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International Specialty Conference on ColdFormed Steel Structures
Oct 15th
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Cold-formed Channel- and Z-sections subject to both flexure and torsion may undergo
distortional buckling where the flange and lip rotate about the flange/web junction. This
mode of failure is prevalent in purlin sections when lateral deformation of the section is
prevented and when the sections are manufactured from high strength steel. In an attempt
to prevent distortional buckling, some manufacturers have added additional return lips to
the flange lips to produce complex edge stiffeners.
The AustralianlNew Zealand Standard for Cold-Formed Steel Structures includes design
rules for determining the distortional buckling strength of cold-formed beam and column
sections. These design rules require the computation of the elastic distortional buckling
stress. Appendix D of ASINZS 4600 provides design rules for computing the elastic
distortional buckling stress of general channels in compression, simple lipped channels in
compression and simple lipped Channel- and Z-sections in bending about an axis
perpendicular to the web.
The paper describes general formulations for computing the elastic distortional buckling
stresses of sections with return lips including those with sloping lips and return lips. The
accuracy of the formulations is compared with the results for a large range of section
geometries using a finite strip buckling analysis which can be regarded as providing
accurate solutions for distortional buckling stress. Explicit expressions are presented in
the paper for the flange properties.
1. INTRODUCTION
*
**
21
22
Distortional buckling involves the movement of the nodes relative to one another and
occurs at half-wavelengths intermediate between the two: The flange and lip rotate about
the flange/web junction so that the mode is called flange-distortional buckling. The mode
is most common for edge-stiffened channel- and Z-sections, such as those used for
storage racks and purlins. For many section geometries, distortional buckling will be the
controlling mode, and consequently an accurate estimation of the stress at which
distortional buckling occurs will form a critical part of the design.
Rigorous analytical expressions for the elastic distortional buckling stress of sections in
compression have been developed by Lau and Hancock' , and for sections in flexure by
Hancock2 , both of which have been recently included in the AustralianlNew Zealand
Standard for Cold-Formed Steel Structures 3 . These formulae have been tested against
accurate solutions based on the finite strip method, for channel-sections with a simple lip
stiffener in compression and flexure. However, with recent developments of channel- and
Z-sections including inclined and return lips, it has become apparent that further research
is required into the accuracy of these formulae and possible limits that may be required
when designing such sections.
It is the purpose of this paper to present analytical expressions for the elastic flangedistortional buckling stress. These expressions are compared with accurate solutions
using a finite strip buckling analysis 4 based on the theory developed by Plank and
Wittrick5 to determine their accuracy.
.. ~
560
MIO<IMUM
.~
400
320
240
160
80
~o
! . :
.. : .
~ .. ~.:.~ ..
...
. .: .. ~. ~ .~ ........... :
480
STRESS
IN SECTION
AT DUCKUNG
:;;;;j.I11111161
.......... :....... ;.
,1
.....:...... ,~.. .
,
. ';"
{<.~ .~
..
~.! ~
...........:.
; ; ; , :: j
; ; ; , ":
-,
:.::i::::Y~i~t:~:l.f.{1::::.:.:.:X~i~t;J:iJ.!.1.tr
, ..
.-.~
... +
..
.j .. +.~
..
~.?
TJ.: T ,,,,
50
100
200
BUCKLE
500
1000
2000
5000
1000
HAI..F~AVEL.ENGTH
Fignre 1 Buckling stress vs Half-wavelength for sections with shallow lip stiffeners
23
Points A and D correspond to the local and flexural-torsional buckling modes shown in
Fig. 2, and Point C occurs at an intermediate half-wavelength and corresponds to the
flange-distortional buckling mode, as also shown in Fig. 2.
Flange-distortional buckling of compression members involves rotation of each flange
and lip about the flange/web junction in opposite directions as shown in Fig. 2(a). The
web undergoes single curvature flexure at the same half-wavelength as the flange buckle,
and the whole section may translate in a direction normal to the web also at the same halfwavelength as the flange and web buckling deformations.
Local
Distortional
Rexural
Dstortional
Local
RexuaJtors.
Lccal
Rea.nHas
::::J::
l 1 1~ !1
i i i iii i i i iii i i
::rlllmijtB;:!I+III~~llmll
!tl!i
1200
.j.tIiti~;
+ittftt~ititt
..........
':'t .. ~ ... i' '1" 'i- tt Of t 't '1" '1" '1' '1' Of f'~""" .. ,to ..... ~ .... i" '1" .~.. i' 't ~
:: :::::::::::I:::::::f:::rTrj:llr::::::::r::T::rLUI~!:::~:::::t::rrt:l::r!
20
50
'00
200
600
1000
2000
5000
1000
BUaa..E HALF-wAVELENGTH
Figure 3 Buckling stress vs Half-wavelength for sections with deep lip stiffeners
24
Points A, C and D correspond to local, flange-distortional and flexural-torsional buckling
modes as in Fig. 2. The mode at Point B is a new distortional mode which involves a
distortional buckle of the lips as shown in Fig. 4. It has been called flange-lip distortional
buckling in this paper.
Figure 4
The web undergoes flexure as before, and there is distortion in the compression flange.
The compression lips rotate about the flange-lip junction. This mode was found in
channel and Z-sections under flexure, with webs of 100 mm, flanges of either 50 mm or
75 mm, and with lips and return lips of 15 mm or 20 mm.
For practical purposes, this mode of distortional buckling is not likely to be critical, since
very large lip depth to web depth ratios would be required in order to bring down the
buckling stress of this mode to that of the local and flange-distortional modes.
For the purpose of this paper, this mode is recognised, but since it is not a critical mode
of buckling no attempt has been made to derive an explicit expression for it. Where
sections have been investigated that contain this mode, the distortional buckling stress for
the section was taken as that for the flange-distortional buckling mode corresponding to
Point C in Fig. 3.
25
Shear Centre
Y.
~~--~~~------x
Figure 5
=section area
where A
Iw
= warping constant
torsion constant of the flange-lip combination
= polar second moment of area about the shear centre
Io
Eq. 1 can be used to determine the distortional buckling load P at a particular value of the
half-wavelength A., in terms of the section properties and ~ and kx . However this process
involves iterations of A. values to find the value which corresponds to the minimum value
of P, which for design purposes is impractical. Thus an approximation is used for the
critical value of A. which is determined by assuming that kx approaches infinity .and ~ is
equal to the limiting value of 2D/b w of the web. For this condition A. critical is 'given by
Eq.2.
A.crilical
= 1r: (
EI b )0,25
where
2W;
............................................................................................... (2)
plate flexural rigidity per unit width
Et 3
= 12(1-v
2 )
b w = web depth
Iwe =lw + Ix{xo -hxY +ly{yo _hy)2 -2Ixy{xo -hx'ho -hy)
26
Further simplification of Eq. 1 is achieved by using an approximate equation for kG> and
assuming kx = O. The equation for kG> is derived by a similar approach to Bleich8 , who
determined the coefficient of rotational restraint between adjacent plate elements in
channel-, 1- and Z-sections for local buckling by using the limiting value of 2DI b w and a
multiplying factor in order to take account of the compressive force on the web. An
additional factor of 0.061- added to bw is an empirical factor to allow for effects of shear
and flange distortion.
k 2D
~ - bw + 0.06A,
(l-~J
ACT w
......................................................................................... (3)
Et 3
k-
~-5.46(bw+0.06A,)
2
[1_1.11{Od[b w A,]2]
Et 2
b w2 +A,2
.............................................. (4)
Eqs 2,3 and kx = 0 are substituted into Eq. 1 to form the explicit equations for the elastic
distortional buckling load. These equations are shown in Appx. Dl of AS/NZS 4600 3
= 1r (
EI b
;~ w
Y25
)
...................................................................................... (5)
k 2Et 3
[1- Ul{ od [ _ _ _ _b.. . :;w_4 A,--:2_ _ _----:-]~
~ - 5.46(b w +0.06A,)
Et 2
12.56A,4 + 2. 192bw4 +13.39A2bw2 IJ
....................... (6)
27
Shear Centre: For sections with simple lip stiffeners, the shear centre will be at the lipflange junction thus no calculation is required. However for sections with return lips, the
shear centre (xo, Yo) is calculated by equating the moment produced by the shear stresses
induced by a unit shear force about a point, to the moment produced about the same point
by the unit shear force acting at the shear centre, as outlined by Trahair and Bradford9. In
the general equations given in Appendix A, the moments are taken about the lip-return lip
junction, and the co-ordinates of the shear centre relative to this point are uland U2.
Warping section constant:
For sections with simple lip stiffeners, the warping section
constant Iw = o. For sections with return lips, the approximation for Iw given by YulO was
used to produce the general equations for Iw in Appendix A.
28
29
It is proposed that a limitation be applied to the length of the lip stiffeners in accordance
with Lau and Hancocks' finding that if the lip stiffener,s are very small, the primary and
secondary local minima will merge into one local minima at a short half-wavelength, with
the flange-web junction remaining straight as in a pure local mode. Consequently the
formulae will be very conservative, since they assume that the flange-web junctions are
allowed to bend laterally. It is proposed that the lip stiffeners must comply to the AISI'2
(1980) depth requirements of edge stiffeners of:
1
d min =
2.8t[b:t - 27600]6
Iy
but not less than 4.8t
where fy
bit
6. CONCLUSIONS
The explicit formulae for the determination of the elastic distortional buckling stress for
Channel- and Z-sections with lip stiffeners and return lips have been tested and compared
with accurate solutions for sections in compression and flexure. It is suggested that the
following limitations be applied to these formulae:
For sections in compression:
web to flange ratio must be less than 3
the depth of lip stiffeners must comply to AISI'2
For sections in flexure:
a factor of bw I( bw -2 Y) must be applied to the calculated stress
for channel sections with return lips, flange to simple lip ratio must be greater than
3.33
the depth of lip stiffeners must comply to AISI'2
With the limitations applied, the formulae will provide designers with a relatively simple
method of determining the elastic distortional buckling stress of thin-walled sections with
complex geometry, to a high degree of accuracy.
30
/6~
centrt
1~ge
vy
Centreline dimensions
- 1 d . e d[ +2b,
Y=-2 ,sm b d b
1+ ,+ ,
-I
-j -
-J
l
cose
sine
b, -)d sme-y
.
-)
I =d { b +d --x d - y -yb {b
--x
+ d,'tsinecose
+b { b +d cose---x
xy , I
'2
[ 2
I
2
12' I'
2
[
Principal section properties of a compression flange with a simple lip and return lip (with
slope = 9) are as follows:
1
a=--tan
2
-1[-Ix2Ixy
- -J
-Iy
31
Shear centre co-ordinates of a compression t1ange with a simple lip and return lip (with
slope = 6) are as follows:
u1 =
u2
Xo
-td/b/sineSina( _
61 px
_ -td/b/ sinecosa (
~bf
3x - 3Y cot a - bf
_
_
)
-3x-3ytana
61 py
u,
Yo =u 1 sina -
U2
cosa + d/ sine -
Warping section constant of a compression t1ange with a simple lip and return lip (with
slope = 6) is as follows:
32
Overall dimensions
Table Bl Elastic distortional buckling stresses Channel section with return lips
under pure compression
I,~.,>{' ;;!I
33
(F)
(w)
(L)
t
(t)
&
Hancock Strip - No
Flexural
Lateral
Method Restraint
(%)
Hancock
/
Finite
Table B2 Elastic distortional buckling stresses - Channel section with return lips
under pure bending
;. ".:'
34
I
bf
bw
d1
(F)
(w)
(L)
(angle)
( t)
50
50
50
50
50
50
50
50
50
75
75
75
75
75
75
75
75
75
50
50
50
50
50
50
50
50
50
75
75
75
75
75
75
75
75
75
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
10
10
10
15
15
15
20
20
20
10
10
10
15
15
15
20
20
20
10
10
10
15
15
15
20
20
20
10
10
10
15
15
15
20
20
20
45
60
75
45
60
75
45
60
75
45
60
75
45
60
75
45
60
75
45
60
75
45
60
75
45
60
75
45
60
75
45
60
75
45
60
75
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Finite
Lau&
Strip - No Hancock
Lateral Flexural
Restraint Method
287
342
380
348
433
499
378
489
576
149
174
190
197
240
274
238
294
343
210
242
262
247
296
339
273
330
414
120
140
153
156
187
210
183
233
259
288
349
398
353
446
520
380
501
597
157
187
212
210
258
295
246
310
359
198
233
266
246
332
354
271
332
416
116
136
154
155
187
215
183
187
265
Accuracy
-1%
-2%
-5%
-1%
-3%
-4%
-1%
-2%
-4%
-6%
-7%
-11%
-7%
-7%
-8%
-4%
-5%
-5%
6%
4%
-1%
1%
-12%
-4%
1%
-1%
-1%
4%
3%
-1%
1%
0%
-3%
0%
20%
-2%
Lau&
Han
/
Finite
Strip
1.01
1.02
1.05
1.01
1.03
1.04
1.01
1.02
1.04
1.06
1.07
Lil
1.07
1.07
1.08
1.04
1.05
1.05
0.94
0.96
1.01
0.99
1.12
1.04
0.99
1.01
1.01
0.96
0.97
1.01
0.99
1.00
1.03
1.00
0.80
1.02
Table B3 Elastic distortional buckling stresses - Z-section with simple lips under
pure bending
35
(F)
bw
(w)
dl
(L)
(R)
50
50
50
50
50
50
50
50
50
75
75
75
75
75
75
75
75
75
50
50
50
50
50
50
50
50
50
75
75
75
75
75
75
75
75
75
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
10
10
10
15
15
15
20
20
20
10
10
10
15
15
15
20
20
20
10
10
10
15
15
15
20
20
20
10
10
10
15
15
15
20
20
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
be
bl
t
(t)
9
(angle)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
75
.75
75
75
75
75
75
75
75
75
75
75
'75
75
75
75
75
75
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
AccurFinite
Lau &
Strip
Han.
acy
No
Flexural
(%)
Lateral Method
Restr.
489
536
569
591
689
681
635
676
715
262
279
296
343
368
389
405
432
455
330
350
379
389
413
436
451
436
451
200
214
225
259
274
289
300
317
332
507
549
596
614
653
688
660
677
674
281
300
317
360
382
402
415
436
456
351
384
419
431
463
490
472
488
486
207
222
235
267
284
301
314
328
344
-4%
-2%
-5%
-4%
5%
-1%
-4%
0%
6%
-7%
-8%
-7%
-5%
-4%
-3%
-2%
-1%
0%
-7%
-10%
-11%
-11%
-12%
-12%
-5%
-12%
-8%
-3%
-3%
-5%
-3%
-4%
-4%
-5%
-3%
-4%
Lau &
Han.
I
Finite
Strip
1.04
1.02
1.05
1.04
0.95
1.01
1.04
1.00
0.94
1.07
1.08
1.07
1.05
1.04
1.03
1.02
1.01
1.00
1.07
1.10
1.11
1.11
1.12
1.12
1.05
1.12
1.08
1.03
1.03
1.05
1.03
1.04
1.04
1.05
1.03
1.04
Table B4 Elastic distortional buckling stresses - Z-section with return lips under
pure bending (continued on next page)
36
bw
br
(F)
(w)
dl
(L)
bl
(R)
t
(t)
M
(angle)
50
50
50
50
50
50
50
50
50
75
75
75
75
75
75
75
75
75
50
50
50
50
50
50
50
50
50
75
75
75
75
75
75
75
75
75
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
10
10
10
15
15
15
20
20
20
10
10
10
15
15
15
20
20
20
10
10
10
15
15
15
20
20
20
10
10
10
15
15
15
20
20
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
10
15
20
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
60
431
463
499
503
538
582
533
561
606
233
248
259
299
318
334
348
360
382
300
318
333
345
360
390
384
376
397
181
190
198
225
243
252
262
269
289
433
462
499
483
503
531
483
489
504
249
262
276
307
320
333
339
349
360
301
323
350
344
360
381
351
357
367
184
194
205
228
239
250
255
263
272
Lau&
Han.
/
Finite
Strip
0% 1.00
0% 1.00
0% 1.00
4% 0.96
7% 0.93
9% 0.91
9% 0.91
13% 0.87
17% 0.83
-7% 1.07
-6% 1.06
-6% 1.06
-3% 1.03
-1% 1.01
0% 1.00
3% 0.97
3% 0.97
6% 0.94
0% 1.00
-2% 1.02
-5% 1.05
0% 1.00
0% 1.00
2% 0.98
8% 0.92
5% 0.95
8% 0.92
-2% 1.02
-2% 1.02
-3% 1.03
-2% 1.02
2% 0.98
1% 0.99
3% 0.97
2% 0.98
6% 0.94
Table B4 Elastic distortional buckling stresses - Z-section with return lips under
pure beuding
37
br
(F)
50
50
75
75
75
50
50
75
75
75
bw
(w)
100
100
100
100
100
200
200
200
200
200
d,
(L)
10
15
10
15
20
10
15
10
15
20
b,
(R)
10
15
10
15
20
10
15
10
15
20
t
( t)
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Lau &
Hancock
Flexural
Method
Adjust-
513
643
278
392
465
348
450
204
290
347
1.036
1.082
1.026
1.060
1.1 06
1.018
1.039
1.013
1.029
1.050
ment
factor
Adjusted
Lau &
Hancock
value
Finite
Strip - No
Lateral
Restraint
True stress
block
Accuracy
532
696
285
415
514
355
468
206
298
364
540
797
275
420
548
351
476
206
306
397
2%
13%
-4%
1%
6%
-1%
2%
0%
2%
8%
3%
A verage accuracy
Table B5
WALL
9. APPENDIX C . REFERENCES
1. Lau, S.C.W. and Hancock, GJ., 'Distortional Buckling Formulas for Channel Columns',
Journal of Structural Engineering, ASCE, 1987, 113(5), pp 1063-1078
2. Hancock, GJ., 'Design for Distortional Buckling of Flexural Members', Thin-Walled
Structures, Vol. 27, No.1, January 1997, pp 3-12
3. ASINZS 4600:1996, 'Cold-formed Steel Structures', Standards Australia/ Standards New
Zealand
4. Hancock, GJ., 'Local, Distortional and Lateral Buckling of I-Beams', Journal of Structural
Engineering, ASCE, Vol. 104, No. ST II, November 1978, pp 1787-1798
5. Plank, RJ., and Wittrick, W.H., 'Buckling Under Combined Loading of Thin, Flat-Walled
Structures by a Complex Finite Strip Method', International Journal For Numerical
Methods in Engineering, Vol. 8, No.2, 1974, pp 323-329
6. Vlasov, V.Z., Thin-Walled Elastic Beams, 2nd edition, Israel Program for Scientific
Translations, Jerusalem, Israel, 1961
7. Timoshenko, S.P., and Gere, J .M., Theory of Elastic Stability, McGraw-Hill Book Co., Inc.,
New York, N.Y. 1959
8. Bleich, F., Buckling Strength of Metal Structures, McGraw-Hill Book Co., Inc., New York,
N.Y. 1952
9. Trahair, N.S., and Bradford, M.A., The Behaviour and Design of Steel Structures, 2nd
edition, E & FN Spon, London 1988
10. Yu, W.W., Cold-Formed Steel Structures, Appendix B, Robert E. Krieger Publishing Co.,
N.Y. 1979
11. School of Civil and Mining Engineering, University of Sydney, Program Manualfor
Program BFINST5, Finite Strip Buckling Analysis of Thin-Walled Sections, June, 1986
12. Specification for the design of cold-formed steel structural members (1980). American Iron
and Steel Institute, Washington, D.C.
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