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Theory of Machines deals with the motion and forces acting on the parts (or links) of a machine
The Theory of Machines may be sub-divided into the following four branches :
1. Kinematics. It is that branch of Theory of Machines which deals with the relative motion between the various
parts of the machines.
2. Dynamics. It is that branch of Theory of Machines which deals with the forces and their effects, while acting
upon the machine parts in motion.
3. Kinetics. It is that branch of Theory of Machines which deals with the inertia forces which arise from the ombined
effect of the mass and motion of the machine parts.
4. Statics. It is that branch of Theory of Machines which deals with the forces and their effects while the machine
parts are at rest. The mass of the parts is assumed to be negligible.
Angular Velocity
It may be defined as the rate of change of angular displacement with respect to time.
Angular Acceleration
It may be defined as the rate of change of angular velocity with respect to time.
Newton
1. Newtons First Law of Motion. It states, Every body continues in its state of rest or of uniform motion in a
straight line, unless acted upon by some external force. This is also known as Law of Inertia.
2. Newtons Second Law of Motion. It states, The rate of change of momentum is directly proportional to the
impressed force and takes place in the same direction in which the force acts.
3. Newtons Third Law of Motion. It states, To every action, there is always an equal and opposite reaction.
Momentum
It is the total motion possessed by a body. Mathematically,
Momentum = Mass Velocity
Force
It is an important factor in the field of Engineering-science, which may be defined as an
agent, which produces or tends to produce, destroy or tends to destroy motion
Centripetal force a force which acts on a body moving in a circular path and is directed towards the centre around
which the body is moving
According to Newton's Third Law of Motion, action and reaction are equal and opposite. Therefore, the particle
must exert a force radially outwards of equal magnitude. This force is known as centrifugal force
moment of inertia
1.
a quantity expressing a body's tendency to resist angular acceleration, which is the sum of the products of
the mass of each particle in the body with the square of its distance from the axis of rotation.
Inertia= obj resist any change in motion
Torque
a force that tends to cause rotation.
It may be defined as the product of force and the perpendicular distance of its line of action from the given point or
axis.
3. Circular belt or rope. The circular belt or rope, as shown in Fig. 11.1 (c), is mostly used in the factories and
workshops, where a great amount of power is to be transmitted, from one pulley to another, when the two pulleys
are more than 8 meters apart.
Creep of Belt
When the belt passes from the slack side to the tight side, a certain portion of the belt extends and it contracts again
when the belt passes from the tight side to slack side. Due to these changes of length, there is a relative motion
between the belt and the pulley surfaces. This relative motion is termed as creep.
Slip of Belt
In the previous articles, we have discussed the motion of belts and shafts assuming a firm frictional grip between the
belts and the shafts. But sometimes, the frictional grip becomes insufficient. This may cause some forward motion of
the driver without carrying the belt with it. This may also cause some forward motion of the belt without carrying
the driven pulley with it. This is called slip of the belt and is generally expressed as a percentage.
Initial Tension in the Belt
When a belt is wound round the two pulleys (i.e. driver and follower), its two ends are joined together ; so that the
belt may continuously move over the pulleys, since the motion of the belt from the driver and the follower is
governed by a firm grip, due to friction between the belt and the pulleys.
In order to increase this grip, the belt is tightened up. At this stage, even when the pulleys are stationary, the belt is
subjected to some tension, called initial tension.
Rope Drive
The rope drives are widely used where a large amount of power is to be transmitted, from one pulley to another, over
a considerable distance. It may be noted that the use of flat belts is limited for the transmission of moderate power
from one pulley to another when the two pulleys are not more than 8 metres apart. If large amounts of power are to
be transmitted by the flat belt, then it would result in excessive belt cross-section. It may be noted that frictional grip
in case of rope drives is more than that in V-drive. One of the main advantage of rope drives is that a number of
separate drives may be taken from the one driving pulley. For example, in many spinning mills, the line shaft on
each floor is driven by ropes passing directly from the main engine pulley on the ground floor.
The rope drives use the following two types of ropes :
1. Fibre ropes, and 2. Wire ropes.
The fibre ropes operate successfully when the pulleys are about 60 metres apart, while the wire ropes are used when
the pulleys are upto 150 metres apart
Chain Drives
We have seen in belt and rope drives that slipping may occur. In order to avoid slipping, steel chains are used. The
chains are made up of rigid links which are hinged together in order to provide the necessary flexibility for warping
around the driving and driven wheels.
When the belt is stationary, it is subjected to some tension, known as initial tension. The value of this tension is
equal to the average tension of the tight side and slack side of the belt
Helical gear
Bevel gear
Governors
The function of a governor is to regulate the mean speed of an engine, when there are variations in the load e.g.
when the load on an engine increases, its speed decreases, therefore it becomes necessary to increase the supply of
working fluid. On the other hand, when the load on the engine decreases, its speed increases and thus less working
fluid is required. The governor automatically controls the supply of working fluid to the engine with the varying
load conditions and keeps the mean speed within certain limits
Dynamometer
A dynamometer is a brake but in addition it has a device to measure the frictional resistance.
Knowing the frictional resistance, we may obtain the torque transmitted and hence the power of the engine.
Types of Dynamometers
Following are the two types of dynamometers, used for measuring the brake power of an engine.
1. Absorption dynamometers, and
2. Transmission dynamometers.
In the absorption dynamometers, the entire energy or power produced by the engine is absorbed by the friction
resistances of the brake and is transformed into heat, during the process of measurement. But in the transmission
dynamometers, the energy is not wasted in friction but is used for doing work. The energy or power produced by the
engine is transmitted through the dynamometer to some other machines where the power developed is suitably
measured.
CAMS:A cam is a rotating machine element which gives reciprocating or oscillating motion to another element
known as follower. The cam and the follower have a line contact and constitute a higher pair. The cams are usually
rotated at uniform speed by a shaft, but the follower motion is predetermined and will be according to the shape of
the cam.
1. Radial or disc cam. In radial cams, the follower reciprocates or oscillates in a direction perpendicular to the cam
axis. The cams as shown in Fig. 20.1 are all radial cams.
2. Cylindrical cam. In cylindrical cams, the follower reciprocates or oscillates in a direction parallel to the cam axis.
The follower rides in a groove at its cylindrical surface. A cylindrical grooved cam with a reciprocating and an
oscillating follower is shown in Fig. 20.2 (a) and (b) respectively.