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TABLE OF CONTENTS
AIR SYSTEM........................................................... 4

110 VAC Coil Assemblies Asco Jucomatic

110 VAC Coil Assemblies SMC

2 Way Directional Control Valves

4 Way Directional Control Valves

General & Misc Items

ELECTRICAL PARTS.................................................... 39

CB-1 Equipment

Manual Panels Ross

Miscellaneous

BEARINGS ............................................................ 11

LIMIT SWITCHES.......................................................... 45

BELT CONVEYOR................................................ 12

Return Idler Assemblies

Troughing Idler Assemblies

Troughing Idler Assemblies Individual Rolls

Hardware Common to Ross Idler Assemblies

Radial Conveyors Ross

LINERS...........................................................................46

BUTTERFLY VALVES........................................... 16

Bray Butterflies

Dynaflow (Virgo) Butterflies

Keystone / Ultraflo Butterflies

Wam Butterflies

Weco Butterflies

MIXERS ROSS........................................................... 52
Components
Drive Components
Hydraulic Cylinders & Components
Hydraulic Components
Mixer Accessories

CEMENT AERATION............................................ 22

PNEUMATIC & ELECTRICAL VIBRATORS................. 57

CYLINDERS & GATES......................................... 24



Air Cylinders Johnson Plants

Air Cylinders Ross Plants

Aggregate Gates Ross

Blocking Gate (E-Gate)

Plug Valves & Gates Johnson

SCREW CONEYOR COMPONENTS............................ 58



Boss Exec

Rustler 110, Rustler 160, Rustler II, Rustler R3

Uniplant 100

UniRover U1248

DISCHARGE HEADS ROSS............................. 30


DISTRIBUTOR REMOTES................................... 33
DUST COLLECTORS............................................ 34

Bag Type Dust Collectors Johnson

Bag Type Dust Collectors Ross

V 100 / V 200 / V 400 Parts

V 700 / V 1400 / V 2100 / V 2800

Cartridge Type Dust Collector Parts

Control Parts For 3 & 6 CP Dust Vents

CPV Dust Collector Control Panel

Dust Collectors C & W

INDICATORS................................................................ 43

MIXER DRUMS...............................................................48
MIXERS JOHNSON.....................................................50
Hydraulic Power Units

SHROUDS...................................................................... 60
Boots & Clamps
GR Shrouds
Shrouds for:
Bandit B5, Bandit B12
Rustler R3
UniRover U1248
New Style 30 Discharge Head
Standard Old Style 30 Discharge Head
Uniplant & Old Style 24 Discharge Head
WATER SYSTEM............................................................64
ATC Counters
Badger Water Meters
Common Parts For All Badger Meters
Water Strainers
ORDER FORM............................................................... 67

IMPORTANT NOTICES
This reference guide for Terex concrete plant parts is not all inclusive for every equipment model
available. Every effort has been made to capture the parts for models still in operation, regardless of
current production status. Images are not scaled to size.
A form is provided at the back of this book if you need additional reference guides. Please send your
request together with your contact information (company name / phone / fax / email), and pertinent
mailing information using any of the following:

Phone:


Fax:



Email:


Mail:


(888) 837-3972
(405) 491-2323
Attn: Parts Literature & Support
parts@terexrb.com
Terex Roadbuilding
Attn: Parts Literature / Customer Service
PO Box 1985
Oklahoma City, OK 73101-1985

Important Notes / Acknowledgments:


Manufacturers names and products listed in this guide are either registered trademarks or pending trademarks
TM and used in a non-trademark manner for explanatory purposes only.
Effective Date: April 2008. Product specifications and prices are subject to change without notice or obligation. The
photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operators
Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operators Manual
when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty
applicable to our equipment is the standard written warranty applicable to the particular product and sale, and Terex
makes no other warranty, express or implied.
Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its
subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex
Corporation in the USA and many other countries.
2008 Terex Corporation All Rights Reserved
No part of this manual may be reproduced in any way without the express prior written consent of Terex Corporation.

NOTES:
COMMON ABBREVIATIONS USED IN THIS GUIDE INCLUDE:
TRB #
Terex Roadbuilding Part Number
BWD PT#
Brownwood Part Number
CHAMP PT#
Champaign Part Number
I/R
Ingersoll Rand
IMAGES ARE NOT SCALED TO SIZE.

AIR SYSTEMS
110 VAC Coil Assemblies - ASCO JUCOMATIC

DESCRIPTION

TRB #:

ASCO #

BWD PT#:

Two Position, Four-way,


Single Solenoid Type
(3/4 body family)

55-76940

54301006

1275000498

Inching, Three Position, ,


Four-way, CLOSED CENTER
Double Solenoid Type
(3/4 body family)

55-77085

54301011

1275000179


Manifold Type Sub-Base
(stacking type),
NPT ports in end of manifold

Sub-Base End-Plate Kit


(for SMC Sub-Bases)

PS001603

PS001604

1275000180

355-00-188

NOTES:
Rebuild kits for the Jucomatic valves are not available.
Complete banks of Jucomatic valves can be replaced by complete banks of SMC valves.
The recommended air system lubricant for ALL Johnson-Ross air systems is Dextron type Automatic
Transmission Fluid (ATF).

AIR SYSTEMS
110 VAC Coil Assemblies - SMC

Standard 4-way air control valve on Bandit / Rustler / etc. plants. These valves are mounted in banks on a manifold
type sub base. Two types of valves are used: (a) Two position, single solenoid valves control fill gates and the water
system; and (b) Three position, double solenoid valves are used on the batcher discharge gates to provide inching
control.

DESCRIPTION

Two Position, Four-way,


Single Solenoid Type
(3/4 body family)

Repair Kit:

Pilot. valve assy:

TRB #:

SMC#

BWD PT#:

55-76480

NVFS5110-3DZA

1275001024

PS001424
PS001423

KT-VFS5110
SF4-3FA-30

Inching Three Position,


55-76479
Four-way, CLOSED CENTER,
Double Solenoid Type
(3/4 body family)

Repair Kit:
PS001425

Pilot valve assy:
PS001109

NVFR5310-3DZA

Manifold Type Sub-Base


(stacking type), NPT
ports in end of manifold

55-76484

MBF5710-04-1

1275601027

Sub-Base End-Plate Kit


(for SMC Sub-Bases)

55-76485

MEF573LR-06-01

1275601026

Three Position, Four-way,


55-76539
OPEN CENTER, Double
Solenoid Type (3/4 body family),
NON-Inching (Used on 1248
swing-chute with transit-mix
discharge option)

1275001025

KT-VFR5300
SF4-3FA-70

VFS5410-3DZA

AIR SYSTEMS
2 WAY DIRECTIONAL CONTROL VALVES
110 VAC Coil Assemblies - ASCO

DESCRIPTION

TRB #:

ASCO#

BWD PT#:

3/8 2-way, pilot operated.


Used for aeration and
vibrator actuation

Repair Kit:

Coil:

55-77236

8210G93

1275001008

55-77820
55-77051

302372
238610-032-D

3/4 2-way, pilot operated


Used for aeration and
vibrator actuation

Repair Kit:

Coil:

55-76457

8210G95

55-77821
55-77051

302276
238610-032-D

1 1/4 2-way, pilot operated.


Used for trim water on 1248s
and similar applications.

Repair Kit:

Coil:

55-47647

8210G8

55-77840
55-77053

302280
238210-032-D

1 1/2 2-way, pilot operated.


Used for aeration actuation in
systems with low pressure-high
volume aerator pumps.

Repair Kit:

Coil:

55-77839

8210G22

55-77822
55-77053

302284
238210-032-D

Pulse-Jet Valve 1, 2-way,


pilot controlled Pulse-Jet valve
for 1, 3, & 6 CP, and , 12, 16, 24, 32,
and 40 CPV Central Dust Collectors

Repair Kit:

Coil:

55-76609

8353G41

55-77823
55-77053

316563
238210-032-D

Four-way, Two Position,


Single Solenoid Type
(1/8 body, 1/4 ports, NAMUR
Interface, for water butterfly actuators)

Repair Kit (Spool & seal kit):

Repair Kit (Pilot seal kit):

55-76925

551-00-106

55-77824
55-77825

K-1000-00
978-00-519

1275000532

1275001368

1275000392

1275000798

AIR SYSTEMS
4 WAY DIRECTIONAL CONTROL VALVES

110 VAC Coil Assemblies - PARKER / SCHRADER BELLOWS


NOTE: The L705 two position and L695 three position valves are complete stand-alone valve assemblies. The L675
two position and L665 three position valves require a separate sub-base.

DESCRIPTION

TRB #:

P/SB#

Two Position, Four-way, Single


Solenoid type with integral sub-base
(1/2 ports) Replaces L645-39-102


Repair Kit:

Shock Pad:

55-47674

L705-49-102-53

55-73067
55-74143

K352 124
K983 002

Inching, Three Position, Four-way,


Double Solenoid Type with integral
sub-base (1/2 ports)

Repair Kit:

Shock Pad:

55-77319

L695-49-211-53

55-89747
55-77827

K352 126
K983 004

Two Position, Four-way, Single


Solenoid Type with separate sub-base
(3/8 body family)

Repair Kit:

Shock Pad:

55-76767

L675-39-102-53

55-73067
55-74143

K352 124
K983 002

Inching, Three Position, Four-way,


Double Solenoid Type with separate
sub-base (3/8 body family)

Repair Kit:

Shock Pad:

55-76933

L665-39-211-53

55-89747
55-77827

K352 126
K983 004

Single Station Sub-Base, 1/2 ports


(stand alone, for L665 & L675 series
valves)

55-77320

K022-091

AIR SYSTEMS
4 WAY DIRECTIONAL CONTROL VALVES

110 VAC Coil Assemblies - PARKER / SCHRADER BELLOWS


NOTE: The L705 two position and L695 three position valves are complete stand-alone valve assemblies. The L675
two position and L665 three position valves require a separate sub-base.

DESCRIPTION

TRB #:

P/SB#

Manifold Type Sub-Base, 1/2 ports


(for L665 & L675 series valves)

55-76768

K142-231

Two Position, Four-way, Single Solenoid


Type with integral sub-base (1/4 ports)

Repair Kit:

Shock Pad:

55-47682

L485-29-102-53

55-47677
55-77826

K352 150
K983 001

Two Position, Four-way, Single Solenoid


Type with integral sub-base (3/8 ports)

Repair Kit:

Shock Pad:

55-76840

L705-39-102-53

55-73067
55-74143

K352 124
K983 002

Inching, Three Position, Four-way,


Double Solenoid Type with integral
sub-base (3/8 ports)

Repair Kit:

Shock Pad:

55-47707

L695-39-211-53

55-89747
55-77827

K352 126
K983 004

AIR SYSTEMS
GENERAL & MISCELLANEOUS ITEMS
SMC AIR CONTROL & TUBE FITTINGS

DESCRIPTION

TRB #:

Flow Control, 3/8 MNPT x 3/8 FNPT

55-77049

Flow Control, 1/2 MNPT x 1/2 FNPT

55-77631

Quick Exhaust Assy, 1/2 MNPT x 1/2 Tube

55-77550

Quick Exhaust Assy, 3/8 MNPT x 1/2 Tube

55-77629

Fitting, 1/2 MNPT x 1/2 Tube

55-76470

Fitting, 1/2 MNPT x 3/8 Tube

55-76471

Fitting, 1/4 MNPT x 3/8 Tube

55-76472

Fitting, 3/4 MNPT X 3/4 Tube, 3/4 Ferrule Nut 55-76467


Fitting, 3/8 MNPT x 3/8 Tube

55-77047

Fitting, 3/8 MNPT x 1/2 Tube

55-77048

Fitting, 3/8 MNPT x 3/8 Tube, Aeration L

55-76581

Fitting, 3/8 MNPT x 3/8 Tube, Aeration T

55-76580

Fitting, M4 to 1/4 MNPT (for WAM Butterflies) 55-76616

Tubing, 3/4 Air Brake Tubing

55-76453

Tubing, 3/8 Air Brake Tubing

55-76454

Tubing, 1/2 Air Brake Tubing

55-76455

AIR SYSTEMS
GENERAL & MISCELLANEOUS ITEMS
MISCELLANEOUS AIR SYSTEM PARTS

DESCRIPTION

TRB #:

Auto Drain Assy, 1/2 inlet port

55-77876

Dryer 5MC, 3/4 body 77SCFM

55-77148

Gauge, 160 PSI

55-76547

3/4 Regulator

55-76448

3/4 Filter

55-76983

3/4 Filter, Auto Drain for Bowl Assy

55-77870

3/4 Filter, Bowl Assy, metal


55-77872

(sight gauge & auto drain)
3/4 Filter, Element (40 micron)

55-77869

3/4 Filter, Twist Drain for Bowl Assy

55-77871

3/4 Lubricator

55-76984

3/4 Lubricator, Bowl Assy (metal)

55-77873

3/4 Lubricator, Sight Dome & Fill Cap

55-77874

AIR COMPRESSOR PARTS

DESCRIPTION

TRB #:

Intake Filter, for 10 HP I/R Compressor

55-77155

Drive Belt, for 10 HP I/R Compressor

55-PS002281

Tank Gauge, for all I/R Compressors

55-PS002280

Synthetic Oil, for all I/R Compressors

55-77140

10

BEARINGS
GENERAL & MISCELLANEOUS ITEMS

DESCRIPTION

TRB #:

Plug valve bearing

55-12514-10241

4 bolt flange, std duty, 1-1/2

55-85079

4 bolt flange, std duty, 2

55-82158

4 bolt flange, std duty, 2-3/16

55-40067

4 bolt flange, std duty, 2-1/2

55-82422

4 bolt flange, std duty, 3

55-89123

2 bolt flange, std duty, 1-1/2

55-40070

Needle type roller bearing

55-40079

Pillow Block, std duty, 1

55-40105

Pillow Block, std duty, 1-15/16

55-40107

Pillow Block, std duty, 2-7/16

55-71231

Pillow Block, std duty, 2-15/16

55-71233

Pillow Block, std duty, 2

55-73883

11

BELT CONVEYOR
RETURN IDLER ASSEMBLIES

Return Idler Assemblies and Impact Idler Assemblies include mounting brackets and pins. Individual rolls come with
bearings mounted; no pins or mounting brackets are included.

DESCRIPTION

TRB #:

CHAMP PT#

BWD PT#:

55-78358

76885

4X24.5RR

55-78359

77013

5740600177

55-78360

17012

0350031400406

55-78361

17013

4X32.34RR

55-78362

76981

0450031400406

55-78363

77093

0550031400406

55-78364

77352

0750031400406

Impact Roll for 24 conveyor,


with 5 rubber rollers

55-78424

76942

0170031401745

Impact Roll for 30 conveyor,


with 5 rubber rollers

55-78425

77017

0180031401745

Impact Roll for 36 conveyor,


with 5 rubber rollers

55-77154

77154

0190031401745

Impact Roll for 48 conveyor,


with 5 rubber rollers

PS000965

17082

0192031401745

5 Rubber Wheel for Impact Roll

55-77168

77168

5740601077

4 x 24 1/2 Roll

Flat Idler (load side) for Live Bottom

Batchers with 24 Conveyors

4 x 26 3/4 Roll

Return Idler for 24 flat conveyors

on live bottom batchers for 100

Uniplants.

4 x 30 1/2 Roll

Return Idler for 24 Ross Inclined

Conveyors & for Flat Idler (load side)

for 30 flat conveyor on live bottom

batchers for 135 Uniplants.

4 x 32 3/4 Roll

Return Idler for 30 flat conveyor on

live bottom batchers for 135 Uniplants.

4 x 36 3/4 Roll

Return Idler for 30 Ross Conveyors

4 x 42 3/4 Roll

Return Idler for 36 Ross Conveyors

4 x 54 3/4 Roll

Return Idler for 48 Ross Conveyors

IMPACT ROLL ASSEMBLIES


Used as first return idler, 5 or 6 x 2 Rubber
Rollers on machined tubes, 24 to 54 3/4
(for 24 to 48 conveyors).

12

BELT CONVEYOR
TROUGHING IDLER ASSEMBLIES

These troughing roller assemblies have pin clips instead of the removable stub shaft. Old style assembly is no longer
available. These troughing idlers match the profile and height of the original Ross troughing idlers.

DESCRIPTION

TRB #:

CHAMP PT#

BWD PT#:

24 x 20 Ross Troughing Idler

55-78357

76930

5740600157

24 x 35 Ross Troughing Idler

55-78356

76888

0150031417744

30 x 20 Ross Troughing Idler

55-77201

77011

5740600674

30 x 35 Ross Troughing Idler

55-77200

76796

0100031417744

36 x 35 Ross Troughing Idler


55-78529

17079

5740601108

48 x 35 Ross Troughing Idler

55-78528

17081

48X35ETRA

13

BELT CONVEYOR
TROUGHING IDLER ASSEMBLIES - INDIVIDUAL ROLLS FOR ROSS

Individual rolls come with bearings mounted; no pins or mounting brackets are included.

DESCRIPTION

TRB #:

CHAMP PT#

BWD PT#:

4 x 8 1/2 Roll

Fits Ross 24 - 3 required

Fits Ross 30 - 2 required PLUS 1

14-1/2 roll
4 x 12 1/2 Roll

For Ross 36 equal length

NA Replace Idler Assy

76852

0107031417744

NA Replace Idler Assy

77095

4X12.5TR

4 x 14 1/2 Roll

Center Roll for Ross 30

4 x 16 1/2 Roll

Fits Ross 48 x 35 equal length

NA Replace Idler Assy

77014

0106031417744

NA Replace Idler Assy

77124

5740600175

HARDWARE - COMMON TO ALL ROSS IDLER ASSEMBLIES


DESCRIPTION

TRB #:

CHAMP PT#

BWD PT#:

Standard Roll Bearing Used on all


Ross Design Rolls (Troughing, Flat, Return,
& Impact)

55-76927

76927

0106300773

Center Mounting Shaft Double-ended shaft


used to mount inboard ends of troughing rolls,
and both ends of center rolls.

55-76862

76862

5740600247

End Mounting Shaft Single-ended shaft used


to mount outboard ends of troughing rolls, and
all Flat Idlers and Return Idlers.

004002339003

76863

5740600245

77012

0100031401612

Return & Flat Idler Mount Pillow Block style 44-314-01612-01


mounting block for flat and return idlers,
accepts End Mounting Shafts above.

Drop Hanger Brackets, 1 1/2

PS001533

Drop Hanger Brackets, 4 1/2

55-77363

14

BELT CONVEYOR
RADIAL CONVEYORS - ROSS

DESCRIPTION

TRB #:

Drive Wheel, 12 x 4, 2-3/16 bore,


steel wheel rubber faced

55-77135

Follower Wheel, 12 x 4, 1 bore

55-77500

NOTES:

15

BUTTERFLY VALVES
BRAY BUTTERFLIES

DESCRIPTION

TRB #:

Actuator for 2 & 3 Bray Butterflies

55-77378

Actuator for 4 & 6 Bray Butterflies

55-77379

Namur Interface Kit:


for installing ASCO 551 air control valve

55-76924

4 Butterfly
4 Butterfly Parts, Disc Seal

55-77384
55-77387

3 Butterfly
3 Butterfly Parts, Disc Seal
3 Butterfly Parts, Disc & Stem

55-76926
55-77388
PS001204

2 Butterfly
2 Butterfly Parts, Disc Seal

55-77385
55-77389

2 6 Butterfly Parts, Actal Bushing


(for stem on disc)

PS001201

2 6 Butterfly Parts, Buna-N stem seal

PS001202

16

BUTTERFLY VALVES
DYNAFLOW (VIRGO) BUTTERFLIES

DESCRIPTION

TRB #:

Actuator for 2 to 6 Dynaflow Butterflies

55-76935

Actuator for 10 Dynaflow

PS001331A

Adaptor (BWD PT# 1275601024) for


2 and 3 Dynaflow using BR80-D8 Actuator

55-77477

Adaptor (BWD PT# 1275601020) for


4 Dynaflow using BR80-D8 Actuator

55-77478

Adaptor sleeve for 10 Butterfly

PS001331B

10 Butterfly

PS001331

4 Butterfly (BWD PT# 3726001018)


55-77371
uses B1 adaptor for BR80-D8 Actuator

3 Butterfly (BWD PT# 3726001741)
uses A1 adaptor for BR80-D8 Actuator

55-76672

3 Butterfly w/ Actuator

55-76761

3 Butterfly Disc Seal Kit

55-77370

2 Butterfly
55-77070
uses A1 adaptor for BR80-D8 Actuator

17

BUTTERFLY VALVES
KEYSTONE / ULTRAFLO BUTTERFLIES

DESCRIPTION

TRB #:

5 Butterfly w/ Actuator

PS001064

8 Butterfly ONLY

55-77153

8 Butterfly Assy

55-79004

8 Butterfly with Actuator / no limit switch

55-78950

8 Butterfly Parts, Shaft

PS001252

10 Butterfly

55-87567

10 Wrench Arm

55-74242

Actuator, 10 Butterfly

PS001162

Coil, TRS-150 Actuator

PS001161

WECO BUTTERFLIES

DESCRIPTION

TRB #:

Actuator (Vane type) for 2 to 4

55-73396

2 Weco Butteryfly (No Actuator)

55-77092

2 Weco Butterfly Seat

55-77443

2 Weco Butterfly Disc

55-77444

3 Weco Butterfly (No Actuator)

55-81892

3 Weco Butterfly Seat

55-81803

3 Weco Butterfly Disc

55-77039

4 Weco Butterfly (No Actuator)

55-80270

18

BUTTERFLY VALVES
WAM BUTTERFLIES

Nomenclature:
V1FS (size, metric/Std) Single flanged body with beaded extension on output side to receive a shroud, with cast iron disc.
V2FS (size) G - Double Flanged body, cast iron disc.

Size conversions:
100mm = 3.94 = 4 nominal size

150mm = 5.90 = 6 nominal size

200mm = 7.87 = 8 nominal size (8 3/4 boot ID)

250mm = 9.84 = 10 nominal size (10 3/4 boot ID)

300mm = 11.81 = 12 nominal size (12 3/4 boot ID)

350mm = 13.78 = 14 nominal size

400mm = 15.75 = 16 nominal size
The black seal material is superior when using the butterfly for powder applications. The WAM butterflies are for powder
only, they will not hold water.

DESCRIPTION

TRB #:

Thread adapter for all WAM Actuators


(5M male to 1/8 MNPT)

55-76616

CP 101 Actuator, for 8 - 12 Butterflies


(BWD PT#: 1257501091)

55-73866

CP 125 Actuator, for 14 & 16 Butterflies

55-77814

Adapter - allows use of CP125 actuator on


8 Butterfly

55-78297

M22 Limit Switch, fits all actuators


(BWD PT#: 4834100473)

55-73707

Hexagonal Bushing
(pivot bushings, 2 required per butterfly,
fits all sizes)

55-73709

Disc seal for 6 WAM Butterfly

PS001049

8 WAM Butterfly, with CP 101 Actuator,


and M22 Limit Switch

55-76434

8 WAM Butterfly ONLY


(BWD PT#: 3726000471)

55-76974

19

BUTTERFLY VALVES
WAM BUTTERFLIES
(continuted)

DESCRIPTION

TRB #:

Disc Seal for 8 WAM Butterfly


(BWD PT#: 3798200671)

55-77141

Mounting Flange for 8 WAM Butterfly

55-10573-4008-11

10 WAM Single Flange Butterfly ONLY

55-73864

10 WAM Single Flange Butterfly


with Actuator & Limit Switch

55-73175

10 WAM Double Flange Butterfly ONLY

55-73865

Disc Seal for 10 WAM Butterfly

55-73708

Mounting Flange for 10 WAM Butterfly


(BWD PT#: 0100009902759)

55-10073-1269-01

12 WAM Single Flange Butterfly ONLY

55-77069

12 WAM Double Flange Butterfly ONLY

55-77816

12 WAM Single Flange Butterfly


with Actuator & Limit Switch

55-79214

12 WAM Double Flange Butterfly


with Actuator & Limit Switch

55-76435

Disc Seal for 12 WAM Butterfly

55-77809

14 WAM Single Flange Butterfly ONLY

55-77817

20

NOTES:

21

CEMENT AERATION
WAM CEMENT BATCHER AERATORS

DESCRIPTION

Used on Ross plants from approximately


1993 to 2000

TRB #:
55-76987

CONVEYOR COMPONENTS

SILO AERATORS - RECTANGULAR PADS USED ON ROSS PLANTS UNTIL 2000

DESCRIPTION

TRB #:

ADC Aeration Pad with ADK Mounting Kit


55-74850

ADC Aeration Pad without ADK Mounting Kit


55-76902

ADK Mounting Kit


55-77145

Positioning bracket

55-77225

C clamp

55-77226


Bin wall gasket (thick)


Aerator gasket (thin)

22

55-77227

55-77228

CEMENT AERATION
JOHNSON-ROSS - PARTS USED ON ALL NEW PLANTS

DESCRIPTION

TRB #:

Silo & Batcher Aerators:


Use 3/8 air brake tubing & 3/8 weld flange,
used on Ross plants after 2000




L Type Aerator

55-60268-03521

T Type Aerator

55-60268-03511

Diffuser Disc

55-45500

Effective August 1, 2004, diffuser assembly will


have a snap ring to keep disc in place. This
ring will only work with new style body. Old style
diffusers can be replaced with new style.


Snap Ring
55-78901

OLD JOHNSON

SILO AERATORS USED ON JOHNSON PLANTS

DESCRIPTION

TRB #:

Quick Connect - Male


with diffuser disc

55-60268-11501

Quick Connect - Male


without diffuser disc

55-10268-11491

Quick Connect - Female

55-35721


Weld Flange, 3/8 FNPT

55-35216


Diffuser Disc

55-45500

23

CYLINDERS & GATES


AIR CYLINDERS JOHNSON PLANTS
SINGLE STAGE AIR CYLINDERS

DESCRIPTION

TRB #:

3 x 3-1/2 Trunnion Mount w/adjustable bolt

55-60002-20612

3 x 5 Trunnion Mount w/adjustable bolt

55-60002-20616

3 x 8 Trunnion Mount w/adjustable bolt

55-60002-20618

3 x 10-1/2 Trunnion Mount w/adjustable bolt

55-60002-20623

4-1/2 x 5 Trunnion Mount w/adjustable bolt

55-60007-20611

4-1/2 x 8 Trunnion Mount w/adjustable bolt

55-60007-20613

4-1/2 x 10 Trunnion Mount w/o adjustable bolt 55-60007-20617

4-1/2 x 12 Trunnion Mount w/o adjustable bolt 55-60007-20619

4-1/2 x 15 Trunnion Mount w/o adjustable bolt 55-60007-20626

4-1/2 x 16 Trunnion Mount w/o adjustable bolt 55-60007-20627

4-1/2 x 5 Clevis Mount

55-60007-20641

4-1/2 x 8 Clevis Mount

55-60007-20642

6 x 8 Trunnion Mount

55-60010-20843

6 x 8 Clevis Mount

55-60010-20881

24

CYLINDERS & GATES


AIR CYLINDERS JOHNSON PLANTS
REPAIR KITS and HARDWARE

DESCRIPTION

TRB #:

REPAIR KITS:
3 diameter, Single Stage

55-60002-00481

3 diameter, Two Stage

55-60002-00551

4-1/2 diameter, Single Stage

55-60007-00391

4-1/2 diameter, Two Stage

55-60007-00441

6 diameter, Single Stage

55-60010-00561

8 diameter, Single Stage

55-60010-00661

Bronze Bushing

55-41007

HARDWARE:
Yoke end (4-1/2 cylinders)

55-12525-10411

Yoke pin (4-1/2 cylinders)

55-12508-11203

Yoke end (6 cylinders)

55-12525-10311

Yoke pin (6 cylinders)

55-12508-11646

25

CYLINDERS & GATES


AIR CYLINDERS ROSS PLANTS

DESCRIPTION

TRB #:

2 x 8 Cylinder (BWD PT# 1251000770)



Rebuild Kit for 2 cylinders

Air Cushion Kit

55-77021
55-77859
55-76891

2 1/2 x 6 Cylinder used on Super 100

55-75967


4 x 8 Cylinder (BWD PT# 1251000238)

Rebuild Kit for 4 Cylinder

Air Cushion kit for 4 cylinders

55-76732
55-76890
55-77466

4 x 10 Cylinder (BWD PT# 1251000980)


55-76889

Parker/Schrader-Bellows Rod Gland kit 55-77044

For Econo Ram II 4 bore cylinders

ENERGY CYLINDERS NO LONGER


AVAILABLE REPLACE WITH AIR PRO
CYLINDERS AND THE FOLLOWING
MOUNTING MODIFICATIONS

Upper Cylinder Mount for 4 Cylinder


Use for conversion from old Energy Cylinders
to NFPA type

55-10573-40062

Lower Cylinder Mount for 4 Cylinder


Use for conversion from old Energy Cylinders
to NFPA type

55-10573-40064

26

CYLINDERS & GATES


AGGREGATE GATES - ROSS

DESCRIPTION

TRB #:

CLAMSHELL GATE PARTS


Pivot Bolt, 4 reqd per gate (Old Style)
Four (4) required per gate assembly

55-10573-40101

Pivot Bolt (New Style)

001001464000

Pivot Bolt Nut, thin, self-locking (Old Style)


Four (4) required per gate assembly

55-77111

Pivot Bushing, (Old Style)


Four (4) required per gate assembly

55-41015

1/8 Grease Zerk (Old Style)


Four (4) required per gate

55-35200

Cotter Pin (New Style)

000A01536000

Flat Washer (New Style)

000A00301000

Bushing Sleeve
Four (4) required per gate

55-10573-4010-07

Garmax Bearing (New Style)

55-79309

8 Clamshell Gate End Plate Assembly


Two (2) required per gate assembly

55-60573-40101

10 Clamshell Gate End Plate Assembly


Two (2) required per gate assembly

55-77287

BLOCKING GATE (E-GATE)

DESCRIPTION

TRB #:

Gate assembely

55-64472-40012

Blocking Plate

55-14472-4001-04

Angle

55-14472-4001-03

1/2 Gum Rubber, 1-2 long

55-64472-40012-08

27

CYLINDERS & GATES


PLUG VALVES AND GATES JOHNSON

DESCRIPTION

Old Style Plug Valve:




Cone & Pushrod assembly


Rubber Seal Ring (10 ID)


Shroud Clamp


Canvas Taper Sock


Pin


Operation Lever

TRB #:

55-60061-11742
55-10081-11651
55-60081-10871
55-12545-10111
55-12508-10171
55-62535-12711

12 x 30 Plug Valve:


Rubber Wipe (3 x 30)


Rubber wipe (11/16 x 8-1/8)


Clamp bar


Plug


Yoke


Yoke Pin


Bearing


Rocker arm

55-60073-01151

12 x 18 Plug Valve

55-60073-02091

28

55-10073-10481
55-10073-10771
55-10073-10891
55-60073-21141
55-12525-10411
55-12508-11203
55-12514-10241
55-10073-10421

CYLINDERS & GATES


PLUG VALVES AND GATES JOHNSON

DESCRIPTION

Discharge Swing Chute:




Swing chute


Shroud


Shroud clamp


Bearing

TRB #:

55-60548-41451
55-12545-13821
55-35142
55-40070

NOTES:

29

DISCHARGE HEADS - ROSS


TRANSFER CONVEYOR DISCHARGE HEADS

DESCRIPTION

STD 30 TRANSIT MIX DISCHARGE HEAD

TRB #:

BWD PT#:

44-308-15185

0100030815185

The main discharge is oval shaped, 24 x 30 (21 x 27 inside dimensions), the water ring
is on the bottom edge, and a 6 pipe passes the cement through the discharge head. This
discharge head typically requires an 8W x 6P x 12 DM shroud to connect the cement
batcher discharge butterfly to the top of the 6 pass-through pipe, then a 6P x 18
to 36 long GR shroud to carry the cement into the transit mix truck. This discharge
head typically uses an 88 x 18 to 30 long GR shroud to carry the aggregates to the
transit mix truck.

DESCRIPTION

STD 30 TRANSIT MIX DISCHARGE HEAD


FOR BANDIT PLANTS

TRB #:

BWD PT#:

55-64144-40401

0100014415097

Main discharge is oval shaped, 24 x 30 (21 x 27 inside dimensions), water ring on bottom
edge, and 6 cement pass-through pipe, same shroud requirements as the Std discharge
head above. THIS DISCHARGE HEAD LOOKS IDENTICAL TO THE STD HEAD ABOVE
BUT HAS A SPECIAL OFFSET TO WORK PROPERLY ON THE BANDIT PLANTS.

DESCRIPTION

STD 24 TRANSIT MIX DISCHARGE HEAD

TRB #:

BWD PT#:

308-15372-W3

0100030815372

Main discharge is 24 1/2 OD and 21 ID, round, water ring on bottom edge, and 6 cement pass-through pipe. This
discharge head typically requires an 8W x 6P x 12 DM shroud to connect the cement batcher discharge butterfly to
the top of the 6 pass-through pipe, then a 6P x 18 to 30 long GR shroud to carry the cement into the transit mix
truck. This discharge head typically uses a 77 x 18 to 30 long GR shroud to carry the aggregates to the transit mix
truck.

30

DISCHARGE HEADS - ROSS


TRANSFER CONVEYOR DISCHARGE HEADS

DESCRIPTION

TRB #:

BWD PT#:

55-64308-40011
0100030812953
OLD STYLE 30 TRANSIT MIX
DISCHARGE HEAD
The main discharge is round, 21.5 OD, water ring is high inside discharge head and 4 x 4 V plate for gum rubber
boot instead of 6 cement pass-through pipe. This type of discharge head will require an 8W x 36 to 48 long GR
shroud for the cement. This boot attaches to the cement batcher discharge butterfly and extends all the way through
the discharge head, into the transit mix truck. This discharge head typically uses an 68 x 18 to 30 long GR shroud
to carry the aggregates to the transit mix truck.

DESCRIPTION

TRB #:

BWD PT#:

DESCRIPTION

TRB #:

BWD PT#:


55-64144-40271
0100014412958
OLD STYLE 30 TRANSIT MIX
DISCHARGE HEAD FOR BANDIT PLANTS
The main discharge is 24 diameter, round, water ring is high inside discharge head and 4 x 4 V plate for gum rubber
boot instead of 6 cement pipe. This type of discharge head will require an 8W x 36 to 48 long GR shroud for the
cement. This boot attaches to the cement batcher discharge butterfly and extends all the way through the discharge
head, into the transit mix truck. This discharge head typically uses an 68 x 18 to 30 long GR shroud to carry the
aggregates to the transit mix truck.

44-308-12952
0100030812952
OLD STYLE 24 TRANSIT MIX
DISCHARGE HEAD
The main discharge is 21 diameter and round, water ring mounted high inside discharge head and 4 x 4 V plate
for gum rubber boot instead of 6 cement pipe. This type of discharge head will require an 8W x 36 to 48 long GR
shroud for the cement. This boot attaches to the cement batcher discharge butterfly and extends all the way through
the discharge head, into the transit mix truck. This discharge head typically uses an 68 x 18 to 30 long GR shroud
to carry the aggregates to the transit mix truck.

Cement Pass-thru Pipe

This is a diagram of a new style discharge head. The new style has a pass thru
pipe for the cement where the old style has a V plate trough that allows a rubber
boot for cement to pass thru. The design is the same for 24 and 30 discharge
heads; only the width dimensions will be different. The new style can replace an
old style with some mounting modifications. Must include boots for new style if
using for replacement.

31

DISCHARGE HEADS - ROSS


MISCELLANEOUS PARTS FOR DISCHARGE HEADS

DESCRIPTION

TRB #:

QTY REQD

Supporting Angle

55-14144-4082-6r

Supporting Angle

55-14144-4082-6l

Clamping Bar

55-14144-4082-08

Tube Clamp

55-14144-4082-10

Cement Tube

55-14144-4082-11

Plate

55-14144-4082-17

Plate

55-14144-4082-19

3/8 x 4 Rubber x 2 8 Long

55-64144-40401-18

Bolt, Hex Head 3/8 16 UNC x 1 1/4 Long

000-A00058-000

Bolt, Hex Head 3/8 16 UNC x 1 1/2 Long

000-A00059-000

Bolt, Hex Head 3/4 10 UNC x 1 1/2 Long

000-A00165-000

Nut, Hex 3/8 16 UNC

000-A00258-000

13

Nut, Hex 3/4 10 UNC

000-A00263-000

Washer, Flat 3/8

000-A00294-000

13

32

DISTRIBUTOR REMOTES
TURNHEAD & PIVOT DISTRIBUTOR REMOTES

DESCRIPTION

TRB #:

Garage door type:



Receiver

55-77233

Transmitter

55-77234

Antenna

55-77235

Receiver

4 momentary switches

55-77348

Transmitter

4 momentary rocker switches

55-77349

NOTES:

33

DUST COLLECTORS
BAG TYPE DUST COLLECTORS JOHNSON

DESCRIPTION

TRB #:

CSJ-125 Bags
4 x 46 3/4

55-10438-12061

CSJ-250 Bags
4 x 86 3/4

55-10438-12071

CSJ-1000 / 1500

55-10438-13741

BAG TYPE DUST COLLECTORS ROSS


DESCRIPTION

TRB #:

CHAMP PT#:

BWD PT#:

Bags, 2-4 1/2 x 8 1/4, 8 required


55-76982

Bag Clamps, 29 long, 8 required
Strap Style Clamp, order by inch length needed
($5.03 for band & clamp)

Band Material, 1/2 SS
55-89886

Clamp
55-89887

76982

5722000205

Bags, 3- 7 1/2 x 8 1/4, 14 required


55-77359

Bag Clamps, 29 long, 14 required
Strap Style Clamp, order by inch length needed

Band Material, 1/2 SS
55-89886

Clamp
55-89887

77359

5722000342

Blower

55-78191

78191

PB12A

11 x 2 3/4 wheel for 2HP Exhaust Fan


(5/8 shaft size)

55-PS002029

Motor, 2HP, 3PH, 60HZ, 230/460V

55-PS002030

Butler DF-4C Dust Collector Parts

55-77018

CA 20 Parts (Cement Batcher Vent, reference


drawing # 522-8090)

Blower (Optional larger blower, reference


drawing # 523-8339)

55-78018

V 100 Parts (Cement Silo Vent, reference


drawing # 500-7889)

34

77018

PB12AW

136-0014

DUST COLLECTORS
BAG TYPE DUST COLLECTORS ROSS
(continued)

DESCRIPTION

TRB #:

CHAMP PT#:

BWD PT#:

V 200 Parts
Bags, 7-1 x 8 1/4, 14 required
(recommended for Cement)

55-76860

76860

5722000192

76918

722000341

78191

PB12A


Bags, 7-1 x 8 1/4, 14 required
55-76918
(recommended for Flyash)


Bag Clamps, 29 long, 14 required
Strap Style Clamp, order by inch length needed

Band Material, 1/2 SS
55-89886

Clamp
55-89887
Exhaust Fan, 2 HP

55-78191

11 x 2 3/4 wheel for 2HP Exhaust Fan


(5/8 shaft size)


V 400 Parts
Bags, 7-1 x 8 1/4, 28 required
(recommended for Cement)

55-PS002029

PB12AW

55-76860

76860

5722000192

Bags, 7-1 x 8 1/4, 28 required


55-76918
(recommended for Flyash)

Bag Clamps, 29 long, 28 required
Strap Style Clamp, order by inch length needed
($5.03 for band & clamp)

Band Material, 1/2 SS
55-89886

Clamp
55-89887

76918

5722000341

Exhaust Fan, 3 HP

55-78192

78192

PB123HP

13 x 3.2 wheel for 3HP Exhaust Fan


(5/8 shaft size)

Vibrator

V 700, V 1400, V 2100, V 2800
Bags, 8-1/4 X 9-4 1/2 (112 1/2)

Number of bags required:

V 700...................36

V 1400.................72

V 2100...............108

V 2800...............144

55-PS002287

5510302

55-87574

87574

55-78081

136-0014

35

DUST COLLECTORS
CARTRIDGE TYPE DUST COLLECTOR PARTS

DESCRIPTION

TRB #:

CHAMP PT#:

BWD PT#:

55-76219

76219

5722000193

Poly Media Cartridge, 8 3/8 x 12 3/4 x 26


55-76399
cartridge, for 12, 16, 24, 32, and 40 CPV
Central Dust Collectors (BWD PT # Ref # CDV)

76399

5722000496

Either the Paper or Poly Media Cartridge can


be used in any of the dust collectors. The poly
media is slightly finer, and is washable.
Paper Media Cartridge, 8 3/8 x 12 3/4 x 26
cartridge, for 3CP, 6CP, and 1CP
(BWD PT # Ref # DV)

Cartridge Hanger, V Rod Welded onto plenum 44-530-15250-19


plate, for 3 & 6 CP, and 12, 16, 24, 32, and
40 CPV Central Dust Collectors

0119053015250

Cartridge Hanger, Threaded Rod Hooks onto 44-530-15250-20


77037
V Rod, for 3 & 6 CP, and 12, 16, 24, 32, and
40 CPV Central Dust Collectors

Cartridge Holder Plate Assembly Round plate, 55-77063
77063
with gasket. Supports the bottom cartridge,
held by the threaded rod, for 3 & 6 CP, and
12, 16, 24, 32, and 40 CPV Central Dust
Collectors

Holder Plate Gasket Closed-cell foam gasket, 44-GASKET DVF
12 OD X 8 ID x 3/8 thick, for 3 & 6 CP, and
12, 16, 24, 32, and 40 CPV Central Dust
Collectors

0120053015250

Holder Plate Nut with handle, holds round plate 55-77038


up, for 3 & 6 CP, and 12, 16, 24, 32, and
40 CPV Central Dust Collectors. Also used to
hold door closed.

91043A031

Pulse-Jet Valve 1, 2-way, pilot controlled


Pulse-Jet valve for Dust Collectors

0121053015250

GASKET DVF

55-76609

76609

1275000392

Door Gasket: 3/8 x 1 Closed cell foam gasket 55-77636


material

77636

1108701007

36

DUST COLLECTORS
CARTRIDGE TYPE DUST COLLECTOR PARTS
(continued)

DESCRIPTION

TRB #:

CHAMP PT#:

BWD PT#:

6CP Air Manifold 6 round (new style)

44-530-15250-W14

17003

0150053015250

4CP Air Manifold

55-64525-40016

6CP Mating Flange

44-500-14119-A1

1-1/4 Rod, Air valve attachment

44-530-15250-16

Coupling, 3/4 NPT x 5, Cut in half

44-530-15250-15

Pipe Coupling, 3/4 x 5 NPT Pipe Coupling

002009504005

CONTROL PARTS FOR 3 & 6 CP DUST VENTS


DESCRIPTION

TRB #:

CHAMP PT#:

BWD PT#:

Differential Pressure Switch

44-4833000715

77025

4833000715

Pulse-Jet Controller

55-77004

77004

4650900262

Repeat Cycle Timer Circuit Assembly Timer

55-76989

76989

4274000204

5 Meg plug-in Pot for Timer (controls off time 55-77473


between cleaning cycles)

77473

5013900717

Finder Relay

55-76990

76990

4814900723

Socket for Finder Relay

55-77709

77709

4819900691

J-Box Assembly

55-60600-26581

37

DUST COLLECTORS
CPV DUST COLLECTOR CONTROL PANEL

DESCRIPTION

TRB #:

BWD PT#:

White Lens (Round)

55-78074

4317501403

Red Lens (Round)

55-77507

4317901405

Green Lens (Round)

55-77563

4317901401

Amber Lens (Round)

55-77183

4317901400

Lamp Base

55-77185

4317901405

120 VAC Lamp

55-77073

4317501685

C & W DUST COLLECTORS


DESCRIPTION

TRB #:

Paper Media Cartridge, 8 x 19 cartridge


for CP-35

PS001408

Paper Media Cartridge, 8 x 39 cartridge for


CP-1000, CP-1200

PS001502

Paper Media Cartridge, 8 x 54 cartridge for


CP-1000

Door Rubber Trim, rubber trim for CP style
collectors

Electrical Timer, 360-120-1 sec timer for CP
collectors

55-76217
PS001359
55-PS000933

Solenoid Valve, 3/4 Solenoid valve for CP-35 PS001210


collector

Double Bulkhead, 1 Bulkhead for Solenoid
PS001361
valve

Auger Motor, 1 HP electric motor for CP-1000 PS001398
auger

Vane Feeder Motor, 1/2 HP, 71 frame, 230/460, PS001412
1720 RPM, electric motor for vane feeder on
CP-1000
Vane Feeder Packing CP-1000

38

PS002000

ELECTRICAL PARTS
COMMON ELECTRICAL PARTS
EQUIPMENT FOR ADDITION OF CB-1

DESCRIPTION

TRB #:

CB-1 EPROM, w/ English, metered water and 55-79375


no moisture probe
CB-1 EPROM, w/ English, metered water and
moisture probe

55-79376

CB-1 EPROM, w/ Spanish, metered water and 55-79377


no moisture probe
CB-1 EPROM, w/ Spanish, metered water and 55-79378
moisture probe
Printer, CB-1

55-76235

KVA Battery back-up

55-77659

Line Quench Arc Suppression board

44-0100020217

IQ-510 read out, DWI

55-76387

Lithium Battery for IQ and 510

PS002223

AC Output fuse

PS001317

CB-1 Firmware

PS001780

CB-1 Board

PS001870

Controller i Card

PS001167

Ribbon Cable

55-PS002311

Power Supply Kit

55-PS002172

39

ELECTRICAL PARTS
COMMON ELECTRICAL PARTS
MANUAL PANELS - ROSS

DESCRIPTION

BATCHER DISCHARGE SWITCHES


Batcher discharge switch, two momentary
contact pushbuttons
Batcher discharge switch, Contactor NO
Batcher discharge switch, Cover

ON/OFF SWITCHES
Run/Off, 2 position rotary
Run/Off, Rotary contactor set, NO

TRB #:
55-77553
55-76313
55-77554

55-76948
55-76315

START/STOP STATIONS, ROTARY SWITCHES


Start/Stop station, 3 position rotary, maintain
55-78078
LEFT, Momentary Right
Start/Stop station, rotary contactor set, NO/NC 55-77376

FILL GATE SWITCHES


Square pushbutton, momentary contact
Contactor set, NO

55-77000
55-76315

ADMIX FILL SWITCHES


Square pushbutton, momentary contact
Contactor set, NO

55-77000
55-76315

ADMIX DISCHARGE SWITCH


Square pushbutton, latching
Contactor set, NO

55-77633
55-77634

COMBINATION ADMIX FILL / DISCHARGE


SWITCHES, ROTARY TYPE
3 position rotary, maintain RIGHT
Rotary contactor set, NO/NO

55-78078
55-78077

40

ELECTRICAL PARTS
COMMON ELECTRICAL PARTS
MANUAL PANELS - ROSS - continued

DESCRIPTION

TRB #:

INDICATOR LAMP PARTS


Indicator light bulb
Indicator light socket

55-77073
55-77505

Indicator light lens, AMBER


Indicator light lens, BLUE
Indicator light lens, RED
Indicator light lens, GREEN
Indicator light lens, CLEAR
Indicator light lens, WHITE
Indicator light lens, YELLOW

55-77183
55-77506
55-77507
55-77563
55-78073
55-78074
55-78075

KEY SWITCH
Control, key switch
Key switch, contactor set, NO

55-77722
55-76949

EMERGENCY STOP SWITCH


E-stop switch
E-stop switch, contactor set, NO

55-78076
55-77504

WATER CONTROL SWITCHES


Water Stop & Reset Switch:

Square pushbutton momentary contact 55-77000
Water Start & Reset switch, contactor set NO

55-76315

Water Select & Hold switch:



Three position rotary

55-77293

Water Select & Hold, NC-NC contactor set

55-77504

Water Select & Hold, NO-NO contactor set

55-78077

41

ELECTRICAL PARTS
COMMON ELECTRICAL PARTS
MISCELLANEOUS

DESCRIPTION

TRB #:

Line Starter - Non-Rev, Size 2, 120V

55-74844

Line Starter - Non-Rev, Size 3, 120V

55-74945

Relay Overload, Size 4, 144AMP

55-74946

Standard Motor Starter - Heater Pack

55-74940

Contactor - Non-Rev, 5 CH, 120V

55-74943

Timer (Midtex)

55-77190

Lamp, 120V

003002119000

Switch, 3 position maintained

003002602008

Switch, 2 position maintained

003002602001

Switch, 2 position key

003002602007

Fuse, 2A

55-43772

Fuse Block

55-43770

Finder Relay

55-76990

Base Socket for Finder Relay

55-72393

Strobe Light Bulb

PS001556

Strobe Light

55-74214

42

INDICATORS
BIN INDICATORS

DESCRIPTION

TRB #:

ROTO-BIN-DICATOR (UniRover U1248)


Model R, Type 7 (115,1/60hz)

55-45234

3 Extension (Bindicator model)

55-10223-1322-01

Paddle (3 Vane)

55-83450

Cord Grip

55-44255

Roll Pin

55-45223

Pipe

10223-1322-01

1/8 Half Coupling

002009504001

MONITOR

Model KA (115,1/60)

55-76950

3 Extension

55-PS000962

Paddle (3 Vane)

55-76756

Mounting Plate

55-78007

43

INDICATORS
BIN INDICATORS

DESCRIPTION

TRB #:

MONITOR ROTO SIGN


(Rustler R3 & Bandits)

Roto Sign (115,1/60)

55-76755

Coupling, Screwed

55-35433

Banana Paddle

55-76757

Flex Coupling

55-78006

Pipe

55-64144-4119-04

Pipe Coupling

55-35429

MOISTURE PROBES

Digital Microwave Moisture Sensor

55-76813

READOUT

55-76814

Slump Meter UPC

55-76922

Liquid Level Probe

55-78616

Circuit Board

55-78617

8 FLOAT ASSEMBLY


Level Switch

55-60223-13711

Coupling

002-009511-016

Pipe

002-009501-083

Ball, Float

55-76518

44

55-76519

LIMIT SWITCHES
LIMIT SWITCHES

DESCRIPTION

TRB #:

Limit switch, short travel

55-43172

Limit switch, magnetic

55-73424

Roller arm

55-73425

Proximity switch

55-76545

Safety limit switch, conveyor

307000061000

45

LINERS
JOHNSON 12 YD3 DRUM POLY LINERS

DESCRIPTION

Drum Liner Kit


includes items #1 - #13:

Front Cone Liner #1

Front Cone Liner #2

Girth Liner #3

Girth Liner #4

Rear Cone Liner #5

Rear Cone Liner #6

Back Cone Liner #7

Reinforcing Collar Liner #8

Spindle Cap Edge Liner #9

Spindle Cap Edge Liner #10

Spindle Ring Liner #11

Spindle Cap Liner #12

Blade Face Liner #13

46

TRB #:

QTY:

55-60566-44921
55-10566-44921
55-10566-44922
55-10566-44923
55-10566-44924
55-10566-44925
55-10566-44926
55-10566-44927
55-10566-44928
55-10566-44929
55-10566-449210
55-10566-449211
55-10566-449212
55-10566-449213

4
4
4
4
4
4
8
4
1
1
1
1
4

LINERS
ROSS MIXER POLY LINERS
FOR: 8, 10, 12 YD3 ROSS TILT MIXERS


DESCRIPTION
TRB #:

QTY:

12 YD Liner Kit
44-407-19320-A1
includes:

Nose Cone Liner
44-407-19320-01


12 YD Belly Band Liner 44-407-19320-02


Rear Cone Liner
44-407-19320-03


Hub Cone Liner
44-407-19320-04


Hub Cover Liner
44-407-19320-05


Hub Cap Liner (round) 44-407-19320-06

8
8
8
8
1
1


Sikaflex Adhesive


Rubber Seal for Discharge
Hood

55-79257

36

Rubber Only

55-14309-4007-01

Seal Ring for 1 Poly Liners

44-404-16257

8 YD Belly Band Liner



10 YD Belly Band Liner

55-77804

8 YD Blade Liner

10 YD Blade Liner

12 YD Blade Liner Kit
includes 4 each of:

Face Liner

Tip Liner

Tip Liner

55-77805

55-77342

44-407-18979-A1

55-78577
55-78578
55-78579

4
4
4

55-64309-40071

55-77341

Cone and Chute Liners


(see diagram at right):

Spill chute polyliner #1 55-79088

Spill chute polyliner #3 55-79090

Spill cone polyliner #4 55-78520

Spill chute polyliner #2 55-79089

47

MIXER DRUMS
JOHNSON MIXER DRUMS

DESCRIPTION

TRB #:

Johnson Style Concrete Plant


Mixer Drum (Ring Gear included)

55-60566-44663

Forged Ring Gear for Johnson


Style Drum

55-10451-42393

ROSS MIXER DRUMS


DESCRIPTION

TRB #:

Ross Style Concrete Plant


Mixer Drum (Ring Gear included)

44-406-19166-A1

Ring Gear for Ross Style Drum

44-404-12613

48

NOTES:

49

MIXERS - JOHNSON
JOHNSON MIXER HYDRAULIC POWER UNIT

DESCRIPTION

TRB #:

4OHP HYDRAULIC POWER UNIT

55-76651

Complete Directional Valve



Coil

Pilot Valve

Flow Control

Body Valve (serial # reqd)

Cartridge

Flow Control

55-PS002109
55-76586
55-PS001385
55-76095
CALL FOR PN
PS002124
55-PS002123

Bolt Kit

55-78295

Sun Dump Valve**


Solenoid & Coil
Coil Only

55-78329
PS000984
PS000985

Vane Pump

55-77060

Return Filter
Filter Head Assy

55-77061
55-PS002344

Proportional Valve**
Coil

55-78330
PS001909

** For Variable Speed Units Only

50

DESCRIPTION

TRB #:

Self Erect Valve


Emergency Tilt Valve
Handle (Lever) Assy
Handle (Lever) Only

55-78294
PS001797
PS001885
PS001886

Suction Strainer

Relief Valve

Amplifier Card**

Dump Control Valve

1/2 Coupling
Coupling insert
1/2 Coupling

Clean Out Gasket

Top Gasket

Motor, 40HP, 1800RPM, 230/460/60/3

Motor, 2HP, 1800RPM, 115/230/60/1

Pressure Gauge (0-3000 PSI)

Secondary Pump, gear

Sight Level & Temperature Gauge

320008060000
55-77062
55-77446
55-77983
PS001242
PS001244
PS001245
PS001753
PS001752
CALL FOR PN
PS001916
55-76760
55-77977
PS001656

MIXERS - JOHNSON

51

MIXERS - ROSS
ROSS MIXER COMPONENTS
PADDLES & BOLTS

DESCRIPTION

TRB #:

CHAMP PT#:

BWD PT#:

10 YD3 (7.64 M3) PADDLES & LEGS 55-64404-40011


64404-40011
Includes complete bolt kit (noted below)
and 12 support legs total:

Four paddles: 3 legs per paddle 55-14404-4001-W1

-front support, 4 required
55-14404-4001-W2

-middle support, 4 required 55-14404-4001-W3

-rear support, 4 required
55-14404-4001-W4

01000040402243

64404-40012

0150040402243

64406 40021

01000040605689

64406-40022

0150040605689

PADDLES ONLY

55-14404-4001-W1

12 YD3 (9.1 M3) PADDLES & LEGS


44-406-05689-A1
Includes complete bolt kit (noted below)
and 12 support legs total:

Four paddles: 3 legs per paddle 44-406-05689-W1

-front support, 4 required
44-406-05689-W2

-middle support, 4 required 44-406-05689-W3

-rear support, 4 required
44-406-05689-W4


PADDLES ONLY (SINGLE)
44-406-05689-W1

0150040402243
0160040402243
0170040402243
0180040402243

BOLT KIT
(same for 10 YD3 & 12 YD3 mixers)
Includes 32 (thirty-two) 3/4 x 2
grade 5 bolts with nuts and lock
washers; and 48 (forty-eight) 1 x 4
grade 5 bolts with nuts and lock
washers.
QTY
32

ITEM
3/4 x 2 1/2 grade 5 bolts
000A00169000

32

3/4 nuts

000A03494000

32

3/4 flat washers

000A00299000

32

3/4 lock washers

000A00311000

48

1 x 4 grade 5 bolts

000A00213000

48

1 nuts

000A00277000

48

1 flat washers

000A00301000

48

1 lock washers

000A00313000

52

MIXERS - ROSS
ROSS MIXER COMPONENTS
BEARINGS & SEALS

DESCRIPTION

TRB #:

Front Bearing, Cone (Nose Cone End) 55-77419

Front Bearing, Cup (Nose Cone End) 55-77418

Rear Bearing, Cone

55-77420

Rear Bearing, Cup

55-77421

Wear Ring For Rear Seal

55-77413


Rear Seal, Single Piece NOT split

55-78194

Rear Seal, Split Seal,


Can be installed in the field.

55-77329

Glue (Rear Split Seal)


Must use with Split Seal.
One tube should be sufficient for one
split seal.

55-79113

53

MIXERS - ROSS
DRIVE COMPONENTS

DESCRIPTION

TRB #:

12 YD MIXER 60 HP

Motor, 60 HP, 1800 TEFC,


364T Frame

316000520550

Gear Reducer, Modified for


tilting applications

55-78433

Gear Breather DCR6

55-78434

Gear Scoop,
G-Grid Line & Scoop


GEARS & MISCELLANEOUS

18 Tooth Pinion Gear



Ring Gear (Bull Gear)

NOTE* 12 week lead time if

not in stock

55-78435

55-77172

44-404-12613

INSTALLATION TOOL and CLAMPS


REQUIRED for FIELD INSTALLATION
(No charge if returned)

Ring Gear Installation Tool
44-407-19144-A1

Ring Gear Clamps


(requires qty 10)

54

44-407-19145-A1

MIXERS - ROSS
HYDRAULIC CYLINDERS & COMPONENTS
FOR: 8, 10, 12 YD3 ROSS TILT MIXERS

DESCRIPTION

TRB #:

BWD PT#:

Tilt Cylinder 4 x 48 with 2- 3/4 rod


55-77096

12510000953

Rod End with spherical bearing for


4 x 48 Tilt Cylinder

44-406-15640-10

0110040615640

Spherical Bearing (Rod End)

55-78466


Rod End Cylinder Pin for
4 x 48 Tilt Cylinder


Clevis Mount (lower cylinder mount)
for 4 x 48 Tilt Cylinder

44-404-04316-W2

0119040404316

44-406-15640-A2

0130040615640


Spherical Bearing (Clevis Mount)

55-78465

Lower Cylinder Pin for


4 x 48 Tilt Cylinder

55-78215

Main Pivot Pin 4 OD x 8 1/2 Long

44-404-04316-W1

Main Pivot Pin Bushing Receiver


44-404-03128-A1
WITH Bushing Installed
NOTE: This item is sold as one unit
only and consists of TRB part
44-404-03128-008 sleeve, and
44-404-03128-09 bronze bushing.
Neither can be sold separately.

0118040404316

0108040403128 &
0109040403128

55

MIXERS - ROSS
HYDRAULIC COMPONENTS

DESCRIPTION

TRB #:

HYDRAULIC POWER UNITS



40 HP (Paving operations)

15 HP (Ready Mix)

55-78521
55-78540

PVG HYDRAULIC VALVES


PVG 120 Valve

40 HP Hydraulic Units

Valve Coil, 24 VDC

PS001415
55-78068

PVG 12 Handle & Seal Kit


PS001413

PVG 32 Valve (SERIAL # REQUIRED) CALL FOR

15 HP Hydraulic Units
PART NUMBER

Valve Coil, 24 VDC

PVG 32 Handle & Seal Kit
PS001328

MISC. COMPONENTS

Filter (Return) for 40 HP
PS001333

Hydraulic Units

Ramp Generator

55-76647

Seal Kit (pv15 pump)

55-78122

MIXER ACCESSORIES

DESCRIPTION

TRB #:

Gob Hopper

44-407-17001

Discharge Cone & Chute

44-406-10043-W1

Telescoping Discharge Shroud


(12 Travel)

44-407-16952-PS

Telescoping Discharge Shroud


(18 Travel)

44-407-15072-PS

Telescoping Shroud Assy

44-407-19155-A1

Telescoping Shroud with Wringer

44-407-19157-A1

Wringer Gate - Standard

44-407-19156-A1

Swing-away Drip Pan

44-407-18742-A1

Swing-away Drip Pan Assy

44-407-19263-A1

Splash Guard

44-406-12729

56

PNEUMATIC & ELECTRIC VIBRATORS


PNEUMATIC & ELECTRIC VIBRATORS

DESCRIPTION

TRB #:

Cleveland #3/4 SAEP

55-45400

Cleveland #1 SAEP

55-45401

WAM S36P
(replacement for the BG-35)

55-76733

1-1/4 #1125 VMS with mounting plate

55-45402

Piston type 1-1/4

55-76739

2 #1200 VMS with mounting plate

55-77139

3 Piston type

55-79006

Electric BGSF 36 / 100, 110 / 1 / 60

55-74208

Electric MVE0300-36U,
230 / 460 / 30 / 60

55-74210

Ball 1

55-77066

57

SCREW CONVEYOR COMPONENTS


SCREW CONVEYOR COMPONENTS

DESCRIPTION

RUSTLER 110
Head flight for fill screw
(6 dia x 119 lg)

TRB #:
55-78676

Tail flight for fill screw


(6 dia x 117 lg)

55-78675

Discharge screw for batcher


(6 dia x 41 lg)

55-78677

RUSTLER 160
Standard Head flight for fill screw

55-78633

Standard Tail flight for fill screw

55-78272

Tail section assembly

44-126-19082-A1

Discharge screw for batcher


(6 dia x 92 lg)

55-78679

RUSTLER II
Head flight for fill screw
(9 dia x 86 lg)
Tail flight for fill screw
(9 dia x 87 lg)

RUSTLER R3
Hardware:

Wood bearing, 2:


Hanger w/ bearing


Head shaft spacer
BOSS EXEC
Head flight for silo screw
(9 dia x 144-3/8 lg)
Tail flight for silo screw
(9 dia x 190-1/2 lg)
Hardware:

Coupling shaft field install kit

58

55-79160
55-79159

55-40018
55-76741
55-60573-40161-39

55-79302
55-79303

44-362-325-A1

SCREW CONVEYOR COMPONENTS


SCREW CONVEYOR COMPONENTS

DESCRIPTION

UNIPLANT 100
Discharge screw for batcher
(6 dia x 69: lg)
Hardware:

Tail shaft, 1-1/2: x 9-1/2


Coupling shaft, 1-1/2 x 11-1/2


Bearing hanger, 1-1/2


Hard iron bearing, 1-1/2


Connecting bolts, 1-1/2 shaft


Head shaft, 1-1/2 x 12-1/2


Seal plate, 1-1/2

UNIROVER U1248
Conversion Kit - move reducer from
tail to head, Cement side

TRB #:
55-78338

55-77009
55-76936
55-77317
55-77008
55-78635
55-76946
55-77104

55-60455-40981

Conversion Kit - move reducer from


tail to head, Fly ash side

55-60455-40982

Conversion Kit - Reducer adapter,


Cement side

55-60455-40961

Conversion Kit - Reducer adapter,


Fly ash side

55-60455-40962

Hardware:

Wood bearing, 3


Hanger w/ bearing


C5 adjustable adapter


C4 adjustable adapter

55-81405
55-81900
55-78474
55-78475

59

SHROUDS
SHROUD CLAMPS

DESCRIPTION

TRB #:

CHAMP PT#

BWD PT#

Cable Clamp for 6 Pipe

55-64472-40026

64472-40026

5710501343

Cable Clamp for 8 WAM

55-64472-40027

64472-40027

5710501259

Cable Clamp for 10 WAM

55-64472-40023

64472-40023

5710501258

Cable Clamp for 12 Pipe

55-64472-40022

64472-40022

5710501349

Strap Style Clamp, order by the inch


length required. Band Material, 1/2

SS

Clamp

55-89886
55-89887

BATCHER DISCHARGE DM SHROUDS


DESCRIPTION

TRB #:

BWD PT#:

8P x 6P x 8
Standard on BANDIT, BTR and
BTRR plants

55-12545-14691

472-14874-1A

10P x 8P x 8

55-12545-14661

472-14874-2A

12P x 10P x 8

55-12545-15271

472-14874-3A

14P x 10P x 8

55-12545-14861

472-14874-4A

8W x 6P x 10

55-12545-14781

5710001306

8W x 6P x 12

55-12545-14641

5710001305

8W x 8P x 8

55-12545-14621

5710001310

8W x 10P x 10

55-12545-14771

5710001312

8P x 10P x 12

55-12545-14581

5710001316

10W x 10P x 12

55-12545-14822

5710100083

10W x 12P x 10

55-12545-14631

5710001321

10W x 12P x 12

55-12545-14871

5710001322

12P x 14P x 12

55-12545-14861

5710001324

60

SHROUDS
GR SHROUDS

CEMENT PASS-THROUGH GR SHROUDS

DESCRIPTION

TRB #:

CHAMP PT#

BWD PT#

8 WAM to Truck, 36 long, GR

55-12545-14701

12545-14701

8 WAM to Truck, 48 long, GR

55-12545-15085

12545-15085

5710101473


8 WAM to Truck, 60 long, GR

55-12545-15086

12545-15086

5710101813

6 Pipe to Truck, 24 long, GR


Cement boot for standard new style
discharge head.

55-12545-14655

12545-14655

6 Pipe to Truck, 30 long, GR


Cement boot for standard new style
discharge head.

55-12545-14653

12545-14653

6 Pipe to Truck, 36 long, GR


Cement boot for standard new style
discharge head.

55-12545-14651

12545-14651

5710000771 (22X36GR)

6 Pipe to Truck, 48 long, GR


Cement boot for standard new style
discharge head.

55-12545-14652

12545-14652

(22X48GR)

SHROUDS, BOOTS & CLAMPS


DM =

GR =
RR =

Diaphragm Material. Vinyl coated canvass material, black on one side, gray on the other side.
Used on Ross Plants for shroud material.
Gum Rubber. Used as a discharge shroud on Ross transit mix plants. Standard thickness is 1/8.
Red Rubber. Used as a gasket material on powder butterfly and piping connections. Also used to seal low
pressure water piping connections. Typical thickness is 1/8.

61

SHROUDS
GR SHROUDS

FOR DISCHARGE HEADS

DESCRIPTION

TRB #:

30 NEW STYLE DISCHARGE HEAD


88 x 18 Water Ring to Truck,
55-12545-14611
18 long, GR; Agg boot for standard
new style 30 discharge head.

CHAMP PT#

BWD PT#

12545-14611

5710100769 (88X18GR)

88 x 24 Water Ring to Truck,


24 long, GR; Agg boot for standard
new style 30 discharge head.

55-12545-14612

12545-14612

88X24GR

88 x 30 Water Ring to Truck,


30 long, GR; Agg boot for standard
new style 30 discharge head.

55-12545-14763

77167

5710101475

88 x 36 Water Ring to Truck,


36 long, GR

55-12545-14614

12545-14614

5710000787

UNIPLANT & OLD-STYLE 24


DISCHARGE HEAD
65 x 18

55-12545-14552

12545-14552

5710000237 (65X18GR)

65 x 24

55-12545-14551

76947

5710000130

65 x 26

55-12545-14555

65 x 28

55-12545-14556

65 x 30

55-12545-14553

12545-14553

65X30GR

STANDARD OLD-STYLE
DISCHARGE HEAD
68x18 Water Ring to Truck,
18 long, GR

55-12545-14922

68x24 Water Ring to Truck,


24 long, GR
67-1/2 act cir, 21-1/2 act ID

55-12545-14921

68x30 Water Ring to Truck,


30 long, GR
67-1/2act cir, 30-1/2 act ID

55-12545-14923

68x36 Water Ring to Truck,


36 long, GR
67-1/7 act cir, 30-1/2 act ID

55-12545-14924

62

SHROUDS
GR & DM SHROUDS
FOR PLANTS

DESCRIPTION

TRB #:

BANDIT B5
Discharge Head

Aggregate Shroud GR

Cement Shroud GR

55-12545-14722
55-12545-14651

Cement Wt. Bin


10 x 10 Cement Fill DM

Cement Discharge DM

55-12545-14631
55-12545-14591

BANDIT B12
Discharge Head
29 x 18 Aggregate Shroud GR
7 x 18 Cement Shroud GR

55-12545-14492
55-12545-14491

Cement Weigh Bin


8W x 10P x 8 Cement Fill DM

Cement Discharge DM

55-12545-14661
55-12545-14641

RUSTLER R3
Discharge Head

Aggregate Shroud GR

Cement Shroud GR

55-79410
55-79411

Cement Weigh Bin



Cement Fill DM

Cement Discharge DM

55-12545-14471
55-12545-14481

UNIROVER U1248

Cement Chute GR

Plug Valve DM

55-12545-15151
55-12545-10951

MISCELLANEOUS

78 x 30

20 x 24

55-77161
55-12545-11161

63

WATER SYSTEMS
BADGER WATER METERS

DESCRIPTION

4 Meter, Complete / Flange Mount



4 Meter, Head Assembly, Complete (includes
impeller housing assembly and transmitter head
assembly, 4 Pole Impeller and Buna Seals)

TRB #:
55-73126
55-75934


4 Meter, Head Gasket
55-45256

4 Meter, Rotor & Spindle (Impeller)

55-76869


4 Meter, PFT-4E Transmitter Head Assy, Complete
55-71782
(includes circuit board, housing and Magneto-Resistive
pickup). Fits 4 meters only.

4 Meter, Lower Housing Assembly for PFT-4E
55-77832
Transmitter board. Magneto-Resistive sensor ONLY
is included (no circuit board, no upper cover, screws, or
gaskets). Fits 2 and 3 meters.
4 Meter, Tetra seal

55-88487


3 Meter, Complete / Flange Mount

55-89782


3 Meter, Rotor & Spindle (Impeller)

55-71699

3 Meter, Head Assembly, Complete (includes Impeller 55-74230


housing assembly, Impeller, and 2-transmitter head
assembly). Fits 2 and 3 meters.
2 Meter, Complete / Flange Mount

55-72872


2 Meter, Meter, Rotor & Spindle (Impeller)

55-76886

2 Meter, Head Assembly, Complete (includes Impeller 55-76928


housing assembly, Impeller, and transmitter head
assembly). Fits 2 and 3 meters.
1-1/2 Meter with Transmitter

64

55-74168

WATER SYSTEMS
COMMON PARTS FOR ALL BADGER METERS

DESCRIPTION

TRB #:

PFT-4E Transmitter Cover, Clear Plastic




PFT-4E Transmitter Cover, Gasket

55-77058

PFT-4E Transmitter (Board Only)

55-72787

55-77059

2 & 3 Meter, PFT-4E Transmitter Assembly, 55-77077


Complete (includes circuit board, housing and
Magneto-Restive pickup). Fits 2 and 3 meters.
2 & 3 Meter, Lower Housing Assembly for
55-77831
PFT-4E Transmitter board. Magneto-Resistive
sensor ONLY is included (no circuit board, upper
cover, screws, or gaskets). Fits 2 and 3 meters.
2 & 3 Meter, Head Gasket

55-89782/24

2 3 Meter, Viton Gasket

PS001025

2 & 3 Meter, Tetra Seal

55-85974

WATER STRAINERS
4 Strainer, Complete / Flange Mount

Screen

3 Strainer, Complete / Flange Mount

Screen

2 Strainer, Complete / Flange Mount

Screen

55-46532
55-PS002273

4 Strainer, Complete / Threaded Ends



Screen

3 Strainer, Complete / Threaded Ends

Screen

2 Strainer, Complete / Threaded Ends

Screen

55-PS002276
55-PS002277

55-46529
55-PS002274
55-77373
55-PS002275

55-PS002278
PS001100
44-3960100344
55-PS002279

65

WATER SYSTEMS
ATC COUNTERS

DESCRIPTION

ATC 366, Water Controller (Simi Automatic)

TRB #:
55-88533


ATC 376, Water Controller (Simi Automatic,
55-77160
scalable, and solid state) *Used on current
manual panels.

NOTES:

66

ORDER FORM
REFERENCE GUIDE ORDER FORM
Fax this Completed Order Form to:
405-491-2323 Attn: Parts Literature & Support
OR Mail to:
TEREX ROADBUILDING
ATTN: PARTS LITERATURE / CUSTOMER SERVICE
PO BOX 1985
OKLAHOMA CITY, OK 73101-1985

PLEASE PRINT CLEARLY


Your Name_____________________________________________________

Title________________________________ Quantity Requested _________

Company Name_________________________________________________

Company Address _______________________________________________

City _______________________ St ______ Zip _______ Country________

Phone (

) _________________

FAX (

) _____________________

Please allow 3 - 4 weeks for shipping. There is no charge for these reference guides.

TEREX ROADBUILDING PO BOX 1985 OKLAHOMA CITY, OK 73101-1985


parts@terexrb.com www.terexrb.com (888) 837-3972
67

NOTES:

68

THIS PAGE
INTENTIONALLY
LEFT BLANK
(IBC)

TEREX ROADBUILDING

PO BOX 1985

OKLAHOMA CITY, OK 73101

CUSTOMER SERVICE AND SUPPORT


Call (888) 837-3972 Fax (405) 491-2323 Email: parts@terexrb.com www.terexrb.com
2008 Terex Corporation All Rights Reserved

Terex is a registered trademark of Terex Corporation in the United States of America and many other countries. Products and services listed may be
trademarks, service marks, or trade names of Terex Corporation and/or its subsidiaries in the United States of America and other countries, and rights
are reserved.

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