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22
Medium-Voltage Drives
er power
1077-2618/10/$26.002010 IEEE
Voltage-Source Inverters
Medium-Voltage
Drives for Industrial
Applications
Star Circuit
Y
Delta Circuit
Current-Source
Inverters
(CSIs)
Cycloconverters
(CCs)
Delta Circuit
Star Circuit
Y
Voltage-Source
Inverters
(VSIs)
Open Circuit
(CC-D)
With Common
Star-Point
(CC-S)
Induction Motors (IMs)
1
Main classification of the basic topologies available in the market today for medium-voltage converters in industrial
applications.
Converter Topologies
Figure 1 provides a general overview of the converter topologies available on the market for medium-voltage applications. Table 1 shows the essential performance data and
the power semiconductor devices used in the various topologies. The data only refer to the basic converter configurations of the converter topologies being presented.
Possible parallel or tandem connections of power sections
or step-up transformers at the converter output are not
taken into account because this would give a misleading
23
*Continuous power, without output transformer, only basic equipment (i.e., no parallel or tandem connection).
Ball-and-tube mills,
cement mills, marine
propulsion systems, and
rolling mills
022 Hz
(50 Hz
line)
14 kV
Thyristor
CC
325 MVA
Starting converters,
compressor drives, and
marine propulsion
systems
0105 Hz
1.812 kV
Thyristor
LCI
2.570 MVA
SGCT: 2.36.6 kV
IGBT: 2.36 kV
IGBT: <5.8 MVA
SC-HB(2L, 3L)
IGCT: 2.34.16 kV
IGCT: <10 MVA
IGBT
PP-IGBT: 3.3 kV
PP-IGBT: <9 MVA
4L-FC
IGBT: 2.37.2 kV
IGBT: <6 MVA
IGBT and IGCT
3L-NPC
085 Hz
Main Applications
Frequency
Voltage
Power*
Semiconductor
VSI
Output Quantities
TABLE 1. GENERAL VIEW OF THE CURRENTLY CONFIGURABLE CONVERTER TOPOLOGIES WITH THEIR OUTPUT QUANTITIES AND MAIN APPLICATIONS.
24
p
1 1
2 VMot ,
2 nZ
(2)
the different line infeed configurations. In the case of starconnected converters, a separate three-phase infeed (individual transformer secondary winding) is required for each
cell. Depending on the number of cells, this can result in
very complex transformers. On the other hand, the delta
connection has a concentrated dc link, so that simple diode
rectifiers with standard transformers can be used. The
common dc link also permits the implementation of multimotor drives where several motors can be operated from
a single dc link (e.g., in rolling-mill applications).
An important advantage of cellular converters in a star
connection results from the small step sizes in the output
voltage waveform of the converter. This allows standard
line motors to be used without any output filter. For the
3L-NPC, on the other hand, a reinforced motor insulation
is required or a sine-wave filter in combination with
standard line motors.
Further, the dimensioning of the dc-link capacitors is
also influenced by the basic converter topology. In deltaconnected, VSIs, relatively small capacitances can be used
in the dc link. Assuming full active power at the output,
the amount of energy stored in the dc link would theoretically permit constant output powerfed just from the
capacitive energy stored in the dc linkfor only about
510 ms. Because the star-connected cellular converters feature a single-phase cell output, the reactive power pulsating
at twice the output frequency requires a relatively large
Valve
Arm
A1 A
1
A2
A3
A2
A3
B1 B1
B2
B3
C1
C1
C2
C3
D1
D1
D2
D3
B2
B3
C2
C3
D2
D3
Ud
2
4
SC-HB cellular converter with SC-HB(2L) per cell; four SC
cells per phase (nZ = 4); cells with a six-pulse diode infeed.
Ud
2
Valve
Arm
2
The 3L-NPC converter with a 12-pulse diode infeed.
Valve
Arm
A1
A2 A1
B1
B2 A2
C1
C2
Ud
B1
C1
B2
C2
3
The 4L-FC converter with a 12-pulse diode infeed.
5
SC-HB cellular converter with SC-HB(3L) per cell; one cell
per phase (nZ = 1); cells with a 12-pulse diode infeed.
Valve
Arm
25
Current-Source Inverters
Load-Commutated Inverters
Cycloconverters
dc-Link
26
6
CSI with six-pulse line- and motor-side converters.
Filter
8
7
LCI with 12-pulse line- and motor-side converters.
Example of a commercial LCI: 12-pulse motor- and lineside bridge with filter choke of a Siemens Sinamics GL150
converter with six thyristors connected in series per valve
(V Mot = 12 kV, P = 65 MW, 8 3 2.5 3 1.7 m3).
Power Semiconductors
M
Thyristors
9
Cycloconverter in an open connection in a six-pulse design.
10
Cycloconverter with common star point (CC-S) in a
six-pulse design.
Si (in)
1965
0.5
1970
Current (A)
Voltage (V)
40
1,350
400
3,600
1980
1,400
4,200
1990
2,600
5,200
2000
3,000
8,000
27
28
T1
T1
D1
T2
D1
T2
D2
T3
D2
T3
IGBT-Powercard
NPC-Diode
Powercard
T4
T4
12
IGCT 3L-NPC phase module (V Mot = 3.3 kV, IMot = 1,750 A).
13
Siemens Sinamics GM150 IGBT 3L-NPC phase design with
IGBT- and NPC-Diode-Powercards for 3.37.2 kV converters.
Diodes
IGBTPowercard
NPC-Diode
Powercard
1.2 m
Inverter
(3L-NPC)
Control
Cabinet
2.4 m
14
Load-Cycling Capability
100
SA (MVA)
Perfect Harmony4
SC-HB (2L)
1.7 kV-IGBT
Simovert GL1503
LCI
Thyristor
Siemens Perfect
Harmony SC-HB
(2L) 3.3 kV-IGBT
Sinamics
SM1502 3L-NPC
4.5 kV-IGCT
10
1Up
to 2 Parallel Connection
to 3 Parallel Connection
3Output Six-Pulse for Starting
Converter or 12-Pulse for
Continuous-Duty Converter
4Implemented Drive with Four
Motor Winding Systems
2Up
Siemens Perfect
Sinamics Harmony SC-HB (2L)
1.7 kV-IGBT
GM1501
3L-NPC
3.3 kV-IGBT
1
2
2.3
kV
4
3.3
kV
6
V
6k
4.1
8
7.2
10
kV
VA
[kV
12
eff
15
29
350
300
250
200
150
100
50
Thyristor 5.2 kV
CC (1,2)
0
IGBT 1.7 kV-Module
2L (690 V)
IGBT 1.7 kV-Module
SC-HB (2L)
400
16
30