INJECTION PUMP TEST SPECIFICATIONS INJECTION PUMP Pro oe) MANU og | TovoTa ENGINE Governor Type Hoxmum-mininun seed exci VEnigte fated Votage av ven Injection Oder AnB-0-9 mension nmm)K 820 Injection interval oor a8 Denson mm KF 630-850 7. TEST CONDITIONS| 4) Fond Preseue 02 kaon 6) High Pressure Pine £25 66% 840 mm sn 3) 6) Fuel Temperature ae Toes 119 NOTE: Apply 6 vals OC across the ful cul solenoid uring astmen 2. PRE-ADJUSTMENTa lever postion, bos! pressure 870 i tect baiven Pump Speed irpm) | fue) elivery Remarks Fail teae 00 4a-150 | byWilond setng seen High Spee 2300 By ma peed seting sere ‘oad Sensing Timer: Agjus the gow f shalt is abo so thal the dimension “L’ between the housing flange anc the end govemar 3. ADJUSTMENT OF PUMP INTERNAL PRESSURE iat fll lever poston, boost aressure 870 mmHg} Pump Speed (rpm) Internal Pressure (xgten?) Remarks 300 20-48 By the regulating val 4. OVERFLOW QUANTITY CHECK jt ‘ll lever positon. boost aressure 870 mmHg Pump Speed (rpm) Overflow Quantity e6/1000st) Remarks The overfow valve belonging tothe 500 430-2300 be used fe 5. ADJUSTMENT OF TIMER fat fll lever postion boost pressure 270 mma Pump Speed (rpm) 20 1000 500 300 Piston Travel (mm) 06-14 NOTE: Hysteresis a each pump speeds than 03 myADJUSTMENT OF FUEL DELIVERY Lever | Pump speed | FuelDelivery | MAX. Spread | Boost poste ha cosost te In Delivery | Pressure Remarks ( (eelzaost, teyt) (oc) | Absolute Pressure (mmHg) FU 48-48 870__[ By fulload setting sorew = 270 | Bymax speed selling sore 2200 = 870 2450 = 870 7 governor sleeve plug 7. SETTING OF LOAD SENSING TIMER NAL: Not Applicable Pump Speed Fuel Delivery (ec1200st, tey!) Remarks. (rpm) ” " of Load Sensing NA NA. of Pressure Drop K N 8, _ SETTING OF ADJUSTING LEVER AT LOW SPEED Gt ful lever postion, aonst aressure 370 mmHg) Lever | Pump Speed | Fuel Delivery | Max, Spread Position (pm) (exigonst, teyh | I Delivery Remarks IDLE 350 a= as 1125 = resetting 425 (70-95) = 000 g=45-50 = resetting (¢ash pat af) 10 B+ (015-040) = Dash pot agjustment 350 5-975 5 ever setting Da the adjustment in the order fram above 8, ADJUSTMENT OF BOOST COMPENSATOR Pump Speed Boost Pressure Fuel Delivery Remarks (ram) (mmHg) (ce/1000st, teyl) compensator spring Pore 40. ADJUSTMENT OF T.C.V. NAL: Not Applicable Pump Speed Boost Pressure Piston Stroke (om) (mmHg) (mm) N NINJECTION PUMP TEST SPECIFICATIONS 41. ADJUSTMENT OF THROTTLE POSITION SENSOR, NA icable Pump Speed (pm) Condition Sensor Output Voltage Set point NA NA NA. Check point NA NA NA 12, CHARACTERISTIC OF AC.S.D, NA. Not Applicable Lever | Pump Speed | Fuel Temperature leasuting Value emarks Position (om) ec) Measuring Val Remark 0 NA NA NA. NA NA NA 13, ADJUSTMENT OF POWER CONTROL NA. Not Applicable ever | pumpspees | p22 | ust betvery emaks positon | wrem) | Resse | eczo0st, tev) on va WR WA 14._ ADJUSTMENT OF DASH POT NA Not Appicable Pump Speed Boost Pressure Fu Delivery Remarks (tom mig) (ec!600st Ma NA NA 48, FINAL CHECK AFTER ADJUSTMENT 1 R We of lever angle between idle anc ful leve sistance af pk-up lachometer must be 6