AUTOMOTIVE WIRES

These are PVC Insulated Single Core Thin-Wall type Low Voltage and Light
Weight Auto Wires conforming to International DIN, JIS & JASO Standards.
The BEOL Range of Cables includes FLRY-B; AV; AVS & AVSS types.

These wires are used in manufacturing of Wiring Harness for Automobile

Industry where high flexibility, thermo and mechanical strength are
required

Resistant to heat, oil, abrasion and cold. Excellent flexibility. Temperature

Range up to 105C. Available in different colors and stripes. Available in
Lead free grade. Available in Coils.
CABLE CONSTRUCTION
1. Bare Annealed Bunched Copper
2. PVC Insulation
(Temperature Resistant)

WIRE SPECIFICATIONS
FLRY-B TYPE WIRES (DIN 72551 Part 5 & 6)
Nominal
Cross
Section
Sq mm
0.35
0.50
0.75
1.0
1.5
2.5
4.0
6.0
10.0
16.0

No. of
Strands

12
16
24
32
30
50
56
84
80
126

Diameter
of Single
Wire
Max
mm
0.21
0.21
0.21
0.21
0.26
0.26
0.31
0.31
0.41
0.41

Diameter
of Conductor
Max
mm
0.90
1.00
1.20
1.35
1.70
2.20
2.75
3.30
4.40
5.50

Electrical
Resistance @
20C
M/m
47.8 - 52.0
34.1 - 37.1
22.7 - 24.7
17.0 - 18.5
11.7 - 12.7
7.0 - 7.6
4.32 - 4.70
2.85 - 3.10
1.82 (Max)
1.16 (Max)

Insulation
Wall
Thickness
Min.
0.20
0.22
0.24
0.24
0.24
0.28
0.32
0.32
0.48
0.48

Cable
Outer
Diameter
mm
1.2 1.4
1.4 1.6
1.7 1.9
1.9 2.1
2.2 2.4
2.7 3.0
3.4 3.7
4.0 4.3
5.5 6.0
7.0 7.5

Cable
Weight
Approx.
Kg/Km
4.5
6.6
9.0
11.0
16.0
26.0
42.0
61.0
109.0
178.0

AVSS TYPE WIRES (JASO D 611)

Nominal
Cross
Section
Sq mm
0.35
0.50
0.5f
0.75
0.75f
0.85
1.25
2.00
2.00 f

No. of
Strands

7
7
19
7
19
7
19
19
37

Diameter
of Single
Wire
Max
mm
0.26
0.32
0.19
0.39
0.23
0.40
0.29
0.37
0.26

Diameter
of Conductor
Max
Mm
0.8
1.0
1.0
1.8
1.2
1.1
1.5
1.9
1.8

Electrical
Resistance @
20C
Max.
M/m
50.2
32.7
34.6
22.3
23.6
20.8
14.9
9.0
9.5

Insulation
Wall
Thickness
Min.

Electrical
Resistance @
20C
Max.
M/m
32.7
14.3
14.7
8.81
5.59
3.52

Insulation
Wall
Thickness
Min.

Electrical
Resistance @
20C
Max.
M/m
36.7
24.4
20.8
8.81
5.59
3.52
2.32
1.80

Insulation
Wall
Thickness
Min.

0.24
0.24
0.24
0.24
0.24
0.24
0.24
0.32
0.32

Cable
Outer
Diameter
Max.
Mm
1.5
1.7
1.7
1.8
1.9
1.9
2.2
2.8
2.7

Cable
Weight
Approx.
Kg/Km
4.8
6.9
6.7
9.4
9.2
10.0
13.9
23.0
21.6

AVS TYPE WIRES (JASO D 611)

Nominal
Cross
Section
Sq mm
0.5
1.25
1.25f
2.00
3.00
5.00

No. of
Strands

7
16
50
26
41
65

Diameter
of Single
Wire
Max
Mm
0.32
0.32
0.18
0.32
0.32
0.32

Diameter
of Conductor
Max
Mm
1.0
1.5
1.5
1.9
2.4
3.0

0.32
0.32
0.32
0.32
0.40
0.48

Cable
Outer
Diameter
Max.
Mm
2.1
2.6
2.6
3.1
3.8
4.6

Cable
Weight
Approx.
Kg/Km
8.1
15.2
14.9
23.3
37.6
58.6

AV TYPE WIRES (JIS C 3406)

Nominal
Cross
Section
Sq mm
0.5f
0.75f
0.85
2.00
3.00
5.00
8.00
10.0

No. of
Strands

20
30
11
26
41
65
50
65

Diameter
of Single
Wire
Max
mm
0.18
0.18
0.32
0.32
0.32
0.32
0.45
0.45

Diameter
of Conductor
Max
mm
1.0
1.20
1.20
1.90
2.40
3.00
3.70
4.25

0.48
0.48
0.48
0.48
0.56
0.64
0.72
0.80

Cable
Outer
Diameter
Max.
Mm
2.4
2.6
2.6
3.4
4.1
4.9
5.8
6.5

Cable
Weight
Approx.
Kg/Km
8.7
11.0
12.0
24.9
39.6
60.0
89.5
115.7