SN

Design Paramaters
1 Average flow
2 Average daily flow
3 Average hourly flow
4 Average flow
5 Peak factor
6 Peak flow
7 Peak flow
8 Peak flow
9 Peak flow
10 Biochemical Oxygen Demand (BOD5 )
11 Chemical Oxygen Demand (COD)
12 Total Suspended Solids (TSS)
13 Oil & Grease
14 TKN as N
15 Phosphorus
16 Total Ammonical Nitrogen
17 Design temperature
18 Min. temparature of sewage
19 Max. temparature of sewage
20 Sulphate

Unit
mld
m3/d
m3/h
m3/s
ratio
mld
m3/d
m3/h
m3/s
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
mg/l
oC
oC
oC
mg/l

21 Fecal Coliform
22 DO in aeration tank
23 Elevation
24 Oxygen transfer efficiency
25 Operating Hr/day

MPN/100ml
ppm
m
%
Hr

Inlet Value
0.05
50.00
2.50
0.00
2.50
0.13
125.00
6.25
0.002
1500.00
4500.00
1000.00
20.00
10.00
6.00
17.00
10.00
10.00
35.00
0.00
2 x 107
2.00
435.00
35.00
20.00

#VALUE!

Outlet Value
0.05
50.00
2.50
0.00
2.50
0.13
125.00
6.25
0.00
30.00
250.00
20.00
5.00
0.50
2.00
5.00
10.00
10.00
30.00
0.00
10000.00
2.00

Head loss factor

Entry Loss

Exit Loss
Tee
Tee
Bend 90 degrees
Sudden Expansion / Contraction
Butterfly Valve
Ball Valve
Swing Check Valve
Electromagnetic flow meter
Manning coefficient for RCC structure
Manning coefficient for MS structure
Conversion factor
C for CI

SN

Design Paramaters
1 Average flow
2 Average daily flow
3 Average hourly flow
4 Average flow
5 Peak factor
6 Peak flow
7 Peak flow
8 Peak flow
9 Peak flow
10 primary sludge flow rate
12 sludge recirculation flow
13 Excess sludge flow rate
14 Filtrate flow rate
Sludge consitancy
15 total sludge widrawal

1 Maximum water level in the Inlet Channel

Length of the inlet chamber
Width of the inlet chamber
Liquid depth
Area of gate opening
No of operational openning
Velocity
No of Gate Valve

Losses due to entry in gate valve

Losses due to exist from inlet chamber
Loss due in Inlet chamber
Loss in channel
Slope required for free flow
Length of channel to Screen chamber
Head drop
liquid ht of channel
width of chaneel
Head loss in channel
Total head loss
Total losses
2 Maximum water level in the Screen Channel
a) In Bar Screen
Length at upstream of screen
Length at downstream of screen
Width
Liquid Depth
flow
No of openning
Area of flow though the gate
No of gate valve
Losses due to entry in gate valve
Losses due to exist from inlet chamber
Loss due in Screen chamber
Loss in channel
Slope required for free flow
Length of channel to Screen chamber
Head drop
liquid ht of channel
width of chaneel
Head loss in upstream side of channel
Total head loss
Head loss in downstream side of channel
Total head loss
Head Loss in the pipeline upto Fuzino Tank
Length of the pipeline (UPVC)
Dia of pipe
Head loss in pipeline
Head loss due to fittings
No of elbows in line
Head loss due to elbow
No of Tee in line
Head loss due to Tee
No of ball valve in line

Head loss due to ball valve

Total losses
3 Maximum water level in aeration tank
4 Fugino Tank to Secondary settling tank

No of units
Length of the pipe from aeration tank to Secondary
settling tank
Dia of the pipe
Head loss
Number of Outlet points
Losses due to entry in outlet pipe
Losses due to exist from Oulet pipe
Slope required for free flow
Head drop
Total head loss
Head loss due to fittings
No of elbows in line
Head loss due to elbow
No of Tee in line
Head loss due to Tee
No of ball valve in line
Head loss due to ball valve
Length Of Fizono tank
Width Of Fizono tank
Liquid depth Of Fizono tank
Head loss in Fuzino Tank
Total Head Loss
Total losses

Maximum water level in Secondary Settling tank

5 secondary settling tank to chlorination tank

No of units
Length of the pipe from Secondary settling tank to
Chlorine Contact / Filter feed Tank
Dia of the pipe
Head loss
Number of Outlet points
Losses due to entry in outlet pipe
Losses due to exist from Oulet pipe

Slope required for free flow

Head drop
Total head loss
Head loss due to fittings
No of elbows in line
Head loss due to elbow
No of Tee in line
Head loss due to Tee
No of ball valve in line
Head loss due to ball valve
Length Of Secondary settling tank
Width Of Secondary settling tank
Liquid depth Of Secondary settling tank
Head loss in Secondary settling tank
Total Head Loss
Total losses

Maximum water level in Chlorine Contact/Filter feed tank

6 Secondary settling tank to sludge sump
Water level in secondary settling tank
No of units
Length of the pipe from Secondary settling tank to
Chlorine Contact / Filter feed Tank
Dia of the pipe
Head loss
Number of Outlet points
Losses due to entry in outlet pipe
Losses due to exist from Oulet pipe
Slope required for free flow
Head drop
Total head loss
Head loss due to fittings
No of elbows in line
Head loss due to elbow
No of Tee in line
Head loss due to Tee
No of ball valve in line
Head loss due to ball valve
Length Of Secondary settling tank

Width Of Secondary settling tank

Liquid depth Of Secondary settling tank
Head loss in Secondary settling tank
Total Head Loss
Total losses
Maximum water level in sludge tank

k
0.5

Typical C factors used in design, which take i

1.00

Material

0.78
1.45

Asbestos-cement
Cast iron

0.75

Cement-Mortar Lined Ductile Iron Pipe

Concrete
Copper
Steel
Galvanized iron
Polyethylene

0.50
1.54
2.00
2.50
0.17
0.013

Polyvinyl chloride (PVC)

0.013

Fibre-reinforced plastic (FRP)

0.849

Unit
mld
m3/d
m3/h
m3/s
ratio
mld
m3/d
m3/h
m3/s
m3/sec
m3/sec
m3/sec
m3/sec
%
m3/sec

m
m
m
m
m2
m/s
no

Outlet Value
0.05
50.00
2.50
0.00
2.50
0.13
125.00
6.25
0.00

Inlet Value
0.05
50.00
2.50
0.00
2.50
0.13
125.00
6.25
0.00
0.000
0.000
0.000
0.000
30.00
0.000

-0.4
1.00
0.50
0.49
0.25
1
0.00
1.00

m
m
m/m length of channel
m

m
m
m
m/m length of channel
m
m
m
m
m
m
m
m3/s
m2
No
m
m
m/m length of channel
m
m
m
m
m
m/m length of channel
m
m/m length of channel
m

0.000
0.000
0.000
0.000
0.010
1.000
0.010
0.491
0.500
0.000
0.000
0.010
-0.41

1.5
-0.50
0.50
0.49
0.00
1
0.64
1
0.000
0.000
#DIV/0!
#DIV/0!
0.010
1.000
0.010
0.491
0.500
0.000
0.000
0.000
0.000

m
m
m
m

0.151
5
0.047
0.151

m
no
m
no
m
no

0.984
10
0.382
4
0.296
3

0.306

#DIV/0!

#DIV/0!

1
m
m
m
no
m
m

10
0.045
0.124
1.000
0.009
0.009

0.010
m

0.100

0.242

m
no
m
no
m
no
m

0.285
5
0.069
4
0.106
3
0.110

m
m
m

5.268
5.268
2.090

m/m length of Fuzino Tank

m

0.000
0.000

0.527

#DIV/0!

1
m
m
m
no
m
m

6
0.038
0.089
1.000
0.009
0.009

0.010
m

0.060

0.167

m
no
m
no
m
no
m

0.153
5
0.037
4
0.057
3
0.059

m
m
m

2.060
2.060
2.288

m/m length of Secondary

settling tank
m

0.000
0.000

0.321

#DIV/0!

#DIV/0!
1

m
m
m
no
m
m

6
0.028
0.060
1.000
0.004
0.004

0.010
m

0.060

0.128

m
no
m
no
m
no
m

0.127
5
0.031
4
0.047
3
0.049

2.060

m
m
m/m length of Secondary
settling tank
m

2.060
2.288
0.000
0.000

0.255

#DIV/0!

ed in design, which take into account some increase in roughness as pipe ages are as follows:[4]
C Factor
low

C Factor
high

140
100

140 140 -

140
100
130
90
120
140

140 140 140 110 120 140 -

130

130 -

150

150 -

Reference

Note

All flowes are in m3/hr unless

specified

Inlet Sewage
Avg. Flow
3
Peak Flow
6
COD 4500.00
BOD 1500.00
TSS 1000.00
Operating
20.00
Hr

Inlet Bar screen

Oil & Graese trap unit

No of unit- 1

No of unit- 1

L= 1 , W=0.5 , H=0.49

L= 1.67 , W=1 , H=1.5

Oil & Graese trap unit

Anaerobic Digestor

No of unit- 1

No of unit- 3

= 1.67 , W=1 , H=1.5

L= 2 , W=2.57 , H=5.01

Micron Filter
No of unit - 1
Avg.
Flow

Dia of Vessel= 0.56 , Ht of shell=

0.62

Peak Flow
6
COD 900.00
BOD 300.00
TSS
50.00

Dual Med
No of u

Dia of Vessel= 0.
0.9

COD 250.00
BOD 30.00
TSS 20.00
Hypo-Chloride Dosing
Capacity = 6 LPH @ 15 m head

Air Blower

Centrifuge

Capacity = 69.59 m/hr @

0.36 kg/cm2

Capacity = 0.36 m/hr

Recirculation Flow

0.55

Fugino based Aeration Tank

Secondary settling tank

No of unit - 2
L= 5.27 , W= 5.27 , H= 2.59

waste sludge
Flow

Avg. Flow 3.41

COD 300.00
BOD 90.00
TSS 3000.00

No of unit - 1
Dia of tank = 2.06 , Side water Dep
H= 2.29
Avg. Flow
COD
BOD
TSS
Filter feed Tank
No of unit - 1

Dual Media Filter

No of unit - 1
Dia of Vessel= 0.63 , Ht of shell=
0.95

ride Dosing

PH @ 15 m head

L= 1 , W= 1 , H= 2

Alum Dosing
Capacity = 6 LPH @ 15 m head

0.36

ry settling tank

of unit - 1
06 , Side water Depth
= 2.29

feed Tank
of unit - 1

W= 1 , H= 2

3
300.00
90.00
62.50

2
a

Bar Screen
Mechanical
Total Flow
No of screens
Flow per screen
Velocity at peak flow, V
Clear area of opening
Assume LD
Angle of Inclination of screen with horizontal
Projected depth of the screen
Clear width of openings through racks
Clear spacing between the bars
Flat thickness
L= 1 , W=0.5 ,H=
No of bars
say
No of Openings
say
Width of the screen
say
Velocity through screen chamber, v
Free Board
Length of channel required on downstream
Length of channel required on upstream
Total Length
Head loss through bar screen
For clean condition
HL= 1 /C [ V2 - v2 ] / 2g
Where
Emperical discharge coefficient for clear condition, C
V
v
therefore ,

HL

For 50% clogged condition

Emperical discharge coefficient for clear condition, C
V
v
Therefore , HL
Provided Length
Provided Width
Provided LD

= depth of flow + (FB/Tan60) + (3 x width)

m3/sec
no
m3/sec
m/s
m2
m
deegree
m
m
mm
m
mm
m
no

m/s
m

0.002
1.00
0.002
1.000
0.002
0.10
60.00
0.12
0.015
5.000
0.005
3.000
0.003
2.01
5.000
6.000
6.000
0.045
0.500
0.035
0.20

m
m
m

0.350
0.500
0.850

no
m

0.600
m/s
m/s
m

1.000
0.035
0.085

m/s
m/s
m

0.700
2.000
0.035
0.291

m
m
m

1.00
0.50
0.49

Oil and grease trap unit

No. of tanks
Incoming flow (peak)
Retainsion time
Volume required
Assume the L.D.
Travelling velocity in Oil and grease trap
C/s area of flow
Width of trap unit
length
Volume of the Tank
Free board
Provided Length
Provided Width
Provided LD

no.
m3/day
m/hr
hr.
m
m
m/hr
m
m
m
m
m
m
m
m

1.00
125.000
2.500
1.00
2.50
1.50
10.00
0.25
0.17
1.67
0.42
0.50
1.67
1.00
1.50

Equilization Tank
No. of tanks
Incoming flow (peak)
Retainsion time
Volume required
Assume the L.D.
C/S area
W:L ratio
Width
length
Volume of the Tank
Free board

no.
m3/day
hr.
m
m
m
m
m
m
m

1.00
125.000
3.00
15.63
0.50
31.25
1.00
5.59
5.59
15.63
0.50

Anaerobic Digester
FLOW
pH
BOD
COD
TOTAL SOLIDS

SO4
PHOSPHOROUS
BOD load
COD load
Sludge Production
Tss removal efficiency

Let BOD removal efficiency

BOD at the outlet
COD at outlet
TSS at outlet
New VSS produced in BOD removal
Non-degradable residue
Ash received in inflow
Total sludge produced per day

50.00
6.5 - 8.5
1500.00
4500.00
1000.00
0.00
6.00
75.00
225.00

95%
80%
300
900
50

120
480
200
800
40.00

SRT & HRT Values

assumptions :
SRT value
Depth of sludge blanket
Effectiveness coefficient
Average concentration of sludge
Full depth of reactor
Free board of the reactor
HRT
Upflow velocity
Volumetric organic loading

Volume of the reactor

Surface area
In order to have upflow vel.
and the HRT
Flow thru' reactor should be
Provide recirculation flow =
recirculation

45

2.5
0.85
55
4
0.5

24.64
0.16
3.65
61.60
15.40
0.16
22.00
49.28
0.72
-0.01

Organic loading on sludge blanket

no. of reactors be
Volume of each reactor
Surface area of each reactor
Ht of the reactor

Dia of reactor

10.74
3
20.53
5.13
4.00
2.55

COD REMOVAL AND METHANE PRODUCTION

Total COD removed @0% effn.

COD consumed in sulphate reduction
incoming sulphates
Let sulphate removal

corrosp. COD consumption

Hence available COD for methane production
Methane produced
Methane leaving dissolved in effl.
Total methane produced

Total bio-gas produced

80 % eff. Of the reactor

UASB Size for each reactor

depth of liquid
Number of chamber
Volume of each chamber
Ht of chamber
Length
Width
Free Board
Total ht

180.00
0.00
80%
0
0
0
180.00
0.35
63.00
1.4
61.60
3.08
COD load x eff. x 0.54
97.20
4.05
2.55
4
3
21
4.0
2.0
2.57
1.01
5.01

M3/DAY
mg/L
mg/L
mg/L
mg/L
mg/L
kg/day
kg/day

mg/L
mg/L
mg/L
mg/L
mg/L
mg/L
mg/L
kg/day

days
m
kg/m3
m
m
hrs.
m/hr
kg COD/m3-day

m/hr
hrs.
m3/day
m3/day
times

kg COD/kg VSS-day
no.
cum
sqm
m

m say

kg/day
mg/L
mg/L
kg/day
kg/day
kg/day
m3/kg COD removed
m3/day
m3/day
m3/day
m3/hr

m3/day
m3/hr
m dia say
m + 1 m free board
No
m3
m
m
m
m
m

Fugino Spiral process

reduction due to primary treatment
Biodegradable COD
Non Biodegradable COD
Soluble BOD
Soluble COD
effluent soluble COD
Non Biodegradable VSS
Total volatile particle, VSS
MLSS
Growth kinetics constant only for Hetrophylic bacteria at 20oC
K
Y
Kd
Ks
Fd
Um
SRT
value
Um
Kd
Ks
Um at working temperature
Kd at working temperature
Growth kinetics constant only for nitrification bacteria at 20oC
Umn
Kn
Yn
kdn
Ko
value
Um
Kn
kdn
Um at working temperature
kdn at working temperature
Kn at working temperature
Specific growth rate Un
SRT
Design SRT (peak TNK/Avg TNK)
Design SRT

S
Solid production rate in term of Suspended particle
Heterotropic Biomass , A
Cell debris, B
Nitrifying bactetia biomass, C
Non bio degradable VSS in influent, D
Px,tss
Px,vss
No of aeration tank
Volume of the Aeration tank
Liquid depth
C/s Area of the tank
Length / width ratio
width
Length
Free board
Retainsion time
MLVSS in aeration tank
F/M Ratio

Oxygen requirment
Air requirment
Air requirment for mixing
Total air requirment for mixing
Provide the Air blower of capacity
Air requirement
Relative pressure at elevation
Pb/Pa
Oxygen Saturation value at operating temperature
Oxygen Concentration at operating temperature and altutude
Sp. Wt at working temperature
Atm press. At working elevation and temperature
% conc of oxygen in air leaving aeration tank
Oxygen Concentration at operating temperature and altutude in aeration tank

Fouling factor
SOTR
Air flow rate
Provide the air blower of capacity

Fugino Spiral system

BOD load applied on Media

BOD Removal efficiency
Surface area provided by media
surface area requied to be provided in the Aeration tank
Amount of media required
Ht of the media
Space below the media for air diffuses
Liquid level above the media
Total ht of the tank
Free board
Volume of the tank
Waste sludge production

Diffusers requirment
Area covered by diffusers
Total area to be coverd
No of diffusers required
Air flow through each diffusers

ppm
ppm
ppm
ppm
ppm
ppm
ppm
ppm

g bCOD/m3
g VSS/gbCOD
g vss/g vss.d
g bCOD/m3
unitless
g VSS/gVSS .d
Day

80.00%
480.00
420.00
150.00
540.00
300.00
386.36
850.00
3000.00

20.00 range
0.40 range
0.10 range
30.00 range
0.15 range
5.00 range
8.00

5 - 40
0.3-0.5
0.06-0.20
5 - 40
0.08 - 0.2
3.0 - 13.2

g/g.d
unitless
unitless
g/g.d
g/g.d

1.07 range 1.03 - 1.08

1.04 range 1.03 - 1.08
1.00 range 1-1
2.54
0.07

g vss/gvss.d
g NM4-N/m3
g vss/g NH4-N
g vss/gvss.d
g/m3

0.75 Range .2 - .9
0.74 range .5 - 1
0.12 range 0.1- .15
0.08 range 0.05 - .15
0.50 range 0.4 - 0.6

Unitless
Unitless
Unitless

1.07 range 1.06 - 1.123

1.05 range 1.03 - 1.123
1.04 range 1.03- 1.08
0.38
0.05
0.44

g/g.d

0.11

Day

9.27
1.50
13.90 Say

g bCOD/m3
kg/d
kg/d
Kg/d
kg/d
kg/d
kg/d
no
m3
m
m2
m
m
m
m
Hr
ppm
kg/kg.d

1.67
4.75
0.72
0.03
19.32
33.30
24.83
2.00
83.24
3.00
27.75
1.00
5.27
5.27
0.50
66.59
2236.70
0.20

Kg/day
Kg/hr
Kg/hr
M3/hr
M3/hr/m3 of tank volume
m3/hr

18.26
0.91
3.97
3.28
1.20
69.59

m3/hr

69.59

ppm
ppm
KN/m3
m of water
%
ppm

Kg/h
m3/hr
m3/hr @ .5kg/cm2

1.00
11.28
11.28
9.80
10.34
19.00
10.98
0.65
0.95
0.90
1.63
45.27
69.59

gmBOD/m2/day
%
m2/m3 of media
m2
m3
m
m
m
m
m
m3

m3/day

m2/diffuser
m2
No
m3/hr/diffusers

40.00
90.00
120.00
300.00
2.50
0.09
0.50
1.50
2.09
0.50
57.99
7.25

1
55.49
55.49
1.25

Table
Table
Table
Table
Table

no
no
no
no
no

8.10
8.10
8.10
8.10
8.10

metcaff
metcaff
metcaff
metcaff
metcaff

Eddy
Eddy
Eddy
Eddy
Eddy

15

1mtr long tubular diffisers

Secondry Setling tank

No of tanks
In flow(avg.)
Surface Over flow rate
Surface Area
Dia of the tank
Retainsion Time in the tank
Volume required
SWD
Free board
Volume of the conical bottom
Angle of inclination with horizontal
Vertical height
Volume of the bottom cone
Return sludge calculation
Waste sludge produced per day
Outlet from the Secondary Clarrifier
TSS concentration in it
Return sludge Consitancy
Return sludge TSS conc.
Return sludge Flow rate
Recirculation Ratio

no.
m3/d
m/m/day
m
m
min
m
m
m
Deg
m
m

m3/d
m3/s
m3/s
ppm
%
ppm
m3/s
m3/d

1.00
50.00
15.00 15-30
3.33
2.06
150.00
7.63
2.29
0.50
5.00
0.09
0.10

7.25
0.00
0.00
10.00
1.00%
10000.00
0.00
11.00
0.22

Filter Feed Tank

No. of tanks
Incoming flow (avg)
Retainsion time
Volume required
Assume the L.D.
C/S area
W:L ratio
Width
length
Volume of the Tank
Free board
Provide Length
Width
Height

no.
m3/day
hr.
m
m
m
m
m
m
m

1.00
50.00
0.50
1.04
1.50
0.69
1.00
0.83
0.83
1.04
0.50
1m
1m
2m

50.00
20.00
1.00
2.50
8
631
0.95
0.30
4

Flow
operating hrs
No of Filter Vessel
filter capacity
Flow velocity through filtration media bed
Dia of vessel
Ht of vessel, HOS
Volume pf vessel
Thickness of Fabrication plate
Head Type
ICR
IKR
S.F.
Depth of dish
Head ht
Sell surface area
Sell Volume
Head & bottom plate surface area
Head & bottom plate volume
Total volume of the fabrication material
Fabrication material
Density of material
weight of material
Wastage of material
Total fabrication material
Mislanous material like angle, supporting bars etc
Gross weight of fabrication material

Torisperical
0.95
0.08
21
118
139
2
0.008
0.86
0.003
0.011
MS
7850
86
10%
96
0%
96

m3/day
hrs
No
m3/hr
m3/hr
mm
m
m3
mm

0.9-0.95 of ID
0.06-0.1 of ICR
10-30mm or 3.5*t
mm
mm
m2
m3
m2
m3
m3
kg/m3
kg
kg
Kg

Flow
operating hrs
No of Filter Vessel
filter capacity
Flow velocity through filtration media bed
Dia of vessel
Ht of vessel, HOS
Volume pf vessel
Thickness of Fabrication plate
Head Type
ICR
IKR
S.F.
Depth of dish
Head ht
Sell surface area
Sell Volume
Head & bottom plate surface area
Head & bottom plate volume
Total volume of the fabrication material
Fabrication material
Density of material
weight of material
Wastage of material
Total fabrication material
Mislanous material like angle, supporting bars etc
Gross weight of fabrication material

50.00
20.00
1.00
2.50
10
564
0.62
0.16
4
Torisperical
0.95
0.08
21
105
126
1
0.004
0.69
0.003
0.007
MS
7850
56
10%
62
0%
62

m3/day
hrs
No
m3/hr
m3/hr
mm
m
m3
mm

0.9-0.95 of ID
0.06-0.1 of ICR
10-30mm or 3.5*t
mm
mm
m2
m3
m2
m3
m3
kg/m3
kg
kg
Kg

Sl no
1
2
3
4
5
6
7
8
9

Description
Flow rate
Number of Working dosing system
Chemicals to be dosed
Conc of Chem solution to be prepared
Dosing rate (100%)
Purity of Chemical considered
Dosing rate
Dosing rate required
Pump Capacity provided
Pump Head required / provided
Number of Dosing Pumps

11
12
13
14

Storage Capacity
Volume of the tank required
Design margin
Volume of the tank calculated

15

Tank Type

Unit

Alum

m3/h
mg/l
% w/v
kg/h
% w/w
kg/h
lph
lph
mwc
Nos

2.5
1.0
35.6
10.00%
0.09
100
0.09
0.9
6
15
1W

h
m3
%
m3

20
0.018
20
0.021

Vertical
Cylindrical

Hypo chlorite Post Chlorination

2.5
1.0
7.9
5.00%
0.02
100
0.02
0.4
6
15
1W
20
0.008
20
0.009
Vertical
Cylindrical

Remarks

Dear Kamod,
Please find below Bank Account details for transfer of Fund of Rs.
3,000/- towards professional Fees for ST Registration

1) Name of Bank:- Bank of Maharashtra

2) Branch Name:- Tardeo
3) Name of Account:- A. G. Shendye & Co.
4) Type of Account:- OD
5) Account No.:- 00000060154118341
6) MICR Code:-400014015
7) IFSC Code:-MAHB0000155