Operators Manual

PID - 5030 DIGITAL PID

CONTROLLER

Masibus Automation And Instrumentation Pvt. Ltd.

B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
Ph: 91 79 23287275 - 79
Fax: 91 79 23287281, 82
Email:support@masibus.com
Web: www.masibus.com

Ref No: m53/om/101

Issue No: 13

masibus

CONTENTS
1. TECHNICAL DETAILS
2. SPECIFICATIONS
3. FRONT FASCIA
4. CONNECTIONS DETAIL
5. USER GUIDE
6. MODE OF OPERATION
7. CALIBRATION PROCEDURE
8. MODBUS DETAIL (OPTIONAL)
9. COMMUNICATION PARAMETERS

Operators Manual

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Issue No: 13

PID - 5030 DIGITAL PID CONTROLLER

1.

TECHNICAL DETAILS

This is a versatile microcontroller based

PID controller with a very high
performance to price ratio. The features
offered in this product are better than
any other controller available in similar
price range.
The instrument is made in 96x96x200
mm size with standard cutout of
92x92 mm. Front is sealed membrane
type to withstand dusty environment.
On back plate PCB soldered 35 deg.
angled terminals of very good quality
are used.
The
programming,
calibration
and
operation of the instrument is by five
simple keys with two independent
displays for set point and process
variable. Set point display is kept 0.39"
to differentiate it from process variable
display. Status of control/alarm relays,
Auto/Manual mode, Local/Remote Set
point and receive/ transmit status in
case of serial communication
are
displayed by 3 mm red LEDs. The
operation of the instrument is menu
driven
with
user
understandable
prompts. Various options are protected
by back plate DIP switch to avoid
unwanted access. Provision for data
lock
out
is
kept
for
protecting
programmed data.
The product is made to accept all 7
standard thermocouple inputs, PT100
RTD, 4 -20 mA and 0-5 Vdc inputs. It is
available with field selectable input. The
type of input can be changed in field
itself. The calibration of the unit is done
without trimpots. The unit can be
calibrated in installed condition itself by
front panel keys at any given point i.e.
user need not feed a fixed signal. All
thermocouples and RTD inputs are
linearized for 0.1% accuracy through out
range. RTD input comes with 0.1 degree
indication for entire range.

Operators Manual

Remote setpoint input is given as a

standard feature. Type of remote input
(4-20mA or 0-20mA) and its scaling
(zero, span) is programmable.
Heat relay and Forward / Reverse relay
output with position feedback comes as
standard.
Isolated
voltage/current
output or Thyristor fast cycle/slow cycle
output is optional.24V/30mA transmitter
power supply given as standard.
Two or three
alarm setpoints (with
individual
hysteresis)
with
relay
configurable as absolute/deviation/band,
control/alarm and on below/on above
setpoint comes as standard. This entire
configuration can be done on line
without opening the unit.
Provision for zero and span setting is
made to restrict the range of usage and
programming. This restricts accidental
wrong setting of setpoint beyond the
range of interest. Outside this range the
unit will indicate process variable as
'OVER' for some abnormal condition.
This zero and span setting is used for
linear inputs for setting the range
between -1999 to 9999 counts.

2.

SPECIFICATIONS

Display:
4 digit 0.56" Red LEDs for process
variable
4 digit 0.39" Red LEDs for setpoint
20 segment bargraph for control output/
retransmission output / valve position
indication
Individual discrete Red LEDs to indicate
relay status, auto/manual mode,
Local/Remote setpoint, Transmit/Receive
status in case of serial communication
Input:
Thermocouple types B, E, J, K, R, S, T,
N, G & C (ANSI standard)
RTD - Pt100 (DIN 43760) 3-wire
4-20 mA or 1-5 V DC linear
0-20 mA or 0-5 V DC linear
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Other types on request

Cold junction compensation automatic
for thermocouple types
Accuracy +/- 0.1% of full scale +/- 1
Count
Input open protection - upscale
Common Mode Rejection - 120 dB
@50Hz
Normal Mode Rejection - 60 dB @50Hz
Remote set point input 4-20mA or 020mA D.C. Linear.
Range:
B
450 to 1820 C
E
-200 to 1000 C
J
-200 to 1200 C
K
-200 to 1372 C
R
0 to 1768 C
S
0 to 1768 C
T
-200 to 400 C
N
-270 to 1300 C
G
0 to 2320 C
C
0 to 2320 C
PT100
-199.9 to 850.0C
4-20mAd.c.-1999 to 9999 FieldScalable
0-5 V d.c. -1999 to 9999 FieldScalable
Control parameters:
Proportional Band:
1 to 400 (Field configurable as
Absolute, %SP, %SPAN)
Integral time (Reset):
1 to 1800 seconds (0 - OFF).
Derivative time (Rate):
1 to 600 second (0 - OFF).
Special option of Proportional band shift
and integral inhibit for batch operation.
Output:
Current Proportional:
Isolated 4-20mA/0-20mA into 600
(optional)
Accuracy +/- 0.3% of full scale +/- 1
Count
Voltage Proportional:
Isolated 0-5V/0-10V (2K loading)
(optional)
Accuracy +/- 0.3% of full scale +/- 1
Count
Time Proportional:

Operators Manual

SPDT contacts of relay rated

2A@230VAC. Cycle time (Adj. 0 to 300
sec).
Position Proportional:
2 SPDT Relays (Forward and
Reverse) rated 2A @230VAC accepting
resistance feedback 100 to 1000 Ohm or
4-20mA D.C. as feed back. Dead Band
of 2% to prevent hunting. Cycle time 10
Second.
Fast cycle pulse:
Isolated 12V @ 12mA, Cycle time
0.4 Second. (Optional)
Slow cycle pulse:
Isolated 12V @ 12mA, Cycle time
4 Second. (Optional)
Heat/Cool output:
2 SPDT relays rated 2A @230V
AC with dead band. Other output types
on request.

Retransmission Output:

Isolated 4-20mA/0-20mA into 600

Isolated 0-5V/0-10V (2K loading)
(optional)
Accuracy +/- 0.3% of full scale +/- 1
Count
3 Auxiliary Relays :
Software selectable as 2 Aux
relay or 3 Aux Relay.
Front panel configurable as
Absolute / Deviation / Band for Control /
Alarm action, relay On Above / On Below
setpoint. Acknowledge facility for alarm.
24V/30mA Transmitter Power Supply.
Calibration:
Zero and span of Process Variable,
Remote setpoint and valve position are
adjusted by digital calibration through
front panel keys. No trim pot.
Controls:
Set, Digit shift, Increase, Decrease and
Enter keys for Configuration, operation,
programming and
calibration.
With
the Digit shift key individual digit can be
changed directly, so data can be hanged
fast instead of normal increment/
decrement keys. Data access level
programmable
for
operator
level/
supervisor level by DIP switch at back.
Data lock provision by DIP at back to
avoid unauthorized data changes.

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General:
1
2
3
4
5
6
7
8

Power supply:
110V/230V AC, 50 Hz operation
provided as standard by input terminals.
jumper setting required.
Ambient:
0 to 55 deg C.
Humidity:
Up to 95% RH (Non-condensing)
Power consumption:
Less than 15VA
Physical Case:
M.S. powder coated with ABS
molded bezel
Terminals:
Good quality 35 deg. angled type
can accept
upto 2.5 sq.mm wire.
Bezel size:
96 X 96 mm
Depth behind panel:
220 mm maximum including
terminals
Panel cutout :
92 X 92 mm
Options: RS 232 C / RS 422 / RS 485
Serial Communication Interface.

3. FRONT FASCIA

9
10
11

Back panel connections are as shown in

diagram given beside.
Terminal Detail of Back plate:

Power Supply Selection for 110/230V AC.

110VAC
230VAC
Terminal
no
1
2

Description
Input +Ve
Input - Ve

10
11

C+(Com of
rtd Input)
+Ve Input
- Ve Input
Open
Wiper
Close
mains A.C.
@50Hz
Neutral
Earth

12

+Ve Output

13
14
15
16
17
18
19

- Ve Output
+Ve Output
- Ve Output
+Ve Output
- Ve Output
GND
TXD /
DATA+
RXD /
DATACommon

20
21

Operators Manual

18
19
20

21
22
23
24
25
26
27
28
29
30
31
32

Note: Here Terminal Nos. are shown

(which are not marked on backplate),
for the purpose of explanation.

4
5
6
7
8
9

4. CONNECTION DETAIL

12
13
14
15
16
17

Sensor Input
( T/C or Rtd or
Linear type )

4-20mA / 0-20mA
remote setpoint i/p
inputs From valve
positioner
resistance feedback

Mains
Supply
(Jumper setting
require)
+24V,30mA
Transmiter supply o/p
Controlled
or Pulse
Retransmission
output
For RS-232 or
Rs-485 Serial
Interface
Heat / Forward

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22
23
24

Normally
Open
Normally
Close
Common

Relay o/p rated for

230V A.C. @ 2A
Cool / Reverse or
Auxiliary(A1)
Relay o/p rated for

Normally
Open
Normally
230V A.C. @ 2A
26
Close
Common
Auxiliary(A2)
27
Normally
Relay o/p rated for
28
Open
Normally
230V A.C. @ 2A
29
Close
Common
Auxiliary(A3)
30
Normally
Relay o/p rated for
31
Open
Normally
230V A.C. @ 2A
32
Close
REMARKS: TERMINALS MARKED
CONT. O/P +/OR CONTROLLED
CURRENT / VOLTAGE O/P OR PULSE O/P
AS PER ORDER.
25

5. USER GUIDE
5.1 INTRODUCTION
This is a single chip microcontroller
based PID controller designed for
universal input type. Instrument is
operated by five user friendly keys.
These keys are used for configuration,
operation, programming and calibration.
There are four levels of protections in
the instrument. These four levels decide
access to setpoints (operator level),
access to setpoints & control parameters
(supervisor level), configuration and
calibration.
The manual covers all aspects of
operation of the instrument. Please read
instructions carefully before altering any
programming
or
configuration
information.
5.2 OPERATION
POWER SUPPLY
Before
connecting
power
to the
instrument ensure
that
you are
connecting right input voltage to right
Operators Manual

terminal. The instrument is having

Jumper selection on Back plate for both
110V AC and 230V AC . On application
of proper power the instrument will
display input type for two seconds.
Now, if the input signal is connected, it
will display value of input in PV window,
power delivered at present in O/P
window and setpoint in SV display along
with appropriate mode LED.
5.3 KEY BOARD
There are five keys for operation of the
instrument.
For understanding the
operation first let us see the operation of
keys.
SET:
This key is used to select desired
parameter
in
verify,
program
or
configuration modes. On first press of
this key, it will enter appropriate mode
of operation with first parameter
displayed. After the last parameter the
key will bring the instrument in the run
mode.
ENTER:
This key is used to enter the value of the
selected parameter. After setting the
data to proper value, if ENTER key is
pressed, the data will be permanently
stored in non-volatile memory. On
pressing of ENTER key, the decimal
point on last digit and flashing of one
particular digit disappears to indicate
that data is entered. Now, the data
change is not allowed until ENTER key is
pressed once again. On pressing of
ENTER key once again, one particular
digit will start flashing and decimal point
on last digit will glow and allow change
in the data.
DIGIT SHIFT or A/M KEY:
This key is used to change Auto mode to
Manual mode or Manual mode to Auto
mode in RUN mode.
This key adds one very good feature in
the product. This key will shift the
flashing digit and allow change in that
particular
flashing
digit
by
increment/decrement keys, so there is
fast change in data instead of normal
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increment/decrement keys. e.g. for

changing from 1000 to 2000, increment
key needs to be pressed once after
selecting thousands digit by digit shift
key.
INCREMENT:
This key will increment the selected
parameter value by one count in
program or configuration mode if the
units digit is flashing. Depending upon
the flashing digit parameter value can be
incremented by 10 counts, 100 counts
and 1000 counts upto the maximum
value of that particular parameter.
DECREMENT:
This key will decrement the selected
parameter value by one count in
program or configuration mode if the
units digit is flashing. Depending upon
the flashing digit parameter value can be
decremented by 10 counts, 100 counts
and 1000 counts upto the minimum
value of that particular parameter.
NOTE:
For
optimum
Instrument
performance follow the points listed
below.
SUPPLY VOLTAGE:
Supply voltage should be given
through a good isolation transformer.
This being a microprocessor based
instrument, a massive voltage spike can
damage it. A good isolation transformer
shields the instrument from such voltage
spikes
and
surges.
All
supply
connections to final control devices
such as contactors, solenoids etc. must
be taken directly from the supply and
not from the supply terminals of the
instrument.
EARTHING:
An effective earth is mandatory
for the instrument. Take separate earth
wires for separate instruments, avoid
looping of earth wires.
LAYOUT:
All low level input and output
such as t/c, rtd and control signal wires
must be kept separate from supply and
relay output cabling.
Operators Manual

6. MODES OF OPERATION

There are four modes of operation for

the unit.
1. Run mode
2. Verify mode
3. Program mode
4. Configuration mode
6.1-RUN MODE:
This is normal mode of display. From
other modes of operations, display falls
back to this mode if no key is pressed
for 20 seconds.
In RUN MODE there are two operation
modes.
(A) AUTO MODE
(B) MANUAL MODE
(A) AUTO MODE: By Pressing A/M key
in Manual mode in RUN MODE
instrument will come in Auto Run mode.
In this mode output power will be
calculated according to the control
parameters
settings,
i.e.
Pb
H
(Proportional Band), tI (Integral time),
td (Derivative time) and other batch
parameters. In this mode PV display will
show value of i/p signal, SV display will
show the setpoint(Local/Remote) and
O/P display will show the output power
with 5% resolution ( OR valve position
in case of position proportional output.)
Output power can be seen with 1%
resolution by keeping the Increment key
in pressed condition.
(B) MANUAL MODE By Pressing A/M
key in Auto mode in RUN MODE
instrument will come in Manual Run
mode. In this mode PID action will be
bypassed and user can set the value of
output power with 1% resolution by
increment/decrement keys. For the
indication of Manual mode MAN LED will
glow. In this mode PV display will show
value of i/p signal, For o/p type VPNA &
VPFB SV display will show setpoint and
for other o/p type SV display will show
the output power with 1% resolution
and O/P display will show the output
power with 5% resolution.

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Here AUTO MANUAL mode change

over is Bump less. I.e. while entering in
MANUAL mode instrument will start with
the last power value in AUTO mode and
vice versa.
In case of Remote Setpoint input, REM
LED will glow.
6.2- VERIFY MODE:
This mode is used for checking main
setpoint, two or Three alarm set points
with individual hysteresis and control
parameters. In this mode data can be
seen but can not be altered. This mode
can be entered by pressing set key in
run mode, with data lock DIP (DIP 4) at
back in ON condition. On pressing of set
key first time, it will display first prompt.
On subsequent press of set key,
parameters are displayed in following
sequence.
1. rL NO Selection for Aux Relay.
2. SP
- Main setpoint.
3. Pb H - Proportional Band (Heat).
4. tI
- Integral time in second.
5. td
- Derivative time in second.
6. tC H - Heat cycle time in second.
7. Pb C - Proportional Band (Cool).
(If Heat/Cool o/p type selected)
8. tC C - Cool cycle time in second.
(If Heat/Cool o/p type selected)
9. db
- Dead band
(If Heat/Cool o/p type selected)
10. A1SP - Auxiliary Setpoint 1.
11. HYS1 - Hysteresis for first aux.
setpoint.
12. A2SP - Auxiliary Setpoint 2.
13. HYS2 - Hysteresis for second aux.
setpoint.
14. A3SP - Auxiliary Setpoint 3.
15. HYS3 - Hysteresis for third aux.
setpoint.
16. Pr-L - Maximum o/p power limit.
(If enabled in Conf. mode)
17. SHPb - Pband shift.
(If enabled in Conf. mode)
18. tI-L -Integral Inhibit.
(If enabled in Conf. mode)
19. CNSP - Configuration of setpoint.
(If remote enabled in Conf.
mode)
20. r-OS - Remote Offset.

Operators Manual

mode)

(If remote enabled in Conf.

The parameter is displayed in SV window

and prompt is displayed in PV window.
After the last parameter display will fall
back to normal run mode display. If no
key is pressed for 20 seconds, unit will
exit from this mode and enter into
normal run mode.
If the instrument is set in Operator level
access mode then in the verify mode
also limited parameters can be verified.
Data access level (Supervisor/Operator)
is explained in detail during PROGRAM
Mode.
6.3- PROGRAM MODE:
This mode is used for programming the
different parameters. In this mode
programmed data can be checked and
re-programmed. To enter into this mode
data lock DIP (DIP 4) at back should be
in off condition (up position) and the
DIP1 switch at back should also be in off
condition (up position). In Program
mode data access level is programmable
for supervisor level and operator level.
If DIP2 is in on condition (down
position) then the program mode will be
in supervisor level program mode. In
supervisor level all parameters can be
programmed. If DIP2 is in off condition,
the program mode will be in the
operator level program mode. In
operator
level
main
setpoint,
auto/manual mode and two aux.
setpoints can be programmed. Press SET
key and it will display the first prompt.
The parameter is displayed in SV window
and prompt is displayed in PV window.
In SV display the last decimal point will
be glowing and one particular digit will
be flashing to indicate that the
parameter value can be changed. By
pressing DIGIT SHIFT and INCR / DECR
keys the parameter value can be
changed as desired. Then press ENTER
key for storing the value permanently.
On pressing of ENTER key the decimal
point on last digit and flashing of
particular digit will be off to indicate that
value is entered. Now this value can not
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be changed until the ENTER key is

pressed once again or next parameter is
selected. On pressing of SET key other
parameters in sequence are selected and
they can be changed by the same
procedure.
The parameters in sequence are:
1. rL NO Selection for Aux Relay.
2. SP
- Main setpoint.
3. Pb H - Proportional Band (Heat).
4. tI
- Integral time in second.
5. td
- Derivative time in second.
6. tC H - Heat cycle time in second.
7. Pb C - Proportional Band (Cool).
(If Heat/Cool o/p type selected)
8. tC C - Cool cycle time in second.
(If Heat/Cool o/p type selected)
9. db
- Dead band
(If Heat/Cool o/p type selected)
10.A1SP - Auxiliary Set point 1.
11.HYS1 - Hysteresis for first aux. set
point.
12.A2SP - Auxiliary Set point 2.
13.HYS2 - Hysteresis for second aux.
setpoint.
14. A3SP - Auxiliary Setpoint 3.
15. HYS3 - Hysteresis for third aux.
setpoint.
16. Pr-L - Maximum o/p power limit.
(If enabled in Conf. mode)
17. SHPb - Pband shift.
(If enabled in Conf. mode)
18. tI-L -Integral Inhibit.
(If enabled in Conf. mode)
19. CNSP - Configuration of setpoint.
(If remote enabled in Conf.
mode)
20. r-OS - Remote Offset.
(If remote enabled in Conf.
mode)
After the last parameter, the display will
go back to normal run mode. If no key
is pressed for 20 seconds, the display
will fall back to normal run mode.
6.3.1 Description of Control
parameters
AUXILIARY RELAY (rL NO):
If user select No 2 option , there will be
2 relay (Aux relay2 & Aux relay3)for use
as Auxiliary relay. Now relay 1 will used
in heat cool o/p option & valve position
feedback o/p option.

Operators Manual

masibus
If user select No 3 option, there will be 3
relay (Aux relay 1 ,Aux relay2 & Aux
relay3) for use as Auxiliary relay. now,
user cant select Heat Cool & Valve
position feedback o/p option.
NOTE: user must set Aux relay No.
parameter & then set output type in
configuration mode.
Proportional Band (Pb H): The range
of temperature over which power is
adjusted from 0% to 100% is called the
PROPORTIONAL
BAND.
Type
of
Proportional
Band
is
front
panel
configurable in conf. mode as Absolute
in deg. centigrade, as percentage of setpoint, or as percentage of instrument
span. Pband is centered about the
setpoint. e.g. Suppose the setpoint is
100 and Pband (Absolute type) is 10
then the power at 95 is 100% and at
105 it is 0%. Power at the setpoint is
50%.
Proportional
Band
is
programmable from 0 to 400. If the
proportional band setting is zero, the
result would be an ON-OFF controller.
Integral time(tI): The Integral time
constant is defined as the time interval
in which the part of the output signal
due to the integral action increases by
an amount equal to the part of the
output signal due to the proportional
action,
when
the
deviation
is
unchanging. Integral time is adjustable
from 0 to 1800 second.
Derivative time(td): The derivative
time constant is defined as the time
interval in which the part of the output
signal
due to proportional action,
increases by an amount equal to the
part of the output signal due to
derivative action, when the deviation is
changing at a constant rate. Derivative
time is adjustable from 0 to 600 second.
NOTE: Setting integral or Derivative to
zero cuts off the contribution of that
terms.
Cycle time (tC H): This parameter is
applicable in heat and heat/cool relay
type output option. It is adjustable from
0 to 300 second. The cycle time is equal
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to the ON time of relay + OFF time of

relay.
6.4-CONFIGURATION MODE
This mode is useful for changing basic
configuration of the unit. To enter into
this mode keep data lock DIP (DIP4) in
off condition and turn on DIP1 switch
(down position) at back panel. Now, if
SET key is pressed the unit will enter
into configuration mode and will display
input type as first parameter in
configuration mode. These parameters
can be changed by increment, decrement, digit shift and enter keys as
described earlier. User can select
parameter to be programmed, by SET
key.
In this mode for some parameter its
value is indicated by YES/NO, i.e. to
enable that feature you have to select
YES by YES marked key (Increment
key) and then press ENTER key. Remaining other parameters have user
understandable prompts or absolute
values.
The parameters which can be changed
by this mode are described below in
sequence in which they are displayed.
First we will see the meaning of various
prompts displayed.
INP - Input type
OUt - Output type
CNOP - Configure the o/p polarity
CNPb - Configure the type of
Proportional Band
ZErO - Zero setting
SPAN - Span setting
r-SP - Remote i/p enable/disable
rINP - Type of remote input
rSPZ - Remote zero setting
rSPS - Remote span setting
CNA1 - Configure the type of Aux.
alarm 1
CNA2 - Configure the type of Aux.
Alarm 2
CNA3 - Configure the type of Aux.
Alarm 3
Pr-L - Maximum power limit
enable/disable
SHPb - Pband Shifting enable/disable
Operators Manual

tI-L - Integral inhibit enable/disable

PFb
- Position Feed Back i/p enable
for Valve positioner output (vPFb) with
feedback
dP
- Decimal point position (Only for
linear inputs)
dUtY - Duty cycle (for Valve positioner
with feedback [vPFb] option)
and
Valve positioner time (for Valve
positioner without feedback [vP--] o/p
option)
SrNO - Serial No. of the instrument for
serial communication
BAUd - Baud rate selection for serial
communication
UPSE - open sensor up/down

6.4.1 INPUT TYPE

Type of input is displayed as prompt for
input type. The types of inputs available
in order along with the display prompt
are as follows:
E tC
J tC
K tC
t tC
b tC
r tC
S tC
N tC
G tC
C tC
SPL
rtd
4-20
0-5v

E type t/c
J type t/c
K type t/c
T type t/c
B type t/c
R type t/c
S type t/c
N type t/c
G type t/c
C type t/c
special type
RTD pt-100
4-20 mA/ 1-5 V
0-5 V/ 0-20mA

User can select any type of input from

this table by increment or decrement
keys. For changing input type code alone
is not sufficient, you need to change DIP
switch settings on signal conditioner
card. This DIP (8 way Piano type) is
easily accessible; it is on right side of
the unit when the instrument is
uncovered. DIP switch positions for
various types are listed below. Turn on
(up position) the specified positions with
other switches in off condition.

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E, J, K, T, N, G, C t/c types
SW3, SW8
B, R, S t/c types
- SW3, SW4, SW8
4-20 mA/0-20mA input - SW1, SW2,
SW3, SW8
0-5 V/1-5 V input - SW2, SW3, SW8
RTD Pt-100 input - SW5, SW6, SW7
User must ensure to keep DIP switch
settings to be matching with the
selected input type; otherwise erroneous
reading will be displayed. For a change
in input type in a particular group there
is no need to alter DIP switch settings.
6.4.2 OUTPUT TYPE
Type of output is displayed as code for
output type. The types of outputs
available in order along with the display
prompt are as follows:
Ht
- Time proportional Heat relay
HtCL - Heat/Cool output
vPFb - Valve positioner o/p with
feedback
vP-- - Valve positioner o/p without
feedback
LIN
- Isolated Voltage/Current
proportional o/p (linear o/p)
L.FST - Fast cycle pulse output
L.SLO - Slow cycle pulse output
SPL
- Special o/p type on request
vPNA - Valve positioner o/p feedback
Retransmission output is available all
output type.
Time proportional Heat Relay: C, NO,
NC potential free relay contacts are
provided at HT/FR relay terminals on
back plate. The relay cycles ON + OFF,
once in the cycle time (tC H) set. The
relay is energies when power is to be
delivered to the system. The ON duty
cycle increases proportionately as more
power is to be delivered to the system,
e.g. if the cycle time setting is 60
seconds and 50% power is to be
delivered, then relay ON + OFF will
be 30 secs. + 30 secs. The relay
contacts are rated for 2A / 230V A.C.

Operators Manual

masibus
Heat/Cool output: PID 5030 has the
ability to provide two outputs for
heat/cool control situation. For this in
PROG MODE Aux relay will be
selected 2 No.
In Heat-cool relay
output type there are 2 SPDT(C, NO,
NC) contacts provided at HT/FR and
CL/RV terminals on backplate. Which is
heat and which is cool, is changed by
setting Reverse/Direct (rEv/dir) control
action polarity in configuration mode.
The relay contacts are rated for 2A/230V
A.C.
In heat-cool output type there are three
additional parameters, Pband cool (Pb
C), Cool cycle time (tC C) and Dead
Band (db) to be programmed by the
user. In normal operation the output
varies linearly between 0% to 100%
across the proportional band (Pb H).
Heat-cool operation means that the
output is divided into two separate
sections of heat control action and cool
control action. e.g. Pband heat(Pb H) is
set at 100(absolute) and the setpoint is
set at 500. This proportional band is
taken at both side of the setpoint (rather
then distributing pband across the
setpoint, because we are taking this
pband as heat pband) for output power
calculation. So here output power is
100% at 400 PV and 0% at 600 PV
(When control action polarity is reverse).
With the Pband cool (Pb C) also set at
100 and dead band is 0% then the
heating output varies from 100% to 0%
across the 100% to 50% region of the
output power and cooling output varies
from 0% to 100% across the 50% to
0% region of output power. The ON duty
cycle of the heat relay and the cool relay
depends upon the heat cycle time and
cool cycle time setting. So here 400PV
to 500PV is the Heat band of 100
(according to Pb H setting ) across which
heat control action varies linearly
between 100% to 0% and 500PV to
600PV is the cool band of 100 (according
to Pb C setting ) across which cool
control action varies linearly between
0% to 100%. When cool pband is set
between 0 to pband heat, cool control
action will varies linearly between 0% to
100% across the cool pband. But if cool
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pband is set at 200 then the cool control

output is 50% at full cooling.
Dead band control decides when the cool
control action starts. Here the dead band
(db) range is from -50% to +50%.
When deadband set to 0% the cooling
commences, when heating is at zero i.e.
no dead band. A positive value of dead
band means heat band and cool band
are separated and in the region of
deadband, both heat and cool control
action are stop.
Valve positioner o/p with feedback:
This output is used to regulate liquid or
gas flow via a motorized valve with
positional feedback potentiometer. For
this in PROG MODE Aux relay will be
selected 2 No. The motor should be
capable of being driven in either
direction between its two end stops to
open or close the valve. Power is only
applied to either the forward or reverse
winding when the valve position is to be
changed; otherwise the motor and the
valve remain at their previous position.
2 SPDT(C, NO, NC) contacts
are
provided at HT/FR and CL/RV relay
terminals on back plate. The relay
contacts are rated for 2A/230V A.C. The
cycle time is fixed 10 seconds in this o/p
option. The feedback power (valve
position) is displayed on the Bargraph.
Flashing of bar indicates the OPEN
condition at feedback potentiometer.
The calculated power can be seen by
pressing the Increment key in run mode.
The feedback potentiometer is to be
connected across OPEN, WIPER & CLOSE
terminals at back plate. It is important
to connect the motor feedback terminals
in the correct relative phase; otherwise
the motor will drive in the wrong
direction and/or only drive fully open or
fully closed.
To
check
the
position
feedback
connections, drive the valve fully closed
and with multimeter check that there is
0 volt D.C. between WIPER and CLOSE
terminals. Similarly with the valve fully
open check that there is 1 volt D.C. at
same.
Operators Manual

masibus

To check the motor connections,

increase the setpoint to much larger
value than the actual temperature (PV)
and check that the valve opens, if not
reverse the motor connections.
When output type is selected as vPFb
(i.e. valve positioner with feedback),
user will get the forward/reverse relay
action according to the difference
between the calculated power (inside the
PID) and feedback power (i.e. valve
position). Time period is fixed internally
at 10 seconds. In configuration mode
(DIP 1 should be on at backplate), there
is a duty cycle programming prompt
(dUtY), which is programmable from 0%
to 100%. When this dUtY parameter is
set at 0% then the forward/reverse
relay action will follow the internally
calculated ON time and OFF time. But In
case of higher valve travel time user can
program the duty cycle (duty cycle
means
On
time/one
cycle
time)
accordingly. For example suppose the
duty cycle is set at 60%, then the relay
will be on for 6 seconds out of its 10
second cycle time. This duty cycle
parameter is applicable for both the
forward and reverse relay. Forward or
reverse action is determined by diff.
between the calculated and the feedback
power.
Isolated Voltage/Current
proportional output:
An isolated D.C. output is provided
across Cont. o/p terminals on backplate.
The standard signal is either 0-5V DC or
4-20mA DC. The current signal can be
loaded upto 600 ohms and the voltage
signal upto 10mA. 0V (4mA) represents
0% output and 5V (20mA) represents
100% output.
This output type is optional and it
requires additional hardware, so it has to
be specified at the time of ordering.
Fast cycle/Slow cycle pulse output:
For
control
of
power
through
thyristors/triacs Fast cycle/Slow cycle
pulses are given across Cont. O/p
terminals on backplate. Cycle time for
the Fast cycle pulse o/p is 0.4 second
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and for the slow cycle pulse o/p is 4

seconds. The pulse o/p is of 12V
amplitude and can be loaded upto
12mA. The pulse goes high when power
is to be delivered to the system.

time, to make instrument usable for any

type of 4-20 mA output transmitters or
such other instrument.

This output type is optional and it

requires additional hardware, so it has to
be specified at the time of ordering.

Remote setpoint i/p feature comes as

standard but to use that feature, one
should enable it in conf. mode. At the
r-SP prompt YES or NO comes on SV
display. To enable remote i/p feature
select YES and press the ENTER key.

6.4.3
CONFIGURE
POLARITY

THE

O/P

Output
polarity is programmable as
`dIr'(DIRECT) or `rEv'(REVERSE). For
reverse polarity, power delivered to the
system will decrease as the process
variable increases, and for the direct
polarity power delivered to the system
will
increase as the process variable
increases.
6.4.4 CONFIGURE THE
PROPORTIONAL BAND
The type of Proportional band is
programmable from front, when the
instrument is online. Proportional band
can be configured as `Abs'(Absolute in
degree centigrade), as `SP'(percentage
of setpoint), and as `SPAN'(percentage
of instrument span).
6.4.5 ZERO & SPAN
These settings are for specifying
minimum and maximum range of
operation. Although full sensor input
range is supported, user can select a
particular range of operation. The
setpoint can not be set below zero
setting and above the span setting. The
reading will display OvEr when the input
is below zero setting by 5% or above the
span setting by 5%. This 5% is
calculated for the difference of zero and
span settings. Extreme limits for
thermocouple and RTD types for the
setting are sensor limits.
Zero and span setting are used for
selecting range for linear inputs. This
allows to select any value between 1999 to 9999 for the range of the linear
input. This range can be changed any
Operators Manual

6.4.6 REMOTE SETPOINT INPUT

On next press of SET key rINP (remote

i/p type) prompt will come and user
should select the proper type (4-20mA
or 0-20mA) of remote i/p using
increment or decrement key.
`rSPZ' and `rSPS' are used to scale
remote setpoint. e.g. if k t/c and
remote i/p type is 4-20mA and if remote
zero is 0 and remote span is 1200 then
at 4mA remote i/p, setpoint will be 0
and at 20mA remote i/p, setpoint will
be 1200.
After the remote i/p feature is enabled in
conf. mode user should configure the
setpoint as local or Remote in Program
mode.
If remote i/p feature is disabled in conf.
mode, then there will not be any remote
i/p related prompt in Conf. mode, in
Program mode or in Calibration mode.
6.4.7 CONFIGURE THE TYPE OF AUX.
ALARM 1 & 2
The type of auxiliary setpoint is
independently programmable for both
aux. setpoint. In conf. mode `CNA1' and
`CNA2 prompt will come and prompt for
different types will come in SV display in
sequence
as
below.
To select
desired
type
press
increment/decrement key.
AC-N - Absolute, control, normal (On
above) setpoint
AC-F - Absolute, control, fail safe (On
below) setpoint
AA-N - Absolute, alarm, normal (On
above) setpoint
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AA-F - Absolute, alarm, fail safe (On

below) setpoint
dC-N - Deviation, control, normal (On
above) setpoint
dC-F - Deviation, control, fail safe(On
below) setpoint
dA-N - Deviation,alarm,normal(On
above) setpoint
dA-F - Deviation,alarm,failsafe(On
below) setpoint
bC-N - Band, control, normal (On
outside band) setpoint
bC-F - Band, control, fail safe (On
within band) setpoint
bA-N - Band, alarm, normal (On
outside band) setpoint
bA-F - Band, alarm, fail safe(On within
band) setpoint
In case of Deviation, aux. setpoint
added
to
the
main
setpoint(Local/Remote)to derive the actual
aux. setpoint.
Type of relay action for aux. setpoints
can be configured any time depending
upon application. Be careful in selecting
proper type, as this decides final relay
action.
Also
refer
description
of
hysteresis effect described here for
various setpoint types.
Setpoint and Hysteresis effect :
For aux. setpoints selection, there are
three different options which can be
selected for a particular aux. setpoint.
a. On above setpoint or on below
setpoint - If user selects on above
setpoint option, the relay will be
energized, when the process variable
is more than set variable. In case of on
below setpoint operation of relay action
is reverse.
b. Control or alarm setpoint - In case of
control setpoint, the hysteresis effect is
different from alarm type. In case of
alarm setpoint, the relay can be
acknowledged on pressing of ENTER key
in run mode. So, this selection should be
done carefully according to application.

Operators Manual

masibus
c. Absolute, deviation or band setpoint Absolute means absolute value whatever
it is set for aux. setpoint. In case of
deviation setpoint, it is added to the
main setpoint (local/remote) to derive
the actual setpoint. In case of band
setpoint main setpoint is taken as a
reference
and
band
setpoint
is
distributed both side of main setpoint
equally.
Now, let us see an example to illustrate
the effect of hysteresis setting on relay
operation. For control setpoint and
alarm setpoint, the effect of hysteresis
is little different so we will consider each
case separately.
Suppose you have selected a setpoint of
200 and hysteresis of 5. Also the
setting is for control type and on below
setpoint. So, in this case the hysteresis
effect is applicable while turning ON
the relay. The relay will turn off exactly
at 200, after being turned on. But, it
will not turn on once again until temperature falls below 200 - 5 = 195. This
provides a band of 5 around the
setpoint. In case of on above setpoint
type, the operation will be reverse.
Now suppose you have kept same
setpoint of 200 and hysteresis of 5 with
setpoint type as alarm and on below
setpoint. In this case the hysteresis
effect will be applicable while turning
OFF the relay. The relay will turn ON
when the process value goes below 200.
But it will not turn OFF until the
temperature goes beyond 200 + 5 =
205. This provides a band of 5 around
the setpoint. In case of on above
setpoint type, the operation will be
reverse.
6.4.8
BATCH
PARAMETER
ENABLE/DISABLE
Special features for batch operation like
Proportional Band Shift, Integral inhibit
& Maximum power limit can be enabled
by selecting YES at the Prompt `PrL',`SHPb' and `tI-L' in conf. mode.
Program mode allow programming of
parameter which one is enabled in the
conf. mode.

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6.4.9 POSITION FEEDBACK(PFb) I/P

ENABLE/DISABLE

Rate and user can select it by using

increment/decrement keys.

For the output option valve positioner

with
feedback(vPFb)
you
must
enable(YES) this parameter, otherwise
forward/reverse output option will not be
selected. In case of other output type
keep this parameter disabled(NO).

7. CALIBRATION
PROCEDURE

6.4.10 DECIMAL POINT POSITION

This decides the decimal point position
for linear inputs (4-20 mA and voltage
inputs ). For other input types it will not
come in conf. mode menu and will not
have any effect. Decimal point position
can be programmed from 0 to 3.
Position of 0 means no decimal point.
Any non-zero number puts decimal point
after that digit. For example if decimal
point position is set to 2 and input
reading is 1000, it will be displayed as
10.00. Make sure to put correct decimal
point for linear inputs.

6.4.11 DUTY CYCLE(dUtY)

This prompt will come in case of valve
positioner with feedback and without
feedback. In case of valve positioner
with feedback, duty cycle is used to set
the on time of relays, out of cycle time
of 10 seconds. When duty parameter is
set
to
zero,
on/off
action
of
forward/reverse relays will be decided by
internal calculation.
6.4.12 SERIAL NO.
COMMUNICATION

FOR

SERIAL

For serial communication user should

program the serial no. of PID as an
identification code of the instrument
under communication.
6.4.13 BAUD RATE
For serial communication you can select
baud rate of 300, 600, 1200, 2400,
4800, 9600. SV Display indicates Baud

Operators Manual

As stated earlier, the unit can be

calibrated without
opening
it and
without
adjusting
trimpots.
The
calibration data has got two level
protection. For protecting it CAL enable
DIP switch at back called DIP3 should
be in OFF position ( up position ) and
data lock DIP4 in on condition(down
position). User can enter calibration
mode by pressing increment key and
decrement key simultaneously. Here
combination of two key is just like
hidden key to enter into calibration
mode. This is
kept
to prevent
unauthorized change in calibration data.
With DIP3 switch ON and data lock DIP4
off, press increment and decrement key
simultaneously to enter into calibration
mode. The display will show prompt in
SV window and actual reading in PV
window. This is exactly reverse of other
modes where prompt is in PV window.
The value is displayed in PV window as it
represents actual process value instead
of a setting. Once you enter into
calibration mode then you can access
calibration menu by SET key. The
meaning of prompts is as follows :
CALZ - calibrate zero
CALS - calibrate span
CLrZ - calibrate remote zero
( if remote setpoint input is
is enabled )
CLrS - calibrate remote span
( if remote setpoint input is
is enabled )
PFbZ - calibrate valve position zero
(for vPFb output option only)
PFbS - calibrate valve position span
( for vPFb output option only )
CONZ - calibrate V/I output zero
( for LIN output option only )
CONS - calibrate V/I output span
( for LIN output option only )
RTRZ - calibrate Rtr output zero
(Except for LIN Output)
RTRS - calibrate Rtr output span
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(Except for LIN Output)

CALA - calibrate ambient temp
( for thermocouples only )
The option CALA appears only in case of
thermocouple type of inputs. For other
types only two calibration points are
displayed. CLrZ and CLrS
prompts
appear only in case of
remote
setpoint i/p. PFbZ and PFbS prompts
appear only in case of valve position
output with feedback output type. CONZ
and CONS prompts appear only in case
of Linear output type. RTRZ and RTRS
prompts appear
for all output type
except for LIN output.
The calibration method is very simple.
The calibration can be done at any
point selected by user. Suppose you
want to do zero setting. Feed input
corresponding to zero and say it displays 5 instead of 0. Just press
decrement key five times to make it zero
and press ENTER key. The zero
calibration is done. Same thing is for
span
calibration.
Feed
input
corresponding to span value and say it
displays 1295 instead of 1300. Just
press increment key five times and press
ENTER key. The span calibration is
done. You may have to do it in
iterations, if you are not calibrating at
actual zero and span of range. So, try
to calibrate near zero and span of the
input range. For example for thermocouple types calibrate with input shorted
for zero and calibrate with near full
scale value for span. This will give best
linearity.
For thermocouple types calibration of
ambient is separately provided. First do
ambient calibration and then zero and
span setting as both are getting affected
by
ambient
reading.
Ambient
temperature is displayed in 0.1 Deg
resolution. Bring ambient value to
required temperature by INCR or DECR
keys and press ENTER key to make it
permanent.
In ambient calibration there is one more
facility. Suppose the ambient sensor
on backplate of the unit has failed or
Operators Manual

masibus
the signal conditioner for ambient has
failed. In this case, the software
provides
facility
for
manual
compensation. This compensation is
by default 30.0 deg. This can be
changed to desired value in calibration
mode.
Calibration for the remote setpoint i/p is
similar
to
the
process
variable
calibration. For remote zero calibration
feed the 0mA or 4mA depends upon the
remote i/p type and calibrate the
remote setpoint zero at the remote zero
value set in the conf. mode. Similarly
feed the 20mA and calibrate the remote
setpoint span at the remote span value
set in the conf. mode.
In the Calibration of the valve position,
user can not increment or decrement the
value in the PV display. The value
indicated in the PV display is mV
measured across WIPER and CLOSE
terminals.
By
changing the valve
position user decides the zero of valve
position and then just press the ENTER
key. Now at this valve position,
feedback power will be 0% . Similarly
user decides the span (maximum limit
upto which valve should open) of valve
position and press the ENTER key. Now
at this valve position, feedback power
will be 100%. Here zero and span of
valveposition can be calibrated upto
0.1V maximum and 0.6V minimum
respectively.(i.e. allowed range for zero
is upto maximum 10% and that for
span is minimum 60% respectively.)
For current/voltage output calibration
PV display will indicate frequency (
which one is internally generated
according to output power ). First set
the output power to 0% and sense the
control o/p (current/voltage) and with
increment/decrement of frequency at
CONZ prompt set the control o/p at
zero value (either at 0V D.C. or at 4 mA
D.C. depending upon the control output
type ) and press the ENTER key. This is
the zero calibration of current/voltage
output. Similarly set the output power
to 100% and at CONS prompt set the
control o/p at span value (either at 5V
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D.C. or at 20mA D.C.)and press the

ENTER key. This is the span calibration
of current/voltage output. Here to set
the output power at 0% and 100% use
the manual mode.

Least Significant Bit

Significant Bi9t (MSB)

For
retransmission current
output
calibration Process Value(PV) display
will indicate frequency ( which one is
internally generated according to output
power ). First set the Process Value to
Zero and sense the Retrans
o/p
(current) and with increment/decrement
of frequency at RTRZ prompt set the
Retrans o/p at zero value (4 mA D.C)
and press the ENTER key. This is the
zero calibration of current output.
Similarly set the Process Value to Span
and at RTRS prompt set the Retrans o/p
at span value ( 20mA D.C.)and press
the ENTER key. This is the span
calibration of current output.

With RTU character framing, the bit

sequence is:
i.e. 1 start bit
1 stop bit
No parity.

(LSB)

Most

Without Parity Checking

MESSAGE QUERY:

8. MODBUS DETAIL
INTRODUCTION:
The PID 5030 can be connected
in RS-485 communication datalink
either4 in multi drop or repeat
mode.Each PID must have unique serial
number.No two PIDs may have the
same
address.Entire
range
of
addresses(1 to 99 ) may be used.
Before startingt any communication,
choose a baud rate and protocol
compatible to the host computer. Only
two-pass protocol is assumed. This
speeds up the total throughput.
COMMUNICATION PROTOCOL
The communication protocol is a HEX
procol. The host computer issues the
PIDs that in turn responds to each
command.
The entire protocol is based on the
command/answer protocol.

RTU Framing

1.START DELAY and ADDRESS:

How characters are Transmitted

Serially
When messages are4 transmitted on
standard Modbus serial networks , each
character or byte is send\t in this
order(left to right):

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Always contains the start of message

with 3.5 null char delay followed by the
address of the PID 5030 to be
addressed. The address is represented
by a HEX character ranges from 00 to
99.
2.FUNCTION:
When a message is sent from a master
to a slave device the function code field
tells the slave what kind of action to
perform.
In PID 5030 the functions implemented
are
01. READ COIL STATUS
(REFERENCE - 0x).
05. FORCE SIGNLE COIL
(REFERENCE - 0x).
03. READ HOLDING REGISTERS
(REFERENCE - 4x).
06. PRESET SINGLE REGISTER
(REFERENCE - 4x).
Here Same Reference Functions are
used for Reading and Writing a
parameter, so only one Variable Tag is
required for reading and writing a
parameter.
3.DATA FIELD:
Read: The query message specifies the
starting
register
and
quantity
of
registers to be read. Registers are
addressed starting at zero- registers 1
... 12 are addressed as 0 ... 11. The
quantity of channels must not exceed
(total no of channels starting channel
address).
Write: The query message specifies the
register address and the data to be
written in that register. Registers are
addressed starting at zero- register 1 is
addressed as 0.
CHECKSUM COMPUTATION:
The error-checking field contains a 16bit value implemented as two eight-bit
bytes. The error check value is the result
of a Cyclical Redundancy Check (CRC)
calculation performed on the message
contents.
Operators Manual

start

stop

stop

CRC calculation:
The CRC field checks the contents of the
entire message. It is applied regardless
of any parity check method used for the
individual characters of the message.
The CRC value is calculated by the
transmitting device, which appends the
CRC to the message. The receiving
device recalculates a CRC during receipt
of the message, and compares the
calculated value to the actual value it
received in the CRC field. If the two
values are not equal, an error results.
The CRC is started by first pre loading a
16-bit register to all 1's. Then a process
begins of applying successive eight-bit
bytes of the message to the current
contents of the register. Only the eight
bits of data in each character are used
for generating the CRC. Start and stop
bits, and the parity bit, do not apply to
the CRC. During generation of the CRC,
each eight-bit character is exclusive
ORed with the register contents. Then
the result is shifted in the direction of
the least significant bit (LSB), with a
zero filled into the most significant bit
(MSB) position. The LSB is extracted and
examined. If the LSB was a 1, the
register is then exclusive ORed with a
preset, fixed value. If the LSB was a 0,
no exclusive OR takes place. This
process is repeated until eight shifts
have been performed. After the last
(eighth) shift, the next eight-bit byte is
exclusive ORed with the register's urrent
value, and the process repeats for eight
more shifts as described above. The final
content of the register, after all the
bytes of the message have been applied,
is the CRC value. When the CRC is
appended to the message, the low-order
byte is appended first, followed by the
high-order byte.

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original function code with its most

significant bit set to logic 1.
3.DATA FIELD:
If no error occurs, the data field of a
response from a PID 5030 to a master
contains the data requested. The
char will be the byte count of data
requested.
For the write command the response will
be an echo of the query.
If an error
exception
application
next action

occurs, the field contains an

code
that
the
master
can use to determine the
to be taken.

CHECKSUM COMPUTATION:
CRC of the message is calculated same
way as explained earlier and
appended to message.
EXCEPTION RESPONCE:
The table explains the meaning of error
codes, if PID 5030 transmits error
message.
CODE
01
02
1.START DELAY and ADDRESS:
When the PID 5030 sends its response,
it places its own address in this address
field of the response to let the master
know which PID 5030 is responding.

03

2.FUNCTION:
When the PID 5030 responds to the
master, it uses the function code field to
indicate either a normal (error-free)
response or that some kind of error
occurred (called an exception response).

NOTE

For a normal response, the PID 5030

simply echoes the original function code.
For an exception response, the PID 5030
returns a code that is equivalent to the

Operators Manual

08

1.
2.

MEANING
Function code Invalid. It must
be 01,05,03 or 06.
Illegal data starting address.
The range is specified for
different functions in the table
below.
Illegal data value. The range is
specified for different
functions in the table below.
Check sum ( CRC ) error.
Garbled message.

The serial no of PID 5030 must be

within 00 to 99.
Before starting the communication,
match the Baud rate and Sr. no. of
Master and Slave devices.

Sr.
No.

Digital
Parameters

AUTO/MANUAL

Hex
Addres
s
00

Absolut
e
Address
00001

Page 19 of 22

masibus

Ref No: m53/om/101

Issue No: 13

2
3
4
5
6

MODE
LOCAL/REMOT
E MODE
HTFR RELAY
CLRV RELAY or
A1
A2 RELAY
A3 RELAY

01

00002

02
03

00003
00004

04
05

00005
00006

9. COMMUNICATION PARAMETER:
Sr.
No.
1
2

Analog Parameters
PROCESS VALUE
SET VALUE

Hex
Address

Access Type

Absolute
Address

00

Read Only

40001

01

40002

PERCENTAGE POWER*

02

40003

INTEGRAL TIME

03

40004

DERIVATIVE TIME

04

40005

PROPORTIONAL BAND HEAT

05

40006

CYCLE TIME HEAT

06

40007

PROPORTIONAL BAND COOL

07

40008

CYCLE TIME COOL

08

40009

10

DEAD BAND

09

40010

11

AUXILIARY SET POINT 1

0A

40011

12

AUXILIARY HYSTERESIS 1

0B

40012

13

AUXILIARY SET POINT 2

0C

40013

14

AUXILIARY HYSTERESIS 2

0D

40014

15

AUXILIARY SET POINT 3

0E

40015

16

AUXILIARY HYSTERESIS 3

0F

40016

17

MAXIMUM POWER

10

40017

18

PROPORTIONAL BAND SHIFT

11

40018

19

MAXIMUM INTEGRATION TIME

12

40019

20

REMOTE OFFSET

13

40020

21

ZERO

14

40021

22

SPAN

15

40022

23

POSITION FEEDBACK

16

40023

Operators Manual

Page 20 of 22

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Ref No: m53/om/101

Issue No: 13

* User can write PERCENTAGE POWER in manual mode only. At the time of Power ON,
PERCENTAGE POWER will be zero.

NOTE:
Analog o/p: 4 to 20mA. Analog o/p will follow as the below indication:
Set zero=0, Set span = 500 for TC/RTD
Set zero=0, Set span = 100 for Linear I/P
Hysteresis is assumed to be Zero.
DIRECT
mA O/P

Value of
ZV.
[% O/P]

OPEN

UNDER

-5%

0%

ZV >
0%,
ZV <
100 %

100%

105
%

OVER

Open Sensor

Linear
I/P

Controll
ed O/P

Retras
mission
O/P

TC/RTD

Process
value on
display

Open Sensor

UP
20
mA

DW
20
mA

4
mA

4
mA

4
mA

20.8
mA

3.2
mA

3.2
mA

3.2
mA

4
mA

UNDER

-25
(5%)

Process
value on
display

OPEN

OPEN

O/P >
4mA
O/P <
20mA
O/P >
4mA
O/P <
20mA
PV > 0,
PV <
500

20
mA

20
mA

20
mA

UP
20
mA

DW
20
mA

20
mA

20.8
mA

20.8
mA

20.8
mA

3.2
mA

500

525
(5%)

OVER

OPEN

Open Sensor

Open Sensor

UP

DW

UP

DW

Controll
ed O/P

20
mA

20
mA

4
mA

4
mA

4
mA

Retras
mission
O/P

20.8
mA

3.2
mA

3.2
mA

3.2
mA

4
mA

UNDER

-25
(5%)

OPEN

O/P >
4mA
O/P <
20mA
O/P >
4mA
O/P <
20mA
PV > 0,
PV <
500

20
mA

20
mA

20
mA

20
mA

20
mA

20
mA

20.8
mA

20.8
mA

20.8
mA

3.2
mA

500

525
(5%)

OVER

OPEN
Open Sensor

Open Sensor

Open Sensor

UP

UP

Operators Manual

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Page 21 of 22

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masibus

Ref No: m53/om/101

Issue No: 13

REVERS
EmA
O/P

Value of
ZV.
[% O/P]

OPEN

UNDER

-5%

0%

ZV >
0%,
ZV <
100 %

100%

105
%

OVER

Open Sensor

Linear
I/P

Controll
ed O/P

Retras
mission
O/P

Open Sensor

UP
4
mA

DW
4
mA

20
mA

20
mA

20
mA

20.8
mA

3.2
mA

3.2
mA

3.2
mA

4
mA

UNDER

-25
(5%)

Process
value on
display

OPEN

O/P >
4mA
O/P <
20mA
O/P >
4mA
O/P <
20mA
PV > 0,
PV <
500

4
mA

4
mA

4
mA

UP
4
mA

DW
4
mA

20
mA

20.8
mA

20.8
mA

20.8
mA

3.2
mA

500

525
(5%)

OVER

Open Sensor

TC/RTD

Controll
ed O/P

Retras
mission
O/P

DW
4
mA

20
mA

20
mA

20
mA

20.8
mA

3.2
mA

3.2
mA

3.2
mA

4
mA

UNDER

-25
(5%)

OPEN

OPEN

Open Sensor

UP
4
mA

Process
value on
display

OPEN

O/P >
4mA
O/P <
20mA
O/P >
4mA
O/P <
20mA
PV > 0,
PV <
500

4
mA

4
mA

4
mA

UP
4
mA

DW
4
mA

20
mA

20.8
mA

20.8
mA

20.8
mA

3.2
mA

500

525
(5%)

OVER

OPEN

Open Sensor

Open Sensor

UP

UP

Operators Manual

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Page 22 of 22

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