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Microfracture redirects here. For the surgical tech- aws are unstable under service conditions. Fracture menique, see Microfracture surgery.
chanics is the analysis of aws to discover those that are
Fracture mechanics is the eld of mechanics concerned safe (that is, do not grow) and those that are liable to propagate as cracks and so cause failure of the awed structure. Ensuring safe operation of structure despite these
inherent aws is achieved through damage tolerance analysis. Fracture mechanics as a subject for critical study
has barely been around for a century and thus is relatively
new.[1][2]
Mode I:
Opening
Mode II:
In-plane shear
Fracture mechanics should attempt to provide quantitative answers to the following questions:[2]
Mode III:
Out-of-plane shear
2. What crack size can be tolerated under service loading, i.e. what is the maximum permissible crack
size?
3. How long does it take for a crack to grow from a certain initial size, for example the minimum detectable
crack size, to the maximum permissible crack size?
In modern materials science, fracture mechanics is an important tool in improving the mechanical performance
of mechanical components. It applies the physics of
stress and strain, in particular the theories of elasticity
and plasticity, to the microscopic crystallographic defects
found in real materials in order to predict the macroscopic
mechanical failure of bodies. Fractography is widely used
with fracture mechanics to understand the causes of failures and also verify the theoretical failure predictions
with real life failures. The prediction of crack growth is
at the heart of the damage tolerance discipline.
A theory was needed to reconcile these conicting observations. Also, experiments on glass bers that Grith
himself conducted suggested that the fracture stress inArising from the manufacturing process, interior and sur- creases as the ber diameter decreases. Hence the uniface aws are found in all metal structures. Not all such axial tensile strength, which had been used extensively
Motivation
C=
2E
Irwins modication
Plastic zone
Plastic zone
Crack
Crack
To verify the aw hypothesis, Grith introduced an articial aw in his experimental glass specimens. The articial aw was in the form of a surface crack which was
much larger than other aws in a specimen. The experiments showed that the product of the square root of the
Plane Strain
Plane Stress
aw length (a) and the stress at fracture ( ) was nearly
constant, which is expressed by the equation:
The plastic zone around a crack tip in a ductile material
f a C
An explanation of this relation in terms of linear elasticity theory is problematic. Linear elasticity theory predicts that stress (and hence the strain) at the tip of a sharp
aw in a linear elastic material is innite. To avoid that
problem, Grith developed a thermodynamic approach
to explain the relation that he observed.
The growth of a crack requires the creation of two new
surfaces and hence an increase in the surface energy.
Grith found an expression for the constant C in terms
2.4
Griths theory provides excellent agreement with experimental data for brittle materials such as glass. For
ductile
materials such as steel, though the relation y a = C
still holds, the surface energy () predicted by Griths
theory is usually unrealistically high. A group working
under G. R. Irwin[5] at the U.S. Naval Research Laboratory (NRL) during World War II realized that plasticity
must play a signicant role in the fracture of ductile materials.
In ductile materials (and even in materials that appear
to be brittle[6] ), a plastic zone develops at the tip of the
crack. As the applied load increases, the plastic zone increases in size until the crack grows and the material behind the crack tip unloads. The plastic loading and unloading cycle near the crack tip leads to the dissipation
of energy as heat. Hence, a dissipative term has to be
added to the energy balance relation devised by Grith
for brittle materials. In physical terms, additional energy
is needed for crack growth in ductile materials when compared to brittle materials.
Irwins strategy was to partition the energy into two parts:
3
of energy available for fracture in terms of the asymptotic stress and displacement elds around a crack front
in a linear elastic solid.[5] This asymptotic expression for
the stress eld around a crack tip is
(
ij
2r
)
fij ()
f a =
EG
.
2.3
rp =
2
KC
2 Y2
3.1
CTOD
5
a global energy balance criterion for further crack
growth and unstable fracture.
3.1 CTOD
The S.S. Schenectady split apart by brittle fracture while in harbor, 1943.
be expensive.
3.2 R-curve
An early attempt in the direction of elastic-plastic fracture mechanics was Irwins crack extension resistance
curve, Crack growth resistance curve or R-curve. This
curve acknowledges the fact that the resistance to fracture increases with growing crack size in elastic-plastic
materials. The R-curve is a plot of the total energy dissi the plastic zone at a crack tip may have a size of the pation rate as a function of the crack size and can be used
same order of magnitude as the crack size
to examine the processes of slow stable crack growth and
unstable fracture. However, the R-curve was not widely
the size and shape of the plastic zone may change as used in applications until the early 1970s. The main reathe applied load is increased and also as the crack sons appear to be that the R-curve depends on the geomlength increases.
etry of the specimen and the crack driving force may be
dicult to calculate.[4]
Therefore, a more general theory of crack growth is
needed for elastic-plastic materials that can account for:
Most engineering materials show some nonlinear elastic
and inelastic behavior under operating conditions that involve large loads. In such materials the assumptions of
linear elastic fracture mechanics may not hold, that is,
3.3 J-integral
the local conditions for initial crack growth which
include the nucleation, growth, and coalescence of Main article: J-integral
voids or decohesion at a crack tip.
In the mid-1960s James R. Rice (then at Brown University) and G. P. Cherepanov independently developed
a new toughness measure to describe the case where
there is sucient crack-tip deformation that the part
no longer obeys the linear-elastic approximation. Rices
analysis, which assumes non-linear elastic (or monotonic
deformation theory plastic) deformation ahead of the
crack tip, is designated the J-integral.[11] This analysis
is limited to situations where plastic deformation at the
crack tip does not extend to the furthest edge of the
loaded part. It also demands that the assumed non-linear
elastic behavior of the material is a reasonable approximation in shape and magnitude to the real materials load
response. The elastic-plastic failure parameter is designated JI and is conventionally converted to KI using Failure stress as a function of crack size
Equation (3.1) of the Appendix to this article. Also note
that the J integral approach reduces to the Grith theory
3.5 Transition aw size
for linear-elastic behavior.
The mathematical denition of J-integral is as follows:
(w dy Ti
J=
ui
ds)
x
with
ij
w=
ij dij
0
where
is an arbitrary path clockwise around the
apex of the crack,
w is the density of strain energy,
Ti are the components of the vectors of traction,
3.4
When a signicant region around a crack tip has undergone plastic deformation, other approaches can be used to
determine the possibility of further crack extension and
the direction of crack growth and branching. A simple
technique that is easily incorporated into numerical calculations is the cohesive zone model method which is based
on concepts proposed independently by Barenblatt[12] and
Dugdale[13] in the early 1960s. The relationship between
the Dugdale-Barenblatt models and Griths theory was
rst discussed by Willis in 1967.[14] The equivalence of
the two approaches in the context of brittle fracture was
shown by Rice in 1968.[11] Interest in cohesive zone modeling of fracture has been reignited since 2000 following the pioneering work on dynamic fracture by Xu and
Needleman,[15] and Camacho and Ortiz.[16]
6.1
Griths criterion
if not. Q usually takes values from 3 to +2. A negative 6.1 Griths criterion
value greatly changes the geometry of the plastic zone.
For the simple case of a thin rectangular plate with a crack
The J-Q-M theory includes another parameter, the misperpendicular to the load Griths theory becomes:
match parameter, which is used for welds to make up for
the change in toughness of the weld metal (WM), base
2
G = E a (1.1)
metal (BM) and heat aected zone (HAZ). This value
is interpreted to the formula in a similar way as the Qparameter, and the two are usually assumed to be inde- where G is the strain energy release rate, is the applied
pendent of each other.
stress, a is half the crack length, and E is the Youngs
4.2
T-term eects
modulus, which for the case of plane strain should be divided by the plate stiness factor (1-^2). The strain energy release rate can otherwise be understood as: the rate
at which energy is absorbed by growth of the crack.
However, we also have that:
Gc =
f2 a
E
(1.2)
Engineering applications
KI = a (2.1)
Kc =
Residual stress
Kc =
EGc
1 2
Usually not all of this information is available and conFracture occurs when KI Kc . For the special case of
servative assumptions have to be made.
plane strain deformation, Kc becomes KIc and is considOccasionally post-mortem fracture-mechanics analyses
ered a material property. The subscript I arises because
are carried out. In the absence of an extreme overload,
of the dierent ways of loading a material to enable a
the causes are either insucient toughness (KI ) or an excrack to propagate. It refers to so-called mode I loadcessively large crack that was not detected during routine
ing as opposed to mode II or III:
inspection.
We must note that the expression for KI in equation 2.1
will be dierent for geometries other than the centerinnite plate, as discussed in the article on the
6 Appendix: mathematical rela- cracked
stress intensity factor. Consequently, it is necessary to
introduce a dimensionless correction factor, Y, in order
tions
to characterize the geometry. We thus have:
KI = Y a (2.4)
to have sucient ductility to yield locally so that redistribution of stress at discontinuities can occur. Investiwhere Y is a function of the crack length and width of gations of failed components proved that crack growth
started because of such discontinuities.
sheet given by:
Fracture mechanics follows one of two design principles:
( a ) ( a )
either fail-safe or safe-life. In fail safe mode, even if a
Y W = sec W (2.5)
component fails, the entire structure is not at risk (failure of redundant members). According to the safe life
for a sheet of nite width W containing a through- principle throughout the life, no component of the structure may fail. Fracture mechanics estimated the maxithickness crack of length 2a, or
mum crack that a material can withstand before it fails
(
(a)
)
through analysis taking into consideration the overall dia
a 2
Y W = 1.12 0.41
+ 18.7
W
W
mensions of the structure, the stress value where crack
(2.6)
initiation takes place, notch toughness value (ability of a
material to absorb energy in the presence of a crack for
for a sheet of nite width W containing a through- crack propagation), the behavior of materials under the
action of stresses by nding out the stress intensity facthickness edge crack of length a
tor (K), fatigue crack growth and stress corrosion crack
growth. As in basic solid mechanics analysis, stresses in
the component should be lower than the yield stress; ap6.3 Elasticity and plasticity
plication of the same principle is means that the stress
Since engineers became accustomed to using KI to char- intensity factor should be less than the critical stress inacterise fracture toughness, a relation has been used to tensity factor. Major applications of fracture mechanics design are material selection, eect of defects, failure
reduce JI to it:
analysis and control/monitoring of components. Fracture
analysis includes the usage of mathematical models such
KIc = E JIc where E = E for plane
as linear elastic fracture mechanics (LEFM), crack openE
stress and E = 1
2 for plane strain (3.1)
ing displacement (COD) and J-integral approaches by using nite element analysis (FEM).
The remainder of the mathematics employed in this apThe relationship used for estimating stress intensity factor
proach is interesting, but is probably better summarised
is
in external pages due to its complex nature.
K = c a
where K is the critical fracture toughness value, c a constant that depends on crack and specimen dimensions,
the applied stress, and a the aw size.
The above relation is very general and as per the shape
of the crack, relations available in standard data books
or course books are to be used, any general crack can
be approximated to standard shapes used in writing the
relations.
For a given material the value of K is dependent on
stresses acting and aw size. Flaw size decreases as the
stress increases. Thus a design engineer can dictate the
life of a component by choosing appropriate values of
K, a and . Even there are other parameters that estimate the life of a component like working temperature,
loading rate (fatigue), residual stress and stress concentration. The higher the K value, the higher is the resistance to crack growth, and the material can resist higher
stresses. Designers try to decrease the defects in the component arising in casting or manufacturing processes by
following good fabrication processes and inspection, and
estimate notch-toughness values of materials using methods like charpy V-notch impact test, or drop weight tests.
9.2
Bibliography
See also
AFGROW - Fracture mechanics and fatigue crack
growth analysis software
Earthquake
Fatigue
Fault (geology)
Peridynamics, a numerical method to solve fracture [13] Dugdale, D. S. (1960), Yielding of steel sheets conmechanics problems
taining slits, Journal of the Mechanics and Physics of
Shock (mechanics)
Strength of materials
Stress corrosion cracking
Structural Fracture Mechanics
Concrete fracture analysis
9
9.1
References
Notes
[1] T.L. Anderson (1995). Fracture Mechanics: Fundamentals and Applications. CRC Press. ISBN 9780849316562.
[2] H.L. Ewalds; R.J.H. Wanhill (1984). Fracture Mechanics. Edward Arnold and Delftse Uitgevers Maatschappij.
ISBN 0-7131-3515-8.
[3] Grith, A. A. (1921), The phenomena of rupture and ow in solids (PDF), Philosophical
Transactions of the Royal Society of London, A,
221:
163198, Bibcode:1921RSPTA.221..163G,
doi:10.1098/rsta.1921.0006.
9.2 Bibliography
C. P. Buckley, Material Failure, Lecture Notes
(2005), University of Oxford.
10
10
11
Further reading
11
External links
Rui
EXTERNAL LINKS
11
12
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