Frederick Koo

ID: 109885508
Mec 410 HW #1

21)
Design Power=Service FactorMotor Power

Design Power=1.420 hp

Design Power=28 hp

Based on 1250 rpm and Design Power of 28 the Belt falls into the category of a 3V belt
Speed Ratio=n 1 /n 2

Speed Ratio=1250 rpm/ 690 rpm

Speed Ratio=1.812

Pully Diameter Ratio =1.812

V b=( dn1 )/12

4000=( d1250)/12

400012
d=
1250

d=12.22

Using standard sizes for driving pulleys we obtain a d 1=10.55 and d 2=18.95

Actual output speed=n 1d 1 /d 2

Actual output speed=125010.55/18.95

Actual output speed=695.9 RPM

Rated Power=9+1.4
 Rate Power=10.4 hp

D<C<3 ( d+ D )

18.95<C<3(10.55+18.95)

18.95<C< 88.5

I decided to pick a C value close to 18.95 that was an integer value. I decide to pick a C value of
20.
Then I computed the required belt length
2
( Dd )
L=2 C+ +
2 ( d+ D ) 4C

2
( 18.9510.55 )
L=220+ +
2 ( 10.55+18.95 ) 420

L=87.2

After looking at the table to determine standard sizes I chose a belt length of L = 90in. Then from
the belt length I had to find the new center distance.

B+ B232(Dd)2
C=
16

B=4 L6.28(Dd )

4 L6.28 (Dd )+ (4 L6.28 ( Dd )) 32( Dd )2

2
C=
16

4906.28(18.9510.55)+ ( 4906.28 ( 18.9510.55 ) ) 32(18.9510.55)2

2
C=
16

C=21.43

Then I computed the angle of wrap for the small pulley.

Dd
1=1802 sin1 ( )
2C
 18.9510.55
1=1802 sin1 ( )
221.43

1=157.4

From the various graphs given I obtained a correction factor of angle of wrap of C =.94 and

a correction factor for belt length of C L =1.07 . From the information above I calculated the
corrected power.
Corrected Power=C C LP

Corrected Power=.941.0710.4

Corrected Power=10.46 hp

of Belts=28/10.46

of Belts=2.68

I had to round up and used 3 belts.

Question 21 Summary
Input: Milling Machine, 20 hp at 1250 rpm
Service Factor: 1.4
Design Power: 28hp
Belt: 3V Cross Section, 90 in length, 3 belts
Sheaves: Driver, 10.55 in. pitch diameter, 3 grooves, 3V. Driven, 18.95 in. pitch diameter, 3
grooves, 3V
Actual Output Speed: 695.9 rpm
Center Distance: 21.43in

20)
Design Power=Service FactorMotor Power

Design Power=1.640 hp
 Design Power=64 hp

From the Belt selection guide for synchronous belt it is determined that the belt for this specific
problem has to have a pitch of 14M.
Speed Ratio=n 1 /n 2

Speed Ratio=1500/550

Speed Ratio=2.73

Speed Ratio=Pulley Diameter Ratio

Pulley Diameter Ratio=2.73

Input: Heavy Conveyer, 40 hp at 1500 rpm
Service Factor: 1.96
Design Power: 68hp
Belt: 14M Synchronous Timing Belt, 2800 mm length,
Center Distance: 695.44mm
41)

Design Power=Service FactorMotor Power

Design Power=120 hp

Design Power=20 hp

Speed Ratio=n 1 /n 2
 Speed Ratio=2200 rpm/775 rpm

Speed Ratio=2.84

From table 7-7 I decided to use a No.40 chain .5in pitch, N 1=25 on small sprocket, type B

lubrication.
N 2=N 1Speed Ratio

N 2=252.84

N 2=70.97

I rounded up to obtain a larger sprocket of 71 teeth.

N1
Actual Output Speed=n 1 ( )
N2

25
Actual Output Speed=2200( )
71

n2=774.6 rpm

p
D=
180
sin ( )
N

.5
D 1=
180
sin ( )
25

.5
D 2=
180
sin ( )
71

D 1=3.989

D 2=11.304

I decided to try a nominal center distance of 30 pitches. This would result in nominal center
distance of 15in.
 N
2
( 2N 1)
4 2C
N +N 1
L=2 C+ 2 +
2

2
71+25 (7125)
L=230+ +
2 4 230

L=109.8 pitches

I rounded up and obtain a chain length of 110 pitches. Which resulted in a chain length of 55in.

L
N 2+ N 1
2
+ ( L
N 2 N 1 2 8(N 2N 1 )2

C=
1
2
)
4 2

2
71+25 7125 2 8(7125)
110 + (110 )
2 2 4 2
1
C=
4

C=30.110 pitches

Actual center distance 15.055 in.

D2D 1
1=1802 sin1 ( )
2C

D2D 1
2=180+2 sin 1 ( )
2C

1=151.9

2=208.1

Chain Drive Summary

Pitch: No. 40 Chain, .5 Pitch
Length: 110 Pitch = 55
Center Distance: 15.055
Sprockets: Single Strand, no. 40, .5 pitch

Small Sprocket: 25 teeth, D = 3.989, = 151.9

Small Sprocket: 71 teeth, D = 11.304, = 208.1

Type B lubrication. The large sprocket can dip into an oil bath.