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Ullmann's Polymers and Plastics: Products and Processes
Ullmann's Polymers and Plastics: Products and Processes
Ullmann's Polymers and Plastics: Products and Processes
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Ullmann's Polymers and Plastics: Products and Processes

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Your personal Ullmann's: Chemical and physical characteristics, production processes and production figures, main applications, toxicology and safety information are all to be found here in one single resource - bringing the vast knowledge of the Ullmann's Encyclopedia to the desks of industrial chemists and chemical engineers.

  • The ULLMANN’S perspective on polymers and plastics brings reliable information on more than 1500 compounds and products straight to your desktop
  • Carefully selected “best of” compilation of 61 topical articles from the  Encyclopedia of Industrial Chemistry on economically important polymers provide a wealth of chemical, physical and economic data on more than 1000 different polymers and hundreds of modifications
  • Contains a wealth of information on the production and use of all industrially relevant polymers and plastics, including organic and inorganic polymers, fibers, foams and resins
  • Extensively updated: more than 30% of the content has been added or updated since the launch of the 7th edition of the Ullmann’s encyclopedia in 2011 and is now available in print for the first time

4 Volumes
LanguageEnglish
PublisherWiley
Release dateMar 18, 2016
ISBN9783527685967
Ullmann's Polymers and Plastics: Products and Processes

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    Ullmann's Polymers and Plastics - Wiley-VCH

    Contents

    Cover

    Series Page

    Title Page

    Copyright

    Preface

    Symbols and Units

    Conversion Factors

    Abbreviations

    Country Codes

    Periodic Table of Elements

    Part 1: Fundamentals

    Plastics, General Survey, 1. Definition, Molecular Structure and Properties

    1. Introduction

    2. Molecular Structure of Polymers [1–12]

    3. Polymer Manufacture

    4. Plastics Manufacture [103]

    5. Supermolecular Structures (→ Plastics, Properties and Testing) [114–116]

    6. Thermal Properties [116]

    7. Rheological Properties [125, 126]

    8. Mechanical Properties [116, 129, 130]

    9. Electric Properties [116, 126, 133, 134]

    10. Optical Properties [116]

    11. Polymer Composites (→ Composite Materials) [138]

    12. Plastics and Sustainability (→ Plastics, Recycling)

    References

    Plastics, General Survey, 2. Production of Polymers and Plastics

    1. Polymer Manufacture

    2. Plastics Manufacture [27]

    References

    Plastics, General Survey, 3. Supermolecular Structures

    1. Supermolecular Structures (→ Plastics, Properties and Testing) [1–3]

    References

    Plastics, General Survey, 4. Polymer Composites

    1. Overview

    2. Mixture Rules

    3. Filled Polymers

    4. Homogeneous Blends [13, 14]

    5. Heterogeneous Blends [13, 14, 17, 18]

    6. Expanded Plastics (→ Foamed Plastics) [21, 22]

    References

    Plastics, General Survey, 5. Plastics and Sustainability

    1. Plastics and Environment [1–5]

    2. Green Polymer Chemistry [6, 7] and Life Cycle Assessment [8]

    3. Plastics Waste Recycling

    4. Polymers for Sustainable Development [7]

    References

    Plastics, Analysis

    1. Introduction

    2. Polymer Isolation

    3. Preliminary Tests for Polymer Identification

    4. Chemical Analysis

    5. Molecular Mass Determination

    6. Determination of Sequential Structure

    7. Determination of Chemical Heterogeneity

    References

    Polymerization Processes, 1. Fundamentals

    1. Introduction

    2. Polymerization Mechanisms and Kinetics

    3. Kinetics of Step Polymerization

    4. Basic Concepts of Molecular Mass Distribution (MMD)

    5. Chain Polymerization

    6. Free-Radical Polymerization

    7. Copolymerization

    8. Living Polymerization

    9. Polymers with Branches and Crosslinks

    List of Symbols

    General References

    Specific References

    Polymerization Processes, 2. Modeling of Processes and Reactors

    1. Introduction

    2. Fundamental Effects of Reactor Types

    3. Processes and Reactor Modeling for Step Polymerization

    4. Processes and Reactor Modeling for Chain Polymerization

    5. Bulk and Solution Polymerization

    6. Precipitation and Dispersion Polymerization

    7. Suspension Polymerization

    8. Emulsion Polymerization

    General References

    Specific References

    Plastics Processing, 1. Processing of Thermoplastics

    1. Introduction

    2. Compounding Processes

    3. Pressureless Processing Techniques

    4. Processing under Pressure

    5. Forming Processes

    References

    Plastics, Processing, 2. Processing of Thermosets

    1. Vinyl Ester Resins, and Phenol – Formaldehyde Resins

    2. Curable Molding Compounds and Laminates

    References

    Plastics Processing, 3. Machining, Bonding, Surface Treatment

    1. Machining

    2. Bonding

    3. Surface Treatment

    References

    Plastics, Properties and Testing

    1. States of Order of Polymers

    2. Properties and Testing

    Abbreviations

    References

    Plastics, Additives

    1. Introduction

    2. Antioxidants

    3. Light Stabilizers

    4. Heat Stabilizers for Poly(Vinyl Chloride)

    5. Lubricants, Slip, Antiblocking, and Mold-Release Agents

    6. Flame Retardants [73–78] See also → Flame Retardants

    7. Fillers and Coupling Agents

    8. Dyes and Pigments [110–112]

    9. Miscellaneous Additives

    References

    Plasticizers

    1. Introduction

    2. Plasticizers in Common Use

    3. Mechanism of Plasticizer Action

    4. Plasticized PVC

    5. Plasticization of Polymers Other Than PVC

    6. Toxicology and Environmental Aspects

    References

    Part 2: Organic Polymers

    Fluoropolymers, Organic

    1. Introduction

    2. Fluoroplastics

    3. Fluoroelastomers (→ Rubber, 4. Emulsion Rubbers, Chap. 6)

    4. Toxicology and Occupational Health

    5. Economic Aspects

    References

    Polyacrylamides and Poly(Acrylic Acids)

    1. Introduction

    2. Raw Materials

    3. Production

    4. Properties

    5. Uses

    6. Economic Aspects

    7. Toxicology, Occupational Health, and Environmental Aspects

    References

    Polyacrylates

    1. Introduction

    2. Raw Materials

    3. Production

    4. Properties

    5. Uses

    6. Economic Aspects

    References

    Polyamides

    1. Introduction

    2. Nomenclature

    3. General Considerations in Polyamidation

    4. Other Polymerization Techniques

    5. Commercial Processes

    6. Properties

    7. Processing

    8. Uses

    9. Ecological Aspects and Toxicology

    10. Economic Aspects

    References

    Polyaspartates and Polysuccinimide

    1. Introduction

    2. Synthesis and Production of Polyaspartates

    3. Analytical Characterization and Detection

    4. Toxicological Properties and Environmental Fate

    5. Function and Applications

    6. Polysuccinimide

    References

    Polybutenes

    1. Poly(1-Butene)

    2. Polyisobutylene

    References

    Polycarbonates

    1. Introduction

    2. Properties

    3. Blends

    4. Production

    5. Processing

    6. Applications

    7. Recycling

    8. Toxicology and Environmental Aspects

    References

    Polyester Resins, Unsaturated

    1. Introduction

    2. Raw Materials

    3. Production

    4. Additives

    5. Curing

    6. Types of UP Resins

    7. Testing and Properties

    8. Uses and Economic Aspects

    9. Occupational Health and Environmental Aspects [9]

    References

    Polyesters

    1. Introduction

    2. Polyesters as Intermediates for Polyurethanes

    3. Thermoplastic Polyesters [19-25]

    References

    Polyethylene

    1. Introduction

    2. Properties

    3. Polymerization Chemistry

    4. Raw Materials

    5. Production Processes

    6. Uses

    7. Environmental Aspects

    References

    Polyimides

    1. Introduction

    2. Physical and Chemical Properties

    3. Synthesis

    4. Uses

    5. Photoimageable Polyimides

    References

    Polymethacrylates

    1. Introduction

    2. Properties

    3. Raw Materials

    4. Production Processes

    5. Uses

    6. Toxicology

    7. Environmental Aspects

    References

    Polyoxyalkylenes

    1. Introduction

    2. Properties

    3. Production

    4. Toxicity [112]

    5. Handling

    6. Uses

    7. Economic Aspects [121]

    References

    Polyoxymethylenes

    1. Introduction

    2. Physical and Chemical Properties

    3. Production

    4. Economic Aspects

    5. Quality Specifications and Analysis

    6. Product Range and Processing

    7. Uses

    8. Recycling

    9. Toxicology and Occupational Health

    References

    Poly(Phenylene Oxides)

    1. Introduction

    2. Production

    3. PPE Blends

    4. Processing

    5. Uses

    6. Acknowledgement

    References

    Polypropylene

    1. Historical Overview

    2. Polymer Structure

    3. Raw Materials

    4. Polymerization Mechanism [35]

    5. Industrial Polymerization Processes [40]

    6. Product Finishing

    7. Properties

    8. Processing and Applications

    9. Environmental Aspects

    References

    Polystyrene and Styrene Copolymers

    1. Polystyrene

    2. Styrene–Acrylonitrile (SAN) Copolymers

    3. Barrier Resins

    4. Other Copolymers

    5. Acrylonitrile–Butadiene–Styrene (ABS) Polymers

    References

    Polyureas

    1. Introduction

    2. Synthesis

    3. Polyureas as Starting Materials for Other Polymers

    4. Homopolyureas

    5. Copolyureas

    6. Structure

    7. Properties

    8. Uses

    9. Safety and Environmental Aspects

    References

    Polyurethanes

    1. Introduction

    2. Basic Reactions [3, 4, 8]

    3. Starting Materials [3]

    4. Structure and Morphology

    5. Production of Polyurethanes

    6. Processing of Polyurethanes

    7. Foams

    8. Noncellular Polyurethanes

    9. Polyurethane Coatings [199–201]

    10. Polyurethane Adhesives [202–204]

    11. Polyurethane Fibers [205]

    12. Polyurethanes and Isocyanates as Binders [219]

    13. Special Products

    14. Safety and Ecology

    15. Economic Aspects

    References

    Poly(Vinyl Chloride)

    1. Introduction

    2. Physical and Chemical Properties

    3. Resources and Raw Materials

    4. Production

    5. Environmental Protection

    6. Quality Specifications and Analysis

    7. Storage and Transportation

    8. Processing and End Uses

    9. Economic Aspects

    10. Toxicology and Occupational Health

    References

    Polyvinyl Compounds, Others

    1. Poly(Vinyl Alcohol)

    2. Poly(Vinyl Acetals)

    3. Poly(N-Vinyllactams) and Poly(N-Vinylamines)

    References

    Poly(Vinyl Esters)

    1. Introduction

    2. Raw Materials

    3. Polymer Structure

    4. Production

    5. Industrially Important Poly(Vinyl Esters)

    6. Properties

    7. Quality Specifications, Trade Names, Storage and Transport, Wastewater

    8. Uses, Toxicology, and Economic Aspects

    References

    Poly(Vinyl Ethers)

    1. Introduction

    2. Production

    3. Industrial Processes

    4. Properties and Uses

    5. Copolymers

    6. Toxicology

    References

    Poly(Vinylidene Chloride)

    1. Introduction

    2. Production

    3. Structure and Properties [10-12]

    4. Processing and Uses

    5. Economic Aspects

    6. Toxicology and Occupational Health [46, 47]

    References

    Polymer Blends

    1. Introduction

    2. Market Requirements

    3. Blend Technologies

    4. Property and Application Profiles of Selected Blends

    5. General Application Technology

    6. Future Developments

    7. Acknowledgement

    References

    Polymers, Biodegradable

    1. Glossary and Abbreviations

    2. Introduction

    3. Biodegradability and Toxicology

    4. Biodegradable Polymers: Synthesis, Properties, and Suppliers

    5. Processing and Additives

    6. Market Overview and Growth Drivers

    7. Value of Biodegradability — Life-Cycle Assessment (LCA)

    8. Applications

    9. Production Capacity

    10. Outlook

    Abbreviations

    References

    Polymers, Electrically Conducting

    1. Introduction

    2. Synthetic Routes

    3. Principles of Electrical Conduction

    4. Orientation Processes

    5. Types of Electrically Conducting Organic Materials

    6. Uses

    References

    Polymers, High-Temperature

    1. Introduction

    2. Polyetherimides

    3. Polyaryletherketones

    4. Polysulfones

    5. Poly(Phenylene Sulfide)

    6. Liquid Crystal Polymers

    References

    Reinforced Plastics

    1. Introduction, Classification

    2. Reinforced Plastic Components

    3. Fabrication of Polymer Composites (→ Composite Materials, Chap. 5.; → Plastics, Processing, 2. Processing of Thermosets)

    4. Physical and Chemical Properties

    5. Quality Specifications

    6. Economic Aspects

    References

    Specialty Plastics

    1. Introduction

    2. Polyphenylenes

    3. Poly( p-Xylylenes)

    4. Polybenzocyclobutenes

    5. Ionomers and Related Polymers

    References

    Thermoplastic Elastomers

    1. Thermoplastic Polyolefin Elastomers

    2. Thermoplastic Polyurethane Elastomers (Polyurethane Rubbers, see → Rubber, 7. Synthesis by Polyaddition, Polycondensation, and Other Mechanisms, Chap. 2; see also → Polyurethanes)

    3. Thermoplastic Copolyester Elastomers

    4. Thermoplastic Polyamide Elastomers

    5. Styrenic Block Copolymers

    Abbreviations for Polymers and Monomers:

    Other Abbreviations Used

    References

    Part 3: Films, Fibers, Foams

    Films

    1. Introduction

    2. Production Technology [2]

    3. Additives

    4. Delivery Forms

    5. Test Methods [18–24]

    6. Film Products [20, 26, 27]

    7. Summary of Uses [2, 10, 26, 27]

    8. Environmental Aspects

    References

    Polyamide Fibers

    1. Properties

    2. Polyamides for Synthetic Fibers

    3. Special Requirements for Polyamides

    4. Modifying Additions

    5. Technology of Melt Spinning

    6. Uses

    7. Economic Aspects

    References

    Polyester Fibers

    1. Production

    2. Structure and Properties

    3. Poly(Ethylene Terephthalate) Fibers

    4. Other Polyester Fibers

    5. Uses

    6. Economic Aspects

    References

    Polyurethane Fibers

    1. Physical Properties

    2. Chemical Properties

    3. Raw Materials

    4. Production of Polymer

    5. Spinning Processes

    6. Uses

    References

    Polyolefin Fibers

    1. Polypropylene Fiber

    2. Polyolefin Film Yarns and Split Yarns

    3. Monofilaments

    4. High-Modulus Polyolefin Yarns

    References

    Polyacrylonitrile Fibers

    1. Physical Properties

    2. Chemical Properties [3]

    3. Production

    4. Analysis

    5. Types of Fibers [40]

    6. Economic Aspects

    References

    Polyvinyl Fibers

    1. Poly(Vinyl Chloride) and Poly (Vinylidene Chloride) Fibers

    2. Poly(Vinyl Alcohol) Fibers

    References

    Polytetrafluoroethylene Fibers

    1. Physical and Chemical Properties

    2. Production

    3. Uses

    References

    High-Performance Fibers

    1. Introduction

    2. Heat Resistant Fibers

    3. High-Strength and High-Modulus Fibers

    References

    Foamed Plastics

    1. Introduction

    2. Production (→ Plastics, Processing 1. Processing of Thermoplastics)

    3. Properties

    4. Specific Foamed Plastics

    5. Testing (→ Plastics, Properties and Testing)

    6. Economic Aspects

    7. Toxicology and Environmental Aspects

    8. Abbreviations used in this article:

    References

    Part 4: Resins

    Alkyd Resins

    1. Introduction

    2. Production

    3. Film Formation by Coatings Based on Alkyd Resins

    4. Modified Alkyds

    5. Low-Solvent Coatings

    6. Markets and End Uses

    References

    Amino Resins

    1. Introduction

    2. Physical Properties

    3. Chemical Properties

    4. Raw Materials

    5. Production

    6. Environmental Protection

    7. Types of Resins and Their Properties

    8. Analysis

    9. Storage and Transportation

    10. Uses

    11. Economic Aspects

    References

    Epoxy Resins

    1. Introduction

    2. History

    3. Industry Overview

    4. Classes of Epoxy Resins and Manufacturing Processes

    5. Liquid Epoxy Resins (DGEBA)

    6. Solid Epoxy Resins Based on DGEBA

    7. Halogenated Epoxy Resins

    8. Multifunctional Epoxy Resins

    9. Specialty Epoxy Resins

    10. Monofunctional Glycidyl Ethers and Aliphatic Glycidyl Ethers

    11. Cycloaliphatic Epoxy Resins and Epoxidized Vegetable Oils

    12. Epoxy Esters and Derivatives

    13. Characterization of Uncured Epoxies

    14. Curing of Epoxy Resins

    15. Coreactive Curing Agents

    16. Catalytic Cure

    17. Formulation Development With Epoxy Resins

    18. Epoxy Curing Process

    19. Formulation Modifiers

    20. Coatings Applications

    21. Structural Applications

    22. Health and Safety Factors

    23. Acknowledgments

    Bibliography

    Phenolic Resins

    1. Introduction

    2. Physical Properties

    3. Raw Materials

    4. Production

    5. Storage and Transportation

    6. Testing and Analysis

    7. Uses

    8. Economic Aspects

    9. Toxicology and Occupational Health

    References

    Resins, Synthetic

    1. Definition

    2. Hydrocarbon Resins

    3. Resins by Condensation

    4. Natural and Synthetic Resins — Toxicology and Legislation

    References

    Part 5: Inorganic Polymers

    Inorganic Polymers

    1. Introduction

    2. Polysilanes, Polygermanes, and Polystannanes

    3. Poly(Carborane – Siloxanes), Polycarbosilanes and Polysilazanes

    4. Polyphosphazenes

    5. Poly(Boron Nitride)

    6. Poly(Sulfur Nitride)

    7. Polysulfur

    8. Organometallic Polymers

    9. Sol – Gel Inorganic Polymers

    10. Inorganic Fibers and Whiskers

    11. Biomedical and Antimicrobial Polymers

    12. Boron Polymers

    13. Aluminum Polymers

    14. Polymers with –Si–O–M–O– Backbones

    15. Poly(Carbon Disulfide), Poly(Carbon Diselenide), and Polythiocyanogen

    16. Phosphorus-Containing Polymers

    17. Traditional and Metal-Matrix Composites

    References

    Author Index

    Subject Index

    End User License Agreement

    List of Tables

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    Ullmann's Polymers and Plastics

    Products and Processes

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    Editor in Chief:

    Dr. Barbara Elvers, Hamburg, Germany

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    Preface

    This handbook features selected articles from the 7th edition of ULLMANN'S Encyclopedia of Industrial Chemistry, including newly written articles that have not been published in a printed edition before. True to the tradition of the ULLMANN'S Encyclopedia, polymers and plastics are addressed from an industrial perspective, including production figures, quality standards and patent protection issues where appropriate. Safety and environmental aspects which are a key concern for modern process industries are likewise considered.

    More content on related topics can be found in the complete edition of the ULLMANN'S Encyclopedia.

    About ULLMANN'S

    ULLMANN'S Encyclopedia is the world's largest reference in applied chemistry, industrial chemistry, and chemical engineering. In its current edition, the Encyclopedia contains more than 30,000 pages, 15,000 tables, 25,000 figures, and innumerable literature sources and cross-references, offering a wealth of comprehensive and well-structured information on all facets of industrial chemistry.

    1,100 major articles cover the following main areas:

    Agrochemicals

    Analytical Techniques

    Biochemistry and Biotechnology

    Chemical Reactions

    Dyes and Pigments

    Energy

    Environmental Protection and Industrial Safety

    Fat, Oil, Food and Feed, Cosmetics

    Inorganic Chemicals

    Materials

    Metals and Alloys

    Organic Chemicals

    Pharmaceuticals

    Polymers and Plastics

    Processes and Process Engineering

    Renewable Resources

    Special Topics

    First published in 1914 by Professor Fritz Ullmann in Berlin, the Enzyklopädie der Technischen Chemie (as the German title read) quickly became the standard reference work in industrial chemistry. Generations of chemists have since relied on ULLMANN'S as their prime reference source. Three further German editions followed in 1928–1932, 1951–1970, and in 1972–1984. From 1985 to 1996, the 5th edition of ULLMANN'S Encyclopedia of Industrial Chemistry was the first edition to be published in English rather than German language. So far, two more complete English editions have been published in print; the 6th edition of 40 volumes in 2002, and the 7th edition in 2011, again comprising 40 volumes. In addition, a number of smaller topic-oriented editions have been published.

    Since 1997, ULLMANN'S Encyclopedia of Industrial Chemistry has also been available in electronic format, first in a CD-ROM edition and, since 2000, in an enhanced online edition. Both electronic editions feature powerful search and navigation functions as well as regular content updates.

    Symbols and Units

    Symbols and units agree with SI standards (for conversion factors see page XI). The following list gives the most important symbols used in the encyclopedia. Articles with many specific units and symbols have a similar list as front matter.

    Conversion Factors

    Powers of Ten

    Abbreviations

    The following is a list of the abbreviations used in the text. Common terms, the names of publications and institutions, and legal agreements are included along with their full identities. Other abbreviations will be defined wherever they first occur in an article. For further abbreviations, see page IX, Symbols and Units; page XVII, Frequently Cited Companies (Abbreviations), and page XVIII, Country Codes in patent references. The names of periodical publications are abbreviated exactly as done by Chemical Abstracts Service.

    Frequently Cited Companies (Abbreviations)

    Country Codes

    The following list contains a selection of standard country codes used in the patent references.

    Periodic Table

    Part 1

    Fundamentals

    Plastics, General Survey, 1. Definition, Molecular Structure and Properties

    Hans-Georg Elias, Michigan Molecular Institute, Midland, United States

    Rolf Mülhaupt. Institute for Macromolecular Chemistry, Freiburg, Germany

    1. Introduction

    1.1. Polymers

    1.1.1. Fundamental Terms [1–16]

    1.1.2. Nomenclature [1, 5, 17–19]

    1.2. Plastics

    1.2.1. Fundamental Terms [20–56]

    1.2.2. Designations [57–61]

    1.3. History of Plastics [13–16, 62–67]

    1.4. Economic Importance [68–73]

    2. Molecular Structure of Polymers [1–12]

    2.1. Constitution

    2.1.1. Homopolymers

    2.1.2. Copolymers

    2.1.3. Branched Polymers

    2.1.4. Ordered Chain Assemblies

    2.1.5. Unordered Networks

    2.2. Molar Masses and Molar Mass Distributions

    2.2.1. Molar Mass Average

    2.2.2. Determination of Molar Mass

    2.2.3. Molar Mass Distributions

    2.2.4. Determination of Molar Mass Distributions

    2.3. Configurations

    2.4. Conformations

    2.4.1. Microconformations

    2.4.2. Conformations in Ideal Polymer Crystals

    2.4.3. Conformations in Polymer Solutions

    2.4.4. Unperturbed Coils

    2.4.5. Perturbed Coils

    2.4.6. Wormlike Chains

    3. Polymer Manufacture

    3.1. Raw Materials [78]

    3.1.1. Wood

    3.1.2. Coal

    3.1.3. Natural Gas and Fracking

    3.1.4. Petroleum

    3.1.5. Other Renewable Resources and Biorefineries [79–83]

    3.2. Polymer Syntheses: Overview [84]

    3.2.1. Classifications

    3.2.2. Functionality

    3.2.3. Cyclopolymerizations

    3.3. Chain-Growth Polymerization

    3.3.1. Thermodynamics

    3.3.2. Free-Radical Polymerizations [86]

    3.3.3. Anionic Polymerizations [89]

    3.3.4. Cationic Polymerizations [90]

    3.3.5. Ziegler–Natta [91–95], ROMP [96] and ADMET [97] Catalysis

    3.3.6. Copolymerizations [98]

    3.4. Polycondensations and Polyadditions [85]

    3.4.1. Bifunctional Polycondensations

    3.4.2. Multifunctional Polycondensations and Hyperbranched Polymers [99]

    3.4.3. Polyaddition

    3.5. Polymer Reactions [100, 101]

    3.5.1. Polymer Transformations

    3.5.2. Block and Graft Formations [102]

    3.5.3. Cross-Linking Reactions

    3.5.4. Degradation Reactions

    4. Plastics Manufacture [103]

    4.1. Homogenization and Compounding

    4.2. Additives [5, 104, 105] (→ Plastics, Additives)

    4.2.1. Overview

    4.2.2. Chemofunctional Additives

    4.2.3. Processing Aids

    4.2.4. Extending and Functional Fillers [106–108]

    4.2.5. Plasticizers (→ Plasticizers) [109]

    4.2.6. Colorants

    4.2.7. Blowing Agents

    4.3. Processing [110–113]

    5. Supermolecular Structures (→ Plastics, Properties and Testing) [114–116]

    5.1. Noncrystalline States

    5.1.1. Structure

    5.1.2. Orientation

    5.2. Polymer Crystals [117, 118]

    5.2.1. Introduction

    5.2.2. Crystal Structures

    5.2.3. Crystallinity

    5.2.4. Morphology

    5.3. Mesophases and Liquid-Crystalline Polymers [121]

    5.3.1. Introduction

    5.3.2. Types of Liquid Crystals

    5.3.3. Mesogens

    5.3.4. Lyotropic Liquid-Crystalline Polymers

    5.3.5. Thermotropic Liquid Crystal Polymers

    5.3.6. Block Copolymers [101]

    5.3.7. Ionomers

    5.4. Gels

    5.5. Polymer Surfaces [124]

    5.5.1. Structure

    5.5.2. Interfacial Tension

    5.5.3. Adsorption

    6. Thermal Properties [116]

    6.1. Molecular Motion

    6.1.1. Thermal Expansion

    6.1.2. Heat Capacity

    6.1.3. Heat Conductivity

    6.2. Thermal Transitions and Relaxations

    6.2.1. Overview

    6.2.2. Crystallization

    6.2.3. Melting

    4.2.6. Liquid Crystal Transitions

    6.2.5. Glass Transitions

    6.4.6. Other Transitions and Relaxations

    6.2.7. Technical Methods

    6.3. Transport

    6.3.1. Self-Diffusion

    6.3.2. Permeation

    7. Rheological Properties [125, 126]

    7.1. Introduction

    7.2. Shear Viscosities at Rest

    7.2.1. Fundamentals

    7.2.2. Molar Mass Dependence

    7.2.3. Concentrated Solutions

    7.3. Non-Newtonian Shear Viscosities

    7.3.1. Overview

    7.3.2. Flow Curves

    7.3.3 Melt Viscosities

    7.4. Extensional Viscosities

    7.4.1. Fundamentals

    7.4.2. Melts

    7.4.3. Solutions

    8. Mechanical Properties [116, 129, 130]

    8.1. Introduction

    8.1.1 Deformation of Polymers

    8.1.2. Tensile Tests

    8.1.3. Moduli and Poisson Ratios

    8.2. Energy Elasticity

    8.2.1. Theoretical Moduli

    8.2.2 Real Moduli

    8.2.3. Temperature Dependence

    8.3. Entropy Elasticity

    8.4. Viscoelasticity (→ Plastics, Properties and Testing)

    8.4.1. Fundamentals

    8.4.2. Time–Temperature Superposition

    8.5. Dynamic Behavior

    8.5.1. Fundamentals

    8.5.2. Molecular Interpretations

    8.6. Fracture [129]

    8.6.1. Overview

    8.6.2. Theoretical Fracture Strength

    8.6.3. Real Fracture Strength

    8.6.4. Impact Resistance

    8.6.5. Stress Cracking

    8.6.6. Fatigue

    8.7. Surface Mechanics

    8.7.1. Hardness

    8.7.2. Friction

    8.7.3. Abrasion and Wear

    9. Electric Properties [116, 126, 133, 134]

    9.1. Dielectric Properties

    9.1.1. Relative Permittivity

    9.1.2. Dielectric Loss

    9.1.3. Dielectric Strength and Tracking Resistance

    9.1.4. Electrostatic Charging

    9.2. Electrical Conductivity (→ Polymers, Electrically Conducting) [126, 133–137]

    9.3. Photoconductivity

    10. Optical Properties [116]

    11. Polymer Composites (→ Composite Materials) [138]

    11.1. Introduction

    11.1.1. Overview

    11.1.2. Mixture Rules

    11.2. Filled Polymers

    11.2.1. Microcomposites

    11.2.2. Molecular Composites

    11.2.3. Macrocomposites

    Nanocomposites [108, 141, 142]

    11.3. Homogeneous Blends [149, 150]

    11.3.1. Thermodynamics

    11.3.2. Plastification

    11.3.3. Rubber Blends [149, 150, 152, 153]

    11.3.4. Plastic Blends

    Heterogeneous Blends [149, 150, 152, 153]

    11.4.1. Compatible Polymers

    11.4.2. Blend Formation

    11.4.3. Toughened Plastics

    11.4.4. Thermoplastic Elastomers (→ Thermoplastic Elastomers)

    11.5. Expanded Plastics (→ Foamed Plastics) [156, 157]

    12. Plastics and Sustainability (→ Plastics, Recycling)

    12.1. Plastics and Environment [158–162]

    12.2. Green Polymer Chemistry [163, 164] and Life Cycle Assessment [165]

    12.3. Plastics Waste Recycling

    12.3.1. Mechanical Recycling [166, 167]

    12.3.2. Feedstock Recycling [167, 168]

    12.3.3. Energy Recycling [166–168]

    12.3.4. Biodegradation and Bio-based Plastics [79–83, 164, 169] (→ Polymers, Biodegradable)

    12.3.5. Plastics from Carbon Dioxide [3] (→ Carbon Dioxide 12.4.10. Polymers from Carbon Dioxide)

    12.4. Polymers for Sustainable Development [164]

    References

    Further Reading

    1. Introduction

    Plastics are commercially used materials that are based on polymers or prepolymers. The name plastics refers to their easy processibility and shaping (Greek: plastein = to form, to shape). Plastics and polymers, also termed macromolecules (Greek: macro = large), are not synonyms. Polymers or prepolymers are raw materials for plastics; they become plastics only after processing. The same polymers may be used as plastics or as fibers, paints, rubbers, coatings, adhesives, thickeners, surfactants, and ion-exchange membranes. Properties of polymers are engineered by varying the molecular architecture or the formulation, combining them with different materials in multicomponent and multiphase systems. Typically, plastics contain additives that are needed to enhance their stability and to tune their properties. Unparalleled by any other material, polymers are exceptional regarding their attractive combination of facile processing with low mass and high versatility in terms of properties, applications, flexible choice of feedstocks, and recycling. The system integration of functional polymers represents the key to the development of advanced technologies with applications ranging from lightweight engineering to packaging, construction, aerospace and automotive industries, as well as biomedical engineering. Whereas most plastics are passive, advanced functional plastics are rendered interactive and capable of responding to environmental stimuli. Today, highly cost-, resource-, eco-, and energy-efficient polymers play a prominent role in sustainable development of advanced materials and technologies.

    1.1. Polymers

    1.1.1. Fundamental Terms [1–16]

    The term polymer refers to macromolecules composed of many units (Greek: poly = many, meros = parts). As first proposed by HERMANN STAUDINGER in 1920, who was awarded the Nobel Price of Chemistry for his groundbreaking concept in 1953, macromolecules consist of many atoms, usually a thousand or more, thereby having high molar masses. Prior to STAUDINGER, the term polymer was not related to high molar mass. For example, benzene was originally called a polymer which was polymerized from three acetylene molecules. What is now called a polymer consists of molecules with hundreds and thousands of such units; it was therefore termed high polymer in the ancient literature. The term polymer carries with it the connotation of molecules composed of many equal mers, such as the ethylene units in polyethylene, R′(CH2CH2)nR″. The number n of monomer units in the polymer molecule is called the degree of polymerization X. There are, however, many polymer molecules (especially biopolymer molecules) with very different types of monomers per molecule, such as protein molecules H(NH–CHR–CO)nOH with up to 20 different R substituents. In accordance with STAUDINGER's view, a less constraining and more general term for polymer molecule is thus macromolecule. However, there is no sharp dividing line with respect to the number of units per molecule between macromolecules and low molar mass compounds. In principle, linear thermoplastic polymers are considered polymers when entanglement occurs, thus accounting for the viscoelastic properties typical for polymeric thermoplastics.

    It was HERMANN STAUDINGER who recognized that polymers in industry and in nature are synthesized according to the same blueprint. Similar to pearls in a pearl necklace, monomer molecules are linked together by covalent bond formation. In the early days of polymer sciences and engineering, all polymers were bio-based, because efficient synthetic polymerization processes were not at hand. Prominent examples of biopolymers include proteins, polynucleotides, cis-1,4-polyisoprene as natural rubber, polysaccharides (carbohydrates) with cellulose as the most abundant polymer and major component of biomass. Wood is a composite of two biopolymers, i.e., cellulose and lignin. As pointed out by STAUDINGER and others, most silicates are inorganic polymers derived by polymerization of silicic acid and its derivatives. Some of these naturally occurring polymers are used by man without further chemical transformation (e.g., cellulose for paper and cardboard). Yet, the chemical transformation of natural polymers with retention of their chain structures leads to solution and even melt processable semisynthetic materials, for example, cellulose acetates from cellulose. Chains of other natural polymers are cross-linked before commercial use. Examples are the hardening of casein (a protein) by formaldehyde to produce galalith (plastic) or the vulcanization of cis-1,4-polyisoprene (natural rubber) to afford an elastomer.

    Today, most polymers are synthesized chemically from synthetic monomers. Examples include the preparations of polyethylene from ethylene, poly(vinyl chloride) from vinyl chloride, nylon 6 from ɛ-caprolactam, or nylon 66 from adipic acid and hexamethylenediamine. Whereas the majority of monomers are derived from oil and gas in petrochemistry, the progress in biotechnology and the quest for green economy are stimulating the production of bio-based synthetic monomers, such as butadiene, ethylene, propene, acrylic acid, glycol, and lactic acid in biorefineries using biomass as feedstock. Some industrial polymers result from the chemical conversion of other synthetic polymers, for example, poly(vinyl alcohol) from poly(vinyl acetate). In contrast to natural polymer syntheses and biotechnology, most large scale commercial synthetic polymers are produced in the absence of water either in bulk or gas phase. Moreover, compared to biopolymers, synthetic polymers, including the synthetic bio-based polymers derived from renewable feedstocks, are much easier to tailor with respect to their molar mass distribution, short- and long-chain branching and stereochemistry, thus meeting the demands of polymer melt processing and polymer applications. In contrast to protein synthesis, where polypeptide chains are produced with identical molar mass and comonomer sequence distribution, is rather problematic to produce thermoplastics with shear thinning resulting from long chain branching and multimodal molar mass distribution with enzyme-catalyzed reactions.

    1.1.2. Nomenclature [1, 5, 17–19]

    The nomenclature of individual polymers and plastics is as confusing as their classification according to properties. Various systems of nomenclature are used simultaneously. Abbreviations and acronyms abound, sometimes with different meanings for the same letter combinations and other times without explanation. In addition, many thousands of trade names are used worldwide for plastics, fibers, elastomers, and polymeric additives. Furthermore, a polymer from a certain company may come in many different grades depending on the processibility and application, sometimes up to 100 per polymer type. Some of these grades may even bear different trade names for various applications. The following nomenclature systems are commonly used for polymers.

    Long-known Natural Polymers often have Trivial Names. Examples are cellulose, the polymeric sugar (-ose) of the plant cell; casein, the most important protein of milk and cheese (Latin: caseus = cheese); nucleic acids, the acids found in the cell nucleus; catalase, a catalyzing enzyme.

    Synthetic Polymers are often Named after Their Monomers. Polymers of ethylene thus lead to polyethylene, styrene to polystyrene, vinyl chloride to poly(vinyl chloride), and lactic acid to a polylactic acid. This polymonomer nomenclature has the disadvantage that the constitution of monomeric units of the polymer molecules is not identical with the constitution of the monomers themselves. For example, the polymerization of ethylene, CH2=CH2, leads to ∼(CH2–CH2)n∼, a saturated compound and thus a polyalkane, not an unsaturated ene as the name polyethylene may suggest. The polymerization of lactams (cyclic amides) does not give macromolecules with intact lactam rings in the polymer chains but gives open-chain polyamides, etc. This polymonomer scheme is also ambiguous if a monomer can lead to more than one characteristic unit in a polymer. An example is acrolein, CH2=CH(CHO), which can polymerize via the ethylenic double bond to give ∼[CH2–CH(CHO)]n∼, via the aldehyde group to ∼[O–CH(CH=CH2)]n, or via both to give six-membered rings in polymer chains.

    For trade purposes, certain polymer names may denote not only homopolymers but also copolymers, contrary to what the chemical names imply. For example, the copolymers of ethylene with up to 10% butene-1, hexene-1, or octene-1 are known as linear low-density polyethylenes (LLDPEs). The commonly used chemical names of plastics thus often do not indicate the true chemical structure of the monomeric units of the polymers on which they are based.

    Polymers are often Named after Characteristic Groups in Their Repeating Units. Polyamides are thus polymers with amide groups –NHCO– in their repeating units; for example ∼[NHCO(CH2)5]n∼ = polyamide 6 = nylon 6 = poly(ɛ-caprolactam). Other examples are polyesters with ester groups –COO– or polyurethanes with urethane groups –NH–CO–O– in the chains. A disadvantage is that this naming scheme is identical with that of organic chemistry where a polyisocyanate denotes a low molar mass compound with more than one isocyanate group per molecule [e.g., C6H3(NCO)3]. A macromolecular polyisocyanate would thus be a polymer with many intact isocyanate groups per chain, for example, poly(vinyl isocyanate) ∼[CH2–CH(NCO)]n∼. The polyisocyanates of polymer chemistry, on the other hand, possess polymerized isocyanate groups as, for example, in ∼(NR–CO)n∼. Such compounds are unfortunately also often called polyisocyanates.

    IUPAC Names. IUPAC recommends the use of constitutive names, similar to those used in inorganic and organic chemistry. The nomenclature of low and high molar mass inorganic molecules follows the additivity principle; those of low molar mass organic molecules the substitution principle. The nomenclature of organic macromolecules is a hybrid of both principles: The smallest repeating units are thought of as biradicals according to the substitution principle; then their names are added according to the additivity principle, put in parentheses, and prefixed with poly. Names of repeating units are written without spaces between words. The polymer ∼[O–CH2]n∼ from formaldehyde, H2C=O, is thus called poly(oxymethylene), abbreviated as POM. The polycondensation of ethylene glycol HO–CH2–CH2–OH with terephthalic acid HOOC–(p-C6H4)–COOH leads to a polymer ∼[O–CH2CH2–O–OC(p-C6H4)CO]n∼ with the systematic name poly(oxyethyleneoxyterephthaloyl). The trivial names of this polymer are poly(ethylene terephthalate) and poly(ethylene glycol terephthalate). It is also known as PET (an acronym) or PETP (an abbreviation) in the plastics literature, by the acronym PES in the fiber literature, and as PETE for recycling purposes.

    With exception of POM, IUPAC names are rarely used in the plastics literature. They are however important for systematic searches in Chemical Abstracts and other literature services.

    1.2. Plastics

    1.2.1. Fundamental Terms [20–56]

    Early plastics resembled natural resins. Natural resin refers mainly to oleoresins from tree sap but is also used for shellac, insect exudations, and mineral hydrocarbons (→ Resins, Natural). Early plastics were thus sometimes called synthetic resins. The word resin is today occasionally used for any organic chemical compound with medium to high molar mass that serves as a raw material for plastics (for a definition of the term resin according to current standards, see → Resins, Synthetic). Resin is not to be confused with rosin, which refers to mixtures of C20 fused-ring monocarboxylic acids, such as pine oil, tall oil, and kauri resin. Rosin is the main component of naval stores (→ Resins, Natural).

    Plastics are usually divided into two groups according to their hardening processes. Those that yield solid materials by simple cooling of a polymer melt (a physical process) and soften while being heated are called thermoplastics. Thermosets, on the other hand, harden through chemical cross-linking reactions between polymer molecules; when heated, they do not soften but decompose chemically (→ Thermosets). The shaping of a thermoplastic is thus a reversible process: The same material can be melted and processed again. A thermoset cannot be remelted and reshaped; its formation is irreversible.

    Thermoplastics are normally composed of fairly high molar mass molecules because many physical properties effectively become molar mass independent only above a certain molar mass enabling chain entanglement. Examples are melting temperatures and the moduli of elasticity. Other properties, however, increase with increasing molar mass and entanglement (e.g., melt viscosities).

    Thermosets are usually generated from fairly low molar mass polymers, called oligomers (science) or prepolymers (industry). Oligomers containing functional

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