Documentos de Académico
Documentos de Profesional
Documentos de Cultura
Model:
VOYDU
10086130
VOYXDU
10086150
VOYDUX
10086170
VOYXDUX
10086190
OVERVIEW
The Voyager Duo is a battery powered carpet extractor intended for commercial use. The
Voyager Duo applies a cleaning solution onto a carpeted floor, sweeps and scrubs the carpet
with two counter-rotating brushes and then vacuums the soiled water back into the recovery
tank.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product go to:
www.windsorind.com/WarrantyRegistration.aspx
For customer assistance:
1-800-444-7654
TABLE OF CONTENTS
Machine Data Log/Overview................................2
Table Of Contents ................................................3
SAFETY
Important Safety Instructions ............................ 2-1
Hazard Intensity Level....................................... 2-2
Safety Label Location........................................ 2-3
OPERATIONS
Technical Specifications.................................... 3-1
How The Machine Works. ................................. 3-4
Components...................................................... 3-5
Drive Controls ................................................... 3-6
Scrub Controls .................................................. 3-8
Machine Operation............................................ 3-11
Pre-Run Machine Inspection........................ 3-11
Starting Machine .......................................... 3-11
Emergency Stop Procedures ....................... 3-11
Filling Solution Tank ..................................... 3-12
Normal Scrubbing......................................... 3-12
To Begin Scrubbing...................................... 3-13
Priming Pump............................................... 3-13
To Stop Scrubbing........................................ 3-13
Emptying and Cleaning Tanks ..................... 3-14
MAINTENANCE
Service Schedule .............................................. 4-1
Batteries. ........................................................... 4-2
Scrub Deck........................................................ 4-6
Scrub Brushes................................................... 4-7
Scrub Motor....................................................... 4-8
Actuator Removal /Replacement ...................... 4-9
Circuit Protection............................................... 4-10
Solution Strainer & Pump(Basic) ...................... 4-11
Solution Strainer & Pump(Deluxe) .................... 4-13
Drive Assembly ................................................. 4-17
Vacuum ............................................................. 4-19
Transporting Machine ....................................... 4-22
Machine Troubleshooting.................................. 4-23
PARTS LIST
Brush Deck........................................................ 5-1
Brush Deck Actuator ......................................... 5-3
Brush Deck Motor.............................................. 5-5
Brush Deck Mounting ........................................ 5-7
Brush Deck Shroud ........................................... 5-9
Brush Deck Lift .................................................. 5-11
Control Handle .................................................. 5-13
Control Panel-Lower (Basic) ............................. 5-15
Control Panel-Lower (Deluxe)........................... 5-17
Control Panel-Upper (Basic) ............................. 5-19
Control Panel-Upper (Deluxe)........................... 5-21
Control Panel Mounting..................................... 5-23
Cover-Front ....................................................... 5-25
Decal ................................................................. 5-27
Frame-Lower ..................................................... 5-29
Frame-Upper ..................................................... 5-31
Recovery Tank .................................................. 5-33
Recovery Tank Handle (Basic) ......................... 5-35
Recovery Tank Handle (Deluxe) ....................... 5-37
Solution-Chemical Tanks (Deluxe).................... 5-39
Solution Pump ................................................... 5-41
Solution-Chemical Pump (Deluxe) .................... 5-43
Solution-Chemical Valves (Deluxe)................... 5-45
Solution Tank .................................................... 5-47
Spray Jets ......................................................... 5-49
Spray Jet Valves (Basic) ................................... 5-51
Spray Jet Valves (Deluxe)................................. 5-53
Wheel and Drive Assembly ............................... 5-55
Vacuum Shoe.................................................... 5-57
Vacuum (Basic) ................................................. 5-61
Vacuum (Deluxe)............................................... 5-63
Wiring-Battery.................................................... 5-65
Wiring-Control Panel (Basic) ............................. 5-67
Wiring-Control Panel (Deluxe) .......................... 5-69
Wiring-Main Harness (Basic) ............................ 5-71
Wiring-Harness (Deluxe) ................................... 5-72
Wiring Diagram (Basic) ..................................... 5-73
Wiring Diagram (Deluxe) ................................... 5-74
Hose Diagram (Basic) ....................................... 5-75
Hose Diagram (Deluxe)..................................... 5-76
Suggested Spare Parts ..................................... 5-77
Accessories ....................................................... 5-77
OPTIONS & SERIAL NUMBERS
Battery Cart ....................................................... 6-2
Battery Cart-Latch and linkage.......................... 6-4
Battery Cart Tray ............................................ 6-6
Battery Exchange Option .................................. 6-8
Emergency Stop-Option .................................... 6-10
Serial Numbers.................................................. 6-12
Warranty
Batteries
Scrub Brushes
Service Schedule
Machine Troubleshooting
1-1
2-1
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on
the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep
solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not
smoke around batteries.
Disconnect batteries before working on machine. Only qualified personnel should work inside machine.
Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact
with the acid contained in the batteries.
2-2
SOLUTION WARNING
86244300
(PRV NO. 500955)
PINCH CAUTION
86243830
(PRV NO. 500663)
FRONT PANEL
CAUTION
86013310
BATTERY
CAUTION
86252520
(PRV NO. 80885)
2-3
NOTES:
2-4
DIMENSION/CAPACITY
1855 W
36 Volts DC
51.5 amps
3 X12 Volt 195-215 AH @ 20 hr. rate
23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
.75 HP (560 W)
1042 lbs (473 kg)
418 lbs (190 kg)
Metered flow with automatic shut-off in neutral and
reverse
100 psi (688 Kpa)
31.4 gal (120 Liter)
2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
4 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
Propelling Motor
Mass (GVW)
Weight Empty Without Batteries
Solution Control
Spray Pump Pressure
Solution Capacity
Spray Jets - Interim
Spray Jets - Extraction
Recovery Capacity
Vacuum Motors
Scrub Brush Diameter
Scrub Brush Motor
Scrub Brush Pressure
Scrub Brush Speed
Tires
Foundation Pressure
Maximum (Transport) Speed
Scrubbing Speed
Frame Construction
Minimum Aisle U-Turn Width
Maximum Rated Climb And Descent Angle
3-1
3-2
DIMENSION/CAPACITY
2002 W
36 Volts DC
56 amps
3 X12 Volt 195-215 AH @ 20 hr. rate
23.5 in. x 15.5 in. x 16.5 in. tall
(600 mm x 400 mm x 420 mm)
.75 HP (560 W)
1106 lbs (502 kg)
429 lbs (195 kg)
Metered flow with automatic shut-off in neutral and
0:1reverse
100 psi (688 Kpa)
31.4 gal (120 Liter)
2 Jets with total flow of 0.24 gal/min (0.9 Liter/min)
4 Jets with total flow of 1.05 gal/min (4.0 Liter/min)
21 gal (79 Liter)
2 x .75 Hp (560 W)
3.38 Inch (85.5 mm)
1 x .5 Hp (375 W)
Floating
1084 rpm
9 in. (228mm) Solid Gray non-marking
596 psi (4.2 Mpa)
Propel = 2.4 MPH (3.8 Km/hr)
Interim = 110 Ft/min (2.0 Km/hr)
Extract = 55 Ft/min (1.0 Km/hr)
Interim = 9900 ft/hr (920 M/hr)
Extract = 4950 ft/hr (460 M/hr)
Powder coated steel
62.5 in. (1.6 Meter)
6 degrees
2.06 Gal (7.78L)
0.55 Gal (2.09L)
16:1 Nominal
64:1 Nominal
TECHNICAL SPECIFICATIONS
ITEM
Height
Length
Width
Width of scrub path
MEASURE
43 inches (1100 mm)
59 inches (1500 mm)
32 inches (800 mm)
24 inches (600mm)
WIDTH
LENGTH
SPECIAL NOTES:
The sound pressure level at the operators ear was
measured to be 70.5 dBA. This was a nearfield, broadband measurement taken in a typical industrial
environment on a tile floor. This appliance contains no
possible source of impact noise. The instantaneous
sound pressure level is below 63 Pa.
3-3
3-4
DELUXE ONLY
The function of the chemical injection system is to
deliver the appropriate chemical into the solution
system to be applied to the carpet. The chemical
injection system consists of the A chemical tank,
B chemical tank, chemical selector valve, chemical
pump, and the mixing sector. The A chemical tank
stores either encapsulating interim chemical, prespray Two step chemical or neutralizing rinse Two
step chemical. The B chemical tank stores the
deep extraction chemical. The chemical selector
valve controls which chemical is delivered into the
system depending on the function knob on the
control panel. The chemical pump draws from the
tanks and delivers it into the solution system. The
mixing sector allows the chemical to thoroughly mix
with the water before being delivered to the carpet.
The function of the scrub system is to scrub the
carpet, mix the cleaning solution with the soil and lift
and groom the carpet pile. The scrub system
consists of two cylindrical brushes, motor, lift
actuator, and controls. The brushes scrub the
carpet as the motor drives the brushes. The
counter-rotating action of the brushes grooms the
carpet pile. The rotor actuator switch controls the lift
actuator and brush motor to lower the deck and turn
the motor on, or raise the deck and turn the motor
off. The brush motor will automatically turn off when
the throttle switches are in neutral.
The function of the recovery system is to vacuum the
soiled water back into the recovery tank. The
recovery system consists of the vacuum shoes,
vacuum motor(s), float ball filter, recovery tank and
controls. The vacuum shoes extract the dirty
solution from the carpet as the machine moves
forward. The vacuum motor(s) provide suction to
draw the dirty solution off the floor and into the
recovery tank. The float ball filter protects the
vacuum fan from debris and foam. The recovery
tank stores the dirty solution.
The function of the operator control system is to
control the direction and speed of the machine. The
control system consists of the reverse switch, throttle
switch, speed control knob, propel controller, and
drive wheels. The reverse switch signals forward or
reverse direction. The propel controller interprets
signals from the throttle switches, and speed control
knob to command the drive wheels to propel or slow
the machine.
COMPONENTS
9
15
13
14
12
11
16
10
10
1.
2.
3.
4.
5.
6.
7.
8.
Control Panel-Drive/Scrub
Front Cover
Solution Tank
Recovery Tank
Solution Fill Cover
Recovery Dome
Scrub Deck
Recovery Drain Hose
9.
10.
11.
12.
13.
14.
15.
16.
3-5
DRIVE CONTROLS
5
2
3
3
1
1.
2.
3.
4.
3-6
Key Switch
Reverse Switch
Throttle Switches
Speed Control Knob
DRIVE CONTROLS
1. KEY SWITCH
Controls the power for machine functions.
To turn the machine power on, rotate key clockwise.
To turn the machine off, rotate key counterclockwise.
2. REVERSE BUTTON
Controls the direction of travel of the vehicle.
To travel in reverse, press the button and press either of the throttle switches.
To travel forward, release the button are press either of the throttle switches.
3. THROTTLE SWITCHES
Propel the vehicle with the speed control knob setting selected. Pressing either of the switches causes the
machine to travel in the direction selected by the Reverse Button.
To travel, press either of the throttle switches.
To stop travel, release both throttle switches.
4. SPEED CONTROL KNOB
Controls the speed of the machine. Speed range B is intended for carpet extraction. Speed A is intended for
interim carpet cleaning. Faster speeds are recommended for transport only, not scrubbing.
To increase speed, turn the knob clockwise.
To decrease speed, turn the knob counter clockwise.
Speeds can be adjusted at any time, whether machine is moving or not.
5. BATTERY DISCHARGE INDICATOR
Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. All bars illuminated indicate full charge. Bars flashing near
the left side indicate the batteries should be charged. Further operation of the machine could damage the
machine and the batteries. Bars flashing also indicate that machine has been left unattended with key on for
more than 15 minutes. Turn key off then on to reset.
6. HOUR METER
Records the number of hours the machine has been in operation (scrubbing). This information is useful in
determining when to service the machine.
7. EMERGENCY STOP SWITCH (DELUXE)
This safety feature is designed to cut all power to the machine at any time.
To shut the machine power off, push the Emergency Stop Switch.
To reset the machine, rotate the switch clockwise.
3-7
SCRUB CONTROLS
2
3
1
1.
2.
3-8
3. Function Switch
SCRUB CONTROLS
1. SOLUTION PUMP SWITCH
Controls power to the spray pump.
If the throttle is in neutral, or reverse control button is in reverse position, the flow is automatically interrupted.
This feature prevents application of solution without scrubbing it into carpet.
2. SOLUTION PUMP INDICATOR LIGHT
The solution pump indicator light is illuminated green when the pump is on.
3. SCRUB DECK ROTARY SWITCH (BASIC)
Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the solution
solenoids.
For interim or A mode, rotate the function knob to the A position. The scrub deck will lower and the scrub
motor will turn on and the interim solenoid will open and spray will flow through the interim jets. The brush
motor will automatically turn off in neutral. The interim solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to the off position to the far
counter clockwise position.
For extraction or B mode, rotate the function knob to the B position. The scrub deck will lower and the
scrub motor will turn on and the extraction solenoid and interim solenoid will open and spray will flow through
the extraction and interim jets and the vacuum motor will run. The brush motor will automatically turn off in
neutral. The extraction and interim solenoid will shut off in neutral or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to either the off position to the far
counter clockwise position, or rotate the knob to the far clockwise position to the accessory mode so that the
vacuum motor continues to run to keep any excess soiled solution from dripping back onto the floor.
To use the machine with an accessory hand tool or wand, rotate the knob fully clockwise to the accessory
position. Only the vacuum motor and pump will run. Connect the solution hose of the accessory tool to the
solution accessory port. The fitting is 1/8 male quick disconnect. If needed to adapt to 1/4 male quick
disconnect (see Suggested Spare Parts for part number).
To connect the vacuum hose, disconnect the hose assembly from the lower connection of the Y tube
junction. Use adaptor to join the two hose cuffs together (See Accessories page).
3-9
SCRUB CONTROLS
SCRUB DECK ROTARY SWITCH (DELUXE)
Raises and lowers the scrub deck, and turns the scrub brush motors on and off, and controls the
solution solenoids.
For interim/pre-spray A mode, rotate the function knob to the A position. The A chemical will be
drawn from its tank and delivered to the solution system. The scrub deck will lower and the scrub
motor will turn on and the interim/pre-spray solenoid will open and spray will flow through the jets.
The brush motor will automatically turn off in neutral. The spray solenoid will shut off in neutral or
reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to the off position to the
far counter clockwise position.
For extraction or B mode, rotate the function knob to the B position. The B chemical will be drawn
from its tank and delivered to the solution system. The scrub deck will lower and the scrub motor will
turn on and the extraction solenoid and interim/pre-spray solenoid will open and spray will flow
through the extraction and interim jets and the vacuum motor will run. The brush motor will
automatically turn off in neutral. The extraction and interim/pre-spray solenoid will shut off in neutral
or reverse.
To raise the deck, turn off the brush motor and solenoid(s). Rotate the knob to either the off position
to the far counter clockwise position, or rotate the knob to the far clockwise position to the accessory
mode so that the vacuum motor continues to run to keep any excess soiled solution from dripping
back onto the floor.
To use the machine with an accessory hand tool or wand rotate the knob fully clockwise to the
accessory position. Only the vacuum motor and pump will run. Connect the solution hose of the
accessory tool to the solution accessory port. The fitting is 1/8 male quick disconnect. If needed to
adapt to 1/4 male quick disconnect (see Suggested Spare Parts for part number). NOTE: The
accessory port is only supplied with water from the solution tank. No chemical is injected.
To connect the vacuum hose, open the accessory port cover and insert the wand vacuum hose fully
into the port.
3-10
MACHINE OPERATION
PRE-RUN MACHINE INSPECTION
DELUXE
STARTING MACHINE
3-11
MACHINE OPERATION
FILLING SOLUTION TANK
NORMAL SCRUBBING
1.
2.
3.
4.
DELUXE
1. Turn the machine power off.
2. Remove the front cover and the solution fill lid.
3. Fill the A tank with either encapsulating
interim carpet cleaning or prespray chemical.
Flammable materials
can cause an
explosion or fire. Do not use flammable
materials in the tanks.
3-12
MACHINE OPERATION
TO BEGIN SCRUBBING
TO STOP SCRUBBING
3-13
MACHINE OPERATION
EMPTYING AND CLEANING CHEMICAL TANKS
AND SYSTEM (DELUXE)
1. Turn the machine power off.
2. Park the machine next to a floor drain. The
tanks are located at the front of the machine.
3. Remove the cap and straw from each chemical
bottle and install the closed caps.
SOLUTION
DRAIN
HOSE
3-14
NOTES:
3-15
MACHINE OPERATION
SERVICE SCHEDULE
BEFORE EACH
WORK PERIOD
MAINTENANCE
Check water level of batteries after charging;
add distilled water if necessary.
Check brushes for proper installation.
Check for securely attached drain hose, plug
and cap.
Check that solution fill lid seals tightly
Visually check for damaged or worn tires.
Check all throttle, direction and speed controls
for proper operation.
Observe spray pattern and clean jets if
necessary.
Prime chemical system for 30 seconds for
each chemical.
Clean brushes and check wear.
Clean underside of scrub deck.
Clean out solution tank.
Clean out recovery tank.
Clean and inspect solution filter strainer.
Store with solution fill lid and recovery dome
off tanks to allow tanks to dry.
Clean outside of tank, check for damage.
Flush chemical system
Charge batteries.
Clean off top of batteries.
Check battery cells with hydrometer.
Check battery connections are tight.
Clean battery cases and battery compartment.
Grease appropriate zerks (grease fittings).
Clean pivot points on scrub deck.
Check all motors for carbon brush wear.
Check motor commutators.
4-1
AFTER EACH
WORK
PERIOD
50
HRS
100
HRS
200
HRS
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
MAINTENANCE-BATTERIES
1.
2.
3.
4.
Battery Connector
Battery Connector
Batteries
Prop Rod and Catch
5. Y Tube
6a. Recovery Hose - Basic
6b. Recovery Hose - Deluxe
4-2
MAINTENANCE-BATTERIES
BATTERIES
The batteries provide the power to operate the
machine. The batteries require regular maintenance
to keep them operating at peak efficiency.
The machine batteries will hold their charge for long
periods of time, but they can only be charged a
certain number of times. To get the greatest life
from the batteries, charge them when their charge
level reaches 25% of a full charge. Use a
hydrometer to check the charge level.
Do not allow the batteries to remain in a discharged
condition for any length of time. Never expose a
discharged battery to temperatures below freezing.
Discharged batteries will freeze causing cracked
cases. Do not operate the machine if the batteries
are in poor condition or if they have a charge level
below 25% (specific gravity below 1.155).
Keep all metallic objects off the top of the batteries,
as they may cause a short circuit. Replace worn or
damaged cables and terminals.
Check the electrolyte level in each battery cell
before and after charging the batteries. Never add
acid to the batteries, use distilled water. Do not
allow water level to fall below the battery plates.
Portions of plates exposed to air will be destroyed.
Do not overfill. Keep plugs firmly in place at all
times.
4-3
MAINTENANCE-BATTERIES
CHECKING BATTERY SPECIFIC GRAVITY
CHARGING BATTERIES
BATTERY CONDITION
100% CHARGED
75% CHARGED
50% CHARGED
25% CHARGED
DISCHARGED
4-4
MAINTENANCE-BATTERIES
6. Replace the battery caps, and leave them in
place while charging.
7. Unplug the machine connector from the battery.
FOR SAFETY: When charging, connect the
charger to the batteries before connecting the
charger to the AC wall outlet. Never connect the
charger to the AC wall outlet first. Hazardous
sparks may result.
CHANGING BATTERIES
Stop the machine in a clean area next to the
charger. Turn off machine.
FOR SAFETY: Before leaving or servicing the
machine; stop on level surface, turn off machine
and remove key.
1.
2.
3.
4.
5.
6.
RED
BLK
RED
BLK
RED
BLK
REAR OF
MACHINE
4-5
MAINTENANCE-SCRUB DECK
4
3
3. Scrub Brushes
4. Retaining Clip
4-6
MAINTENANCE-SCRUB DECK
SCRUB HEAD
MAINTENANCE
4-7
MAINTENANCE-SCRUB DECK
Do not use a pressure
washer to clean around
the brush motors. Use tap pressure only.
4-8
MAINTENANCE-SCRUB DECK
ACTUATOR SCRUB DECK
REMOVAL/REPLACEMENT
4-9
MAINTENANCE-CIRCUIT PROTECTION
1.
CIRCUIT BREAKERS
Circuit breakers interrupt the flow of power in the
event of an electrical overload. When a circuit
breaker is tripped, reset it by pressing the
exposed button. If a circuit breaker continues to
be found and corrected.
30 Amp. Protects the vacuum motor.
4-10
3
4
5
1. Pump
2. Solution Strainer
4-11
3. Solenoid Valves
4. Jets- Interim
5. Jets-Extraction
SOLUTION STRAINER
4.
JETS
The two sets of jets are located in front of the
scrub deck.
The jets spray cleaning solution onto the carpet.
The spray pattern should be checked regularly
and if jets become clogged they should be
cleaned or replaced immediately.
To clean jets:
1. Remove jet from jet body by rotating it
counterclockwise.
PUMP
The pump is located on the front of the machine
under the front cover. The pump delivers
solution from the tank to the scrub deck.
To repair or replace pump:
3. SOLENOID VALVE
The solenoid valves are mounted on the front of
the scrub deck, on left side.
VALVE ASM
PUMP HEAD REPLACEMENT
(86137240 PRV 84145)
(86136450 PRV 65151)
DIAPHRAGM
ASM.
4-12
4
5
3
1.
2.
3.
4.
4-13
Pump
Solution Strainer
Solenoid Valves
Jets-Interim
5. Jets-Extraction
6. A-B Chemical Valve
7. Chemical Pump
SOLUTION STRAINER
4.
JETS
The two sets of jets are located in front of the
scrub deck.
The jets spray cleaning solution onto the carpet.
The spray pattern should be checked regularly
and if jets become clogged they should be
cleaned or replaced immediately.
To clean jets:
1. Remove jet from jet body by rotating it
counterclockwise.
PUMP
The pump is located on underside of the
recovery tank. The pump delivers solution from
the tank to the scrub deck.
To repair or replace pump:
1.
2.
3.
3. SOLENOID VALVE
The solenoid valves are mounted on the front of
the scrub deck, on left side.
VALVE ASM
PUMP HEAD REPLACEMENT
(86137240 PRV 84145)
(86136450 PRV 65151)
DIAPHRAGM
ASM.
4-14
4-15
NOTES:
4-16
MAINTENANCE-DRIVE ASSEMBLY
1. Drive Assembly
2. Grease Points
3. Drive Motor
4-17
4-18
MAINTENANCE-VACUUM
5
6
1. Vacuum Shoes
2. Vacuum Glides
3. Vacuum Shoe Retainer Knobs
4-19
4. Y Tube
5. Float Ball and Screen
6. Vacuum Motor
MAINTENANCE-VACUUM
VACUUM SHOES
MAINTENANCE
The vacuum shoes should be removed and cleaned
daily to ensure maximum recovery.
VACUUM SHOE REMOVAL
1. Unscrew retainer knob from right side vacuum
shoe.
2. Pull vacuum shoe forward until it is free from
pivot pin.
3. Remove vacuum hose from top of vacuum shoe
4. Repeat to remove left side vacuum shoe.
4-20
MAINTENANCE-VACUUM
TO REPAIR OR REPLACE VACUUM MOTOR(S)
End Cap
Carbon
Brushes
3 [9.5mm]
8
Periodically check the length of the carbon brushes. Replace
both carbon brushes when either is less than 3/8" (9.5mm)
long.
4-21
MAINTENANCE-TRANSPORTING
PUSHING MACHINE
4-22
MACHINE-TROUBLESHOOTING
PROBLEM
No power to machine
Little or no propel
CAUSE
Battery disconnected
SOLUTION
Check all battery cable connections
Clean connections
Replace switch
Charge batteries
Allow pedal to return to neutral.
Restart
Reset circuit breaker and check brush
Allow cool down period
Check wires and connections from
controller to motor
Check wires and connections from throttle
to controller and potentiometer resistance
Check wires connections
Remove debris
Charge batteries
Turn on pump
Faulty solenoid
Reset breaker
Tank(s) empty
4-23
Replace switch
PARTS LIST
BRUSH DECK
5-1
BRUSH DECK
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
86223780
86224170
86012800
86012830
86223520
86223310
86215250
86224660
86173330
86014990
86215870
86012780
86230690
86223490
86224130
86340510
86223320
86012790
86172970
86222870
86217800
86219390
86173350
86172980
86224630
86277130
70896
730410
67598
64116
11049
730393
87513
140914
12532
67468
730394
64117
70911
620103
32060
41548
87515
70912
730380
70795
8
2
2
1
3
1
1
1
1
4
1
2
2
3
1
1
2
2
3
1
1
1
4
2
2
10
SERIAL NO.
FROM
NOTES:
5-2
2
1
8
7
5-3
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
86008670
86091930
86276780
86279130
86010670
86011800
86248970
86278910
80606
141037
70728
87083
87029
81406
87003
2
1
2
2
2
1
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
5-4
5-5
SERIAL NO.
FROM
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
86273750
86173340
86010630
86215880
86222130
86222290
70011
87514
87013
140929
53275
57308
6
6
6
2
1
4
86346070
*(7)
8
9
10
86234600
86172960
86225790
22109
70910
87504
1
2
4
COUPLER, SPIDER
SCR, SET, M6X8, SH, ISO4029,SS
WASHER, 5/16 X .63 SS
*(7)
NOTES:
WAS 86217250
INCLUDES #9
WAS 86217260
5-6
6
2
1
26
3
9
5
6
2
5-7
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
86259420
86010670
86295600
86277130
86088110
86270830
86277030
86228990
86295610
87232
87029
70795
730443
57023
70780
09153
-
2
8
1
6
1
8
2
2
1
WASHER,THRUST .51IDX1ODBRO
WASHER, 5/16 FLAT SS
BRKT, BRUSH DECK PIVOT, LEFT
SCR, 5/16-18 X 1.00 CARRIAGE SS
STRAP, SHROUD LATCH
NUT, 5/16-18 HEX NYLOCK SS
SCR, 5/16-18 X 1.25 CARRIAGE SS
BEARING, FLNGD, .314IDX.502OD
BRKT, BRUSH DECK PIVOT, R
SERIAL NO.
FROM
NOTES:
5-8
9
1
2
3
5
8
7
6
5-9
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
86161800
86273950
86274520
86279190
86059910
86012200
86270920
86012190
86006400
46-802531
70056
70233
87095
270167
57049
67380
1
2
1
1
1
1
2
2
2
DESCRIPTION
SERIAL NO.
FROM
NOTES:
5-10
6
1
2
13
12
12
4
15
19
17
16
8
14
9
18
10
11
5-11
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
86290700
86228990
09153
4
4
86259420
87232
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
86010670
86270830
86012900
86088420
86013020
86231280
86010810
86271870
86276780
86294810
86294580
86294800
86294560
86294820
86259400
86256130
87029
57023
71154
14400
87191
57290
70728
87205
730402
13
5
2
4
2
2
2
2
9
1
1
1
1
1
1
1
SERIAL NO.
FROM
NOTES:
5-12
CONTROL HANDLE
2A
2B
1
8
7
10
5-13
CONTROL HANDLE
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2A
2B
3
4
5
6
7
8
9
10
86277050
86238730
86238740
86240990
86254920
86277070
86231480
86277060
86257230
86004120
86004130
70782
38307
38308
41431
730153
70784
140504
70783
730125
38312
38313
4
1
1
2
2
2
2
4
2
-
SERIAL NO.
FROM
NOTES:
5-14
18
2
4
5
6
14
15
7
8
17
10
9
12
11
16
13
5-15
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
86002010
86008900
86237900
86005530
86255900
86251360
86005810
86230080
86001910
86001920
86002000
86007190
86229770
86273880
86295670
86270850
86012910
86250160
14942
80845
35278
54154
73538
67166
57245
141044
14606
14607
14717
72161
140805
70030
57026
66321
2
3
3
1
4
1
2
1
2
1
1
1
1
2
1
2
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
5-16
5
17
18
6
7
8
16
9
11
10
13
12
15
14
5-17
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
86002010
86008900
86237900
86250160
86005530
86255900
86251360
86005810
86230080
86001910
86001920
86007190
86002000
86229770
86270850
86012910
86273880
86295670
14942
80845
35278
66321
54154
73538
67166
57245
141044
14606
14607
72161
14717
140805
57026
70030
-
2
3
3
1
1
4
1
2
1
2
1
1
1
1
2
1
2
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
5-18
10
1
9
4
5
7
6
8
5-19
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
86006230
86251360
86005810
86012670
86255900
86014690
86257180
86257150
86026010
86242110
66193
67166
57245
73538
72207
72197
82522
48088
1
2
4
1
2
1
1
1
1
1
POTENTIOMETER 5K OHMS
RELAY, 36VDC 100A
NUT, 1/4-20 HEX NYLOCK SS
METER, BATTERY, PG TRUE CHG
STANDOFF, 6-32 X 5/8 HEX NYL
SWITCH, ROTARY CAM, 4 POS
SWITCH, MOMEMTARY, DPDT, WHITE
SWITCH, SPDT P-BUTTON
LIGHT ASM, INDICATOR
KNOB, .90 OD X .25 COLLET
SERIAL NO.
FROM
NOTES:
5-20
11
10
3
5
12
9
7
13
5
8
5-21
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
86006230
86251360
86005810
86012670
86255900
86014690
86257180
86257150
86251410
86026010
86242110
86254640
86300140
66193
67166
57245
73538
72207
72197
67506
82522
48088
82810
-
1
2
4
1
6
1
1
1
1
1
1
2
1
POTENTIOMETER, 5K OHMS
RELAY, 36VDC 100A
NUT, 1/4-20 HEX NYLOCK SS
METER, BTRY, PG TRUE CHRG
STANDOFF, 6-32 X 5/8 HEX NYL
SWITCH, ROTARY CAM, 4 POS
SWITCH, MOMENTARY, DPDT, WHT
SWITCH, SPDT P-BUTTON
RELAY, 15A, 36V MINI
LIGHT ASM, INDICATOR
KNOB, .90 OD X .25 COLLET
SPACER, .25 OD X .171 ID X .25
ASM, DC CONV.
SERIAL NO.
FROM
**
NOTES:
WAS 86296100
5-22
5-23
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
86276290
86294250
86072110
86274290
70626
141056
70162
7
7
1
2
SERIAL NO.
FROM
NOTES:
5-24
COVER - FRONT
1
2
5-25
COVER - FRONT
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
86271870
86010630
86270990
86290740
86278390
86006830
86062310
86010650
57290
87013
57090
73866
70386
270155
87018
4
4
2
2
2
2
1
2
SERIAL NO.
FROM
NOTES:
5-26
DECAL
7
6
5-27
DECAL
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
86013290
86013310
86013650
86013660
86004970
86013330
86014330
50990
-
1
1
1
1
1
1
1
SERIAL NO.
FROM
NOTES:
5-28
FRAME - LOWER
1
3
4
6
5
5-29
FRAME - LOWER
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
86276780
86293740
86091890
86092550
86271840
86010670
70728
141022
34468
57285
87029
2
2
1
1
8
8
SERIAL NO.
FROM
NOTES:
5-30
FRAME - UPPER
2
3
1
1
3
1
4
5-31
FRAME - UPPER
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
86276780
86276490
86010670
86012890
86277460
86279630
70728
70670
87029
70847
87212
4
5
7
1
2
2
SERIAL NO.
FROM
NOTES:
5-32
RECOVERY TANK
1
3
-A4
6
9
11
10
12
14
13
-A-
18
15
25
15
16
20
17
19
21
10
24
10
19
23
21
5-33
17
RECOVERY TANK
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
86274220
86003340
86246080
86014810
86004010
86199840
86227120
86293240
86002380
86002400
86240130
86292750
86290830
86238460
86270830
86013350
86276490
86012160
86237650
86328980
86005660
OPEN
86004260
86089630
86246070
70134
28062
51368
35274
090-12A
04095
20046
20064
39560
36259
57023
70670
35219
57033
39472
78490
51352
1
1
1
1
1
1
1
1
1
4
1
1
2
2
5
1
7
1
2
1
2
1
1
1
SERIAL NO.
FROM
NOTES:
5-34
16
17
7
8
13
14
15
2
12
11
3
10
9
6
5
18
19
5-35
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
86217470
86290950
86226740
86277640
86290730
86010630
86271870
86010670
86276490
86290850
86010650
86013990
86291740
86276290
86010800
86008650
86222620
86002400
86281980
270800
73215
70893
87013
57290
87029
70670
87018
70626
87189
80604
66891
20064
39549
1
1
4
4
2
6
6
3
3
1
1
1
1
2
2
2
1
1
1
SERIAL NO.
FROM
NOTES:
5-36
5-37
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
86224770
86279170
86295160
86010650
86290850
86008650
86222620
86010630
86271870
86290950
86002400
86297600
86290730
86226740
86277640
86293920
86295720
86010670
86276490
86007210
86270990
86295830
86002400
86197520
86217270
86278910
86200820
86294880
86291740
86275470
86010800
86276290
86217470
86005580
86197300
86247720
86200810
739989
87093
87018
80604
66891
87013
57290
20064
73215
70893
87029
70670
72165
57090
20064
40011
22110
87003
270-11A
70484
87189
70626
270800
56012
14079
56032
270-11
1
1
1
3
1
2
1
6
6
1
2
1
2
4
4
1
1
3
3
1
2
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
SPRING, TORSION
WASHER, #10 X 1.0 FLAT
GASKET, ACSY PORT COVER
WASHER, #10 X 9/16 OD
SCR, M5 X 25 HHMS SS
COTTER, 1/4" RING
PIN, 5MM DIA X 85MM L
WASHER 1/4 ID X 5/8 OD SS
NUT, 1/4-20 HEX NYLOCK THIN SS
ASSEMBLY, BRKT, FRONT, LEFT
CLAMP, 2.0 WRM GEAR X .312W
HOSE ASM, 1.5 BLK VAC X 6.5
LATCH, FRONT COVER
SPACER, 3/8 X .265 X 1/4 NYL
SCR, 1/4-20 X 3/4 MS SS
BRKT, PRIMER SWITCH
LABEL, PRIMING
WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 5/8 HHCS SS
SWITCH, DPDT 3-PSTN ROCKER
NUT, 10-32 HEX NYLOCK SS
HOSE, 1/4ID NYLOBRAID X 41
CLAMP, 2.0 WORM GEARX.312W
HOSEBARB, 1/8MPT X 1/4 DL
COUPLER, ACC PORT VACUUM
WASHER, 3/8 ID X 7/8 OD SS
NIPPLE, 1/8FPT QD MALE BRASS
BRKT, ACC PORT COVER
ASSEMBLY, BRKT, FRONT, RIGHT
SCR, 10-32 X 5/8 PPHMS SS
WASHER, M8 SPLIT LOCK
SCR, #10X3/4 PPHST HI-LO BLK
COVER, ACCESSORY PORT
NIPPLE, 1/4 FPT QD
BUSHING, 1/8 FPT X 1/4 MPT HEX
NIPPLE, 1/8 CLOSE
NIPPLE, 1/8 FPT QD FEM BRASS
SERIAL NO.
FROM
NOTES:
*(1,2,3,4)
*(1,2,3,4)
*(1,2,3,4)
*(1,2,3,4)
5-38
2
1
13
4
5
12
6
7
11
10
9
8
14
5-39
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
86295330
86295280
86295310
86236590
86088710
86274400
86294870
86012760
86001530
86297610
86233090
86088690
86295710
86233150
34448
75495
70194
40039
20016
75494
20042
1
2
1
2
1
4
1
1
2
1
1
1
1
2
SERIAL NO.
FROM
NOTES:
5-40
SOLUTION PUMP
18
20
27
25
13
12
25
11
24
1
10
DELUXE PUMP
26
2
7
8
24
24
24
11
12
24
4
10
14
13
18
28
15
16
29
30
17
24
19
20
21
31
25
7
23
24
BASIC PUMP
5-41
22
SOLUTION PUMP
REF PART NO. PRV NO. QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
86006580
86292230
86012690
86240500
86010670
86276490
86001530
86012760
86005870
86136800
86197940
86006100
86010650
86270990
86197290
86200820
86247720
86197300
86290000
86197730
86197760
86197500
86197980
86282050
86233110
86233150
86233090
86010630
86240360
86005580
86197300
86247720
86200810
70085
40095
87029
70670
40039
59021
73839
40027
65176
87018
57090
14076
270-11A
56032
14079
78024
78308
40009
40055
39562
20018
20042
20016
87013
40065
56012
14079
56032
270-11
1
1
1
1
2
2
3
1
1
1
4
4
1
1
1
1
1
1
1
1
1
1
1
7
2
1
1
1
1
1
1
DESCRIPTION
SCR, 1/4-20 X 1/2 PPHMS SS DL
COVER, PUMP
BRKT, PUMP MTG
HOSEBARB, 1/4MPT X 3/8 90D NYL
WASHER, 5/16 FLAT SS
SCR, 5/16-18 X 5/8 HHCS SS
HOSEBARB, 1/2MPT X 1/2 HOSE 90
STRAINER, 1/2 FPT, 80 MESH
O-RING, FILTER SEAL RON-VIK
SCREEN, 100 MESH STRAINER DEEP
HOSEBARB, 3/8MPTX1/2 90D DL
PUMP ASM, 36V ACCESSORY
WASHER, #10 X 9/16 OD
NUT, 10-32 HEX NYLOCK SS
BUSHING, 3/8 MPT X 1/4 FPT HEX
NIPPLE, 1/8NPT QD MALE BRASS
NIPPLE, 1/8 CLOSE
BUSHING, 1/8 FPT X 1/4 MPT HEX
VALVE, BYPASS, 125 PSI ADJ
TEE, 1/4 BRANCH
TEE, 1/4 STREET
HOSEBARB, 1/4MPT X 1/4 DL
HOSEBARB, 1/2 MPT X 1.0 90D NU
HOSE, 1.0 ID X 1/8W X 21 CLR
CLAMP, 1.0 WORM GEAR
CLAMP, 3/8 HOSE (D-SLOT)
CLAMP, 1/4 ID HOSE
WASHER, 1/4 ID X 5/8 OD SS
HOSEBARB, 1/4 MPT X 1/4 9D DL
NIPPLE, 1/4 FPT QD
BUSHING, 1/8 FPT X 1/4 MPT HEX
NIPPLE, 1/8 CLOSE
NIPPLE, 1/8 FPT QD FEM BRASS
SERIAL NO.
FROM
NOTES:
*(1,2,3,4)
*(1,2,3,4)
*(1,2,3,4)
*(1,2,3,4)
5-42
12
5
13
11
10
-A-
-A-
13
-B-
-C-
17
15
8
-B-
16
7
5-43
-C-
14
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
86010670
86276490
86295370
86270830
86293710
86274290
86293970
86353090
86295810
86293720
86295290
86294280
86297460
86298040
86264860
86238490
86197400
87029
70670
57023
70162
05153
81388
31022
2
2
1
1
1
2
1
2
2
1
1
1
4
1
1
1
1
SERIAL NO.
FROM
NOTES:
5-44
1
2
3
4
12
5
11
-A-
10
-A-
9
8
7
5-45
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
86273980
86010650
86293950
86295650
86013030
86197750
86353090
86247720
86295250
86295550
86240610
86233090
70066
87018
78161
56032
44104
20016
4
8
1
1
2
2
4
2
1
1
5
5
SERIAL NO.
FROM
NOTES:
5-46
SOLUTION TANK
5
6
4
3
27
7
11
9
16
24
23 19
22
31
13
23
19
11
21
19
20
12
17
26
11
13
10
25
16
11
13
19
23
30
28
15
21
13
14
31
23
11
26
27
29
13
11
DELUXE
16
5-47
SOLUTION TANK
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
86011820
86011810
86290370
86276760
86006860
86010650
86290830
86238460
86292760
86011400
86010670
86013700
86276490
86276070
86239630
86270830
86006560
OPEN
86259410
86290190
86271840
86259910
86228990
86274720
86276380
86011630
86217540
86007020
86295730
86293700
86197040
70724
70403
87018
36259
87029
70670
70593
41429
57023
70083
87206
57285
89265
09153
70264
70639
279994
70673
57264
1
1
2
1
2
2
1
1
1
1
12
1
12
2
1
9
1
3
1
1
1
2
1
2
1
1
1
1
1
1
SERIAL NO.
FROM
NOTES:
DELUXE QTY 2
5-48
SPRAY JETS
15
14
4
8
13
-B5
-A-
12
11
6
7
-A-B-
10
5-49
SPRAY JETS
REF
PART NO.
PRV NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
86197640
86233090
86227200
86197750
86240610
86013200
86012550
86270830
86276070
86295590
86091870
86004570
86010670
86010820
86197400
40064
20016
04007
78161
44104
57023
70593
141017
44067
87029
87192
31022
4
6
1
2
2
2
2
4
2
1
1
4
2
4
2
DESCRIPTION
SERIAL NO.
FROM
NOTES:
5-50
5-51
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
86270830
86010670
86014250
86197520
86013030
86197400
86247720
86197750
86013070
86353090
86233090
57023
87029
40011
31022
56032
78161
20016
2
2
1
3
2
1
1
1
1
4
3
SERIAL NO.
FROM
NOTES:
5-52
1
3
10
11
4
6
10
8
12
10
13
5
14
15
3
5-53
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
86270830
86010670
86197400
86013030
86197750
86197520
86353090
86013070
86240610
86233090
86247720
86295290
86180670
86295300
86227200
57023
87029
31022
78161
40011
44104
20016
56032
791267
04007
2
2
2
2
2
2
4
1
1
3
1
1
1
1
1
SERIAL NO.
FROM
NOTES:
5-54
15
5
6 7
11
13
10
8
12
14
5-55
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
86276780
86279130
86279210
86226060
86277130
86272880
86049230
86013630
86277930
86079580
86215050
86270830
86010670
86177040
86277030
70728
87083
87102
89280
70795
67270
54-500412
70119
620136
05260
57023
87029
03-000149
70780
2
2
2
2
3
2
2
1
4
2
1
4
4
1
1
SERIAL NO.
FROM
NOTES:
5-56
VACUUM SHOE
19
16
4
17
18
19
13
12
14
9 8
20
18
17
10
15
1
12
11
2
5-57
VACUUM SHOE
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
86219150
86071990
86276650
86219690
86296540
86003010
86001480
86276070
86010770
86273740
86270830
86093610
86072020
86072010
86072000
86271870
86010630
86259420
86259400
86228920
39739
141027
70707
48080
27759
39315
70593
87143
70010
57023
620134
141030
141029
141028
57290
87013
87232
87205
09140
1
1
2
2
2
1
1
10
4
4
10
2
1
1
1
4
8
8
8
4
SERIAL NO.
FROM
NOTES:
5-58
VACUUM SHOE
2
4
5
6
16
7
9
14
13
15
12
11
10
5-59
VACUUM SHOE
REF PART NO. PRV NO. QTY
DESCRIPTION
1
86006580
70085
10 SCR, 1/4-20 X 1/2 PPHMS SS
2
86075450
27246
1 COVER, VAC SHOE
3
86237910
35279
1 GASKET, VAC SHOE OUTER
4
86237920
35280
1 GASKET, 5.0 OD X 2.0 ID X .50T
5
86237930
35281
1 GASKET, VAC SHOE RIGHT
6
86237940
35282
1 GASKET, VAC SHOE CENTER
7
86237950
35283
1 GASKET, VAC SHOE WIPER
8
86259980
85012
1 WIPER, VAC SHOE
9
86275950
70568
4 SCR, 10-24 X 3/8 PPHMS SS
10 86293190
3 PIN, CLEVIS
11 86296520
1 WIPER, W/GASKET
12 86310750
1 ASSEMBLY, GASKETS, VAC SHOE
13 86296410
1 PLATE, VACSHOE
14 86302700
10 SCR, M6 X 16 PH, SS
15 86296550
1 VACSHOE, 13 IN
16 86296350
1 BUSHING, BRONZE, PM, 15.93 ID
NOTES:
*(5,6)
*(5,6)
*(5,6)
*(5,6)
*(5,6)
*(5,6)
5-60
VACUUM - BASIC
27
11
28
1
2
3
4
3
5
24
10
9
8
12
23
6
17
13
14
22
25
20
29
8
14
15
20
8
18
26
29
17
16
19
21
5-61
VACUUM - BASIC
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
86276720
86010780
86010630
86258480
86135310
86011760
86003760
86270830
86010670
86259410
86011640
86292640
86006560
86228840
86277040
86014420
86276780
86279210
86004370
86071920
86276490
86003010
86011830
86014470
86004420
86071890
86075330
86006950
86292630
86002400
70718
87162
87013
53177
140686
35166
57023
87029
87206
70083
09124
70781
70728
87102
39547
141018
70670
27759
39609
141014
22111
70532
20064
6
6
12
2
6
2
1
7
1
1
1
1
1
3
1
1
2
1
1
4
1
2
1
2
1
1
3
1
3
SERIAL NO.
FROM
NOTES:
5-62
VACUUM - DELUXE
5-63
VACUUM - DELUXE
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
86273810
86010780
86010630
86258480
86135310
86011760
86003760
86011670
86011830
86014470
86004420
86011640
86259410
86006560
86228840
86279630
86276490
86010670
86270830
86071890
86306470
86075330
86297600
86003010
86002400
86292640
86006950
86292630
70018
87162
87013
53177
140686
35166
39609
87206
70083
09124
87212
70670
87029
57023
141014
22111
27759
20064
70532
-
6
6
12
2
6
2
1
2
1
2
1
1
1
1
2
7
7
1
1
1
1
1
1
2
1
1
1
SERIAL NO.
FROM
NOTES:
5-64
WIRING - BATTERY
14
15
16
13
1A
1B
1C
12
11
11
17
A
20
2
21
3
19
18
A
6
7
8
10
5-65
WIRING-BATTERY
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1A
1B
1C
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
86228410
86283410
86228430
86088800
86229740
86275870
86010650
86005810
86010650
86273980
86270990
86013740
86008760
86260610
86260200
86008920
86271910
86010670
86260230
86233360
86270890
86273980
86260320
10023
10030
10032
78945
140417
70556
87018
57245
87018
70066
57090
80682
880836
80872
80889
57295
87029
80876
28038
57034
70066
82688
3
3
3
1
2
2
1
2
1
2
2
1
2
1
2
6
6
6
1
1
1
1
2
86284090
02456
86000150
02264
SERIAL NO.
FROM
NOTES:
NOT SHOWN
FOR WET
CELL
BATTERIES
NOT SHOWN
FOR AGM
BATTERIES
5-66
5-4
37/RED
53/RED
52/RED
1/YLW
56/YLW
55/BLK
54/BLK
56/YLW
52/RED
23/RED
49/PNK
45/GRN
46/GRN
3/GRN
40/BLK
36/WHT
49/PNK
38/YLW
50/PNK
35
43
/LT /WH
-B
LU T
31/BRN
32/BRN
29/BRN
30/BRN
34/YLW
31/BRN
33/PUR
22/BLK
24/WHT-BLU
30/BRN
7
12/WHT-RED
11/RED
3/GRN
4/WHT-GRN
5/WHT-BLU
2/BLU
32/BRN
6/WHT-YLW
12
1/YLW
28/RED
26/RED
55/BLK
6/WHT-YLW
57/WHT-YLW
53/RED
57/WHT-YLW
51/BLU
2/BLU
24/WHT-BLU
23/WHT-BLU
27/RED
25/RED
44/WHT-GRN
4/WHT-GRN
2
1
46/GRN
42/LT-BLU
26/RED
51/BLU
25/RED
41/RED
36/WHT
10/WHT
9/BLK
2
19/RED
22/RED
16/RED
21/RED
TRACTION
25A
VACUUM
30A
13/RED
VACUUM
30A
14/BLK
13/RED
8/RED
KEY
SWITCH
26/RED
BRUSH
22A
28/RED
21/WHT-RED
53/RED
57/WHT-YLW
23/RED, 52/RED
49/PNK
24/WHT-BLU
23/WHT-BLU
45/GRN
3/GRN, 46/GRN
51/BLU
2/BLU
NOT USED
NOT USED
NOT USED
NOT USED
19
20
20/RED
88868
7
8
17
18
26/RED
15/RED
54/BLK, 55/BLK
56/YLW
13
14
15
16
E-STOP
5
6
9
10
11
12
24/WHT-RED
MAIN
3A
52/RED, 53/RED
1/YLW, 56/YLW
55/BLK
6/WHT-YLW,
57/WHT-YLW
1
2
3
20/RED
8/RED
7/BLU
11/RED
5/WHT-BLU
7/BLK
14/BLK
17/BLK
18/BLK
47/BLK
39/BLK
54/BLK
20/BLK
58/BLK
2
12/WHT-RED
35/WHT
43/LT-BLU
24/WHT-RED
38/YLW
34/YLW
29/BRN
33/PUR
16/RED
17/BLK
9/BLK
10/WHT
44/WHT-GRN
45/GRN
20/BLK
21/RED
59/BLK
50/PNK
49/PNK
43/LT-BLU
INDICATES OPTIONAL
EQUIPMENT
5-67
35/WHT
WIRING-CONTROL PANEL-BASIC
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
86261210
86261250
86013210
86013750
29204
29273
-
4
3
1
1
SERIAL NO.
FROM
NOTES:
5-68
WIRING-CONTROL PANEL-DELUXE
5-69
WIRING-CONTROL PANEL-DELUXE
REF
PART NO.
PRV NO.
QTY
DESCRIPTION
1
2
3
4
86261210
86261250
86013210
86295170
29204
29273
-
4
3
1
1
SERIAL NO.
FROM
NOTES:
5-70
WIRING-MAIN HARNESS-BASIC
5-71
WIRING-MAIN HARNESS-DELUXE
5-72
5-73
5-74
SOLUTION TANK
ACCESSORY
PORT
86282370 (58")
PRV NO. 39735
86282370 (58")
PRV NO. 39735
86290860 (51")
BYPASS
VALVE
STRAINER
FILTER
SOLUTION
PUMP
86321270 (18")
ORIFICE
RESTRICTOR
86280760 (6")
PRV NO.151-47B
86290870 (10")
VALVE
VALVE
86280760 (6")
PRV NO.151-47B
86290870 (10")
JETS
5-75
5-76
PART NO.
PRV NO.
DESCRIPTION
86002000
86001920
86001910
86230680
86251360
86007190
86014690
86199840
86013030
86012550
86013200
86004570
86215250
86224630
86217260
86230080
86257180
86257150
86006230
86004010
86004440
86012760
86005870
86296520
86261210
86003410
86300140
86007180
86251410
86217270
86295160
86295310
86236590
86295280
86293720
86295290
86297830
86295300
86011830
86295330
14717
14607
14606
12532
67166
72161
090-12A
44067
11049
730380
22106
141044
72207
72197
66193
35274
39717
59021
29204
29215
72160
67506
22110
34448
-
BREAKER, 3 AMP
BREAKER, 25A VDC CIRCUIT
BREAKER, 30A 50VDC CIRCUIT
BRUSH, EXTRACTOR 24
RELAY, 36VDC 100A
SWITCH KEY DPST
SWITCH, ROTARY CAM, 4 POS
FLOAT SCREEN CAGE ASSY
VALVE, 36VDC SOLENOID, 1/8 FPT
JET, PROMAX 11001
JET, MINI PROMAX 11004
JET BODY, MINI PROMAX BODY
BELT, 2S 5MM HTD, 15W, 128T
SPRING, BRUSH CLIP
COUPLER, SPIDER
BREAKER, 22A 250VAC, 50VDC
SWITCH, MOMEMTARY, DPDT, WHITE
SWITCH, SPDT P-BUTTON
POTENTIOMETER, 5K OHMS
GASKET, DOME EDGE
CAP, DRAIN HOSE
STRAINER, 1/2 FPT, 80 MESH
O-RING, FILTER SEAL RON-VIK
WIPER, 13IN, W/GASKET
DIODE ASM, 76008 X 76008
DIODE ASM, 76075 X 76075
ASM, DC CONVERTER
SWITCH E-STOP
RELAY 15 AMP 36V MIN.
COUPLER ACC PORT VACUUM
GASKET ACC PORT COVER
CAP DISPENSING, 6.5 TUBE
FOOT FILTER
CAP STORAGE
VALVE 3-WAY 36VDC
ELBOW SWIVEL, 6MM QCX1/8 NPT
SWITCH ASM PRESSURE
VALVE CHECK, 1/8 MPT
GASKET VAC PLATE
CAP, DISPENSING, 9.50 TUBE
NOTES:
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
DELUXE ONLY
ACCESSORIES
PART NO.
86292800
86002460
86000750
5-77
PRV NO.
22026
04086
DESCRIPTION
JET, MINI PROMAX 11003
COUPLER, 1.5 VAC HOSE
ADAPTER, 1/8 TO 1/4 QUICK DISCONNECT, SOLUTION
OPTIONS
6-1
BATTERY CART
1
2
3
6
8
22
5
1
2
9
10
11
1
12
19
16
21
8
2
6
BATTERY CART
LATCH LINKAGE ASEMBL
20
3
13
18
15
1
13
14
17
1
16
BATTERY CART
LATCH ASEMBLY
6-2
BATTERY CART
1
2
PART
NO.
86270830
86010670
PRV
NO.
57023
87029
86228840
09124
86259410
87206
86068490
140019
86259400
87205
13
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
86277470
86007020
86004070
86076600
86276650
86276950
86078890
86232590
86199430
86005810
86276070
86276330
86292880
86254290
86006930
86255060
70848
70673
36196
38318
70707
70772
620020
18032
040-03
57245
70593
70634
1
5
2
2
4
3
4
2
2
7
16
4
1
2
2
1
SREF
730338
70514
73426
QTY
29
6
DESCRIPTION
SERIAL
NO.
NOTES:
6-3
6
3
4
LATCH LINKAGE
5
8
17
9
10
16
15
10
14
11
LATCH
12
13
6-4
PART
NO.
86008860
86292870
86292860
86008670
86292850
86249060
86298200
86273820
86010630
86259400
86259420
86228900
86005810
86011270
86275460
86292980
86255060
PRV
NO.
80808
80606
82061
70019
87013
87205
87232
09138
57245
70481
73426
QTY
DESCRIPTION
1
1
1
2
1
1
4
2
2
6
2
2
2
1
4
2
1
SERIAL NO.
FROM
NOTES:
6-5
1
2
3
6-6
PART
NO.
86005810
86278150
86281060
86275870
86008760
86011530
PRV
NO.
57245
70117
89265
70556
80682
-
QTY
10
8
8
2
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
6-7
2
1
3
2
4
6
7
8
5
11
12
9
10
6-8
PART
NO.
86276780
86010670
86290220
86011300
86011280
86278150
86290510
86292830
86292820
86290500
86292840
86226780
PRV
NO.
70728
87029
70117
73044
QTY
8
8
1
1
1
2
4
1
1
2
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
6-9
EMERGENCY STOP-OPTION
6-10
REF
PART NO.
PRV NO.
QTY
1
2
86007180
86299300
72160
88868
1
1
DESCRIPTION
SWITCH, EMERGENCY STOP
WIRE, 16 RED/18 STRIPX STRIP
SERIAL NO.
FROM
NOTES:
NOT SHOWN
6-11
SERIAL NUMBERS
REF.
NO.
1
2
3
4
5
6
7
6-12
MODEL: SERIAL #:
VOYDU: 10086130000034
VOYXDU: 10086150000035
VOYDUX: 10086170000002
VOYXDUX: 10086190000004
VOYDU: 10086130000059
VOYXDU: 10086150000048
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