Documentos de Académico
Documentos de Profesional
Documentos de Cultura
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COMPANY Doc. No.
B-S-B00-1710-803
JGC Doc. No.
S-B00-1710-803
Prev. Rev.
A
This Rev.
0
1
Job No. Company Doc No. Rev.
0-5858-20 B-S-B00-1710-803 0
Contractor Doc No. Document Class
S-B00-1710-803 1
Page 1 of 14
D R A Reproduction and use prohibited except in accordance with RasGass written permission
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Barzan Onshore Project Company Doc No.: B-S-B00-1710-803 Rev.0
WASTE WATER MANAGEMENT PLAN IN PMC STAGE Contractor Doc. No.: S-B00-1710-803 Rev.0
Contents
1 INTRODUCTION........................................................................................................................................3
2 REFERENCE.............................................................................................................................................3
3 DEFENITIONS AND ABBREVIATIONS......................................................................................................3
4 SCOPE ......................................................................................................................................................4
5 HEALTH, SAFETY, ENVIRONMENT AND SECURITY...............................................................................5
6 ROLES AND RESPONSIBILITIES .............................................................................................................5
6.1 JGC PMC Manager.............................................................................................................................5
6.2 JGC PMC Chief Engineer ...................................................................................................................5
6.3 JGC PMC Supervisor..........................................................................................................................6
6.4 Temporary Waste Water Treatment Package Operator (Subcontractor) ..............................................6
6.5 JGC Environmental Coordinator..........................................................................................................6
6.6 JGC Environmental Monitor ................................................................................................................6
7 PMC WASTE WATER HANDLING OVERVIEW .........................................................................................7
8 DETAILS OF CHEMICAL WASTE WATER HANDLING .............................................................................8
8.1 Chemical Waste Water Collection to Temporary Pond.........................................................................8
8.2 Design of Temporary Pond and Temporary Waste Water Treatment Unit ..........................................10
8.3 Treated Water Disposal to Retention Pond........................................................................................11
8.4 Chemical Waste Water Batch Handling .......................!
9 Remove
DETAILS OF HIGH COD/TSS WASTE WATER HANDLING ....................................................................13
9.1 High COD/TSS Waste Water Collection to Evaporation Pond............................................................13
9.2 Design of Evaporation Pond..............................................................................................................13
10 POST WORK...........................................................................................................................................14
10.1 Dismantling of Temporary Piping from B262 to Temporary Pond .......................................................14
10.2 Dismantling of Temporary Piping from B150 to Temporary Pond .......................................................14
10.3 Demobilization of Temporary Waste Water Treatment Unit................................................................14
10.4 Dismantling of Evaporation Pond ......................................................................................................14
10.5 Dismantling of Temporary Pond ........................................................................................................14
All HOLD items (section 7.2/ 7.3/ 8.1/ 8.2.1/ 9.2/ 10.3/ 10.4/ 10.5/ Appendix 2)
need to be clarified prior final document approval.
APPENDIX
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Barzan Onshore Project Company Doc No.: B-S-B00-1710-803 Rev.0
WASTE WATER MANAGEMENT PLAN IN PMC STAGE Contractor Doc. No.: S-B00-1710-803 Rev.0
1 INTRODUCTION
The purpose of this Waste Water Management Plan in PMC stage is to describe the plan of waste water
handling which will be generated during several PMC activities on the Barzan Onshore EPC Project.
Environmental Management Plan (B-S-B00-1100-401) is providing the guidance of Environmental
Management System (EMS) to JGC and its subcontractors. The chemical waste water shall be treated
and disposed to the designated waste water pond with the compliance with the EMS.
Change to B-S-...
2 REFERENCE
B-S-B00-1100-001 Specification for Site SHE&S Plan Parts 1 -7
B-S-B00-1100-051 SHE&S Training Plan
S-B-B00-1100-401 Environmental Management Plan
S-B-B00-1100-402 Waste Management Plan
S-B-B00-1100-403 Spill Prevention and Response Procedure
B-S-B00-1100-406 Waste Water Management Procedure
B-S-B00-1700-502 Design Criteria for PMC Temporary Piping
BF-S-B00-1700-014 General Pre-Mechanical Completion / Commissioning Procedure for Degreasing
(Boiler)
BF-S-B00-1700-015 General Pre-Mechanical Completion / Commissioning Procedure for Degreasing
(Process)
BF-S-B00-1700-008 General Pre-Mechanical Completion / Commissioning Procedure for Pipe
Cleaning
B-T-JYTY-02881 PMC Level-IV schedule (Submitted to Company at 29-Aug-12)
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WASTE WATER MANAGEMENT PLAN IN PMC STAGE Contractor Doc. No.: S-B00-1710-803 Rev.0
This plan is applicable to PMC waste water which will be generated from various areas of the plant.
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the PMC waste water handling / destination, receiving an advice/instruction by JGC Environmental
Coordinator and Company
check the data and report by JGC Environmental Monitor to identify any necessary change to
improve
plan and initiate the corrective actions, if required
organizing equipment routine maintenance, if necessary
ensuring that any safety precautions are in place at proper locations
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Barzan Onshore Project Company Doc No.: B-S-B00-1710-803 Rev.0
WASTE WATER MANAGEMENT PLAN IN PMC STAGE Contractor Doc. No.: S-B00-1710-803 Rev.0
Since Non Chemical Waste Water does not contain the components which affect to acceptable
disposed water quality to B87-A016 (See section 8.1), they will be conveyed via Open Ditch which is
connected to B87-A014. APPENDIX-3 shows Non chemical waste water disposal schedule to Open
Ditch. To ensure these Non Chemical Waste Water are meeting RLC Landscape standards (See the
table on Section 8.3.1), periodical handy sampling and analysis by handy type instrument for each
waste water will be conducted. The sampling plan is shown on the table below;
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compartment will be vacuumed /removed periodically. Then, the top clear layer water will be pumped
to Temporary Waste Water Treatment Unit. After the treatment, the treated water will be finally
conveyed to B87-A014 or B87-A016.
APPENDIX-4 shows the chemical waste water disposal schedule to Temporary Pond.
9 Total 45,460 m3 of chemical waste water influx
9 At the peak period (Middle of M36), 5,892 m3 of chemical waste water influx @ 10 days Total
17 PMC activities are listed in Section-4. Each PMC activity is composed of multiple steps and each step
potentially generates waste water. APPENDIX-2 shows the expected waste water quality and quantity in
each activity. It is the basis of the waste water disposal schedule.
Note:
9 To reduce the total waste water quantity, water reuse will be considered with the bases below;
1) 3rd Dumped Water from Chemical Cleaning activity (1st Rinsing Water) to reuse other
Chemical Cleaning Water (2nd System Filling)
th nd
2) 4 Dumped Water from Chemical Cleaning activity (2 Rinsing Water) to reuse other
st
Flushing Water (1 System Filling)
However, this reuse is depends on the water quality of the dumped water and the timing of 2
Chemical Cleaning activities. The details will be established later at site (Hold).
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Header and Chemical Service Collection Header are planned to be used as chemical waste water transfer
line to Temporary Pond. Temporary piping will be connected at the nearest location with Temporary Pond
and they will be extended to Temporary Pond. Another set-up is long temporary piping from B150 to
Temporary Pond.
APPENDIX-2 shows the conceptual waste water delivery route and APPENDIX-6 shows the temporary
piping & hose set-ups.
Note:
9 Design Criteria for PMC Temporary Piping (S-B00-1710-502) to be referred to for temporary
piping design
9 The type & specification of Truck which can handle chemical waste water to be specified in this
document later (Hold).
9 The details of road crossing along with Temporary Piping (from B262) and Long Temporary
Piping (from B150) to be attached later (Hold). These are Above Ground Piping.
The waste water routing to Neutralization Package (B87-Y055) or Temporary Pond can be selected.
Fundamentally, once B87-Y055 is fully lined-up, Boiler Blowdown which is produced continuously
once utility boilers are started on M33 can be send to B87-Y055. However, in case Blowdown
Collection Header is used for the Chemical Waste Water delivery of Waste Water No.6 & 7, Boiler
Blowdown should be sent to Temporary Pond together. Such operational selection can be done by
isolation valves.
Jumpover temporary pipings will be provided from Amin Sump Pump discharge to Chemical Service
Collection Headers. Amin Sump Pump will deliver the chemical waste water to Temporary Pond
through Chemical Service Collection Header.
Temporary hose will be connected from Train-3 future connection of cooling water supply at B150 to
Long Temporary Piping.
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Temporary hose will be connected from Train-2 Blowdown Collection Header B/L to Long Temporary
Piping.
Chemical Service Collection Header [Train-2] + Long Temporary Piping (from B150)
To deliver;
9 Waste Water No.15 : Chemical Waste Water from TGT Unit Degreasing [T2]
9 Waste Water No.16 : Chemical Waste Water from SMR Unit Degreasing [T2]
9 Waste Water No.17 : Chemical Waste Water from AGR Unit Degreasing [T2]
Temporary piping will be connected from Train-3 future connection of Chemical Service Collection
Header at B150 to Long Temporary Piping.
Transportation by Truck
The following chemical waste water will be transferred from the location to Temporary Pond by
Truck.
9 Waste Water No.1 : Passivation Water of Utility Area
8.2 Design of Temporary Pond and Temporary Waste Water Treatment Unit
Based on the chemical water influx to Temporary Pond shown on APPENDIX-4, the capacities of
Temporary Pond and Temporary Waste Water Treatment Unit are calculated.
APPENDIX-8 shows the estimated water volume in Temporary Pond and Treated Water Quantity in 10
days. Accumulated water quantity in Temporary Pond will be approx. 6,200 m3 in peak period
(Middle-M38) with the basis of 10m3/hr x 24 hrs continuous water treatment by Temporary Water
Treatment Unit and final discharge to B87-A014 or B87-A016. 10,000 m3 capacities will have approx.
60% margin against the estimated chemical waste water influx. And, the natural evaporation also can
create some more margins.
The margin can absorb the disturbance of chemical waste water influx and small amount of back wash
water back-influx from Temporary Waste Water Treatment Unit.
Note:
9 The amount of back wash water depends on the frequency of back wash. The frequency of back
wash is depends on how much TSS of waste water is, however, it is normally a few % of feed flow.
9 Because of the area limitation, 100 m x 100m for 10,000 m3 Temporary Pond is maximum area to
be given. The area to cover 45,460 m3 of all chemical waste water is not practical.
9 As Temporary Waste Water Treatment Unit, 10m3/hr capacity is big facility. It is not practical to
select the one more than 10 m3/hr capacity.
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In PMC Waste Water Handling Meeting, the destination of the treated water, B87-A014 or B87-A016, will
be discussed and determined, based on the results.
9 In case no upset is expected, the treated water will be send to B87-A014 (Unlined Pond).
9 In case upset is expected, the treated water will be send to B87-A016 (Lined Pond).
The treated waste water is not expected to deviate from these limits, however, in case the treated waste
water become off-spec through this regular analysis, the actions below can be taken upon the discussion
over JGC PMC Chief Engineer / JGC Environmental Coordinator / Company / Temporary Waste Water
Treatment Package Operator to meet Monthly Average Limit.
9 Dilute Temporary Pond with pouring Non-Chemical Waste Water
9 Suspend to dump Chemical Waste Water to Temporary Pond
9 Air Bubbling to reduce COD of Temporary Pond
9 Any possible chemical treatment at Temporary Waste Water Treatment Package (to be
discussed with Sub-Contractor)
rd
The water sample will be taken from Sampling Point-2 shown on APPENDIX-1 and be sent to 3 Party for
official record.
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Note:
9 pH, Chlorine Residua will be checked by handy type instrument daily.
Note:
9 Total volume of Acid Cleaning waste water is 2,094 m3. Since there is a gap between Train-1
Acid Cleaning activities and Train-2 Acid Cleaning activities, some natural evaporation is
expected. However, in case there is no room to dispose Acid Cleaning waste water in Train-2, the
waste water will be transferred to outside Barzan Pj Site for the treatment (Mesaieed Industrial
City etc.. To be sub-contracted for the transferring).
9 As mentioned in Section 7-3), the waste water with sludge removed from Temporary Pond will be
also disposed to Evaporation Pond.
It will be located in Plant South (see APPENDIX-1) and the area will be Approx 30m x 50m wide. The type
of Evaporation Pond is Bank type, not Dig type. This configuration can avoid the hazardous sediment
windblown to outside the pond.
The detailed DWG will be attached in this document later (Hold).
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10 POST WORK
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APPENDIX-1 (1/1)
S-B00-1710-803_Rev.0
ConceptofPMCWasteWaterHandling
NonChemicalWasteWatertoRetentionPondthroughOpenDitch
FlushingWater/PumpMTRwastewater
FinalRinsedWaterafterChemicalCleaning
PolisherRegen.Water(aftertreatingbyB94Y041A001/002)
BoilerBlowdownWater(aftertreatingbyB87Y055)
Pump up
HighCOD/TSSChemicalWasteWatertoEvaporationPondbyTruck
g p y
AcidCleaningWasteWater
Sludgevaccumed/removedfromTemporaryPond
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APPENDIX-2 (1/17)
S-B00-1710-803_Rev.0
WasteWater1M30:CWSystemPassivation(Utility Area)
CWUnit94(Utility)
Passivation Activity
Volume:1,000m3 Ironcontentincoolingwater
systemto23ppm (Hold) as
Pipe Erection
PipeErection
earlyaspossibleafter
Remineral passivation activitytomonitor
thecorrosioninclosed
Desali Water
Desali.Water Aquamilling
Water coolingwatersystem.To
li T
CorrosionInhibitor Recycle reducetheironcontent,the
circulationwatertobe
Desali.Water WaterFilling
ll replaced
replaced.
PassivationChemical
Passivation
ByTruck
Remineral
Water
Desali.Water Quality
Makeup Waterblowdowntoadjustwaterquality
toadjust Adjustment 500m3(halfofvolume)
waterquality Nitrate:1,250ppm(Thiswillbeoxidized
to Nitrite at Temporary Pond )
toNitriteatTemporaryPond)
NOP
Temporary
FeContent:23ppm
Pond
ChemicalWasteWatertobetransferredtoTemporaryPondbyTruck
Quantity=500m3
D R A :Coolingwater(Abovegroundpipe)
TemporaryPond
I N
09-N
VO- 2 0 12
ByTruck
APPENDIX-2 (2/17)
S-B00-1710-803_Rev.0
WasteWater2M31 :PolisherinOperation
Deali.Water
PolisherPkg
B94Y041 Capacity:150m3/hr@NOP
/ @ ( p )
*300m3/hr@Max(2BedsOpe)
35%HCl
50% NaOH
50%NaOH
Specification
PolishedWater Conductivity:<0.2uS/cm@25degC
Total Hardness : < 0 2 ppm as CaCO3
TotalHardness:<0.2ppmasCaCO3
Organics:<0.5ppmasKMnO4
Hydrocarbon:<0.5ppmfreonextractable
Deaerator
B92 V001 V005
B92V001V005
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APPENDIX-2 (3/17)
S-B00-1710-803_Rev.0
WasteWater3M32 :ChemicalCleaningofUtilityBoilers
Sub contract
Subcontract Utility Boiler Unit 92
UtilityBoilerUnit92 3 Strings
3Strings
AcidCleaningActivity
Volume:70m3
*ThereisnoSteam.
=>NoColdCondensate.
Caustic Soda
CausticSoda
SWorFW*
*withCorrosion
ByTruck
2nd Dump
Inhibitor CorrosionInhibitor
CitricAcid
a) Degreasing
AmmoniaBiflouride b) AcidCleaning
Ammonia 145m3
145 3
c) Passivation
pH=10
SWorFW* *OnlineNeutralization HighCOD Evaporation
*withCorrosion
Inhibitor Pond
SWorFW* 3rd Dump
*withCorrosion
(RinsedWater) 145m3 *Blowdownlinecannotbeused,
Inhibitor
pH=8 becauseroadbridgewillnotbe ByTruck
closed.Planbytrucktransfer
Hold Temporary
Underdiscussionwith Pond
SubContractor
AcidCleaningWasteWatertobetransferredtoEvaporationPondbyTruck
1st RinsedWatertobetransferredtoTemporaryPondbyTruck
p y y
D R A ToEvaporation
TemporaryPond
I0
N
9- N
ByTruck2
O V-20
1 Pond
ByTruck
APPENDIX-2 (4/17)
S-B00-1710-803_Rev.0
WasteWater4M33 :UtilityBoilerinOperation
Temporary
Deaerator Pond
B92V001V005 Temporary
Line
BlowdownCooler NeutralizationPkg
BoilerFeedWater B92E002 B87Y055
UtilityBoiler
Utility Boiler
B92B001 B003
Blowdown
Water
80m3/Day
SteamDistribution
BlowdownWatertobetransferredtoTemporaryPondthroughBlowdownCollectionHeader
UtilityBoilerBlowdownSystem
4 8
6
B92E002
Blowdownline
toB87Y055
:BlowdownCollectionHDR
D R A :TemporaryPipe
N
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APPENDIX-2 (5/17)
S-B00-1710-803_Rev.0
WasteWater5M34:ChemicalCleaningofAminTankArea
AminTanks,UtilityArea
Sub contract
Subcontract DegreasingActivity
Volume:90m3
1st Dump
D 90m3 O
OpenDitchto
Dit h t
ServiceWater FlushedWater RetentionPond
(WaterFlush)
Na3PO4
Na3PO4
Chemical
Water 2nd Dump 90m3
ServiceWater
ChemicalServicce
3wt%of (ChemicalWater)
(C e ca ate ) pH=11 PumpingbyB87P052
p g y
Na3PO4
CollectionHDR
25m3/hrCapacity
Head:5.4bar
3rd Dump
p 90m3
S i W t
ServiceWater pH=8
(RinsedWater) Pumpingby
B87P052
Temporary
Pond
ChemicalWasteWatertobetransferredtoTemporaryPondthroughChemicalService
CollectionHeader
4 8
WasteWaterfromAmin
T k D
TanksDegreasing
i
4
ChemicalService
Collectionline
toB87T021
:ChemicalServiceCollectionHDR
D R A :TemporaryPiping
N
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APPENDIX-2 (6/17)
S-B00-1710-803_Rev.0
WasteWater6M35:ChemicalCleaningofSRUWHB
Subcontract RFWHBUnit19 2Strings
g
AcidCleaningActivity
*ThereisnoSteam.
=>NoColdCondensate.
Volume:200m3
287m3 ByTruck
Service Water
ServiceWater 2nd Dump pH=10
H 10
CorrosionInhibitor
CitricAcid
a) Degreasing HighCOD
AmmoniaBiflouride b) AcidCleaning
Ammonia c) Passivation
* On line Neutralization
*OnlineNeutralization Evaporation
PumpingbyB92P105A/B Pond
35m3/hrCapacity
Head:6.2bar
3rd Dump
p Train1Area
8
287m33
S i W t
ServiceWater Bl d
Blowdown
(RinsedWater) pH=8 Collection
Blowdown
NeutralizationPkg
Neutralization Pkg
Cooler
B87Y055
B92E002
Hold Temporary Blowdown
Underdiscussionwith CollectionHDR
SubContractor Pond TemporaryLine
AcidCleaningWasteWatertobetransferredtoEvaporationPondbyTruck
1st RinsedWatertobetransferredtoTemporaryPondthroughBlowdownCollectionHeader
p y g
ToEvaporation
ByTruck Pond
4 8
6
B92E002
Blowdownline
toB87Y055
:BlowdownCollectionHDR
D R A :TemporaryPipe
N
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APPENDIX-2 (7/17)
S-B00-1710-803_Rev.0
WasteWater7M36:ChemicalCleaningofHRSG
Subcontract HRSGUnit92 3Strings
g
AcidCleaningActivity
*ThereisnoSteam.
=>NoColdCondensate.
Volume:50m3
CausticSoda
122m3 ByTruck
ServiceWater 2nd Dump pH=10
H 10
CorrosionInhibitor
CitricAcid
a) Degreasing HighCOD
AmmoniaBiflouride b) AcidCleaning
Ammonia c) Passivation
* On line Neutralization
*OnlineNeutralization Evaporation
ServiceWater PumpingbyB92P014A/B
13m3/hrCapacity Pond
Head:2.7bar
3rd Dump
p Train1Area
122m33
S i W t
ServiceWater pH=8
Blowdown
l d
(RinsedWater) Collection
Blowdown
NeutralizationPkg
Neutralization Pkg
Cooler
B87Y055
B92E002
Hold Temporary Blowdown
Underdiscussionwith CollectionHDR
SubContractor Pond TemporaryLine
AcidCleaningWasteWatertobetransferredtoEvaporationPondbyTruck
1st RinsedWatertobetransferredtoTemporaryPondthroughBlowdownCollectionHeader
p y g
4 8
6
B92E002
Blowdownline
toB87Y055
:BlowdownCollectionHDR ByTruck
D R A :TemporaryPipe
N
ToEvaporation
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V - 2 0 Pond
APPENDIX-2 (8/17)
S-B00-1710-803_Rev.0
WasteWater8M35:CWSystemPassivation(Train1&Common)
CWUnit94(Train1&Common)
Passivation Activity
Volume:16,000m3 Ironcontentincoolingwater
systemto23ppm (Hold) as
Pipe Erection
PipeErection
earlyaspossibleafter
Remineral passivation activitytomonitor
thecorrosioninclosed
Desali Water
Desali.Water Aquamilling
Water coolingwatersystem.To
li T
CorrosionInhibitor Recycle reducetheironcontent,the
circulationwatertobe
Desali.Water WaterFilling
ll replaced
replaced.
PassivationChemical
Passivation
Remineral
Water Through temporary pipe
Throughtemporarypipe
Desali.Water Quality
Makeup - 8,000 m3 (half of volume)
toadjust Adjustment - Nitrate : 1,250 ppm (This will be
waterquality oxidized to Nitrite at Temporary
Pond )
NOP
Temporary
FeContent:23ppm
Pond
PassivationWatertobetransferredtoTemporaryPondthroughLongTemporaryPiping
fromB150
A
:Coolingwater(Abovegroundpipe)
N D R
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:TemporaryPipe
APPENDIX-2 (9/17)
S-B00-1710-803_Rev.0
WasteWater9M36:ChemicalCleaningofTGTUnit
TGTUnit19 2Strings
g
DegreasingActivity
*ThereisnoDemin.Water Volume:500m3
connectionatTGTArea
ColdCondensate
Cold Condensate
1st Dump
D 500m3 O
OpenDitchto
Dit h t
or FlushedWater
(WaterFlush) RetentionPond
ServiceWater
Caustic
ColdCondensate Chemical
Water 2nd Dump 500m3
or pH=11
Service Water
ServiceWater
2wt%of ((ChemicalWater)) PumpbyB19P212
Caustic 40m3/hrCapacity
(ERME) Head:9.2bar
ChemicalSService
CollectionHDR
3rd Dump 500m3
500 m3
ColdCondensate pH=8 PumpbyB19P212
(RinsedWater)
Temporary
Pond
ChemicalWasteWatertobetransferredtoTemporaryPondthroughChemicalService
CollectionHeader
JumpoverPipefromAminSumpPumpDischargetoChemicalServiceCollectionHeaderto
beprovided
WasteWater
fromB19P212
ChemicalService
Collectionline
toB87T021
:ChemicalServiceCollectionHDR
D R A :TemporaryPiping
N
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APPENDIX-2 (10/17)
S-B00-1710-803_Rev.0
WasteWater10M37:ChemicalCleaningofSMRUnit
SMRUnit14
DegreasingActivity
*ThereisnoDemin.Water Volume:650m3
connectionatSMRArea.
ColdCondensate
1st Dump 650m3
650 m3 Open Ditch to
OpenDitchto
or FlushedWater
(WaterFlush) RetentionPond
ServiceWater
Na3PO4
ColdCondensate Chemical
Water 2nd Dump 650m3
or pH=11
Service Water
ServiceWater
3wt%of (ChemicalWater) PumpbyB14P005
TSP 6 9 m3/hr Capacity
6.9m3/hrCapacity
Head:7.96bar
(UOP)
CheemicalService
ColllectionHDR
3rd Dump
p 650m3
C ld C d
ColdCondensate
t pH=8 PumpbyB14P005
(RinsedWater)
Temporary
Pond
ChemicalWasteWatertobetransferredtoTemporaryPondthroughChemicalService
CollectionHeader
JumpoverPipefromAminSumpPumpDischargetoChemicalServiceCollectionHeaderto
beprovided
WasteWater
fromB14P005
ChemicalService
Collectionline
toB87T021
:ChemicalServiceCollectionHDR
D R A :TemporaryPiping
N
I 9-NO 12
0
V - 2 0
APPENDIX-2 (11/17)
S-B00-1710-803_Rev.0
WasteWater11M37:ChemicalCleaningofAGRUnit
AGRUnit12
ThereisnoDemin.Water
DegreasingActivity
connectionatAGRArea. Volume:2,900m3
ColdCondensate
1st Dump 2,900m3 OpenDitchto
or
(WaterFlush) FlushedWater RetentionPond
ServiceWater
Na3PO4
WasteWaterwithOil
ColdCondensate EstimatedVolume:100m3
or
2nd Dump LocalDrum
ChemicalSService
TSP Head:7.45bar
(UOP)
CollectionHDR
3rd Dump
D 2,900m3
ColdCondensate
(RinsedWater) pH=8 PumpbyB12P006
ChemicalWasteWatertobetransferredtoTemporaryPondthroughChemicalService
CollectionHeader
JumpoverPipefromAminSumpPumpDischargetoChemicalServiceCollectionHeaderto
beprovided
WasteWater
fromB12P006
ChemicalService
Collectionline
toB87T021
:ChemicalServiceCollectionHDR
D R A :TemporaryPiping
N
I 9-NO 12
0
V - 2 0
APPENDIX-2 (12/17)
S-B00-1710-803_Rev.0
WasteWater12M35:CWSystemPassivation(Train2)
CWUnit94(Train2)
Passivation Activity
Volume:1,000m3
Pipe Erection
PipeErection
Remineral
Desali Water
Desali.Water Aquamilling
Water
CorrosionInhibitor Recycle
Desali.Water WaterFilling
ll
PassivationChemical
Passivation
Remineral
Water Through temporary pipe
Throughtemporarypipe
Desali.Water Quality
Makeup - 500 m3 (half of volume)
toadjust Adjustment - Nitrate : 1,250 ppm (This will be
waterquality oxidized to Nitrite at Temporary
Pond )
NOP
Temporary
FeContent:23ppm
Pond
PassivationWatertobetransferredthroughLongTemporaryPipingfromB150to
p y
TemporaryPond
A
:Coolingwater(Abovegroundpipe)
N D R
I 09-NO 12
V - 2 0
:TemporaryPipe
APPENDIX-2 (13/17)
S-B00-1710-803_Rev.0
WasteWater13M40:ChemicalCleaningofUtilityBoiler
Sub contract
Subcontract Utility Boiler Unit 92
UtilityBoilerUnit92 1 String
1String
AcidCleaningActivity
Volume:70m3
*ThereisnoSteam.
=>NoColdCondensate.
Caustic Soda
CausticSoda
ServiceWater
ByTruck
2nd Dump
CorrosionInhibitor
CitricAcid
a) Degreasing
AmmoniaBiflouride b) AcidCleaning
Ammonia 145m3
145 3
c) Passivation
pH=10
*OnlineNeutralization HighCOD
ServiceWater Evaporation
Pond
3rd Dump
ServiceWater
(RinsedWater) 145m3
pH=8 ByTruck
Hold Temporary
Underdiscussionwith Pond
SubContractor
AcidCleaningWasteWatertobetransferredtoEvaporationPondbyTruck
1st RinsedWatertobetransferredtoTemporaryPondbyTruck
p y y
D R A
ByTruck
TemporaryPond
I N
09-N
OV-2
012
ToEvaporation
Pond
ByTruck
APPENDIX-2 (14/17)
S-B00-1710-803_Rev.0
WasteWater14M41:ChemicalCleaningofSRUWHB(Train2)
Subcontract RFWHBUnit19 2Strings
g
AcidCleaningActivity
*ThereisnoSteam.
=>NoColdCondensate.
Volume:200m3
287m3 ByTruck
Service Water
ServiceWater 2nd Dump pH=10
H 10
CorrosionInhibitor
CitricAcid
a) Degreasing HighCOD
AmmoniaBiflouride b) AcidCleaning
Ammonia c) Passivation
* On line Neutralization
*OnlineNeutralization Evaporation
ServiceWater PumpingbyB92P205A/B Pond
35m3/hrCapacity
Head:6.2bar
3rd Dump
p Train1Area
8
287m33
S i W t
ServiceWater Bl d
Blowdown
(RinsedWater) pH=8 Collection T2Blowdown
CollectionHDR
Hold Temporary
Underdiscussionwith
SubContractor Pond
AcidCleaningWasteWatertobetransferredtoEvaporationPondbyTruck
1st RinsedWatertobetransferredtothroughBlowdownCollectionHeaderandLong
g g
TemporaryPipefromB150toTemporaryPond
4 8
6
4 8
6 B92E002
Blowdownline
toB87Y055
ByTruck
:BlowdownCollectionHDR
DR20A
ToEvaporation
:TemporaryPipe Pond
IN
09-N
12
OV-
APPENDIX-2 (15/17)
S-B00-1710-803_Rev.0
WasteWater15M42:ChemicalCleaningofTGTUnit
TGTUnit29 2Strings
g
DegreasingActivity
*ThereisnoDemin.Water Volume:500m3
connectionatTGTArea
ColdCondensate
Cold Condensate
1st Dump
D 500m3 O
OpenDitchto
Dit h t
or FlushedWater
(WaterFlush) RetentionPond
ServiceWater
Caustic
ColdCondensate Chemical
Water 2nd Dump 500m3
or pH=11
Service Water
ServiceWater
2wt%of ((ChemicalWater)) PumpbyB29P212
Caustic 40m3/hrCapacity
(ERME) Head:9.2bar
ChemicalSService
CollectionHDR
3rd Dump 500m3
500 m3
ColdCondensate pH=8 PumpbyB29P212
(RinsedWater)
Temporary
Pond
ChemicalWasteWatertobetransferredthroughChemicalServiceCollectionHeaderand
g p y p p y
LongTemporaryPipefromB150toTemporaryPond
WasteWater
fromB29P212
ChemicalService
Collectionline
toB87T021
D R A
N
:ChemicalServiceCollectionHDR
I 09-NO 12
V - 2 0 :TemporaryPipe
APPENDIX-2 (16/17)
S-B00-1710-803_Rev.0
WasteWater16M42:ChemicalCleaningofSMRUnit
SMRUnit24
DegreasingActivity
*ThereisnoDemin.Water Volume:650m3
connectionatSMRArea
ColdCondensate
1st Dump 650m3
650 m3 Open Ditch to
OpenDitchto
or FlushedWater
(WaterFlush) RetentionPond
ServiceWater
Na3PO4
ColdCondensate Chemical
Water 2nd Dump 650m3
or pH=11
Service Water
ServiceWater
3wt%of (ChemicalWater) PumpbyB24P005
TSP 6 9 m3/hr Capacity
6.9m3/hrCapacity
Head:7.96bar
(UOP)
CheemicalService
ColllectionHDR
3rd Dump
p 650m3
C ld C d
ColdCondensate
t pH=8 PumpbyB24P005
(RinsedWater)
Temporary
Pond
ChemicalWasteWatertobetransferredthroughChemicalServiceCollectionHeaderand
g p y p p y
LongTemporaryPipefromB150toTemporaryPond
WasteWater
fromB24P005
ChemicalService
Collectionline
toB87T021
D R A
N
:ChemicalServiceCollectionHDR
I 09-NO 12
V - 2 0 :TemporaryPipe
APPENDIX-2 (17/17)
S-B00-1710-803_Rev.0
WasteWater17M43:ChemicalCleaningofAGRUnit
AGRUnit22
*ThereisnoDemin.Water
DegreasingActivity
connectionatAGRArea. Volume:2,900m3
ColdCondensate
1st Dump 2,900m3 OpenDitchto
or
(WaterFlush) FlushedWater RetentionPond
ServiceWater
Na3PO4
WasteWaterwithOil
ColdCondensate EstimatedVolume:100m3
or
2nd Dump LocalDrum
ChemicalSService
TSP Head:7.45bar
(UOP)
CollectionHDR
3rd Dump
D 2,900m3
ColdCondensate
(RinsedWater) pH=8 PumpbyB22P006
ChemicalWasteWatertobetransferredthroughChemicalServiceCollectionHeaderand
g p y p p y
LongTemporaryPipefromB150toTemporaryPond
WasteWater
fromB22P006
ChemicalService
Collectionline
toB87T021
D R A
N
:ChemicalServiceCollectionHDR
I 09-NO 12
V - 2 0 :TemporaryPipe
Ensure the table is based on the latest PMC Level 4 schedule (14-Nov'12) submitted to CPY on 26-Nov-'12 APPENDIX-3
NonChemicalWasteWatertoOpenDitch S-B00-1710-803_Rev.0
M29 M30 M31 M32 M33 M34 M35 M36 M37 M38 M39 M40 M41 M42 M43 M44
Waste
Expected
Water Water Type Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Total
Dumped Volume
No.
[T2]
Flushing Water / Rinsing Water First Dump & Last rinsing
15 before / after 500 m3 x 2 x 2 strings 1,000 1,000
Chemical Cleaning 2,000 m3 / 20 days
(TGT -Degreasing-)
[T2]
Flushing Water / Rinsing Water First Dump & Last rinsing
16 before / after 650 m3 x 2 650 650
Chemical Cleaning 1,300 m3 / 15 days
(SMR -Degreasing-)
[T2]
Flushing Water / Rinsing Water First Dump & Last rinsing
17 before / after 2,900 m3 x 2 2,900 2,900
Chemical Cleaning 5,800 m3 / 20 days
(ARG -Degreasing-)
Total 0 0 0 500 500 0 467 467 467 572 572 572 572 467 467 527 527 527 8467 8467 734 809 1809 1542 1192 1117 3367 3367 467 467 467 467 467 750 890 0 267 267 267 1000 1000 650 650 2900 2900 0 0 0 51,951
D R A
N
I 09-NO 12
V - 2 0
APPENDIX-4
ChemicalWasteWatertoTemporaryPond S-B00-1710-803_Rev.0
M29 M30 M31 M32 M33 M34 M35 M36 M37 M38 M39 M40 M41 M42 M43 M44
Waste
Expected
Water WaterType Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Total
DumpedVolume
No.
500m3(50%oftotalvolume)
PassivationWater
1' blowdownforwaterquality 250 250
(UtilityArea)
adjustment/10days
ChemicalWater
ChemicalCleaningWater
3' 140m3x1x3strings 105 105 105 105
(UtilityBoilerAcidCleaning)
420m3/40days
4 BoilerBlowdown 80m3/Day 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800 800
ChemicalCleaningWater ChemicalWater
5' (AminTank&SMRSolvent 90m3x2 60 60 60
Degreasing) 180m3/30days
ChemicalCleaningWater ChemicalWater
6' (SRUWesteHeatBoilerAcid 287m3x1x2strings 192 192 192
Cleaning) 574m3/30days
ChemicalCleaningWater ChemicalWater
7' (HRSGWesteHeatBoilerAcid 122m3x1x3strings 92 92 92 92
Cleaning) 366m3/40days
8,000m3(50%oftotalvolume)
8' PassivationWater blowdownforwaterquality 4,000 4,000
adjustment/20days
ChemicalWater
ChemicalCleaningWater
9' 500m3x2x2strings 1,000 1,000
(TGTDegreasing)
2,000m3/20days
ChemicalWater
ChemicalCleaningWater
10' 650m3x2 650 650
(SMRDegreasing)
1,300m3/15days
ChemicalWater
ChemicalCleaningWater
11' 2,900m3x2 2,900 2,900
(ARGDegreasing)
5,800m3/20days
Waste
500m3(50%oftotalvolume)
PassivationWater
12' blowdownforwaterquality 250 250
(Train2)
adjustment/10days
ChemicalWater
ChemicalCleaningWater
13' 140m3x1 140
(UtilityBoilerAcidCleaning)
140m3/10days
ChemicalCleaningWater ChemicalWater
14' (SRUWesteHeatBoilerAcid 287m3x1x2strings 192 192 192
Cleaning) 574m3/30days
ChemicalWater
[T2]ChemicalCleaningWater
15' 500m3x2x2strings 1,000 1,000
(TGTDegreasing)
2,000m3/20days
ChemicalWater
[T2]ChemicalCleaningWater
16' 650m3x2 650 650
(SMRDegreasing)
1,300m3/15days
ChemicalWater
[T2]ChemicalCleaningWater
17' 2,900m3x2 2,900 2,900
(ARGDegreasing)
5,800m3/20days
Total 0 0 0 0 0 0 0 0 250 250 105 105 105 905 800 860 860 860 800 992 992 5084 5892 1892 1542 1450 3700 3700 800 800 800 800 800 0 140 250 442 192 192 1000 1000 650 650 2900 2900 0 0 0 45,460
D R A
N
I 09-NO 12
V - 2 0
APPENDIX-5
ChemicalWasteWatertoTemporaryPond S-B00-1710-803_Rev.0
M32 M33 M34 M35 M36 M37 M38 M39 M40 M41 M42
Waste
Expected
Water WaterType Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Early Middle End Total
DumpedVolume
No.
ChemicalWater
ChemicalCleaningWater
3' 140m3x1x3strings 105 105 105 105
(UtilityBoilerAcidCleaning)
420m3/40days
ChemicalWater
ChemicalCleaningWater
6' 287m3x1x2strings 192 192 192
(SRUWesteHeatBoilerAcidCleaning)
574m3/30days
ChemicalCleaningWater ChemicalWater
7' (HRSGWesteHeatBoilerAcid 122m3x1x3strings 92 92 92 92
Cleaning) 366m3/40days
Waste
ChemicalWater
ChemicalCleaningWater
13' 140m3x1 140
(UtilityBoilerAcidCleaning)
140m3/10days
ChemicalWater
ChemicalCleaningWater
14' 287m3x1x2strings 192 192 192
(SRUWesteHeatBoilerAcidCleaning)
574m3/30days
Total 0 105 105 105 105 0 0 0 0 0 192 192 284 92 92 92 0 0 0 0 0 0 0 0 0 140 0 192 192 192 0 0 0 2,080
D R A
N
I 09-NO 12
V - 2 0
APPENDIX-6 (1/2)
S-B00-1710-803_Rev.0
TemporaryPipefromBlowdownCollectionHDR&ChemicalServiceCollectionHDRto
TemporaryPond
:TemporaryPipe
66&8
& 8/CS/150#
/ CS / 150#
Approx.170m
withRoadBridge
A
A
150m Road
Bridge
LongTemporaryPipefromB150toTemporaryPond
Road
Bridge
:TemporaryPipe
6/CS/150#
Approx.600m
withRoadBridge
TTemporary
A
Pond
N D R
I 09-NO 12
V - 2 0
APPENDIX-6 (2/2)
S-B00-1710-803_Rev.0
TemporaryHosefromTemporaryPonttoRetentionPond
Temporary
Pond 1
Temporary
Temporary
Pond
TemporaryPressureHose
6
Approx.1,500m
A 1 500
Temporary WWT Unit
(Coagulation Package)
D R A
N
I 09-NO 12
V - 2 0
APPENDIX-7 (1/2)
S-B00-1710-803_Rev.0
LocationofTemporaryPond
PumpLift
Station
100 m
100 m
Oil/DepositSeparation TemporaryPond
Compartment PlannedArea
@W t W t I l t
@WasteWaterInlet @ East of B262
@EastofB262
*Thedetailedlocationisunder
confirmationbyJGCConstruction.
ConceptualDWGforTemporaryPond
Dimensions
Required Capacity : 10,000 m3
Necessary Facilities : a) Oil / Deposit Separation Compartments
b) Pump Lift Station (10 m3/hr capacity)
D R A
N
I 09-NO 12
V - 2 0
APPENDIX-7 (2/2)
S-B00-1710-803_Rev.0
ConceptualDWGforOil/DepositSeparationCompartment
DepositSeparationCompartment
Chemical
e ca Suspe ded O
SuspendedOil
Waste ToberemovedbyOil
Water Filterregularly
AccumulatedDeposit
To be vacuumed by
Tobevacuumedby
vacuumTrackregularly
OpenSpacebetweenOiland
DepositSeparationCompartment
D R A
N
I 09-NO 12
V - 2 0
APPENDIX-8
S-B00-1710-803_Rev.0
[m3]
10000
AccumulatedWaterQuantityatTemporaryPond
8000 TreatedWaterQuantitybyTemporaryCoagulationPackage
6000
4000
2000
0
M29 M30 M31 M32 M33 M34 M35 M36 M37 M38 M39 M40 M41 M42 M43 M44 [PjMonth]
N
Note:
1. BasedonthelatestPMCschedule(PMCLevelIVschedule(SubmittedtoCPYat29Aug'12)
2.10m3/hrWasteWaterTreatmentisplanned.Thesellectionofthetemporarycoagulationpackageisongoing
3.NaturalvaporizationisnotconsideredasoutfluxforTemporaryPondcapacitycalculation.
4 No back wash water from temporary coagulation package is considered
4.Nobackwashwaterfromtemporarycoagulationpackageisconsidered.