Homework-5

A.AVINASH
ME14BTECH11001
1.
Se = 0.5Sut = 0.5x500 = 250 N/mm2
Since it is cold drawn and Sut =500 N/mm2,
Ksurf =0.8
And,
Assuming 7.5<d<50mm ,
We have Ksize = 0.85
Here Kload is ignored because, distortion theory
is further used,
for 90% reliability, with Krel = 0.897,
Se = Ksurf *Ksize*Kload*Krel*Se/Kf
= 0.8*0.85*1*0.897*250
= 152.49 N/mm2
Now,
Using distortion theory
Sse = 0.577xSe = 87.98 N/mm2
Ssy = 0.577xSyt = 173.1 N/mm2
Also,
We now calculate,
Here (Mt)max = 400 Nm
(Mt)min = -100 Nm

(Mt)m = 0.5*[400+(-100)]
= 150 Nm
(Mt)a = 0.5*[400-(-100)]
= 250 Nm
tan() =

Mt , a
Mt , m

= 1.67

= 59.04 deg

Now the ordinate ie. Y coordinate of the intersection point is same as the Sse
Therefore,
Ssa = 87.98 N/mm2
Since,
a = Ssa/fs
We have,
16(Mt)a /(3.14xd3) = 87.98/2

d = 30.70 mm

2.
Here,
Sut = 1250 MPa
Se =600MPa
= 600 N/mm2
Polished surface and Sut = 500 N/mm2
Ksurf = 1
Reliabilty =90%
Krel = 0.897
Kt = 1.8
Kf = 1+ q(Kt -1)

= 1+ 0.95(1.8-1)

= 1.76
D=30mm => Ksize =0.85
Se = Ksurf *Ksize*Krel*Se/Kf
= 1*0.85*0.897*600/1.76
= 259.84 N/mm2

log(0.9Sut) = log(1125) = 3.051

log(Se) = log(259.84) = 2.4147
log(105) = 5
now ,
by S-N curve,

we get
AE = AD * EF/DB
=0.4243
Sf = 3.051-0.4243
logSf = 2.6269
Sf = 423.55 N/mm2
Here
Pmax = P
And
Pmin =0
=> Pm =0.5*(P+0) =0.5*P
Pa = 0.5*(P-0) = 0.5*P
Pa

tan() = P m = 1
= 45 deg

Now,
We solve the below equations;
Using goodman diagram,
Sa
423.55

Sm

+ 1250 = 1

Sa/Sm = 1
Sa = Sm = 316.36 N/mm2
Sa =

3.14 /4(304 )2

= 316.36
P /2

P = 336 kN
3.
Sut = 600, Syt = 380
R= 90%
Krel = 0.897
It is cold drawn and Sut = 600
Ksurf = 0.75
Assuming
7.5<d<50mm
=> Ksize = 0.85
Also,
(r/d = 0.2 and D/d =1.5)
Kt = 1.45 (from graph)
Now,
Kf = 1+ q(Kt-1)
= 1+0.9(1.45-1)

= 1.405
Here, Kload =1
Se = Ksurf *Ksize*Kload*Krel*Se/Kf
= 0.75*0.85*1*0.897*300/1.405
= 122.10 N/mm2
Also,
We have,
(Mb)max = 150x100 =15000 Nmm
(Mb)min = -50x100 =-5000 Nmm
Therefore,
(Mb)m = 0.5(15000+(-5000)) = 5000 Nmm
(Mb)a = 0.5(15000-(-5000)) = 10000 Nmm
M b,a

tan() = M b , m =2
=63.435 deg
Now,
Solving using Gerber equation,
Sa
122.10

Sm
600 )^2 = 1

Also,
Sa/Sm = tan() =2
Sa2 + 11793.61Sa (1200)2 = 0
Sa = 120.86 N/mm2
Since,
a = Sa/fs
We have,
32(Mb)a /(3.14xd3) = 120.86/2


d = 11.90 mm