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left lip and palate, a multifactorial con- Orthodontic innovations have changed cleft
genital deformity, is characterized by three- treatment paradigms by delaying surgery until alve-
dimensional deficiencies in the midface and olar and nasal structures have been premolded.
arises with considerable variation in severity and McNeil introduced the concept in 1950 by using a
form.1 These heterogeneous clefts present a sig- series of acrylic plates to mold maxillary segments
nificant challenge for surgeons, who coordinate into alignment.2 Georgiade and Latham (1975)
nasoalveolar molding appliances and surgery to introduced a pin-retained appliance to simultane-
achieve the best possible functional and cosmetic ously align the maxillary arches and expand the
outcome. posterior segments over a short period of time.
Subsequently, Hotz et al. described the use of a
From the Department of Plastic and Reconstructive Surgery, passive orthodontic plate to slowly align the cleft
9th Peoples Hospital of Shanghai, Shanghai Jiao Tong segments.
University School of Medicine; and Division of Plastic and Matsuo and Hirose3 corrected nasal deformi-
Reconstructive Surgery, University of Southern California ties using silicone nostril stents, as they showed
Keck School of Medicine.
Received for publication May 5, 2014; accepted December
15, 2014. Disclosure: The authors have no financial interest in
Copyright 2015 by the American Society of Plastic Surgeons any of the products or devices mentioned in this article.
DOI: 10.1097/PRS.0000000000001286
www.PRSJournal.com 1007e
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Plastic and Reconstructive Surgery June 2015
that nasal cartilage was still developing and sus- previously available. Three-dimensional scanners
ceptible to repositioning within the first 6 weeks create a level of detail on the order of hundreds of
of life. Results were limited due to reliance on an thousand of points (on a scale of microns) within
intact nasal floor for support.3 In 1993, Grayson et seconds.11 Kovacs et al.12 found that less than 7
al.4 introduced the modern presurgical nasoalveo- percent of all three-dimensional scanned data
lar molding appliance for patients with complete had a measurement error of greater than 2mm,
cleft lip and palate. The appliance with nasal stents compared with reference measurements. Many
and labial adhesive tape simultaneously corrects clinicians have found that this level of accuracy is
alveolar and nasal deformities.4 The effectiveness appropriate for plastic surgical applications.12
of Graysons nasoalveolar molding therapy has Once data have been scanned, they are incor-
been corroborated by numerous studies.59 porated into a computer-aided design system
Nasoalveolar molding systems decrease cleft where surgeons can observe and manipulate a
size by approximating the alveolar segments, reconstructed computed tomography scan or
lengthening the columella, repositioning the phil- magnetic resonance image on a computer. Surgi-
trum, reshaping the nasal cartilages, and diverting cal planning, including osteotomies and soft-tissue
the tongue. The presurgical approximation of the manipulation, can be simulated on computer-
lip and alveolar segments minimizes lip tension aided design systems. In our study, each patients
before and after cheiloplasty, thereby improving nasoalveolar molding treatment was simulated
both functional and aesthetic surgical results. and presurgical orthodontics were constructed
Presurgical closure of the alveolar gap enables based on the simulation.
surgeons to perform a gingivoperiosteoplasty In our study, an initial, pretreatment maxillary
at the time of primary lip repair. Furthermore, impression was made of the patient and the cast
gingivoperiosteoplasty may reduce the need for was scanned with a three-dimensional laser scan-
secondary alveolar bone grafts during the period ner. The resulting image was manipulated using
of mixed dentition in more than 60 percent of computer simulation to approximate the alveo-
cases.10 lar segments. Subsequently, a three-dimensional
Despite advantages of nasoalveolar molding printer was used to produce a series of maxil-
therapy, it is time consuming and burdensome lary casts at projected points of the nasoalveolar
for the patient and family. Standard weekly visits molding treatment. These casts were used as a
require making impressions, producing casts, con- basis for constructing an entire series of molding
structing molding appliances, and fitting patients appliances in advance. We think that digitally
with appliances. In addition, clinicians allocate a based maxillary mold manufacturing provides
great deal of time to making nasoalveolar molding consistency, qualitative control, and speed over
appliances and adjusting them. Therefore, nasoal- traditional clinic-based methods for constructing
veolar molding remains a form of long-term treat- nasoalveolar molding appliances.
ment that requires a great deal of commitment
from cleft teams and families.
Given the inconveniences of current naso- PATIENTS AND METHODS
alveolar molding protocols, we propose a novel
Patients and Procedures
computer and three-dimensional technology
for presurgical cleft treatment. Advances in digi- A total of 17 infants (eight female and nine
tal imaging technology, such as computer-aided male) with complete unilateral cleft lip and palate
design, computer-aided manufacturing, and were recruited prospectively from the Ninth Peo-
three-dimensional printing (rapid prototyping), ples Hospital of Shanghai/Jiao Tong University
offer new applications for surgical planning. School of Medicine. Inclusion criteria were com-
Three-dimensional printing allows for precise plete unilateral cleft lip and palate, no congenital
reproductions of complex figures based on medi- syndromes involving the lip or palate, no previous
cal imaging data (e.g., computed tomography and surgical or nonsurgical cleft treatment, and refer-
magnetic resonance imaging). Recent advances ral within the first 2 weeks of life.
in metallic and plastic model production have
significantly increased construction speeds and Nasoalveolar Molding Therapy Protocol
decreased costs for three-dimensional printing. Figure1 summarizes our nasoalveolar mold-
Three-dimensional imaging systems provide ing therapy protocol for all patients in the study.
a realistic representation of complex surfaces, At the initial clinic examination, silicone elas-
giving surgeons more anatomical data than tomer impressions were made of the maxilla,
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Volume 135, Number 6 Digital Molds for Cleft Lip/Palate
including the palate and alveolus, using the pro- a continuous, symmetrical arch) (Fig.2, above
cess described by Grayson and Cutting.13 Immedi- and second row). After the treatment plan simula-
ately thereafter, casts were constructed by a single tion, maxillary models were created using a three-
clinician, and three-dimensional images of the dimensional printing system. Subsequently, the
casts were captured by a noncontact laser scan- same clinician constructed a series of appliances
ning system (Vivid 910; Konica Minolta, Tokyo, using the computer-generated maxillary models
Japan). This system has a reported accuracy of (Fig.2, third row and below). The custom appliances
0.56 0.25mm and completes scans in approxi- were designed with a goal of reducing the alveolar
mately 10 seconds.14,15 cleft width by 1mm each week. Treatment goals
Within 1 hour, three-dimensional computer were to rotate and align the greater and lesser alve-
simulations were used to design and plan each olar segments. The appliances were made using a
patients nasoalveolar molding treatment (Rapid combination of hard and soft acrylic resins.
Form software, 2006; INUS Technology, Seoul, Patients then returned to clinic the next day
Korea). The maxillary cast image was used to rec- to be fitted for their first appliance in the series.
reate the patients anatomy on the computer, and The appliances were secured extraorally to the
each step of alveolar segment molding was simu- cheeks bilaterally using surgical tape. Parents
lated based on Graysons traditional nasoalveolar were given an entire set of appliances for their
molding protocol (i.e., eight to 10 steps to form childs treatment course, and educated in how to
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Plastic and Reconstructive Surgery June 2015
Fig. 2. Nasoalveolar molding therapy patient. (Above and second row) Computer simulation of alveolar segment
movement with nasoalveolar molding therapy. (Third row and below) The fabrication of a series of alveolar casts
using three-dimensional printing.
insert the appliances, when to progress to the next line created the x-axis and the T-Q line created the
appliance, and basic oral care. In addition, par- y-axis with the origin at point T. To confirm repro-
ents were educated regarding how to recognize ducibility, the same investigator selected each of
complications such as erosion and bleeding. They the reference points and recorded measurements
were also instructed to return to clinic if subse- on the maxillary casts 1 month apart. Paired
quent appliances were not easily inserted. t tests confirmed that measurements were repro-
Patients came to the clinic once a month for ducible (p < 0.01). Paired t tests were performed
2 months to monitor appliance fit and treatment on all anthropometric distances before and after
progress. When the alveolar cleft was less than nasoalveolar molding therapy, with statistical sig-
5mm, silicone nasal stents were added as adjunc- nificance defined as p < 0.05 (SPSS v10.0; SPSS,
tive therapy to reshape the nasal cartilage and Chicago, Ill.). The number and duration of clinic
create a narrower nasal base. Figure3 shows the visits for each patient were recorded, along with
same patient before, during, and after nasoalveo- any procedures performed during the visit.
lar molding appliance treatment.
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Volume 135, Number 6 Digital Molds for Cleft Lip/Palate
Angular Variables
Rotational changes primarily occurred in the
greater segment. The angle between the anterior
portions of the greater segment [(P-T)-(T-T)]
were significantly reduced by therapy (p<0.001),
while the angle between the anterior portions of
lesser segment [(P-T)-(T-T)] did not show sig-
nificant changes (p = 0.088). The angle between
Fig. 3. A study patient before nasoalveolar molding (above), the anterior parts of te greater segment and
wearing the appliance (center), and after treatment (below). lesser segment [(C1-P)-(C1-P)] showed a signif-
icant increase (p < 0.001), likely from the mold-
ing forces on the lips and alveolus. Treatment
(5to10mm), and 11 had large clefts (10 to did not significantly change the configuration of
22mm). None had deficient-sized prenasoalve- the greater segment (P-C2-T) or lesser segment
olar molding cleft segments or severe collapse or (P-C2-T).
rotation of the alveolus.
Volume Variables
Linear Variables Volumes of the cleft jaw segments were divided
The distance T-T between the most posterior into the following segments: molar, canine, fron-
portions of the greater segment (greater seg- tal, and pole, as defined by planes perpendicular
ment) and lesser segment (lesser segment) did to the model base that intersected with reference
not change significantly before and after treat- points. During treatment, all segments in greater
ment, as is consistent with past studies.21,23 The segment and lesser segment continued to grow sig-
distance between the middle parts of greater nificantly to varying degrees. The molar segments
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Plastic and Reconstructive Surgery June 2015
Table 1. Anthropometric Variable Definitions and Values before and after Nasoalveolar Molding Treatment*
Before After
Maxillary Cast Measurement Definition Mean SD Mean SD p
Linear variables
Width between the most posterior ends of GS and LS T-T 31.45 2.06 30.44 1.47 0.100
Width between the middle parts of GS and LS Q-Q 26.34 1.68 25.05 1.98 0.053
Widths of the anterior cleft gap P-P 10.86 2.37 4.04 1.68 <0.001
P-P(X) 9.03 2.92 3.09 1.50 <0.001
P-P(Y) 5.08 1.34 1.25 1.06 <0.001
P-P(Z) 2.08 1.33 1.57 1.55 0.305
Anterior alveolar segment (C2-I) + (I-P) 20.91 2.87 22.66 1.97 0.046
C2-P 7.77 1.38 8.80 2.30 0.125
Posterior alveolar segment T-C2 16.36 2.37 16.87 3.01 0.607
T-C2 17.43 1.41 17.82 1.42 0.404
Midline deviation variables I-Sag 5.64 1.84 2.37 2.14 <0.001
(I -O)-(T-T) 76.47 6.15 87.35 9.04 <0.001
Alveolar segment superior/inferior movement (T-T-Q-Q)-P 4.25 1.73 4.31 1.28 0.910
(T-T-Q-Q)-P 3.10 1.11 3.46 1.02 0.335
(T-T-Q-Q)-I 1.31 0.85 0.98 0.92 0.290
Angular variables
Configuration of GS P-C2-T 103.23 7.38 86.77 5.53 <0.001
Configuration of LS P-C2-T 114.04 7.00 110.22 6.25 0.103
Angle of the anterior portions of GS (P-T)-(TT) 56.83 4.23 36.59 6.08 <0.001
Angle of the anterior portions of LS (P-T)-(T-T) 67.14 5.44 63.28 7.22 0.088
Angle between the anterior portions of GS and LS (C1-P)-(C1-P 122.19 6.55 147.77 11.50 <0.001
Volume of the alveolar segments
Greater segment
Pole segment P 23.03 5.37 34.76 6.78 <0.001
Front segment F 192.62 23.03 245.87 30.75 0.016
Canine segment C 177.41 9.01 185.34 10.43 0.346
Molar segment M 514.73 26.35 609.14 35.59 0.031
Lesser segment
Pole segment P 0.00 0.00 4.32 1.56 <0.001
Canine segment C 75.86 6.94 84.35 13.67 0.075
Molar segment M 445.61 17.98 532.14 27.58 0.015
GS, greater segment; LS, lesser segment.
*Boldface indicates statistical significance. Apostrophe denotes lesser segment. No apostrophe denotes greater segement.
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Volume 135, Number 6 Digital Molds for Cleft Lip/Palate
Fig. 5. Width of the alveolar cleft gap (P-P) before and after nasoalveolar molding therapy.
One infants premade appliance needed com- dental models to help predict safe amounts of
plete reconstruction at the second visit due to rotation and movement. In our computer-aided
gingival bleeding and discomfort. In our cohort, design/computer-aided manufacturing program,
no patients experienced tissue necrosis. Two had we map out subsegments of the greater and lesser
minor mucosal ulcerations and 11 had tissue irrita- alveolus and analyze each subsegments arc radius
tion. No clinic appointments were missed. to predict and plan the amount of rotation pos-
sible with nasoalveolar molding.
The literature has documented favorable out-
DISCUSSION comes for presurgical orthodontics in nonsyn-
Modern nasoalveolar molding therapy has dromic unilateral cleft lip and palate.9,21 Ezzat et
been shown to be a successful therapeutic mecha- al. reported that nasoalveolar molding therapy
nism for presurgical cleft treatment. However, it achieved decreased alveolar cleft distances and
remains inefficient because it requires repeated increased nasal symmetry.22 Many specialists agree
clinic visits, clinician/patient time, patient discom- that it generally minimizes cleft width and reduces
fort, and a rigorous commitment from the family. the number of required nasal procedures.23,24 Our
This algorithm and time commitment may be dif- results were consistent with those of previous stud-
ficult for families to adhere to. Improvements can ies.16,21 The posterior palate cleft size remained
be made using modern technology. Available three- constant, whereas the middle and anterior palate
dimensional technology can customize a treatment clefts decreased in width. The morphology of the
algorithm that produces results equivalent to those lesser segment did not change, while the configu-
of existing nasoalveolar molding therapies but ration of greater segment bent concavely, probably
improves patient/family satisfaction, as well as clini- because the closure of the cleft was primarily due to
cal efficiency and data collection to quantify results. rotation of the noncleft segment. With our nasoal-
Computer-aided design/computer-aided manu veolar molding algorithm, the laterally displaced I
facturing technologies were originally used in point gradually moved toward midline as a result of
mechanical engineering and are now used exten- inward rotation of the greater segment, resulting in
sively in orthopedic surgery, plastic surgery, oral an increase in anterior and posterior alveolar ridge
and maxillofacial surgery, and for dental prosthet- length. However, the change in posterior alveolar
ics.17,18 In these fields, three-dimensional technol- ridge length did not reach statistical significance.
ogy improves results by simulating treatments and The volume of each segment increased to varying
constructing templates. With micrometer accu- extents and was consistent with results of previous
racy,19 this technology can meet anatomic surgical studies. The molar segment increased the most and
requirements and may negate the use of human the canine segment increased the least; this is con-
subjects or cadaver laboratories. Three-dimen- sistent with anatomical expectations, because the
sional technology is also widely used for the man- molar segment holds seven teeth germs and the
ufacturing of customized prostheses, leading to canine segment holds only one. Notably, inferior
improvements in quality, production speed, and rotation/displacement of the alveolar segments is
patient satisfaction.20 We used our database of past difficult to achieve with nasoalveolar molding. Our
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Plastic and Reconstructive Surgery June 2015
results do not show a statistically significant differ- treatment.26 To ameliorate these challenges, our
ence in superior/inferior position of the anterior system prefabricates maxillary casts so that clini-
portions of the alveolar segments. cians can make a series of appliances in advance.
The vectors of force in nasoalveolar molding Our system significantly decreases the time it takes
remain a challenge. We attempted to balance down- to make the appliances and fit them to patients.
ward and backward forces on the anterior portion Computer-simulated nasoalveolar molding
of the greater segment to maximize the rotational therapy costs approximately 1300 RMB ($200US)
effect on the greater segment to preserve the physio- more versus Grayson therapy at our institution.
logic arch. Ideally, a purely rotational force best pre- However, these costs may be recouped by fami-
serves the physiologic arch by rotating the greater lies who spend less time and resources on travel
segment to the lesser segment to align the anterior for clinic appointments. Our therapy reduces the
segment with the facial midline. While we did not number of visits by three to four, and reduces the
purposely move the maxilla posteriorly, there may time spent in the clinic by 1.5 to 2 hours.
be some unavoidable posterior movement with Our protocol made nasoalveolar molding
Grayson nasoalveolar molding protocols that may treatment possible for families living far away who
lead to class III or pseudoclass III occlusion. could not commit to weekly or biweekly clinic vis-
Occlusion is a concern in the natural history its. In addition, the fewer adjustments required
of patients with clefts because they are more likely for computer-simulated appliances reduced the
to have class III occlusion both with and without emotional distress of the patients and families
nasoalveolar molding therapy. We tried to avoid who cope with the cumbersome process of tradi-
class III or pseudoclass III occlusion by not over- tional nasoalveolar molding.
rotating the greater segment [i.e., not reducing a Three-dimensional imaging offers a systematic
large (>10mm) cleft completely to zero]. Since approach to measure reference points that leads
one of the primary objectives of nasoalveolar is to more consistent measurements. Clinicians mea-
to help the surgeon achieve tension-free closure suring reference points on dental casts by hand
with a natural soft triangle, reducing a wide cleft often have low measurement reproducibility and
to a 1- to 2-mm cleft is often surgically adequate. a higher amount of measurement error.27,28
Longer-term and case-control studies are needed
to determine whether this protocol significantly CONCLUSIONS
worsens class III occlusion, compared to those
The use of three-dimensional technology in
who did not receive nasoalveolar molding.
nasoalveolar molding provides an efficient and
Cleft size did not affect whether nasoalveolar
effective option for team-based cleft therapy. Our
molding treatment was offered. Rotation of the
protocol can significantly improve presurgical
greater segment aligns the bony support of the nasal
cleft characteristics (e.g., increased soft-tissue vol-
base, allowing the central incisors to erupt normally
ume, a narrowed cleft width, better-aligned alve-
beneath the midline. Patients of all cleft widths
olar segments, and improved nasal symmetry),
can benefit from soft triangle and dome molding,
while decreasing the burden on patients, families,
which is difficult to achieve through surgery alone.
Our complication rate was also consistent and clinicians. With decreasing prices of three-
with those reported for Graysons nasoalveolar dimensional technology, families who previously
molding protocol but with improved symmetry could not afford the time and cost of nasoalveolar
and patient compliance (100 percent). Grayson molding may gain access to care. Follow-up with
discussed complications such as soft-tissue break- sequential three-dimensional scans of the face can
down, intraoral ulcerations, patient noncompli- provide valuable data for the long-term growth
ance, and neonatal tooth eruption, but did not effects9,29 of our nasoalveolar molding protocol.
report the incidence.2 In a 27-patient case series Gang Chai, M.D.
of complete unilateral cleft lip and palate, Gray- Department of Plastic and Reconstructive Surgery
son reported the following incidences: 7 percent 9th Peoples Hospital of Shanghai
639 Zhi Zao Ju Road 200011
mucosal ulceration, 7 percent intraoral bleeding, Shanghai, Peoples Republic of China
74 percent tissue irritation, 7 percent asymmetric 13918218178@163.com
arches, and 30 percent missed appointments.25
Traditional nasoalveolar molding therapy
necessitates weekly adjustments by physician and patient consent
dental specialists and a great deal of time and com- Parents or guardians provided written consent for
mitment by patients and families to complete the use of patients images.
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Volume 135, Number 6 Digital Molds for Cleft Lip/Palate
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