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Declaration number
EPD-IVH-2009111-D
Summary
Environmental
Product Declaration
Programme holder
Declaration holder
EPD-IVH-2009111-D
Insulating materials made of expanded polystyrene (EPS) for application at
ceilings / floors and as perimetric insulation
Declared
building products
This declaration is an environmental product declaration according to ISO 14025 and describes the
specific environmental performance of the building products mentioned here in Germany. It is
intended to promote the development of environmental and health compatible construction.
All relevant environmental data is disclosed in this validated declaration.
The declaration is based on the PCR document "Factory-made insulating materials made of foam
plastics, December 2009.
This validated declaration authorises the holder to bear the official stamp of the Institut Bauen und
Umwelt. It only applies to the above-mentioned products for three years from date of issue.
The declaration holder is liable for the information and evidence on which the declaration is based.
The declaration is complete and contains in detail:
- Product definition and physical data
- Information about raw materials and origin
- Specifications on manufacturing the product
- Notes on product processing
- Information on product in use, singular effects and end of life
- LCA results
- Evidence and verifications
Validity
Date of issue
11 December 2009
Signatures
This declaration and the rules on which it is based have been verified by the Independent Advisory
Board (SVA) according to ISO 14025.
Verification of the
declaration
Signatures
Summary
Environmental
Product Declaration
This environmental product declaration (EPD) describes rigid foam insulating products made of
expanded polystyrene (EPS) of the IVH members.
Areas of
B/P-035
B/P-040
1,829.3
1,192.7
7.2
5.0
8.6E-01
5.6E-01
9.6E+01
6.2E+01
1.0E-06
7.0E-07
1.4E-01
8.8E-02
1.4E-02
9.3E-03
4.3E-01
3.2E-01
3-
Product description
Range of application
C2H4 eqv.]
In addition, the following evidence and verifications are represented in the environmental
declaration:
VOC emissions
Evidence
and verifications
Scope of validity
Prepared
December-2009
The present EPD describes the EPS rigid foam products for thermal and
sound insulation of ceilings/floors and as perimetric insulation. The
participating member companies represent 56% of the total volume of all IVH
member companies for the year 2008 with their production (based on mass).
1. Product definition
Product definition
Application
Prepared
December-2009
Marketing and
application rules
Quality assurance
EPS rigid foam products are subject to initial, self- and external monitoring
according to the building rules list, Part B (CE mark).
The self-monitoring of the products by the IVH members is carried out on the
basis of the quality management system (QMS) of the Bundesfachabteilung
Qualittssicherung EPS (BFA QS EPS) following DIN EN ISO 9001. The
external monitoring through factory sampling is made by testing laboratories
approved by the building supervisory board.
The certification as building product complying with the regional building
regulations (-> mark) is carried out by company-neutral and independent
notified bodies in BFA QS EPS.
In addition, the thermal insulation products declared herein are subject to
regular verifications by anonymous and penalty-regulated market samplings
by the BFA QS EPS as part of the external monitoring. In this respect, the
important properties of the products are analysed by the Forschungsinstitut
fr Wrmeschutz (FIW) and submitted to the BFA QS EPS.
The application types of DIN 4108-10 are assigned to special quality types of
the BFA QS EPS.
Table 1-1: Quality types according to BFA guidelines
Quality type
DEO
Interior insulation of the
ceiling or floor slab (top)
below screed without sound
insulation requirement
DES
Interior insulation of the
ceiling or floor slab below
screed with sound insulation
requirement
1)
2)
3)
Prepared
December-2009
PW
Exterior thermal insulation of
walls to soil (external to the
waterproofing)
EPS 035 PW
PB
Exterior thermal insulation
below the floor slab to soil
(external to the
waterproofing)
EPS 035 PB
4)
Geometrical data
Physical data
Compression strength at
10% compression
according to EN 826
Bending strength
according to EN 12089
Dynamic stiffness
according to DIN 29052-1
Dimensional stability
under constant laboratory
conditions according to
EN 1603
Specific thermal capacity
according to EN 12524
0,2 %
1,450J/(kg K)
The raw density range results from the averaged values. These are based on the minimum raw densities to be
complied with for the various areas of application and the pertinent market shares. For the perimetric board, the
raw density is 27 to 34kg/m3 (depending on approval)
2
For the exact requirements of the relevant application types see DIN 4108-10.
Prepared
December-2009
Thermal insulation Rated value of thermal conductivity according to national technical approvals
(abZ):
= 0.035 or 0.040W/(m*K)
EPS rigid foam with = 0.032W/(m*K) or 0.045W/(m*K) is not subject matter
of this declaration.
Sound insulation
System variants for requirements of impact sound protection for solid ceilings
provide for safe results (quality types EPS 045 DES sm, EPS 040 DES sg,
and EPS 035 DES sg) with verified standard layouts.
Table 1-2: Impact sound protection requirements
Impact sound protection requirements
Fire protection
System variant,
application type
Working
load
Individual
load
SD 20, DES sm
3.0 kPa
2.0 kN
SD 20, DES sg
5.0 kPa
4.0 kN
-28 dB
30 dB
SD 15, DES sm
3.0 kPa
2.0 kN
-29 dB
33 dB
SD 10, DES sm
3.0 kPa
2.0 kN
-30 dB
34 dB
Prepared
December-2009
2. Raw materials
Raw materials /
additives
80 99 %
Recyclate
0 19 %
Hexabromocyclododecane
0.5 1 %
3.5 7 %
Auxiliary
substances/
additives/
material
explanation
Material
explanation
Prepared
December-2009
was carried out, based on which the effects on the environment during the
production of the flame retardant can be estimated.
Raw materials
production and
origin of
substances
The monomeric styrene and the pentane are crude oil or natural gas
products.
Local and
general
availability of
raw materials
Figure 3-1:
Health protection In principle, the Technical Rule TRGS 900 (Febr. 2009) with regard to
maximum occupational exposure limit values is to be met. Furthermore, no
Prepared
December-2009
production
other measures going beyond the general occupational health and safety
measures are required.
Environmental
protection
production
Firms producing EPS rigid foam in Germany do not belong to the plants
requiring approval according to TA Luft (Technical Instructions on Air Quality).
They are thus not considered in this declaration. In addition, measures going
beyond the statutory requirements are also not required.
4. Product processing
Processing
The thermal insulation of the building envelope (roof and wall) with EPS
recommendation products is one of the most sensible measures to increase the energy
s
efficiency resulting in sustainable energy saving. They are, among other
things, excellently processible and machinable because of their relatively low
weight.
For all applications, the pertinent standards and guidelines (e.g. BFA quality
guidelines/controls and the technical rules of the skilled crafts associations)
as well as the manufacturers instructions are to be observed. Additional
physical evidence (e.g. moisture proofing) support the optimisation increasing
the energy efficiency.
The boards are dimensionally stable and absorb almost no moisture. This is
not only of major importance for the entire life cycle of the building but also
already during the construction phase.
Floor insulating board (quality type DEO):
EPS 035 DEO, EPS 040 DEO
The floor insulating boards of the type DEO are used for ceilings/floors or
floor slabs below screed without sound protection requirements. The boards
are installed on a separating layer (e.g. PE foil) with close joints and
interconnected. In the event of multi-layer insulating layers it is to be ensured
that the joints are offset against each other.
Impact sound insulating board (quality type DES): EPS 035 DES, EPS 040
DES
The impact sound insulating boards of the type DES are used for
ceilings/floors or floor slabs below screed with sound protection requirements.
The boards are installed on a separating layer (e.g. PE foil) with close joints
and interconnected. In the event of multi-layer insulating layers it is to be
ensured that the joints are offset against each other. If thicker insulating
layers are required, a combination of EPS impact sound and EPS floor
insulating boards (quality type EPS 040 DEO, EPS 035 DEO) is to be
recommended in principle.
Perimetric board 'wall (quality type PW): EPS 035 PW
The thermal insulation of external basement walls and skirting areas is made
with boards of the quality type EPS 035 PW. The board surfaces are typically
profiled (bonding to plaster and concrete). They may be installed external to
the waterproofing.
The boards are mounted to the wall using wire-wound armatures, insulation
material brackets or adhesives. They are installed in a single layer with dense
joints and interconnected.
Prepared
December-2009
EPS rigid foam products are stable and inert, given normal application,
storage and handling conditions. When working with naked flames,
extinguishing agents should be provided near-by. Hot-wire cutting should not
be carried out in unventilated rooms.
Packaging
EPS insulating boards are typically packaged and delivered in PE foil. The
packaging materials are disposed of via qualified waste management
companies.
Raw material granulate is used to produce EPS rigid foam boards for thermal
insulation.
A major part of the foaming agent pentane required for the foam structure is
released during the manufacturing process. An emission during the storage
and phase of use depends on various parameters, among other things on the
foam structure, temperature, open surface and the air exchange when
installed. The foam filled with air provides for excellent thermal insulation
properties.
In the installed product, all materials used are non-ageing and moistureresistant. The insulating performance as well as the mechanical properties
during the entire useful life are thus retained unchanged.
Impact
relationships
Environment health
EPS insulating materials have been used for more than 50 years. Negative
effects on humans, animals and the environment are not known. Since their
invention, EPS insulating materials have been CFC-free.
Long-term
durability /
product in use
Properly installed EPS rigid foams are long-term durable with regard to
dimension and physical properties. They are water-resistant and are not
decomposed by microorganisms. They are resistant to numerous substances,
should, however, not be brought into contact with organic solvents.
Given proper processing, the useful life of EPS rigid foam boards
corresponds to that of the building insulated with these boards.
6. Singular effects
Fire
Water
EPS rigid foam is chemically neutral, insoluble in water and does not release
any water-soluble substances which could result in a contamination of the
ground water, the rivers and the seas.
Because of their closed cell structure, insulating materials made of EPS rigid
foam normally also may remain in the existing construction design even in
Prepared
December-2009
Recycling of EPS rigid foam from production waste has been working for
years and has been proven and tested. Production waste because of block
trimming, cutting or edge profiles is reused in the production plants. This was
taken into consideration when calculating the ecological ratios.
The possibility to reuse also clean construction site waste and fragments is
not taken into consideration for this EPD. Under certain ancillary conditions it
is also possible to produce insulating boards from recycling material. Ground
recycling material can also be used as lightweight aggregate for mortar and
concrete. It is also used as aggregate for lightweight polystryrene concrete,
insulating plasters and lightweight plasters as well as in the clay industry.
Disposal /
Dumping
At the end of life, used EPS rigid foam is thermally recycled. The energy
contained in the foam is thus recycled. This saves additionally required
auxiliary firing of waste incinerators. The energy of 1kg of EPS rigid foam
equals that of approx. 1.1 litres of fuel oil.
In addition, the waste heat generated during waste incineration can be used
both for power and district heat generation.
The manufacturers recommend as disposal path material or at least thermal
recycling of the product, if possible.
Prepared
December-2009
Declared
unit
B/P-035
B/P-040
26.9
17.5
Wall/roof
22.8
System limits
The analysis of the product life cycle includes the manufacture, the transport
of the main raw materials, the transport of the product and the thermal
recycling as end-of-life scenario (cradle to grave).
It includes the production of refinery products and the polymers produced
from them. Auxiliary substances for the expansion process are also taken into
consideration.
The energy flows are included in the GaBi 4 model as background
information.
The packaging materials and their disposal are included in the calculation of
the manufacturing process.
Cut-off criterion
All data from the company data acquisition, i.e. all raw materials used
according to formulation, the thermal energy used, the internal fuel
consumption as well as the power consumption, all direct production waste as
well as all available emission analyses were considered in the assessment.
The manufacturers provided data on the transport expenses for all
considered inputs and outputs. In this respect, also substance and energy
flows with a proportion less than 1 percent were taken into account.
Prepared
December-2009
It can be assumed that the neglected processes would have contributed less
than 5% each to the considered impact categories.
Machines, plants and infrastructure required during production are not
considered. Transport expenses for packagings were not considered.
Estimates and
assumptions
For the raw material HBCD, a literature search was conducted based on
which an estimate for the production of this material was prepared.
For the packaging, Euro pallets are used which were assumed with an
average value of 20kg; a statistical turnover ratio could not be determined, a
10-fold turnover is assumed.
Transports
Period under
consideration
Transport km
polystyrene with pentane
Transport km
expanded polystyrene
50 - 336
100 - 225
Background data The life cycle assessment was calculated on the basis of data from the LCA
database GaBi 2009 which was updated with up-to-date energy data within
the scope of the data update 2006.
The production data of the analysed building materials originate from the year
2008. The major part of the data for the upstream chain, among other things
for the raw materials, originates from industrial sources which were collected
under consistent time and methodical ancillary conditions.
Data quality
Allocation
8.2
Life cycle
inventory
The following chapter presents the life cycle inventory analysis with regard to
the material and energetic resources as well as the created waste.
Primary energy
consumption
Over the life cycle of 1m of EPS rigid foam, the primary energy consumption
3
3
is 1,829.3MJ/m for B/P-035 and 1,192.7MJ/m for B/P-040.
Prepared
December-2009
B/P-035
B/P-040
1,829.3
1,192.7
7.2
5.0
Primary energy,
renewable [MJ/m]
Prepared
December-2009
[MJ]
Product group
Declaration holder:
Declaration number:
2000
1800
1600
1400
1200
1000
800
600
400
200
0
10,00
15,00
20,00
25,00
30,00
Rohdichte [kg/m]
35,00
Prepared
December-2009
The assessment of the waste produced is shown separately for the three
fractions overburden/stockpile dump (including ore processing residues),
municipal waste (containing household rubbish and commercial waste) and
hazardous wastes including radioactive waste.
The stockpile dump accounts for the major part in production. This is the
result of the generation of power. The negative amount in the end-of-life
phase results mathematically from the credit of power and steam during the
combustion of polystyrene.
Hazardous wastes are essentially waste material which arises from
upstream phases; radioactive wastes are exclusively produced from power
generation in nuclear power plants.
The following table shows the waste material produced during the production
3
of 1m of expanded polystyrene.
One manufacturer of the participating companies uses scrap wood as energy
carrier for steam generation. Through thermal recycling, a waste flow is
added on the input side during production. The assessment of all waste flows
and the weighting of the market shares thus results in a negative waste flow
in the product subgroup B/P 040.
Prepared
December-2009
Table 8-3: Waste material produced during the life cycle of 1m of EPS
for the product subgroup floor/perimeter 035
Product subgroup floor/perimeter 035
Parameter
Production
Transport
End of Life
Overburden / stockpile
dump
68.14
0.02
-27.48
Household-type commercial
waste
0.01
0.49
Hazardous wastes
0.51
5.71E-06
-0.02
0.03
5.71E-06
-0.02
Table 8-4: Waste material produced during the life cycle of 1m of EPS for the
product subgroup floor/perimeter 04
Product subgroup floor/perimeter 040
Parameter
Production
Transport
End of Life
Overburden / stockpile
dump
46.06
0.01
-18.40
Household-type
commercial waste
-0.19
0.33
Hazardous wastes
0.32
3.99E-06
-0.01
0.02
3.99E-06
-0.01
Water
consumption
Prepared
December-2009
Table 8-5: Water consumption during the life cycle of 1m of EPS for the
product subgroup floor/perimeter 035
Product subgroup floor/perimeter 035
Parameter
Water
consumption [kg]
Production
Transport
End of Life
121
0.02
28
3
Table 8-6: Water consumption during the life cycle of 1m of EPS for the
product subgroup floor/perimeter 040
Product subgroup floor/perimeter 040
Parameter
Water
consumption [kg]
Production
Transport
End of Life
76.8
0.01
18.8
Secondary fuels
Impact
assessment
Table 8-7:
Parameter
Unit
per m
Total
Production
Transport
End of
Life
ADP
[kg Sb
eqv.]
8.6E-01
1.1E+00
1.7E-03
-2.0E-01
GWP
[kg CO2
eqv.]
9.6E+01
7.9E+01
2.6E-01
1.8E+01
ODP
[kg R11
eqv.]
1.0E-06
2.3E-06
4.3E-10
-1.2E-06
AP
[kg SO2
eqv.]
1.4E-01
1.7E-01
1.5E-03
-2.9E-02
EP
[kg PO4
eqv.]
1.4E-02
1.7E-02
2.6E-04
-2.8E-03
POCP
[kg
ethene
eqv.]
4.3E-01
4.3E-01
1.1E-04
-2.6E-03
Prepared
December-2009
Parameter
Unit per
m
ADP
[kg Sb
eqv.]
GWP
Total
End of
Life
Production
Transport
5.6E-01
6.9E-01
1.2E-03
-1.3E-01
[kg CO2
eqv.]
6.2E+01
5.0E+01
1.8E-01
1.2E+01
ODP
[kg R11
eqv.]
7.0E-07
1.5E-06
3.0E-10
-8.3E-07
AP
[kg SO2
eqv.]
8.8E-02
1.1E-01
1.1E-03
-2.0E-02
EP
[kg PO4
eqv.]
9.3E-03
1.1E-02
1.8E-04
-1.9E-03
POCP
[kg
ethene
eqv.]
3.2E-01
3.2E-01
8.0E-05
-1.7E-03
Prepared
December-2009
All impact categories are dominated by the production. The polystyrene used
in the production process already includes a major part of the environmental
burden.
Because of the incineration process in the end-of-life scenario and the
resulting credits for power and steam, negative emissions in all impact
categories with the exception of GWP result mathematically.
The influence of the product transport can be neglected across all impact
categories.
Just as is the case with regard to the description of the primary energy
consumption, the results of the impact categories also represent mean values
from various raw densities of the individual product subgroups. Taking the
global warming potential as an example, the margin of deviation is shown. In
this respect, the products for the product groups wall/roof and floor/perimeter
are grouped in a single diagram because the raw densities overlap.
Prepared
December-2009
[kg CO2-q.]
120
100
80
60
40
20
0
10,00
15,00
20,00
25,00
30,00
35,00
Rohdichte [kg/m]
Figure 8-7: Bandwidth of the global warming potential for the product
subgroups wall/roof and floor/perimeter
9. Evidence
VOC emissions
23 C
1.35m/(mh)
Measured values
[g/m]
< 50
< 10
<5
carcinogens
Ri [-]
Not detectable
< 0.1
Prepared
December-2009
internal
external
11. References
/Amtliche
Materialprfanstalt
fr das Bauwesen,
TU Braunschweig/
/APME 1998/
/Arbeitsgemeinschaft industrieller
Forschungsvereinigungen (AiF)/
/Arbeitsgemeinschaft industrieller
Forschungsvereinigungen (AiF)/
/BAM/
/Bayreuth Institute
of Environmental
Research/
Prepared
December-2009
EPS/
/CML 2002/
Guine, J. B. (Hrsg.): Handbook on Life Cycle Assessment Operational Guide to the ISO
Standards, Boston Kluwer Academic Publishers, 2002
/DIN 4102-1/
DIN 4102-1:1998-05: Brandverhalten von Baustoffen und Bauteilen - Teil 1: Baustoffe; Begriffe,
Anforderungen und Prfungen
/DIN 4108-10/
/DIN EN ISO 16000- DIN EN ISO 16000-11: 2006-06: Innenraumluftverunreinigungen Teil 11: Bestimmung der
11/
Emission von flchtigen organischen Verbindungen aus Bauprodukten und
Einrichtungsgegenstnden Probenahme, Lagerung der Proben und Vorbereitung der
Prfstcke
/DIN EN ISO 16000- DIN ISO 16000-6:2004-12: Innenraumluftverunreinigungen Teil 6: Bestimmung von VOC in
6/
der Innenraumluft und in Prfkammern, Probenahme auf TENAX TA, thermische Desorption
und Gaschromatographie mit MS/FID
/DIN EN ISO 16000- DIN EN ISO 16000-9:2008-04: Innenraumluftverunreinigungen Teil 9: Bestimmung der
9/
Emission von flchtigen organischen Verbindungen aus Bauprodukten und
Einrichtungsgegenstnden Emissionsprfkammer-Verfahren
/Ecoprofile EPS
2005/
/EN 13501-1/
/EPS-Sicherheitsdatenblatt gem
2001/58/EG/
/Eyerer 2000/
Eyerer, P. und Reinhardt, H.W. (Hrsg.): kologische Bilanzierung von Baustoffen und
Gebuden Wege zu einer ganzheitlichen Betrachtung. Birkhuser Verlag Zrich, 2000
/Fachbereich
Architektur,
Universitt
Hannover/
/FIW 2007/
/GaBi 4/
GaBi 4: Software und Datenbank zur Ganzheitlichen Bilanzierung. LBP, Universitt Stuttgart
und PE International, 2001-2009.
/Guinee et.al./
LCA impact assessment of toxic releases; Generic modelling of fate, exposure and effect for
ecosystems and human beings. (no. 1996/21) Centre of Environmental Science (CML) Leiden
and National Institute of Public Health and Environmental Protection (RIVM), Bilthoven, 1996
Handbook on Life Cycle Assessment: An operational Guide to the ISO Standards; Dordrecht:
Kluvver Academic Publsihers, 2002
Prepared
December-2009
/Gert Wolf/
/HochschullehrerService/
/Hofbauer/
/Hygiene Institut
der Universitt
Heidelberg/
/Hygiene Institut
der Universitt
Heidelberg/
/IBBF/
/Ingenieurgemeins
chaft Umwelt
Technik Bau GbR/
/Institut Bauen und Institut Bauen und Umwelt e.V., Knigswinter (Hrsg.): Leitfaden fr die Formulierung der
Umwelt 2006/
Anforderungen an die Produktkategorien der Produktdeklarationen (Typ III), Stand 01-2006
/Institut fr
Bautenschutz/
/ISO 14001/
/ISO 14020/
/ISO 14025/
DIN EN ISO 14025:2009-11: Environmental labels and declarations Type III environmental
declarations Principles and procedures
/ISO 14040/
/ISO 14044/
DIN EN ISO 14044:2006-10: Environmental management - Life cycle assessment Requirements and guidelines
/ISO 9001/
/IVH 2008/
/PCR 2009/
Publisher:
Institut Bauen und Umwelt e.V.
Rheinufer 108
53637 Knigswinter
Tel.: 02223 296679 0
Fax: 02223 296679 1
Email: info@bau-umwelt.com
Web: www.bau-umwelt.com
Layout:
PE INTERNATIONAL GmbH
Picture credits:
Cover pictures: Industrieverband Hartschaum, IVH