EE ES es aes 4 =O nO a Ms MIXER DRIVE SHAFT WITH ATD - 218 WICHITA CLUTCH FOR 80 & 100 CU.FT. & SM-3 & 4 MIXERS ) NO. WC-8002 BESSER COMPANY P.O. BOX 336 801 JOHNSON ST. INDEX ON PAGE 11 ALPENA, MI 49707 REPRINT AUG. ’90 PHONE (517) 354-4111WICHITA ATR CLUTCH - ATD- 218 MIXER DRIVE SHAFT ASSEMBLY WITH ATD-218 WICHITA CLUTCH KEY PART NO. PCS. DESCRIPTION 1 07517, Hyatt Inner Race 86268 =I Garlock Seal No. 53 x 2849 2 867811 Garlock Seal No. 21 x 3937 30 3553191 Drive Shaft - 3-15/16" Dia. x 45-3/8" L. 4 88051 6 Hex Hd. Cap Screw ~ 5/8 x 2-1/2" L. & L.W. No.87882 5 880011 Hex Hd. Cap Screw - 1/4 x 3/4" L. & L.W. No. 87877 6 3217321 Lubrication Block 841061 Str. Grease Fitting - 1/4" 73217311 Lubrication Line Assembly 8 106421 Wichita Clutch - ATD-218 (Refer to Page 3) 1065401 Allen Set Screw - 1" - 8 U.N.C. x 1" L. (Not Shown) 9 3387853 Hose Assembly ~ 3/8 x 15-1/2" L. 846503 Adapter - 90° (3/8 Tube to 1/2" Pipe) 10 106816 Pillow Block 11 1068782 Hex Hd. Cap Screw - 7/8 x 3-1/4" L. & LW. No. 87884 12 879332 Plain Washer ~ 7/1 13 1062381 Roto Coupling (A-32445) 14232632, Hose Assembly - 3/8 x 15-1/2" L. (Refer to Page 4, Key 2) 15 3456396 Block - 3/8 Sq. x 1" Le 16 3456381 Support Plate - 2-1/2 x 7 x 17-1/2" 172564831 Key - 7/8" Sq. x 7" Le 2We TeGe Hele TGA NulsResemeCe es aor eee 3 epee KEY PART NO. PCS. DESCRIPTION 18 345641 Sleeve Sub-Assembly (Includes Keys 18a & b) 18a 345646 «2 Bushing - 3-15/16" 1.D. x 4-3/8" ,0.D. x 5" L. 1g 895622 Allen Set Screw - 3/16 x 3/8" L. 84106 1 Str. Grease Fitting - 1/8" 19 934861 Split Collar - 3-15/16" Bore Ref. 358508 358509 REPAIR PARTS FOR NO. 106421 WICHITA CLUTCH (amD-218) KEY PART NO. PCS. DESCRIPTION 1 1062331 Driving Ring (43-306-1) 2 106989 1 Hub and Back Plate (234-1-12) 3 1069971 Air Tube Holding Plate (234-2-4) 4 106996 4 Socket Hd. Cap Screw - 1" - 8 (77-217) 5 1069902 Shim (234-9) 6 1069911 Air Tube - Split 3 Spud (234-20-1) 7 1069921 Pressure Plate (234-3-7) 8 1069932 Center Plate (234-11-1) 9 1069942 Friction Dise (234-25-1) 10 10699512 Release Spring (234-33) No. 639216 Repair Kit for Wichita Clutch (Includes Keys 6, 9 & 10)Wel Cale TAG AC IERE Ch URI CHa aeAaleD #218 ‘MIXER BEARING PEDESTAL DRIVE SHAFT Nan COUPLING KEY Sa 5b SOLENOID VALVE ASSEMBLY NO. 358239 PART NO. PCS. DESCRIPTION 846511 Str. Adapter - 3/8 to 1/2" Pipe 22363201 Hose Assembly - 3/8 x 15-1/2" L. 862941 Wilkerson Air Regulator - 1/2" (Refer to Page 11) 1061521 Pressure Gauge 3582401 Support Plate (Note: For 2 & 3 Position Mixer Locate the Support Plate on Opposite Side of Gusset) 107016 Ross - 3-Way - N.C. ~ Single Solenoid Valve - 1/2" (Refer to Page 5) 882192 Hex Hd. Cap Screw - 1/4 x 2-3/4" L. with Nut No. 87800 and L.W. No. 87877 Note: Use keys Sb and Se for No. 2 & 3 position mixer only and mount valve on opposite side of support key 4. 3050222 Spacer ~ 3/8" I.D. x 1-1/4" Le 870102 Hex Hd. Cap Screw - 1/4 x 4" L. 906892 Street Ell - Pipe - 1/2" 908242 Nipple - Pipe - 1/2 x 2" L. 842631 Shut Off Valve - Marsh 846502 Adapter - 90° 3/8 Hose to 1/2" Pipe NOTE: No. 641189 $.0.P, To Install Pressure Switch Interlock With Automatic Batching Systems.WICHITA AIR CLUTCH - ATD- 218 REPAIR PARTS FOR NO. 107016 ROSS VALVE (2755A4011) (THREE WAY N.C. SINGLE SOLENOID) KEY PART NO, PCS. DESCRIPTION 1 1068501 Pilot and Solenoid Assembly (Incl. Keys 2 thru 11) 2 Cover Assembly (304489) a 104312 1 Coil (Specify Volts, Hz and Valve Model Number) (Furnished only with Solenoid) be a Cushion (164432) Se 1 Retaining Ring (144K22) 6 1 Spring (207A13) 7 1 Body (Not sold Separately) 8 1068291 Solenoid (183804) (Incl. Key 3) oe 1 Insert Assembly (195A97) (Incl. Key 10 & 11) 10 1 "o" Ring (207515) uM 1 "Oo" Ring (206J15) ey 1 "OM Ring (106J15) 13 a Adaptor (222825) loa 1 Gasket (200411) 15ea, 1 "OM Ring (106J15) 16 1 Valve Body Assembly (903881) (Incl. Key 17 thru 23) 7 1 Seal (304423) 18a i Piston and Rod Assembly (259899) (Incl. Key 17) 19 1 Body (Not Sold Separately 208 1 Poppet (263808) 2a 1 Spring (330413) 220 1 End Plug Assenbly (190995) Be 1 "OM" Ring (209515) @ No. 105445 - Pilot Service Kit (531K87) No. 106094 - Valve Body Service Kit (495K87) NOTE: New valves have a solenoid with coil No. (411B04) with two metal tabs & two wire leads with clips to fit over the metal tabs. Do not order this coil, this was designed for valves using a pilot light to indicate when the valve is functioning, we do not use this valve series in our equip- ment. Furnish solenoid with coil (183B04) Besser No. 106829, will inter- change with solenoid & coil No. 411B04, 5O WICHITA ATR CLUTCH - ATD- 218 OPERATING INSTRUCTIONS OF CLUTCH Air under pressure to clutch expands the airtube and squeezes the cast iron plates together, thereby creating torque when the plates ate turning. The clutch will respond in direct proportion to the air pressure applied to the plates. The torque can be controlled by the regulator in the air line to ROTO-COUPLI} APPROXIMATE GAUGE SETTINGS FOR VARIOUS LOADS: Conerete Block Mix 40 to 45 P.S.I. 80 Cu. Ft. (8,000 1b. Load) 45 to 50 P.S.I. 100 Cu. Ft. (10,000 1b. Load) Ready-Mix Concrete 50 to 55 P.S.1. 3 Cu. ¥d. (12,000 1b. Load) 10 CHECK CLUTCH FOR WEAR Remove clutch cover periodically and check plate clearance; factory setting is approximately 1/16 to 3/32. Airtube expansion can be checked by watching move- ment on pressure plate, Key 7, Page 3. When expansion approaches 3/8, remove shims Key 5, Page 3» which will reduce clearance. (Save shims) After friction plates are worn and allow airtube to expand 1/2", friction plates should be replaced. Shims that were removed will have to be replaced to maintain plate clearance. If airtube is allowed to expand more than recommended 1/2", the useable life will be materially reduced. REPLACING FRICTION DISCS 1. Remove pulley guard and slide drive motor to slack off vee belts. 2. Remove split collar and clean area of shaft between gear case closure and clutch sleeve. Lubricate shaft lightly. 3. Slide drive pulley with clutch sleeve assembly toward gear case to expose split type friction disc. 4, Remove worn friction disc and replace with one (1) No. 106994 disc. Note: If original friction disc is the solid, one piece design, it will be necessary to drill two 3/8" diameter holes, 180° apart, from edge of each disc toward center and break discs apart with a chisel. 5, Slide drive pulley back into operating position and reassenble split collar against clutch sleeve. 6. Assemble vee belts and adjust motor for belt tension. Install pulley guard. Ref, 104621WICHITA ATR CLUTCH - ATD- 218 ZEA PROCEDURE INSTRUCTIONS FOR REPLACING DODGE CLUTCH WITH WICHITA AIR CLUTCH M80 - M100 & SM 3 & 4 1, Remove pulley guard and all mounting blocks. 2. Clean base plate. 3. Remove drive belts and loop over outboard bearing pedestal. 4, Remove clutch handle. 5. Remove top half of gear case. 6. Remove bearing holder caps "A" on Page 7. NOTE - Match marks on cap with other half of hold for reassembly. 7. Remove balance of bolts from bottom half of gear case as shown at "B" and on opposite side of case. 8. Wire Hyatt housing to retainer plate (Housing could slide off). 710. ll 12. 13. a 1s. 16. 7 18. 19, 20. aie 22. 23. 23a 24. 25. 26. ie 28. 29. 30. a. 32. 33. 34. 35. WICHITA ATR CLUTCH - ATD-218 Lift jack shaft out of supports and place on horses. Remove wire and slide housing off of shaft. Remove end plate and use wheel puller on pinion, pull pinion, spacer and Hyatt inner race. Remove seal from "B" and replace with a new seal. Clean and deburr shaft as shown at "D". Pull slip-ring "E" and cam "F" off of shaft. With shaft turned so keyways are up, loosen jam nut "G" and turn set screw out about 1/2. This will allow hub to move on shaft. Remove split collar "H", clean shaft and slide pulley sleeve toward Timken housing. Caution = clutch discs will fall out. Pull hub "J" off of shaft. Remove the key shown at "K", Slide pulley with sleeve off the shaft. Loosen four clamp bolts and remove pulley from sleeve. Drive wedges in split part of hub if necessary for easier renoval Remove split collar, Key 19, Page 2. Clamp or wire sleeve, key 8 & clutch, Key 18, on page 2 together. Connect lube line, Key 7, Page 2. to pulley sleeve. Assenble pulley to sleeve. Tighten clamp bolts evenly to prevent runout on rim of pulley. Check length of hub thru pulley, check space between grease fitting and shoulder on sleeve. If hub is over 8" L. burn notch in hub to clear grease fitting. For SM-4 mixer with 10 groove pulley. Connect grease line to pulley insert. Grease fittings and lubricate bushings. Attach collar, Key 19, Page 2, to shaft. Slide plate, Key 2, Page 2, with seal on shaft as shown. Fit key and pinion gear on shaft, place spacer next to pinion. Heat, Key 1, Page 2, bearing inner race in oil or oven at 350° for about 1/2 hr. Place inner race, Key 1, Page 2, on shaft. Attach end plate with 2 bolts and tighten so pinion is tight against shaft shoulder. Coat inner race, Key 1, Page 2 and spacer with oil, assemble housing with bearing on shaft, to prevent damage to the seal. Make a light sheet metal sleeve for starting seal on shaft. Wire bearing housing to plate, Key 2, Page 2, until shaft is in place. Burn clutch handle guide off the gear case and burn the clutch shifting pedestal off the base plate and grind surfaces smooth (not shown). Break bottom half of bearing holder off pedestal base under bolt "L" and grind surface smooth. Remove four motor base bolts. Motor will move approximately 11" toward mixer head. Clean joining surfaces of top and bottom half of gear cases. Also seal plates. 8WICHITA ATR CLUTCH - ATD- 218 36. Lift jack shaft on supports. 36a Bearing assembly instructions. Before installing bearing-place bearing in an upright position with inner & outer races parallel. With feeler gauge check clearance between roller & outer race. Record this clearance. Slide bearing seal ring on shaft using 2-1/8 + 1/32 dimension. Place bearing on shaft with adapter nut to outer end. Tighten adapter nut until clearance is reduced .0025. If slot in nut is in line with tang on lockwasher peen over tang. If slot isn't in line tighten nut to next slot with tang. Check clearance must not be less than .0020. 36b Instruction for locating jack shaft. Bolt plate Key 16, Page 2 to pillow block center lengthwise. With bull gear in position place jack shaft so pinion is centered with gear. Refer to Page 10, after adjusting gears weld, key 16, Page 2, to pedestal. After final gear inspection weld stop blocks, Key 15, Page 2, to Key 16 adapter only. Weld other bearing holders as shown on Page 10, 37. If shims were used under bearing holder, same thickness shims must be used under blocking Key 16 on page 2. 38. After final adjustments are made coat mating surfaces of bottom half of gear case with permatex and assemble top half. 39. Using a straight edge or chalk line move motor to align sheave with pulley, mark and drill base plate. 40. Bolt motor down and tension drive belts. 41, Install pulley guard center with pulley and sheave. 42. Mount valve assembly as shown on page 4 and connect air lines. ~ NOTES - Air supply can be tapped off gate supply line next to filter. Note gauge set- tings shown on page 6. On and off switch required for clutch solenoid fur- nished by customer. In addition to locking out the main circuit breaker, we furnished an air shutoff valve in the air line to the clutch. After the clutch is de-energized and the valve is closed, the clutch will not engage should the motor be started accidently. E F Q = K D GI Ref. No. 229702 305720 370857,WICHITA ATR CLUTCH - ATD- 218 d- oaive sat sty eee ; fil om Aq -|FILeT WeLos | BEARING HOLDER ! 038 i oc. of t 9 U = INTERVALS, . Ltt f BLADE SHAFT a ates SECTION [arse Gear INSTRUCTIONS FOR ALIGNING AND INSPECTING MIXER GEARS 1, With teeth in mesh or near pitch line. There must be .020 = .905 clear ance full width of gears as shown at section A-A. Check at 90° intervals. 2. After gears are meshed properly, weld bearing holders as shown. 3, Above applies to mixers with steel gears only. Ref, 72975 10WICHITA AIR CLUTCH - ATD-218 REPAIR PARTS FOR NO. 86294 WILKERSON AIR REGULATOR - 1/2" (No. R+20-04-000) KEY PART NO. PCS. DESCRIPTION 1 869291 Adjusting Screw (15-032) 2 863676 Serew - 12-24 x 1/2" (45-065) 3 863681 Spring Pressure Disc (06-055) 4 8633301 Adjusting Spring (70-007) 5 86930 Diaphragn Assembly (15-030) 6 8633201 "o" Ring (78-000) 7 86931 Valve Assembly (15-031) 8 865751 No" Ring - 5/16" 0.D. (78-032) 9 869331 Valve Spring (74-014) 10 869341 "o" Ring - 1" 0.D. (78-033) n 869351 Bottom Plug: (06-138) INDEX MIXER DRIVE SHAFT ASSEMBLY. 2... eee ee ee 2 WICHITA CLUICH - ATD - 218. 6 6 eee eee eee 3 SOLENOID VALVE ASSEMBLY... ee eee eee ee ROSS VALYE fe tie tie ete 5 OPERATING INSTRUCTIONS OF CLUTCH... +--+ +++ 6 REPLACING FRICTION DISCS... see eee ee ee 6 INSTRUCTIONS FOR REPLACING CLUTCH. 6... 2 0 67 ALIGNING AND INSPECTING MIXER GEARS. 6... + + «10 WILKERSON AIR REGULATOR. 2... - eee ee ee ll iSESSER ALPENA, MICHIGAN 49707