedule is correct?
Water Leaves You High and Dry Evaluate your operating parameters below, then consult spe-
If the Water in Fuel warning light/message cific maintenance intervals on the flip side of this piece:
illuminates, act immediately to protect your warranty.
Normal Operating Conditions: General vehicle usage for
While you may not be able to control your filling stations most on-highway operation in moderate temperatures,
diesel fuel quality, you can control the proper maintenance hauling moderate loads. If in doubt, choose the Special
of your engines capable defenses against water and metal Operating Conditions schedule and you wont go wrong.
debris. Water in the fuel reduces operating efficiency and
Special Operating Conditions: Specified for drivers who
decreases fuel economy, so be certain to keep filters changed
regularly give their trucks a workout. Extended idling, towing
and water separators drained (see Owners Manual for drain
and dusty conditions on unpaved roads/off-road all qualify a
valve location). This keeps the engine operating
vehicle for this schedule.
at peak power and protects you from non-warranted,
out-of-pocket repairs.

www.PowerStrokeDiesel.com

2011 Ford Motor Company


145
DSRM Updates & revisions

Diesel Sales Reference Manual (DSRM) Updates & Revisions


Page Quarter Comments
2011
39 Q4 Updated Model Year and Engine S/N Breaks for 4.5L DIT LCF - Engine, Complete (New)

2012
6 Q1 Changed 6.4L DIT Diesel Component Turbocharger (Low Pressure) to: 8C3Z-6K682-AARM
6 Q1 Changed 6.4L DIT Diesel Component Turbocharger (High Pressure) to: 8C3Z-6K682-BARM
9 Q1 Changed 6.0L DIT F-250/F-550 Diesel Component High Pressure Injection Oil Pump to: 5C3Z-9A543-ARM
16 Q1 Changed 6.0L DIT Excursion Diesel Component High Pressure Injection Oil Pump to: 5C3Z-9A543-ARM
18 Q1 Changed 6.0L DIT E-Series Diesel Component High Pressure Injection Oil Pump to: 5C3Z-9A543-ARM
39 Q1 Updated 4.5L DIT LCF - Diesel Engines & Components with 2009 Model Year
39 Q1 Added New 4.5L DIT LCF Diesel Component Service Part Number - Electronic Control Module
39 Q1 Added New 4.5L DIT LCF Diesel Component Service Part Number - Fuel Injection Control Module (FICM - Complete)
40 Q1 Updated 4.5L DIT LCF - Sensors / Maintenance Items with 2009 Model Year

4 Q2 Added New 6.7L F-250/F-550 Diesel Component Service Part Number - Cylinder Head
5 Q2 Added New 6.7L F-250/F-550 Diesel Maintenance Item Service Part Number - Glow Plug
6 Q2 Added new 6.4L DIT - Engine Long Block - F-250/F-550 w/ Auto Trans Service Part Number: 8C3Z-6012-ARM
6 Q2 Added new 6.4L DIT - Engine Long Block - F-250/F-550 w/ Manual Trans Service Part Number: 8C3Z-6012-BRM
6 Q2 Changed 6.4L DIT - F-250/F-550 - Cylinder Head Kit to: 8C3Z-6049-BRM
9 Q2 Changed 6.0L DIT - F-250/F-550 - Cylinder Head Kit to: 6C3Z-6049-DRM
12 Q2 Changed 6.0L DIT - F-650/F-750 - Cylinder Head Kit to: 6C3Z-6049-DRM
18 Q2 Changed 6.0L DIT - E Series - Cylinder Head Kit to: 6C3Z-6049-DRM
42 Q2 Added 6.4L 6012 Long Block Stripped Bill of Materials
48 Q2 Updated 6.4L DIT Engine Bill of Materials table
112-114 Q2 Updated Engine ID Number Cross Reference

Added New 6.0L F-250/F-550, Excursion & E-Series Diesel Component Service Part Numbers -
9, 15, 18 Q3
Fuel Injection Control Module (FICM - Pre-Programmed)
39 Q3 Changed 4.5L DIT LCF - Electronic Control Module to: 8E7Z-12A650-C
39 Q3 Changed 4.5L DIT LCF - High Pressure Injection Oil Pump to: 6E7Z-9A543-BRM
39 Q3 Changed 4.5L DIT LCF - High Pressure Injection Oil Pump to: 8E7Z-9A543-CRM
39 Q3 Changed 4.5L DIT LCF - Engine, Complete to: 8E7Z-6007-ARM
39 Q3 Changed 4.5L DIT LCF - Engine, Complete to: 6E7Z-6007-FRM

2013
6 Q1 Changed 6.4L DIT - F-250/F-550 - Fuel Injector to: 8C3Z-9E527-DRM / CN-6017-RM
6 Q1 Changed 6.4L DIT - F-250/F-550 - EGR Cooler (Horizontal) to: 8C3Z-9F464-F
6 Q1 Changed 6.4L DIT - F-250/F-550 - EGR Cooler (Vertical) to: 8C3Z-9P456-C
9,15,18 Q1 Added New 6.0L F-250/F-550, Excursion & E-Series - Engine, Overhaul Kit (Standard Sized) Part Numbers:
3C3Z-6R007-C and 4C3Z-6R007-C
9,12,15,18 Q1 Changed 6.0L F-250/F-550, F-650/F-750, Excursion & E-Series - Cylinder Head Kit to: 3C3Z-6049-ARM
9,12,15,18 Q1 Changed 6.0L F-250/F-550, F-650/F-750, Excursion & E-Series - EGR Valve to: 4C3Z-9F452-ARM / CX-2467-RM
9,15,18 Q1 Changed 6.0L F-250/F-550, Excursion & E-Series - EGR Valve to: 5C3Z-9F452-ARM / CX-2466-RM

2013 Ford Motor Company


www.PowerStrokeDiesel.com
www.FordParts.com

All material in this literature is as accurate as known at the time of publication, but is subject to change without notice.
Ford, Power Stroke Diesel, and Motorcraft logos are registered, Ford Motor Company.

DSLSalesRefman 10-11 35M 2011 Ford Motor Company, Dearborn, MI