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FANUC AC SPINDLE SERVO UNIT

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MAINTENANCE MANUAL
A

1
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i

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v

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B-53425E/09
FANUC

LTD, 1981

VJT

This manual describes the following products:

Name of products

Abbreviation

FANUC AC SPINDLE SERVO UNIT MODEL

MODEL

FANUC AC SPINDLE SERVO UNIT MODEL

MODEL

FANUC AC SPINDLE SERVO UNIT MODEL

MODEL

FANUC AC SPINDLE SERVO UNIT MODEL

MODEL

FANUC AC SPINDLE SERVO UNIT MODEL

MODEL

FANUC AC SPINDLE SERVO UNIT MODEL 12

MODEL 12

FANUC AC SPINDLE SERVO UNIT MODEL 15

MODEL 15

FANUC AC SPINDLE SERVO UNIT MODEL 18

MODEL 18

fr-

FANUC AC SPINDLE SERVO UNIT MODEL 22

MODEL 22

FANUC AC SPINDLE SERVO UNIT MODEL 30

MODEL 30

FANUC AC SPINDLE SERVO UNIT MODEL AO

MODEL AO

FANUC AC SPINDLE SERVO UNIT MODEL IS

MODEL IS

FANUC AC SPINDLE SERVO UNIT MODEL 1.5S

MODEL 1.5S

FANUC AC SPINDLE SERVO UNIT MODEL 2S

MODEL 2S

FANUC AC SPINDLE SERVO UNIT MODEL 3S

MODEL 3S

FANUC AC SPINDLE SERVO UNIT MODEL 2K

MODEL 2H

FANUC AC SPINDLE SERVO UNIT MODEL 2VH

MODEL 2VH

AC SPINDLE SERVO
UNIT series

In this manual we have tried as much as possible to


describe all the various matters.
However, we cannot describe all the matters which must not
be done, or which cannot be done, because there are so
1Vi
many possibilities.
Therefore, matters which are not especially described as
possible in this manual should be regarded as impossible.

A
. -

im

--*-V

'

CONTENTS

AC SPINDLE SERVO UNIT (200/220V AC INPUT)

I.

...

3
3

OUTLINE
Structure

1.1

7
7
7
7
7
8

DAILY MAINTENANCE AND MAINTENANCE TOOLS


2.1 AC Spindle Motor
2.2 AC Spindle Servo Unit
2.3 Maintenance Tools
2.3.1 Tools used for adjustment
2.4 Major Maintenance Parts

2.

3.

TROUBLESHOOTING

Power Voltage Check


Power On Indicator Lamp OIL does not Light
Alarm Lamp Lights .on PCB
Motor does not Rotate, or Motor does not Rotate the Specified
Revolutions
3.5 Vibrations or noises are Noticeable during Rotation
3.6 Abnormal Noise is Produced from Motor during Deceleration
3.7 Speed Overshooting or Hunting Occurs
3.8 Cutting Power is Low
3.9 Orientation is not Correct
3.10 Acceleration/Deceleration Time is Long

3.1
3.2
3.3
3.4

...
...

4.

30
30
30
30
31
31
31
31

SETTING AND ADJUSTMENT


5.1 Setting of Unit and PCB
5.2 Setting and Adjustment of Spindle Orientation Control Circuit

32
32

37

Option

6.

38

EXCHANGE METHODS OF FUSES AND PCB


6.1 Exchange of Fuses
6.2 Exchange of PCB
6.2.1 MODEL 1/2/ small MODEL 3
40
6.2.2 MODEL 3
6.3 Exchange of Spindle Orientation Control Circuit PCB
6.3.1 MODEL 1/2/small MODEL 3
6.3.2 MODEL 3 - 40

38

40
40
42
43
43
44

7.

27
27
27
28
28
28
29

INSTALLATION
4.1 Installation Procedure
4.2 Power Connection
4.2.1 Power voltage and capacity check
4.2.2 Protective earth connection
4.2.3 Power connection
4.3 AC Spindle Motor Connection
4.4 Signal Cable Connection

....

5.

9
9
11
12

SPINDLE ORIENTATION CONTROL CIRCUIT


7.1 Configuration
7.2 Adjustment of Position Coder System Spindle Orientation
Control Circuit
7.2.1 Setting and adjustment of spindle orientation control circuit
;
1
in 2-step spindle speed change

45
45
46

46

Setting and adjustment for spindle orientation control circuit


3 or 4 step spindle speed change
7.3 Adjustment of Magnetic Sensor Spindle Orientation
Control Circuit
7.3.1 Mounting method of magnetizing element and magnetic sensor
7.3.2 Setting and adjustment of spindle orientation control circuit
in 2-step speed change spindle for standard type
7.3.3 Setting and adjustment of spindle orientation control circuit
in 2-step spindle speed for high speed
7.3.4 Setting and adjustment of spindle orientation control circuit
in case of 3-step spindle speed change
7.3.5 Method of checking the spindle position loop gain

7.2.2

...

55
55

56
63

70
74

AC SPINDLE SERVO UNIT (380/4 15V AC INPUT TYPE)

II.

1.

OUTLINE
Configuration

77
77

2.

DAILY MAINTENANCE AND MAINTENANCE TOOL

77

3.

INSTALLATION

77

1.1

4.

SETTING AND ADJUSTMENT


Setting on PCB

78
78

TROUBLESHOOTING AND COUNTERMEASURE

81

...

4.1
5.

DIGITAL AC SPINDLE SERVO UNIT (MODEL 3

III.

I
1.

22)

I-

85
85

OUTLINE
Configuration

1.1

>

2.

DAILY MAINTENANCE AND INSTRUMENTS FOR MAINTENANCE

86

3.

INSTALLATION

86

52

SETTING

5.
t

6.

7.

--

87
87
88
96

...

4.1 Method of Parameter Setting


4.2 Number and Contents of Parameter
4.3 Rank at Setting

TROUBLESHOOTING AND COUNTERMEASURE

98

tf

.METHOD OF REPLACEMENT OF FUSE AND PRINTED CIRCUIT BOARD

100
100

SPINDLE ORIENTATION CONTROL CIRCUIT


T

1
*

DIGITAL AC SPINDLE SERVO UNIT (MODEL IS, 1.5S, 2S, 3S, 2H, 2VH)

IV.

OUTLINE

1.1

Configuration

103
103

2.

DAILY MAINTENANCE AND MAINTENANCE TOOL

104

3.

INSTALLATION

104

4.

105

SETTING

4.1 Parameter Setting Method


4.2 Number and Content of Parameter
4.3 Setting Rank
4.4 Setting Method of Short Pin
4.5 Adjustment Method of Variable Resistor

105
106
113
114
115

5.

TROUBLESHOOTING AND COUNTERMEASURE

116

6.

REPLACEMENT METHOD OF FUSE AND PCB

117

7.

SPINDLE ORIENTATION CONTROL CIRCUIT

117

APPENDIXES
APPENDIX 1

CONNECTION DIAGRAMS

121

APPENDIX 2

CABLE ENTRANCE DIAGRAM

132

APPENDIX 3

CABLE SPECIFICATIONS

134

APPENDIX 4

MAIN CIRCUIT DIAGRAM

139

4.1 Main Circuit

139

MOUNTING LAYOUT OF SPINDLE SERVO UNIT PARTS


(OTHER THAN PCB)

142

APPENDIX 6

MOUNTING LAYOUT OF SPINDLE CONTROL CIRCUIT PCB

151

APPENDIX 7

MAJOR PARTS LIST

158

APPENDIX 8

PCB ADJUSTMENTS

161

APPENDIX 5

uAPPENDIX 9 CHECKING METHOD FOR PCB


1. Check Terminal
2. Check Terminal Data Confirmation Method
3. Digital AC Spindle (MODEL 3 to 22)
4. Digital AC Spindle (MODEL IS, 1.5S, 2S, 3S, 2H, 2VH)

APPENDIX 10
1.
2.

MAGNETIC SENSOR SIGNALS CHECKING METHOD

Application
Check Procedure

APPENDIX 11

PARAMETER LIST FOR DIGITAL AC SPINDLE SERVO UNIT

168
168
176
180
184
187
187
187
190

I.

AC SPINDLE SERVO UNIT


(200/220 V AC INPUT)

, /J

1.

OUTLINE

This manual describes maintenance of AC SPINDLE SERVO UNIT and its options.
(For applicable units of this manual, see Table 1.1 (a),(b))

1.1 Structure
The AC SPINDLE SERVO UNIT consists of the following units and parts.
P) Unit
(basic)
(1) Spindle control unit
2 PCB
3) ROM
(basic)
(2) Resistance unit *1
(basic)
(3) Fuses (for spare)
connections)
(basic)
(4) Connectors (for
(option)
(5) DA converter
(option)
(6) Power transformer
(7) Spindle orientation control circuit (option)
(8) Speed gain selection control circuit (option)
(9) Spindle selection control circuit
(option)
(10) Unit cover *2
(option)
(11) Unit adapter *2
(option)
(12) Fan unit *3
(option)

AC spindle servo unit

*1

(Basic)

I
i

I-1

Resistance unit

1
Magnetics
cabinet
sequence

Connectors

Spindle
control

I
J

unit
Fuses

NC

AC
spindle
motor

(Option)
I

Spindle orientation
control circuit

D/A
converter

Speed gain
selection
control circuit

Unit cover

Unit
adapter

Spindle selection
control circuit

Fan unit

T
I

I
3-phase
power supply

Power transformer
(option)

1/2/small

*1:

The resistance unit is employed for MODEL


(A06B-6052-H001, H002, H003) only.

*2:

These options are used for MODEL 8 and 12 (A06B-6044-H108, HI 12) only.

*3:

This fan unit is used for MODEL 30 and 40 (A06B-6044-H130, H140) only.
Fig 1.1 Block diagram

type 3

Table 1.1 (a) Major components (basic)

MODEL of AC

spindle servo unit

External

Standard

radiation type

type

External
radiation type

Applicable AC
spindle motor
specification
drawing number

ROM
PCB

Standard

Specified number

type

Type

A06B-6052-H001

A06B-6052-C001

A16B-1100-0080
A16B-1100-0090

A06B-6052-C501

J21

A06B-1001-B100 ,-B200

MODEL 2

A06B-6052-H002

A06B-6052-C002

A16B-1100-0080
A16B-1100-0091

A06B-6052-C502

J22

A06B-1002-B100 ,-B200

A06B-6052-H003

A06B-6052-C003

A16B-1100-0080
A16B-1100-0092

A06B-6052-C503

J23

A06B-070A-B001,-B002

A06B-1003-B100.-B200

MODEL 3

A06B-60AA-H203

A06B-60AA-H007
A06B-60AA-H103

A06B-60AA-C203

A06B-60AA-C008
A06B-60AA-C103

A20B-0009-0530
A20B-1000-0690

A06B-60AA-C507/J10 J10

MODEL 6

A06B-60AArH206

A06B-60AA-H008
A06B-60AA-H106'

A06B-60AA-C206

A06B-60AA-C008
A06B-60AA-C106

A20B-0009-0531
A20B-1000-0691

A06B-60AA-C508/J11 Jll

A06B-0707-B001 ,-B002
A06B-1006-B100 ,-B200

High-speed MODEL 6

A06B-60AA-H260

A06B-60AA-H009
A06B-60AA-B160

A06B-60AA-C208

A06B-60AA-C009
A06B-60AA-C108

A20B-0009-0532
A20B-1000-0692

A06B-60AA-C521

J7A

A06B-1006-B903 ,-B90A

MODEL 8

A06B-60AA-H208

A06B-60AA-H010
A06B-60AA-H108

J02

A06B-0706-B001 f-B002
A06B-1008-B100, -B200

MODEL 12

A06B-60AA-H2 12

A06B-60AA-H112

A06B-60AA-C212

A06B-60AA-C010
A06B-60AA-C112

A20B-0009-0533
A20B-1000-0693

A06B-60AA-C510

J03

A06B-0705-B001 ,-B002

MODEL 15

A06B-60AA-H023

A06B-60AA-H0 11

A06B-60AA-C017

A06B-60AA-C011

A20B-0009-053A

A06B-60AA-C511

J0A

A06B-0708-B001,-B002
A06B-1015-B100 ,-B200

MODEL 18

A06B-60AA-H03A

A06B-60AA-H016

A06B-60AA-C019

A06B-60AA-C012

A20B-0009-0538

A06B-60AA-C516

J05

A06B-0709-B001 ,-B002

MODEL 22

A06B-60AA-H027

A06B-60AA-H017

A06B-60AA-C018

A06B-60AA-C013

A20B-1000-0539

A06B-60AA-C5 17

J06

A06B-07 10-B001 ,-B002

Ln

Unit number

MODEL 1

Small type MODEL 3

Specification number

A06B-60AA-C509

A06B-1012-B100 , -B200

MODEL 30

A06B-60AA-H130

A06B-60AA-C130

A20B-1000-0700

A06B-60AA-C536

J07

A06B-1030-B100 ,-B200

MODEL AO

A06B-60AA-H1 A0

A06B-60AA-C1 A0

A20B-1000-0701

A06B-60AA-C529

J08

A06B-10A0-B 100 ,-B200

Note 1) Mounting parts of PCB A20B-0009-0530 - 0539 are identical to each other,
but their setting and adjustment differ from each other.
0693 are identical to each other,
Note 2) Mounting parts of PCB A20B-1000-0690
but their setting and adjustment differ from each other.
0701 are identical to each other,
Note 3) Mounting parts of PCB A20B-1000-0700
but their setting and adjustment differ from each other.
0092 are identical to each other,
Note A) Mounting parts of PCB A16B-1100-0090
and adjustment differ each other.
Note 5) The ROM mounting position shows MD25 (MH28 in case of A16B-1100-0080)
(See appendix 6 PCB parts wiring diagram)
Note 6) The ROM type is indicated as shown in the right figure.

except for ROM,


except for ROM,

J02

except for ROM,

001 D

ROM type
ROM edition

but their setting


ROM address

Table 1.1 (b) Order specification

Name

Specification No.

(BCD)

A06B-6041-J031

D/A

converter

D/A

converter (BINARY)

PCB No.

A06B-604 1-J032

Orientation AS

(Position coder type, 2-stage


speed change gear spindle)

A06B-6052-J110

A20B-0008-0240

Orientation BS
(Position coder type, 2-stage
speed change gear spindle)

A06B-6052-J111

A20B-0008-024 1

Orientation CS
(Magnetic sensor type, 2-stage
speed change gear spindle)

A06B-6052-J120

A20B-0008-0030

Orientation GS
(Magnetic sensor type, 2-stage
speed change gear spindle)

A06B-6052-J122

A20B-0008-0031

Speed gain selection control


circuit

A06B-6052-J701

A16B-1700-0020

A06B-6041-J110

A20B-0008-0240

A06B-6041-J111

A20B-0008-0241

Orientation C
(Magnetic sencer type,
2-stage speed change gear spindle)

A06B-6041-J120

A20B-0008-0030

Orientation D
(Magnetic sencer type,
2-stage speed change gear spindle)

A06B-6041-J121

A20B-0009-0520

Orientation E
(Position coder type,
4-stage speed change gear spindle)

A06B-6041-J130

A20B-1000-0460

A06B-6041-J131

A20B-1000-0461

Orientation G
(Magnetic sencer type,
2-stage speed change gear spindle)

A06B-6041-J122

A20B-0008-0031

Speed gain selection control


circuit

A06B-6044-J701

A16B-1700-0020

0)

c.

t-H

njI

in

CM
rH

HJ

n
c
2:

Orientation A
(Position coder type,

2-stage speed change gear spindle)


Orientation B

(Position coder type,


2-stage speed change gear spindle)

Orientation F
(Position coder type,

4-stage speed change gear spindle)

2. DAILY MAINTENANCE AND MAINTENANCE TOOLS


Check and clean the following items once every 6 months or so for using the AC
spindle motor and AC spindle servo units under a normal condition for a long
time.
Take the check frequency into consideration according to the contamination
degrees in each item.

2.1 AC Spindle Motor


If the ventilation hole, cooling fan, and fan finger guard (net) of the AC
spindle motor become dusty, the radiation efficiency of the motor drops. Clean
the AC spindle motor by using the factory air and a vacuum cleaner.

2.2 AC Spindle Servo Unit


Since a cooling fan is mounted at the upper part of the servo unit, its nearby
resistor and other parts become dusty after a long-time use. If they are dusty,
clean them using the vacuum cleaner or the like.

2.3 Maintenance Tools


2.3.1 Tools used for adjustments
Use tools indicated in Table 2.3.1 (a)
Table 2.3.1 (b) for repairing troubles.

for adjustments and tools indicated in

Table 2.3.1 (a) Tools used for adjustments

Specification

Name

AC Voltmeter

300 V +2% or less

<\

Use

AC power voltage
measurement

screwdrivers

large, medium size


large, medium, small
size

Table 2.3.1 (b) Tools used for repairing troubles

AC Voltmeter

Use

Specification

Name

300 V +1% or less

AC power voltage
measurement

DC voltmeter

1 mV
less

'v,

500 V +1% or

DC power voltage
measurement and offset

voltage check
Resistance value check

Circuit tester

screwdrivers

large, medium size


large, medium, small
size

2.4 Major Maintenance Parts


For maintenance parts, see appendix 7 Major maintenance parts.

-8-

3.

TROUBLESHOOTING

Perforin troubleshooting, referring to each item in Table 5


trouble conditions if a trouble occurred.

(b)

according to

Table 5 Sort of trouble conditions

Reference
item

Trouble conditions

Item

Power voltage check

3. 1

Power ON indicator lamp PIL does not light.

3.2

Alarm lamp does not light on PCB.

3.3

Revolutions are not as specified.

3.4

Motor does not rotate.

3.4

Vibrations and noises are noticeable during rotation.

3.5

An abnormal noise is produced from motor during deceleration.

3.6

Motor speed overshoots or hunting occurs.

3.7

Cutting power drop

3.8

10

Spindle orientation is not correct.

3.9

11

Acceleration/deceleration time is longer than specified.

3. 10

3.1 Power Voltage Check


Check AC power voltage and DC power voltage on PCB check terminals and standard
values are as specified in Table 3.1.
Table 3.1 Power voltage check

AC power voltage check

DC power voltage check


on PCB

Check at INPUT terminals R,S,T (See 4.2)

Voltage

Check terminal

Standard value

+24 V

+24 V

0 V

About 25 V +10%, ripple


about 0.5 V

+15 V

+15 V

0 V

+15 V +4%
(Not adjustable)

+5 V

+5 V

0 V

+5 V +1%

0 V

-15 V

-15 V

(Adjustable by RV15)
-15 V +4%
(Not adjustable)

Check terminal positions

a
c
N

24V

LT

5 OV

+5V
+l 5 V
0-15V

N
6

CN9

0-1 5
0V
+5
0 +1 5
+2 4

|C
N,

a
LT

a
CN1

CN2

CN1

CN3

I [cN3l
Model 3

Model 1, 2, small 3

|CN2[

LT

~ 40

10

3.2 Power ON Indicator Lamp OIL does not Light


Table 3.2 Check procedure and remedy

Causes

Item

Remedy-

Check procedure

AC power is not
supplied

Check it at power
input terminals R,S,T.

Fuse F4 is blown out.

See appendix 5.

Replace F4 (5A)

Fuses AF1, AF2, and


AF3 are blown out.

Check if alarm indi


cations of fuses AF1,
AF2, AF3 appear. See
appendix 5.

Replace fuses AF1, AF2,


AF3. Replace PCB, if
these fuses are blown
out again soon after
replacing them.

PCB connectors CN6 and


CN7 are not plugged

Check if the connector


guide groove appears on
the PCB connector
surface

Insert connectors
correctly.

Check voltage at check


terminals 19A-CT and
I9B-CT of PCB.
Measuring voltage
values should be about
AC 19 V between these
terminals

Replace transformer TF.

Lamp PIL is lit by +5 V


and -15 V.
Check power voltage
according to Table 3.1.

Replace PCB.

correctly.

Neither 19A nor 19B is


output because of
defective transformer
TF.

PCB power circuit is

defective

Note) Item 2 and 3 differ in AC spindle servo unit model

1/2/small model

3 as

follows.
Item'

Causes

Check procedure

Remedy

Fuse FI is blown out.

FI is mounted on the
lower PCB. See
appendix 6.

Replace FI (5A)

Fuse AF1 or fuse


resistors FR1, 2 are

Check if alarm indi


cation of fuse AF1
appears or not. See
appendix 6.

Replace fuse AF1 or


fuse resistors FR1, 2.
Replace PCB, if these
parts are blown out
again soon after
replacing them.

blown out.

11

3.3 Alarm Lamp Lights on PCB


An alarm is displayed by four binary codes using LEDs mounted on PCB as shown in
Table 3.3.
8

1
1
I--

1
I

Alarm display LED

oooo
ALARM CODE

Fig. 3.3 (a)

Table 3.3 (a) Contents of alarms

(T)

Alarm contents in AC spindle servo unit model

1/2/small model 3.

Alarm display (o: Light)


No.

Contents of alarms

i*

Motor is overheated (thermostat operates).


Speed is deviated from the command value
due to overload and others.

Regenerative circuit is faulty.

The motor speed exceeds the maximum rated


speed (analog system detection).
o

The motor speed exceeds the maximum rated


speed (digital system detection)

Power voltage is higher than specified.


o

Radiator for power semiconductors is

overheated.
10

11

12

13

14

+15 V power voltage is abnormally low.

DC link voltage is abnormally high.

DC link current is flows excessively.

CPU and peripheral parts are defective.

ROM is defective.

12

(?)

Alarm contents in MODEL 3-40.


Alarm display (o: Light)
Contents of alarms

No.
8

1
o

Motor is overheated (thermostat operates).

Speed is deviated from the command value


due to overload and others.
o

Fuse F7 in DC link is blown out.

Fuses FI, F2, or F3 in AC input circuit


are blown out.

Fuse AF2 or AF3 on PCB is blown out._

The motor speed exceeds the maximum rated


speed (analog system detection).
o

The motor speed exceeds the maximum rated


speed (digital system detection).
Power voltage (+24 V) is higher than
specified.

10

11

12

13

14

15

Radiator for power semiconductors is


overheated.
+15 V power voltage is abnormally low.

DC link voltage is abnormally high.

DC link current is flows excessively.

CPU and peripheral parts are defective.

ROM is defective.

Option circuit is in trouble.

13

1) Alarm No.

|T]

Motor is overheated.

Causes

Item

Built-in fan motor of


spindle motor is
defective.

Overload operation

Check procedure

Remedy
Replace fan motor.

Check it using a load


meter.

Motor cooling system


is dirty.

Disconnection or poor
contact of wiring

2) Alarm No.

f2l

Clean it using
compressed air or
vacuum cleaner.

Check connections
between motor and servo
unit.

Confirm the connection


of connector for
signal.

Speed is deviated from the command value.

Causes

Item

Re-examine cutting
conditions and tools.

Overload

Check procedure

Remedy

Check it using a load


meter.

Re-examine cutting
conditions and tools.

Transistor module is
defective.

Transistor collectoremitter is open.

Replace transistor
module.

Blow out of fuse in


regeneration circuit.

Check fuses F5 and F6


for continuity by using
a circuit tester.

ation/deceleration

..

Blow out or poor


connection of the
driver protective
fuse on PCB.

Check fuses FA, FB,


FG for blown out or
missing.

Speed feedback signal


is defective.

Check the speed feed


back signal level.

Wiring failure
(disconnection, poor
contact, etc.)

Check if connection
cables are normally
connected.

Check if the acceler


on

cycle is to frequent.
Replace fuses.
Connect fuses securely,
and replace blown out
fuses, if any.

Adjust RV18 and RV19.


Set duty to about 50%.

Note 1) Speed feedback signal check


Observe the speed feedback signal using an oscilloscope under the rota
tion command off (motor stop, drive power off) condition after turning
on the power supply. Observe it at the following check terminals, while
slowly turning the motor by hand.

14

Normal wave form6

Check terminals
CH3-0V
(PA)

CH4-0V
(PB)

CH5-0V
(RA)

CH6-0V
(RB)

CH7-0V

Vp-p= 0.36

0.5 v

About 2.5V

OV-

Same as shown above

DC 2.5 V +0.2 V

Same as shown above

(Adjus! RV18)

CH7

0V

CH8-0V

4.5 V

CH8

(In case of CW rotation)

-4r_

(Adjust RVI9)

(Duty : 504)
(CH7 and CH3 signals are inverted in
CCW direction.)
0.4 V

3) Alarm No. [3]


(T) MODEL 1/2/small MODEL 3 regenerative circuit is faulty.
In MODEL 1/2/small MODEL 3, alarm No. 3 indicates that the regenerative
circuit is faulty. A transistor may be defective.
Locate a defective element, and replace it according to the following
procedure.
Replace PCB if a transistor is faulty due to a trouble of control PCB.
Please contact our service center, if repair is difficult.

15

Procedure

Description

Turn off AC power supply (turn off the magnetics cabinet breaker)
and disconnect the motor power cable.

Remove two screws of the plate which fixes the upper PCB, and
check the resistance values of the transistor collector (CG)emitter (EG), collector (CG)-base (BG) , and base (BG)-emitter (EG)
of lower PCB, respectively.
(See appendix 6 PCB mounting drawing)

/fill
o
\IM
BG

CG

EG

CG

EG

BG

Criteria (when circuit tester is set to xlOft range)

Check
terminal
C-E

Circuit tester

Normal

terminal
Connect C to

Several 100ft

Short, infinite

Connect C to
terminal

Infinite

Short, several
loon

Connect C to

Several 100ft

Short, infinite

Infinite

Short, several
100ft

Several 100ft

Short, infinite

Several 100ft

Short, infinite

terminal

C-B

terminal

Connect C to

B-E

Faulty

terminal

Connect B to

terminal

Connect B to

terminal

If a transistor is broken, the collector-emitter and collectorbase are shorted, respectively.

Remove the screws of the lower PCB and short bar holder, and
replace faulty parts. Apply silicon grease without fail when

replacing parts.

After replacement, reset the lower PCB and short bar holder as
before, and check the circuit according to procedure 2.

16

Procedure

Description

Check regenerative transistor driver circuit of lower PCB.


(T) Turn on AC input power supply. Don't apply any rotation
commands (SFR,SRV).
(2) Measure the BG-EG voltage by using a circuit tester (25 V
range). Particularly be careful not to receive any electric
shock, since a high voltage (DC 300 V) is applied nearby.

jCriteria]
A faulty circuit can be checked at glance, since it is
different from other normal circuits.

Base-emitter voltage (based on emitter)

Normal

About -0.8 V

-1.3 V

Faulty

About

0.0 V

-0.8 V

If a PCB was confirmed to have been faulty, check if the fuse on


driver circuit is blown out or not by using a circuit tester.
If the fuse is blown out, replace it and check the circuit again to
make sure that the trouble has been recovered.

Fix two screws of the plate which fixes the upper PCB.

Connect the motor power cable and start operation again.

(2)

40 DC link fuse (F7) is blown out.


MODEL 3
40, alarm No. 3 indicates that the DC link fuse (F7) is
In MODEL 3
blown out.
In this case, a transistor module may be defective.
Locate and replace the defective element according to the following

procedure.
Replace PCB if the transistor module may be faulty due to a trouble of
the control PCB.
Please contact FANUC service center, if repair is difficult.
(The fuse name is F4 in MODEL 30 and 40)
Procedure
1

Description
Turn off AC power supply (turn off the magnetics cabinet breaker)

and disconnect the motor power cable.

17

Procedure

Description

Remove PCB and check the resistance values of the transistor


module collector (Cl ,C2)-eraitter (E1,E2), connector (Cl,C2)-base
(B1,B2) and base (Bl,B2)-emitter (E1,E2), respectively.
/
CM

(+)

Ex]

HU

y
u

CQ

PQ

CM

CM

rH

CQ

<N
CQ

Notch
r.

Criteria (circuit tester range xlOft)

Terminal
to be

observed
C-E

Circuit tester

Normal

terminal
Connect C to

Faulty

Several 100J2

Short, infinite

Infinite

Short, several
loon

Connect C to
+ terminal

Several 100ft

Short, infinite

Connect C to

Infinite

Short, several
100ft

Several 100ft

Short, infinite

Several 100ft

Short, infinite

4- terminal

Connect C to

C-B

B-E

terminal

terminal

Connect B to

terminal

Connect B to

terminal

If a transistor is broken, the collector-emitter and collectorbase are shorted, respectively.

Apply a coat of silicon grease without fail

Replace faulty parts.


when replacing them.

After replacement, recheck the circuit according to procedure 2.

18

Description

Procedure

Check the transistor drive circuit on PCB.


(T) Remove DC link fuse F7 and turn on AC input power supply.
Don't' apply any rotation commands (SFR,SRV).
the base-emitter voltage of eight transistors (U,V,W
Measure
(2)
regenerative control circuits) (at connectors CN6,7) by using a
5 V range).
circuit tester (2
Particularly be careful since a high voltage (DC 300 V) is
applied to CN6 and CN7. Be careful not to damage any connector
when checking the connector using the probe.

[Criteria!
A faulty circuit can be checked at glance, since it is different
from other normal circuits.

Base-emitter voltage (based on emitter)


Normal

About -0.8 V i -1.3 V

Faulty

About

0.0 V

-0.8 V

Connector CN6 terminal

2
5C

3
5B

4
5E

5
6C

6B

6E

8
7C

9
7B

10
7E

11
8C

12
8B

13
8E

14

15
-i

Conneetor CN7 terminals

1
1C

2
IB

3
IE

4
2C

5
2B

6
2E

7
3C

8
3B

9
3E

10
4C

11

12

4B

4E

13

14

15

%
/; : 1

(References)
The following figure indicates waveforms undeT' normal and
abnormal conditions. Refer to these waveforms, when it is
difficult to check a trouble by using a circuit tester.
Be careful since a high voltage (about DC 300 V) is applied
to CN6 and CN7.
-H

Apply normal rotation and reverse rotation commands.


(The velocity command is Orpm)
Observe the base-emitter' waveform of each transistor (U,V,W
regenerative circuits) at CN6 and CN7 connectors by using an
insulated oscilloscope.
When F7 is removed, alarm No. 3 occurs.
Short check terminals "ARS" and OV using a clip or the like.
After observation, detach the clip without fail.

19

Procedure

Description

5
Normal waveform

Faulty waveform

about
+1.0
-1.5V
0V

about
+1.0

1.5V

0V

about
-1.0~
-1.5V

about
-0.0
-0.8V
l

166Msec

166*isec

Perform the following repair, if a PCB was found to have been


faulty.
(1) Fuses FA, FB...FG of the driver circuit are mounted in and
after PCB version No. 17H.
Check if these fuses are normal by using a circuit tester. If
a fuse is blown out, replace it, and check steps (1),(2) again
to make sure that the trouble has been recovered.
(2) Replace PCB if a PCB does not correspond to (1) or no fuse is
blown out in (1).
Connect the motor power cable, replace fuse F7, and restart the
operation.

4) Alarm No.

AC input fuses (FI, F2, F3) are blown out.

Check procedure

Item

Causes

High impedance on AC
power supply side.
(Note 1)
(Example)
Two transformers are
connected in series or
when a variable auto
transformer is
connected

Alarm No. 4 lights

Transistor module is

See alarm No. 3.

defective

only when the motor


speed is reduced
from high speed.
Alarm No. 4 may also
light, irrespective
of normal condition
of FKF3.

20

Remedy

Replace the

power

supply having low


power impedance.
0
Looseness of input
cable connector.
Example :
Open phase due to
loosened screws.

See alarm No. 3.


Replace transistor
module and fuse.

Item

After disconnecting
cables of diode modules
DMl and thyristor
modules SM13, check
A-K by using a circuit

Diode module or
thyristor module is
defective

Remedy

Check procedure

Causes

Replace defective
parts and fuses.

tester.

(Defective parts are


generally shorted.)

Surge absorbers or
capacitors are
defective.

Check surge absorbers


Z1V3 and capacitors

Input fuses not blown

Check if it is not
applicable to item 1.

out

Replace defective
parts and fuses.

C46.

Replace the PCB if not


applicable to item 1.

Note) Power impedance checking method.


>R

g AC spindle
servo unit

To AC power
supply

T
>G
AC voltmeter

AC spindle
motor

W<
G,

I Calculation formula

E0" E1

E0
where

E:

E:

x 100 (%) < 7 (%)

Voltage when the motor stops operating.


Voltage during acceleration of motor or voltage just before the
motor speed begins lowering with a load applied.

Input power specifications

Specifications

Name

Nominal rated voltage

AC200/230V

Allowable voltage
fluctuation width

-15%

Power frequency

50/60Hz

Power impedance

Voltage fluctuation due to load (120% load


at 30 minute rating): Less than 7%

+10%

21

5) Alarm No.
Item

Q[]

Fuses AF2 or AF3 on PCB are blown out.

Check procedure

Causes

PCB is defective

Power voltage is

Check AC input voltage.


See 5 in para 3.2.

Remedy
Replace PCB.

abnormal.
Note) This alarm does not occur in MODEL 1/2/small MODEL 3.
6) Alarm No.

[6]

Overspeed (analog detection)

Item

Causes

PCB setting failure or

adjusting failure

Wrong specification of

ROM (memory IC)

Check procedure
Check PCB for normal
setting and adjustment
(S2, S3, S5)

Change S5 setting.

Check specification
referring to Table 1.1.

Replace ROM.

PCB is defective.

7) Alarm No.

[7]

Remedy

Replace PCB.

Overspeed (digital detection)


Same as in alarm No. 6

8) Alarm No.

[8]

+24V overvoltage

Causes

Item

Check procedure

AC power voltage
exceeds +10% of the
rated value.

Check power voltage.

Setting failure of
voltage selection
toggle switch.

Check power voltage.

9) Alarm No.

[9]

Setting from 200V to

230V.

Radiator is overheated.

Causes

Item

Remedy

Check procedure

Remedy

Cooling fan is
defective.

Check if fan is
stopping.

Replace fan.

Overload operation.

Check load by using a


load meter.

Re-examine the cutting


condition.

Dusty and dirty.

Clean using compressed


air or vacuum cleaner.

[0| +15V voltage drop.


This alarm indicates abnormally low AC power voltage (-15% or less).

10) Alarm No.

22

11) Alarm No.

Item

Overvoltage of DC link circuit.


(Regenerative circuit is faulty

Causes

... Regeneration failure)


Remedy

Check procedure

Check fuses F5, F6 by


using a circuit tester.
If these fuses are
blown out, check
transistor module by
the same procedure as
in alarm No. 3.

Replace fuses.

Fuses F5 and F6 are


blown out.

High power impedance.

Examine AC power
specification.

PCB is defective.

Replace PCB.

Note) Item 1 does not apply to MODEL

12) Alarm No.


Item

1/2/small

MODEL 3.

Overcurrent flows to DC link circuit.

Causes

Output terminals or
internal circuit of
motor is shorted.

Check connections.

Transistor module is
defective

Check it by the same


procedure as in alarm
No. 3.

Remedy

Check procedure

Replace defective
parts.

Replace PCB.

PCB is defective.

Note) Method of replacing transistor modules in MODEL

1/2/small

MODEL 3.

Procedure

Description

Turn off AC power supply (turn off the magnetics cabinet breaker)
and disconnect the motor power cable.

Disconnect the cables (including flat cables) which connect the


upper and lower PCB.

Remove one upper screw and one lower screw, and open the cabinet
to the front left together with the mounting plate without
detaching the upper PCB.

23

Procedure

Description
Check resistance values of the following terminals of transistor
modules on the lower PCS by using a circuit tester.
(1) P (collector) - Uo,Vo,Wo (emitter)
(2) Uo,Vo,Wo (collector) - N (emitter)
(3) P (collector) - B1,B2,B3 (base)
(4) Uo,Vo,Wo (collector) - B2,B4,B6 (base)
(5) B1,B3,B5 (base) - Uo,Vo,Wo (emitter)
(6) B2,B4,B6 (base) - N (emitter)
(See appendix 6 PCB installation drawing.)

OP
B1

B2

u0

B1

IS

B3

B5

O u0

O v0

B4

B6

o-K So-K Ao-|< Z\

16

ffl fiSj]s

B2

O-K A

Ow

cH< AcH< A
ON

Criteria (circuit tester range x 10ft)

Terminal
to be
observed
C-E

Circuit tester
terminal
Connect C to

Faulty

Several 100ft

Short, infinite

Connect C to
terminal

Infinite

Short, several
100ft

Connect C to

Several 100ft

Short, infinite

Connect C to
terminal

Infinite

Short, several
100ft

Connect B to
4- terminal

Several 100ft

Short, infinite

Connect B to

Several 100ft

Short, several

terminal

C-B

Normal

+ terminal

B-E

terminal

If a transistor is broken, the collector-emitter and collectorbase are usually shorted, respectively.

24

Procedure

Description

Replace faulty parts.


Remove the lower PCB first (See Table 6.2 (a)-(l)).
Divide the connection part of the short bar holder into 2 parts by
using cutting pliers or the like, remove the right side part, and
replace the transistor module. Apply a coat of silicon grease
without fail when replacing these parts.

After replacement, mount the short bar holder and mount the lower
PCB onto the short bar holder (See Table 6.2 (b)-(l)).

Recheck the circuit according to procedure 2.


5

Check the PCB transistor driver circuit.


(1) Turn on the AC input power supply. Don't apply any rotation
commands (SFR,SRV).
(2) Measure the base-emitter voltage of six transistors (U,V,W
phases) by using a circuit tester.
Particularly be careful since a high voltage is applied to the
vicinity of the driver circuit so as not to receive any
electric shock.

[Criteria]
A faulty circuit can be checked at glance, since it is
different from other normal circuit.

Base-emitter voltage (based on emitter)


Normal

About -0.8 V

Faulty

About

0.0 V

-1.3 V

-0.8 V

(Reference)
The following figure shows normal and abnormal waveforms as a
reference when they cannot be checked easily by using a circuit
tester.

Particularly be careful since a high voltage (about 300V) is


applied to the vicinity of the driver circuit.
Apply normal rotation or reverse rotation command.
(The velocity command specifies 0 rpm)
Observe the base-emitter waveform of each transistor (U,V,W
phases) at each terminal of the lower PCB by using an insulated
oscilloscope.
Short the check terminal ARS to 0 V by using a clip or the like.
Disconnect the clip without fail after observation.

25

Procedure

Description

Normal waveform

Faulty waveform

about
+1.0
-1.5V

about
+1.0
-1.5V

0V

0V

about
-1.0~
-1.5V

about
0.0~
-0.8V

166mscc

166jisec

Repair the circuit if the PCB was confirmed to be faulty. Fuses


FA, FB...FG of the driver circuit are mounted on PCB. Check these
fuses for normal condition by using a circuit tester. Replace
faulty fuses, if any, and check (1),(2) again to make sure that
the trouble has been recovered.
Connect the motor power cable and restart the operation.

13) Alarm No. Q


Replace PCB.

14) Alarm No.


Item

CPU alarm.

ROM is defective.

ROM is not mounted at


all or not properly

mounted.
2

Check procedure

Causes

Check if ROM is
unplugged from the
socket or if its leads
are broken.

Option alarm.

Causes

Item

Mount ROM properly.

Replace ROM having


correct specification.
(see Table 1.1)

ROM is defective.

15) Alarm No.

Remedy

Check procedure

Remedy

Spindle selector
circuit or other option
PCB are faulty.

Replace PCB.

Option PCB connection


is in error.

Check and correct the

connection.

26

3.4 Motor does not Rotate, or Motor does not Rotate at the Specified Revolutions

Item

Causes

Fault analysis

Check procedure

Alarm lamp lights on


spindle servo unit when
rotation command is

Remedy

Proceed to 3.3.

given.

Alarm lamp does


light.

Command signal
connection failure

PCB is defective.

not

Proceed to item 2 or
3.

Check signal cable


Connection.

Replace PCB.

3.5 Vibrations or Noises are Noticeable during Rotation


Item

Causes

Motor is defective.

PCB is defective.

Check procedure

Remedy

Replace motor.
Run the motor idly.

Replace PCB.

When the connector CN2


from AC spindle servo
unit while rotating the
motor, overheat alarm
occurs, and the motor
runs idly. If vibra
tions and noises are
reduced during idle run
as compared with normal
rotation time, the
control circuit is
defective

3.6 Abnormal Noise is Produced from Motor during Deceleration


During deceleration of the motor, energy is regenerated to the power supply
through the regenerative control circuit (this energy is consumed by resistors
in MODEL 1/2/small MODEL 3)
If the regenerative energy is excessive, the regeneration limiter circuit
operates to change the motor current waveform, causing an abnormal noise to be
produced from the motor.
If such a case, turn RV6 (this is normally set to division 3) counterclockwise
untill no abnormal noise is produced. When RV6 is turned counterclockwise, the
deceleration time increases.

!*

27

3.7 Speed Overshooting or Hunting Occurs


Item

.1

Causes
PCB setting or
adjustment failure.

Check procedure
Increase gain by
turning RV12
(standard division 5)

Remedy
Readjust RV12.

clockwise.
2

Spindle hunting occurs.

Decrease gain by
turning RV12
counterclockwise

Readjust RV12.

3.8 Cutting Power is Low


Item

Causes

Check procedure

ROM specification is
wrong.

Check it referring to
Table 1.1.

Torque limitation
command is applied.

Check signal.

Loosened belt.

Check belt for proper


tension.

Remedy

Replace ROM.

3.9 Orientation is not Correct


Item

Causes

Check procedure

Remedy

Setting or adjusting
failure of orientation

Check if circuit is set


and adjusted as
specified in data
sheet

Refer to setting and


adjustment of spindle
orientation control
circuit in chapter 7.

control circuit.

Orientation control
circuit PCB is
defective

Replace PCB.

Spindle control PCB is


maladjusted.

Adjust PCB.

Position detection
(position coder or
magnetic sensor) is

defective

Check the output signal


waveform of the
position detector.
(For the magnetic
sensor, refer to
appendix 10.)

28

Replace the position


coder or magnetic
sensor

3.10 Acceleration/Deceleration Time is Long


Item

Causes

Check procedure

Remedy

Check signal.

Torque limitation
command is applied.

ROM specification is
wrong.

Defection of the
regenerative circuit.

See alarm No. 2


item 3, 4.

PCB is maladjusted.

If RV6 is set lower


than necessary, the
deceleration time
increases (see para.

Replace ROM.

3.6).

29

Readjust RV6.

4.

INSTALLATION

4.1 Installation Procedure


Observe the checking procedure shown in the following table at the installation
time.
Item
1

Remarks

Description

Check if specification of motor,


servo unit, options, etc. are

Check if motor corresponds to


units, PCB, and ROM correctly

correct

according to table 1.1.

Check appearance for damage

Check resistors, and PCB parts


mounted on the upper part for
damage

Check the working AC power supply


for voltage, voltage fluctuation,
power capacity (KVA) and
frequency.

See table 4.2.1.

Connect the earth wire, power

See 4.2, 4.3, 4.4 and appendix 1.

cable, drive power cable, and


signal cable (See note 1).
5

Check setting and adjustment


results

Turn on AC power supply, and make


sure that green lamp PIL light on

See 5.1.

PCB.

Give rotation command to check the


normal rotation and reverse
rotation movement.

Check the operation over the


entire velocity range.

Adjust spindle orientation


circuit

See section 7.

Note) Check the connection with discharge resistor for MODEL

1/2/small

MODEL 3.

4.2 Power Connection


4.2.1 Power voltage and capacity check
Measure the AC power voltage before connecting the power supply, and take the
following measure according to power voltage.

30

Table 4.2.1 (a) Measure to AC power voltage

AC power voltage

170 V
210 V

Nominal

Measures

voltage

220 V

200 V

Set toggle switch SW to 200 V

253 V

230 V

Set toggle switch SW to 230 V

380 V
550 V

Set input voltage to 230 V by using


insulation transformer

Higher than
254 V

The input power specification of the AC spindle servo unit is as specified in


Table 4.2.1 (a).
Use a power source having the power capacity having a sufficient allowance so
that no trouble due to voltage drop occurs with the maximum load.
Table 4.2.1 (b) Input power specifications of AC spindle servo unit

Nominal rated voltage

AC 200

V/230

Allowable voltage fluctuation

-15%

+10%

Frequency

50

Power
capacity

Motor model

V (SW selection), 3 phases

Hz/60Hz +1

Hz (Note 1)

12

15

18

22

30

40

12

17

22

26

32

37

54

63

Capacity (KVA)

with 30-minute
rating

Note 1) Model 40 (A06B-6052-H140) requires the 50/60 Hz


this selection is not required for other models.

selection.

However,

4.2.2 Protective earth connection


Connect the protective earth to connection terminal G before connecting the
power supply.
Use the protective earth having sufficient capacity as compared with the feeder
circuit breaker capacity.

4.2.3 Power connection


Connect the power cable after protective earth connection.
The power phase rotation is not specified for AC spindle servo unit.

4.3 AC Spindle Motor Connection


Connect the AC spindle motor according to the connection diagram in appendix 1.
If the drive power cable connection sequence is in error, vibrations are
produced or alarm No. 2 occurs to stop the motor. Connect protective earth "G"
without fail.

4.4 Single Cable Connection


Connect the signal cable according to the connection diagram in appendix 1.

31

5.

SETTING AND ADJUSTMENTS

5.1 Setting of Unit and PCB


For the parts on the unit and PCBs, refer to mounting layout of parts (APPENDIX
5 and 6). Confirm the following setting before turning on the power switch.
Table 5.1 (a) Setting to be confirmed before turning on the power switch

Check items

No.

Remarks

Setting of voltage selection

See para. 4.2

Setting (short bars) check

See table 5 1 (b)

Table 5.1(b) Setting

Setting

Setting at

terminal
number
SI

Contents

Machine ready
signal (MRDY)

shipment
from FANUC

Setting

Used

OFF

0]
o

Not used

ON

OFF
ON

01

ON

S2

Analog over
ride

Used

OFF

Same as the

ON

Used

ON

Not used

OFF

above

01

ON

0) ON

0J
o

S4

Velocity
command signal

OFF

o J

Not used

S3

Use of
external
analog voltage

ON

OFF

OFF

0 ]N
o

command
Use of R01

ON

R12 commands

32

ON

01

ON

Setting
terminal
number

S5

MODEL

Contents
Setting of
velocity feed
back amount to
rated command

Setting at
shipment
from FANUC

Setting

4000, 4500,
8000 rpm

A,B: OFF

6000 rpm

B: ON

0
Eh

Set to the
rating of

the motor
employed

Small
MODEL
3

A: ON

20000 rpm

o B

B: Shorted

4500 rpm

MODEL

6000 rpm

A: Shorted

8000 rpm

A and
B: Opened

40

o B

0*
lB
A

Depends on motor and PPW version


numbers. See table 5.1 (c)

S6

Velocity
control
phase com

S6

S7

pensation

S7

S8

Delay time
required until
motor is de
energized

0 sec/option

0.2 sec/
standard

ON

0] ON

Machine ready
signal func

MCC is turned

OFF

0fON

S9

OFF

0]
o

off

ON

ON
(Note 2)

OFF

tion

S10

Overcurrent
detection

MCC is not
turned off

ON

Labeled

OFF

start/

ON

0.6

8 sec

3.5

40 sec

stop time
constant

switching
(Adjust by
RV20)

Not labeled

Soft

0J
O

level

SIX

0] ON

Eli

33

ON

Eh

ON

Determined
as speci
fied on
the unit
label
(Note 3)
A

Setting

Setting at

terminal
number

Contents
Maximum

Speed-zero
detecting

S15

shipment
from FANUC

Setting
ON

revolution
10000 % 20000
rpm
Maximum
revolution
lower than
10000 rpm

ON

OFF

Set to the
rating of
the motor
employed.
(Note 4)

OFF
o

Note 1) Be careful since S5 setting differs between MODEL 1, 2, small MODEL 3


and MODEL 3-40.
Note 2) Insert a short bar without fail even when setting is turned off.
Note 3) Turn on S10 only when the label at the upper part of the PCB mounting
plate represents that S10 is turned on.
Note 4) S15 is used for AC spindle servo unit MODEL 1/2/small MODEL 3 only.
Note 5) Presence or absence of setting terminal S8 to S15.
a

S8

Presence

Presence

Absence

S9

Presence

Presence

Absence

S10

Absence

Presence*

Presence

Sll

Absence

Absence

Presence

S 15

Presence

Absence

Absence

a: MODEL 1, 2, small 3S
b: MODEL 3 to 22
c: MODEL 30, 40

S10 was added after PCB edition 17H.

34

RV19 of the spindle control circuit PCB have been


Variable resistors RV1
adjusted at factory before shipment, and their adjustments are no longer
necessary, in principle.
However, the set values of variable resistors shown in Table 5.1 (d) are
Readjust variable resistors shown in Table 5.1 (e)
changeable as required.
after turning on the power supply, if fine adjustment is required for offset,
rotating speed, etc.
1 OK

'

S2

Velocity command | DA 2

VCMD

(MAX 10V)

s3
10K
-WV

Q Q

8.2 K

1.8K

10K
1 00 K

0V

>

Analog override | OV
OVR]

rVRi

OVR2

OVR2
i

Use of override
Override range
Override range
Max 100%
Max 120%

Setting

Unuse of

override

S2

OFF

OFF

ON

S3

ON

OFF

OFF

Fig. 5.1 (a)

Analog override circuit

Table 5.1 (c) Setting of S6 and S7

i) PCB A20B-0009-0534

539

Applicable
motor

Type

Overall version
number of PCB

Setting

MODEL 15

J04

After 001F

After 14F

OFF

ON

MODEL 18

J05

After 001C

After 14F

OFF

ON

MODEL 22

J06

After 001A

After 14F

OFF

ON

ii) PCB A20B-1000-0690

Applicable

ROM
Version number

motor

0693
Setting

ROM
Type

Version number

S6

S7

MODEL 3

J10

After 001E

OFF

ON

MODEL 6

Jll

After 001E

OFF

ON

MODEL 8

J02

After 001G

OFF

ON

MODEL 12

J03

After 001G

OFF

ON

35

iii) PCB A2 OB- 1000-0 7 00

Applicable

0701
ROM

Type

motor

S6

Version number

Setting
S7

MODEL 30

J06

After 001A

OFF

ON

MODEL 40

J07

After 001A

OFF

ON

iv) PCB A16B-1100

0080

Applicable

Setting

ROM

S6

S7

lXe

Version number

MODEL 1

J21

After 001A

OFF

ON

MODEL 2

J22

After 001A

OFF

ON

MODEL 3

J23

After 001A

OFF

ON

motor

1) Variable resistors whose set values are changeable.


Table 5.1 (d)

Variable
resistor
number
RV3

Use

Set speed arrival


level

Standard adjustment at
shipment from FANUC

Setting
change method

Sends speed arrival signal


when the motor speed reaches
115% of the command
85
speed

See appendix 8.

3% of the maximum speed is


detected

See appendix 8.

RV4

Speed detection
level

RV5

Torque limit value

See appendix 8.

RV20

Soft start/stop
time constant
adjust

See appendix 8.
(Note 1)

36

2) Variable resistors for fine adjustment of offset and rated speed.


Table 5.1 (e)

Variable
Adjusting method

Use

resistor

number
RV1

Adjusts the velocity command voltage level.

See appendix 8.

RV2

Adjusts the velocity command voltage offset.

See appendix 8.

RV9

Finely adjusts the rated speed in normal rotation

See appendix 8.
(Note 2)

(SFR)

Rll

Finely adjusts the rated speed in reverse


rotation (SRV).

See appendix 8.
(Note 2)

R13

Adjusts the offset when zero speed is commanded.

See appendix 8.

Note 1) Soft start/stop function is employed only for MODEL 30 and 40. RV20 is
not provided to other models.
Note 2) RV9A, B/RV11A, B are provided for AC spindle servo unit MODEL 1/2/small
MODEL 3. Their adjusting methods are the same as specified above.
Note 3) Don't change the setting of variable resistors other than specified in
Table 5.1 (d) and Table 5.1 (e) , since these variable resistors have
been adjusted at factory before shipment.
For adjustments of variable resistors, see APPENDIX 8.

5.2 Setting and Adjustment of Spindle Orientation Control Circuit Option


Refer to spindle orientation control circuit, in chapter 7.

37

6.

EXCHANGE METHODS OF FUSES AND PCB

6.1 Exchange of Fuses


after opening the unit
Replace fuses FI - F7 in AC SPINDLE SERVO UNIT series
cover as shown in 6.1.

Open the cover toward the front right


side together with the sheet metal
after unscrewing upper and lower
screws (one each).

MODEL 8/12

MODEL 3/6

_
FAN MOTOR

Mounting

u>

layout
of parts

oo

FAN MOTOR

ED

PCB

ED

ED

ED

ED

ED

HEAT SINK

HEAt SINK

CN9
Spindle orientation circuit
(magnetic sensor system)

ED

i
i
iCNA.
V
u
CN1 CN3 CN2 TB

QD

1 23

Sllfe*

1D-D 11

T T
-L 2 i.

XS

(i) Spindle servo unit for AC


spindle motor model 1, 2, 3

(A06B-6044-H103, 203
A06B-6044-H106, 206)
o

(ii)

Spindle servo unit for AC spindle


motor model 3 and 6,
Small type spindle servo unit for
AC spindle motor models 8 and 12.

Fig. 6.1 How to open the AC SPINDLE SERVO UNIT series cover (1/2)

(A06B-6044-H108, 208
A06B-6044-H112, 212)

Open the cover toward the


front right side togetiier with
the sheet metal after unscrewing

Open the cover toward the front


right side together with the sheet
metal after unscrewing upper and
lower screws (one each).

upper and lower screws (one each).

ST

TP

TT

4
0

[)

PCB

PCB

PCB

CN9
Spindle orientation
circuit (position

II

coder system)

CNC

QNA CNB

CN1CN3 CN2 TB
o

(one each)

CN1 CN3 CN2 TB

1 23

CNI

e=> <r=>

ffl

LO

Open the cover


toward the front
right side after
unscrewing upper
and lower screws

so

Remove the sheet


metal by removing
four screws.

1
ll/s

220V

To magnetic
cabinet or NC

F F IF
l 2 3

230v

T1
alBIOI T2 22W

Mil

23

TB
laaai

mm HI
H

[B

Remove the sheet


metal by removing
four screws

"55

(IJW \/n.w

r'P

Mounting layout
of parts

5MTJ

Arrange to
the same size
Prom 3-phasc
AC power supply

12 and 15
(A06B-6044-H009, H010,
HOI 1 , H023)

Hffl

Pan motor
Power cable

18 and 22

From 3-phasc
AC power supply

SW

Power Pan
cable motor
To AC motor

AC motor

(iv) Spindle servo unit for


AC spindle motor models

(iii) Spindle servo unit for


AC spindle motor model 8,

CN2

To AC motor

Nr

200V
0/ 10 r
/AY |i-M

CN3

ft -) 0 i 0 '

(v) Spindle servo unit for AC spindle


motor

Fig. 6.1 How to open the AC SPINDLE SERVO UNIT series cover (2/2)

model 30 and 40.

(for model 40)

6.2 Exchange of PCB


6.2.1 MODEL 1/2/small MODEL 3

Table 6.2.1 (a) How to remove PCB

Procedure

Step

Disconnect cables from PCB and also disconnect cables which fix the
upper and lower PCB after turning off the power supply.
Record the correspondence between cables and connector numbers.

Removal of upper PCB

2-1

Remove two fixing screws of PCB.


[]

[]

Screw 2-M3

2-2

Open the claws of the upper


supports of PCB outward and pull
PCB this side while lifting it.

Pull this side

Removal of lower PCB

3-1

Remove one upper screw and one


lower screw, and open the PCB
together with the mounting

plate

I!

Screw 2-M4

./(/(/(/C/C/

40

Removal of lower PCB

3-2

Remove 28 screws on PCB and


remove PCB by pulling this side.

Screw M-5

Screw 27-M4


0
0
0
B

Table 6.2.1 (b) How to mount PCB

Procedure

Step

Mounting of upper PCB

1-1

Set the upper holes of PCB to


the upper supports of the
mounting plate, and push PCB
until a click is heard.

1-2

Fix the lower part of PCB by


2 screws.

|]

Screw 2-M3

41

Mounting of lower PCB

2-1

Insert PCB while setting PCB


holes to the conduits mounted
from the short bar holder, and
fix it by 28 screws.

Screw

Screw M5

M4

2-2

Fix PCB together with its


mounting plate to the unit by
fixing the upper and lower
screws

Screw 2-M4

Ig'
y<Jc/c/l/<y

Connect cables to the connectors.

Check the ROM specification, PCB setting, and start operation.

c
6.2.2 MODEL 3 ~ 40

Table 6.2.2 (a) How to remove PCB

Procedure

Step
1

Disconnect cables from PCB after turning off power supply.


correspondence between cables and connector No.

Remove six screws fixing PCB.


Screw
6 -M3

D
0
0.

- 42 -

D
D

Record the

Procedure

Step

Gradually lift the upper right


and lower right part of PCB
forward at a time, and remove
PCB by disconnecting connectors
CN4 - 7 (pins are inserted from
the rear side)

Lift forward

Table 6.2.2 (b) How to mount PCB

Procedure

Step
1

After setting the guide holes


7 to
of PCB connectors CN4
the
unit side
the guide pins on
until
check
7
and insert CN4 (see
right
figure)
groove
appears on the PCB connector
surface

PCD
'

___

Connectors

CN4

~7

Guide hole

Guide line

I,
|

Insertion level
check groove

step 2 in Table

Fix PCB on the unit by using four screws.


6.2.2 (a).

Connect cables to the connectors.

Start operating the unit after confirming the ROM specification and PCB
setting.

Se

6.3 Exchange of Spindle Orientation Control Circuit PCB


6.3.1 MODEL 1/2/small MODEL 3
Table 6.3.1 How to remove PCB

Procedure

Step

Disconnect the flat cable which connects PCBs.

Remove four screws which fix

the spindle orientation control


circuit PCB plate.

<=>
-

43

<'=l Screw (M3)

6.3.2 MODEL 3 ~ 40
Table 6.3.2 How to remove PCB

Step

Procedure

Remove the entire PCB from the spindle control unit according to Table
6.2.2 (a) disconnect cables connection PCB.

Remove 4 screws which fix the


stays of spindle orientation
control circuit PCB.
Screw
M3

Orientation PCB

Mount PCB by reversing the procedure specified in Table 6.3.2.

44

7. SPINDLE ORIENTATION CONTROL CIRCUIT


and
installation,
for maintenance,
describes instructions
This chapter
adjustment when a pure electric orientation (constant position stop) function is
attached to the spindle of an NC machine tool.

7.1 Configuration
Spindle orientation command

Spindle

servo unit

----

Magnetic
cabinet

CNl

sequence

Spindle

motor

circuit

Tp-J

NC

Gear or belt

Spindle

Cutting tool

CNA

_J

CND

Orientation circuit A, E
(option)

non
Positi
cont_rol
loop

;
Direct coupling gear or
timing belt

Position coder

Fig. 7.1 (a) Configuration of spindle orientation using position coder


(Internal stop position setting type)

Spindle orientation control circuit B, F

Spindle
servo unit
Magnetic cabinet
sequence circuit

---NC

I__

I
I

(option)

Gear or belt

CNl

s
Spindle

CNB CNACNC

_l

motor

c=i

Spindle

L_*

Position
contr oiloop

Cutting tool

Direct coupling gear or


timing belt

Position coder
External stop position command
signal

12-bit binary
(4096 360)

Fig. 7.1 (b) Configuration of spindle orientation using position coder


(External stop position setting type)

Note 1) If a position coder is mounted on a lathe, etc., it is applicable to


this system.
Note 2) Asterisked cable route is employed when the position coder of the lathe
or sync, feed position coder in machining center is combined.

45

----1

______

Spindle orientation command

| N119

-j

I
I

NC

Spindle
servo unit

Gear or belt

Magnetic

cabinet
sequence
circuit

CN1

Spindle

motor

CNA

Spindle

Position
control

loop

Spindle orientation control


circuit C, D, G (option)

Magnetic

sensor

JsfH

J \
w-'i

Cutting tool

Magnetic clcmcn
(direct-coupled)

Magnetic sensor

Amplifier

Fig. 7.1 (c)

Configuration of spindle orientation using magnetic sensor

7.2 Adjustment of Position Coder System Spindle Orientation Control Circuit


7.2.1 Setting and adjustment of spindle orientation control circuit in 2-step spindle speed change

The MODEL 340 require orientation A, B (A06B-6041-J110, Jill), while MODEL


1/2/small MODEL 3 require orientation AS or BS (A06B-6052-J110 , Jill). Setting
and adjustment for PCB A20B-0008-0240, 0241 are described in the followings.
1) Display contents
The following display is done using LED.

Lighting
color

LED No.

Symbol

LED 1

ORIENTATION

Green

Lights when orientation command


(0RCM1, 2 ON) is input.

LED 2

LOW

Green

Lights when cluth switching signal *CTH


contact is closed. It means that cluth LOW

Description

is selected.

LED 3

IN-POSITION
OUT

Green

Light when orientation end signal 0RAR1-2


is sent.

LED 4

IN-POSITION
ADJUST

Green

Lights when spindle enters within 1 pulse


width of orientation command position.
Adjust OFFSET adjusting RV3/RV5 so that
this LED4 lights at gear HIGH/LOW, and the
stop positions at gear HIGH and LOW
coincide with each other.

46

2) Setting
a) Setting position coder power supply
If the position coder power supply +5 V is supplied from the spindle
amplifier, short the circuit between +5 V - 5 H and 0 G - 0 V. Open the
0 V when +5 V is supplied from NC
5 H and 0 G
circuit between +5 V
machine tool.
b) Setting of SW4 and SW5

Position coder

Type

SW4

SW5

Balanced type

Type A

Right

Right

Unbalanced type

Type B

Left

Left

c) Setting of SH01, SH02, SH03


Set SH01, SH02, and SH03 according to the following table.

47

-. Table 7.2.1
V

Setting of SH01, SH02 and SH03

SH01

Setting contents

No

SH02

16' 15 14 13 12 11 10
1

Setting of rotating direction


in the first orientation after
turning on the power switch.
Setting of rotating direction
in the second and sub
sequent orientation.

O indicates short-circuit, while

CCW

cw

SH03

9 16 15 14 13 12 11 10

I I

indicates opening .

Remarks

(Standard)

CCW direction

only
CW direction
only

( Standard)

Same as rotat

ing direction

Setting to clamp the orien


tation speed determined by
position gain to 1, 2/3 and

1/3.
I
03

Setting by spindle rotation


and rotating direction of

position coder.

( Standard)

1t

2/3

1/3

Same direction
Opposite
direction

+2 pulse

Setting of the in-position


width when orientation end
signals (ORAR1, 2) are
output.

+4

Depens upon machine tools. Hunting occurs,


if this setting is inverted.
O O O O O O
O

+8

Setting by hysteresis of
position coder

Setting according to the


types of spindle servo unit.
(Note)

(+16 pulse corresponds to +4.. 3)

o o

o o o

+ 32

O
O

No compensation

+1 pulse

-1 pulse

(Standard)

DC

When DC spindle servo unit is used.

AC

When AC spindle servo unit is used.

Sending condition (C) of orientation end signal are as below:

o o o

+ 16

+64

The angle position is located with the in-position setting pulse range.
Speed zero signal is turned on.
ORCM is turned on.

d) Setting of position switches (SW1, 2, 3)

Setting switch

SW1

Pulse number per 1 division

4096/16

Angle change amount


per 1 division

= 256 pulses-

256/16 = 16 pulses

SW2

16/16

SW3

every 22.5

every 1.4
every 0.088

= 1 pulse

SW1 to SW3 are digital switch with 16 scale.


The spindle can be stopped at an optional point during one rotation in the
unit of 1/4096 x 360 = 0.088 by setting these switches in the order of
SW1, SW2, SW3.
3) Adjustments

Name of

No.

Item

variable
resister

Speed feedback
voltage OFFSET

RV1

Gear HIGH

RV2

position gain

Standard
adj ustment

Measuring point

5
divisions

TSA2
CH14 (TSA2)

Adjust RV1 until


TSA2 voltage
becomes 0 +1 mV.
Set the gain to
the maximum within
a range where the
spindle does not
overshoot.

3-4

Spindle motion

divisions

or CHI 4

Description

Gear HIGH
offset

RV3

About 5
divisions

LED4 (ADJUST)

Adjust RV3 until


LED4 lights or
flickers.

Gear LOW
position gain

RV4

3-6
divisions

Spindle motion
or CHI 4

Set the gain to


the maximum within
a range where the
spindle does not
overshoot.

Gear LOW

RV5

About 5
divisions

LED4 (ADJUST)

Adjust RV5 until


LED4 lights or

offset

flickers

Speed loop
gain (in case
of DC spindle
motor)

RV6DC

Speed loop
gain (in case
of AC spindle
motor)

RV6AC

0 division

CH14

Make sure that


hunting.
the rigidity
increases during
stop by turning
these RV clock
wise.

motor not

CH14

7
divisions

49

Applies to overall version number 05C and higher

n
il

3103 RW

LA

mm GAIN

dc/ac

["

OUT

ADJUST

1 r

6.

IN- POSITION

.'O *0 30 <o

T
3
TSA I/TSA Z/VCMDZ/VCMD3 ElV CWUS DT/* FWiy* INCL/7.S

5
OFUEN
TAT ION LOW

CN9

LED1-4

5 UO 2

Vffl. SI
U IKi

HI
rM2
El

ov

28

SW2

uH

SWl

22,"
Ll[]3

s- s1010

WL.

(H rmlN

1
SHOI

ICFFSET

E
rB
RV1

+ 15V

sc
70

+ SC

PA

PD

PA

A20B-O00B-024tf/02
I

CNA

00

20

ESD465B

_
*

(P.C

(P.C

TYPE B)

2,H
J]

TYPE A)

CNC
4

"

PUI3E

CNB

B'73

1 )x

SKIHIJ

20

(SHIELD)

OV,

ESD445B

//\
l

S\V4

s-

1010 1010 3)X2"J


3
2

PP

ffiV +15V-1SV

>0 ,20 30 <0 OO

SW5

SU3

*ro

* 0120
0O *0 0O

ov

270 E

GAIN

iliU
+24V

TSA2

-1

0 D
OFFSET

Ln

J'

13O 14O 15O16O 17O IBO 19O20 O21O22 O

AJ

ST1
1

J L

13
7

J L

J L

Overall version number

Fig. 7.2.1 (a) Mounting positions of check terminals, variable resistors, setting pins, and light-emitting diodes (LED)
(PCB A20B-0008-0240, 0241)

A20B-1000-0461/01
Him

ORIENTATION
LED1 LED2 LED3 LED 4
o
O o
O

CN9

QAJN&V SHD3

O', 0$cc

CTH

CMD TSA2 TSAI VCMD3

PUT

<T5

SY

ADJUST

IN-PO 8ITION

+
uavUoooooo

CTM

RVB

ooooooooo

INCL VOID2

+24V OV

PP

NP

ZS SQ2 SQ1 SIK0*EIK1

TSA2
OFFSET

INTO 5

D9

Q\1N

-|RV

JT

Ui

F4

O5nv
Mi

_U RV

O
O O

o so o o
o_ PA
o. o sc

*PD4SV%V*PA
ONC

DMJlIOOttOT

SVV1

TYPE
B

*SC

SW2

ION

oo

5H

CNA

CNB

CNC

Fig. 7.2.1 (b) Mounting place of check terminal, variable register, setting pin, LED
(PCB A20b-1000-0460, 0461)

SVV3

7.2.2 Setting and adjustment for spindle orientation control circuit 3 or 4 step spindle speed change

Orientation E, F (A06B-604 1-J130, J131) are required. Setting and adjustments


for the PCB A20B-1000-0460, 0461 are described in the followings.
1) Display contents

Symbol

LED No.

Description

LED1

ORIENTATION

Lights when orientation command is input.

LED 2

CTH

Lights when CTH signal (spindle speed change) is input.

LED3

CTM

Lights when CTM signal (spindle speed change) is input.

LED4

IN-POSITION
OUT

Lights when the machine is positioned within the setting


pulse width of the stop position after orientation
motion.
The stop position width is set by SH02 01-06 pins.

LED5

IN-POSITION
ADJUST

Lights when the machine is positioned within +2 pulses


of the specified stop position.
Adjust RV3 so that LED5 lights when the orientation has
been completed.

2) Setting
a) Setting position coder power supply
If the position coder power supply +5 V is supplied from the spindle
amplifier, short the circuit between +5 V
0 V. Open the
5 H and 0 G
circuit between +5 V
5 H and 0 G - 0 V when +5 V is supplied from NC

machine tool.
b) Setting of balanced type and unbalanced type
Position coder

Setting for setting terminal 1-9

Balanced type

Insert short-circuit bars on the type A side (9 positions)

Unbalanced type

Insert short-circuit bars on the type B side (9 positions)

c) Setting of SH01, SH02, SH03


Set SH01, SH02, and SH03 according to the following table.

52

Table 7.2.2 Setting of SH01, SH02 and SH03

O indicates short-circuit, while


x

SH01

1 2

Setting contents

No

SH02

Setting of rotating direction


in the second and sub
sequent orientation.

CCW

CW
CCW direction
only
CW direction
only

1 2

SH03

I I

16' 15 14 13 12 11 10
Setting of rotating direction
1 in the first orientation after
turning on the power switch.

indicates opening.

9 16 15 14 13 12 11 10

I
9

1 2
2

Remarks

3
(Standard)

(Standard)

Same as rotat

ing direction

Setting to clamp the orien


tation speed determined by
position gain to 1, 2/3 and

1/3.
I
Ln
U>

Setting by spindle rotation


and rotating direction of
position coder.

( Standard)

2/3

1/3

Same direction
Opposite
direction

+2 pulse

Setting of the in-position


width when orientation end
signals (ORAR1, 2) are
output.

+4

Depens upon machine tools. Hunting occurs,


if this setting is inverted.

o o o o o

+B

Setting according to the


types of spindle servo unit.
(Note)

(+16 pulse corresponds to +1.3)

o o

O O O

+32

O
O

No compensation

+1 pulse

-1 pulse

(Standard)

DC

When DC spindle servo unit is used.

AC

When AC spindle servo unit is used.

Sending condition (C) of orientation end signal are as below:

* The angle position is located with the in-position setting pulse range.

+ 16

+64
Setting by hysteresis of
position coder

o o o o

Speed zero signal is turned on.

* ORCM is turned on.

d) Setting of position switches (SW1, 2, 3)

Angle change amount


per 1 division

Pulse number per 1 division

Setting switch
SW1

4096/16

SW2

256/16

SW3

16/16

= 256 pulses

every 22.5

= 16 pulses

every 1.4

= 1 pulse

every 0.088

The spindle can be stopped at an optional point during one rotation in the
unit of 1/4096 x 360 = 0.088 by setting these switches in the order of
SW1, SW2, SW3.
3) Adjustment
Name of
variable

Item

No.

Standard
adjusting
Value

resister

RV1 DC
(for DC
motor)

0 division

Orientation

RV1A AC

7 divisions

high gain

(for AC
motor)

Orientation

high gain

fr

f,
3

i
rVelocity

**

RV3

Low gear
position gain
. CTH-0N. CTM-ON

RV4

5 divisions

TSA2

5 divisions

VCMD3

r.

Fine position
adjustment

Rigidity increases when


turning clockwise during

&
&

2 divisions

Spindle
motion
(TSA2)

K
m
M.. Low gear
position garft
CTH-0N. CTMOFF

M. Low g'er
position gain

2 divisions

High gear
position gain

Set the gain to the


maximum within a range
where the spindle does

overshoot.

Spindle
motion
(TSA2)

Set the gain to the..


maximum within a ,range
where the spindle does
not- overshoot

2 divisions

Spindle
motion
(TSA2)

Set the gain to the


maximum within a range
where the spindle does
not overshoot.

RV7

2 division

Spindle
motion
(TSA2)

Set the gain to the


maximum within a range
where the spindle does
not overshoot.

CTH-OFF. CTMOFF

__
_w
*
. .

Adjust so that LED5


(ADJST) lights at high
.gear position gain.

RV6

CTH-OFF. CTMON

AHst until the voltage


becomes 0 +1 mV when the
spindle is stopping.

npt

'f.

RV2

Z*

Description

stop..

feedback
voltage
offset

Measuring
point

54

ii

No.

Item
ER voltage
offset
adjustment

Name of

Standard

variable

adjusting

resister

value
0 +1 mV

RV8

Measuring
point

Description

Adjusted before
delivery.

ER

Note) ,i v
1. Set SW1 - 3 as follows.
0 division
8 divisions, SW2, SW3
SW1
i2. Set, No. 1-4 setting pins (type A/B) to OFF.
3. Pferfprm the above adjustments after motor has been
rotating/yith the orientation command turned on.

...

...

h-

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7.3 Adjustment of Magnetic Sensor Type Spindle Orientation Control Circuit
)

A-

7.3.1 Mounting method of magnetizing element and magnetic sensor


Determine the mounting directions of the magnetizing element and magnetic sensor
If they are not mounted correctly, the
according to the following . procedure
spindle may repeat normal rotation and reverse rotation without being stopped,
the hunting occurs, or the spindle stops at the position where the magnetizing
element end is opposite t'jp the sensor head.

Bifiv

magnetising element and

Mounting procedure of

Procedure

Item

magnetic sensor

Mount the magnetizing element is such a way as the reference hole faces
as shown in Fig. 7.3.1 when the spindle is turned by the spindle motor
normal rotation command (SFR, VCMD: Positive).

s>

Mount the magnetic sensor head so that the pin hole of


opposite to the reference hole.

-.the flange

Vp

is

Adjust the gap between the magnetizing, element and the sensor head, so
that the minimum gap value L becomes L = 1.5 +0-5 mm.

. p>
:>

Reference hole

. Movinig direction of mnignetizing clement


when the spindle moto:r turns in normal
direction (SFR).
r

1/,

-4-

Pin hole

Jr

'

4*
- v
Mapnciizing clement

-,

Sensor head

V
Fig. 7.3.1 (a)

direction of magnetizing element (Reference drawing)

o
l.

%.

iU

iH

7.3.2 Setting and adjustment of spindle orientation control circuit in 2-step speed change spindle for standard type

The MODEL 3 to 40 require the orientation C (A06B-6041-J120) , while MODEL


MODEL 3 require orientation C (A06B-6052-J120) , (PCB A20B-0008-0030)
is used. This circuit is set and adjusted as follows.
1) Setting and adjustment of setting terminals (SH)
Table 7.3.2 (a) shows the setting and functions of setting terminal (SH).
Select these terminals by user.
Terminal SH01 is provided for adjustment and testing at site. Set this SH01
terminal after turning on the power supply, and disconnect it after
adjustment without fail.
(Make sure that LED7 goes out).

1/2/small

Table 7.3.2 (a) Setting and functions of setting terminals (SH)

Setting and functions of setting terminals (SH)


(The double frame indicates standard setting)

Setting
(Note 1)
SH

1-2

01
02

Function

Remarks

2-3
(Note 2)

Sets the test model.

Rotates the motor shaft end


clockwise when the orientation
command is given before
operating the spindle after
turning on the power supply.

Rotates

Set for adjustment only.

SH03 setting takes


precedence of SH02.
This is effective only
when SH03: 1-2 are
shorted.

counterclockwise

'

03

Orients in the direction the


spindle was turning just before
the orientation command was
given.

SH02 setting becomes

effective.

Orients the spindle counter

clockwise at all times.


x

Orients the spindle clockwise at


all times.

AM.

56

Setting
(Note 1)

Remarks

Function

SH

1-2

2-3

04

Since the position loop


gain of spindle is

Sets the initial orientation


speed to about 60 (spindle

position loop gain sec

spindle

in general, the
5 sec
initial speed is about
300 rpm without limita

) of the

tion.
o

Limits the initial orientation


speed to 1/3.

Limits the initial orientation

speed to

05

2/3.

For DC spindle servo unit.

For AC spindle servo unit.

_ ...
t

Note 1) o indicates short-circuit, while x indicates opening.


Note 2) Method of setting the TEST MODE.
(1) Turn on spindle orientation command.
(2) Spindle orientation end signal (0RAR1, 2) is not sent.
(3) The spindle turns at the initial orientation speed, while the SW1
(INITIALIZING BUTTON) is being depressed and the spindle stops at
the fixed position when SW1 is released.)
(4) Red LED7 lights in this mode.
2) LED display contents
Seven indicator lamps LED1
7 are mounted on spindle orientation control
circuit C PCB. The following table shows their display contents.
Neither LED1 nor LED2 is mounted on PCB of 01A version.

LED display contents

LED

Display contents

ORIENTATION
(Orientation in progress)

Lighting
color
Green

Description

Lights when spindle orientation


command is given (0RCM1 and 2 are
shorted)

LOW
(Clutch (gear) LOW)

Green

Lights when clutch X-gear) LOW


signal is turned on (*CTH1 and 2
-

are shorted)

MS PEAK LEVEL

Green

(Magnetic flux detection


signal peak value adjust

This adjusting indicator lights


when the peak value-kif the. magnetic
flux detection signal; (MS) exceeds
+1

v: _"1...

ing indicator)

57

LED display contents


LED

Lighting
color

Display contents
SLOWDOWN PERIOD

Description

Green

Lights when the spindle approaches


the stop position and enters
the low speed rotation area during
spindle orientation motion.

Green

Lights when the magnetic


signal (output) value is
setting range of 0.1 as
converted spindle angle.
This LED5 may also light
sensor is not positioned
magnetizing element.

(Low-speed rotation period


adjusting indicator)

IN POSITION FINE
(In-position adjusting
indicator)

IN-POSITION

flux

within the
a

when the
on the

Lights when the spindle is within


+1 of the aimed adjusting position
after completion of spindle
orientation. The spindle

Green

(In-position in progress)

orientation end signal (0RAR1 and 2


are shorted) is sent when this LED
is lighting in a mode other than
TEST mode.

TEST MODE
(Test mode in progress)

Red

Lights when setting terminal SH01


pins are shorted. The orientation
end signal is not sent in this mode
even if the orientation motion is

executed.
3) Setting of variable resistors
Set the variable resistor scale as shown in the following table before
starting adjustments.
Asterisked items are readjusted during adjustment procedure described later.
Set these items also as the preliminary setting.

Setting and preparation of variable resistors


Name of

variable

RV

1*

2*

5.0

6.0

6*

7*

2.0

5.0

9*

10*

11*

12DC 12 AC

resistor
Variable
resistor

scale
position

I
-

58

2.0

5.0

5.0

7.0

(T)

Setting of RV3 and RV4


Set RV3 and RV4 according to the distance H between the rotation center
line of magnetizing element and the center of the sencer head face.

H (mm)

6CK65

Scale
position

(2)

7.0

V75

5.0

6.0

4.0

v85

>v90

a-95

vlOO

3.0

2.5

2.0

1.5

'vllO

0.5

1.0

Setting of RV5
when the spindle
Set RV5 according to the spindle HIGH revolutions N
HM

motor turns at the

2,000

NHM
(rpm)
Scale
position

rated revolutions.

O/

'YJ

'v

2,200

2,500

2,700

3,100

3,500

4,000

7.5

6.5

5.5

4.5

3.5

2.5

4,500

5,000

5,500

6,000

2.0

1.5

1.0

0.5

(3) Setting of RV8


Set RV8 according to the spindle

RH/L
Scale
position

HIGH/LOW reduction

gear ratio R

H/L

-2.0

-2.2

-2.5

-2.8

-3.2

-3.7

-4.4

-5.3

-6.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

9.5

-7.0

10

7
0
9

2
1
0

10

Variable resistor scale

4) Adjustment of variable resistors


12, 12DC, and 12AC according to the following table. Adjust the
Adjust RV1
offset and gain of spindle control circuit PCB before adjusting the orienta
When RV12 and RV13 of the spindle control circuit PCB are
tion circuit.
changed, the stop position may be deviated.

59

Table 7.3.2 (b) Adjustments of variable resistors

Set the teat mode for the following adjustments by shorting SH01 pins.
Name of
Item

variable
resistor

RV1

Item
to

RV2

RV3

(specification)

TS OFFSET
Tachogenerator
(Compenoffset
sation for the
difference of the
slow down time in
normal and reverse
rotating direc
tion)

Compare the slow


down time during the
orientation in
normal and reverse
directions after
completion of this
adjustments

The standard setting


value is 5 divisions.
Adjust RV1 until the
difference of the
slow down time
between normal and
reverse rotation
become shorter than
0. 1 sec.

MS PEAK LEVEL
MS signal ampli
tude value.

Keep depressing SW1

Set VR2 to the posi


tion where LED3 (MS
PEAK LEVEL) starts

Adjusting method

Conditions

be adjusted

(initializing
button)

SLOWDOWN REFERENCE

flickering.
See 7.3.2 (3)

See 7.3.2 (3)

Slowdown speed
reference.

RV4

AMS PEAK LEVEL


AMS signal ampli

tude value.

RV5

SLOWDOWN TIME IN
HIGH MODE

Set the clutch


(gear) HIGH mode.

LED4 (SLOWDOWN
PERIOD) should

Slowdown time in
clutch (gear) high
mode

Stop the spindle at


the fixed position
by depressing SW1
once
*CTH signal

clearly light at a
moment just before

the spindle stops.

is OFF (option).

RV6

RV7

GAIN (H)
Position loop
gain.

Same as specified
above.

Turn RV6 clockwise


such an extent as
does not cause any
overshoot when the
spindle stops.

IN-POSITION (H)
Spindle stop
position (H)

Same as specified
above.

LED5 (IN-POS FINE)


should light during
lighting of LED6
(IN-POSITION)

SLOWDOWN TIME IN
LOW MODE

Set the clutch


(gear) LOW mode.
Stop the spindle at
the fixed position
by depressing SW1
once. *CTH signal
is turned on
(closed)

RV8

Slowdown the in
clutch (gear) low
mode.

to

60

LED (SLOWDOWN
PERIOD) should
clearly light at a
moment just before
the spindle stops.
(See item 5 in this
table. )

Name of
Item

variable
resistor

10

Item

RV9

GAIN (L)
Position loop
gain.

Same as specified
above

RV10

IN-POSITION (L)
Spindle stop
position (L)

Same as specified
above

11

12

13

RV11

Adjusting method

Conditions

adjusted

to be

(specification)

RV12

HIGH GAIN DC

High gain.

RV12

HIGH GAIN AC

AC

High gain.

LED 5 (IN-POS FINE)


should light during
lighting of LED6

(IN-POSITION)

The spindle stop


position can be
finely adjusted
within a range +1
the spindle angle.

POSITION SHIFT
Spindle stop posi
tion shift.

DC

Turn RV9 cloc'lcwise


to such an extent as
does not cause any
overshoot when the
spindle stops.

Adjust RV12 when DC


spindle servo unit
is used.

Standard adjusting
value: 7 divisions.

Adjust RV12 when AC


spindle servo unit
is used.

Standard adjusting
value: 7 divisions.

After adjustments, cancel the test mode, and make sure that the LED7 (red)
goes out.

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Overall .rsion number indication

Fig. 7.3.2 Mounting positions of check terminals, variable resistors, setting pins and light-emitting diodes (LED)
(PCB A20B-0008-0030)

7.3.3 Setting and adjustment of spindle orientation control circuit in 2-step spindle speed for high speed

3 to 40 require the orientation G (A06B-6041-J122) , while MODEL


MODEL 3 require orientation GS (A06B-6052-J122) , (PCB A20B-0008-0031)
is used. This circuit is set and adjusted as follows.
1) Setting and adjustment of setting terminals (SH)
Table 7.3.3 (a) shows the setting and functions of setting terminal (SH).
Select these terminals by user.
Terminal SH01 is provided for adjustment and testing at site. Set this SH01
terminal after turning on the power supply, and disconnect it after
adjustment without fail.
(Make sure that LED7 goes out).
The MODEL

1/2/small

Table 7.3.3 (a) Setting and functions of setting terminals (SH)

Setting and functions of setting terminals (SH)


(The double frame indicates standard setting)
Setting
(Note 1)
SH

1-2

01

02

03

Remarks

Function

2-3
(Note 2)

Sets the test model.

Rotates the motor shaft end


clockwise when the orientation
command is given before
operating the spindle after
turning on the power supply.

Rotates

Orients in the direction the


spindle was turning just before
the orientation command was

Set for adjustment only.

SH03 setting takes


precedence of SH02.
This is effective only
xjhen SH03: 1-2 are
shorted.

counterclockwise

given.

Orients the spindle counter


clockwise at all times.

Orients the spindle clockwise at


all times.

63

SH02 setting becomes

effective.

Setting
(Note 1)

Function

SH

1-2

2-3

04

Sets the initial orientation


speed to about 60 (spindle

Since the position loop


gain of spindle is

position loop gain sec

in general, the
5 sec
initial speed is about
300 rpm without limita
tion.

spindle

05

Remarks

of the

Limits the initial orientation


speed to 1/3.

Limits the initial orientation


speed to 2/3.

For DC spindle servo unit.

For AC spindle servo unit.

Note 1) o indicates short-circuit, while x indicates opening.


Note 2) Method of setting the TEST MODE.
(1) Turn on spindle orientation command.
(2) Spindle orientation end signal (0RAR1, 2) is not sent.
(3) The spindle turns at the initial orientation speed, while the SW1
(INITIALIZING BUTTON) is being depressed and the spindle stops at
the fixed position when SW1 is released.)
(4) Red LED7 lights in this mode.

2) LED display contents


Seven indicator lamps LED1
7 are mounted on spindle orientation control
circuit G and GS PCB. The following table shows their display contents.

LED display contents

Lighting
color

LED

Display contents

ORIENTATION
(Orientation in progress)

Green

LOW

Green

Description

Lights when spindle orientation


command is given (0RCM1 and 2 are
shorted)

(Clutch (gear) LOW)

Lights when clutch (gear) LOW


signal is turned on (*CTH1 and 2
are shorted)

MS PEAK LEVEL

Green

(Magnetic flux detection


signal peak value adjust
ing indicator)

64

This adjusting indicator lights


when the peak value of the magnetic
flux detection signal (MS) exceeds
+10 V.

LED display contents

Lighting
color

Description

LED

Display contents

SLOWDOWN PERIOD
(Low-speed rotation period
adjusting indicator)

Green

Lights when the spindle approaches


the stop position and enters
the low speed rotation are a during
spindle orientation motion.

IN POSITION FINE
(In-position adjusting

Green

Lights when the magnetic


signal (output) value is
setting range of 0.1 as
converted spindle angle.
This LED5 may also light
sensor is not positioned
magnetizing element.

indicator)

IN-POSITION

TEST MODE

when the
on the
->

Green

Lights when the spindle is within


+1 of the aimed adjusting position
after completion of spindle
orientation. The spindle
orientation end signal (0RAR1 and 2
are shorted) is sent when this LED
is lighting in a mode other than
TEST mode.

Red

Lights when setting terminal SH01


pins are shorted. The orientation
end signal is not sent in this mode
even if the orientation motion is
executed.

(In-position in progress)

flux

within the

(Test mode in progress)

3) Setting of variable resistors


Set the variable resistor scale as shown in the following table before
starting adjustments.
Asterisked items are readjusted during adjustment procedure described later.
Set these items also as the preliminary setting.
Setting and preparation of variable resistors
Name of

variable

RV

1*

2*

5.0

5.0

6*

7*

9*

5.0

5.0

5.0

10*

II*

12DC 12 AC

resistor

Variable
resistor
scale
position

65

5.0

5.0

8.0

(T)

Setting of RV3 and RV4


Set RV3 and RV4 according to the distance H between the rotation center
line of magnetizing element and the center of the head face.

H (mm)

Scale
position

(2)

*50

*55

*60

*65

*70

*80

*90

*100

*110

9. 5

7. 0

5. 0

4.0

3. 0

2. 5

2.0

1.5

1.0

1.0

Setting of RV5
Set RV5 according to the spindle HIGH revolutions N
when the spindle
HM
motor turns at the rated revolutions.

NHM
(rpm)
Scale
position

(3)

40*45

6,000

'b

<b

6,500

7,000

7,500

8,000

8,500

6.0

5.0

4.5

4.0

3.5

Setting of RV8
Set RV8 according to the spindle

,
H/L

Scale
position

a,

'b

9,000

9,500 10,000 11,000 12,000

3.0

2.5

2.5

HIGH/LOW reduction

2.0

gear ratio R

H/L*

*2. 2

*2.5

*2.8

*3. 2

*3.7

*4.5

*5.0

*6. 0

*7.0

2. 0

3.0

4.0

5.0

6.0

7. 0

8.0

8.0

9.0

4
V

1.0

7
B

1
0

10

Variable resists! scale

4) Adjustment of variable resistors


Adjust RV1 - 12, 12DC, and 12AC according to the following table. Adjust the
offset and gain of spindle control circuit PCB before adjusting the orienta
When RV12 and RV13 of the spindle control circuit PCB are
tion circuit.
changed, the stop position may be deviated.

66

Table 7.3.3 (b) Adjustments of variable resistors

Set the test mode for the following adjustments by shorting SH01 pins.

Item

Name of
variable
resistor

RV1

Item
adjusted
be
to
TS OFFSET

Tachogenerator
(Compenoffset
sation for the
difference of the
slow down time in
normal and reverse
rotating direc
tion)

RV2

MS PEAK LEVEL
MS signal ampli

tude value.

RV3

Adjusting method

Conditions

(specification)

Compare the slow


down time during the
orientation in
normal and reverse
directions after
completion of this
adjustments

The standard setting


value is 5 divisions.
Adjust RV1 until the
difference of the
slow down time
between normal and
reverse rotation
become shorter than
0.1 sec.

Keep depressing SW1

Set VR2 to the posi


tion where LED3 (MS
PEAK LEVEL) starts
flickering.

(initializing
button)

SLOWDOWN REFERENCE

See 7.3.3 (3)

See 7.3.3 (3)

Slowdown speed
reference

RV4

AMS PEAK LEVEL


AMS signal ampli

tude value.
5

RV5

SLOWDOWN TIME IN
HIGH MODE
Slowdown time in

clutch (gear) high


mode.

RV6

GAIN (H)
Position loop
gain.

Set the clutch

(gear) HIGH mode.


Stop the spindle at
the fixed position
by depressing SWl
once
*CTH signal
is OFF (option)

LED4 (SLOWDOWN
PERIOD) should
clearly light at a
moment just before
the spindle stops.

Same as specified
above

Turn RV6 clockwise


to such an extent as
does not cause any

overshoot when the


spindle stops.

RV7

IN-POSITION (H)

Spindle stop
position (H)

RV8

Same as specified
above

LED 5 (IN-POS FINE)


should light during
lighting of LED6

(IN-POSITION)

SLOWDOWN TIME IN
LOW MODE
Slowdown the in

Set the clutch


(gear) LOW mode.
Stop the spindle at

clutch (gear) low


mode.

the fixed position


by depressing SWl
*CTH signal
once
is turned on
(closed)

67

LED ( SLOWDOWN
PERIOD) should
clearly light at a
moment just before

the spindle stops.


(See item 5 in this
table. )

Name o f
Item

variable
resistor

10

11

12

13

RV9

RV10

RV11

Item

GAIN (L)
Position loop
gain.

Adjusting method

(specification)

Same as specified
above

Turn RV9 clockwise


to such an extent as
does not cause any
overshoot when the
spindle stops.

IN-POSITION (L)

Same as specified

Spindle stop
position (L)

above.

LED5 (IN-POS FINE)


should light during
lighting of LED6
(IN-POSITION)

POSITION SHIFT
Spindle stop posi
tion shift.

RV12

HIGH GAIN DC

DC

High gain.

RV12

HIGH GAIN AC
High gain.

AC

Conditions

to be adjusted

The spindle stop


position can be
finely adjusted
within a range +1
the spindle angle.
Adjust RV12 when. DC
spindle servo unit
is used.

Standard adjusting
value: 7 divisions.

Adjust RV12 when AC


spindle servo unit
is used.

Standard adjusting
value: 7 divisions.

After adjustments, cancel the test mode, and make sure that the LED7 (red)
goes out.

68

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Overall version number indication

Fig. 7.3.3 Mounting positions of check terminals, variable resistors, setting pins and light-emitting diodes (LED)
(PCB A20B-0008-0031 )

7.3.4 Setting and adjustment of spindle orientation control circuit in case of 3-step spindle speed change

PCB A20B-0009-0520 is employed as spindle orientation control circuit D


(A06B-604 1 J1 21)
This paragraph describes the setting and adjusting methods of

this circuit.
Note) Be careful since the maximum spindle revolution range is limited at each
speed change step.
Maximum spindle
revolution range

High speed

4000

Medium speed

1000

Low speed

250

8000 rpm
2000 rpm
677 rpm

1) Setting and functions of setting terminals (SH) same as in 7.3.2


2) LED display contents
LED No.

Symbols

Lighting
color

Description

LED1

ORIENTATION

Green

Lights when orientation


command is input.

LED2H

GEAR/CLUTCH

Green

Lights when gear /clutch is set to


high positions.

LED2M

Lights when gear/clutch is


medium position.

LED2L

Lights when gear/clutch is set to


low position.

set to

LED3

MS PEAK LEVEL

Green

Lights when the peak value of MS


signal from magnetic sensor is
higher than +10 V.

LED4

SLOWDOWN PERIOD

Green

Lights during the period from the


constant low speed just before
completion of orientation to the
arrival of magnetizing sensor at
the sensor position.

LED5

IN-POSITION FINE

Green

Lights when the spindle is


positioned within +0.1 of the stop
position after completion of
orientation.

LED 6

IN-POSITION

Green

Lights when the spindle is


positioned within +1.0 of the stop
position after completion of
orientation. Orientation end
signal is sent when this LED is
lighting in a mode other than TEST

mode.
LED 7

TEST MODE

Lights when setting terminal SH01


is shorted across 01 and 02.

Red

70

3) Adjustments
Observe the following procedure in the test mode after turning on the power

supply.

Item

Variable
resistor

RV1

Adjustment item

Conditions

Adjusting method

TS OFFSET
Tachogenerator
(Compenoffset
sation for the
difference of the
slow down time in
normal and reverse
rotating direc
tion)

Compare the slow


down time during the
orientation in
normal and reverse
directions after
completion of this
adjustments

The standard setting


value is 5 divisions.
Adjust RV1 until the
difference of the
slow down time
between normal and
reverse rotation
become shorter than
0. 1 sec.

MS PEAK LEVEL
MS signal ampli

Keep depressing SW1

Set VR2 at the posi


tion where LED3
beging flickering.

Check the distance


from the spindle
center to the sensor
head.

Set RV3 and RV4


according to
(Note 1).

LED4 should clearly


light for a moment
(about 0.2 sec) just
before stopping.

RV2

tude value.

RV3

SLOWDOWN REFERENCE
(Slowdown speed
reference. )

RV4

AMS PEAK LEVEL


(AMS signal ampli
tude value.)

RV5

SLOWDOWN TIME

Repeat turning on

(HIGH)
(Slowdown time)

and off SW1 while


LED2H (clutch (gear)
HIGH) is lighting.

RV6

Turn RV6 clockwise

GAIN (HIGH)
(Position loop

to such an extent as
does not cause any

gain)

overshoot when the


spindle stops.
7

RV7

IN-POSITION (H)
(Spindle stop
position adjust
ment)

Same as above

Adjust RV7 so that


LED5 lights con
currently while LED6
is lighting. LEDS
may flicker.

RV8

SLOWDOWN TIME

Repeat turning on
and off SWI, while
LED2L (clutch (gear)
LOW) is lighting.

Same as in item 5 in
this table.

(LOW)
(Slowdown time)

RV9

GAIN (LOW)
(Position loop

Same as in item 6 in
this table.

gain)

71

Item

Variable
resistor

Adjustment item

10

RV10

IN-POSITION (LOW)

Conditions

(Spindle stop
position adjust
ment)

Adjusting method

Repeat turning on
and off SW1, while
LED2L (clutch (gear
LOW) is lighting.

Same as in item 7 in
this table.

11

RV11

SLOWDOWN TIME
(MEDIUM)
(Slowdown time)

Repeat turning on
and off SW1 while
LED2M (clutch (gear
MEDIUM) is light

Same as in item 5 in
this table.

12

RV13

GAIN (MEDIUM)
(Position loop
gain)

ing.

Same as in item 6 in

13

14

RV14

this table.

IN-POSITION
(MEDIUM)
(Spindle stop
position adjust
ment)

RV11

Same as in item 7 in

this table.

POSITION SHIFT

The spindle stop

(Spindle stop
position shift)

position can be
finely adjusted down
to

+1

angle

at

spindle

Set the key position


of ATC arm to the
keyway position of

spindle.

15

RV15DC

HIGH GAIN DC
High gain

Adjustment using DC
spindle servo unit.

Standard adjusting
value: 0 division.

16

RV15AC

HIGH GAIN AC
High gain

Adjustment using AC
spindle servo unit.

Standard adjusting
value: 7 divisions.

Reset the test mode after adjustments.


Note 1) Adjust RV3 and RV4 according to the distance
center to the sensor as follows.
H (mm)

RV3, 4 scale

50

60

70

80

90

100

110

120

9.5

6.5

4.5

3.0

2.2

1.5

1.0

0.5

Spindle

(H)

from the spindle

,7

3.
2
i

.8

10

Variable resistor
scale divisions
.Magnetizing element

Sensor

H (mm)

72

/
n
A
{

1 5 ) ( 5 ) (OV) (-IS) IWSA)

RVl S 1 2DQ'AC

fe[|[T1

E
A

mw

CN9

(LSA)(*fT(ZSHMIlSTH*lS)tV(NDS!)

Applies to overall version number 05B and higher.

rORIEJi- -irTSA

lrUS PEAK-,r3LCWDW TAkflPEAK JT

1REFERTMI LEVEL
WATIGNJLOFFSERJJJ4SX2L
r
i*
RV3
RV 2
RV<

LEDi

RVl

@3

( WO) ( R/Tfl) (AMS ) (5DRF) (M3 ) (TSAI ) (TSA2 )(0 V)

OOOO OO (>000
-OOOO OOOOOO
6
3
5
4
7

p \&\ Hi
.

"[

CEAJVOJ)

STI

TCH)
L

Ljli2 111 LEC Ml LpW


LED4

l.

K?5

M'n

lff

RV6

RVl 3

RV9

RVl 4

RVl 0

HI 11IS

IJSS J*, m n m
rir*-posi

12

LEDS

flN-POSl-*] LEDG
C

RV7

(UN)

n m H[)
%
LED7

~
8W 1

D
3101

TEST MCDE

UJ

nos mar

RVl 1

II II

A2 OB 00 0 9 0 5 20/|
1

20
13

9402 SH04

MADE IN JAPAN

SH03
3

7
5

14
B
1 CNA

\ Overall version number


Fig. 7.3.4 Mounting positions of check terminals, variable resistors, setting pins, and light emitting diodes (LED)
(PCB A20B-0009-0520)

SHIFT

7.3.5 Method of checking the spindle position loop gain

spindle position loop gain can be checked according to the following


procedure. Check it after adjusting the spindle orientation control circuit.
The

Procedure of checking the spindle position loop gain


1

Set the mode to TEST mode (LED7 ON) after shorting setting terminal SH01

pins

Release setting terminal SH04 1-2 and 2-3 pins to release the speed
limitation of orientation.

Measure spindle revolutions Ns (H) , Ns(L) rpm when SW1 (INITIALIZING


button) is depressed (turned on) and the spindle clutch (gear) is set to
HIGH (*CT *CTH1, 2: Open) and LOW (*CTH1, 2: Closed), respectively.

The spindle position loop gain can be obtained by the following formula.

(sec_1)

K (H or L) = N (H or L)
55
s
P
where K (H) : Position loop gain when the spindle is set to HIGH gear
(clutch).
K (L) : Position loop gain when the spindle is set to LOW gear
(clutch).

74

II.

AC SPINDLE SERVO UNIT


(380/415V AC INPUT)

1.

OUTLINE

This Section describes maintenance of the


unit

380/415V

AC input type spindle servo

1.1 Configuration
The

AC380/415V AC spindle

Model Name

Model 30

Model 40

2.

servo unit consists of the unit, PC board, and ROM.

Specification
DWG No.

Unit DWG
No.

A06B-6054
-HO 30

A06B-6054

A06B-6054
-H040

A06B-6054
-C040

PCB
DWG No.

-C040

A20B-1001
-0620

ROM

Specified
DWG No.

Classification

A06B-6054
-C530

JUA

A06B-6054
-C540

JUB

DAILY MAINTENANCE AND MAINTENANCE TOOL

See item 2 in Chapter I in this manual.

3.

INSTALLATION

supply line, power line and signal line connections, refer to the
A single-phase AC220V power supply line
connection is added to this unit. The fan for AC spindle motor cooling employs
a 3-phase motor.
For a signal line soft start/stop cancel SOCN is added
thereto.

For power

"Connection Diagram" in Appendix 1.

77

4.

SETTING AND ADJUSTMENT

4.1 Setting on PCB


For the location on the PCB, refer to the "Parts Location" in Appendix 6.
Before turning power ON, check the following setting.
Table 4.1 (a) Setting

Setting
terminal

Setting at
Contents

shipment
from factory

Setting

number
SI

S2

Machine ready
signal (MRDY)

Analog over

Used

OFF

ON

Used

OFF

0] ON
OFF

Same as the

ON

0]

Velocity
command signal

ON

0]ON

Not used

OFF

0o-l

Use of
external
analog voltage
command
Use of R01

ON

ON

OFF

OFF

0JON
o

|]J0N

ON

R12 commands
Setting of
velocity
feedback

ON

Used

above

S5A
S5B

0
o

Not used

S4

OFF

' ON

Not used

ride

S3

0 1

S5A

S5B

2000 rpm

OFF

OFF

3500 rpm

ON

OFF

4500 rpm

OFF

ON

Not used

ON

ON

amount to

rated command

S8

Delay time
required until
motor is de
energized

0 sec/option

OFF

0
o

0.2 sec/
standard

ON

78

0]ON

ON

(Note 1)

Setting at

Setting
terminal
number

Sll

Soft

start/

shipment
from factory

Setting

Contents

0.6

8 sec

3.5

40 sec

stop time
constant

switching
(Adjust by
RV20)

Note 1) Insert a short bar without fail even when setting is turned off.

RV19 of the spindle control circuit PCB have been


Variable resistors RV1
adjusted at factory before shipment, and their adjustments are no longer
necessary, in principle.
However, the set values of variable resistors shown in Table 4.1 (b) are
changeable as required.
Readjust variable resistors shown in Table 4.1 (c)
after turning on the power supply, if fine adjustment is required for offset,
rotating speed, etc.

1) Variable resistors whose

set

values are changeable.


Table 4.1 (b)

Variable
resistor
number

Use

Standard adjustment at
shipment from factory

Setting
change method

RV3

Set speed arrival


level

Sends speed arrival signal


when the motor speed reaches
85 - 115% of the command
speed.

See appendix 8.

RV4

Speed detection
level

3% of the maximum speed is


detected

See appendix 8.

RV5

Torque limit value

See appendix 8.

RV20

Soft start/stop
time constant
adjust

See appendix 8.
(Note 1)

79

2) Variable resistors for fine adjustment of offset and rated speed.


Table 4.1 (c)

Variable
resistor
number

Use

Adjusting method

RV1

Adjusts the velocity command voltage level.

See appendix 8.

RV2

Adjusts the velocity command voltage offset.

See appendix 8.

RV9

Finely adjusts the rated speed in normal rotation


(SFR)

See appendix 8.
(Note 2)

Rll

Finely adjusts the rated speed in reverse


rotation (SRV)

See appendix 8.
(Note 2)

R13

Adjusts the offset when zero speed is commanded.

See appendix 8.

Note 1) For details, refer to the "PCB Adjustment" in Appendix 8 in this manual.
Note 2) Adjust the number of revolution both in the forward direction (CCW) and
the reverse direction (CW) , using RV9.

80

5.

TROUBLESHOOTING AND COUNTERMEASURE

See item 3 in Chapter I in this manual.

81

III.

DIGITAL AC SPINDLE SERVO UNIT


(MODEL 3 ~ 22)

1.

OUTLINE

This is the manual that describes maintenance of digital AC spindle servo unit
(MODEL 3
22).

1.1

Configuration

Digital AC SPINDLE SERVO UNIT consists of unit part, printed circuit board, and
ROM.
Table 1.1 Element of configuration

Name of
AC

spindle
servo

Specification of
spindle servo unit

Specification
of unit part

*Note

*Note

A06B-6055-H103#H500
A06B-6055-H203#H500

A06B-6055-H103
A06B-6055-H203

unit
MODEL 3

6000rpm
MODEL 6

A06B-6055-H106//H501 A06B-6055-H106

6000rpm

A06B-6055-H206//H501

A06B-6055-H206

MODEL 8

A06B-6055-H108//H502
A06B-6055-H208//H502

A06B-6055-H108
A06B-6055-H208

4500rpm
6000rpm

A06B-6055-H108//H503
A06B-6055-H208//H503 1

MODEL 12
4500rpm .

A06B-6055-H112#H504
A06B-6055-H212//H504

MODEL 12

A06B-6055-H112#H505
A06B-6055-H212//H505

MODEL 8

6000rpm
MODEL 15

A06B-6055-H115//H506

4500rpm

A06B-6055-H215//H506

A06B-6055-H112
A06B-6055-H212

A06B-6055-H115
A06B-6055-H215

Specifi
cation of
printed

ROM

circuit
board

Specifications

Type

A20B-1001
-0120

A06B-6055-H500

9600

A06B-6055-H501

9601

A06B-6055-H502

9602

A06B-6055-H503

9603

A06B-6055-H504

9604

A06B-6055-H505

9605

A06B-6055-H506

9606

A06B-6055-H507

9607

MODEL 15

A06B-6055-H115//H507

6000rpm

A06B-6055-H215(/H507

MODEL 18

A06B-6055-H118//H508
A06B-6055-H218//H508

A06B-6055-H118
A06B-6055-H218

A06B-6055-H508

9608

4500rpm
MODEL 22

A06B-6055-H122#H510

9610

A06B-6055-H222#H5 10

A06B-6055-H122
A06B-6055-H222

A06B-6055-H5 10

4500rpm
High
speed
MODEL 3
12000rpm

A06B-6055-H103//H512
A06B-6055-H203//H512

A06B-6055-H103
A06B-6055-H203

A06B-6055-H5 12

9612

A06B-6055-H108//H513
A06B-6055-H208#H513

A06B-6055-H108
A06B-6055-H208

A06B-6055-H513

9613

High

speed
MODEL 6

12000rpm

Note) Upper:
Lower:

Internal ventilation type


External radiation type

85

2.

DAIRY MAINTENANCE AND INSTRUMENTS FOR MAINTENANCE

See this maintenance manual, item 2 in Chapter I.

3.

INSTALLATION

See this
The same interface as for the conventional model is applied.
maintenance manual, item 4 in Chapter I, for procedure of installation, wiring
connection of power supply, and AC spindle motor connection.

86

4.

SETTING

Setting and
Setting is the same on the unit as for the . conventional model.
setting
been
into
changed
parameter
board
has
adjustment of the printed circuit
the
See
volume,
however.
with
from setting by short pin and adjustment
following instructions for setting.
4.1 Method of Parameter Setting
4.2 Number and Contents of Parameter
4.3 Rank at Setting

4.1 Method of Parameter Setting


Setting switch and display are configured on the printed circuit board as
follows
Check and change of setting for each mode can be made by operating
this switch as shown in the next page.

Display

oOOOQ
O uu uu
Setting switch

HE

UP

o
1) For checking present mode
a) Number of rotation is shown (in five digits) on the display normally.
Present mode number is indicated when "MODE" key is turned ON.
Mode number is indicated in two digits as

2) For checking setting data


a) Select the mode (parameter)
following procedure.

"F-XX".

the data that needs be checked in the

of

"DOWN"

b) Keep pressing four buttons "MODE",


for more than one second.

UP

c) Display is changed from blank

'Q

"DATA" key
simultaneously
SET

to

d) Turn OFF all the switches.


e) Present mode is displayed when "MODE" key is ON.
f) One mode is increased when

key is ON with "MODE" key ON.

g) More modes are continuously increased when


key ON.
h) One mode is subtracted when

"DOWN"

key is kept ON with "MODE"

key is ON with "MODE" key ON.

87

i) More modes are continuously increased when "DOWN" key is kept ON with
"MODE" key ON.

j) Data is displayed (in four digits) 0.5 second later when "MODE" key is
turned OFF.
k) Rotation number display is made in about 10 seconds after data display is
made

When all the switches are turned off, rotation number is displayed finally no
what the mode may be.

matter

3) For changing data


a) Refer to the procedure shown in (b) to (i) to select the mode (parameter)
to be changed.
b) Data is displayed in about 0.5 second after "MODE" key is turned OFF.

c) One data is increased when

key is ON.

up

d) More data is continuously increased when


e) One data is subtracted when

"DOWN"

key is kept ON.

key is ON.

f) More data is continuously increased when "DOWN" key is kept ON.

g) Motor is controlled by the data displayed.


h) Keep

"DATA" key
SET

change

ON for more than a second to replace by the data after

i) Display is changed from blank


completion of change.

for

to

j) Follow the procedure from a) for another data change.


k) Rotation number display is made in about 10 seconds after all the switches
are turned OFF. As for F-13, F-14, and F-30, rotation number display is
made about two seconds later, however.

4.2 Number and Contents of Parameter


1) Display of motor revolution number

Mode number

Display data (five digits)

Displays motor revolution


number (rpm)

F-00
2) Machine ready signal (MRDY) :
Mode number

F-01

Explanation:

Contents of data

Use/Non-use

Display data (four digits)

Contents of data

0, 1 (Standard setting:

0001

...

When machine ready signal (MRDY) is used


When machine ready signal (MRDY) is not used

88

Data

1
0

1)

3)

Use/Non-use of override function


Mode number

Display data (four digits)

F-02

Contents of data

0, 1 (Standard setting:

0001

Explanation:

1)

Data
1

...

When override function is used


When override function is not used

4) Override range setting


Mode number

0, 1 (Standard setting:

0001

F-03
Explanation:

Caution:

Contents of data

Display data (four digits)

Upper limit of override range =


Upper limit of override range =

1)

Data

120%
100%

1
0

When velocity override is not used for the mode F02 setting data =
0, set "0" into the setting data.

5) Setting of kind of velocity command (External analog voltage, DA converter)

Mode number

Display data (four digits)

F-04

Explanation:

Contents of data

0, 1 (Standard setting:

0001

When external analog voltage is used


When DA converter is used

0)

Data
0
1

6) Setting of maximum revolution number

Mode number

Display data (four digits)

Contents of data

0-3 (setting is performed


with motor specifications.)

F-05

Explanation:

Standard specification

High-speed specification

Setting data

5000 rpm

10000 rpm

6000 rpm

12000 rpm

15000 rpm

20000 rpm

- 89 -

7) Output limit pattern setting

Display data (four digits)

Mode number

F-06

0-3 (Standard setting:

0000

Explanation:

Contents of data

No other
function.
A. Output

conventional type units are equipped with this


Select a proper pattern specified as follows.
limiting is made
only
acceleration
and
at
deceleration. Acceleration/deceleration is slowly made and
operation is made with rated output at normal rotation.
(Setting data: 1) (A similar function to soft start/stop)
B. Acceleration/deceleration is made with maximum rated output,
and output limiting is made at normal rotation.
(Setting
data: 2)
C. Alteration of output specification is made for the machine
with motor and amplifier of the identical specifications.
(Setting data: 3)
Setting data

Contents
Output limiting is not made.

Output limiting is made only at

acceleration/deceleration.

Output limiting is made at normal rotation, not at

acceleration/deceleration.

Output is limited for all operations.

Output limit pattern 1

Setting data = 1, 2, 3

Output

Pm

1 1 0 096
(F - 0 7)

x Pm

Pou t=
1 0 0

Nb

Nm

Number of rotations

Output limit pattern 2

Setting data = 4, 5, 6

Output

Pm

1 0 096
(F-07)

x Pm

Pou t=
1 0 0

0)

Nb

Nm

Number of rotations

90

8) Setting of limit value at output limit

Display data (four digits)

Mode number

0100

F-07

Explanation:

Contents of data

100(Standard setting: 100)

Set the value to be limited at 100% of maximum rated output


(overload tolerance).
It is effective at output limit set on the mode F-06.

Output limit value = Maximum rated output x (Setting data) %

9) Delay time before cutting motor power supply

0005

F-08

Explanation:

Contents of data

Display data (four digits)

Mode number

255 (Standard setting:

5)

Delay time from zero speed signal detection to motor power


supply disconnection is set.

Delay time = (Setting data) x 40 msec.


10)

Use/Non-use

of

motor

supply

power

shutting off by machine ready signal

(MRDY)

Mode number

Display data (four digits)

F-09

Explanation:

Contents of data

0, 1 (Standard setting:

0000

0)

frequent switching of electro-magnetic


Only motor power supply is shut off
while electro-magnetic contactor stays ON, when machine ready
signal (MRDY) is turned OFF.

It

is

used

when

contactor is expected.

Data
1
0

...

When this function is used


When this function is not used

11) Velocity deviation offset adjustment at forward rotation command (SFR)

Mode number
F-10

Explanation:

Display data (four digits)

Contents of data

0128

255(Standard setting: 128)

This adjustment is made in order to stop motor at the time


forward rotation command (SFR) and velocity command voltage,
Add more data (UP) to
0V (zero rotation command) are given.
stop the motor turning counterclockwise (CCW) relatively to
its shaft.

91

12) Velocity deviation offset adjustment at reverse rotation command (SRV)


Mode number

F-ll
Explanation:

Display data (four digits)


0128

Contents of data

255(Standard setting: 128)

This adjustment is made in order to stop the motor at the time


reverse rotation command (SRV) and velocity command voltage,
OV (zero rotation command) are given.
Add more data (UP) to
stop the motor turning counterclockwise (CCW) relatively to
its shaft.

13) Speed deviation offset adjustment at orientation command (ORCM)


Mode number

F-12

Explanation:

Display data (four digits)


0128

Contents of data
0

255 (Standard setting: 28)

Use this parameter for adjustment in case LED 06 IN-POSITION


FINE can not be illuminated by adjustment volume on the
orientation circuit at orientation.

14) Rotation number adjustment at forward rotation command (SFR)

Mode number

Display data (four digits)

F 13

Explanation:

Contents of data

255 (Setting is based on


specification.)

motor

Rotation number is adjusted as specified by the command when


velocity command is input at forward rotation command (SFR).
Increase more data (up) to increase rotation number.

15) Rotation number adjustment at reverse rotation command (SRV)


Mode number

Display data (four digits)

F-14
Explanation:

Contents of data

255 (Setting is based on


specification.)

motor

Rotation number is adjusted as specified by the command when


velocity command is input at reverse rotation command (SRV).
Increase more data (up) to increase rotation number.

16) Setting of rotation number at velocity command voltage, 10 V

Mode number

Display data (four digits)

0 - Rated rotation number


(Setting is based on motor
specification. )

F-15

Explanation:

Contents of data

Make sure to have this setting when rotation adjustment of


(14) and (15).
Set the value which rotation number at
velocity command voltage, 10 V is divided by 100.

Rotation number (rpm) at velocity command voltage, 10V= (Setting data)xl00

92

17) Detection range of velocity arrival signal (SAR)

Display data (four digits)

Mode number

0015

F-16
Explanation:

Contents of data

100 (Standard setting: 15)

Setting of detection range of velocity arrival signal is made.


Speed arrival signal (SAR) is fed (ON) when motor revolution
number reaches to +(set data)% of command rotation number.

Detection range = Command rotation number x within +(Set data)%

18) Detection range of speed detection signal (SDT)

Display data (four digits)

Mode number

0003

F-17
Explanation:

Contents of data

100 (Standard setting:

3)

Setting of detection range of speed detection signal (SDT) is


made
Speed detection signal (SDT) is fed (ON) when motor
revolution number becomes less than the (set data)% of maximum
number of revolution.

Detection range = Maximum number of revolution x less than the (Set data)%
19) Setting of torque limit value

Display data (four digits)

Mode number
F- 18

0050

Explanation:

Contents of data

100 (Standard setting: 50)

Setting of torque limit value at torque limit signal (TLMH) ON

is made.
Torque limit value = Maximum rated torque x (Set data)%

20) Setting of

acceleration/deceleration

Mode number
F-19

Explanation:

time

Display data (four digits)


0010

Contents of data

255 (Standard setting: 10)

This setting is made when acceleration time from


maximum rotation number is more than five seconds.

Set value = Acceleration time (Second) x 2

93

stop

to

21) Limiting of regenerated power (adjustment of deceleration time)

Mode number
F-20

Explanation:

Display data (four digits)


0060

Contents of data

Adjust the deceleration time so that it is the same as


acceleration time.
Deceleration time is shortened when
setting value is large. Deceleration time gets longer when it
is small. Motor may make abnormal sounds if regenerated power
is excessively large, as the regeneration limit circuit
functions to change the waveform of the motor current. Make
the setting smaller in such a case.

22) Setting of velocity control phase compensation P:


Mode number

F-21

Display data (four digits)


0050

F-22

Display data (four digits)


0050

HIGH gear (CTH = 1)

Contents of data

23) Setting of velocity control phase compensation P:


Mode number

100 (Standard setting: 60)

255 (Standard setting: 50)


LOW gear (CTH = 0)

Contents of data

255 (Standard setting: 50)

24) Setting of velocity control phase compensation P at orientation:


(CTH = 1)

Mode number
F-23

Display data (four digits)


0100

Contents of data

255(Standard setting: 100)

25) Setting of velocity control phase compensation P at orientation:


(CTH = 0)

Mode number

F-24

Display data (four digits)


0100

F-25

Display data (four digits)

0030

F-26

Display data (four digits)

0030

94

HIGH gear (CTH = 1)

255 (Standard setting: 30)


LOW gear (CTH = 0)

Contents of data

255 (Standard setting: 100)

Contents of data

27) Setting of velocity control phase compensation I:

Mode number

LOW gear

Contents of data

26) Setting of velocity control phase compensation I:

Mode number

HIGH gear

255 (Standard setting: 30)

28) Setting of velocity control phase compensation I at orientation:

HIGH gear

(CTH = 1)
Mode number

Display data (four digits)

0030

F-27

Contents of data

255 (Standard setting: 30)

29) Setting of velocity control phase compensation I at orientation:

LOW gear

(CTH = 0)

Mode number

Display data (four digits)

0030

F-28

Contents of data

255 (Standard setting: 30)

30) Velocity detection offset


Mode number

Display data (four digits)

F-29

Explanation:

Contents of data

0 - 255 (Adjustment at
Shipping: about 128)

0128

Adjust it so that check terminal "TS3" is 0 mV, with the motor


stopped.

31) Adjustment of revolution number display

Mode number

Display data (four digits)

F-30
Explanation:

Contents of data

8191 (Adjustment at
0
Shipping: about 3990)

3990

It is setting for adjustment of display of motor revolution


Make the setting smaller when more number is
number.
displayed than actual number of motor revolution.

32) Setting of rigid tap mode

Mode number
F-31

Display data (four digits)

Contents of data

0-1 (Standard setting:

0000

0)

Data

Explanation:

Torque limit signal (TLML) is used the same


as for conventional type torque limit.

Torque limit signal (TLML) is used for


improvement of response characteristics
such as digit tapping function as
a switch for motor voltage

....

33) Setting of motor voltage at normal operation


Mode number

F-32

Display data (four digits)


0010

Contents of data

95

100 (Standard setting: 10)

34) Setting of motor voltage at orientation

Display data (four digits)

Mode number

F-33

Contents of data

0010

100(Standard setting: 10)

35) Setting of motor voltage at rigid tap mode

Display data (four digits)

Mode number

0100

F-34

Explanation:

Contents of data
0

100(Standard setting: 100)

This setting is effective when the set data of mode F-31 is


1!

II

36) Setting of speed zero signal (SST) detection level

Display data (four digits)

Mode number

0075

F-35

Explanation:

Contents of data

255 (Standard setting: 75)

It is setting for speed zero signal (SST) detection level.


Speed zero signal is output when the number of revolution of
motor becomes less than the (Set data/ 100)% of maximum number
of revolution.

Detection level = (max. number of revolution x (setting data/100)%}

4.3 Rank at Setting


is already set at shipping for the application similar to the
conventional kind. And therefore, the setting of A in the rank below usually
needs to be confirmed or altered by machine manufacturers.
Please have your own ranking at change of application conditions (change of
rotation number and special setting)
Please be sure not to change setting values.
Parameter

Setting of rank A (necessary to be confirmed without fail)

Rank

Mode number

F-01

Setting of

use/non-use of machine ready signal

F-02

Setting of

use/non-use

F-03

Setting of override range

F-04

Setting of kind of velocity commands (analog voltage, DA


converter)

Contents

96

of override function

Setting of rank B (when rotation number is changed)

Rank

Mode number

F-13

Rotation number adjustment of forward rotation

F-14

Rotation number adjustment of reverse rotation

F-15

Rotation number at maximum velocity command voltage (10 V)

Contents

Setting of rank C (when special setting is made)

Rank

Mode number

F-16

Detection range of velocity arrival signal

F-17

Detection level of velocity detection signal

F-18

Setting of Torque limit value

F-19

Setting of

F-20

Limiting of regenerated power (adjustment of deceleration


time)

F-09

Use/non-use

F-35

Speed zero signal detection level

Contents

acceleration/deceleration

time

of motor power supply shutting off by machine


ready signal

97

5.

TROUBLESHOOTING AND COUNTERMEASURE

See item 3 in Chapter I for troubleshooting and countermeasure depending on the


condition of trouble when there is a trouble.
Note that the following items have been changed.
1) Name of the display lamp for power ON is changed as LED1 from PIL.
2) Fuse (AF2, AF3) have been changed as fuse resistor (FR1, FR2)
3) Alarm display of four LEDs have been replaced by Direct display (AL-OO) with
five digits and seven segments.
4) Alarm contents are as follows.

Alarm contents

Alarm
Alarm display

Alarm contents

output

code
AL-01

Motor is overheated.

AL-02

Velocity deviation is excessive against command


velocity because of overload, etc.

No. 2

AL-03

Fuse F7 at DC link is blown.

No. 3

AL-04

Fuse FI, F2, or F3 at AC input is blown.

No. 4

AL-06

Velocity of motor is exceeded to the maximum rated


speed. (Analog system detection)

No. 6

AL-07

Velocity of motor is exceeded to the maximum rated


speed. (Digital system detection)

No. 7

AL-08

Power supply voltage is too high.

No. 8

AL-09

Heat sink for power semiconductor is overheated.

No. 9

AL-10

Voltage of +15 V power supply is abnormally low.

No. 10

AL-11

Voltage at DC link is abnormally high.

No. 11

AL-12

Current at DC link is too much.

No. 12

AL-13

Data memories of the CPU are in abnormal condition.

No. 13

AL-16

RAM in NVRAM is in abnormal condition.

AL-17

ROM in NVRAM is in abnormal condition.

AL-18

Sum check alarm of ROM.

AL-19

Excessive alarm of U phase current detection circuit


offset

AL-20

Excessive alarm of V phase current detection circuit


offset

AL-21

Excessive alarm of velocity command circuit offset.

(Thermostat operates)

.
.

0\k

0A

QY

98

No. 1

Alarm
Alarm display

Alarm contents

output

code

AL-22

Excessive alarm of velocity detection circuit offset.

AL-23

Excessive alarm of ER circuit offset.

AL-14

ROM is in abnormal condition.

AL-15

Spindle selection control circuit is in abnormal


condition.

99

No. 13

6.

METHOD OF REPLACEMENT OF FUSE AND PRINTED CIRCUIT BOARD

Replace the two ROMs and NVRAM for parameter to new PCB, when change the PCB.
After changing the PCB, perform the adjustment of F29 (speed offset) and set the
adjustment data.
See item 6 in Chapter I for other contents.

7.'

SPINDLE ORIENTATION CONTROL CIRCUIT

See item 7 in Chapter I for maintenance and adjustment of spindle orientation


control circuit.
See appendix for information of other maintenance.

100

IV.

DIGITAL AC SPINDLE SERVO UNIT


(MODEL IS, 1.5S, 2S, 3S, 2H, 2VH)

1.

OUTLINE

This material describes the maintenance of digital AC spindle servo unit model
IS, 1.5S, 2S , 3S, 2H, and 2VH.

1.1 Configuration
A digital AC spindle servo unit is composed of unit part, PCB part, and ROM.

Name

Model 1
8000 RPM

Specification

Unit
specification

PCB speci

fication

A06B-6059-H001#H501 A06B-6059-H001 A16B-1100

ROM

Drawing number Type

A06B-6059-H501 9801

-0200

+
Model 1.5S A06B-6059-H002//H508 A06B-6059-H002
8000 RPM

A16B-1100
-0240

A06B-6059-H508 9808

Model 2S
8000 RPM

A06B-6059-H002#H502 A06B-6059-H002

A06B-6059-H502 9802

Model 3S
6000 RPM

A06B-6059-H003//H503 A06B-6059-H003

A06B-6059-H503 9803

Model 2H
15000 RPM

A06B-6059-H002//H505 A06B-6059-H002

A06B-6059-H505 9805

Model 2VH
20000 RPM

AO6B-6O59-HOO30H5O7 A06B-6059-H003

A06B-6059-H507 9807

103

2.

DAILY MAINTENANCE AND MAINTENANCE TOOL

Refer to item 2 in Chapter I in this manual.

3.

INSTALLATION

The interface is the same as before. Relating to the installing procedures,


power supply line connection and AC spindle motor connection, refer to the item
4 in Chapter I in this manual.

104

4.

SETTING

The setting on the unit is the same as conventional digital AC SPINDLE SERVO
UNIT (MODEL 3-22).
4.1 Parameter Setting Method
4.2 Number and Content of Parameter
4.3 Setting Rank
4.4 Setting Method of Short Pin
4.5 Adjustment Method of Variable Resistor

4.1 Parameter Setting Method


The setting switch and the display part are arranged on the PCB like the figure
below.
As shown on the following pages, the setting in the respective modes can be
checked and changed by manipulating this switch.

Display part

88888
Setting switch

Sy

MODE U P

\TAlD0WN

1) To confirm the current mode


a) The speed is usually displayed at the display part (Five digits).
The
The current mode number can be displayed when "MODE" is turned on.
mode number is displayed as two digits of "F-XX".
2) To confirm the setting data
a) Select the mode of data to be checked (parameter) in the following manner.
b) Continuously turn 4 switches "MODE", "+ UP", " + DOWN" and "DATA SET" ON at
the same time for more than one second.
c) The display part changes from the blank to "FFFFF".
d) Turned off all switches.
e) The current mode is displayed when "MODE" is turned on.
f) When "+ UP" is turned ON with "MODE" ON, the mode is incremented by 1
(F01 - F02)
g) When "t UP" is continuously ON with "MODE" ON, the mode increases
continuously (F35 - F34)
h) When "+ DOWN" is turned ON with "MODE" ON, the mode is decremented by 1.
i) When "+ DOWN" is continuously ON with "MODE" ON, the mode decrements
continuously
j) With "MODE" OFF, the data is displayed (4 digits) in approx. 0.5 second.
k) Approx. 10 seconds after the data display is selected, the speed rpm
display is selected. When all switches are turned OFF in any mode, the
speed rpm is finally displayed.

105

3) To alter the data


a) Select the mode (parameter) to be changed according to the steps 2)-b) to
2)-i).
b) Turn "MODE" OFF: The data is displayed in approx. 0.5 second.
c) Turn "+ UP" ON: The data is incremented by 1.
d) Turn " + UP" ON continuously: The data is incremented continuously.
e) Turn " + DOWN" ON: The data is decremented by 1.
f) Turn " + DOWN" ON continuously: The data is decremented continuously.
g) The motor is controlled by using the displayed data.
h) When replacing the data with the modified data, keep turning "DATA SET" ON
for one second or more.
i) The display part changes from the blank to "88888" and modification of the
data completes.
j) When changing the data once again, follow the steps from 3)-a) above.
k) The speed is indicated automatically after about 10 sec.

4.2 Number and Content of Parameter


1) Motor speed indication

Mode number

Display data
(Five digits)

F-00

Contents of data

The speed of the motor is displayed.

(rpm)
2)

Use/no

use of the machine ready signal (MRDY)

Mode number

Display data
(Five digits)

F-01

0001

Explanation:

Contents of data

0, 1 (Standard setting:

0)

If the machine ready signal (MRDY) is used


If the machine ready signal (MRDY) is not used:

1
0

3) Output limit pattern setting

Mode number

Display data
(Four digits)

F-06

0000

Explanation:

Contents of data

0 to 6 (Standard setting:

0)

This function is not available for a conventional type.


In the following cases, please select a pattern which is
appropriate respectively.
A. When the output is limited only at acceleration and
deceleration, the motor accelerates and decelerates slowly,
and operates at the rated output during steady rotation
(Setting data: 1 or 4) (function similar to soft start and

stop)
B. When the motor

accelerates and decelerates at the maximum

the
rated output
rotation (Setting data:
and

106

output

2 or 5)

is

limited

during

steady

C. When the same motor and amplifier are used to operate the
machine as a different output specification machine (Setting
data: 3 or 6)

Setting data
Content

Item

Pattern 1

Patter 2

The output is not limited.

Output is limited only at


acceleration and deceleration.

No output is limited at accelera


tion and deceleration but it is

limited during steady rotation.


C

The output is limited over all


movements

(Output limit pattern 1):

The setting data = 1, 2, 3

Output

Catalog description
value

Pm

100%

Pout

_ [ F-07 ]

100

x Pm

Nm

Nb
Speed

(Output limit pattern 2) :


Output

The setting data =4, 5, 6

Catalog description
value

Pm

n 100%

Pout

Nm

Nb
Speed

107

[F-07]
x Pm
100

4) Limit value setting when the output is limited

Mode number

Display data
(Four digits)

F-07

0100

Explanation:

Contents of data
0 to 100 (Standard setting:

100)

With the maximum rated output (overload capacity) as 100%, set


the limit value to a value to be limited. This preset value is
available when the output is limited according to mode F-06
setting.

Output limit value = Maximum rated output x (setting data) %


5) Delay time to motor power interception

Mode number

Display data
(Four digits)

F-08

0005

Explanation:

6)

Use/no

Contents of data
0 to 255 (Standard setting:

5)

The delay time from 0 speed signal detection to the motor power
interception is set.
Delay time = (Setting data) x 40 msec

use of the motor power interception by the machine ready signal (MRDY)

Mode number

Display data
(Four digits)

F-09

0000

Explanation:

Contents of data

0, 1 (Standard setting:

0)

function is
The
used
when it
is
that
the
presumed
electromagnetic contactor is switched frequently.
When the
machine ready signal (MRDY) is turned OFF, only motor power is
interrupted, and the electromagnetic contactor remains ON.
1
If this function is used
If this function is not used: 0

7) Adjustment of speed error offset at the time of the forward rotation command
(SFR)

Mode number

Display data
(Four digits)

F-10

0128

Explanation:

Contents of data

255 (Standard setting:

128)

The speed error offset is adjusted when stopping motor


operation with the forward rotation command (SFR) and speed
command voltage 0 V (zero rotation command) applied. Increase
the data when stopping the motor rotating counterclockwise
(CCW) , as viewed from the shaft.

108

8) Adjustment of speed error offset at the time of the reverse rotation command
(SRV)

Mode number

Display data
(Four digits)

F 11

0128

Explanation:

9) Adjustment of
(ORCM)

255 (Standard setting:

128)

The speed error offset is adjusted when stopping motor


operation with the reverse rotation command (SRV) and speed
command voltage 0 V (zero rotation command) applied. Increase
the data when stopping the motor rotating CCW, as viewed from
the shaft.
the

speed error offset at

Mode number

Display data
(Four digits)

F-12

0128

Explanation:

Contents of data

time of

the orientation command

Contents of data

255 (Standard setting:

128)

The parameter is used for adjustment when no adjustment is


possible so that the LED of IN-POSITION FINE lights up at
orientation, using the adjusting volume control on the
orientation circuit.

10) F13 and F14 are not used.

Please refer to item 4.5 for speed adjustment.

11) Speed adjustment when velocity command voltage is 10 V

Mode number

Display data
(Four digits)

Contents of data

F-15

Rated speed (It is decided by motor

specification)
Explanation:

When making velocity adjustments in para. 14) and 15) below, be


Set the value of Speed rpm at
sure to complete this setting.
10 V velocity command voltage/ 100.
Speed rpm at 10 V velocity command voltage =
(Setting data) x 100

12) Detection range of speed arrival signal (SAR)

Mode number

Display data
(Four digits)

F-16

0015

Explanation:

Contents of data

100 (Standard setting:

15)

The detection range of the speed arrival signal (SAR) is set.


The speed arrival signal (SAR) is outputted when the motor
speed reaches within + (Setting data) % of the command speed.
Detection range = Command speed x + (Setting data) /

109

13) Detection range of speed detecting signal (SDT)

Mode number

Display data
(Four digits)

F-17

0003

Contents of data

100 (Standard setting:

3)

The detection range of the speed detecting signal (SDT) is set.


The speed detecting signal (SDT) is outputted when the motor
speed becomes (Setting data) % of a maximum speed or less.
Detection range = Maximum speed x (Setting data) %

Explanation:

14) Setting of torque limit value

Mode number

Display data
(Four digits)

F-18

0050

100 (Standard setting:

50)

Torque limit value when the torque limit signal (TLMH) is


turned ON is set.
Torque limit value = Maximum ratings torque x (Setting data) %

Explanation:

15) Setting of

Contents of data

acceleration/deceleration

Mode number

Display data
(Four digits)

F-19

0010

Explanation:

time

Contents of data

255 (Standard setting:

10)

Set this time when the acceleration time between the stop and
the maximum speed rpm is longer than 5 seconds.
Preset time = Acceleration time (sec) x 2

16) Limit of regenerative power (Adjustment of deceleration time)

Mode number

Display data
(Four digits)

F-20

0060

Explanation:

Contents of data

100 (Standard setting:

60)

The deceleration time is adjusted to become the same as the


acceleration time.
The deceleration time shortens when the setting is enlarged.
The deceleration time lengthens when the setting is reduced.
However, when the regenerative power is excessive,
the
regenerative limit circuit is actuated and the motor current
waveform changes; therefore, abnormal noise may be produced
In this case,
from the motor.
this abnormal noise is
suppressed by reducing the setting.

110

17) Setting of velocity control phase compensation P:HIGH gear (CTH = 1)

Mode number

F-21

Display data
(Four digits) 0020

Contents of data

255 (Standard setting:

20)

18) Setting of velocity control phase compensation P:L0W gear (CTH = 0)

Mode number

Display data
(Four digits)

F-22

0020

Contents of data

255 (Standard setting:

20)

19) Setting of velocity control phase compensation P in orientation time:


gear (CTH = 1)

Mode number

Display data
(Four digits)

F-23

0040

Contents of data

40)

255 (Standard setting:

20) Setting of velocity control phase compensation P in orientation


gear (CTH = 0)

Mode number

Display data
(Four digits)

F-24

0040

HIGH

time:

LOW

Contents of data

40)

255 (Standard setting:

21) Setting of velocity control phase compensation I:HIGH gear (CTH = 1)

Mode number

Display data
(Four digits)

F-25

0010

Contents of data

255 (Standard setting:

10)

22) Setting of velocity control phase compensation I:LOW gear (CTH = 0)

Mode number

Display data
(Four digits)

F-26

0010

Contents of data

255 (Standard setting:

10)

23) Setting of velocity control phase compensation I in orientation time:


gear (CTH = 1)

Mode number

Display data
(Four digits)

F-27

0010

Contents of data

255 (Standard setting:

111

10)

HIGH

24) Setting of velocity control phase compensation I in orientation

time :

LOW

gear (CTH = 0)

Mode number

Display data
(Four digits)

F-28

0010

25) F-29 is not used.

Contents of data

255 (Standard setting:

Please refer to item 4.5 for the speed

10)

detection

offset

adjustment.
26) F-30 is not used.

27) Setting of rigid tap mode

Mode number

Display data
(Four digits)

F-31

0000

Explanation:

Contents of data

0-1 (Standard setting:

0)

The torque limit signal (TLML) is used to a conventional torque


limit: 0
The torque limit signal (TLML) is used for motor voltage
switching when improved transient response characteristics are
required for rigid tapping operation, for example: 1

28) Setting of motor voltage when usually operated

Mode number

Display data
(Four digits)

F-32

0010

Contents of data

100 (Standard setting:

10)

29) Setting of motor voltage in orientation time

Mode number

Display data
(Four digits)

F-33

0010

Contents of data

100 (Standard setting:

10)

30) Setting of motor voltage in rigid tap mode

Mode number

Display data
(Four digits)

F-34

0100

Explanation:

Contents of data

100 (Standard setting:

100)

This preset value is effective when mode F-31 setting data is

1.

112

31) Detection range of 0 speed signals (SST)

Mode number

Display data
(Four digits)

F-35

0075

Explanation:

Contents of data

255 (Standard setting:

75)

The detection range of 0 speed signals (SST) is set.


0 speed signal (SST) is outputted when the speed of the motor
becomes (The setting data/100)% of a maximum speed or less.
The detection range = maximum speed x (The setting data/100)%

32) Detection range of load detection signal (LDT)

Mode number

Display data
(Four digits)

F-36

0090

Explanation:

Contents of data

100 (Standard setting:

90)

This function transmits a load detection signal when the motor


output exceeds the preset value % of the maximum output (120%
of 30-minute rating)

4.3 Setting Rank


For the usual applications, the parameter is factory preset before shipment;
therefore, the machine tool builder should normally check or modify only the
rank A setting.
When changing the operating conditions (change of speed rpm and special
setting),- the machine tool builder should divide the rank for use.
Please pay attention not to alter the setting value by mistake.
Setting of rank A (It must be confirmed without fail)

Rank

Mode number

F-01

Content

Setting of the

use/no

use of the machine ready signal

Setting of rank B (special setting)

Rank

Mode number

F-16

Detection range of speed arrival signal

F-17

Detection level of speed detecting signal

F-35

Detection level of 0 speed signal

F-18

Setting of torque limit value

F-06 , 07
F-19

Content

Setting of output limit


Setting of acceleration and deceleration time

113

Rank

Mode number

Content

F-20

Limit of regenerative power (Adjustment of deceleration


time)

F-09

Setting of the use/no use of the interception of the motor


power by the machine ready signal

F-36

Setting of load detection level

4.4 Setting Method of Short Pin


Name

SI

S2
S3

Control circuit mode


changeover

The setting is as shown on


the right, depending on the
speed rpm during the rating
command (VCMD = 10 V)

S4
S5

Setting
before
shipment

Setting pin status

Contents

Test mode

TEST

Normal operation mode

DRIVE

Detector I Detector II

Setting for gain switching

Setting

6000RPM

8000RPM

6000RPM

10000RPM
12000RPM

8000RPM
10000RPM

15000RPM
20000RPM

450RPM

Detector I. Gear
256 teeth
Detector II. Gear
128 teeth

Normal operation mode

OFF

For gain switching

ON

114

DRIVE

according
to each
model

OFF

4.5 Adjustment Method of Variable Resistor


Name

RVl

Adjustment before shipment

Contents

Adjustment for each model

Maximum speed adjustment in CWW

direction
RV2

Maximum speed adjustment in CW


direction

RV3

Offset adjustment of velocity detecting


circuit

Adjustment to 0 mV +1 mV, using


TS3 with rotation command OFF.

RV4

+5 V voltage adjustment

Adjustment to +5 V +0.1 V.

RV5

Gain adjustment when the gain is


switched

50%

RV6

Gain adjustment of velocity


detecting circuit for low

speeds
Apply VCMD (velocity
command voltage) 25 mV
+2 mV to adjust the speed
rpm for each model

Model

Adjusted value

Maximum speed

1.5S, 3S,
6S

15+3 rpm

6000 rpm

IS, 2S, 3

20+4 rpm

8000 rpm

2H

37.5 +8 rpm

15000 rpm

2VH

50 +10 rpm

20000 rpm

115

5.

TROUBLESHOOTING AND COUNTERMEASURE

When faults take place, refer to item 3 in Chapter I in this manual according to
trouble conditions, and locate the cause and take proper corrective measures.
At that time, it should be noted that the following item are modified.
1) Change from alarm display using 4 LED's to Alarm No. direct display (AL-XX)
using 5-digit segments.
2) To reset the alarm, turn "MODE" and "DATA SET" ON at the same time.
3) The alarm contents are as shown in the table below.
Content of alarm

Alarm display

Content of alarm

AL-01

The motor or servo unit becomes overheating.


(Thermostat action)

AL-02

The speed deviates substantially from the speed command due to


overload, for example, producing excessive speed error.

AL-03

The electric discharge circuit part is abnormal.

AL-04 to 05

(not used)

AL-06

The speed of the motor exceeds maximum ratings.


(Analog method detection)

AL-07

The speed of the motor exceeds maximum ratings.


(Digital method detection)

AL-08

The power supply voltage is too high.

(not used)

AL-09
AL-10

The voltage of power supply (+15 V) abnormally decreases.

AL-11

The voltage of DC link part is rising abnormally.

AL-12

'

AL-13 to 15

AL-16 to 23

The current of DC link part flows excessively.


(not used)

An arithmetic circuit and a peripheral circuit part are

abnormal.
No display

Abnormality is generated in ROM.

116

6.

REPLACEMENT METHOD OF FUSE AND PCB

When replacing PCB, re-mount 2 ROM's and NV RAM (parameter memory element) on a
For other settings and speed rpm adjustment, for example, do this as
needed. For others, refer to item 6 in Chapter I in this manual.
new PCB.

7.

SPINDLE ORIENTATION CONTROL CIRCUIT

Refer to item 7 in Chapter I in this manual for the maintenance of the spindle
orientation control circuit and the adjustment.
Please refer to the appendix for other maintenance.

117

APPENDIXES

APPENDIX 1 CONNECTION DIAGRAMS


Fig.
Fig.
Fig.
Fig.
Fig.

1
1
1
1
1

(a)
(b)
(c)
(d)
(e)

Fig. 1 (f)

Fig. 1 (g)

Fig. 1 (h)
Fig. 1 (i)
Fig. 1 (j)

Connection
Connection
Connection
Connection
Connection

diagram of MODEL 1/2/small MODEL 3


diagram of MODEL 3 'v 22
diagram of MODEL 30, 40
diagram of AC spindle servo unit (380V/415VAC input)
diagram of spindle orientation (with position coder

employed)
Detailed connection diagram of spindle orientation with position
coder employed (when the synchronous feed is combined with a turning
machine, machining center, etc.)
Detailed connection diagram of spindle orientation using position
coder (when the spindle orientation only is used with the machining
center)
Detailed connection diagram of spindle orientation using position
coder (when the stop position is externally set)
Connection diagram of spindle orientation (when magnetic sensor is
used)
Detailed connection diagram of spindle orientation using magnetic
sensor)

121

AC spindle servo unit


CNl

K5
MR5 0LFH

Magnetics
cabinet
control
panel

a
CN3

K6

MR2 OLMH

Q[

K7

SMI

LMl
Crimp style
terminal
(T 1 3>

No-fuse,
breaker

AC
power

I
N3
NJ

3 phase
24

ov

4 8 0V

_Z.
G

.(*)

T1.
R

O O-K
I

iPower
I

(transformer!

o o

9(option) 6

S
*

K1
T

?
I

L-

O O-H
I

Crimp style
terminal

I
I
J

I
I
L_

33

j
I Fuse (5A) or

SARI
R0 1
37
2
SAR2
R02
TT
T
1B
R0 3 ARST1 SST 1

TtT
R0 4
37

R05
3H

TB OM,

CN2

CNl

20

ARST2 SST2
21

22

R08
_J 1
RO 9
1 2

T
CTM MRDY2

2T

25
9
ORCM1 TLM5
26

10

RIO ORCM2 TLM6


1I
JJV
22.
Ri
OVRl A LMl
12
3 j ZB
R 1 2 OVR2 ALM2
4 5'
HE 13
SFR + 1 5 V OR
46

(J

SRV DAI
31
47
ESP 1 DA2
4B
32
E
ESP2

n
OS

ov

OH 2

IT
in

PB

TT

T1

K4

MR-20LFH

11

1_9

20

SS

i?

1H

K2

+5V

><

\v

T1

OM TB
2 SMI (screw

terminal

3 LMl

M3)

20 3
13
COM

18,

19

R
S
T
G

Crimp style
terminal

Power
Y
JL line
U

Tw

RB

RA

4
OV

8
SS

OH 1

OH2

Pin
350690-

V ,X

W,Y

U
Fan motor
cable

Housing
350782-1

G
G
Screw
terminal M6

FMA FMB

FMA

FMB

Screw

AC

Spindle motor

terminal

M4

V
VV

11

17

ALB
AL4

SDT 2

15

AL2

49

LL

LMl
IHI
SMI

CTH
JH
OM

14

ALl

To

TV
OHI

11

RB

16

15

SDT 1

CN2

TLMH TLMH

R06 ORAR1 OT
T
39
23
RO 7 ORAR2 MRDY1

Ttr

TT
PA
In
RA

Connector
housing
AC spindle motor
350720- 1
Socket
connector
350609-1 Signcl
3
2
1
+5 V
PD
PA

I0

CN3

T2

T2-I

K8

T 3 1
2

Crimp style
terminal

Crimp style
terminal

Resistance unit
15H

Standard ( lkW )

-(j) Thermostat wive

()

j No-fusc breaker

K3

K9

To magnetic cabinet control panel

Table 1 (a) Connection diagram of MODEL 1/2/small MODEL 3

AC spindle servo unit


CN1
CN1

K5

MR50LFH

Magnetic

cabinet

CN3

control
panel

K6

MP2 0LMH

a
OM

K7

SMI
Crimp style lLMl
terminal

CT13)

ro
I

3-phase

6Power

transformeri
24 0V _s
Cj)(option) -Cj)
\

4 8 0V
G

*
i

O O

SARI

PA

0V
2
OH2

3 -i

R0 2

3 :>

R03
36

R0 4
37
R0 5
3H

SAR2
3
III
ARST1 SSTl
20

ARST2 SST2
5
21
6

R06

OT

23

23

RO 7 ORAR2 MRDY1

21

K1
(

17
RB

26

10

28

12

OVR2 ALM2
29
+1 5 V

n
+5 V

20
SS

13

OR

30

1 -t

DAI

OS
15.
SDT1

r,

1 OM

K2

\V

PA

+5V

RB

RA

OV

OH2

SS

OH 1

,Z

,Y
w

V ,X

2 SMI terminal
Screw
LMI M3)
terminal
M5
U
20 X 7
13
V
G
19 COM
T1
W
12
3

18

FMA
FMB

1 1

17

ALB

DA2

16

AL4

32

16

SDT2

15

II

14

AL2
8
AL1

10

Fuse holder
2

FMW

FMV

G
G

terminal M6

FMA

K3

FMB

Note 1

FMA FMB
FMA FMB
Screw
terminal
M4

AC
Spindle motor

FMU
K3

FMV

FMU FMV FMW


FMU FMV FMW

Note 2

FMW

Screw terminal

M4

CN3
G terminal is earthed
(screw terminal M6)

FMU

FMB

Housing
350782-1
Pin
3 50 6 90 1

Screw

terminal

TB
(screw-

48

OM

U
V

PD

Crimp style

ESP 1

18

ESP2

CTH

connector

MR-20LFH

a
i -j

19

AC spindle motor

Socket

K4

11

ai

LMl
a0
SMI

]D

OH 1
4

18

47

49

Crimp style

To

PB

Connector
housing
350720-1
350689- 1

CN2

R08 CTM MRDY2


25
TT
9
ROD ORCM1 TLM5

SFR
ASi
SRV

15

RA
1B

TLMH TLML
22
ORAR1

45

terminal

R0 1

R12

6i-cTo-h
l

breaker

AC power

1 .1

R1 0 ORCM2 TLM6
1 3
11
27
R1 1 OVR 1 A LMl

No-fuse ,

UJ

42

CN2

33

to

T
G
cabinet

Fig. 1 (b) Connection diagram of MODEL 3~22

Note 1) In case Model 3 to 15


Note 2) In case Model 18/22

AC spindle servo unit

panel

PA

IS

SAR2

RA

OM

K7

SMI

TBl LMl

Crimp style

terminal

3-phase
2 4 0V

9 Power

Q (option) Q

O Of

4 80V

6I

I
l

1 transform !

O OiL

.1

R0 3
36

R0 4

s
K1

37

R05

19

ARST1 SST1

25

21

ARST2 SST2

0RAR1

OT

39

23

22

R 07 0RAR2 MRDYl
1 0

ROB

33

24

G
Crimp style
terminal

ia

in

PB
17

25

15V
+30

47

31

DAI

ESP 1 DA2

ia

is

+ 5V

20

HONDA V

MR-20RM1 W

SS

Crimp style
terminal

OR
14
OS

19 COM

13
12

18
11
17

ALB

1G

AL1

10

15

SDT 1

HONDA
MR-201

Screw, terminal

20

K2

Gj

1 OM TB
(screw
2 SMI
terminal
3 LMl M3)

T6

SDT 2

15

AL2

49

17

LMl

CTH
18
OM

14
OC

AL1

CN3

1
SUCN

MIO
U

FMU

FMV

K3

FMW

connector

5
12

19

K4

TB

11

RB

AC spindle motor

35 OG09- 1

MR-20LFH

32

50

OH 1

CTM MRDY2

SFR
8
SRV

SMI

OH 2

HOND.
MR-50RM CN2

26
I0
1.2.
RIO ORCM2 TLMG
43
21
11
R1 1 OVR 1 A LMl
44
28
12
R 1 2 OVR2 ALM2
5
13
29

ESP 2

TLMH TLML

38
RO 6

RO 9 ORCMl TLM5

(Tl-3)

35

Q[

MR20LMH

AC power

0V

SARI

CN3

No-fusebreaker
1

34
R0 2

50LFH

KG

14

ROI

MR-

Connector
Housing
350720-1
Socket

CN2
i

CNl
K5

Magnetic
cabinet
control

aa

CNl

/J!

lG

PB

PA

f 5V

RB

RA
B
SS

4
OV

OH 2

W,Y

G
Screw ter

minal M10

FMU

FMU FMV FMW

FMV

FMU FMV FMW

FMW

K10

AC
Screw
Spindle motor
terminal M4

Fan unit
or

FMB

Fuse holder
R
S
T

Fig. 1 (c) Connection diagram of MODEL 30, 40

OH 1

V ,X

Gl.GS
FMV
FMW

350690- 1

Screw terminal M4

JlT2 |FMA

350782- 1

Pin

U ,Z

T1

Housing

Fan motor

AC spindle servo unit


CN1

CN1

K5

MR5 0LFH

Magnetic
cabinet
control
panel

CN3

K6

MR20LMH

Q[
OM
SMI

K7

TB LM1

Crimp style

terminal

No-fusebreaker

AC power

2 4 0V
\

4 80V

1 -phase
200V

220A

220B

R
S'

Of

o-w

Kl

16

19

R0 3 ARSTl
36
20.
R04 ARST2
37
21
R0 5 TLMH
38
22
R06 ORAR1
39
23
R 07 ORAR2
1 Q
ROB
41
R0 9

24

SSTl

17

RB
l8

OT
7
MRDY1

25

28

1 2

20

13

DAI

OR
11
OS

47

31

ia

30

48

32

16

SDT2

220B

OH 2

3
in

OH 1
4

4-5V

TB

MR-20RMI

HONDA y

SDT1
17

CTH

LM1
5Q
SMI

18

OM

K2

G
Crimp style

2 SMI

(screw

>C

terminal
M3)

HONDA
MR- 201

19 COM
12

V
W

18

G1.G5

11
4
3

14 AL1
1
OC
SOCN

CN3

FMU

FMV

Screw terminal
Ml 0

13

1 7 ALB
jo
16 AL4
9
15 AL2
8

\v

to

PB

PA

+5V

RB
9

RA
8

4
OV
7

OH 2

ss

OHl

Housing
350782- 1
Pin
350690- 1

U,Z

V ,X

W,V

G
Screw ter
minal M 10

terminal

TB

3 LM1
20

SS
1 OM

6
13

20

K4

motor

connector

5
12

19

AC spindle

350689- 1

MR-20LFH

+15V

220B

Socket

HOND.
MR-50RM CN2

CTM MRDY2

45

220A

0V
2

TLML

ESP2

Crimp
terminal
220A

PB

SFR
46
SRV

PA

ESP 1 DA2

Crimp style
terminal

14

SST2

.1

RA

ai

O O-K

3-phase

IS

SAR2

35

Rl 2 OVR 2 ALM2

34

ORCM1 TLM5
10
26
42
R10 ORCM2 TLM6
27
11
43
R1 1 OVR 1 ALM1

(Tl-3)

N?
Ui

ROI

l
SARI

R0 2

Connector
Housing
350720-1

CN2

33

K3

FMU FMV FMW

FMV

FMU FMV FMW

Screw

FMW

FMW

terminal M4

T1

Screw terminal M4
FMU T2
FMV
FMW
FMB

IFMA

K10

mm

Fuse holder

S
T2

FMU

G1 is connected with G2

on the terminal board T1

220V

Fig. 1 (d) Connection diagram of AC spindle servo unit (380V/415V AC input)

Fan unit
or

Fan motor

AC

Spindle motor

MR-50RMA
(*Nl\
NC or magnetic
sequence control

Spindle servo unit

CN 1
5n

I9

I7

48

K.5

32

18

MR-5 0LFII

45

16

LM1 BSP 2 ES P 1 SR V SFR

SMI

30

DA 2

l)A 1

15

1 fi

13

12

11

1 0

39

38

37

3 fi

35

34

33

R11

Rl 0

RO 9

RO 8

RO 7

RO 6

R05

R04

RO 3

R02

RO 1

29

31

CTM SDT2 S DT 1

OM

II

Rl 2

f- l 5

14

13

12

OS

OR

A LM 2

MR 20LMH
To magnetic

sequence
control

To NC

CNC

K8

]r

CN A, CNn

25

24

23

20

21

22

19

11

09

10

08

07

06

ALM2 TIM6 TIM5 V1RDY2 MRDY 1

OT

04

05

03

02

01

TLML SST 2 S ST 1 SAR2 SARI

19

18

OO

tPB

PD

13

12

MR-20LFH

CN A

CNC Orientation control circuit

20

l 2N

06

17

16

15

14

14

15

16

1 7

18

19

20

PA

PA

*SC

SC

OL

H1 2

HI 1

H1 0

HO 9

HO 8

HO 7

*
(

05

+ 511 + 511

10

09

08

NZX

i IB

HA

NZZ
07

to

2 fi

CN 9

CNR

J4

27

28

V OVR 1 OVR1 ORCM2 ORCM1 CTM ORAR2 ORAR1 TLMH ARST2 ARST1

08

04

03

02

01

+-5H

OH

OH

OH

01

09

10

11

13

12

02

03

04

05

06

07

HOG

1105

HO 4

HO 3

HO 2

HO 1

MR - 2 ORMA ( CNA , D )

Machine tool side


To manual pulse generator

Gear or belt

Spindle

motor

To proximity switch for


near zero point

Position coder

Note 1) Signal cable K8 applies to spindle orientation B, BS.


Note 2) Cable J4 is used when the lathe position coder or the

synchronous feed position coder for machining center


is used concurrently.
Fig. 1 (e)

Connection diagram of spindle orientation (with position coder employed)

Tool
Spindle

Directly coupled or timing belt

| CN A |

Orientation control
circuit A/D, AS/DS

IHLiiiA

=6 5
o

(09)

+5 V

I Open I

HB

-6-

(01)(02)(03)1 OM

(04)(05 )( 0 6

T0

+5V

g 511

OL

DO

=D 6

IP

Manual pulse
generator

A + 511 -

2N

+5V power is supplied


from NC

Proximity switch for near zero

point

(10)
To NC via connector

O NZX

CNB

(ID

NZZ

2:

--1

Ct=I

1-Wr-Q-

9
107)

| Open
i

| ioo
o ov
==

<S

(20)

+12N

oo

-f

IT

1) When manual pulse generator


and proximity switch for near
zero point arc not used, HA

HD, NZX, NZZ and +12N


need not be connected.
(Note 2)

Shield grounding

AS/DS type applies to


model 1/2/small model 3.

-=$ MOV

ll( I 5 V )

4,000 rpm
6,000 rpm

position coder
signal input
i

(16)

PA

(17)

<f
(1
<J)
(19)
(14)

(15)

PA

A ( PA )

-6 N ( PA )

PB

c( PU)

Position coder

PB

K(

* PU )

SC

B( SC)

*SC

P(*so

Fig. 1 (f) Detailed connection diagram of spindle orientation with position coder employed
(when synchronous feed is combined with turning machine and machining centers etc)

127

Orientation control circuit

+5 V
+SV is supplied by

spindle servo unit

[+5 V

5H

I
(

CNA

)(02)(03

(04)(05)(06
4)

( 20

OG
OV

y UH
+5H

-A

___

K ( OV)
Lower Ulan
400 mA

(+5V )

A 00

Position coder

( 16 )

A( PA)

(17)

-6 4=PA

N(*PA)

PB

C ( PB )

*PB

R ( PB )

SC

B( SC )

0 Short circuit

4000 rpm, 6000 rpm


position coder
signal input

( 18 )
( 19 )

(14)

(15)

PA

*sc

c--

,\J

P(*SC)

Note) The cable length should be shorter than 20 m between the servo unit and
the position coder.
Fig. 1 (g) Detailed connection diagram of spindle orientation using position coder
(when spindle orientation only is used for machining centers)

128

Orientation
control circuit

CNA

+5 V

(0 1 ) ( 0 2 )( 0 3 )

I
+ V

OH

K (0V)

+ 5H

H ( +5 V )

5H ( 0 4 )( 05)(06 )
(20)

Position coder

00

ioo

Lower than
400 mA

<p ov

4000 rpm, 6000 rpm


position coder
signal input

16 )

PA

f-

(17)

(IB)

PB

(19)

A( PA )

-6

N ( *PA )

-A

C( PB )

1 *PB

R ( *PB )

{ 14 )

-A

SC

(15)

*SC

B ( SC )
P(*so

CBN is relayed or +5V power


is supplied from NC in case
of synchronous feed control.

| CNC )

( 07 )

-6-

2U

HO 2

(05)1 H03

V 04 )

(06)

Stop position
command signal

HO 1

Magnetic sequence
2 1 control circuit

2*
2

Converter circuit
4 096

'360

LMlk HO 5
(

C J)

( 20 )

16

H0 6

32

HO 7

64

H0 8

1 28

27

l 19 )

-a

( 1

H0 9

2 56

(17)1

HI 0

512

23

204 8
-18 0
1 024
- 9 0
5I2
-4 5
34 1

30

(16)1 HI 1

1024

HI 2

2048

2*

2
2 io

2"

l 1 4 ) 1 OL

Stop position command

Fig. 1 (h) Detailed connection diagram of spindle orientation using position coder
(when the stop position is externally set)

129

Spindle servo unit

MR- 5 0 KM A
CN
NC or magnetic
sequence control

<s>

MR-50LFH

50

49

VSM1

I.M 1

47

48

46

45

44

43

'12

4l

40

39

38

37

36

35

34

33

SFR

SFH

R 11

HI 0

R09

R08

R0 7

R0 6

R05

R04

R0 3

R0 2

R0 1..

ESP2 BSP1 SRV


31

32

17

18

(Til

OM

15

16

29

DA 2 DAI

30

SDT2 S l)T 1

4 1 5V

14

13

OS

OR

26

27

28

25

23

21

21
19
20
22
OVR 2 OVH1 ORCM2 ORCM1 CTM ORAK2 ORAR 1 TLNH AKST2 ARST1

12

10

11

09

08

07

ALM2 A LM 1 TLM6 TLM5 MRDY2 MR1)Y1

06

OT

05

03

04

TI,ML SST2

02

01

SST 1 SAR2 SARI

CN9

Orientation control circuit


i

MR- 20RMA
CNA
I
LO

MR

19

20

ov + 1 5V

OO
13

07

17

18

12

06

10

04

14

15

LSB LS A MSB

I1

05

16

03

MSA
08

09

02

01

2 0 LFH

_I
Machine tool side

3 Gear or belt

Spindle
motor
i

=
t

Tool

Magnetizing element

<E>
Fig. 1 (i)

[Spindle

Metal plug socket

Amplifier

Connection diagram of spindle orientation (when magnetic sensor is used)

Magnetic sensor

Orientation control circuit


Metal connector

| CN A |

U 4)
IIS

as

MSA

-0 MSB

L>

-A LS A

15-A

LS B

fR

J20

(Note)

OG

F Magnetic sensor
amplifier

ifi_ + 1 5 V

1?_A ov

-p*

ET

c
B

The cable length should be shorter than 20m between the servo unit and the magnetic
sensor amplifier.

Fig. 1 (j) Detailed connection diagram of spindle orientation


(when magnetic sensor is used)

131

APPENDIX 2 CABLE ENTRANCE DIAGRAM

3) MODEL 8, 12 cable entrance

1) MODEL 1/2/small MODEL 3


cable entrance diagram
(A06B-6052-H001,H002 ,H003)

2) MODEL 3, 6 cable entrance


diagram
(A06B-6044-H103 , 106)

diagram

(A06B-6044-H108.H112)

To regenerative resistor unit

I
f
I

T2

Control circuit I
At 6B-I 100-0080

<ta$
I 2
T3

PCB

Control circuit 2
AI6B-1100 -00 9 0 -2

I
I

CN1

T1

I
U)

ro

RSICGUVW

CHI

TU CN2 CN3

I-

'-JT

dmW

'

nSTGGUVW

Cf/3

CN2 TO

-4 t=J [E=3 I

g g

CN1 CN3

CN2

TB

EE3

J i

Regenerative

resistor unit

J2.
To magnetic
control
panel or NC

To AC
motor

To AC
To magnetic motor
control
panel or NC

To AC To magnetic
3phasc AC Power cable
motor control
power supply To AC motor
panel or NC
To magnetic
control
panel or NC

220 V

D0S
AST

3-phase
AC power
supply

aw

200V

o u v

Power
cable

wfo" 5
!VIBI

Pan motor

To AC motor

4) MODEL 8, 12, 15 cable entrance


diagram
(A06B-6044-H009 , H010, H011, H023)

5) MODEL 18, 22 cable entrance


diagram

6) MODEL 30, 40 cable entrance


diagram

[I
i

PCB
9

PCB

PCB

ii
CN 1

[I

CN2

CN3

123

U>
U>

magnetic

motor

CN!

magnetic

yj
725v
$ av

/I
T1

/_ 0 0 T2

Of V/VtyQ

T, 1

220V

To magnetic
control
panel or NC

To AC

control
panel
or NC

F F

Hi

HP

1 32 3

motor

2DOV

vwmi
ulfvy
nil .
5

S3W

T,

3-phnsc AC

Power

cable

Fan
motor

To AC
motor

Power Fan motor


cable
To AC
motor

motor

(in case of
model 40)

b.W

Power Fan,
cable

iH2lor

To AC motor

3-phase
AC power
supply

To AC

run

sa

I
"U

power supply

3-phasc
AC power
supply

CN3 CN2 TD

To

control
panel
or NC

SI

CN3
<f=)

To AC

To

CN1

CN2 TB

To fan motor for


cooling the unit
radiator

APPENDIX 3 CABLE SPECIFICATIONS


The cable specifications are as shown below.
Prepare cables by users.
1) Power line and motive power line for respective motor models
FANUC

Use

Symbol

Specifications

specification
No.

For MODEL 1
(Lower than
5 KVA)

K1
K2

Cabtyre cable
JIS C 3312
4 conductors

I
T
37/0.26

1 2.0(4

(2.0mm3)

Crimp style

Crimp style

terminals
T2-4

terminals
T2-4

For MODEL 2
(Lower than
7 KVA)

Cabtyre cable
J1S C 3312
4 conductors

K1
K2

f
45/0.32

(3.5mm3)

Crimp style
terminals
T5.5-4

For MODEL 3
(Lower than
12 KVA)

4Z

1 4.00
Crimp style
terminals
T5.5-4

Cabtyre cable
JIS C 3312
4 conductors

K1
K2

A02B-0008-K853
7 m long

i
T

70/0.32

1 6.5 0

(5.5mm3)
15.5 0

Crimp style
terminals

Crimp style

terminals
T5.5-6

T5.5-6

For MODEL 6
(Lower than
16 KVA)

Cabtyre cable
JIS C 3312

K1
K2

A02B-0008-K854
7 m long

4 conductors

1
50/0.45

(8mnt3)

Crimp style

20 4Crimp style
terminals
8-6

terminals
8-6

For MODEL 8,
12 (Lower
than 25 KVA)

Cabtyre cable
JIS C 3312
4 conductors

K1

88/0.45

K2

(14mnt3)
Crimp style
terminals
14-6 (K2. Motive power line)
14-8 (Kl: Power line)

134

A06B-6044-K017
7 m long

24 0
Crimp style

terminals
14-6

A06B-6044-K018
7 m long

FANUC
Use

Symbol

For MODEL 15
(Lower than
30 KVA)

K1
K2

Heat-proof vinyl
cabtyrc cable
4 cores

A06B-6044-K019
7 m long

7/20/0.45

Crimp style

30 0

(22mm2)

terminals
22-8

For MODEL 18
(Lower than
38 KVA)

specification
No.

Specifications

R22-6S

Heat-proof vinyl

K1
K2

A06B-6044-K020
7 m long

cabtyre cable

4 cores

o-

Crimp style
terminals
38-8

terminals
38-8

K1

4 cores

-o

7/34/0.45
(38mm2)

Crimp style

38 0

terminals

Heat-proof cable for 600 VAC


Single wire (a) x 3 line and
(b) x 1 line

K1
K2

Crimp style

terminals
38-8

38-8

and power
source cable
for MODEL 30

A06B-6044-K021
7 m long

Heat-proof vinyl
cabtyre cable

K2

Power cable

-O

34.1 0

7/27/0.45

(30mm2)

Crimp style

For MODEL 22
(Lower than
45 KVA)

Crimp style
terminals

(a) Conductor

7/34/0.45 (38mm2)
Crimp terminal T38-10

(b) Conductor

7/20/0.45 (22mm2)
Crimp terminal T38-10

135

Use

Symbol

Power cable

K1

and power
source cable
for MODEL 40

K2

FANUC
specification
No.

Specifications
Heat-proof cable for 600 VAC
Single wire (a) x 3 lines and
(b) x 1 line
(a) Conductor

19/20/0.45 (50mm2)
Crimp terminal T60-10

(b) Conductor

7/20/0.45 (22mm2)
Crimp terminal T38-10

136

2) Common line
The following cables are common to each model.

FANUC

Use

specification

Specifications

Symbol

No.

Spindle
servo unit

K3

(cooling
fan)

K4

servo unit

Attached connector

Spindle servo unit


option connector

CN2

of spindle motor

(for signal)

4-paired
cable

Housing

350720-1
Contact

MR-20 LFH
made by Honda
Tsushin Co.

K5

shield braided
conductor

CN1

Power

CN3

magnetic
control
(for signal)

A06B-6044-K024

Spindle servo unit


connector,

(basic)

MR-20 LMH

made by Honda
Tsushin Co.

K7

7 m long

100

T
Shielded 4-paired cable
0.3 mm5

Vinyl cabtyre cable


JIS C 3312, 3 cores

AC spindle
servo unit
(for meter)

30/0.18

Crimp style

A06B-6044-K023
7 m long

Braided shield vinyl cable


50 conductors x 0.2mm5
(7/0.18) made by Sanyo
Denko

MR-50 LFH
made by Honda
Tsushin Co.

K6

350689-1

Power magnetic control


12.5 0

Spindle servo unit

servo unit

Speedmeter
load meter

PVC sheath

connector (basic)

Power
magnetic
control
(for signal)

A06B-6044-K200
7 m long

Shielded

motor

Spindle

terminals
T2-5

(2mm5)

Less than 10 0

AC spindle

Spindle
servo unit

Crimp style

37/0.26

terminals
T2-5

18,22,30,40)

Motor
side

<

t 10.5 0

Crimp style

(Except Model

A06B-6044-K022
7 m long

Vinyl cabtyre cable


JIS C 3312, 2 conductors

>

AC spindle
motor

Spindle

Spindle
servo
unit
side

(0.75mm5)

terminal

9.2 0
Crimp style
terminal

T14

Tl-4

137

3) Others (line used in some models)

Use

For motor
cooling fan
(for MODEL
18,22,30,40)

Symbol

K3

FANUC
specification
No

Specifications

Vinyl cabtyre cable


JIS C 3312, 3 cores

Conductor
Outer cover

37/0.26 (2mm3)
PVC 010

t5

I
10.00 Crimp style

Crimp style
terminal

terminal
T2-4

T2-4

Resistor
unit

K8

>

AC spindle
servo unit

Crimp style

terminal
T5.5-4

Resistor
unit
Power
magnetic

control (for
thermostat )

Vinyl cabtyre cable


JIS C 3312, 2 cores

i
12.00

Crimp style

45/0.32

terminal
T5.5-4

(3.5mm3)

K9

Vinyl cabtyre cable


JIS C 3312, 2 cores

>

i
T

>

Crimp style

terminal

30/0.18

(0.75mm3)

Tl-4

138

8.8 0

<

Crimp style

terminal
Tl-4

5?

APPENDIX 4 MAIN CIRCUIT DIAGRAM


4.1 Main Circuit
Spindle control circuit (PCB)

CN1
SUI lull

CN1
To magnetic
control panel
or NC

To motor
*

To motor

CN2

RI: Rtt RID ROT RM ROT nos RM R04

Raj

mu

CN3
u r

ss

Rat

RA

PA

)
ai aii SOT JZJT

os

OR

IcN 3 [ ] CN4

jCN2[] S

{TB|

II

il

4G

IK

ALU AIM TUI


t
1

In

I1

il

zx

P.C.B

SC

sx sc

IS

II

CN5
II

ruu

JJ

ulT
PY 3 1 PY >

UR

nT
OT

mi SSI

II I IlAjthot
1 [I
SIT

AX I AU All AU

an an ov

TB

CN6
1

1C

JX

it

tt

il

ISC ISC

BE

IB

it

IK IW1

SW|

1C

71

71

1C

It

AC

II

SE

war

CN7
_l_

10_

OU utt CD4 CW CDl CDI

ICN4

II

11

II

IS

ISA ISt lB

IE

4B

4C

II

JOT JOT CD, CD4 VD, vn, vni VD4 OLI

CN5

SE

IB

CN6

> [

JC

~
t |
IE II

OH

SU Lit

IE

IB

1C

CN7

siv SW1
SW2

A1

21

TE

S_i

CD3

19 ci

UZ

TM1

Z1

m,

MCC

Fl

WMCC

IA)<?

(2)

DM1

CMWV-JI

(1)

AC power

j" o-j(

'

200/220V s j i
50/60Hz T ! o-j.

SIC (2)

DB

MCC

rrt"Lc
C2

TM1
3C

i?
IE

3E

TM1
5C

iSJ
5E

L_A

(0

(2) OLI

CD 4

CD2

CDI

TR1

TM 1
2C

TM 1

40

2E

zzz

Cl

VD2

i) MODEL 1,2, small MODEL 3

o-enp-o

--

GC

GE

-H
(P.G

T1

-a |U

(I)

AC

7CD3' I|I >V~( SPndle

j|jvV_moto

TM1

cgicgi&i

DM

} CDI

cwinro

CD2

CD4

To CN2

TM

iiA

_,
( i ) ACR (2)
n
-5==3
-,d-o-rnr-o
<3)
<i> rT2)lA=5-o-ana-o-

Regenerative
discharge
resistor

1C

LJ

CN1
To magnetic
control panel
or NC

CN1

)
CM

cm

,CN3[] CN4

Spindle control circuit (PCB)


ill

"7

iV'Ii

CN2
u

IT

ss

PB

RB

RA

PA

Ml,1.1.1.1.

IH

CN3

IT

it

ROI R04 ROI ROI ROI

li'l

All AL2 ALA AU

LAcl

TB[]

P.C.B

1C

il | II

~Ta~

2C

2K

SC

IK

SC

3K

1C

il

II

4K

TB
l

il

II

II

lC ISC

10

1C

II

200
IK SW2 SWI

CN5
II

CN4
sw

7i

7C

4E

4B

6B

bC

it

tc

IIA

OU

SU

LU

ucc

14

CD4 CD7 CD1 CDI

CN5

il

l)

1*A 1*0 110

2E

2B

IB

IE II

CN6

JC

1C

>

IE

IB

1C

CN7

SWI
v

MC C

2*ra
c

7E

CN7

il

100 100 CD! CDS VDI VDl VD2 VtM OLI OL1

SW2

ov

Dili an

CN6

jcN2[]

To meter

II I

not

*
OVB OVR DR DR
OR OR TUi
DA: DAI IJV
i Icnikvi IIARI IARII II bn I m
I I
1
11 l
ID | j
| II I I I 4
5DT SOT OS OH ALMI ALMTU4 TUI UR UR ul
nT [TU4 SST S3T SAJI 5aK
IL 2
J DY1 DYI
2
I1 6
I
I
2
E

II

To motor

non R07

SRV SFT1 Ri: RlI RIO RW

'

TF
Taa_

r&a

MCC

F7

(1)

-O

CM

(2)

(1)

(5)

(6)

R4

12)

0\-0

FAN

VDl

-6TMl

TM2

4S

TM3

ic

ai

MCC

CRM

F4b9
(2)

AC power

200/220V
50/60 Hz

__

'2)

A
IE

w
5E

(1)

OL2

o--o42)

P. G

Regenerative
control circuit

I2)0L1
CD2

ii)

ns

ID R6
CD4

F3

(1)

To CN2

TH

ID F2(zi

200T

T1

icm
12)

t-O IU

I (1) I

4-0 IV
I (2) I

4-0 I'V
i <a> i

\ 2005

tif
DM

TM 1

TM 2

TM 3

+ 7777

20

F6

Tip

A
2E

O-

MCC
-O

ca)

(4)

VD2

ii) MODEL 3

22

10J

4E

GE

41

AC
spindle
motor

r1-0 IG

F" [[1
13

FAN

fiC

Note) F4a has been added


since September 1982.

3!

-6-

(2)

ASA

OL

SK

iS?
IE

O-wsHhO

6->
(1)

nr-_l
Hi o-r
sI

(A)

F5

OMCC

!
1-0

FMA

U6LI

FMD

IT
Oil I LU I

CN1

Spindle control circuit (PCB)

CN1

Ri: R11 RIO RW

)l

In

I ' 'I

II

panel

ts

003 ROT R06 RW RIM ttOJ RflJ R0|

cu|cni|*f

.CN 3

os

OR

11

10

ALX

rui MR UR
S |pYI|PVt

|mi
nT
OI
IL

6K

13

II

4K

4G

IC

2K

SC

IK

3K

JG

1C

sut

sw

i)

__

Ir

10

TS

1C

71

IE '(I

1C

JE

41

IVA

TTT

ou

OI LU

cm

11

II

11

10

IRA IRI IW

4E

41

CN5

IE

31

JC

2E

IB

IT

IE

II

IC

CN7

CN6

(4)

MCC
-o CM
(2) (II

Ft

R3

FAN

VDI

fEO

TM1 ,2

mnJ

iSf

MCC

IE

F2
-cr-Cp

...

(1)

<ZItI31

(2)

(i)

200T

'>

0L2

3E

5E

control circuit

(3)

113

2Q0S

DM

:::
rr

THI

r.G

T1

R1

C D ?.[

CDtt
TM3 ,4
2C

TM7 , 8

TMU.10

4C

fiC

To CN2

TH2

ID

(2) C1'

555

(4) (2)
-o-TJU-o

F3

TM9.10

Regenerative

o-wvji-6
SK 12)

200R

TMS , 6

1C

lUT

(A

r
O-

II

II

(3)

(I)

200/220V s 1 ~
50/60 Hz TI1 0 ,

11

MCC
o

MCC

12)

IRC IRC

11

L__

HIp
F5Y6
Mi

RI

i>

SW1

(21

ti

200 700 CDS CD6 vni VD3 VD3 VD4 0L1 OU UCC CTU CD1 CD!

Z4

TB
i

11

CN7

4>*

AL1 All KL4 Alfl

an an ov

CN5

n
I

5T SST" SAA IAF


I |I I II

300
IK IWJ SWI

ICN4

AC power

PA

RA

CN6
I*

jcN2[]
{ TB| P.C.B
fcC

Tui TU4

I |i|

[ ] CN4
II

To meter

AJ

JV

To motor

|T

IT

To magnetic

, cocontrol

CN3

CN2
w

R2

W-l [o]u

AC
spindle
motor

TcM-r iV
o !vv

WHD

xrr

[=E[1FAN

-o FMA

+ a zr +

-o | FMB

2E

4E

4-0

MCC

'

VD2

(G) (5)
I

iii) MODEL 30,40

6E

j FMU
FMV

~ I FMW

APPENDIX 5 MOUNTING LAYOUT OF SPINDLE SERVO UNIT PARTS


(OTHER THAN PCB)
1) MODEL 1, 2, small MODEL 3 (A06B-6052-H001, -H002, -H003)

T2
Electrolytic
capacitor

Transistor

Cl

TR1

DM1
Diode module

AC reactor

ACR
Transistor

module

TM1

TF
MCC
Magnetic

contacter

7
2_

T1
Fan
(Semiconductor module)

Control power transformer

Z1: Surge absorber

A50L-2001-0155/20D431

Fl

cS)

PCB
A16B-1100-0090~92

230V\ 200V

Fl : Control power transformer


input fuse

Control power transformer


tap selector switch

A60L-0001-0031/15A

142

2) Spindle servo unit for AC spindle motor models 3 and 6 (A06B-6044-C008)

F4a, b: Control transformer input fuse

A60L-0001-0031/5A

F5, F6: Regenerative control circuit fuse

A60L-0001-0036/PC1-20

O/ /

:S't 1 Z 4

O
r

Control power transformer


TF (below the fuse mounting

II

board)

e|

f;

v /

T*

-p

FAN

FAN: Fan motor


A90L-0001-0099/A
(rear

side of board)

F4 F5 \FG
C4
/

Radiation fin

Electrolytic capacitor
s,

(Each semiconductor
module)

-o

F7: DClink fuse

A60L-0001-0147

C5

Magnetic contactor

F7

MCC
Upper metal plate

;!!. Z 1

i
n
0

220V
TI

200V

FI F3: AC input fuse


A60L-0001-01 27/25FH75
(A60L-0001-0148)

- 143 -

Control power transformer


tap selector switch

*1. Z1 ~ Z3, Z4: Surge absorber


A50L-2001-006 2/441-1 2

3) MODEL 3, 6 (A06B-6044-H103, H106, H203, H206)

FAN: Fan motor

A90L-0001-0191

(for model 3)

A90L-0001-0099/A (for model 6)

_i

Radiation fin

R
M
1

(Each semiconductor module)

R
M
2

AC reactor
Magnatic
contacter

Electrolytic
capacitor

C4

ACR
MCC
Control power
transformer

TF

F4a, b: Control power


transformer input fuse

A60L-0001-0031/5A

Zl~4 Surge absorber

Control power transformer


tap selector switch

A50L-2001-0155/20D431

Ta

M
FI F2 F3

220V

i#ff
-=2 200V

F
7

Terminal with fuse holder


(It is mounted above MCC, TF)

F7: DC link fuse

A60L-0001-0127/25FH75

F5, 6: Regenerative control


circuit fuse

F 1~3: AC input fuse

A60L-0001-0147

A60L-0001-0197./PC1F-20

144

4) Spindle servo unit for AC spindle motor models 8 and 12


(A06B-6044-C009, C010)

F4a, b: Control transformer input fuse

A60L-0001-0031/5A
F5, F6: Regenerative control circuit fuse

A60L-000 1-0036/PC1-30

0
*1. Z 4

Control power transformer TF

(below the fuse mounting board)

if

EHi

=-

He

-P

J:

FAN

cl-

FAN: Fan motor


A90L-0001-0099/ A
(rear side of board)

C4
Radiation fin

Electrolytic capacitor

(Each semiconductor module)

C5

C6

F7: DC link fuse

A60L-0001-0145

Magnetic contactor

F7

MC C

[I 7r

AC reactor

AC R

R5

mi. zi-3

R7

R6

fi

Fl ~ F3: AC input fuse


A60L-0001-0145 (Model 8)
A60L-0001-0149 (Model 12)

Ti F3

lol

ollQllelleljellQ

0||0||0||[le||e

T1

220V

I (fi) s w

k_A

20DV

*1. Zl

3, Z4: Surge absorber

A50L-2001-0062/44 1-12

145

Control power transformer


tap selector switch

5) MODEL 8, 12 (A06B-6044-H108 , H112, H208, H212)

FAN: Fan motor

A90L-0001-0099/A

s
R
M

*'X

Radiation fin
(Each semiconductor module)

R
M
2

AC reactor

Magnetic contactcr

ACR

C4

MCC

Electrolytic capacitor

Control power transformer

C5

TF

F4a, b: Control power transformer


input fuse

A60L-0001-003I/5A

A
!QQI

@@@

FI

F2

Z1 ~ 4: Surge absorber

Terminal with fuse holder

(It is mounted above MCC, TF and C5)

220V

F5

F7: DC link fuse

A60L-0001-0145 (For model 8)


A60L-0001-0149 (For model 12)

0
O

3: AC input fuse
A60L-0001-0145

F7

200V

FI

F6

ISW

F3

A50L-2001-0155/20D431

Control power transformer


tap selector switch

O;

F5, 6. Regenerative control circuit fuse

A60L-0001-0197/PC1F-30

146

6) MODEL 15 (A06B-6044-H011)

F4a, b: Control transformer input fuse

A60L-0001-0031/5A

F5. F6: Regenerative control circuit fuse


A60L-0Q01-0197/PCfF*30

:lr 1- Z 4
Control power transformer TF
(below the fuse mounting boad) c

o/7

ppj4F
klr

/
t

e , e**\, i e
'

N.'

s. "

Fwr

/'"s

FAN: Fan motor

IMl

,1b

r 5 r

A9DL-0001-0099/A

c,~

if/

-Ti

F AN

C1-

r'a

C4

Radiation Fin

(Each semiconductor
module)

Electrolytic capacitor

C5

C6

Magnetic contactor

F7: DC link fuse

A60L-0001-0149

MC C

F7

o
Cement resistor

AC reactor

5S? 1-

Z 1~~3

ACR
Rt

R7

R6

(o '0

Gr

[r i

a w 2 20 V

72] 73]

E===3

FI ~ F3: AC input fuse

A60L-0001-0149

*1. Z1

L-

()

<S>

-J

T1

T2

3, Z4: Surge absorber

A50L-2001-0062/44M2

147

200 V

Control power transformer


tap selector switch

7) MODEL 18, 22 (A06B-6044-H016, H017)

FAN: Fan motor

A90L-0001-0099/A

o
irp-3

C*-_ FAN
RM1

H
U
1
Radiation fin
(Each semiconductor
module)

F7: DC link fuse


A60L-0001-0149 (Model 18)
A60L-0001-0163 (Model 22)

R
U
2

\JL
F7

ir
Magnetic contactor

AC reactor

A C R

MC C

- 5: Surge absorber
A50L-2001-0155/20D431

Zl

F5, 6: Regenerative control circuit fuse

A60L-0001-0197/PC2F-40 (Model 18)


A60L-0001-0197/PC2F-50 (Model 22)

TF

FS

!il

FI ~ 3: AC input fuse
A60L-0001-0149 (Model 18)
A60L-0001-0163 (Model 22)

[51

s)

FG

4 u 2D0V

bSW

r- O

Fq=
=
B|

Wi
no

Control power transformer


tap selector switch

T2

T1

F4a, b Control power transformer input fuse

A60L-0001-0031/5A

148

8) MODEL 30 (A06B-6044-H130)

FAN: Fan motor

A90L-0001-0096/C

0
Control power
transformer

|
TF

FAN

RM2

RM3

RM1

Radiation fin

Electrolytic
capacity
Ft

R3

Q=D
ACRj

Cl

)(

C3

MCC

Q=D

n
Magnetic contactor

AC reactor

Fl~3: AC input fuse


F4 : DC link fuse

Zl~3: Surge absorber

A60L-0001-0183/225A

A50L-2001-0155/20D431
Z4: Surge absorber
A50L-2001-0062/441-12
Z1 Z2Z3

OOP

ram

R1 R2

1 Ft F3

F7B9 5

F5, 6: Control power transformer


input fuse

F7~9: Fan motor input fuse

A60L-0001-0031/5A

G1
R S T

G2 U

W FMUMMA.
230

Tl

Control power transformer


tap selection switch

- 149

9) MODEL 40

FAN: Fan motor

A90L-O0QI-0Q96/C

I FAN I

<0

Control power.
transformer

TF

| RM2 || RM3~|

RM 1

Radiation fin
(Each semicondustor module)

R3

F4: DC link-fuse

A60L-0001-0183/260A

R1

Ft

R2

Magnetic contactor

Cl

C4

C2

C5

C3

C6

MCC

Electrolytic capacitor

AC reactor
ACR

wv
F5, 6 : Control power transformer
input fuse
F7~9: Fan motor input fuse

A60L-0001-0Q31/5A _

Fl~3: AC input fuse

A60L-0001-0183/260A
F7.B.9.5.6

Gl

Ft IF2 F3

am]
T2

|VMV[Mu|v[wl[TTTn
L J

FMI.V.W.A.H

SWF

svw

<S> <3

60/
230/
50Hz 200

Power frequency selection switch

150

Control power transformer


tap selection switch

APPENDIX 6 MOUNTING LAYOUT OF SPINDLE CONTROL CIRCUIT PCB


a) MODEL 1, 2, small MODEL 3
i) A16B-1100-0080

Drawing number
AI6B-1100-008D

CH29-:

Modified
drawing No.

Edition
]

/\

RC

N
5

@ 0V

rCLK

+3V
+1 5 V

-CH32
-CH25
-SLP

CH34C

"

Variable resistors (RV1 19)


Setting terminal (SI ~9, SI 5)

5 R

CH2 2
CH24
CH26

CH3 3
24V

CH30CH3I-

[ffl]
[]

Check terminal (CH1~42, etc.)

ROM

-] 5V
C
N
G

CH 4 0
CH39
CH38
CH42
0V
CH37
CH3G
CH35
CH4 1

[RVn

PIL ARARM
,8 4 2 1.

@[]RV7

O00OO
C N 9

- [1 RV5
~ [] RV 1 2
0V

CHI 5

[g]RV14

S8

-0
|[Q]RV3
SflRV4

-m
ss -ge
-0H
<&H]

S 7 SG

(Upper)

0-

R2-25

Receiver

DA converter
(CCD or CBI is
selectable)
Receiver
Input side
resistor

Receiver

RIB

contact

0V when

RV 1 0
RV1 1 B

CH4
sis

rOV

-ARS
-CHI 7
-CHI 8
-CH 8

RV1 1A

m RV9B

CCD

CH6

|[S]RV9A
[Q] RV8

-CH7
-CH5
CH 3
-CH2
-CHI

- <3[Q] RV 1 9
- [fflRVlB
'D

Rl 0 -

R2

contactor

closed

RV 1 3

s9

CBI

External
side

-CH2 8
-CH21
-CHI 1
-CHI 0

CHI 4
CH9
CHI 2 CHI 9 CH20 CH13-

+24V

I-CH23

CNI

Control signal connector

SW

S3 S 2

-ffl RV2

SI S 4

-[] RV 1

TB
OV SM LM

CN2

CN3

\ Alarm data signal connector

/Alarm reset/

Motor signal connector

Terminal board for


speedometer and
load meter
/

151

ii) A16B-1100-009CK92

Check
terminal

ri

Ivxl'"

Drawing
number

Variable
resistors

Edition

A1 6B- II00-009 D/l

R[

Fuse

Modified
drawing No.

Power section

FG

RVl 5

HEAT SI NIC

CD3

AF1

Alarm fuse

DC link
current

detector

FF

I 1FF

|FD

RV25D

I lFB

N
4

I IfC

Transformer

CT
1 9B
1 9A

T1

Fuse resistor
PR 1

CZh
FR2

o
Relay
RL
230V

Fuse FI

200V

RV25A

CD 1

CD2

U phase

V phase

current

current

detector

detectoi

CD 4

DC link
voltage
detector

RV25B

Switch

sw

CRV
CRU

Control power
transformer input fuse

I 1f*

VDC
0V

I DC

Control power transformer


tap selection switch

152

RV2 5C

b) MODEL 322

. .. .,
R

Check terminals (CHI

~ 32, etc.)

Variable resistors (RVl - 19)


Q Setting terminals (SI - 7)

Notes

..

r,

r
FA

Transformer
Power supply
heat sink

T1
RV15

00B

19 B

RV 17

CT

CH32

CN7

FDQ LT

Alarm fuse

AFl AF2AF3

FBO
FCQ

19 A

CH31
CH30
CH2 9

Transformer

CH2 8
-15
OV

+5

|)

+1 5

FH

ROM

CH 2 5 0 CH2 6
CH2 3 CH24
CH2 1 CH2 2
CHI 9 e CH20
CHI 7 CHI 8

+24
CLK

3
f- CHI
CHI 4

ARS
SLP

D
0
-a

- CHI 5
- CHI 6

Pilot alarm code

ffi <3 RV5

CHI 2 - RV4
RV3
CHI 1 -

D
D

ISAMP2 ISAMP1

Relay

SL

C N 9

Indulatcd amplifier

g]RV14

PIT. Q>
AT .ARM a RV6

Display LED

cs

Version

FG CN6

T2

- RV1 3
S 6 L- RVl 2

RL

DQS7

n
0S5

CN5

RVl 1

gjRVIO

S10

RV9

I]RV8

RVl 6

LT

CHI 0 CH 9 -J

S8
S9

Drawing

number
Receiver
Pull up resistcr
in input side

(Upper)

+ 24V
R1-R24

irrr

(Under)

External
connection
side
OV when
contactor

dosed

JH1

..01

Alarm reset

switch

i i

CN 1

Control signal connector

DA converter
(alternative)

Receiver

CN4

)> C B I

[ peep

1*11111

!?3B552Sg=|
* i i rii

CH8
OV
CH7

RVl RV2 OtjQQm


\ | si,32,a.Ta4
[1] CN 3

RVl8 RV19

CHlCH2{g[<g

CN 2

CH3-CH4 CH5CH6
1

OV SM LM
TB

Alarm data signal


connector

LT

Terminal board for speedometer


and load meter

Motor signal connector

153

c) MODEL 30, 40

Notes!

terminals
Check
-~32,
Variable resistors
terminals
~
Q
(CHI
(RV1

[(13

(SI

Setting

etc.)

19)

7)

-i

n
FA

Transformer

FBQ

Power supply

heat sink

T1

BBS

Alarm fuse

FDQ LJ

AFl AF2AF3

RV 17

CH3 2

ARS
SLP

)>

FH
ROM

CHI 3

CHI 5
r CHI 6

-0

Relay

R9 RV 1 0
Gt RV 9

is RV5
V4
CH 12- 3 R
CH1 1 - 3 RV3
CHI 0 CH 9 J

D
0

RL

C N 9

S8

ISAMP1

- RV1 3
3 DQS7
3 n S 6 - RV 1 2
L
RV1 1
3 Qs 5

PIL ALAfel RV6

Display LED

Indulated amplifier

g]RV14
RV7

Pilot alarm code


Version

CH 2 5 CH 2 6
CH 2 3 CH24
CH21 CH2 2
CHI 9 CH20
CHI 7 e CHI 8

-f CHI 4

cc

f|

FG CN6

T2

+24

Transformer

OV
+5
+1 5

CLK

19B

CT
19 A

CH31
CH30
CH2 9
CH2 8
-1 5

CN5

S10
RV16

LJ

$9
Drawing

RV20

number
(Upper)
+2 4 V

R1-R24

(Under)

External
connection
side
OV when
contactor

closed

CN7

FC[]

RV 1 5

Sll

CH8
OV

Receiver
Pull up rcsistcr
in input side
| | | | If I

iii

DA converter
(alternative)

Receiver

SpfiSlIIIi.

'Sllmu
Hr . CN 1
/Ii ii i i i i i i i i

Alarm reset
switch

Control signal connector

CH7
CN4

|)CB1

t)
RVl RV2

\ I
E333

CCD

DqDn
31.32,03,34

RV18 RV19

CHlCH2|g
-

CN 3

CN 2

LT

OV SM LM
TB

Alarm data signal


connector

CH3 CH4 CH5CH6

Terminal board for speedometer


and load meter

Motor signal connector

154

CL.

>

n
cn

>
N>

co

3
CL
H*

(D

S. s

v
co

o
o

(D

te

cn

5?

n
2:

j-t

to

rt

U)

Ol
f 0

CO

CO

>
n

*)

CH31 , CH26
CH30 , CH24

9
a

Ln
U1

OV
CHI
CH2
CH 13

O O

o o

P3
O

Drr
o
5P

o2
CO
r
to

>

CO

03

CO

--NiOpOroC-r to to
mu
-4 CD o <w M

*-**-
l)

"3
to

O O

CO

S 11
S 5A
S5B

CD

CH29.CH22

C/3
to

cr

p
o
X
to

MB

to

H-*

CN6

CN7
o oo o o

to

VQ

PP
b

cr

CL

a.

CN5

D3

u
[S

<

PP

CN4

K O

co

to

oo

ID

cn

CO

to

-4

to

h-*

OM tn

<
CO

O O O O O O

co

-3

CN12

PP

CNll

-l>Ln

<

PP

H*

rt

X)
(D

to

<

rt

co

Pd

to

CO
O

>
o

oooooooo oooooooooo
<=jpj

3
H*

CO

2o

CN 8

e) Digital AC spindle servo unit (MODEL 3 to 22)

Power supply unit


/

Heat sink

D 11|

+
u go
TO

FC

LT

FD

Alarm fuse
002

001

m@
i

Number

Drawing
number

-Q

0>
05
z

FG

goi

DisPlay

fl
Os' 6

Lr

Oo

H N Q

DA convertor,
one choice
out of two

fCBll

cim
oa

Setting
switch
[

of version

FE

02

[ROM] {ROM|

n,

CQ

~O

BBBBB

FA

Fuse

1
i
sN
go

CM 5

&.

J
IE

Lr

OSS

go OS

j> CCD |

J>o S

lo

Handing resistor
at receiver
input
Receiver
Receiver

|o

Og

SO 0

CM-I

SO

Check terminal

CN1

LT

OV SM LM

CN3

CN2

Connector for
control signal
Connector for alarm
contents signal

Terminal block
for speed meter
and load meter
Connector for
motor signal

A%
!

.S

156

ITB~I

f) Digital AC spindle servo unit (MODEL IS, 1.5S, 2S, 3S, 2H, 2VH)

F3A

ROM
001

ROM

002

SI

QF3E

DPIL

0
Display part

Drawing No.
and
Edition No.

Setting

QF3G

NVRAM

switch
RV1

CN9

I IRV2
I 1RV3

CN5

F2

ERO
VCMDO OCLK1
TSAO OSL1P

DS2

-15

OTS3/

;pgp QJ\ pss

DTDCO
RV5
LMO O
SMQ Oj-JRV6

0V O IU

S4

TS2

VDC

iwo Orv
PAPO 0+15
+24 0

_
CN1

OPBP
ORB
ORA
OPB
OPA
ODAZ

CN4

CN2

157

C/

APPENDIX 7 MAJOR PARTS LIST

ASQI.

l)-a) Fuse and surge absorber (MODEL 322)


MODEL

MODEL
Itern Symbol

F13

3/6

-,2?

Ooo {

MODEL 8

joj

MODEL 12

Name

A06B-6044-H007 A06B-6044-H103
A06B-6044-H009 A06B-6044-H108 A06B-6044-H010 A06B-6044-H112
HI 06
H008

Fuse

A60L-0001-0127 A60L-0001-0147

A60L-0001-0145

MODEL 15

A60L-0001-0149 A60L-0001-0145

MODEL 18

A60L-0001-0149

MODEL 22

A60L-0001-0163

/25FH75

A60L-0001-0131/5A

F4a ,b

Fuse

F5 ,6

Fuse

A60L-0001-0197/PC1F-30

A60L-000l-0 1 97 /PC 1F-20

A60L-0001-0197 A60L-0001-0197

/PC2F-40
4

F7

Fuse

A60L-0001-0147 A60L-0001-0127

A60L-0001-0145

A60L-0001-0149

/PC2F-50
A60L-0001-0163

/25FH75

I
Ln

OO

Zl*v4

A50L-2001-0062 A50L-2001-0155 A50L-2001-0062 A50L-2001-0155 A50L-200 1-0062 A50L-2001-0155 A50L-2001-0062


Surge
/441-12
/20D431
/20D431
/441-12
absorber / 4 4 112
/20D431
/ 44 112

AFi

Alarm
fuse

A60L-0001-0046/3.2 (3.2A)

AF2 , 3

Alarm
fuse

A60L-0001-0075/3.2

Fa-h

Fuse for

A50L-2001-0155/20D431

(3.2AS)

A60L-0001-0175 (0.3A)

PCB

1
*

l)-b) Fuse and surge absorber (MODEL

1/2/small

MODEL 3)

l)-c) Fuse and surge absorber (MODEL 30/40)

MODEL

Item

MODEL
MODEL 1

Symbol

MODEL 2

Small MODEL 3

Item

Symbol

Name

Name

MODEL 30

MODEL 40

FI

Fuse

A60L-0001-0031/5A

F1A,4

Fuse

A60L-0001-0183

Zl

Surge absorber

A50L-2001-0155/20D431

F59

Fuse

A60L-0001-003 1/5A

AFI

Alarm fuse

A60L-0001-0046/3. 2 (3.2A)

AFI

Alarm fuse

A60L-0001-0046/3. 2 (3.2A)

Fa-g

Fuse for PCB

A60L-0001-0175 (0.3A)

AF2, 3

Alarm fuse

A60L-0001-0075/3. 2 C3.2AS)

ZK3

Surge absorber

A50L-200I-0155/20D431

Z4

Surge absorber

A50L-2001-0 162/44 1-12

Fa-h

Fuse on PCB

A60L-0001-0175 (0.3A)

A60L-0001-0183

/225A

/260A

}
f

2)-a) Main parts (MODEL 322)

Itern

Symbol
(Note)

P.C.B.

MODEL
MODEL 3

MODEL 6

MODEL 8

MODEL 12

MODEL 15

MODEL 18

MODEL 22

A20B-0009-0533
A20B-1000-0693

A20B-0009-0534

A20B-0009-0538

A20B-0009-0539

Name

PCB

A20B-0009-0530
A20B-1000-0690

J10'

A20B-0009-0531
A20B-1000-0691

Jll

A20B-0009-0532
A20B-1000-0692
J02

J03

ROM

Memory element

TM
(1-12)

Transistor
module

A50L-000 1-0096 /A

SM
(1-3)

Thyrister
module

A50L-5000-0029/30

DM
(1-3)

Diode module

A50L-2001-0138

Diode

A50L-2001-0103/12JH11

Diode

A50L-2001-0103/12JG11

Diode

A50L-2001-0097/U06G

A50L-0001-0109

A50L-000 1-0096

A50L-0001-0109

J06

J05

J04

/A
A50L-5000-0029/50

A50L-5000-0029/80

A50L-2001-0 168

A50L-2001-0146

(1-3)

(4-6)
Ln

(7,8)

10

C
(1-3)

Capacitor

MCC

Magnetic

A42L-0001-0103

A58L-0001-0092 /A

A58L-0001-0094 /200V 1A1B

A58L-0001-0146

A58L-0001-0165

A58L-0001-0166

contactor

A80L-0001-0276

11

TF

Transformer

12

FAN

Fan motor

A90L-0001-019 1

13

TH

Thermostat

A57L-0001-005 1

A57L-0001-0051

A57L-0001-0051

A57L-0001-005 1

/B100

/B90

/B100

/B95

A5 7 L-0001-0052

A57L-000 1-0052

/B150

/B150

A81L-0001-0076

A81L-0001-0075

14

ACR

AC reactor

15

SW

Toggle switch

A90L-0001-0099/A

A8 1L-0001-0077

A5 7 L-0001-0048 /A

A57L-0001-0028

A57L-0001-0046/150

A81L-0001-0080

A81L-0001-0063

A56L-000 1-0030

A50L-0001-0048

/2A
Note) Parts number in parenthesis are different depends on unit model.
Refer to the parts mounting label in the unit for the details.

A5 7 L-000 1-0046/90

2)-b) Main parts (MODEL

1/2/small

MODEL 3)

2)-c) Main parts (MODEL 30, 40)

MODEL
Item

MODEL

MODEL 1

Symbol

MODEL 2

Small MODEL 3

Symbol

Item

Name

P.C.B.

PCB I

P.C.B.

PCB II

ROM

Memory element

TM1

Transistor
module

A16B-1100-0090
J21

A 1 6B- 1100-009 1

J22

TR1

Transistor

A50L-0001-0I26

DM1

Diode module

A50L-2001-0138

Cl

Capacitor

A42L-0001-0142

MCC

Magnetic

A58L-0001-0207

contactor

9
10

MODEL 30

A20B- 1000-0700

MODEL 40

A20B-1000-0701

P.C.B

PCB

ROM

Memory element

Transistor
module

A50L-0001-0116
A50L-5000-0033

J07

A16B-1 100-0092

J23

TM
(1-22)

SM

Thyristor

(1-3)

module

DM
(1-3)

Diode module

D
(1-16)

Diode

A50L-2001-0103/12JH11

D
0-15)

Diode

A50L-2001-0103/12JG11

MCC

Magnetic

A58L-0001-0133

A58L-000 1-0159

contactor

/200V

/200V

J08

A50L-0001-0125

A16B-1100-0080

Name

TF

Transformer

A80L-0001-0486

ACR

AC reactor

A81L-0001-0083/3

A50L-2001-0171

TF

Transformer

A80L-0001-0276

10

FAN

Fan motor

A90L-0001-0096/C

11

TH

Thermostat

A57L-000 1-0028

12

ACR

AC reactor

13

SW

Toggle switch

A81L-0001-0078

A81L-0001-0079

A57L-000 1-0048 /A

APPENDIX 8

PCB ADJUSTMENTS

1) MODEL 3 to 22
The following table shows the adjustment of PCB in each AC spindle servo unit.
Don't change RV 7, 8,/419, 25AD variable resistors, since these parts have
already been adjusted by FANUC at the time of delivery.

Adjustment items

Measuring
terminals

Standard

Adjusting methods

No.

Symbol

RV1

Velocity command
voltage level

CH13-0V

See subsection 1).

RV2

Velocity command
voltage offset

CH13-0V

See subsection 1).

RV3

Speed arrival detec


tion level

CH10-0V

See subsection 4).

RV4

Speed detection
level

CH9-0V

See subsection 5).

RV5

Torque limitation
level

RV6

Regenerative power
limitation

RV7

VF conversion
level (1)

CH23-0V

200 +2 kHz when


voltage is 10 V
between LM and OM.

RV8

Speed detection

CH18-0V

1.38 +0.03 V at
forward rotation of
motor in 45 rpm.

Number of

See subsection 2).

setting

See subsection 6).

3
divisions

circuit setting

RV9

Forward motor speed


adjustment

motor

revolutions
10

RV10

CH17-0V

Speed detection
offset

Lower than +1 V

when the spindle


stops

11

RV11

Reverse motion speed

Number of

adjustment

motor

See subsection 2).

revolutions

12

RV12

Velocity loop gain

13

RV13

Velocity loop offset

MODEL 1/2/small MODEL 3


MODEL 312
MODEL 1522
MODEL 30, 40

3
divisions

Number of
spindle
revolutions

... A16B-1100-0080 ,

See subsection 3).

A16B-1100-00900092

... A20B-1000-0690'v0693, A20B-0009-0530


...
. .. A20B-1000-0700 , 0701
A20B-0009-0534'U)539

161

0533

No

Standard
setting

Measuring
terminals

Symbol

Adjustment items

14

RV14

Load meter amplitude


adjustment

LM-OM

10 + 0.1 V at
acceleration

15

RV15

+5 V voltage adjust

+5V-0V

5 +0.05 V

Adjusting methods

ment

4
divisions

16

RV16

Regenerative voltage
limitation level

17

RV17

VF conversion
level (2)

CH32-0V

RA offset adjustment

CH5-0V

18

RV18

24.5 kHz

at input

AC 200 V

The rate of ON time


at CH7 waveform to

be 50%.
19

RV19

RB offset adjustment

CH6-0V

The rate of ON time


at CH8 waveform to
be 50%.

20

RV20

Soft start/stop time

0
divisions

constant adjustment

CH13-0V

The time constant


can be selected by
setting of short

pin Sll.
Short A side of Sll
0. 68 sec.
Short B side of Sll
3.540 sec.
Check waveform of
acceleration or
deceleration at
CHI 3 (VCMD).

...
...

21

RV25A . Current/voltage
detector offset
adjustment

CRU, CRV
IDC, VDC-0V

-D

(Note) How lo read the variable resistor scale

onoV7

3
2
1
0

9
10

162

0 +2.5 mV when
spindle stop

1) Velocity command voltage (RV1,RV2)

When the velocity command voltage is 10 V, the motor rotates at the rated
speed

Item

Measuring
terminal

Offset

CH13-0V

Give velocity command voltage 0 V (equivalent to S00)


after setting the motor to be ready for operation.
Adjust RV2 while alternately giving the forward rota
tion and reverse rotation commands, until the voltage
remains unchanged at measuring terminal. (Note)

Level

CH13-0V

Give the rated rotation command 10 V to the motor, and


adjust RV1 until the measuring terminal voltage becomes
+10 V +0.05 V when the spindle forward rotation command

Adjusting procedure

is sent.

Note) If the voltage at CH13 is +5.0 mV when the spindle rotates forward and
+5.0 mV +1.0 mV when the spindle rotates reversely, the offset error
becomes +1.0 mV when the velocity command voltage directions are inverted.
Voltage

X
Before
adjustment

After
X
< adjustment

Forward
rotation +8mV

--Reverse
rotation

Forward rotation

X +5 mV
/

Reverse rotation

+2mV

2) Rotation speed adjustment (RV9, RV11)


The number of spindle revolutions can be finely adjusted according to the
following procedure.
Measure the number of spindle revolutions directly by using a stroboscope or
a tachometer.

Item

Measuring
terminal

Adjusting procedure

Number of
forward
revolu
tions

Spindle

Give the specified motor rotation command voltage.


Adjust RV9 so that the motor rotates at the specified
speed when the forward rotation (SFR) command is
given.

Number of
reverse
revolu
tions

Spindle

Adjust RV11 so that the motor rotates at the specified


speed when the reverse rotation (SRV) command is
given.

163

Note 1) In MODEL 1/2/small MODEL 3, adjust RV9A, 9B during forward rotation or


RV11A, 11B during reverse rotation according to the above procedure.
Note 2) The forward rotation means that the AC spindle motor rotates counter
clockwise as viewed from the motor shaft direction and this forward
rotation (SFR) does not always correspond to the forward rotation of the
machine tool spindle.

. Motor forward rotation


(SFR) direction

3) Velocity offset (RV13)


Adjust RV13 after completion of the previous adjustments so that the spindle
does not rotate at low speed when the velocity command voltage 0 V is given.

Item
Velocity
offset

Measuring
terminal
Spindle
(or
motor)

Adjusting procedure

Adjust RV13 so that the spindle does not rotate when


the velocity command voltage 0 V and either forward
or reverse rotation command are given.

4) Speed arrival detection level (RV3)


The speed arrival detection level can be set according to the following
The coordinate indicates percentage to the rated revolutions of
graph.
motor.
50

45

40

I
~

35

I 30
s

25
20
15

I
10

Standard setting 15%

I- "
I

I
I

1
1

x
4

I I

1
8

RV3 scale divisions

Note) Now to read the variable resistor scale divisions.

*1.6 7
o

2
1

8
9

10

164

10

5) Speed detection level (RV4)


The coordinate indicates percentage to the rated revolutions of the motor.
This signal is used as a check signal when the clutch or gear is changed.
80
70
60

*JJ

50

40

6)

T3

30

20
10

Standard setting 3%
1

1
1
1
4
6
5
RV4 scale divisions

_L

10

6) Torque limitation level (RV5)


The coordinate indicates percentage to the 30-minute rated torque.

60

When TLMH signal


is turned on;

I 50
"c

40

rA

30

1
When TLML signal
is turned on;

i
a
c

20

10

U-

o
0

Standard setting

[ TLML

i
6

RV5 scale divisions

165

TLMH 18%
10%
i

10

7) Soft start/stop time constant

In casE S 11:B
In case S11:A
/

10

40

<

8
.52

30

C/D

c/D

s
1

20

CJ

10

2
1
0

0
1

10

RV 20 scale division

Note) Soft start/stop time constant shows rising and falling time when set velocity
command voltage (VCMD) 0V to 10V or 10V to OV. Refer to next Figure.

10V

0V
I

Tr

Tf

Tr = Tf. Soft start/stop time constant

166

2) PCB for
POT
name

380/415 VAC input


Object of
adjustment

type

scale

Observation
terminals

Standard

Adjustment standard

RV1

Voltage command
voltage lebel

5.0

CH13

10 V +0.02 V at the rated


velocity command of SFR

RV2

Voltage command
voltage offset

5.0

CHI 3

Voltage difference = +1 mV at
zero velocity command of SFR
and SRV

RV3

Speed arrival
detection level

1.5 V
3.0

CH10

Variable from 0.5 to 5.0 V at


rated velocity of SFR and SRV

RV4

Speed detection

0.3 V
1.0

CH9

Variable from 0.15

Torque limiting

Output

value

torque

525%
A specified torque L
of max torque, H -* 1050%

level

RV5

to

6.7 V

CH23

200 kHz +2 kHz PPS for 10.0 V


between LM-OM

Low velocity
detection level

CHI 8

-1.38V +0.03 V at velocity


command of 45 rpm for CHI 7

RV9

Velocity detection
level

Motor speed

Is rpm of rated velocity at


rated velocity command of SFR

RV10

Velocity detection
offset

CHI 7

+5 mV when spindle stops

RV12

Velocity loop gain

Motor
rotation

Be sure not to have over

RV7

ER VF conversion
ratio

RV8

7.0

5.0

shoot and hunting at high


speed

RV13

Velocity offset

Motor
rotation

Be sure not to rotate at zero


command of SFR

RV14

Calibration of
max. amplitude

LM-OM

10 V +0.1 V at deceleration
at acceleration (no torque
limit)

RV17

VF conversion
ratio of input
voltage

7.0

CH32

38 k +0.6 kpps at 380 VAC of


input voltage

RV18

RA offset
compensation

5.0

CH5

Specifics
with CN2

RV19

RB offset

5.0

CH6

Ditto

0.0

CH13

Variable from 0.6 to 8 sec at


S11=A or from 3.5 to 40 sec
at S11=B when V. command is
10 V

CN7/CH8 duty

to

50%

compensation
RV20

Ramp time of
velocity command

167

APPENDIX 9 CHECKING METHOD FOR PCB


1.

CHECK TERMINAL

For the mounting positions of check terminals, see mounting layout of parts in
PCB in Appendix 6.
A20B-1000-06900693
a) MODEL 312
1522
MODEL
A20B-0009-0530MJ593
MODEL 30, 40
A20B-1000-0700, 0701

...
...
...

Name of

Name of

terminal

signal

CHI

DA2

CH2

DAI

Remarks

Signal data

Analog command voltage

D/A

converter output

10. 0V
10. 0V

voltage
CH3

PA

Pulse generator output


A-phase

CH4

PB

Pulse generator output


B-phase

PA leads PB by 90 in CW rotation

CH5

RA

A-phase reference
voltage

PA DC +25mV

CH6

RB

B-phase reference
voltage

PB DC +25mV

CH7

PSA

A-phase squre wave

Duty 50% (at constant speed) +10%

CH8

PSB

B-phase square wave

Duty 50% (at constant speed) +10%


PSA leads PSB by 90 in CW

rotation

CH9

SDTRF

Speed detection level

Variable over a range of 0.14

7.4V by RV4
CH10

SARRF

Speed arrival level

CH11

BUZY

Acceleration/

Variable over a range of 0.5


5.0V by RV3
ii

deceleration in
progress

"0,(-

ii

I
+10. 0V

"1" level during


acc. /dec.
; CCW,

; CW

CH13

VCMD

Velocity command
voltage

CHI 4

RVP

Reverse rotation speed

level

Pulse width 3.2 s generated


during reverse rotation only
Pulse width 3.2 s generated
during forward rotation only

CH15

FWP

Forward rotation speed


level

CH16

OV

PCB 0V

168

Name of

Name of

terminal

signal

CH17

TS1

Remarks

Signal data

output

-8V at 6000 rpm in CCW (forward)


rotation

Velocity feedback

F/V

CH18

TS2

Low speed detection


signal

-1.38 +0. 03V at 45 rpm in CCW


(forward) rotation

CH20

TSA

Velocity feedback
signal

+10V at rated rotation speed and


(-) in CCW rotation.

CH21

LTRF

Output torque

Output =

limitation voltage
CH22

CRU

C|V

| 1 8) / 10
CH21 +
x maximum output

Current/V

U-phase current
detection signal

M3. 6 M8 Ml 2 M15 M18 M22 M30 M40


16.7 25A 35. 750A 50A 62.! 52. 1104.2
A
A
A
A
A

0V is 10V,

CH23

ERP

VF conversion output

200 kHz when L


0.4ys width

CH24

CRV

V-phase current
detection signal

See CH22

CH25

TRWF

Triangular wave signal

CH26

CRW

W-phase current
detection signal

See CH22

CLK

CLK

Clock signal

312.5 kHz, 200 ns typ.

+24

24V

+24V power voltage

+15

15V

+15V power voltage

+5

5V

+5V power voltage

+5V jfl% (already adjusted by RV15)

0V

0V

PCB 0V

Same as the 0V and CHI 6

-15

-15V

-15V power voltage

-15V +4%

CH28

ER

Error voltage

CH29

UCM

U-phase command voltage

CH30

VCM

V-phase command voltage

CH31

WCM

W-phase command voltage

CH32

24VP

24 V VFC output

19A

19A

AC 19V input voltage

169

MM'U

lOVp-p

10V

For PCB control power supply

Name of

terminal

Name of
signal

Signal data

Remarks

CT

CT

OV

For PCB control power supply

19B

19B

AC 19V input voltage

For PCB control power supply

SLP

SLP

Slip frequency

Pulse width:

3.2ys

b) MODEL 1 /2/small MODEL 3


Name of
terminal

Name of
signal

CHI

DA2

CH2

DAI

Signal data

Remarks

Analog command voltage

D/A

converter output

10. OV
10. OV

voltage
CH3

PA

Pulse generator output


A-phase

CH4

PB

Pulse generator output


B-phase

PA leads PB by 90 in CW rotation

CH5

RA

A-phase reference
voltage

PA DC +25mV

CH6

RB

B-phase reference
voltage

PB DC +25mV

CH7

PSA

A-phase square wave

Duty 50% (at constant speed) +10%

CH8

PSB

B-phase square wave

Duty 50% (at constant speed) +10%


PSA leads PSB by 90 in CW

rotation

CH9

SDTRF

Speed detection level

Variable over a range of 0.14


7.4V by RV4

CH10

SARRF

Speed arrival level

Variable over a range of 0.5


5.0V by RV 3

CHI1

BUZY

Acceleration/
"O'1-

CH 13

VCMD

Velocity command
voltage

CHI 4

RVP

Reverse rotation speed

level

Pulse width 3.2 s generated


during reverse rotation only

Forward rotation speed


level

Pulse width 3.2 s generated


during forward rotation only

CH15

FWP

170

+10. 0V

"1" level during


acc. /dec.

deceleration in
progress

; CCW,

; CW

Name of

Name of

terminal

signal

CHI 7

TS1

Remarks

Signal data
Velocity feedback

F/V

output

CH18

TS2

-8V at 6000 rpm in CCW (forward)


rotation

signal

-1.38 +0. 03V at 45 rpm in CCW


(forward) rotation

Low speed detection

CH20

TSA

Velocity feedback
signal

+10V at rated rotation speed and


T-) in CCW rotation.

CH21

LTRF

Output torque

Output =

limitation voltage
CH22

CRU

( C [ V CH21|

1 8) / 10

x maximum output

U-phase current
detection signal

Current /IV
M2
Ml
6.43A 12.86A

M3
12.86A

CH23

ERP

VF conversion output

200 kHz when L,,


width

CH24

CRV

V-phase current
detection signal

See CH22

CH25

TRWF

Triangular wave signal

CH26

CRW

W-phase current
detection signal

See CH22

CLK

CLK

Clock signal

312.5 kHz, 200 ns typ.

+24

24V

+24V power voltage

+15

15V

+15V power voltage

+5

5V

+5V power voltage

+5V +1% (already adjusted by RV15)

0V

0V

PCB 0V

Same as the 0V and CHI 6

-15

-15V

-15V power voltage

-15V +4%

CH28

ER

Error voltage

CH29

UCM

U-phase command voltage

CH30

VCM

V-phase command voltage

CH31

WCM

W-phase command voltage

CH32

24VP

24V VFC output

19A

19A

AC 19V input voltage

For PCB control power supply

CT

CT

0V

For PCB control power supply

171

MAO

0V is 10V, 0.4ps

10Vp-p

10V

Name of

Name of

terminal

signal

Signal data

Remarks

19B

19B

AC 19V input voltage

For PCB control power supply

SLP

SLP

Slip frequency

Pulse width:

CH33

VDCA

DC link voltage
detection signal

95V/1V

CH34

IDCA

D1 link current
detection signal

10.6A/1V (model 2/3),


5.3A/1V (model 1)

CH35

*INA

A-phase driver control


signal

CH36

*INB

B-phase driver control


signal

CH37

*INC

C-phase driver control


signal

CH38

*IND

D-phase driver control


signal

CH39

*INE

E-phase driver control


signal

CH40

*INF

F-phase driver control


signal

CH4 1

*REG

Regenerative circuit

3.2ps

driver control signal


CH42

*LMT

Over current /overvoltage

Driver circuit is turned off at

limit

56.25A or 420V.

CRU

CRU

U-phase current
detection

0.54V +7 % at 50A

CRV

CRV

V-phase current
detection

0.54V +7% at 50A

IDC

IDC

DC link current
detection signal

VDC

VDC

DC link voltage

172

c) 380

V/415

Name of
terminal

VAC input type

Name of

Remarks

Signal data

signal

- 10 V when external velocity


command is given.

CHI

DA2

Velocity command
voltage input

Is 0

CH2

DAI

DA conversion output

Is changeable by convertor input


10 V.
bit command of 0

voltage
CH3

PA

Pulse generator A-phase

Advances 90 against PB by CW
rotation for Vp-p = 0.36 - 0.
(5 V/2 +5%) +0.2 Vtyp.

CH4

PB

Pulse generator B-phase

Delays 90 against PA by CW
rotation for Vp-p = 0.36 - 0.5 V.
(5 V/2 +5%) +0.2 Vtyp.

CH5

RA

A-phase reference
voltage

DC part of PA.

(2.5 V +0.25 V)

CH6

RB

B-phase reference
voltage

DC part of PB.

(2.5 V +0.25 V)

CH7

PSA

A-phase rectangular

Pulse width duty 1/2,


256 pulses/1 motor rotation.

wave

CH8

CH9

PSB

SDTRF

wave

Pulse width duty 1/2,


256 pulses/1 motor rotation.

Velocity detection
reference voltage

Is variable in the range of 0.14


7.4 V/RV4. Standard setting is

B-phase rectangular

0.3 V.
CH10

CHI 1

SARRF

BUZY

Velocity arrival
reference voltage

Is variable in the range of 0.5

Adjustable velocity

45 sec typ. level "1" from the


step change of more than 1.4 V of

5.0 V/RV3 for velocity command of


10 V. (Standard: 1.5 V)

signal

velocity command.

CH12

TEST

C-short terminal for


integration

Is short-circuited at both ends of


condensor C68 when connected to
(0 V) terminal.

CH13

VCMD

Velocity command
voltage

For positive, motor is forward


(CCW) and for negative, reverse
(CW)
Rated velocity command is

+10 V.
CHI 4

RVP

Reverse velocity pulse

173

Occurs at reverse (CW) with pulse


width 3.2 ps and 1024 pulses/
1 motor rotation.

Name of
terminal

Name of
signal

Signal data

Remarks

CH15

FWP

Forward velocity pulse

Occurs at forward (CCW) with pulse


width 3.2 ys and 1024 pulses/
1 motor rotation.

CH17

TA1

Velocity FVC output

Is 10 V for forward 6000 rpm.

CH18

TS2

Low speed detection

signal

Is -1.38 +0.03 V for forward


45 rpm.

CHI 9

VLER

Velocity deviation
compensating signal

Negative voltage for CCW and


positive for CW.

CH20

TSA

Velocity detection
signal

+10 V (for CCW) at rated rotation


speed

CH21

LTRF

Torque limiting
reference voltage

Limited output = C C
x max. output, (-8.2 V)

CH22

CRU

U-phase current
detection signal

CURRENT =

| VCH-? L |+1.8) / 10]

RCD
CH23

ERP

CH24

CRV

VCH226

RCDA

M40, M30
3 mfi

Error VF conversion
output

200 kHz and pulse width


for CH28 (ER).

V-phase current

Refer to CH22.

ys

detection signal
CH25

TRWF

Triangular wave for PWM


reference

1.50025 kHz, 10 Vpp typ.

CH26

CRW

W-phase current
detection signal

Refer to CH22.

CH28

ER

Error (or weakening)

10 V (max. output at 10 V)

voltage

CH29

IUCMD

U-phase command voltage

Sine-wave

CH30

IVCMD

V-phase command voltage

Lags 120 against CH29 (UCM) for


CCW.

CH3 1

IWCMD

W-phase command voltage

Lags 240 against CH29 (UCM) for


CCW.

CH32

*IVP

Input voltage FVC


output

Is 38 kHz for input line voltage


380 V.

Slip pulse

Pulse width 3.2 ys.

SLP

SLP

174

Name of
terminal

Name of

signal

Remarks

Signal data

ARS

ARS

Alarm reset terminal

Is this tei'minal is command to (0)


terminal alarm is ignored and
"ENABLE" is set.

CLK

CLK

Clock signal

312.5 kHz and pulse width 200 ns.

+24

24 V

+24 V voltage source

+20 V +0.2 V.

+15

15 V

+15 V voltage source

+15 V +0.15 V.

+5

5 V

+5 V voltage source

+5 V +0.05 V.

0 V

0 V

P.C.B. reference
voltage

-15

-15 V

-15 V voltage source

175

-15 V +0.15 V.

2.

CHECK TERMINAL DATA CONFIRMATION METHOD

Terminal

Voltage check by a
circuit tester or the
like, or frequency
check by a counter or
the like

CHI

0 - +10V by velocity
command voltage input

CH2

0 - +10V by velocity
command

Waveform
check during
stop

CH3
CH4
CH5
CH6
CH7
CH8

Waveform
check during
low-speed
rotation

acceleration/
deceleration

See (2)

CH9

0.3V by standard
adjustment

CH10

1.5V (standard) when


velocity command
voltage is 10V

CHI 1

CH13

Waveform
check during

See (3)

0
+10V by velocity
command voltage input

CH14
CHI 5

See (2)

CHI 7

CH18

+1.38 +0.03V at motor


rotation +4.5 rpm
See (3)

CHI 9
CH20

+10V by rotation speed

CH28
CH2 1

Standard -8.2V (during


low-speed rotation)

CH22
CH24
CH26
CH29
CH30
CH3 1
CH23

See (2)

SLP

176

Terminal

Voltage check by a
circuit tester or the
like, or frequency
check by a counter or
the like

CH25

Waveform
check during
stop

Waveform
check during

Waveform
check during

low-speed

acceleration/

rotation

deceleration

See (1)

CLK
At AC 200V input,

+24

+24.7 +1V

+15

+15.0 +0. 45V

+5

-15

-15.0 +0. 45V

19A
CT

19B
CH32

5.0 +0. 05V

AC 19V at AC200V
between 19A and
AC19V at AC200V
between 19B and

24kHz

input
CT

input
CT

at AC200V input

1) Waveform at stopping

Check

Remarks

Waveform

terminal
CLK

Typ
"2 00ns

2.4V or more

Ov
Typ 3.2/JS

CH25
Ov

10 Vpp

333/is

177

2) Waveform during low speed


Condition: Motor rpm. 45M000 rpm
Spindle reverse rotation command signal SRV ON

Check
terminal

Waveform

CH3
CH4

CH3

Remarks

CH4

i
Vp-p

about

25V

03 6~ 0.5V

0v

CH5
CH6
2.5 05 V

CH7
CH8

+5V

CH7

.1
+5V

CHB

CHI 4
CH15

CH14

When spindle rotation


direction is reverse,
waveform appears at CH15
and not appears at CH14.

CHI 5

If spindle rotation
direction is reverse,
phase of CH24 and CH26
are replaced.

CH22

CH24

Set the ON/OFF duty of CH7


and CH8 waveform 1 to 1 by
RV18 and RV19 at 1000 rpm.

\/\

CH26

178

Check
terminal

Remarks

Waveform

CH29
Ov

CH30

Ov

Ov

CH31

+ 5V

CH23

Ov

SLP

If spindle rotation
direction is reverse,
phase of CH30 and CH31
are replaced.
Frequency is in proportion
to spindle rotation.
When unit and motor is
normal, Sine-wave appears
at check point.

Pulse number are changed


in proportion to voltage
of CH28 terminal.

+ 5V
Ov

3) Waveform during acceleration/deceleration


Conditions: Motor revolutions 0 - 1000 rpm
0 rpm
Spindle reverse rotation command signal (SRV) OFF

Check
terminal

Remarks

Waveform
ov

CH13

ov

-2.2 V
1000 rpm

+2.2V

CH20
ov

CHI 1

fI

OV

About
1 0 sec.

About
10 sec.

1000 rpm

+1.33V

CHI 7
0V

+14V

CH18

ov

ON

179

OFF

Check
terminal

Waveform

CHI 9

Remarks

+ 14V

jiTi

-14V

CH28
ov

3.

-|+10V

\+5-6V

DIGITAL AC SPINDLE (Model 3 to 22)

3.1 Check Terminal


Table 9.3.1 Check terminal (digital spindle)

Name of

Signal data

terminal

Remarks
0

+10 V

Analog command voltage

+10 V

PA

Pulse generator output A-phase

PA leads PB by 90 in CW
rotation

PB

Pulse generator output B-phase

PB leads PA by
rotation

RA

A-phase reference voltage

+2.5 V

RB

B-phase reference voltage

+2.5 V

PAP

A-phase square wave

Duty = 50%

PBP

B-phase square wave

Duty = 50%

PAS

A-phase signal

Waveform of the signal PA 10


times amplified when based
on RA

PBS

B-phase signal

Waveform of the signal PB 10


times amplified when based
on PR

TS1F

Forward rotation speed detection


signal

+0.82 V at 6000 rpm in CCW

Reverse rotation speed detection

+0.82 V at 6000 rpm in CW


(reverse) rotation

DAI

D/A

DA2

TS1R

converter output voltage

signal

180

90 in CW

(forward) rotation

Name of

Remarks

Signal data

terminal

at 22.5 rpm in CW
(forward) rotation

TS2

Low speed detection signal

+1.4 V

TS3

Velocity pulse F/V signal

-4.65V
-6.15 V at 6000 rpm
in CCW (forward) rotation

VCMD

Velocity command voltage

FWP

Forward rotation speed pulse

Pulse width 3.2 ps generated


during forward rotation only

RVP

Reverse rotation speed pulse

Pulse width 3.2 ps generated


during reverse rotation only

ER

Error voltage

-4.2 V

CLK1

Clock signal

2.5 MHz, Duty = 50%

SLIP

Slip pulse

VDC

DC link voltage signal

ADIN

AC converter input signal

IU

U phase current signal

+10 V, +: CCW

-: CW

+4.8 V

Signal devided by 100 of DC


link voltage

Model

3/6

Value of 22

IV

V phase current signal

IW

W phase current signal

+24

+24 V

+15

+15 V

+15 V

+5

+5 V

+5 V

-15

-15 V

-15 V

0 V

0 V

0 V

8 12 15/18 22
83
33 48 67

current

Unit:

181

A/V

3.2 Waveform at Check Terminal


Check
terminal

Waveform

PA

PB

Remarks

l
PA
Vp-p
About 2.5 V

PB

0.36 -0.5 V

RA
2.5 0.2 V

RB

+5 V

PAP

0V
+5 V

PAP

PBP

PBF
0V

PAS

PAS

2.5 V

PBS

0V

PBS

3.6 V5.0 V

FWP

When spindle rotation


direction is forward.
The waveform appears at
RVP and not appears at FWP
in reverse rotation.

FWP

RVP

RVP

182

Check
terminal

Remarks

Waveform

0V

VCMD

-10 V

+10 V

TSA

0V

+0.8 V
0V

TS1R

+14 V

TS2
0V

+5.0 V

TS3

0V

+4.8 V

ER

0V

-4.2 V

IU

0V

IV

0V

IW

0V

2.5 MHz
200ns

CLK1

200ns

4V

OV

400ns

183

4.

DIGITAL AC SPINDLE (Model IS, 1.5S, 2S, 3S, 2H, 2VH)

4.1 Check Terminal Table


Check
terminal

Signal data

Remarks

- +10

DA2

Analog speed command voltage

PA

Pulse generator output phase A

90 leading from PB at CW
rotation

PB

Pulse generator output phase B

90 leading from PA at CW
rotation

RA

Phase A reference voltage

+2.5 V

RB

Phase B reference voltage

+2.5 V

PAP

Phase A square wave

Duty = 50%

PBP

Phase B square wave

Duty = 50%

TSA

Speed detecting signal

+10 V at rated maximum speed

rpm

TS2

Low speed detecting signal

TS3

Speed pulse

VCMD

Velocity command voltage

0 = +10 V, +: CCW,

FWP

Forward rotation speed pulse

Pulse width = 3.2 ys ,


produced only at forward
rotation

RVP

Reverse rotation speed pulse

Pulse width = 3.2 ys,


produced only at reverse
rotation

ER

Error voltage

-4.2 V

CLK1

Clock signal

2.5 MHz, Duty = 50%

SLIP

Slip pulse

VDC

DC link voltage signal

signal of DC link
voltage

DTDC

DC voltage of input AC voltage

1/100

F/V

Adjusted by RV6 according to


the model

signal

-4.65

6.15 V at CCW
(forward rotation) 6000 rpm

CW

+4.8 V

1/100

184

signal of DC voltage of
input AC voltage

Check
terminal

Remarks

Signal data

IU

Phase U current signal

IV

Phase V current signal

IW

Phase W current signal

+24

+24 V

+2 A V

+15

+15 V

+15 V

+5

+5 V

+5 V

-15

-15 V

-15 V

OV

0 V

0 V

SM

Signal for speedmeter

Rated maximum speed +10 V

LM

Signal for load meter

+10 V at maximum output

Current value 22.2

4.2 Waveform of Check Terminal


Check
terminal

PB

PA

PA
Vp-p
About 2.5 V

PB

Remarks

Waveform

0.36

- 0.5 V

RA
2.5 0.2 V

RB

+5 V

PAP

PAP
0V
+5 V

PBP

PBP
0V

185

A/V

Check
terminal

Waveform

Remarks

0V

VCMD
-10 V

+10 V

TSA

0V

+14 V

TS2
0V

+5.0 V

TS3
0V

+4.8 V

ER

0V

-4.2 V

'

IU

0V

IV

0V

IW

0V

2.5 MHz
200ns

200ns

4V

CLK1
0V

400ns

VI

I
i

186

APPENDIX 10 MAGNETIC SENSOR SIGNALS CHECKING METHOD


1.

APPLICATION

This document applies to the following check procedure by observing output


signals of the magnetic sensor (specification: A57L-0001-0037) employed for
magnetic sensor system spindle orientation.
Check item

Item

Whether magnetizer, magnetic sensor head, and magnetic sensor amplifier


are defective or not.

Whether magnetizer and magnetic sensor head are properly mounted or


not;

2.

Whether magnetic sensor signal cables are properly connected without


any connection failure and short-circuit.

CHECK PROCEDURE

1) Preparation
(T) Rotate the spindle at about 120rpm. Select the counterclockwise rotating
direction as viewed from the AC spindle motor shaft (in such a direction
as the voltage at check terminal CH13 (VCMD) of AC spindle control
circuit PCB becomes positive (+) to CH16 (OV)).
Note) MODEL 1, 2, small MODEL 3
A16B-1100-0080, -00900092
A20B-1000-06 900693
MODEL 3M2
MODEL 1522
A20B-0009-05 340539
MODEL 30, 40
A20B- 1000-07000701
(2) Check the peak voltage and offset voltage levels of the following signal
waveforms at the check terminals of the orientation circuit (drawing:
A20B-0008-00301 or A20B-0009-0520) using an oscilloscope.
The names of
check terminals and signal contents are common, irrespective of the kinds
of orientation circuit.

...

...
...
...

Check terminal

Signal name

Symbol

No.

CHI

Magnetic sensor output singal A

MSA

CH2

Magnetic sensor output signal B

LSA

Prove common
terminal

(0V)

187

_ --_

2) Decision method
1 Examples of normal waveforms and their criteria are as shown below.
If a trouble occurred, refer to the causes and remedy shown in the
following table.

[Normal waveform]

U* Spindle

_ L_!

CHI

I [MSA]

i_

-J

I .
CH2

I
t

[LSA] I

<

Rotation-

I
!

_L

[Definition of symbol]

MSA
Vol

V_

-U--

4
Vp2

-t-

. trr

JV/DIV.

LSA
Vo2

Vp3

-r -

f,TO)
J
|

OV

-f

0.1 SEC/DIV.

-*T

(Criteria table)

Item

Criteria (normal, if these conditions are satisfied.)

Offset voltage

Peak voltage

olv2

3V < V

plv2

< 0.5V

10V

Remedy to be observed when the above criteria are not satisfied.

Item

Symptoms

Causes

Remedy

Offset voltage of
a. Magnetic sensor head Replace defective
or magnetic sensor
either or both signals
parts.
amplifier is
is high. Offset voltage
defective.
is normal.
Peak voltage of either
signal only is low.

Waveform of either
signal does not
appear, or waveform
of both signals don't
appear.

a. Magnetic sensor
head, amplifier, or
magnetic sensor
amplifier is

connectors

Offset voltage is
normal, but the
entire peak voltage is
low.

parts.

defective.
b. Poor connection or
short-circuit of
cables or

a. Replace -defective

parts.

a. Mounting gap of the


magnetic sensor head
and the magnetizer
is wider than
specified.

188

b. Repair defective

Readjust the gap.

Item

Symptoms

Causes

Remedy

Offset voltage and


peak voltage levels
are normal, but
waveforms are
different from
specified ones.

Observe the following procedure according to


waveforms

Obser
vation
wareform

a. Magnetic sensor head


is not mounted

CHI
MSA

-+T

CH2
LSA

CHI
MSA

CHI

CH2
LSA

properly.

b. Wrong cable
connection.
a. Magnetizer is not
properly mounted.

X7

-T

CH2
LSA

MSA

b. Wrong cable
connection.

/\

-*T

a. Magnetizer and
magnetic sensor head
are not properly

mounted

b. Wrong cable
connection.

a. Reverse the pin


groove direction of
the magnetic sensor
head.
b. Replace LSA and LSB
with each other.
a. Reverse the
direction of the
reference hole of
magnetizer.
b. Replace MSA and MSB
with each other.
Replace LSA and LSB
with each other.
a. Reverse the mounting
directions of both
magnetizer and
magnetic sensor
head.
b. Replace MSA and MSB
with each other.

Reference) For normal mounting methods and connection methods of signal cables
of the magnetizer and magnetic sensor head, refer to 7.3.1 in text
and appendix 1 "Connections".

189

APPENDIX 11.

PARAMETER LIST FOR DIGITAL AC SPINDLE SERVO UNIT

1) MODEL 3 to 22

Mode

Standard
setting

Contents

F-00

Display of rotation number of motor

F-01

Use/non-use

of machine ready signal (MRDY)

Use

Non-use: 1
F-02

F-03

Use/non-use of

override function

Setting of override range

Use

Non-use

120% : 1

1
>

100% : 0

F-04

Setting of velocity
command voltage

Use of external analog command: 0


Use of DA converter

F-05

F-06

High speed
specification

Setting

5000 rpm

10000 rpm

6000 rpm

12000 rpm

15000 rpm

20000 rpm

Pattern setting of output limit

Setting

No output limiting made

Output limit is made only at


acceleration /deceleration

Output limit is made only at


normal rotation, not at
acceleration /deceleration

Output limit is made for all


operations

Setting of limit value at

Based on
the motor
specifi
cation

Contents

F-07

: 1

Setting of maximum rotation number

Standard
specification

Rated maximum output is 100

output limit

190

100

Data

Mode

Standard
setting

Contents

F-08

Setting of delay time before shut-off of motor power


Delay time = (Set value) x 40 msec.

F-09

Use/non-use of shut-off of motor power by


machine ready signal (MRDY)

: 1

Use

Non-use: 0
F-10

Velocity deviation offset adjustment at forward rotation


command (SFR)

128

F-ll

Velocity deviation offset adjustment at reverse rotation


command (SRV)

128

F-12

Velocity deviation offset adjustment at orientation


command (OCR)

128

F-13

Rotation number adjustment at forward rotation

F-14

Rotation number adjustment at reverse rotation

F-15

Rotation number at velocity command voltage, 10 V


Rotation number = (Set value) x 100 rpm

F-16

Detection range of velocity arrival signal


Detection range = Within +(>et value) % of command
rotation number

F- 17

Detection level of velocity detection signal


Detection range = Less than (Set value) % of maximum
rotation number

F-18

Setting of torque limit value


Torque limit value = Less than (Set value) % of maximum

Based on
the motor
specifi
cation

15

50

output

acceleration/deceleration

F-19

Setting of time needed for


Time = (Set value) sec.

F-20

Setting
Limiting of regenerated power
(Adjustment of deceleration time), range

F-21

Setting of velocity
control phase compensation P:

HIGH gear (CTH = 1)

Setting of velocity
control phase compensation P:

LOW gear (CTH = 0)

F-22

100

10

60

50

50

F-23

Setting of velocity control phase


compensation P at orientation: HIGH gear

100

F-24

Setting of velocity control phase


compensation P at orientation: LOW gear

100

191

Data

Mode

Standard
setting

Contents

F-25

Setting of velocity control


phase compensation I: HIGH gear (CTH = 1)

30

F-26

Setting of velocity control


phase compensation I: LOW gear (CTH = 0)

30

F-27

Setting of velocity control phase


compensation I at orientation: HIGH gear

30

F-28

Setting of velocity control phase


compensation I at orientation: LOW gear

30

F-29

Adjustment of velocity detection offset (adjusted at

shipping)
F-30

Adjustment of rotation number display (adjusted


shipping)

at

Approx.
128
Approx.

3990

F-31

Setting of rigid tap mode

F-32

Setting of normal motor voltage

10

F-33

Setting of motor voltage at orientation

10

F-34

Setting of motor voltage at rigid tap mode

F-35

Setting of speed zero signal detection level


detection level = less than {max. number of revolution
x (Setting data/100)%}

192

100

75

Data

2) MODEL IS, 1.5S, 2S, 3S, 2H, 2VH

Standard
setting

Contents

Mode
F-00

Speed indication of motor

F-01

The use/no use of the machine ready signal


(MRDY)

No use:

Use

F-01
to

Not used

F-05

F-06

Pattern setting of output limit


Setting
Pattern 1 Pattern 2

Contents

The output is not limited


The output is limited
only at acceleration and
deceleration
No output is limited at
acceleration and decele
ration but it is limited
only during steady

rotation
_
The output is limited
over all movements

F-07

Limit value setting when


the output is limited

F-08

Setting of delay time to motor power interruption


Delay time = (Setting value) x 40 msec

F-09

Use or no use of motor power interruption by


machine ready signal MRDY

100

Maximum rated output is


made 100

No use:

Use

F-10

Speed error offset adjustment at the time of the forward


rotation command (SFR)

128

F 11

Speed error offset adjustment at the time of the reverse


rotation command (SRV)

128

F-12

Speed error offset adjustment at the time of the


orientation command (ORCM)

128

F-13

Not used
(The speed rpm should be adjusted, using RV1 and 2 in
reference with item 4.5.)

to

F-14
F-15

Speed rpm at 10 V speed command voltage


(Speed rpm = (preset value) x 100 rpm)

193

Data

Mode

Standard
setting

Contents

F-16

Detection range of speed arrival signal:


Detection range = within +(preset value)% of command
speed rpm

F-17

Detection level of speed detecting signal:


Detection range = Less than (preset value) % of maximum

15

speed
F-18

Setting of torque limit value:


Torque limit value = Less than (preset value)% of
maximum output

50

F-19

Setting of time for acceleration/deceleration


Time = (Setting value) sec.

10

F-20

Limit of regenerative power


(Adjustment of deceleration time)

F-21

Setting of velocity control phase compensation P:


HIGH gear (CTH = 1)

20

F-22

Setting of velocity control phase compensation P:


LOW gear (CTH = 0)

20

F-23

Setting of velocity control phase compensation P is


orientation time: HIGH gear

40

F-24

Setting of. velocity control phase compensation P in


orientation time LOW gear

40

F-25

Setting of velocity control phase compensation I:


HIGH gear (CTH = 1)

10

F-26

Setting of velocity control phase compensation I:


LOW gear (CTH = 0)

10

F-27

Setting of velocity control phase compensation I in


orientation time: HIGH gear

F-28

Setting of velocity control phase compensation I in


orientation time: LOW gear

F-29
F-30

Not used
(The adjustment of the speed detection offset is
explained in item 4.5. Please adjust by RV3)

F-3 1

Setting of rigid tap mode

F-3 2

Setting of usual motor voltage

10

F-33

Setting of motor voltage in orientation time

10

F-34

Setting of motor voltage of rigid tap mode

Setting
= Q
range

60

100

10

10

- 194

100

Data

Mode
F-35

F-36

Standard
setting

Contents

0 speed signal detection level:


Detection range = Less than (Preset value/100)% of
maximum speed

75

Load detection signal level:

90

Detection range = Less than (Preset value/100)% of


maximum output

195

Data

Revision Record

FANUC AC SPINDLE SERVO UNIT MAINTENANCE MANUAL (B-53425E)

05

04

1, 84

11, 83

Adding of small type servo unit (A06B-6044-H108,


HI 12) for motor MODEL 8 and 12.

All contents are changed.

09

3, 87

Adding of Digital AC spindle servo unit MODEL IS,


1.5S.2S,
3S, 2H, 2VH.
Adding
of
servo unit. 380V/415V AC input type AC spindle

Adding parameter F 35
03

8, 82

All contents are changed.

08

11, 86

Adding of check terminal table and waveform at


check
terminal for digital spindle.

Adding digital AC spindle servo unit.


02

01

Edition

11, 81

Correction of errata

07

9, 81

Date

Contents

8, 86

06

6, 85

Edition

Date

Adding the contents of AC spindle motor


model
1, 2, 30, 40.
Adding the contents of AC spindle servo
unit
model 1, 2, small model 3, 30, 40.

Contents