1.

Stress and Strength Analysis Calculation Code

a. Tube

b. Tube-Sheet

c. Shell head: Spherical; Hemispherical; Dished; Ellipsoidal; Torispherical; Conical; Toriconical

d. Shell joint with head

e. Shell joint with bracing and staying

f. Ligament on drum and shell

g. Openings

h. Reinforcement on shell and flat plate

i. Bolt on head

j. Wind load

k. Earth quake load

l. Support structure

m. Proof Test and Bursting Test

2. Materials

a. Material characteristics

b. Heat-treatment effect

c. Effect of alloy additive

d. ASME Material Code

e. Type of material and its selection

3. Welding
a. Type of welding

b. ASME Welding Code

c. Welding Procedure Specification (WPS)

d. Post Weld Heat Treatment (PWHT)

e. Quality control

f. AWS Classification

g. Weld joint efficiency

h. Welding defect and repair

4. NDT (Non Destructive Testing)

a. Welding Inspection

b. NDT Selection

c. Visual Radiography: Limitation; Code of weld joint radiography testing

d. Magnetic particle

e. Dye Penetrant

f. Ultrasonic

g. Eddy Current

h. Acoustic Emission

i. Destructive Testing

5. Operational Aspects

a. Process characteristic consideration

b. Start-up procedure

c .Observation and shut- down

6. Instrumentation

a. Code of instrumentation for: Pressure gauge; Temperature gauge; Flow meter; Level metering; Density

b. Control: Manual, regulating and control valve; Sensor; Transmitter; Actuator and control

c. ASME Code for control valve: Valve material; Valve selection; Installation; Setting and test

d. Safety and Safety Devices: Alarm indicator, Interlocks; Hard restraints; Restraint of chemical reaction; Pressure relief valve;

Pressure safety valve; ASME Code for safety valve; pressure and vacuum relief valve

7. Effect of Stress and Operating Condition on Pressure Vessel

a. Fatigue cracking

b. Hydrogen embritlement

c. Hydrogen embritlement of welds

d. Crack due to welding

e. Creep

f. Corrosion

g. Type of corrosion on pressure vessel

h. Pitting

i. Crevice

j. Inter-granular

k. Fatigue corrosion

l. Stainless Steel corrosion

m. Corrosion inhibitor

8. Inspection, Repair and Maintenance

a. Inspection: Inspection of internal and external physical data; Inspection preparation; Safety in performing internal inspection

b. Inspection procedure

c. Inspection interval

d. NDT

e. Hydro test

f. Pneumatic test

g. Leak test

h. Stainless steel overlaid inspection and lined vessel

i. Rotating roll inspection

j. Low-pressure vessel inspection and heat exchanger

k. Maintenance: Preventive maintenance high pressure plant; Predictive maintenance; Maintenance organization; Safety on
weldment and cutting; Maintenance management; Maintenance supervision

l. Repair: Pitting repair; Crack repair; Heat exchanger repair; Welding repair to stainless steel; Repair involving dissimilar
metals; Management support of pressure vessel safety system