Machine Section

Mixer

Noodler

Roll Mill

Plodder
Metal detector

Stamper

Wrapper machine
Phenomenon to be sensed
Noodle weight
talc %

Mixing Time

Chilled water temp at inlet and outlet

Pneumatic cylinder Air pressure

Mixer motors 1 and 2 current

chilled water pressure inlet and outlet

Noodler motor current for motors 1 and 2

chilled water temperature

chilled water pressure inlet and outlet

Level sensor at noodler logging

hydraulic pressure

1 main header

2 1st roll pressure

3 2nd roll pressure

4 scrapper blade pressure

3 motor currents

chiller water temperature inlet and outlet at all 2 rolls

chiller water pressure inlet and outlet at all 2 rolls

Motor 1 and 2 current

Motor 1 and 2 Hz/rpm

radar sensor data at first plodder and final plodder

chilled water temperature at inlet and outlet

chilled water pressure at inlet and outlet

Cone temperature

chest vacuum

signal for every detection

glycol temperature and pressure at moving and finish dye

motor currents

machine speed

air pressure

vacuum

Heater temperature

glycol temperature and pressure at inlet and outlet

machine backside temperature

air pressure
How to be sensed No. of Sensing phenomena
To be taken from Mixer PLC 1
To be taken from Mixer PLC 1
To be taken from motor/energy
analyzer 1
Temperature sensors to be
installed at inlet and outlet 2

Pressure sensor to be installed 1

To be taken from Energy
Analyzers 2
Pressure sensors to be installed
at inlet and outlet 2

To be taken from Energy

Analyzer 2
Temperature sensor to be
installed 1
Pressure sensors to be installed
at inlet and outlet 2
High/Low level Sensor installed,
data to be provided to Online
OEE PLC 1

Pressure sensor to be installed 1

Pressure sensor to be installed 1

Pressure sensor to be installed 1

Pressure sensor to be installed 1

Energy Analyzer to be installed
on all 3 motors 3
Temperature sensors to be
installed at inlet and outlet 2
Pressure sensor to be installed
at inlet and outlet 2

To be taken from energy

analyzers 2
To be taken from energy
analyzers 2
Sensors installed, data will be
provided to PLC 2
Temperature sensors to be
installed at inlet and outlet 2
Pressure sensors to be installed
at inlet and outlet 2
Temperature sensor to be
installed 1

Vacuum sensor to be installed 1

Data to be taken from
difference of counts at both
proximities before and after
metal detector 1

Temperature and pressure

sensors to be installed at both
dyes 4
Main motor current required
only, data to be taken from
energy analyzer 1

To be taken from Wrapper's PLC 1

Pressure sensor to be installed 1

Vacuum sensor to be installed 1

Temperature sensor to be
installed 1
Temperature and pressure
sensors to be installed at inlet
and outlet 4
Temperature sensor to be
installed 1

Pressure sensor to be installed 1