Oil Gas Piping Inspector Training

Engineering training for Oil gas
Piping Engineering
Inspection
PIPING INSPECTOR
1
Email : batamtraining@gmail.com
website : www.batamtraining.com
PIPING INSPECTOR
By : Made Wisnawa Putra
BEFORE FABRICATION
Material receiving inspection
Issuing material process and material
traceability
Transportation material from W/H to Shop,
inspection during material handling, lifting
etc.
Material protection/preservation inspection
prior to deliver to fabrication shop.
Material Inspection Flowchart :
Material Inspection Flowchart ( continue )
Note :
Who responsible during inspection material ?
Pipe material traceability :
10
MATERIAL
PRESERVATION
11
CRA Pipe PRESERVATION ( 1 )

STORAGE
12

PROTECTION DURING FIT UP SPOOL
13

Protection after Fabrication/Laydown
14
DURING FABRICATION
Match material with spool/ISO drawing ( size,
rating, THK, material spec etc )
Correct WPS and certified Welder
Spool Dimensional Control ( DC ) check before
spool release from shop is mandatory to
ensure no OOT or re work at erection stage.
15
FABRICATION SEQUENCE
Marking and cutting
Select the pipe as per isometric drawing
Visual checking and check the ovality
Lay the pipe on the proper bed, jack or fixture
Fix the reference point
Select proper tool for more accuracy
Mark on the pipe to the required dimension
Punch mark on the pipe
Cut the pipe trace to the punch mark
Fit and Weld
16
Spool dimensional Check ( DC )
17
MEASURING METHODS
18
19
20
21
22
23
24
25
26
Inspection to check Pipe to Elbows

Alignment
Use a pipe jack or working on a flat

surface
Put the spirit level on top of the pipe and

on the Elbow surface in vertically
position then adjust their position until
the bubble of level in the middle
Piping Dimensional Control Training

CTC - August
Edition
Email2011
: batamtraining@gmail.com
27
Inspection - PipE TO elbow
Make reference line by using chalk line

and make sure it is parallel with the pipe
center line
Make sure the distance between the

reference line and the pipe center line at
both end of pipe location are the same
Then measure the distance between two

sides of the Elbow and reference line and
ensure their alignment
28
Inspection -Flange-PipE-flange
Determine the distance from the end

of the pipe to a specific reference point
by using try square and ruler then
marked the point.
(E.g.: the reference distance is 100mm)
Do the same thing at the other end of

pipe location
Through the two points then

pulled the roll meter to measure
the length of the pipe and plus
two times the reference distance
(E.g.: plus 2x100 mm)
29
PipE-elbow-pipE
Pipe-Elbow-Pipe Alignment Measurment
Use a pipe jack or working on the flat surface
Place the spirit level on the pipe and adjust

their level
Then place the spirit level on the Flange

through the two pins, ensure their level
position
30
Inspection -PipE-elbow-pipE
Determine the distance from the

midpoint of welded joints to a certain
reference point by using roll meter and
marked the point
(E.g. the reference distance of 1 meter
from the midpoint of welded joints)
Do the same thing at the other end of

pipe
Through the two points then pulled the

roll meter to measure the actual length
of the hypotenuse
Compare the actual results with

Pythagoras formula
C
B
C = ( A2 + B2)
31
Inspection - PipE TO flange

Pipe -Flange Alignment Measurement
Use a pipe jack or working on the flat

surface
Place the spirit level on the pipes and adjust

their level
Then place the spirit level on the Flange

through the two pins, ensure their level
position
After their position

are level, determine
the midpoint of the
flange through the
meeting points of
contact line between
two holes flange
32
Inspection-Pipe to flange
Pipe Centre Line in (00) positions
Determine the center line in flat

pipe position (00) by using KURVO-MARK in a level condition, make
the device line position and
marked the points
Then place the device in reverse

position with the same line
location and marked the points
Do the same things at the other

end of pipe connection
33
Inspection-Pipe to flange
Make a straight line that passes

through the midpoint of the two
points marking of Kurv-O-Mark that
indicating the pipe centre line
34
Inspection - Pipe to flange

Pipe-Flange Alignment at (00) position
Put the try square ruler at (00)

position crossed the midpoint of the
flange and make sure the ruler is
parallel to the center line on the pipe
Then measure the distance between

the center line of pipe with a ruler to
Perform measurements at two

locations on both ends of the
connection pipe
35
Inspection - Pipe to flange

Pipe-Flange Alignmet at (900) Positions
Put the try square ruler at (900)

position crossed the midpoint of the
flange and make sure the ruler is
parallel to the center line on the pipe
Then measure the distance between

the center line of pipe with a ruler to
Perform
measurements at
two locations on
both ends of the
pipe connections
36
FABRICATION TOLERANCE standard
37
PFI-ES-3
38
39
AFTER FABRICATION
Ensure Pipe End Cover/Preservation during
transportation from shop to lay down area or
Module/ platform installation area.
Check latest rev drawing prior to install the spool
to avoid re work post installation.
Internal cleaning inspection ( Boroscope camera
maybe can use )
Line Walk to check actual installation comparing
with latest Rev drawing/design/3 D model.
40
SITE PIPING INSPECTION FINDING
41
Anomaly found during site inspection sample :
Purging connection
for hookup spool
was not considered
during design phase
result in:
New fittings
needs to be
ordered (Tee,
Threadolet,
Cap, Plug,
Flange, Blind
Flange)
Rework on
fabricated spool
Hold up testing
progress
42
The use of non-standard

fitting on purging
connection (nipple
NPTF) during design
stage
Procurement purchased
incorrect material
Nipple NPT (which is a
standard material) and
Plug.
Material received as per
PO Placed
Cap need to be ordered
to replace plug for the
mating of the NPT nipple
All isometric with the
same arrangement
needs to be redlined.
43
As per procedure all

deluge line tapping point
shall be taken from the
top of main header pipe
Some of deluge line
tapping point was taken
from the bottom of
header
pipe;
hence
rework is required to fix
the issue.
Some sample of design
snap shot and redline on
the right side
44
Modification on spray nozzle routing due to spray pattern was obstructed by pipe, cable
tray and pipes
PDMS model
Actual Condition
Redline for re-routing

of the spray nozzle
45
Deluge Line ( Spray nozzle pattern obstruction)

PDMS model

of the spray nozzle
Actual Condition
46

PDMS model
Actual Condition

of the spray nozzle
47

Actual Condition

of the spray nozzle
Field run tubing, cable tray, and

pipe support needs to consider
spray pattern of deluge nozzle
In ESSO project, it was the pipe
that was modified instead of the
field run
Fortunately all deluge piping
modification was not required to
be re-tested; the modification
was considered as closure weld;
specific method statement and
SQ was raised and approved by
Client
48

Small Bore Bracing was
never modeled on the
PDMS; the requirement
of small bore bracing
was only mentioned on
support standard but
none was noted on
isometric; the detail
drawing for the small
bore bracing was
developed later on the
project and not as per
support standard. It was
approved through SQ
and method statement
was generated for the
welding of bracing to
tested lines.
49

Design of pipe support
hanging on stair member
was rejected by EAPL and
site need to propose new
design sketch and get
approval
from
EAPL
through SQ.
This is last
minute
comment and all module
already shipped to the
BARGE.
Design review before
design drawing issued
need to have final review
from Client .
50

Site need to improve on
comprehension of detail
drawing especially on
pipe
support
detail
drawing to minimize
unnecessary punch list
after line walk or during
re instatement. Do it right
at the first beginning is
really important to avoid
re work and spent MH.
51
Gap between Pipe to Close (1 ) Site

installation Gap not follow Design PDMS
52
Gap between Pipe to Close -2 Pipe Gap as per PDMS )
53
Welding Distance to Close
54
CLASH - Pipe penetration with tubing penetration
55
Boroscope
BOROSCOPE Camera :
To check internal pipe cleanliness before or after
spools installation completed.
With this equipment we can found any debris or
not required thing inside the pipe.
56
Boroscope inspection finding - sample

Found foreign material during boroscope cleanliness
inspection, spool KB110233 (drawing; M-PBCDD-AI-3679-01sht1) CS 1 sch XXS
57
Boroscope
Found welding wire during boroscope cleanliness inspection,
spool KA210381
58
Boroscope
Found foreign material during boroscope
cleanliness inspection, M2A Mezanine Deck,
Manifold Line. (foreign material stuck
between flanges)
59
Boroscope
Found baslting sand during boroscope
cleanliness inspection, Location M2B
Mezzanine Deck, Open Drain Carbon Steel
60
Boroscope
Found welding wire during Boroscope
Inspection, and water trap inside because in
the centre of End Cap got hole, so water can
go inside.
61
DESIGN ERROR
Bolt removal space
in some place was
not adequate prior
to remove the
valves we need
to cut
62
DESIGN ERROR
Piping connection as per design

Isometric to LO cooler Nozzle was
error and we need to do total station
DC and fabricate the new spools, drain
LO cooler inside the pipe and
BOROSCOPE cleanliness check ( inside
the pipe ) prior to start installation.
63
CLASH -Site Installation
64
Flange management
Flange face damage due to poor

handling
65
Flange management
Mating flange distorted, for different

flange material the torque value should
be calculated base on the lowest
mechanical properties (yield strength)
66
Piping Inspector Guideline :

API 570 :
67
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Project Specification/ITP
From NB Project :
69
From NB Project :
70
From NB Project :
71
From NB Project :
72
Project Specification.
From GG Project :
73
Project Specification
From GG Project :
74
Project Specification
From GG Project :
75
CODE & STANDARD
76
CODE & STANDARD
77
CODE & STANDARD
78
Thank You
Q &A?
79

Oil Gas Piping Inspector Training

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Engineering training for Oil gas

Material Inspection Flowchart :

Material Inspection Flowchart ( continue )

Who responsible during inspection material ?

Who responsible during inspection material ?

Who responsible during inspection material ?

Pipe material traceability :

CRA Pipe PRESERVATION ( 1 )

CRA Pipe PRESERVATION ( 2 )

CRA Pipe PRESERVATION ( 3 )

Spool dimensional Check ( DC )

Spool dimensional Check ( DC )

Spool dimensional Check ( DC )

Spool dimensional Check ( DC )

Spool dimensional Check ( DC )

Spool dimensional Check ( DC )

Inspection to check Pipe to Elbows

Use a pipe jack or working on a flat

Put the spirit level on top of the pipe and

Piping Dimensional Control Training

Inspection - PipE TO elbow

Make reference line by using chalk line

Make sure the distance between the

Then measure the distance between two

Determine the distance from the end

Do the same thing at the other end of

Through the two points then

Use a pipe jack or working on the flat surface

Place the spirit level on the pipe and adjust

Then place the spirit level on the Flange

Determine the distance from the

Do the same thing at the other end of

Through the two points then pulled the

Compare the actual results with

Inspection - PipE TO flange

Use a pipe jack or working on the flat

Place the spirit level on the pipes and adjust

Then place the spirit level on the Flange

After their position

Determine the center line in flat

Then place the device in reverse

Do the same things at the other

Make a straight line that passes

Inspection - Pipe to flange

Put the try square ruler at (00)

Then measure the distance between

Perform measurements at two

Inspection - Pipe to flange

Put the try square ruler at (900)

Then measure the distance between

FABRICATION TOLERANCE standard

SITE PIPING INSPECTION FINDING

Anomaly found during site inspection sample :

Anomaly found during site inspection sample :

The use of non-standard

Anomaly found during site inspection sample :

As per procedure all

Anomaly found during site inspection sample :

Redline for re-routing

Deluge Line ( Spray nozzle pattern obstruction)

Redline for re-routing

Deluge Line ( Spray nozzle pattern obstruction)