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TABLE OF CONTENTS
AIR SYSTEM........................................................... 4

110 VAC Coil Assemblies – Asco Jucomatic

110 VAC Coil Assemblies – SMC

2 Way Directional Control Valves

4 Way Directional Control Valves

General & Misc Items

ELECTRICAL PARTS.................................................... 39

CB-1 Equipment

Manual Panels – Ross

Miscellaneous

BEARINGS ............................................................ 11

LIMIT SWITCHES.......................................................... 45

BELT CONVEYOR................................................ 12

Return Idler Assemblies

Troughing Idler Assemblies

Troughing Idler Assemblies – Individual Rolls

Hardware – Common to Ross Idler Assemblies

Radial Conveyors – Ross

LINERS...........................................................................46

BUTTERFLY VALVES........................................... 16

Bray Butterflies

Dynaflow (Virgo) Butterflies

Keystone / Ultraflo Butterflies

Wam Butterflies

Weco Butterflies

MIXERS – ROSS........................................................... 52
Components
Drive Components
Hydraulic Cylinders & Components
Hydraulic Components
Mixer Accessories

CEMENT AERATION............................................ 22

PNEUMATIC & ELECTRICAL VIBRATORS................. 57

CYLINDERS & GATES......................................... 24

Air Cylinders – Johnson Plants

Air Cylinders – Ross Plants

Aggregate Gates – Ross

Blocking Gate (E-Gate)

Plug Valves & Gates – Johnson

SCREW CONEYOR COMPONENTS............................ 58

Boss Exec

Rustler 110, Rustler 160, Rustler II, Rustler R3

Uniplant 100

UniRover U1248

DISCHARGE HEADS – ROSS............................. 30
DISTRIBUTOR REMOTES................................... 33
DUST COLLECTORS............................................ 34

Bag Type Dust Collectors – Johnson

Bag Type Dust Collectors – Ross

V 100 / V 200 / V 400 Parts

V 700 / V 1400 / V 2100 / V 2800

Cartridge Type Dust Collector Parts

Control Parts For 3 & 6 CP Dust Vents

CPV Dust Collector Control Panel

Dust Collectors – C & W

INDICATORS................................................................ 43

MIXER DRUMS...............................................................48
MIXERS – JOHNSON.....................................................50
Hydraulic Power Units

SHROUDS...................................................................... 60
Boots & Clamps
GR Shrouds
Shrouds for:
Bandit B5, Bandit B12
Rustler R3
UniRover U1248
New Style 30” Discharge Head
Standard Old Style 30” Discharge Head
Uniplant & Old Style 24” Discharge Head
WATER SYSTEM............................................................64
ATC Counters
Badger Water Meters
Common Parts For All Badger Meters
Water Strainers
ORDER FORM............................................................... 67

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regardless of current production status. Failure to follow the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. Images are not scaled to size. 2 . and Terex makes no other warranty. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale. Please send your request together with your contact information (company name / phone / fax / email). and pertinent mailing information using any of the following: Phone: Fax: Email: Mail: (888) 837-3972 (405) 491-2323 Attn: Parts Literature & Support parts@terexrb. © 2008 Terex Corporation • All Rights Reserved No part of this manual may be reproduced in any way without the express prior written consent of Terex Corporation. Product specifications and prices are subject to change without notice or obligation. All rights are reserved. Effective Date: April 2008. express or implied. Terex® is a registered trademark of Terex Corporation in the USA and many other countries.IMPORTANT NOTICES This reference guide for Terex concrete plant parts is not all inclusive for every equipment model available. A form is provided at the back of this book if you need additional reference guides. OK 73101-1985 Important Notes / Acknowledgments: Manufacturer’s names and products listed in this guide are either registered trademarks “®” or pending trademarks “TM” and used in a non-trademark manner for explanatory purposes only. The photographs and/or drawings in this document are for illustrative purposes only.com Terex Roadbuilding Attn: Parts Literature / Customer Service PO Box 1985 Oklahoma City. Every effort has been made to capture the parts for models still in operation. Products and services listed may be trademarks. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment.

3 .NOTES: COMMON ABBREVIATIONS USED IN THIS GUIDE INCLUDE: TRB # Terex Roadbuilding Part Number BWD PT# Brownwood Part Number CHAMP PT# Champaign Part Number I/R Ingersoll Rand IMAGES ARE NOT SCALED TO SIZE.

CLOSED CENTER Double Solenoid Type (3/4” body family) 55-77085 54301011 1275000179 Manifold Type Sub-Base (stacking type). • Complete banks of Jucomatic valves can be replaced by complete banks of SMC valves. Single Solenoid Type (3/4” body family) 55-76940 54301006 1275000498 Inching. 4 . Three Position. ½” NPT ports in end of manifold Sub-Base End-Plate Kit (for SMC Sub-Bases) PS001603 PS001604 1275000180 355-00-188 NOTES: • Rebuild kits for the Jucomatic valves are not available. Four-way. .ASCO JUCOMATIC® DESCRIPTION TRB #: ASCO # BWD PT#: Two Position. • The recommended air system lubricant for ALL Johnson-Ross air systems is Dextron type Automatic Transmission Fluid (ATF).AIR SYSTEMS 110 VAC Coil Assemblies . Four-way.

and (b) Three position. double solenoid valves are used on the batcher discharge gates to provide “inching” control. Single Solenoid Type (3/4” body family) Repair Kit: Pilot. Double Solenoid Type (3/4” body family). Four-way. single solenoid valves control fill gates and the water system.AIR SYSTEMS 110 VAC Coil Assemblies . Two types of valves are used: (a) Two position. CLOSED CENTER. Four-way. These valves are mounted in banks on a manifold type sub base. ½” NPT ports in end of manifold 55-76484 MBF5710-04-1 1275601027 Sub-Base End-Plate Kit (for SMC Sub-Bases) 55-76485 MEF573LR-06-01 1275601026 Three Position. 55-76479 Four-way. valve assy: TRB #: SMC# BWD PT#: 55-76480 NVFS5110-3DZA 1275001024 PS001424 PS001423 KT-VFS5110 SF4-3FA-30 Inching Three Position. DESCRIPTION Two Position.SMC Standard 4-way air control valve on Bandit / Rustler / etc. Double Solenoid Type (3/4” body family) Repair Kit: PS001425 Pilot valve assy: PS001109 NVFR5310-3DZA Manifold Type Sub-Base (stacking type). NON-Inching (Used on 1248 swing-chute with transit-mix discharge option) 1275001025 KT-VFR5300 SF4-3FA-70 VFS5410-3DZA 5 . plants. 55-76539 OPEN CENTER.

pilot operated. Single Solenoid Type (1/8” body. 3. pilot operated. Used for trim water on 1248’s and similar applications. pilot operated. Repair Kit: Coil: 55-77839 8210G22 55-77822 55-77053 302284 238210-032-D Pulse-Jet Valve 1”. Used for aeration actuation in systems with low pressure-high volume aerator pumps. pilot controlled Pulse-Jet valve for 1. 2-way. Repair Kit: Coil: 55-47647 8210G8 55-77840 55-77053 302280 238210-032-D 1 1/2” 2-way. 12. 32. and . 24.AIR SYSTEMS 2 WAY DIRECTIONAL CONTROL VALVES 110 VAC Coil Assemblies . 16. and 40 CPV Central Dust Collectors Repair Kit: Coil: 55-76609 8353G41 55-77823 55-77053 316563 238210-032-D Four-way. & 6 CP. for water butterfly actuators) Repair Kit (Spool & seal kit): Repair Kit (Pilot seal kit): 55-76925 551-00-106 55-77824 55-77825 K-1000-00 978-00-519 6 1275000532 1275001368 1275000392 1275000798 . pilot operated Used for aeration and vibrator actuation Repair Kit: Coil: 55-76457 8210G95 55-77821 55-77051 302276 238610-032-D 1 1/4” 2-way. NAMUR Interface. Used for aeration and vibrator actuation Repair Kit: Coil: 55-77236 8210G93 1275001008 55-77820 55-77051 302372 238610-032-D 3/4” 2-way. Two Position.ASCO DESCRIPTION TRB #: ASCO# BWD PT#: 3/8” 2-way. 1/4” ports.

The L675 two position and L665 three position valves require a separate sub-base. Double Solenoid Type with integral sub-base (1/2” ports) Repair Kit: Shock Pad: 55-77319 L695-49-211-53 55-89747 55-77827 K352 126 K983 004 Two Position. for L665 & L675 series valves) 55-77320 K022-091 7 . Three Position. Double Solenoid Type with separate sub-base (3/8” body family) Repair Kit: Shock Pad: 55-76933 L665-39-211-53 55-89747 55-77827 K352 126 K983 004 Single Station Sub-Base. Four-way. 1/2” ports (stand alone. Single Solenoid type with integral sub-base (1/2” ports) Replaces L645-39-102 Repair Kit: Shock Pad: 55-47674 L705-49-102-53 55-73067 55-74143 K352 124 K983 002 Inching. Four-way.AIR SYSTEMS 4 WAY DIRECTIONAL CONTROL VALVES 110 VAC Coil Assemblies . Four-way. Three Position. DESCRIPTION TRB #: P/SB# Two Position. Four-way.PARKER / SCHRADER BELLOWS NOTE: The L705 two position and L695 three position valves are complete stand-alone valve assemblies. Single Solenoid Type with separate sub-base (3/8” body family) Repair Kit: Shock Pad: 55-76767 L675-39-102-53 55-73067 55-74143 K352 124 K983 002 Inching.

1/2” ports (for L665 & L675 series valves) 55-76768 K142-231 Two Position. Double Solenoid Type with integral sub-base (3/8” ports) Repair Kit: Shock Pad: 55-47707 L695-39-211-53 55-89747 55-77827 K352 126 K983 004 8 . Single Solenoid Type with integral sub-base (1/4” ports) Repair Kit: Shock Pad: 55-47682 L485-29-102-53 55-47677 55-77826 K352 150 K983 001 Two Position. DESCRIPTION TRB #: P/SB# Manifold Type Sub-Base. The L675 two position and L665 three position valves require a separate sub-base. Three Position. Single Solenoid Type with integral sub-base (3/8” ports) Repair Kit: Shock Pad: 55-76840 L705-39-102-53 55-73067 55-74143 K352 124 K983 002 Inching. Four-way.PARKER / SCHRADER BELLOWS NOTE: The L705 two position and L695 three position valves are complete stand-alone valve assemblies.AIR SYSTEMS 4 WAY DIRECTIONAL CONTROL VALVES 110 VAC Coil Assemblies . Four-way. Four-way.

1/2” MNPT x 3/8” Tube 55-76471 Fitting.AIR SYSTEMS GENERAL & MISCELLANEOUS ITEMS SMC AIR CONTROL & TUBE FITTINGS DESCRIPTION TRB #: Flow Control. 3/8” MNPT x 3/8” Tube. 3/4” MNPT X 3/4” Tube. Aeration L 55-76581 Fitting. 1/2” MNPT x 1/2” Tube 55-76470 Fitting. 3/8” MNPT x 1/2” Tube 55-77048 Fitting. 1/2” MNPT x 1/2” FNPT 55-77631 Quick Exhaust Assy. 1/2” Air Brake Tubing 55-76455 9 . 3/8” MNPT x 3/8” Tube. 3/8” MNPT x 3/8” FNPT 55-77049 Flow Control. 3/8” MNPT x 3/8” Tube 55-77047 Fitting. 3/4” Air Brake Tubing 55-76453 Tubing. 1/4” MNPT x 3/8” Tube 55-76472 Fitting. 3/8” MNPT x 1/2” Tube 55-77629 Fitting. M4 to 1/4” MNPT (for WAM Butterflies) 55-76616 Tubing. 1/2” MNPT x 1/2” Tube 55-77550 Quick Exhaust Assy. 3/8” Air Brake Tubing 55-76454 Tubing. Aeration T 55-76580 Fitting. 3/4” Ferrule Nut 55-76467 Fitting.

Element (40 micron) 55-77869 3/4” Filter. Bowl Assy. for 10 HP I/R Compressor 55-PS002281 Tank Gauge. metal 55-77872 (sight gauge & auto drain) 3/4” Filter. Auto Drain for Bowl Assy 55-77870 3/4” Filter. for all I/R Compressors 55-77140 10 . for 10 HP I/R Compressor 55-77155 Drive Belt.AIR SYSTEMS GENERAL & MISCELLANEOUS ITEMS MISCELLANEOUS AIR SYSTEM PARTS DESCRIPTION TRB #: Auto Drain Assy. for all I/R Compressors 55-PS002280 Synthetic Oil. Bowl Assy (metal) 55-77873 3/4” Lubricator. 1/2” inlet port 55-77876 Dryer 5MC. 160 PSI 55-76547 3/4” Regulator 55-76448 3/4” Filter 55-76983 3/4” Filter. Twist Drain for Bowl Assy 55-77871 3/4” Lubricator 55-76984 3/4” Lubricator. 3/4 body 77SCFM 55-77148 Gauge. Sight Dome & Fill Cap 55-77874 AIR COMPRESSOR PARTS DESCRIPTION TRB #: Intake Filter.

std duty. std duty. 2-15/16” 55-71233 Pillow Block. 1-1/2” 55-40070 Needle type roller bearing 55-40079 Pillow Block. 2-1/2” 55-82422 4 bolt flange. std duty. std duty. 2-7/16” 55-71231 Pillow Block. 3” 55-89123 2 bolt flange. 2” 55-82158 4 bolt flange. std duty. std duty. std duty. 1-1/2” 55-85079 4 bolt flange. std duty. std duty. std duty. 2” 55-73883 11 . std duty. 1” 55-40105 Pillow Block. 2-3/16” 55-40067 4 bolt flange.BEARINGS GENERAL & MISCELLANEOUS ITEMS DESCRIPTION TRB #: Plug valve bearing 55-12514-10241 4 bolt flange. 1-15/16” 55-40107 Pillow Block.

24 ½” to 54 3/4” (for 24” to 48” conveyors). no pins or mounting brackets are included. 12 .BELT CONVEYOR RETURN IDLER ASSEMBLIES Return Idler Assemblies and Impact Idler Assemblies include mounting brackets and pins.34RR 55-78362 76981 0450031400406 55-78363 77093 0550031400406 55-78364 77352 0750031400406 Impact Roll for 24” conveyor. 5” or 6” x 2” Rubber Rollers on machined tubes. with 5” rubber rollers 55-78425 77017 0180031401745 Impact Roll for 36” conveyor. with 5” rubber rollers PS000965 17082 0192031401745 5” Rubber Wheel for Impact Roll 55-77168 77168 5740601077 4” x 24 1/2” Roll Flat Idler (load side) for Live Bottom Batchers with 24” Conveyors 4” x 26 3/4” Roll Return Idler for 24” flat conveyors on live bottom batchers for 100 Uniplants. 4” x 32 3/4” Roll Return Idler for 30” flat conveyor on live bottom batchers for 135 Uniplants. 4” x 30 1/2” Roll Return Idler for 24” Ross Inclined Conveyors & for Flat Idler (load side) for 30” flat conveyor on live bottom batchers for 135 Uniplants. Individual rolls come with bearings mounted.5RR 55-78359 77013 5740600177 55-78360 17012 0350031400406 55-78361 17013 4X32. with 5” rubber rollers 55-78424 76942 0170031401745 Impact Roll for 30” conveyor. 4” x 36 3/4” Roll Return Idler for 30” Ross Conveyors 4” x 42 3/4” Roll Return Idler for 36” Ross Conveyors 4” x 54 3/4” Roll Return Idler for 48” Ross Conveyors IMPACT ROLL ASSEMBLIES Used as first return idler. with 5” rubber rollers 55-77154 77154 0190031401745 Impact Roll for 48” conveyor. DESCRIPTION TRB #: CHAMP PT# BWD PT#: 55-78358 76885 4X24.

DESCRIPTION TRB #: CHAMP PT# BWD PT#: 24” x 20° Ross Troughing Idler 55-78357 76930 5740600157 24” x 35° Ross Troughing Idler 55-78356 76888 0150031417744 30” x 20° Ross Troughing Idler 55-77201 77011 5740600674 30” x 35° Ross Troughing Idler 55-77200 76796 0100031417744 36” x 35° Ross Troughing Idler 55-78529 17079 5740601108 48” x 35° Ross Troughing Idler 55-78528 17081 48X35ETRA 13 .BELT CONVEYOR TROUGHING IDLER ASSEMBLIES These troughing roller assemblies have pin clips instead of the removable stub shaft. These troughing idlers match the profile and height of the original Ross troughing idlers. Old style assembly is no longer available.

Drop Hanger Brackets. Flat. 004002339003 76863 5740600245 77012 0100031401612 Return & Flat Idler Mount “Pillow Block” style 44-314-01612-01 mounting block for flat and return idlers.COMMON TO ALL ROSS IDLER ASSEMBLIES DESCRIPTION TRB #: CHAMP PT# BWD PT#: Standard Roll Bearing Used on all Ross Design Rolls (Troughing. no pins or mounting brackets are included. 4 1/2” 55-77363 14 . DESCRIPTION TRB #: CHAMP PT# BWD PT#: 4” x 8 1/2” Roll Fits Ross 24” .5TR 4” x 14 1/2” Roll Center Roll for Ross 30” 4” x 16 1/2” Roll Fits Ross 48” x 35° equal length NA Replace Idler Assy 77014 0106031417744 NA Replace Idler Assy 77124 5740600175 HARDWARE .INDIVIDUAL ROLLS FOR ROSS Individual rolls come with bearings mounted. & Impact) 55-76927 76927 0106300773 Center Mounting Shaft Double-ended shaft used to mount inboard ends of troughing rolls. Return. 1 1/2” PS001533 Drop Hanger Brackets. 55-76862 76862 5740600247 End Mounting Shaft Single-ended shaft used to mount outboard ends of troughing rolls. accepts End Mounting Shafts above. and all Flat Idlers and Return Idlers. and both ends of center rolls.2 required PLUS 1 14-1/2” roll 4” x 12 1/2” Roll For Ross 36” equal length NA Replace Idler Assy 76852 0107031417744 NA Replace Idler Assy 77095 4X12.BELT CONVEYOR TROUGHING IDLER ASSEMBLIES .3 required Fits Ross 30” .

ROSS DESCRIPTION TRB #: Drive Wheel. 2-3/16” bore. steel wheel – rubber faced 55-77135 Follower Wheel.BELT CONVEYOR RADIAL CONVEYORS . 12” x 4”. 1” bore 55-77500 NOTES: 15 . 12” x 4”.

Buna-N stem seal PS001202 16 . Disc Seal 55-77384 55-77387 3” Butterfly 3” Butterfly Parts. Disc & Stem 55-76926 55-77388 PS001204 2” Butterfly 2” Butterfly Parts. Disc Seal 3” Butterfly Parts.BUTTERFLY VALVES BRAY® BUTTERFLIES DESCRIPTION TRB #: Actuator for 2” & 3” Bray Butterflies 55-77378 Actuator for 4” & 6” Bray Butterflies 55-77379 Namur Interface Kit: for installing ASCO 551 air control valve 55-76924 4” Butterfly 4” Butterfly Parts. Actal Bushing (for stem on disc) PS001201 2” – 6” Butterfly Parts. Disc Seal 55-77385 55-77389 2” – 6” Butterfly Parts.

BUTTERFLY VALVES DYNAFLOW (VIRGO) BUTTERFLIES DESCRIPTION TRB #: Actuator for 2” to 6” Dynaflow Butterflies 55-76935 Actuator for 10” Dynaflow PS001331A Adaptor (BWD PT# 1275601024) for 2” and 3” Dynaflow using BR80-D8 Actuator 55-77477 Adaptor (BWD PT# 1275601020) for 4” Dynaflow using BR80-D8 Actuator 55-77478 Adaptor sleeve for 10” Butterfly PS001331B 10” Butterfly PS001331 4” Butterfly (BWD PT# 3726001018) 55-77371 uses B1 adaptor for BR80-D8 Actuator 3” Butterfly (BWD PT# 3726001741) uses A1 adaptor for BR80-D8 Actuator 55-76672 3” Butterfly w/ Actuator 55-76761 3” Butterfly Disc Seal Kit 55-77370 2” Butterfly 55-77070 uses A1 adaptor for BR80-D8 Actuator 17 .

TRS-150 Actuator PS001161 WECO® BUTTERFLIES DESCRIPTION TRB #: Actuator (Vane type) for 2” to 4” 55-73396 2” Weco Butteryfly (No Actuator) 55-77092 2” Weco Butterfly Seat 55-77443 2” Weco Butterfly Disc 55-77444 3” Weco Butterfly (No Actuator) 55-81892 3” Weco Butterfly Seat 55-81803 3” Weco Butterfly Disc 55-77039 4” Weco Butterfly (No Actuator) 55-80270 18 .BUTTERFLY VALVES KEYSTONE / ULTRAFLO BUTTERFLIES DESCRIPTION TRB #: 5” Butterfly w/ Actuator PS001064 8” Butterfly ONLY 55-77153 8” Butterfly Assy 55-79004 8” Butterfly with Actuator / no limit switch 55-78950 8” Butterfly Parts. 10” Butterfly PS001162 Coil. Shaft PS001252 10” Butterfly 55-87567 10” Wrench Arm 55-74242 Actuator.

for 14” & 16” Butterflies 55-77814 Adapter .78” = 14” nominal size 400mm = 15.BUTTERFLY VALVES WAM® BUTTERFLIES Nomenclature: V1FS (size.allows use of CP125 actuator on 8” Butterfly 55-78297 M22 Limit Switch.75” = 16” nominal size The black seal material is superior when using the butterfly for powder applications. with CP 101 Actuator. fits all sizes) 55-73709 Disc seal for 6” WAM Butterfly PS001049 8” WAM Butterfly. 2 required per butterfly.90” = 6” nominal size 200mm = 7.84” = 10” nominal size (10 3/4” boot ID) 300mm = 11. for 8” . The WAM butterflies are for powder only.Double Flanged body. DESCRIPTION TRB #: Thread adapter for all WAM Actuators (5M male to 1/8” MNPT) 55-76616 CP 101 Actuator.94” = 4” nominal size 150mm = 5.87” = 8” nominal size (8 3/4” boot ID) 250mm = 9. metric/Std) Single flanged body with beaded extension on output side to receive a shroud.81” = 12” nominal size (12 3/4” boot ID) 350mm = 13. with cast iron disc. cast iron disc.12” Butterflies (BWD PT#: 1257501091) 55-73866 CP 125 Actuator. V2FS (size) G . they will not hold water. fits all actuators (BWD PT#: 4834100473) 55-73707 Hexagonal Bushing (pivot bushings. and M22 Limit Switch 55-76434 8” WAM Butterfly ONLY (BWD PT#: 3726000471) 55-76974 19 . Size conversions: 100mm = 3.

BUTTERFLY VALVES WAM® BUTTERFLIES (continuted) DESCRIPTION TRB #: Disc Seal for 8” WAM Butterfly (BWD PT#: 3798200671) 55-77141 Mounting Flange for 8” WAM Butterfly 55-10573-4008-11 10” WAM Single Flange Butterfly ONLY 55-73864 10” WAM Single Flange Butterfly with Actuator & Limit Switch 55-73175 10” WAM Double Flange Butterfly ONLY 55-73865 Disc Seal for 10” WAM Butterfly 55-73708 Mounting Flange for 10” WAM Butterfly (BWD PT#: 0100009902759) 55-10073-1269-01 12” WAM Single Flange Butterfly ONLY 55-77069 12” WAM Double Flange Butterfly ONLY 55-77816 12” WAM Single Flange Butterfly with Actuator & Limit Switch 55-79214 12” WAM Double Flange Butterfly with Actuator & Limit Switch 55-76435 Disc Seal for 12” WAM Butterfly 55-77809 14” WAM Single Flange Butterfly ONLY 55-77817 20 .

NOTES:

21

CEMENT AERATION
WAM CEMENT BATCHER AERATORS

DESCRIPTION

Used on Ross plants from approximately
1993 to 2000

TRB #:
55-76987

CONVEYOR COMPONENTS

SILO AERATORS - RECTANGULAR PADS USED ON ROSS PLANTS UNTIL 2000

DESCRIPTION

TRB #:

ADC Aeration Pad with ADK Mounting Kit

55-74850

ADC Aeration Pad without ADK Mounting Kit

55-76902

ADK Mounting Kit

55-77145

Positioning bracket

55-77225

“C” clamp

55-77226

Bin wall gasket (thick)

Aerator gasket (thin)

22

55-77227

55-77228

CEMENT AERATION
JOHNSON-ROSS - PARTS USED ON ALL NEW PLANTS

DESCRIPTION

TRB #:

Silo & Batcher Aerators:
Use 3/8” air brake tubing & 3/8” weld flange,
used on Ross plants after 2000




“L” Type Aerator

55-60268-03521

“T” Type Aerator

55-60268-03511

Diffuser Disc

55-45500

Effective August 1, 2004, diffuser assembly will
have a snap ring to keep disc in place. This
ring will only work with new style body. Old style
diffusers can be replaced with new style.


Snap Ring
55-78901

OLD JOHNSON

SILO AERATORS USED ON JOHNSON PLANTS

DESCRIPTION

TRB #:

Quick Connect - Male
with diffuser disc

55-60268-11501

Quick Connect - Male
without diffuser disc

55-10268-11491

Quick Connect - Female

55-35721

Weld Flange, 3/8” FNPT

55-35216

Diffuser Disc

55-45500

23

CYLINDERS & GATES AIR CYLINDERS – JOHNSON PLANTS SINGLE STAGE AIR CYLINDERS DESCRIPTION TRB #: 3” x 3-1/2” Trunnion Mount w/adjustable bolt 55-60002-20612 3” x 5” Trunnion Mount w/adjustable bolt 55-60002-20616 3” x 8” Trunnion Mount w/adjustable bolt 55-60002-20618 3” x 10-1/2” Trunnion Mount w/adjustable bolt 55-60002-20623 4-1/2” x 5” Trunnion Mount w/adjustable bolt 55-60007-20611 4-1/2” x 8” Trunnion Mount w/adjustable bolt 55-60007-20613 4-1/2” x 10” Trunnion Mount w/o adjustable bolt 55-60007-20617 4-1/2” x 12” Trunnion Mount w/o adjustable bolt 55-60007-20619 4-1/2” x 15” Trunnion Mount w/o adjustable bolt 55-60007-20626 4-1/2” x 16” Trunnion Mount w/o adjustable bolt 55-60007-20627 4-1/2” x 5” Clevis Mount 55-60007-20641 4-1/2” x 8” Clevis Mount 55-60007-20642 6” x 8” Trunnion Mount 55-60010-20843 6” x 8” Clevis Mount 55-60010-20881 24 .

Two Stage 55-60002-00551 4-1/2” diameter. Single Stage 55-60002-00481 3” diameter. Single Stage 55-60010-00661 Bronze Bushing 55-41007 HARDWARE: Yoke end (4-1/2” cylinders) 55-12525-10411 Yoke pin (4-1/2” cylinders) 55-12508-11203 Yoke end (6” cylinders) 55-12525-10311 Yoke pin (6” cylinders) 55-12508-11646 25 . Single Stage 55-60010-00561 8” diameter. Two Stage 55-60007-00441 6” diameter.CYLINDERS & GATES AIR CYLINDERS – JOHNSON PLANTS REPAIR KITS and HARDWARE DESCRIPTION TRB #: REPAIR KITS: 3” diameter. Single Stage 55-60007-00391 4-1/2” diameter.

CYLINDERS & GATES AIR CYLINDERS – ROSS PLANTS DESCRIPTION TRB #: 2” x 8” Cylinder (BWD PT# 1251000770) Rebuild Kit for 2” cylinders Air Cushion Kit 55-77021 55-77859 55-76891 2 1/2” x 6” Cylinder used on Super 100 55-75967 4” x 8” Cylinder (BWD PT# 1251000238) Rebuild Kit for 4” Cylinder Air Cushion kit for 4” cylinders 55-76732 55-76890 55-77466 4” x 10” Cylinder (BWD PT# 1251000980) 55-76889 Parker/Schrader-Bellows Rod Gland kit 55-77044 For Econo Ram II 4” bore cylinders ENERGY CYLINDERS NO LONGER AVAILABLE – REPLACE WITH AIR PRO CYLINDERS AND THE FOLLOWING MOUNTING MODIFICATIONS Upper Cylinder Mount for 4” Cylinder Use for conversion from old Energy Cylinders to NFPA type 55-10573-40062 Lower Cylinder Mount for 4” Cylinder Use for conversion from old Energy Cylinders to NFPA type 55-10573-40064 26 .

1’-2” long 55-64472-40012-08 27 .ROSS DESCRIPTION TRB #: CLAMSHELL GATE PARTS Pivot Bolt. 4 reqd per gate (Old Style) Four (4) required per gate assembly 55-10573-40101 Pivot Bolt (New Style) 001001464000 Pivot Bolt Nut. self-locking (Old Style) Four (4) required per gate assembly 55-77111 Pivot Bushing. thin.CYLINDERS & GATES AGGREGATE GATES . (Old Style) Four (4) required per gate assembly 55-41015 1/8” Grease Zerk (Old Style) Four (4) required per gate 55-35200 Cotter Pin (New Style) 000A01536000 Flat Washer (New Style) 000A00301000 Bushing Sleeve Four (4) required per gate 55-10573-4010-07 Garmax® Bearing (New Style) 55-79309 8” Clamshell Gate End Plate Assembly Two (2) required per gate assembly 55-60573-40101 10” Clamshell Gate End Plate Assembly Two (2) required per gate assembly 55-77287 BLOCKING GATE (E-GATE) DESCRIPTION TRB #: Gate assembely 55-64472-40012 Blocking Plate 55-14472-4001-04 Angle 55-14472-4001-03 1/2” Gum Rubber.

CYLINDERS & GATES PLUG VALVES AND GATES – JOHNSON DESCRIPTION Old Style Plug Valve: Cone & Pushrod assembly Rubber Seal Ring (10” ID) Shroud Clamp Canvas Taper Sock Pin Operation Lever TRB #: 55-60061-11742 55-10081-11651 55-60081-10871 55-12545-10111 55-12508-10171 55-62535-12711 12” x 30” Plug Valve: Rubber Wipe (3” x 30”) Rubber wipe (11/16” x 8-1/8”) Clamp bar Plug Yoke Yoke Pin Bearing Rocker arm 55-60073-01151 12” x 18” Plug Valve 55-60073-02091 28 55-10073-10481 55-10073-10771 55-10073-10891 55-60073-21141 55-12525-10411 55-12508-11203 55-12514-10241 55-10073-10421 .

CYLINDERS & GATES PLUG VALVES AND GATES – JOHNSON DESCRIPTION Discharge Swing Chute: Swing chute Shroud Shroud clamp Bearing TRB #: 55-60548-41451 55-12545-13821 55-35142 55-40070 NOTES: 29 .

water ring on bottom edge. water ring on bottom edge. DESCRIPTION STD 24” TRANSIT MIX DISCHARGE HEAD TRB #: BWD PT#: 308-15372-W3 0100030815372 Main discharge is 24 1/2” OD and 21” ID.ROSS TRANSFER CONVEYOR DISCHARGE HEADS DESCRIPTION STD 30” TRANSIT MIX DISCHARGE HEAD TRB #: BWD PT#: 44-308-15185 0100030815185 The main discharge is oval shaped. and a 6” pipe passes the cement through the discharge head. This discharge head typically requires an 8W x 6P x 12” DM shroud to connect the cement batcher discharge butterfly to the top of the 6” pass-through pipe. round. the water ring is on the bottom edge. This discharge head typically uses an 88” x 18” to 30” long GR shroud to carry the aggregates to the transit mix truck. This discharge head typically uses a 77” x 18” to 30” long GR shroud to carry the aggregates to the transit mix truck. then a 6P x 18” to 36” long GR shroud to carry the cement into the transit mix truck. THIS DISCHARGE HEAD LOOKS IDENTICAL TO THE STD HEAD ABOVE BUT HAS A SPECIAL OFFSET TO WORK PROPERLY ON THE BANDIT PLANTS. and 6” cement pass-through pipe. 24” x 30” (21” x 27” inside dimensions). and 6” cement pass-through pipe. This discharge head typically requires an 8W x 6P x 12” DM shroud to connect the cement batcher discharge butterfly to the top of the 6” pass-through pipe.DISCHARGE HEADS . 24” x 30” (21” x 27” inside dimensions). then a 6P x 18” to 30” long GR shroud to carry the cement into the transit mix truck. DESCRIPTION STD 30” TRANSIT MIX DISCHARGE HEAD FOR BANDIT PLANTS TRB #: BWD PT#: 55-64144-40401 0100014415097 Main discharge is oval shaped. same shroud requirements as the Std discharge head above. 30 .

DISCHARGE HEADS . This boot attaches to the cement batcher discharge butterfly and extends all the way through the discharge head. water ring is high inside discharge head and 4” x 4” “V” plate for gum rubber boot instead of 6” cement pass-through pipe. This boot attaches to the cement batcher discharge butterfly and extends all the way through the discharge head. The new style can replace an old style with some mounting modifications. This discharge head typically uses an 68” x 18” to 30” long GR shroud to carry the aggregates to the transit mix truck. This type of discharge head will require an 8W x 36” to 48” long GR shroud for the cement. water ring mounted high inside discharge head and 4” x 4” “V” plate for gum rubber boot instead of 6” cement pipe. round. This boot attaches to the cement batcher discharge butterfly and extends all the way through the discharge head. Cement Pass-thru Pipe This is a diagram of a new style discharge head.5” OD. 21. This type of discharge head will require an 8W x 36” to 48” long GR shroud for the cement. The new style has a pass thru pipe for the cement where the old style has a V plate trough that allows a rubber boot for cement to pass thru. into the transit mix truck. This type of discharge head will require an 8W x 36” to 48” long GR shroud for the cement. 44-308-12952 0100030812952 “OLD STYLE” 24” TRANSIT MIX DISCHARGE HEAD The main discharge is 21” diameter and round. This discharge head typically uses an 68” x 18” to 30” long GR shroud to carry the aggregates to the transit mix truck. 31 . into the transit mix truck. Must include boots for new style if using for replacement.ROSS TRANSFER CONVEYOR DISCHARGE HEADS DESCRIPTION TRB #: BWD PT#: 55-64308-40011 0100030812953 “OLD STYLE” 30” TRANSIT MIX DISCHARGE HEAD The main discharge is round. This discharge head typically uses an 68” x 18” to 30” long GR shroud to carry the aggregates to the transit mix truck. The design is the same for 24” and 30” discharge heads. DESCRIPTION TRB #: BWD PT#: DESCRIPTION TRB #: BWD PT#: 55-64144-40271 0100014412958 “OLD STYLE” 30” TRANSIT MIX DISCHARGE HEAD FOR BANDIT PLANTS The main discharge is 24” diameter. into the transit mix truck. water ring is high inside discharge head and 4” x 4” “V” plate for gum rubber boot instead of 6” cement pipe. only the width dimensions will be different.

ROSS MISCELLANEOUS PARTS FOR DISCHARGE HEADS DESCRIPTION TRB #: QTY REQ’D Supporting Angle 55-14144-4082-6r 1 Supporting Angle 55-14144-4082-6l 1 Clamping Bar 55-14144-4082-08 2 Tube Clamp 55-14144-4082-10 2 Cement Tube 55-14144-4082-11 1 Plate 55-14144-4082-17 1 Plate 55-14144-4082-19 1 3/8” x 4” Rubber x 2’ – 8’ Long 55-64144-40401-18 1 Bolt. Hex Head 3/8 –16” UNC x 1 1/2” Long 000-A00059-000 7 Bolt. Hex Head 3/4 –10” UNC x 1 1/2” Long 000-A00165-000 4 Nut.DISCHARGE HEADS . Hex 3/8 –16” UNC 000-A00258-000 13 Nut. Hex 3/4 –10” UNC 000-A00263-000 4 Washer. Flat 3/8”” 000-A00294-000 13 32 . Hex Head 3/8 –16” UNC x 1 1/4” Long 000-A00058-000 6 Bolt.

DISTRIBUTOR REMOTES TURNHEAD & PIVOT DISTRIBUTOR REMOTES DESCRIPTION TRB #: Garage door type: Receiver 55-77233 Transmitter 55-77234 Antenna 55-77235 Receiver 4 momentary switches 55-77348 Transmitter 4 momentary rocker switches 55-77349 NOTES: 33 .

reference drawing # 523-8339) 55-78018 V 100 Parts (Cement Silo Vent. 2HP.DUST COLLECTORS BAG TYPE DUST COLLECTORS – JOHNSON DESCRIPTION TRB #: CSJ-125 Bags 4” x 46 3/4” 55-10438-12061 CSJ-250 Bags 4” x 86 3/4” 55-10438-12071 CSJ-1000 / 1500 55-10438-13741 BAG TYPE DUST COLLECTORS – ROSS DESCRIPTION TRB #: CHAMP PT#: BWD PT#: Bags.7 1/2” x 8 1/4”. 230/460V 55-PS002030 Butler DF-4C Dust Collector Parts 55-77018 CA 20 Parts (Cement Batcher Vent. 29” long. 1/2” SS 55-89886 Clamp 55-89887 77359 5722000342 Blower 55-78191 78191 PB12A 11” x 2 3/4” wheel for 2HP Exhaust Fan (5/8” shaft size) 55-PS002029 Motor. 29” long. 8 required Strap Style Clamp. order by inch length needed ($5. 1/2” SS 55-89886 Clamp 55-89887 76982 5722000205 Bags. order by inch length needed Band Material. reference drawing # 522-8090) Blower (Optional larger blower. 3’. reference drawing # 500-7889) 34 77018 PB12AW 136-0014 . 8 required 55-76982 Bag Clamps. 14 required Strap Style Clamp.03 for band & clamp) Band Material. 14 required 55-77359 Bag Clamps. 3PH. 2’-4 1/2” x 8 1/4”. 60HZ.

..... 1/2” SS 55-89886 Clamp 55-89887 76918 5722000341 Exhaust Fan.. order by inch length needed ($5. 7’-1” x 8 1/4”............. 28 required 55-76918 (recommended for Flyash) Bag Clamps... 29” long....... 29” long. 7’-1” x 8 1/4”.144 55-PS002287 5510302 55-87574 87574 55-78081 136-0014 35 ....... 8-1/4” X 9’-4 1/2” (112 1/2”) Number of bags required: V 700. 14 required 55-76918 (recommended for Flyash) Bag Clamps.. 14 required Strap Style Clamp. 28 required Strap Style Clamp... 1/2” SS 55-89886 Clamp 55-89887 Exhaust Fan. V 1400... V 2800 Bags.2” wheel for 3HP Exhaust Fan (5/8” shaft size) Vibrator V 700. 7’-1” x 8 1/4”......03 for band & clamp) Band Material......72 V 2100.36 V 1400.DUST COLLECTORS BAG TYPE DUST COLLECTORS – ROSS (continued) DESCRIPTION TRB #: CHAMP PT#: BWD PT#: V 200 Parts Bags...... 14 required (recommended for Cement) 55-76860 76860 5722000192 76918 722000341 78191 PB12A Bags. 2 HP 55-78191 11” x 2 3/4” wheel for 2HP Exhaust Fan (5/8” shaft size) V 400 Parts Bags.. order by inch length needed Band Material... 3 HP 55-78192 78192 PB123HP 13” x 3. 28 required (recommended for Cement) 55-PS002029 PB12AW 55-76860 76860 5722000192 Bags.... 7’-1” x 8 1/4”.108 V 2800... V 2100...

and 1CP (BWD PT # Ref # DV) Cartridge Hanger. for 3 & 6 CP. 32.DUST COLLECTORS CARTRIDGE TYPE DUST COLLECTOR PARTS DESCRIPTION TRB #: CHAMP PT#: BWD PT#: 55-76219 76219 5722000193 Poly Media Cartridge. 24. Also used to hold door closed. and 40 CPV Central Dust Collectors 0120053015250 Holder Plate Nut with handle. Paper Media Cartridge. and 12. and 40 CPV Central Dust Collectors 0119053015250 Cartridge Hanger. 24. 16. 8 3/8” x 12 3/4” x 26” 55-76399 cartridge. holds round plate 55-77038 up. and 40 CPV Central Dust Collectors. for 3 & 6 CP. pilot controlled Pulse-Jet valve for Dust Collectors 0121053015250 GASKET DVF 55-76609 76609 1275000392 Door Gasket: 3/8” x 1” Closed cell foam gasket 55-77636 material 77636 1108701007 36 . 32. for 3 & 6 CP. 16. 16. and 40 CPV Central Dust Collectors (BWD PT # Ref # CDV) 76399 5722000496 Either the Paper or Poly Media Cartridge can be used in any of the dust collectors. 8 3/8” x 12 3/4” x 26” cartridge. 16. and 40 CPV Central Dust Collectors Cartridge Holder Plate Assembly Round plate. Supports the bottom cartridge. and is washable. 6CP. and 12. and 12. 24. 32. for 3CP. 24. The poly media is slightly finer. held by the threaded rod. “V” Rod Welded onto plenum 44-530-15250-19 plate. 24. and 12. 55-77063 77063 with gasket. for 3 & 6 CP. 16. 24. 2-way. 32. 16. 91043A031 Pulse-Jet Valve 1”. Threaded Rod Hooks onto 44-530-15250-20 77037 “V” Rod. 32. and 12. for 12. for 3 & 6 CP. and 40 CPV Central Dust Collectors Holder Plate Gasket Closed-cell foam gasket. 44-GASKET DVF 12” OD X 8” ID x 3/8” thick. 32.

DUST COLLECTORS CARTRIDGE TYPE DUST COLLECTOR PARTS (continued) DESCRIPTION TRB #: CHAMP PT#: BWD PT#: 6CP Air Manifold 6” round (new style) 44-530-15250-W14 17003 0150053015250 4CP Air Manifold 55-64525-40016 6CP Mating Flange 44-500-14119-A1 1-1/4” Rod. 3/4” x 5” NPT Pipe Coupling 002009504005 CONTROL PARTS FOR 3 & 6 CP DUST VENTS DESCRIPTION TRB #: CHAMP PT#: BWD PT#: Differential Pressure Switch 44-4833000715 77025 4833000715 Pulse-Jet Controller 55-77004 77004 4650900262 Repeat Cycle Timer Circuit Assembly Timer 55-76989 76989 4274000204 5 Meg plug-in Pot for Timer (controls “off” time 55-77473 between cleaning cycles) 77473 5013900717 Finder Relay 55-76990 76990 4814900723 Socket for Finder Relay 55-77709 77709 4819900691 J-Box Assembly 55-60600-26581 37 . Cut in half 44-530-15250-15 Pipe Coupling. Air valve attachment 44-530-15250-16 Coupling. 3/4” NPT x 5”.

1” Bulkhead for Solenoid PS001361 valve Auger Motor. 3/4” Solenoid valve for CP-35 PS001210 collector Double Bulkhead. 8” x 54” cartridge for CP-1000 Door Rubber Trim. 1/2 HP. 8” x 19” cartridge for CP-35 PS001408 Paper Media Cartridge. 360-120-1 sec timer for CP collectors 55-76217 PS001359 55-PS000933 Solenoid Valve. CP-1200 PS001502 Paper Media Cartridge. 8” x 39” cartridge for CP-1000. 230/460. electric motor for vane feeder on CP-1000 Vane Feeder Packing CP-1000 38 PS002000 . 71 frame. 1 HP electric motor for CP-1000 PS001398 auger Vane Feeder Motor. PS001412 1720 RPM. rubber trim for CP style collectors Electrical Timer.DUST COLLECTORS CPV DUST COLLECTOR CONTROL PANEL DESCRIPTION TRB #: BWD PT#: White Lens (Round) 55-78074 4317501403 Red Lens (Round) 55-77507 4317901405 Green Lens (Round) 55-77563 4317901401 Amber Lens (Round) 55-77183 4317901400 Lamp Base 55-77185 4317901405 120 VAC Lamp 55-77073 4317501685 C & W DUST COLLECTORS DESCRIPTION TRB #: Paper Media Cartridge.

w/ Spanish. w/ English. w/ Spanish.ELECTRICAL PARTS COMMON ELECTRICAL PARTS EQUIPMENT FOR ADDITION OF CB-1 DESCRIPTION TRB #: CB-1 EPROM. metered water and 55-79378 moisture probe Printer. metered water and moisture probe 55-79376 CB-1 EPROM. metered water and 55-79375 no moisture probe CB-1 EPROM. metered water and 55-79377 no moisture probe CB-1 EPROM. DWI 55-76387 Lithium Battery for IQ and 510 PS002223 AC Output fuse PS001317 CB-1 Firmware PS001780 CB-1 Board PS001870 Controller i Card PS001167 Ribbon Cable 55-PS002311 Power Supply Kit 55-PS002172 39 . CB-1 55-76235 KVA Battery back-up 55-77659 Line Quench Arc Suppression board 44-0100020217 IQ-510 read out. w/ English.

NO TRB #: 55-77553 55-76313 55-77554 55-76948 55-76315 START/STOP STATIONS.ROSS DESCRIPTION BATCHER DISCHARGE SWITCHES Batcher discharge switch. 2 position rotary Run/Off. ROTARY SWITCHES Start/Stop station. momentary contact Contactor set. NO/NO 55-78078 55-78077 40 . Contactor NO Batcher discharge switch. Cover ON/OFF SWITCHES Run/Off. rotary contactor set. NO 55-77000 55-76315 ADMIX DISCHARGE SWITCH Square pushbutton. maintain RIGHT Rotary contactor set. two momentary contact pushbuttons Batcher discharge switch.ELECTRICAL PARTS COMMON ELECTRICAL PARTS MANUAL PANELS . momentary contact Contactor set. maintain 55-78078 LEFT. NO 55-77633 55-77634 COMBINATION ADMIX FILL / DISCHARGE SWITCHES. 3 position rotary. Momentary Right Start/Stop station. latching Contactor set. ROTARY TYPE 3 position rotary. NO/NC 55-77376 FILL GATE SWITCHES Square pushbutton. Rotary contactor set. NO 55-77000 55-76315 ADMIX FILL SWITCHES Square pushbutton.

continued DESCRIPTION TRB #: INDICATOR LAMP PARTS Indicator light bulb Indicator light socket 55-77073 55-77505 Indicator light lens. YELLOW 55-77183 55-77506 55-77507 55-77563 55-78073 55-78074 55-78075 KEY SWITCH Control. BLUE Indicator light lens. NO-NO contactor set 55-78077 41 . NO 55-77722 55-76949 EMERGENCY STOP SWITCH E-stop switch E-stop switch.ROSS . AMBER Indicator light lens. NO 55-78076 55-77504 WATER CONTROL SWITCHES Water Stop & Reset Switch: Square pushbutton momentary contact 55-77000 Water Start & Reset switch. contactor set. contactor set. key switch Key switch. WHITE Indicator light lens.ELECTRICAL PARTS COMMON ELECTRICAL PARTS MANUAL PANELS . CLEAR Indicator light lens. contactor set NO 55-76315 Water Select & Hold switch: Three position rotary 55-77293 Water Select & Hold. GREEN Indicator light lens. NC-NC contactor set 55-77504 Water Select & Hold. RED Indicator light lens.

Non-Rev. 2 position key 003002602007 Fuse. 120V 55-74943 Timer (Midtex) 55-77190 Lamp.Heater Pack 55-74940 Contactor . Size 2.ELECTRICAL PARTS COMMON ELECTRICAL PARTS MISCELLANEOUS DESCRIPTION TRB #: Line Starter .Non-Rev. 5 CH. 3 position maintained 003002602008 Switch. Size 3. 120V 55-74844 Line Starter . 2 position maintained 003002602001 Switch. 120V 003002119000 Switch. 144AMP 55-74946 Standard Motor Starter . Size 4. 2A 55-43772 Fuse Block 55-43770 Finder Relay 55-76990 Base Socket for Finder Relay 55-72393 Strobe Light Bulb PS001556 Strobe Light 55-74214 42 . 120V 55-74945 Relay Overload.Non-Rev.

1/60) 55-76950 3’ Extension 55-PS000962 Paddle (3 Vane) 55-76756 Mounting Plate 55-78007 43 . Type 7 (115.1/60hz) 55-45234 3’ Extension (Bindicator model) 55-10223-1322-01 Paddle (3 Vane) 55-83450 Cord Grip 55-44255 Roll Pin 55-45223 Pipe 10223-1322-01 1/8 Half Coupling 002009504001 MONITOR® Model KA (115.INDICATORS BIN INDICATORS DESCRIPTION TRB #: ROTO-BIN-DICATOR® (UniRover U1248) Model R.

INDICATORS BIN INDICATORS DESCRIPTION TRB #: MONITOR ROTO SIGN (Rustler R3 & Bandits) ® Roto Sign (115. Screwed 55-35433 Banana Paddle 55-76757 Flex Coupling 55-78006 Pipe 55-64144-4119-04 Pipe Coupling 55-35429 MOISTURE PROBES Digital Microwave Moisture Sensor 55-76813 READOUT 55-76814 Slump Meter UPC 55-76922 Liquid Level Probe 55-78616 Circuit Board 55-78617 8” FLOAT ASSEMBLY Level Switch 55-60223-13711 Coupling 002-009511-016 Pipe 002-009501-083 Ball. Float 55-76518 44 55-76519 .1/60) 55-76755 Coupling.

conveyor 307000061000 45 . short travel 55-43172 Limit switch.LIMIT SWITCHES LIMIT SWITCHES DESCRIPTION TRB #: Limit switch. magnetic 55-73424 Roller arm 55-73425 Proximity switch 55-76545 Safety limit switch.

#13: Front Cone Liner #1 Front Cone Liner #2 Girth Liner #3 Girth Liner #4 Rear Cone Liner #5 Rear Cone Liner #6 Back Cone Liner #7 Reinforcing Collar Liner #8 Spindle Cap Edge Liner #9 Spindle Cap Edge Liner #10 Spindle Ring Liner #11 Spindle Cap Liner #12 Blade Face Liner #13 46 TRB #: QTY: 55-60566-44921 55-10566-44921 55-10566-44922 55-10566-44923 55-10566-44924 55-10566-44925 55-10566-44926 55-10566-44927 55-10566-44928 55-10566-44929 55-10566-449210 55-10566-449211 55-10566-449212 55-10566-449213 4 4 4 4 4 4 8 4 1 1 1 1 4 .LINERS JOHNSON 12 YD3 DRUM POLY LINERS DESCRIPTION Drum Liner Kit includes items #1 .

10.LINERS ROSS MIXER POLY LINERS FOR: 8. 12 YD3 ROSS TILT MIXERS DESCRIPTION TRB #: QTY: 12 YD Liner Kit 44-407-19320-A1 includes: Nose Cone Liner 44-407-19320-01 12 YD Belly Band Liner 44-407-19320-02 Rear Cone Liner 44-407-19320-03 Hub Cone Liner 44-407-19320-04 Hub Cover Liner 44-407-19320-05 Hub Cap Liner (round) 44-407-19320-06 8 8 8 8 1 1 Sikaflex Adhesive Rubber Seal for Discharge Hood 55-79257 36 Rubber Only 55-14309-4007-01 Seal Ring for 1” Poly Liners 44-404-16257 8 YD Belly Band Liner 10 YD Belly Band Liner 55-77804 8 8 YD Blade Liner 10 YD Blade Liner 12 YD Blade Liner Kit includes 4 each of: Face Liner Tip Liner Tip Liner 55-77805 4 55-77342 4 44-407-18979-A1 1 55-78577 55-78578 55-78579 4 4 4 55-64309-40071 55-77341 8 Cone and Chute Liners (see diagram at right): Spill chute polyliner #1 55-79088 Spill chute polyliner #3 55-79090 Spill cone polyliner #4 55-78520 Spill chute polyliner #2 55-79089 47 .

MIXER DRUMS JOHNSON MIXER DRUMS DESCRIPTION TRB #: Johnson Style Concrete Plant Mixer Drum (Ring Gear included) 55-60566-44663 Forged Ring Gear for Johnson Style Drum 55-10451-42393 ROSS MIXER DRUMS DESCRIPTION TRB #: Ross Style Concrete Plant Mixer Drum (Ring Gear included) 44-406-19166-A1 Ring Gear for Ross Style Drum 44-404-12613 48 .

NOTES: 49 .

JOHNSON JOHNSON MIXER HYDRAULIC POWER UNIT DESCRIPTION TRB #: 4OHP HYDRAULIC POWER UNIT 55-76651 Complete Directional Valve Coil Pilot Valve Flow Control Body Valve (serial # req’d) Cartridge Flow Control 55-PS002109 55-76586 55-PS001385 55-76095 CALL FOR PN PS002124 55-PS002123 Bolt Kit 55-78295 Sun Dump Valve** Solenoid & Coil Coil Only 55-78329 PS000984 PS000985 Vane Pump 55-77060 Return Filter Filter Head Assy 55-77061 55-PS002344 Proportional Valve** Coil 55-78330 PS001909 ** For Variable Speed Units Only 50 DESCRIPTION TRB #: Self Erect Valve Emergency Tilt Valve Handle (Lever) Assy Handle (Lever) Only 55-78294 PS001797 PS001885 PS001886 Suction Strainer Relief Valve Amplifier Card** Dump Control Valve 1/2 Coupling Coupling insert 1/2 Coupling Clean Out Gasket Top Gasket Motor. 1800RPM. 115/230/60/1 Pressure Gauge (0-3000 PSI) Secondary Pump. 1800RPM. 230/460/60/3 Motor. 40HP.MIXERS . 2HP. gear Sight Level & Temperature Gauge 320008060000 55-77062 55-77446 55-77983 PS001242 PS001244 PS001245 PS001753 PS001752 CALL FOR PN PS001916 55-76760 55-77977 PS001656 .

JOHNSON 51 .MIXERS .

MIXERS .ROSS ROSS MIXER COMPONENTS PADDLES & BOLTS DESCRIPTION TRB #: CHAMP PT#: BWD PT#: 10 YD3 (7. and 48 (forty-eight) 1” x 4” grade 5 bolts with nuts and lock washers. 4 required 55-14404-4001-W2 -middle support. 4 required 44-406-05689-W2 -middle support.64 M3) PADDLES & LEGS 55-64404-40011 64404-40011 Includes complete bolt kit (noted below) and 12 support legs total: Four paddles: 3 legs per paddle 55-14404-4001-W1 -front support.1 M3) PADDLES & LEGS 44-406-05689-A1 Includes complete bolt kit (noted below) and 12 support legs total: Four paddles: 3 legs per paddle 44-406-05689-W1 -front support. 4 required 44-406-05689-W4 PADDLES ONLY (SINGLE) 44-406-05689-W1 0150040402243 0160040402243 0170040402243 0180040402243 BOLT KIT (same for 10 YD3 & 12 YD3 mixers) Includes 32 (thirty-two) 3/4” x 2 ½” grade 5 bolts with nuts and lock washers. 4 required 44-406-05689-W3 -rear support. 4 required 55-14404-4001-W4 01000040402243 64404-40012 0150040402243 64406 40021 01000040605689 64406-40022 0150040605689 PADDLES ONLY 55-14404-4001-W1 12 YD3 (9. QTY 32 ITEM 3/4” x 2 1/2” grade 5 bolts 000A00169000 32 3/4” nuts 000A03494000 32 3/4” flat washers 000A00299000 32 3/4” lock washers 000A00311000 48 1” x 4” grade 5 bolts 000A00213000 48 1” nuts 000A00277000 48 1” flat washers 000A00301000 48 1” lock washers 000A00313000 52 . 4 required 55-14404-4001-W3 -rear support.

Can be installed in the field. One tube should be sufficient for one split seal. Cup (Nose Cone End) 55-77418 Rear Bearing.ROSS ROSS MIXER COMPONENTS BEARINGS & SEALS DESCRIPTION TRB #: Front Bearing. 55-79113 53 . 55-77329 Glue (Rear Split Seal) Must use with Split Seal. Cone (Nose Cone End) 55-77419 Front Bearing. Split Seal.MIXERS . Single Piece NOT split 55-78194 Rear Seal. Cone 55-77420 Rear Bearing. Cup 55-77421 Wear Ring For Rear Seal 55-77413 Rear Seal.

MIXERS . 364T Frame 316000520550 Gear Reducer. 60 HP. G-Grid Line & Scoop GEARS & MISCELLANEOUS 18 Tooth Pinion Gear Ring Gear (Bull Gear) NOTE* 12 week lead time if not in stock 55-78435 55-77172 44-404-12613 INSTALLATION TOOL and CLAMPS REQUIRED for FIELD INSTALLATION (No charge if returned) Ring Gear Installation Tool 44-407-19144-A1 Ring Gear Clamps (requires qty 10) 54 44-407-19145-A1 .ROSS DRIVE COMPONENTS DESCRIPTION TRB #: 3 12 YD MIXER 60 HP Motor. 1800 TEFC. Modified for tilting applications 55-78433 Gear Breather DCR6 55-78434 Gear Scoop.

3/4” rod 55-77096 12510000953 Rod End with spherical bearing for 4” x 48” Tilt Cylinder 44-406-15640-10 0110040615640 Spherical Bearing (Rod End) 55-78466 Rod End Cylinder Pin for 4” x 48” Tilt Cylinder Clevis Mount (lower cylinder mount) for 4” x 48” Tilt Cylinder 44-404-04316-W2 0119040404316 44-406-15640-A2 0130040615640 Spherical Bearing (Clevis Mount) 55-78465 Lower Cylinder Pin for 4” x 48” Tilt Cylinder 55-78215 Main Pivot Pin 4” OD x 8 1/2” Long 44-404-04316-W1 Main Pivot Pin Bushing Receiver 44-404-03128-A1 WITH Bushing Installed NOTE: This item is sold as one unit only and consists of TRB part 44-404-03128-008 sleeve.ROSS HYDRAULIC CYLINDERS & COMPONENTS FOR: 8. Neither can be sold separately. 10.MIXERS . 0118040404316 0108040403128 & 0109040403128 55 . and 44-404-03128-09 bronze bushing. 12 YD3 ROSS TILT MIXERS DESCRIPTION TRB #: BWD PT#: Tilt Cylinder 4” x 48” with 2.

24 VDC PVG 32 Handle & Seal Kit PS001328 MISC. COMPONENTS Filter (Return) for 40 HP PS001333 Hydraulic Units Ramp Generator 55-76647 Seal Kit (pv15 pump) 55-78122 MIXER ACCESSORIES DESCRIPTION TRB #: Gob Hopper 44-407-17001 Discharge Cone & Chute 44-406-10043-W1 Telescoping Discharge Shroud (12” Travel) 44-407-16952-PS Telescoping Discharge Shroud (18” Travel) 44-407-15072-PS Telescoping Shroud Assy 44-407-19155-A1 Telescoping Shroud with Wringer 44-407-19157-A1 Wringer Gate . 24 VDC PS001415 55-78068 PVG 12 Handle & Seal Kit PS001413 PVG 32 Valve (SERIAL # REQUIRED) CALL FOR – 15 HP Hydraulic Units PART NUMBER – Valve Coil.ROSS HYDRAULIC COMPONENTS DESCRIPTION TRB #: HYDRAULIC POWER UNITS 40 HP (Paving operations) 15 HP (Ready Mix) 55-78521 55-78540 PVG HYDRAULIC VALVES PVG 120 Valve – 40 HP Hydraulic Units – Valve Coil.Standard 44-407-19156-A1 Swing-away Drip Pan 44-407-18742-A1 Swing-away Drip Pan Assy 44-407-19263-A1 Splash Guard 44-406-12729 56 .MIXERS .

PNEUMATIC & ELECTRIC VIBRATORS PNEUMATIC & ELECTRIC VIBRATORS DESCRIPTION TRB #: Cleveland #3/4 SAEP 55-45400 Cleveland #1 SAEP 55-45401 WAM S36P (replacement for the BG-35) 55-76733 1-1/4 #1125 VMS with mounting plate 55-45402 Piston type 1-1/4” 55-76739 2” #1200 VMS with mounting plate 55-77139 3” Piston type 55-79006 Electric BGSF 36 / 100. 230 / 460 / 30 / 60 55-74210 Ball 1” 55-77066 57 . 110 / 1 / 60 55-74208 Electric MVE0300-36U.

2”: Hanger w/ bearing Head shaft spacer BOSS EXEC Head flight for silo screw (9” dia x 144-3/8” lg) Tail flight for silo screw (9” dia x 190-1/2” lg) Hardware: Coupling shaft field install kit 58 55-79160 55-79159 55-40018 55-76741 55-60573-40161-39 55-79302 55-79303 44-362-325-A1 .SCREW CONVEYOR COMPONENTS SCREW CONVEYOR COMPONENTS DESCRIPTION RUSTLER 110 Head flight for fill screw (6” dia x 119” lg) TRB #: 55-78676 Tail flight for fill screw (6” dia x 117” lg) 55-78675 Discharge screw for batcher (6” dia x 41” lg) 55-78677 RUSTLER 160 Standard Head flight for fill screw 55-78633 Standard Tail flight for fill screw 55-78272 Tail section assembly 44-126-19082-A1 Discharge screw for batcher (6” dia x 92” lg) 55-78679 RUSTLER II Head flight for fill screw (9” dia x 86” lg) Tail flight for fill screw (9” dia x 87” lg) RUSTLER R3 Hardware: Wood bearing.

Reducer adapter. 1-1/2” x 12-1/2” Seal plate. 3” Hanger w/ bearing C5 adjustable adapter C4 adjustable adapter 55-81405 55-81900 55-78474 55-78475 59 . 1-1/2” UNIROVER U1248 Conversion Kit . 1-1/2” Connecting bolts.move reducer from tail to head. 1-1/2” shaft Head shaft. Fly ash side 55-60455-40982 Conversion Kit .Reducer adapter. Cement side TRB #: 55-78338 55-77009 55-76936 55-77317 55-77008 55-78635 55-76946 55-77104 55-60455-40981 Conversion Kit . Fly ash side 55-60455-40962 Hardware: Wood bearing.SCREW CONVEYOR COMPONENTS SCREW CONVEYOR COMPONENTS DESCRIPTION UNIPLANT 100 Discharge screw for batcher (6” dia x 69: lg) Hardware: Tail shaft. 1-1/2” Hard iron bearing.move reducer from tail to head. 1-1/2: x 9-1/2” Coupling shaft. 1-1/2” x 11-1/2” Bearing hanger. Cement side 55-60455-40961 Conversion Kit .

1/2” SS Clamp 55-89886 55-89887 BATCHER DISCHARGE DM SHROUDS DESCRIPTION TRB #: BWD PT#: 8P x 6P x 8” Standard on BANDIT. BTR and BTRR plants 55-12545-14691 472-14874-1A 10P x 8P x 8” 55-12545-14661 472-14874-2A 12P x 10P x 8” 55-12545-15271 472-14874-3A 14P x 10P x 8” 55-12545-14861 472-14874-4A 8W x 6P x 10” 55-12545-14781 5710001306 8W x 6P x 12” 55-12545-14641 5710001305 8W x 8P x 8” 55-12545-14621 5710001310 8W x 10P x 10” 55-12545-14771 5710001312 8P x 10P x 12” 55-12545-14581 5710001316 10W x 10P x 12” 55-12545-14822 5710100083 10W x 12P x 10” 55-12545-14631 5710001321 10W x 12P x 12” 55-12545-14871 5710001322 12P x 14P x 12” 55-12545-14861 5710001324 60 .SHROUDS SHROUD CLAMPS DESCRIPTION TRB #: CHAMP PT# BWD PT# Cable Clamp for 6” Pipe 55-64472-40026 64472-40026 5710501343 Cable Clamp for 8” WAM 55-64472-40027 64472-40027 5710501259 Cable Clamp for 10” WAM 55-64472-40023 64472-40023 5710501258 Cable Clamp for 12” Pipe 55-64472-40022 64472-40022 5710501349 Strap Style Clamp. Band Material. order by the inch length required.

60” long. 36” long. GR Cement boot for standard new style discharge head. Used as a gasket material on powder butterfly and piping connections. Used as a discharge shroud on Ross transit mix plants. 55-12545-14651 12545-14651 5710000771 (22X36GR) 6” Pipe to Truck. GR Cement boot for standard new style discharge head. Also used to seal low pressure water piping connections. Typical thickness is 1/8”.SHROUDS GR SHROUDS CEMENT PASS-THROUGH GR SHROUDS DESCRIPTION TRB #: CHAMP PT# BWD PT# 8” WAM to Truck. 55-12545-14655 12545-14655 6” Pipe to Truck. Vinyl coated canvass material. GR 55-12545-15085 12545-15085 5710101473 8” WAM to Truck. Gum Rubber. GR Cement boot for standard new style discharge head. GR 55-12545-14701 12545-14701 8” WAM to Truck. GR 55-12545-15086 12545-15086 5710101813 6” Pipe to Truck. black on one side. 61 . 36” long. Used on Ross Plants for shroud material. Red Rubber. GR Cement boot for standard new style discharge head. 55-12545-14653 12545-14653 6” Pipe to Truck. 48” long. 55-12545-14652 12545-14652 (22X48GR) SHROUDS. 30” long. Standard thickness is 1/8”. 48” long. BOOTS & CLAMPS DM = GR = RR = Diaphragm Material. gray on the other side. 24” long.

21-1/2 act ID 55-12545-14921 68”x30” Water Ring to Truck. GR 55-12545-14614 12545-14614 5710000787 UNIPLANT & OLD-STYLE 24” DISCHARGE HEAD 65” x 18” 55-12545-14552 12545-14552 5710000237 (65X18GR) 65” x 24” 55-12545-14551 76947 5710000130 65” x 26” 55-12545-14555 65” x 28” 55-12545-14556 65” x 30” 55-12545-14553 12545-14553 65X30GR STANDARD OLD-STYLE DISCHARGE HEAD 68”x18” Water Ring to Truck. 55-12545-14611 18” long. 30” long. GR. 36” long. 55-12545-14612 12545-14612 88X24GR 88” x 30” Water Ring to Truck. GR. 30-1/2 act ID 55-12545-14924 62 . 24” long. GR. GR 67-1/2”act cir. GR 55-12545-14922 68”x24” Water Ring to Truck. Agg boot for standard new style 30” discharge head. CHAMP PT# BWD PT# 12545-14611 5710100769 (88X18GR) 88” x 24” Water Ring to Truck. 30” long. GR 67-1/7” act cir. Agg boot for standard new style 30” discharge head. 30-1/2 act ID 55-12545-14923 68”x36” Water Ring to Truck. 24” long. Agg boot for standard new style 30” discharge head.SHROUDS GR SHROUDS FOR DISCHARGE HEADS DESCRIPTION TRB #: 30” NEW STYLE DISCHARGE HEAD 88” x 18” Water Ring to Truck. 18” long. 55-12545-14763 77167 5710101475 88” x 36” Water Ring to Truck. GR 67-1/2” act cir. 36” long.

Bin 10” x 10” Cement Fill DM Cement Discharge DM 55-12545-14631 55-12545-14591 BANDIT B12 Discharge Head 29” x 18” Aggregate Shroud GR 7” x 18” Cement Shroud GR 55-12545-14492 55-12545-14491 Cement Weigh Bin 8”W x 10”P x 8” Cement Fill DM Cement Discharge DM 55-12545-14661 55-12545-14641 RUSTLER R3 Discharge Head Aggregate Shroud GR Cement Shroud GR 55-79410 55-79411 Cement Weigh Bin Cement Fill DM Cement Discharge DM 55-12545-14471 55-12545-14481 UNIROVER U1248 Cement Chute GR Plug Valve DM 55-12545-15151 55-12545-10951 MISCELLANEOUS 78” x 30” 20” x 24” 55-77161 55-12545-11161 63 .SHROUDS GR & DM SHROUDS FOR PLANTS DESCRIPTION TRB #: BANDIT B5 Discharge Head Aggregate Shroud GR Cement Shroud GR 55-12545-14722 55-12545-14651 Cement Wt.

Head Assembly. Rotor & Spindle (Impeller) 55-76869 4” Meter. and transmitter head assembly). 4” Meter. Fits 2” and 3” meters. Rotor & Spindle (Impeller) 55-71699 3” Meter. Magneto-Resistive sensor ONLY is included (no circuit board. 4” Meter. Rotor & Spindle (Impeller) 55-76886 2” Meter. housing and Magneto-Resistive pickup). Head Gasket 55-45256 4” Meter. screws. 4 Pole Impeller and Buna Seals) TRB #: 55-73126 55-75934 4” Meter. Fits 2” and 3” meters. Head Assembly.WATER SYSTEMS BADGER® WATER METERS DESCRIPTION 4” Meter. Complete / Flange Mount 55-72872 2” Meter. Impeller. Complete / Flange Mount 4” Meter. no upper cover. Complete (includes impeller housing assembly and transmitter head assembly. Tetra seal 55-88487 3” Meter. Complete (includes Impeller 55-74230 housing assembly. PFT-4E Transmitter Head Assy. and 2-transmitter head assembly). Head Assembly. Fits 2” and 3” meters. or gaskets). Complete (includes Impeller 55-76928 housing assembly. 1-1/2” Meter with Transmitter 64 55-74168 . Complete 55-71782 (includes circuit board. Impeller. Lower Housing Assembly for PFT-4E 55-77832 Transmitter board. Complete / Flange Mount 55-89782 3” Meter. 2” Meter. Fits 4” meters only. Meter.

2” & 3” Meter. Fits 2” and 3” meters. Complete / Threaded Ends Screen 2” Strainer. or gaskets). Complete / Flange Mount Screen 55-46532 55-PS002273 4” Strainer. Viton Gasket PS001025 2” & 3” Meter. Lower Housing Assembly for 55-77831 PFT-4E Transmitter board. PFT-4E Transmitter Assembly. housing and Magneto-Restive pickup). Gasket 55-77058 PFT-4E Transmitter (Board Only) 55-72787 55-77059 2” & 3” Meter. Complete / Threaded Ends Screen 3” Strainer. Complete / Threaded Ends Screen 55-PS002276 55-PS002277 55-46529 55-PS002274 55-77373 55-PS002275 55-PS002278 PS001100 44-3960100344 55-PS002279 65 . screws. Tetra Seal 55-85974 WATER STRAINERS 4” Strainer. Magneto-Resistive sensor ONLY is included (no circuit board. Complete / Flange Mount Screen 2” Strainer. 2” & 3” Meter. Fits 2” and 3” meters. Complete / Flange Mount Screen 3” Strainer. Head Gasket 55-89782/24 2” 3” Meter.WATER SYSTEMS COMMON PARTS FOR ALL BADGER® METERS DESCRIPTION TRB #: PFT-4E Transmitter Cover. upper cover. 55-77077 Complete (includes circuit board. Clear Plastic PFT-4E Transmitter Cover.

55-77160 scalable. Water Controller (Simi Automatic) TRB #: 55-88533 ATC 376.WATER SYSTEMS ATC COUNTERS DESCRIPTION ATC 366. Water Controller (Simi Automatic. and solid state) *Used on current manual panels. NOTES: 66 .

OK 73101-1985 PLEASE PRINT CLEARLY Your Name_____________________________________________________ Title________________________________ Quantity Requested _________ Company Name_________________________________________________ Company Address _______________________________________________ City _______________________ St ______ Zip _______ Country________ Phone ( ) _________________ FAX ( ) _____________________ Please allow 3 .com • www.4 weeks for shipping. There is no charge for these reference guides. TEREX ROADBUILDING • PO BOX 1985 • OKLAHOMA CITY.ORDER FORM REFERENCE GUIDE ORDER FORM Fax this Completed Order Form to: 405-491-2323 Attn: Parts Literature & Support OR Mail to: TEREX ROADBUILDING ATTN: PARTS LITERATURE / CUSTOMER SERVICE PO BOX 1985 OKLAHOMA CITY.terexrb. OK 73101-1985 parts@terexrb.com • (888) 837-3972 67 .

NOTES: 68 .

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OK 73101 CUSTOMER SERVICE AND SUPPORT Call (888) 837-3972 • Fax (405) 491-2323 • Email: parts@terexrb.terexrb. and rights are reserved.com • www. service marks. or trade names of Terex Corporation and/or its subsidiaries in the United States of America and other countries.com © 2008 Terex Corporation • All Rights Reserved Terex® is a registered trademark of Terex Corporation in the United States of America and many other countries.TEREX ROADBUILDING • PO BOX 1985 • OKLAHOMA CITY. . Products and services listed may be trademarks.

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