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Properties of Self-Compacting-Concrete
Containing Fly Ash Subjected to Elevated
Temperatures
ARTICLE in CONSTRUCTION AND BUILDING MATERIALS MAY 2012
Impact Factor: 2.3 DOI: 10.1016/j.conbuildmat.2011.11.010
CITATIONS
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173
2 AUTHORS:
Neelam Pathak
Rafat Siddique
Thapar University
Thapar University
2 PUBLICATIONS 24 CITATIONS
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a r t i c l e
i n f o
Article history:
Received 27 June 2011
Received in revised form 21 October 2011
Accepted 24 November 2011
Available online 30 December 2011
Keywords:
Self-compacting-concrete
Temperature effects
Fly ash
Mechanical and durability properties
a b s t r a c t
This paper aimed to study the properties of Self-Compacting-Concrete (SCC) such as compressive
strength, splitting tensile strength, rapid chloride permeability, porosity, and mass loss when exposed
to elevated temperatures. In this research, mixes were prepared with three percentages of class F y
ash ranging from 30% to 50% and for comparison; one controlled mixture without y ash was also
produced. The variables included were the temperature effects (20 C, 100 C, 200 C, and 300 C) using
Ordinary Portland Cement. SCC mixes developed 28 days compressive strength ranging from 21.43 to
40.68 MPa and splitting tensile strength ranging from 1.35 to 3.60 MPa. Test results clearly show that
there is little improvement in compressive strength within temperature range of 200300 C as compared to 20200 C but there is little reduction in splitting tensile strength ranging from 20 to 300 C
and with the increase in percentage of y ash.
2011 Elsevier Ltd. All rights reserved.
1. Introduction
Concrete is the most widely used construction material in the
world. The term Self-Compacting-Concrete (SCC) was introduced
by Professor Ozowa in Japan [1] and then developed by Bartos
and Grauers [2] and Okamura and Ouchi [3]. SCC lls all sections
of forms without the need of mechanical vibration and has reasonable ow-ability, homogeneity, resistance against segregation and
mechanical strength [4]. Use of SCC in the construction industry
has been widely growing in almost the entire world and a good
growth of use is predicted for it in the near future [5]. Although
the use of SCC has many technical, social, and overall economical
advantages, however its supply cost could be two to three times
higher then that of normal concrete. Hence to reduce the cost of
SCC use of mineral admixtures such as y ash, limestone ller,
and ground granulated blast furnace slag could be used to increase
the slump of the concrete mix. Among these materials y ash, a
byproduct of thermal power plants, has been reported to improve
the mechanical properties and durability of concrete when used as
a cement replacement material. The incorporation of y ash also
reduces the need for viscosity modifying chemical admixtures [6].
Degradation of mechanical behaviour of concrete due to
exposure to high temperature has been studied since 1950s in
western countries [7,8]. At early stages of heating the evaporable
water from concrete is lost over in the range of 20110 C. Above
110 C the cement hydrates decompose, calcium hydroxide is
Corresponding author.
E-mail address: siddique_66@yahoo.com (R. Siddique).
0950-0618/$ - see front matter 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2011.11.010
275
reported the decrease in strength between 20 and 150 C on vibrated concretes. Bakhtiyari et al. [17] evaluated the mechanical
properties and changes in the phase composition of the paste of
SCC containing different powders at elevated temperatures. They
found that, if ne quartzite powder is used as a ller in the SCC,
it will accelerate the strength development at high temperatures
up to 500 C, because of its partial pozzolanic activity, enhanced
at such temperatures. They also concluded that it can be said as
a general rule that 500 C is a critical temperature for concretes
exposed to re. Ghandehari et al. [18] evaluated the residual
mechanical properties of high strength concretes after exposure
to elevated temperatures by using silica fume, and reported that
after heating to 200 C the strength of all of the concretes slightly
improved when compared to strength at 100 C. Siddique [19]
studied the properties of SCC mixes, incorporating y ash content
up to 35% and reported that, SCC mixes developed compressive
strength ranging from 29 to 35 MPa at 28 days. Patel et al. [20] reported that the use of y ash decreased the rapid chloride penetration. Also, Nehdi et al. [21] reported that the presence of y ash
reduced the penetrability from approximately 3000 Coulomb to
less than 1000 Coulomb. Koulombi et al. [22] observed that the
chloride binding capacity of concrete tends to increase with y
ash addition. Zhu et al. [23] reported the signicant reduction of
chloride diffusivity of SCC with y ash. Shi and Yanzhong [24]
states the use of supplementary cementing material such as y
ash may have a signicant effect on the chloride migration of concrete as measured by the RCPT effect. Mustafa et al. [25] also
showed that the rapid chloride permeability of most SCC decreases
with increase in y ash and foundry sand content.
The objective of the present research was to evaluate the behaviour of SCC subjected to elevated temperature, by using locally
available materials. The effect of elevated temperature ranging
from 100 to 300 C on compressive strength, splitting tensile
strength and rapid chloride permeability, porosity, and mass loss
was investigated and developed 28 days compressive strength varied between 20 and 35 MPa. Water-to-cementitious material ratio
for various y ash SCC mixes, ranging from 0.38 to 0.42, total mass
of cementitious materials of 500 kg/m3 with 3050% replacement
of cement with y ash of total powder content. The superplasticizer content was below 2% of the total powder content (cement + y
ash) for all the mixes. In the present research, behaviour of SCC
subjected to elevated temperature with varying y ash content
has been evaluated.
2. Experimental programme
Table 1
Physical properties of Portland cement (IS: 8112-1989) [26].
Physical property
Results obtained
Specications
1.0%
30%
65
215
23.6
35.4
43.0
3.12
2.50
<10%
30 minimum
600 maximum
22.0 minimum
33.0 minimum
44.3
3.15
10 maximum
Table 2
Physical properties of y ash.
Sr. No.
Physical properties
Test results
1
2
3
Colour
Specic gravity
Lime reactivity average compressive
strength after 28 days of mixture
Blackish grey
2.13
4.90 MPa
Table 3
Chemical properties of y ash (IS: 3812-2003) [27].
Sr. No
Constituents
Percent by weight
1
2
3
4
5
6
7
8
9
Loss on ignition
Silica (SiO2)
Iron Oxide (Fe2O3)
Alumina (Al2O3)
Calcium Oxide (CaO)
Magnesium Oxide (MgO)
Total Sulphur (SO3)
Insoluble residue
Alkalies: (a) Sodium Oxide (Na2O)
(b) Potassium Oxide (K2O)
4.17
58.55
3.44
28.20
2.23
0.32
0.07
0.58
1.26
Table 4
Physical properties of coarse and ne aggregates.
Properties
Coarse aggregates
Fine aggregates
Specic gravity
Fineness modulus
Bulk density (kg/m3)
Water absorption (%)
2.66
6.46
1545
0.90
2.65
2.507
1781
0.98
2.1. Materials
2.1.1. Cement
Ordinary Portland Cement (Grade 43) was used in this research. Its physical
properties are as given in Table 1.
2.1.3. Aggregates
Locally available natural sand with 4.75 mm maximum size was used as ne
aggregate. Crushed stone with 10 mm maximum size was used as coarse aggregate.
Both ne aggregate and coarse aggregate conformed to Indian Standard Specications IS: 383-1970 [28]. Table 4 gives the physical properties of the coarse and ne
aggregates.
2.1.4. Admixtures
Polycarboxylic ether based super plasticizer complying with IS: 9103:1999,
ASTMC-494 type F, BS 5057 part III [29] with density approximately 1.10 and pH
approximately 5.0 was used in this research.
276
Table 5
Mix proportions and fresh concrete properties of SCC mixes.
Mix
SCC
SCC
SCC
SCC
1
2
3
4
Cement (kg/m3)
FA (kg/m3)
CA (kg/m3)
W/b
SP (%)
Slump (mm)
U-box (mm)
Room temp.
Conc. temp.
500
500
500
500
30
40
50
830
830
845
856
876
876
860
856
0.38
0.38
0.40
0.42
2.00
1.82
1.80
1.72
620
634
652
678
12
10
8.64
7.92
34
35
37
35
33
32
35
34
FA stands for ne aggregates; CA for coarse aggregates; W/b for water-binder ratio; and SP for Superplasticizer.
Table 6
Chloride ion penetrability based on charge passed (ASTM 1202-97).
Charge passed (Coulomb)
>4000
20004000
10002000
1001000
<100
High
Moderate
Low
Very low
Negligible
Table 7
Mass loss for SCC mixes.
Mix
SCC
SCC
SCC
SCC
SCC
SCC
SCC
SCC
SCC
SCC
SCC
SCC
Temperature (C)
1
1
1
2
2
2
3
3
3
4
4
4
100
200
300
100
200
300
100
200
300
100
200
300
0
0
0
30
30
30
40
40
40
50
50
50
91 days
225
242
285
173
196
230
182
216
234
190
225
245
124
130
139
120
135
142
154
175
205
156
178
195
Table 8
Porosity for SCC mixes.
Mix
SCC
SCC
SCC
SCC
SCC
SCC
SCC
SCC
SCC
SCC
SCC
SCC
Temperature (C)
1
1
1
2
2
2
3
3
3
4
4
4
100
200
300
100
200
300
100
200
300
100
200
300
0
0
0
30
30
30
40
40
40
50
50
50
Porosity (%)
700 mm the concrete might segregate and if it is less than 500 mm the concrete
is considered to have insufcient ow to pass through highly congested reinforcement. U-box test gives us the lling and passing ability of SCC [32].
2.4.2. Strength and durability properties
After the required curing period, the specimens of each concrete mixture were
heated at a rate of 1 C/min up to different temperatures (100, 200 and 300 C). In
order to ensure a uniform temperature throughout the specimens, the temperature
was held constant at the maximum temperature for 1 h before cooling. All heated
specimens were cooled slowly and tested at room temperature. The rate of heating
refers to the recommendations of the RILEM Technical Committee TC-129 [33]. The
changes in the mechanical properties of SCC due to high temperature were examined. Compressive strength and splitting tensile strength test was determined at
the ages of 28 and 91 days, as per Bureau of Indian Standards, IS: 516:1959 [34]. Rapid chloride penetrability test (RCPT) for durability was conducted as per ASTM C
1202-97 [30] at the ages of 28 and 91 days.
2.4.3. Concrete mass loss
The mass of each specimen was measured before and after each temperature
cycle. Weight change of concrete was mainly due to dehydration of cement paste.
This allows us to quantify the dehydration of concrete after each heating. Results
of mass loss are presented in Table 7.
2.4.4. Porosity
Total porosity of the different mixes was studied. These properties were measured before and after each temperature cycle. Three samples were tested for each
concrete and each temperature cycle. Results of porosity are presented in Table 8.
ASTM vacuum saturation technique was used to measure the porosity of concrete
[35]. ASTM standard procedures were employed using 100 50 mm cylinder specimens. The specimens were dried in the oven at 100 C for more than 48 h and then
specimens were removed from the oven, cooled in dry air to a room temperature of
20 C and then weighted to obtain the oven dry mass. After that the specimens were
vacuum saturated. Porosity of concrete was calculated based on the concept of
weight gain due to water absorption and weight loss because of buoyancy. The
porosity is determined according to the following:
28 days
91 days
Porosity W s W d =W s W b 100%:
0.77
0.86
0.95
1.20
1.46
1.57
1.53
1.68
1.75
1.90
2.25
2.42
0.55
0.64
0.79
1.00
1.35
1.39
1.42
1.55
1.64
1.68
1.75
1.95
where W s and Wb are the saturated mass of a sample measured in the air and in
water respectively. Wd is the mass of oven dried specimen, weighted in air.
splitting tensile strength. Cylindrical specimens of size 100 50 mm size were also
cast for rapid chloride penetration test as per ASTM C 1202-97 [30]. The top surface
of the specimens was scraped to remove excess material and to achieve smooth nish. All test measurements were taken as the average of ve readings.
2.4. Testing
2.4.1. Fresh properties
For determining the self-compactibility properties, slump ow test and U-box
(difference in height) tests were performed. The slump ow represents the mean
diameter of the mass of concrete after release of a standard slump cone; the diameter is measured in two perpendicular directions. According to Nagataki and Fujiwara [31], a slump ow ranging from 500 to 700 mm is considered as the slump
required for a concrete to be self-compacted. If the slump ow is greater than
277
Compresive Strength(MPa)
60
Control mix
30% Fly Ash
40% Fly Ash
50% Fly Ash
50
40
30
20
100
200
300
400
Temperature(0C)
Fig. 3. Compressive strength versus temperature (91 days).
60
Control mix
30% flyash
40% flyash
50% flyash
50
40
30
20
10
100
200
300
400
Temperature(0C)
Fig. 2. Compressive strength versus temperature (28 days).
and the time taken to reach the diameter of 500 mm was less than
5 s. The U-box difference in height of concrete in two chambers
was in the range of 712 mm.
3.2. Residual compressive strength
The behaviour of SCC and vibrated concrete differs signicantly
between 20 and 300 C. The compressive strength of concretes
with or without y ash at normal temperature (20 C) and after
heating to 100, 200, 300 C are shown in Figs. 2 and 3. At normal
temperature (20 C), with the increase in y ash content from
30% to 50%, SCC mixes (SCC2SCC4) developed compressive
strengths between 30.67 and 21.43 MPa and, between 39.50 and
30.40 MPa at 28 and 91 days respectively. Strength values were
40.68 and 48.90 MPa at 28 and 91 days respectively, for control
mix (SCC1). An increase of about 22.35% and 19.00% strength was
observed at 28 and 91 days, with the decrease of y ash content
from 50% to 30% (SCC4SCC2) as compared with control mix
(SCC1).
After heating to 100 C and subsequent cooling, SCC mixes
(SCC2SCC4) developed compressive strength ranged between
29.56 and 19.96 MPa and, between 38.00 and 29.25 MPa at 28
and 91 days. An increase of about 24.30% and 18.40% strength
was observed at 28 and 91 days, with the decrease of y ash content from 50% to 30% (SCC4SCC2) as compared with control mix
(SCC1).
With the increase in temperature from 100 to 200 C, compressive strength varied between 29.00 and 19.25 MPa and, between
278
Control mix
30% flyash
40% flyash
50% flyash
5
4
Control mix
3
2
1
0
100
200
300
400
4
3
2
1
0
Temperature(0C)
100
200
300
400
Temperature(C)
2500
Permeability (Coulombs)
material). Therefore these results are in line with the published literature. The strength loss in present research at elevated temperature was much less than that reported by previous researchers, and
this is because of incorporation of y ash.
Control mix
30%Fly Ash
40%FlyAsh
50%Fly Ash
2000
1500
1000
500
0
20
100
200
300
Temperature ( 0C)
Fig. 6. Rapid chloride permeability of y ash concrete (28 days).
The value of split tensile strength was reported as 4.8 MPa at ambient temperature and 2.8 MPa after heating to 400 C. In another research by Ghandehari et al. [18] reported the reduction from 14.4%
to 17.9% after being exposed from 100 to 600 C. Reduction in split
tensile strength observed in present study was much lower than
that already studied in the previous researches. This is because of
replacement of cement with y ash.
3.4. Chloride penetration resistance
Rapid chloride permeability test setup (ASTM C1202) is shown
in Fig. 1. Chloride permeability test was conducted on all the concrete specimens. The total charge passed in 6 h as a measure of the
chloride permeability is presented in Figs. 6 and 7. The chloride ion
penetrability limits suggested by ASTM C1202 (Table 6) were compared with the results. Much like the ndings of previous studies
[1925] these Figs. 6 and 7 showed that the use of y ash signicantly reduced the chloride permeability of hardened SCC mixtures
when compared to the control concretes. On the other hand permeability increased with the increase in temperature, like previous
research [14]. It is evident from the results that SCC mixes (SCC2
SCC4) made with y ash reduced the rapid chloride ion penetrability to the low range (10002000 Coulomb) at the age of 28 days,
between low range to very low range (<1000 Coulomb) at the
age of 91 days. The incorporation of y ash resulted in a reduction
in Coulomb charges.
At normal temperature (20 C) the Coulomb charge of control
mix (SCC1) was 1393, and 1186 Coulomb and y ash mixes
(SCC24) was between 1234 and 1143 Coulomb, and 1030 and
854 Coulomb at 28 and 91 days respectively.
Permeability (Coulombs)
2000
Control mix
30%Fly Ash
40%Fly Ash
50%Fly Ash
1500
1000
500
20
100
200
300
Temperature(C)
Fig. 7. Rapid chloride permeability of y ash concrete (91 days).
279
and Aggoun [11]. They also observed the increase in porosity with
temperature. They attributed the increase in porosity with temperature to the departure of bound water and to the microcracks generated by differential expansion between the paste and aggregates.
Noumowe and Aggoun [11] showed by mercury intrusion porosimetry an increase in the pores sizes beyond 120 C. In other research by Gall and Sercombe [38] attributed the evolution of
porosity to the generation of large capillary pores. Their appearance was due to the release of adsorbed water of capillary pores
and release of bound water in cement paste hydrates. If compare
the evolution of compressive strength with that of porosity,
observed both an increase in strength and an increase in porosity
for the SCCs between 200 and 300 C. The increase in strength
can therefore not be attributed to a decrease in porosity but rather
to a modication of the bonding properties of the hydrates of cement paste. The experimental results are therefore in line with
Hanna and Khourys hypothesis concerning the creation of shorter
and stronger siloxane elements SiOSi (with probably larger
surface energies) by the loss of a part of the bonds with water in
silanol groups.
4. Conclusions
Based on the results of this experimental study, the following
conclusions can be drawn:
1. Although y ash reduces the strength but still it is possible
to produce SCC with adequate strength.
2. All the high volume y ash concretes have satised the
norms that were set to qualify them as SCC and the fresh
properties like workability were in good agreement with
European guidelines [39]. The developed SCC was highly
segregation resistant and had good owability and passing
ability.
3. The SCC mixes developed compressive strengths ranging
from 30.67 to 19.25 MPa, and from 39.50 to 29 MPa, at 28,
and 91 days respectively. Splitting tensile strengths developed were from 0.94 to 2.00 MPa, and 1.14 to 2.24 MPa at
28, and 91 days respectively. The compressive strength
increased with a decrease in the percentage of the y ash
and the water-to-cementitious materials ratio.
4. Between 20 and 200 C, a small loss of strength was
observed. Between 200 and 300 C, the compressive
strengths of all of the concrete specimens slightly improved
as compared to strength at 100 C. The increase in strength
could be attributed to a modication of the bonding properties of the cement paste hydrates i.e. rehydration of the
paste due to the migration of water in the pores.
5. At elevated temperatures, the rate of the splitting tensile
strength loss is higher than the rate of the compressive
strength loss. The splitting tensile strength continued to
decrease in a similar way as was observed between 20
and 100 C, due to the departure of bound water, corresponding to a large mass loss.
6. The high volume y ash SCC mixes showed signicantly
lower chloride ion permeability than SCC without y ash
concretes. Most of the SCC mixes were assessed as very
low chloride permeability concretes as per ASTM C1202
94 assessment criteria, with less than 1000 coulombs of
total charge passing.
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