Ullmann's Polymers and Plastics: Products and Processes
By Wiley-VCH
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About this ebook
- The ULLMANN’S perspective on polymers and plastics brings reliable information on more than 1500 compounds and products straight to your desktop
- Carefully selected “best of” compilation of 61 topical articles from the Encyclopedia of Industrial Chemistry on economically important polymers provide a wealth of chemical, physical and economic data on more than 1000 different polymers and hundreds of modifications
- Contains a wealth of information on the production and use of all industrially relevant polymers and plastics, including organic and inorganic polymers, fibers, foams and resins
- Extensively updated: more than 30% of the content has been added or updated since the launch of the 7th edition of the Ullmann’s encyclopedia in 2011 and is now available in print for the first time
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Ullmann's Polymers and Plastics - Wiley-VCH
Contents
Cover
Series Page
Title Page
Copyright
Preface
Symbols and Units
Conversion Factors
Abbreviations
Country Codes
Periodic Table of Elements
Part 1: Fundamentals
Plastics, General Survey, 1. Definition, Molecular Structure and Properties
1. Introduction
2. Molecular Structure of Polymers [1–12]
3. Polymer Manufacture
4. Plastics Manufacture [103]
5. Supermolecular Structures (→ Plastics, Properties and Testing) [114–116]
6. Thermal Properties [116]
7. Rheological Properties [125, 126]
8. Mechanical Properties [116, 129, 130]
9. Electric Properties [116, 126, 133, 134]
10. Optical Properties [116]
11. Polymer Composites (→ Composite Materials) [138]
12. Plastics and Sustainability (→ Plastics, Recycling)
References
Plastics, General Survey, 2. Production of Polymers and Plastics
1. Polymer Manufacture
2. Plastics Manufacture [27]
References
Plastics, General Survey, 3. Supermolecular Structures
1. Supermolecular Structures (→ Plastics, Properties and Testing) [1–3]
References
Plastics, General Survey, 4. Polymer Composites
1. Overview
2. Mixture Rules
3. Filled Polymers
4. Homogeneous Blends [13, 14]
5. Heterogeneous Blends [13, 14, 17, 18]
6. Expanded Plastics (→ Foamed Plastics) [21, 22]
References
Plastics, General Survey, 5. Plastics and Sustainability
1. Plastics and Environment [1–5]
2. Green Polymer Chemistry [6, 7] and Life Cycle Assessment [8]
3. Plastics Waste Recycling
4. Polymers for Sustainable Development [7]
References
Plastics, Analysis
1. Introduction
2. Polymer Isolation
3. Preliminary Tests for Polymer Identification
4. Chemical Analysis
5. Molecular Mass Determination
6. Determination of Sequential Structure
7. Determination of Chemical Heterogeneity
References
Polymerization Processes, 1. Fundamentals
1. Introduction
2. Polymerization Mechanisms and Kinetics
3. Kinetics of Step Polymerization
4. Basic Concepts of Molecular Mass Distribution (MMD)
5. Chain Polymerization
6. Free-Radical Polymerization
7. Copolymerization
8. Living Polymerization
9. Polymers with Branches and Crosslinks
List of Symbols
General References
Specific References
Polymerization Processes, 2. Modeling of Processes and Reactors
1. Introduction
2. Fundamental Effects of Reactor Types
3. Processes and Reactor Modeling for Step Polymerization
4. Processes and Reactor Modeling for Chain Polymerization
5. Bulk and Solution Polymerization
6. Precipitation and Dispersion Polymerization
7. Suspension Polymerization
8. Emulsion Polymerization
General References
Specific References
Plastics Processing, 1. Processing of Thermoplastics
1. Introduction
2. Compounding Processes
3. Pressureless Processing Techniques
4. Processing under Pressure
5. Forming Processes
References
Plastics, Processing, 2. Processing of Thermosets
1. Vinyl Ester Resins, and Phenol – Formaldehyde Resins
2. Curable Molding Compounds and Laminates
References
Plastics Processing, 3. Machining, Bonding, Surface Treatment
1. Machining
2. Bonding
3. Surface Treatment
References
Plastics, Properties and Testing
1. States of Order of Polymers
2. Properties and Testing
Abbreviations
References
Plastics, Additives
1. Introduction
2. Antioxidants
3. Light Stabilizers
4. Heat Stabilizers for Poly(Vinyl Chloride)
5. Lubricants, Slip, Antiblocking, and Mold-Release Agents
6. Flame Retardants [73–78] See also → Flame Retardants
7. Fillers and Coupling Agents
8. Dyes and Pigments [110–112]
9. Miscellaneous Additives
References
Plasticizers
1. Introduction
2. Plasticizers in Common Use
3. Mechanism of Plasticizer Action
4. Plasticized PVC
5. Plasticization of Polymers Other Than PVC
6. Toxicology and Environmental Aspects
References
Part 2: Organic Polymers
Fluoropolymers, Organic
1. Introduction
2. Fluoroplastics
3. Fluoroelastomers (→ Rubber, 4. Emulsion Rubbers, Chap. 6)
4. Toxicology and Occupational Health
5. Economic Aspects
References
Polyacrylamides and Poly(Acrylic Acids)
1. Introduction
2. Raw Materials
3. Production
4. Properties
5. Uses
6. Economic Aspects
7. Toxicology, Occupational Health, and Environmental Aspects
References
Polyacrylates
1. Introduction
2. Raw Materials
3. Production
4. Properties
5. Uses
6. Economic Aspects
References
Polyamides
1. Introduction
2. Nomenclature
3. General Considerations in Polyamidation
4. Other Polymerization Techniques
5. Commercial Processes
6. Properties
7. Processing
8. Uses
9. Ecological Aspects and Toxicology
10. Economic Aspects
References
Polyaspartates and Polysuccinimide
1. Introduction
2. Synthesis and Production of Polyaspartates
3. Analytical Characterization and Detection
4. Toxicological Properties and Environmental Fate
5. Function and Applications
6. Polysuccinimide
References
Polybutenes
1. Poly(1-Butene)
2. Polyisobutylene
References
Polycarbonates
1. Introduction
2. Properties
3. Blends
4. Production
5. Processing
6. Applications
7. Recycling
8. Toxicology and Environmental Aspects
References
Polyester Resins, Unsaturated
1. Introduction
2. Raw Materials
3. Production
4. Additives
5. Curing
6. Types of UP Resins
7. Testing and Properties
8. Uses and Economic Aspects
9. Occupational Health and Environmental Aspects [9]
References
Polyesters
1. Introduction
2. Polyesters as Intermediates for Polyurethanes
3. Thermoplastic Polyesters [19-25]
References
Polyethylene
1. Introduction
2. Properties
3. Polymerization Chemistry
4. Raw Materials
5. Production Processes
6. Uses
7. Environmental Aspects
References
Polyimides
1. Introduction
2. Physical and Chemical Properties
3. Synthesis
4. Uses
5. Photoimageable Polyimides
References
Polymethacrylates
1. Introduction
2. Properties
3. Raw Materials
4. Production Processes
5. Uses
6. Toxicology
7. Environmental Aspects
References
Polyoxyalkylenes
1. Introduction
2. Properties
3. Production
4. Toxicity [112]
5. Handling
6. Uses
7. Economic Aspects [121]
References
Polyoxymethylenes
1. Introduction
2. Physical and Chemical Properties
3. Production
4. Economic Aspects
5. Quality Specifications and Analysis
6. Product Range and Processing
7. Uses
8. Recycling
9. Toxicology and Occupational Health
References
Poly(Phenylene Oxides)
1. Introduction
2. Production
3. PPE Blends
4. Processing
5. Uses
6. Acknowledgement
References
Polypropylene
1. Historical Overview
2. Polymer Structure
3. Raw Materials
4. Polymerization Mechanism [35]
5. Industrial Polymerization Processes [40]
6. Product Finishing
7. Properties
8. Processing and Applications
9. Environmental Aspects
References
Polystyrene and Styrene Copolymers
1. Polystyrene
2. Styrene–Acrylonitrile (SAN) Copolymers
3. Barrier Resins
4. Other Copolymers
5. Acrylonitrile–Butadiene–Styrene (ABS) Polymers
References
Polyureas
1. Introduction
2. Synthesis
3. Polyureas as Starting Materials for Other Polymers
4. Homopolyureas
5. Copolyureas
6. Structure
7. Properties
8. Uses
9. Safety and Environmental Aspects
References
Polyurethanes
1. Introduction
2. Basic Reactions [3, 4, 8]
3. Starting Materials [3]
4. Structure and Morphology
5. Production of Polyurethanes
6. Processing of Polyurethanes
7. Foams
8. Noncellular Polyurethanes
9. Polyurethane Coatings [199–201]
10. Polyurethane Adhesives [202–204]
11. Polyurethane Fibers [205]
12. Polyurethanes and Isocyanates as Binders [219]
13. Special Products
14. Safety and Ecology
15. Economic Aspects
References
Poly(Vinyl Chloride)
1. Introduction
2. Physical and Chemical Properties
3. Resources and Raw Materials
4. Production
5. Environmental Protection
6. Quality Specifications and Analysis
7. Storage and Transportation
8. Processing and End Uses
9. Economic Aspects
10. Toxicology and Occupational Health
References
Polyvinyl Compounds, Others
1. Poly(Vinyl Alcohol)
2. Poly(Vinyl Acetals)
3. Poly(N-Vinyllactams) and Poly(N-Vinylamines)
References
Poly(Vinyl Esters)
1. Introduction
2. Raw Materials
3. Polymer Structure
4. Production
5. Industrially Important Poly(Vinyl Esters)
6. Properties
7. Quality Specifications, Trade Names, Storage and Transport, Wastewater
8. Uses, Toxicology, and Economic Aspects
References
Poly(Vinyl Ethers)
1. Introduction
2. Production
3. Industrial Processes
4. Properties and Uses
5. Copolymers
6. Toxicology
References
Poly(Vinylidene Chloride)
1. Introduction
2. Production
3. Structure and Properties [10-12]
4. Processing and Uses
5. Economic Aspects
6. Toxicology and Occupational Health [46, 47]
References
Polymer Blends
1. Introduction
2. Market Requirements
3. Blend Technologies
4. Property and Application Profiles of Selected Blends
5. General Application Technology
6. Future Developments
7. Acknowledgement
References
Polymers, Biodegradable
1. Glossary and Abbreviations
2. Introduction
3. Biodegradability and Toxicology
4. Biodegradable Polymers: Synthesis, Properties, and Suppliers
5. Processing and Additives
6. Market Overview and Growth Drivers
7. Value of Biodegradability — Life-Cycle Assessment (LCA)
8. Applications
9. Production Capacity
10. Outlook
Abbreviations
References
Polymers, Electrically Conducting
1. Introduction
2. Synthetic Routes
3. Principles of Electrical Conduction
4. Orientation Processes
5. Types of Electrically Conducting Organic Materials
6. Uses
References
Polymers, High-Temperature
1. Introduction
2. Polyetherimides
3. Polyaryletherketones
4. Polysulfones
5. Poly(Phenylene Sulfide)
6. Liquid Crystal Polymers
References
Reinforced Plastics
1. Introduction, Classification
2. Reinforced Plastic Components
3. Fabrication of Polymer Composites (→ Composite Materials, Chap. 5.; → Plastics, Processing, 2. Processing of Thermosets)
4. Physical and Chemical Properties
5. Quality Specifications
6. Economic Aspects
References
Specialty Plastics
1. Introduction
2. Polyphenylenes
3. Poly( p-Xylylenes)
4. Polybenzocyclobutenes
5. Ionomers and Related Polymers
References
Thermoplastic Elastomers
1. Thermoplastic Polyolefin Elastomers
2. Thermoplastic Polyurethane Elastomers (Polyurethane Rubbers, see → Rubber, 7. Synthesis by Polyaddition, Polycondensation, and Other Mechanisms, Chap. 2; see also → Polyurethanes)
3. Thermoplastic Copolyester Elastomers
4. Thermoplastic Polyamide Elastomers
5. Styrenic Block Copolymers
Abbreviations for Polymers and Monomers:
Other Abbreviations Used
References
Part 3: Films, Fibers, Foams
Films
1. Introduction
2. Production Technology [2]
3. Additives
4. Delivery Forms
5. Test Methods [18–24]
6. Film Products [20, 26, 27]
7. Summary of Uses [2, 10, 26, 27]
8. Environmental Aspects
References
Polyamide Fibers
1. Properties
2. Polyamides for Synthetic Fibers
3. Special Requirements for Polyamides
4. Modifying Additions
5. Technology of Melt Spinning
6. Uses
7. Economic Aspects
References
Polyester Fibers
1. Production
2. Structure and Properties
3. Poly(Ethylene Terephthalate) Fibers
4. Other Polyester Fibers
5. Uses
6. Economic Aspects
References
Polyurethane Fibers
1. Physical Properties
2. Chemical Properties
3. Raw Materials
4. Production of Polymer
5. Spinning Processes
6. Uses
References
Polyolefin Fibers
1. Polypropylene Fiber
2. Polyolefin Film Yarns and Split Yarns
3. Monofilaments
4. High-Modulus Polyolefin Yarns
References
Polyacrylonitrile Fibers
1. Physical Properties
2. Chemical Properties [3]
3. Production
4. Analysis
5. Types of Fibers [40]
6. Economic Aspects
References
Polyvinyl Fibers
1. Poly(Vinyl Chloride) and Poly (Vinylidene Chloride) Fibers
2. Poly(Vinyl Alcohol) Fibers
References
Polytetrafluoroethylene Fibers
1. Physical and Chemical Properties
2. Production
3. Uses
References
High-Performance Fibers
1. Introduction
2. Heat Resistant Fibers
3. High-Strength and High-Modulus Fibers
References
Foamed Plastics
1. Introduction
2. Production (→ Plastics, Processing 1. Processing of Thermoplastics)
3. Properties
4. Specific Foamed Plastics
5. Testing (→ Plastics, Properties and Testing)
6. Economic Aspects
7. Toxicology and Environmental Aspects
8. Abbreviations used in this article:
References
Part 4: Resins
Alkyd Resins
1. Introduction
2. Production
3. Film Formation by Coatings Based on Alkyd Resins
4. Modified Alkyds
5. Low-Solvent Coatings
6. Markets and End Uses
References
Amino Resins
1. Introduction
2. Physical Properties
3. Chemical Properties
4. Raw Materials
5. Production
6. Environmental Protection
7. Types of Resins and Their Properties
8. Analysis
9. Storage and Transportation
10. Uses
11. Economic Aspects
References
Epoxy Resins
1. Introduction
2. History
3. Industry Overview
4. Classes of Epoxy Resins and Manufacturing Processes
5. Liquid Epoxy Resins (DGEBA)
6. Solid Epoxy Resins Based on DGEBA
7. Halogenated Epoxy Resins
8. Multifunctional Epoxy Resins
9. Specialty Epoxy Resins
10. Monofunctional Glycidyl Ethers and Aliphatic Glycidyl Ethers
11. Cycloaliphatic Epoxy Resins and Epoxidized Vegetable Oils
12. Epoxy Esters and Derivatives
13. Characterization of Uncured Epoxies
14. Curing of Epoxy Resins
15. Coreactive Curing Agents
16. Catalytic Cure
17. Formulation Development With Epoxy Resins
18. Epoxy Curing Process
19. Formulation Modifiers
20. Coatings Applications
21. Structural Applications
22. Health and Safety Factors
23. Acknowledgments
Bibliography
Phenolic Resins
1. Introduction
2. Physical Properties
3. Raw Materials
4. Production
5. Storage and Transportation
6. Testing and Analysis
7. Uses
8. Economic Aspects
9. Toxicology and Occupational Health
References
Resins, Synthetic
1. Definition
2. Hydrocarbon Resins
3. Resins by Condensation
4. Natural and Synthetic Resins — Toxicology and Legislation
References
Part 5: Inorganic Polymers
Inorganic Polymers
1. Introduction
2. Polysilanes, Polygermanes, and Polystannanes
3. Poly(Carborane – Siloxanes), Polycarbosilanes and Polysilazanes
4. Polyphosphazenes
5. Poly(Boron Nitride)
6. Poly(Sulfur Nitride)
7. Polysulfur
8. Organometallic Polymers
9. Sol – Gel Inorganic Polymers
10. Inorganic Fibers and Whiskers
11. Biomedical and Antimicrobial Polymers
12. Boron Polymers
13. Aluminum Polymers
14. Polymers with –Si–O–M–O– Backbones
15. Poly(Carbon Disulfide), Poly(Carbon Diselenide), and Polythiocyanogen
16. Phosphorus-Containing Polymers
17. Traditional and Metal-Matrix Composites
References
Author Index
Subject Index
End User License Agreement
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Ullmann's Polymers and Plastics
Products and Processes
Wiley LogoEditor in Chief:
Dr. Barbara Elvers, Hamburg, Germany
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Preface
This handbook features selected articles from the 7th edition of ULLMANN'S Encyclopedia of Industrial Chemistry, including newly written articles that have not been published in a printed edition before. True to the tradition of the ULLMANN'S Encyclopedia, polymers and plastics are addressed from an industrial perspective, including production figures, quality standards and patent protection issues where appropriate. Safety and environmental aspects which are a key concern for modern process industries are likewise considered.
More content on related topics can be found in the complete edition of the ULLMANN'S Encyclopedia.
About ULLMANN'S
ULLMANN'S Encyclopedia is the world's largest reference in applied chemistry, industrial chemistry, and chemical engineering. In its current edition, the Encyclopedia contains more than 30,000 pages, 15,000 tables, 25,000 figures, and innumerable literature sources and cross-references, offering a wealth of comprehensive and well-structured information on all facets of industrial chemistry.
1,100 major articles cover the following main areas:
Agrochemicals
Analytical Techniques
Biochemistry and Biotechnology
Chemical Reactions
Dyes and Pigments
Energy
Environmental Protection and Industrial Safety
Fat, Oil, Food and Feed, Cosmetics
Inorganic Chemicals
Materials
Metals and Alloys
Organic Chemicals
Pharmaceuticals
Polymers and Plastics
Processes and Process Engineering
Renewable Resources
Special Topics
First published in 1914 by Professor Fritz Ullmann in Berlin, the Enzyklopädie der Technischen Chemie (as the German title read) quickly became the standard reference work in industrial chemistry. Generations of chemists have since relied on ULLMANN'S as their prime reference source. Three further German editions followed in 1928–1932, 1951–1970, and in 1972–1984. From 1985 to 1996, the 5th edition of ULLMANN'S Encyclopedia of Industrial Chemistry was the first edition to be published in English rather than German language. So far, two more complete English editions have been published in print; the 6th edition of 40 volumes in 2002, and the 7th edition in 2011, again comprising 40 volumes. In addition, a number of smaller topic-oriented editions have been published.
Since 1997, ULLMANN'S Encyclopedia of Industrial Chemistry has also been available in electronic format, first in a CD-ROM edition and, since 2000, in an enhanced online edition. Both electronic editions feature powerful search and navigation functions as well as regular content updates.
Symbols and Units
Symbols and units agree with SI standards (for conversion factors see page XI). The following list gives the most important symbols used in the encyclopedia. Articles with many specific units and symbols have a similar list as front matter.
Conversion Factors
Powers of Ten
Abbreviations
The following is a list of the abbreviations used in the text. Common terms, the names of publications and institutions, and legal agreements are included along with their full identities. Other abbreviations will be defined wherever they first occur in an article. For further abbreviations, see page IX, Symbols and Units; page XVII, Frequently Cited Companies (Abbreviations), and page XVIII, Country Codes in patent references. The names of periodical publications are abbreviated exactly as done by Chemical Abstracts Service.
Frequently Cited Companies (Abbreviations)
Country Codes
The following list contains a selection of standard country codes used in the patent references.
Periodic Table
Part 1
Fundamentals
Plastics, General Survey, 1. Definition, Molecular Structure and Properties
Hans-Georg Elias, Michigan Molecular Institute, Midland, United States
Rolf Mülhaupt. Institute for Macromolecular Chemistry, Freiburg, Germany
1. Introduction
1.1. Polymers
1.1.1. Fundamental Terms [1–16]
1.1.2. Nomenclature [1, 5, 17–19]
1.2. Plastics
1.2.1. Fundamental Terms [20–56]
1.2.2. Designations [57–61]
1.3. History of Plastics [13–16, 62–67]
1.4. Economic Importance [68–73]
2. Molecular Structure of Polymers [1–12]
2.1. Constitution
2.1.1. Homopolymers
2.1.2. Copolymers
2.1.3. Branched Polymers
2.1.4. Ordered Chain Assemblies
2.1.5. Unordered Networks
2.2. Molar Masses and Molar Mass Distributions
2.2.1. Molar Mass Average
2.2.2. Determination of Molar Mass
2.2.3. Molar Mass Distributions
2.2.4. Determination of Molar Mass Distributions
2.3. Configurations
2.4. Conformations
2.4.1. Microconformations
2.4.2. Conformations in Ideal Polymer Crystals
2.4.3. Conformations in Polymer Solutions
2.4.4. Unperturbed Coils
2.4.5. Perturbed Coils
2.4.6. Wormlike Chains
3. Polymer Manufacture
3.1. Raw Materials [78]
3.1.1. Wood
3.1.2. Coal
3.1.3. Natural Gas and Fracking
3.1.4. Petroleum
3.1.5. Other Renewable Resources and Biorefineries [79–83]
3.2. Polymer Syntheses: Overview [84]
3.2.1. Classifications
3.2.2. Functionality
3.2.3. Cyclopolymerizations
3.3. Chain-Growth Polymerization
3.3.1. Thermodynamics
3.3.2. Free-Radical Polymerizations [86]
3.3.3. Anionic Polymerizations [89]
3.3.4. Cationic Polymerizations [90]
3.3.5. Ziegler–Natta [91–95], ROMP [96] and ADMET [97] Catalysis
3.3.6. Copolymerizations [98]
3.4. Polycondensations and Polyadditions [85]
3.4.1. Bifunctional Polycondensations
3.4.2. Multifunctional Polycondensations and Hyperbranched Polymers [99]
3.4.3. Polyaddition
3.5. Polymer Reactions [100, 101]
3.5.1. Polymer Transformations
3.5.2. Block and Graft Formations [102]
3.5.3. Cross-Linking Reactions
3.5.4. Degradation Reactions
4. Plastics Manufacture [103]
4.1. Homogenization and Compounding
4.2. Additives [5, 104, 105] (→ Plastics, Additives)
4.2.1. Overview
4.2.2. Chemofunctional Additives
4.2.3. Processing Aids
4.2.4. Extending and Functional Fillers [106–108]
4.2.5. Plasticizers (→ Plasticizers) [109]
4.2.6. Colorants
4.2.7. Blowing Agents
4.3. Processing [110–113]
5. Supermolecular Structures (→ Plastics, Properties and Testing) [114–116]
5.1. Noncrystalline States
5.1.1. Structure
5.1.2. Orientation
5.2. Polymer Crystals [117, 118]
5.2.1. Introduction
5.2.2. Crystal Structures
5.2.3. Crystallinity
5.2.4. Morphology
5.3. Mesophases and Liquid-Crystalline Polymers [121]
5.3.1. Introduction
5.3.2. Types of Liquid Crystals
5.3.3. Mesogens
5.3.4. Lyotropic Liquid-Crystalline Polymers
5.3.5. Thermotropic Liquid Crystal Polymers
5.3.6. Block Copolymers [101]
5.3.7. Ionomers
5.4. Gels
5.5. Polymer Surfaces [124]
5.5.1. Structure
5.5.2. Interfacial Tension
5.5.3. Adsorption
6. Thermal Properties [116]
6.1. Molecular Motion
6.1.1. Thermal Expansion
6.1.2. Heat Capacity
6.1.3. Heat Conductivity
6.2. Thermal Transitions and Relaxations
6.2.1. Overview
6.2.2. Crystallization
6.2.3. Melting
4.2.6. Liquid Crystal Transitions
6.2.5. Glass Transitions
6.4.6. Other Transitions and Relaxations
6.2.7. Technical Methods
6.3. Transport
6.3.1. Self-Diffusion
6.3.2. Permeation
7. Rheological Properties [125, 126]
7.1. Introduction
7.2. Shear Viscosities at Rest
7.2.1. Fundamentals
7.2.2. Molar Mass Dependence
7.2.3. Concentrated Solutions
7.3. Non-Newtonian Shear Viscosities
7.3.1. Overview
7.3.2. Flow Curves
7.3.3 Melt Viscosities
7.4. Extensional Viscosities
7.4.1. Fundamentals
7.4.2. Melts
7.4.3. Solutions
8. Mechanical Properties [116, 129, 130]
8.1. Introduction
8.1.1 Deformation of Polymers
8.1.2. Tensile Tests
8.1.3. Moduli and Poisson Ratios
8.2. Energy Elasticity
8.2.1. Theoretical Moduli
8.2.2 Real Moduli
8.2.3. Temperature Dependence
8.3. Entropy Elasticity
8.4. Viscoelasticity (→ Plastics, Properties and Testing)
8.4.1. Fundamentals
8.4.2. Time–Temperature Superposition
8.5. Dynamic Behavior
8.5.1. Fundamentals
8.5.2. Molecular Interpretations
8.6. Fracture [129]
8.6.1. Overview
8.6.2. Theoretical Fracture Strength
8.6.3. Real Fracture Strength
8.6.4. Impact Resistance
8.6.5. Stress Cracking
8.6.6. Fatigue
8.7. Surface Mechanics
8.7.1. Hardness
8.7.2. Friction
8.7.3. Abrasion and Wear
9. Electric Properties [116, 126, 133, 134]
9.1. Dielectric Properties
9.1.1. Relative Permittivity
9.1.2. Dielectric Loss
9.1.3. Dielectric Strength and Tracking Resistance
9.1.4. Electrostatic Charging
9.2. Electrical Conductivity (→ Polymers, Electrically Conducting) [126, 133–137]
9.3. Photoconductivity
10. Optical Properties [116]
11. Polymer Composites (→ Composite Materials) [138]
11.1. Introduction
11.1.1. Overview
11.1.2. Mixture Rules
11.2. Filled Polymers
11.2.1. Microcomposites
11.2.2. Molecular Composites
11.2.3. Macrocomposites
Nanocomposites [108, 141, 142]
11.3. Homogeneous Blends [149, 150]
11.3.1. Thermodynamics
11.3.2. Plastification
11.3.3. Rubber Blends [149, 150, 152, 153]
11.3.4. Plastic Blends
Heterogeneous Blends [149, 150, 152, 153]
11.4.1. Compatible Polymers
11.4.2. Blend Formation
11.4.3. Toughened Plastics
11.4.4. Thermoplastic Elastomers (→ Thermoplastic Elastomers)
11.5. Expanded Plastics (→ Foamed Plastics) [156, 157]
12. Plastics and Sustainability (→ Plastics, Recycling)
12.1. Plastics and Environment [158–162]
12.2. Green Polymer Chemistry [163, 164] and Life Cycle Assessment [165]
12.3. Plastics Waste Recycling
12.3.1. Mechanical Recycling [166, 167]
12.3.2. Feedstock Recycling [167, 168]
12.3.3. Energy Recycling [166–168]
12.3.4. Biodegradation and Bio-based Plastics [79–83, 164, 169] (→ Polymers, Biodegradable)
12.3.5. Plastics from Carbon Dioxide [3] (→ Carbon Dioxide 12.4.10. Polymers from Carbon Dioxide)
12.4. Polymers for Sustainable Development [164]
References
Further Reading
1. Introduction
Plastics are commercially used materials that are based on polymers or prepolymers. The name plastics refers to their easy processibility and shaping (Greek: plastein = to form, to shape). Plastics and polymers, also termed macromolecules (Greek: macro = large), are not synonyms. Polymers or prepolymers are raw materials for plastics; they become plastics only after processing. The same polymers may be used as plastics or as fibers, paints, rubbers, coatings, adhesives, thickeners, surfactants, and ion-exchange membranes. Properties of polymers are engineered by varying the molecular architecture or the formulation, combining them with different materials in multicomponent and multiphase systems. Typically, plastics contain additives that are needed to enhance their stability and to tune their properties. Unparalleled by any other material, polymers are exceptional regarding their attractive combination of facile processing with low mass and high versatility in terms of properties, applications, flexible choice of feedstocks, and recycling. The system integration of functional polymers represents the key to the development of advanced technologies with applications ranging from lightweight engineering to packaging, construction, aerospace and automotive industries, as well as biomedical engineering. Whereas most plastics are passive, advanced functional plastics are rendered interactive and capable of responding to environmental stimuli. Today, highly cost-, resource-, eco-, and energy-efficient polymers play a prominent role in sustainable development of advanced materials and technologies.
1.1. Polymers
1.1.1. Fundamental Terms [1–16]
The term polymer refers to macromolecules composed of many units (Greek: poly = many, meros = parts). As first proposed by HERMANN STAUDINGER in 1920, who was awarded the Nobel Price of Chemistry for his groundbreaking concept in 1953, macromolecules consist of many atoms, usually a thousand or more, thereby having high molar masses. Prior to STAUDINGER, the term polymer was not related to high molar mass. For example, benzene was originally called a polymer which was polymerized
from three acetylene molecules. What is now called a polymer consists of molecules with hundreds and thousands of such units; it was therefore termed high polymer
in the ancient literature. The term polymer carries with it the connotation of molecules composed of many equal mers
, such as the ethylene units in polyethylene, R′(CH2CH2)nR″. The number n of monomer units in the polymer molecule is called the degree of polymerization X. There are, however, many polymer molecules (especially biopolymer molecules) with very different types of monomers per molecule, such as protein molecules H(NH–CHR–CO)nOH with up to 20 different R substituents. In accordance with STAUDINGER's view, a less constraining and more general term for polymer molecule is thus macromolecule. However, there is no sharp dividing line with respect to the number of units per molecule between macromolecules and low molar mass compounds. In principle, linear thermoplastic polymers are considered polymers when entanglement occurs, thus accounting for the viscoelastic properties typical for polymeric thermoplastics.
It was HERMANN STAUDINGER who recognized that polymers in industry and in nature are synthesized according to the same blueprint. Similar to pearls in a pearl necklace, monomer molecules are linked together by covalent bond formation. In the early days of polymer sciences and engineering, all polymers were bio-based, because efficient synthetic polymerization processes were not at hand. Prominent examples of biopolymers include proteins, polynucleotides, cis-1,4-polyisoprene as natural rubber, polysaccharides (carbohydrates) with cellulose as the most abundant polymer and major component of biomass. Wood is a composite of two biopolymers, i.e., cellulose and lignin. As pointed out by STAUDINGER and others, most silicates are inorganic polymers derived by polymerization of silicic acid and its derivatives. Some of these naturally occurring polymers are used by man without further chemical transformation (e.g., cellulose for paper and cardboard). Yet, the chemical transformation of natural polymers with retention of their chain structures leads to solution and even melt processable semisynthetic materials, for example, cellulose acetates from cellulose. Chains of other natural polymers are cross-linked before commercial use. Examples are the hardening of casein (a protein) by formaldehyde to produce galalith (plastic) or the vulcanization of cis-1,4-polyisoprene (natural rubber) to afford an elastomer.
Today, most polymers are synthesized chemically from synthetic monomers. Examples include the preparations of polyethylene from ethylene, poly(vinyl chloride) from vinyl chloride, nylon 6 from ɛ-caprolactam, or nylon 66 from adipic acid and hexamethylenediamine. Whereas the majority of monomers are derived from oil and gas in petrochemistry, the progress in biotechnology and the quest for green economy are stimulating the production of bio-based synthetic monomers, such as butadiene, ethylene, propene, acrylic acid, glycol, and lactic acid in biorefineries using biomass as feedstock. Some industrial polymers result from the chemical conversion of other synthetic polymers, for example, poly(vinyl alcohol) from poly(vinyl acetate). In contrast to natural polymer syntheses and biotechnology, most large scale commercial synthetic polymers are produced in the absence of water either in bulk or gas phase. Moreover, compared to biopolymers, synthetic polymers, including the synthetic bio-based polymers derived from renewable feedstocks, are much easier to tailor with respect to their molar mass distribution, short- and long-chain branching and stereochemistry, thus meeting the demands of polymer melt processing and polymer applications. In contrast to protein synthesis, where polypeptide chains are produced with identical molar mass and comonomer sequence distribution, is rather problematic to produce thermoplastics with shear thinning resulting from long chain branching and multimodal molar mass distribution with enzyme-catalyzed reactions.
1.1.2. Nomenclature [1, 5, 17–19]
The nomenclature of individual polymers and plastics is as confusing as their classification according to properties. Various systems of nomenclature are used simultaneously. Abbreviations and acronyms abound, sometimes with different meanings for the same letter combinations and other times without explanation. In addition, many thousands of trade names are used worldwide for plastics, fibers, elastomers, and polymeric additives. Furthermore, a polymer from a certain company may come in many different grades depending on the processibility and application, sometimes up to 100 per polymer type. Some of these grades may even bear different trade names for various applications. The following nomenclature systems are commonly used for polymers.
Long-known Natural Polymers often have Trivial Names. Examples are cellulose, the polymeric sugar (-ose) of the plant cell; casein, the most important protein of milk and cheese (Latin: caseus = cheese); nucleic acids, the acids found in the cell nucleus; catalase, a catalyzing enzyme.
Synthetic Polymers are often Named after Their Monomers. Polymers of ethylene thus lead to polyethylene, styrene to polystyrene, vinyl chloride to poly(vinyl chloride), and lactic acid to a polylactic acid. This polymonomer
nomenclature has the disadvantage that the constitution of monomeric units of the polymer molecules is not identical with the constitution of the monomers themselves. For example, the polymerization of ethylene, CH2=CH2, leads to ∼(CH2–CH2)n∼, a saturated compound and thus a polyalkane, not an unsaturated ene
as the name polyethylene may suggest. The polymerization of lactams (cyclic amides) does not give macromolecules with intact lactam rings in the polymer chains but gives open-chain polyamides, etc. This polymonomer scheme is also ambiguous if a monomer can lead to more than one characteristic unit in a polymer. An example is acrolein, CH2=CH(CHO), which can polymerize via the ethylenic double bond to give ∼[CH2–CH(CHO)]n∼, via the aldehyde group to ∼[O–CH(CH=CH2)]n, or via both to give six-membered rings in polymer chains.
For trade purposes, certain polymer names may denote not only homopolymers but also copolymers, contrary to what the chemical
names imply. For example, the copolymers of ethylene with up to 10% butene-1, hexene-1, or octene-1 are known as linear low-density polyethylenes (LLDPEs). The commonly used chemical names of plastics thus often do not indicate the true chemical structure of the monomeric units of the polymers on which they are based.
Polymers are often Named after Characteristic Groups in Their Repeating Units. Polyamides are thus polymers with amide groups –NHCO– in their repeating units; for example ∼[NHCO(CH2)5]n∼ = polyamide 6 = nylon 6 = poly(ɛ-caprolactam). Other examples are polyesters with ester groups –COO– or polyurethanes with urethane groups –NH–CO–O– in the chains. A disadvantage is that this naming scheme is identical with that of organic chemistry where a polyisocyanate denotes a low molar mass compound with more than one isocyanate group per molecule [e.g., C6H3(NCO)3]. A macromolecular polyisocyanate would thus be a polymer with many intact isocyanate groups per chain, for example, poly(vinyl isocyanate) ∼[CH2–CH(NCO)]n∼. The polyisocyanates of polymer chemistry, on the other hand, possess polymerized isocyanate groups as, for example, in ∼(NR–CO)n∼. Such compounds are unfortunately also often called polyisocyanates.
IUPAC Names. IUPAC recommends the use of constitutive names, similar to those used in inorganic and organic chemistry. The nomenclature of low and high molar mass inorganic molecules follows the additivity principle; those of low molar mass organic molecules the substitution principle. The nomenclature of organic macromolecules is a hybrid of both principles: The smallest repeating units are thought of as biradicals according to the substitution principle; then their names are added according to the additivity principle, put in parentheses, and prefixed with poly.
Names of repeating units are written without spaces between words. The polymer ∼[O–CH2]n∼ from formaldehyde, H2C=O, is thus called poly(oxymethylene), abbreviated as POM. The polycondensation of ethylene glycol HO–CH2–CH2–OH with terephthalic acid HOOC–(p-C6H4)–COOH leads to a polymer ∼[O–CH2CH2–O–OC(p-C6H4)CO]n∼ with the systematic name poly(oxyethyleneoxyterephthaloyl). The trivial names of this polymer are poly(ethylene terephthalate) and poly(ethylene glycol terephthalate). It is also known as PET (an acronym) or PETP (an abbreviation) in the plastics literature, by the acronym PES in the fiber literature, and as PETE for recycling purposes.
With exception of POM, IUPAC names are rarely used in the plastics literature. They are however important for systematic searches in Chemical Abstracts and other literature services.
1.2. Plastics
1.2.1. Fundamental Terms [20–56]
Early plastics resembled natural resins. Natural resin refers mainly to oleoresins from tree sap but is also used for shellac, insect exudations, and mineral hydrocarbons (→ Resins, Natural). Early plastics were thus sometimes called synthetic resins. The word resin is today occasionally used for any organic chemical compound with medium to high molar mass that serves as a raw material for plastics (for a definition of the term resin according to current standards, see → Resins, Synthetic). Resin is not to be confused with rosin, which refers to mixtures of C20 fused-ring monocarboxylic acids, such as pine oil, tall oil, and kauri resin. Rosin is the main component of naval stores (→ Resins, Natural).
Plastics are usually divided into two groups according to their hardening processes. Those that yield solid materials by simple cooling of a polymer melt (a physical process) and soften while being heated are called thermoplastics. Thermosets, on the other hand, harden through chemical cross-linking reactions between polymer molecules; when heated, they do not soften but decompose chemically (→ Thermosets). The shaping of a thermoplastic is thus a reversible process: The same material can be melted and processed again. A thermoset cannot be remelted and reshaped; its formation is irreversible.
Thermoplastics are normally composed of fairly high molar mass molecules because many physical properties effectively become molar mass independent only above a certain molar mass enabling chain entanglement. Examples are melting temperatures and the moduli of elasticity. Other properties, however, increase with increasing molar mass and entanglement (e.g., melt viscosities).
Thermosets are usually generated from fairly low molar mass polymers, called oligomers (science) or prepolymers (industry). Oligomers containing functional