B 84567 SB MM1 DSR ST 23 0005 - 1 - AOC - Inlet Compressor Intercooler Aftercooler

Design Requirement
Inlet Compressor Intercooler & Aftercooler

ConocoPhillips (Grissik) Ltd.
B-84567-SB-MM1-DSR-ST-23-0005 - Rev. 1
Page 2 of 13
Revision Sheet
Conoco Phillips (Grissik) Ltd.
REVISION
DATE
0A
10-Apr-15
DESCRIPTION OF CHANGE
First Isssuance
Incorporate comments for :
- To change station to be gas plant as per comments. (line 2 on page 3)
- Revise all mark (*) to be VTA
- Update parts of Performance Data-Tube Side as per comments.
- Update parts of Performance Data-Air Side as per comments.
- Update parts of Design,Materials,and Construction as per comments.
0B
23-Apr-15
- Update parts of Mechanical Equipment as per comments.
- Update parts of Site Data as per comments.
- Update parts of Shipping as per comments.
- Update sketch as per comments.
- Update nozzle size as per P&ID.
- Update parts of notes as per comments.
All Pages :
- Issued for Used
- Revise Document Title from "Inlet Compressor Inter & After Cooler (5x25%) " to " Inlet
Compressor Intercooler & Aftercooler".
9-Jul-15
Page 4, 8 :
- Revise Plant Elevation
- Add explanation "HOLD" at Minimum Design Temperature
- Revise "A" to "SA" at Material of Contraction for Header Box
Page 5, 9:
- Revise Material of Contraction for Nozzle Flanges, Bolting Presure parts &
Nameplate
- Revise Rated Voltage & Service Factor of Motor
- Revise Plant Elevation
- Add PMI Requirement for Alloy Materials
Page 6, 10 : Update Sketch Drawing with Requirement of Side Access Ladder
Page 11 , 12:
- Update Note 3 with Motor Datasheet Requirement
- Revise Note 12, 16,17, 20, 29, 36, 41, 48
- Delete Note 43
- Add Note 57 regarding Trial Fit Up and FAT requirement
Add Page 13 for attachment Process Datasheet
Additional Approvers (If Applicable)

Name
Designation
Signature
Date
Datasheet
B-84567-SB-MM1-DSR-ST-23-0005 - Rev. 1
Page 3 of 13
Inlet Compressor Intercooler

(23HAL-100 / 23HAL-200 / 23HAL-300 / 23HAL-400 / 23HAL-500)
MECHANICAL DATA SHEET
Client
B-84567-SB-MM1-DSR-ST-23-0005

1
DOC. NO
: ConocoPhillips (Grissik) Ltd.
Page:
Item Name
4 of 13
Rev.:
INLET COMPRESSOR INTERCOOLER
Destination
: Suban Gas Plant, South Sumatra
Item No
23HAL-100 / 23HAL-200 / 23HAL-300 / 23HAL-400 / 23HAL-500
Service
: Air Cooled Heat Exchanger
No. Required:
5 units (Note 8)
Manufacturer :
Heat Exchanged
Surface/Unit :
7
8
MTD. Eff.
Transfer Rate
10
(Note 9 & 13)
-Finned Tube
VTA
MMBtu/hr
ft2
-Bare Tube
VTA
ft
VTA
-Finned Tube
VTA
Btu/hr.ft . F
-Bare Tube
VTA
Btu/hr.ft2.oF
BASIC DESIGN DATA
2 o
11
Type Draft
Induced
Bay Size (W x L)
:
:
VTA
No. of Bay/ Unit
2 (Note 50)
Forced Draft
ft
2 o
Bare Tube Service
VTA
Btu/hr.ft . F
Clean
VTA
Btu/hr.ft . F
2 o
12
Design specification
B-84567-SB-MM1-SPC-ST-00-0301
Structural code
13
Design code
API 661 & ASME Sec. VIII Div. 1
Flammable service
YES
NO
14
Tube bundle code stamped
Lethal / toxic service
YES
NO
Location Area
Non Classified area
YES
NO
15
AWS D1.1
16
Classified Class 1, Div. 2, Group D, T3

PERFORMANCE DATA - TUBE SIDE (Note 1,2,3,4,5,6,7,8)
17
18
Operating Case
19
Fluid Name/Service
20
Total Fluid Entering
21
Dew/Bubble Point
22
Pour
Refer to Process Data Sheet B-84567-SB-PP0-DSR-ST-23-0002

Cool down 1st stage compressor discharge gas
(Note 9)
lb/hr
VTA
VTA
Freeze Point
23
Latent Heat
24
Pressure (Inlet/ Outlet)
Btu/lb
VTA
Psig
25
Pressure Drop (Allow/Calc)
Psi
26
Velocity
ft/s
27
Inside Fouling Resistance
Refer to Process Data Sheet

ReferSee
to Process
Process data
Datasheet
Sheet
B-84567-SB-PP0-DSR-ST-23-0002
hr.ft2.oF/Btu
28
29
Inlet
Temperature:
Outlet
30
Total Flow Rate (Vapor):
lb/hr
31
Flowrate of Hydrocarbon Liquid :
lb/hr
32
Flowrate of Water:
lb/hr
33
Molecular wieght of Vapor / HC Liquid / Water:
34
Density of Vapor / HC Liquid / Water:
35
Specific Heat of Vapor / HC Liquid / Water:
36
Thermal Conductivity of Vapor / HC Liquid / Water:
37
Viscosity of Vapor / HC Liquid / Water:
lb/ft
See Process data sheet

B-84567-SB-PP0-DSR-ST23-0002

B-84567-SB-PP0-DSR-ST23-0002
Btu/lb. F
Btu/hr.ft.oF
cP
PERFORMANCE DATA - AIR SIDE
38
39
Air Inlet Temperature (min/max):
65 / 100
Face Velocity:
VTA
40
Air Flow Rate/ Unit:
VTA
SCFM
Maximum Design Ambient Temp.
100
41
Mass Velocity (Net Free Area):
VTA
lb/s.ft2
Plant Elevation, Above MSL
207
42
Air Outlet Temperature:
VTA
Static Pressure (in. Water):
VTA
43
Air Flow Rate/ Fan:
Outside Fouling Resistance:
0.00199
VTA
ACFM
45
Design Pressure (Psig):
FV / 1400
Psig
HEATING COIL
46
Test Pressure (Psig):
VTA
Psig
No. of Tubes in add/even rows:
47
Design Temperature (oF):
400
Tube OD / Thickness:
Minimum Design Metal Temperature (oF):
-20
Tube Material:
49
F
ft
in
Fin Material And Type:
50
TUBE BUNDLE
51
Size (W x L)
52
No. Bundle / Bay : 2 (VTA)
53
Bundles In Parallel:
Pressure design code:

VTA
ft
No. of Tube Rows/Passes
(VTA)
In Series:
54
Structure Mounting
55
Pipe Rack Beams (Distance C-C)
Grade
8 / 2 VTA
-
Pipe Rack
Others
Flow, lb/hr
Temperature (in/out):
F
psig
Pressure drop (allow./calc.):
psi
Design temp., F, des. Press.:
56
Ladders, Walkways, Platforms

Structure Surf. Prep./Coating
Hot Dip Galvanized (HDG)
Yes
No
58
Header Surf. Prep./Coating
Pickling/Passivating
psig
Inlet/outlet nozzle, nps :

HEADER
59
LOUVER
Heating fluid:
Inlet pressure:
57
(N/A)
Type:
Rectangular Welded Box with Plug
Material:
SA240 S31803
61
Material:
Corrosion allow., inches:
62
Action Control:
Auto
Manual
No. of passes:
2 (VTA)
63
Action Type:
Opposite
Parallel
Slope, in/ft:
Last pass 1:100 mm
64
Plug material:
SA 182 F51 (S31803)
65
Gasket material:
Solid soft S31803 (for plug)
67
(N/A)
48
66
ft/min.
DESIGN, MATERIALS AND CONSTRUCTION (EACH UNIT)
44
60
VTA
GENERAL INFORMATION
Client
B-84567-SB-MM1-DSR-ST-23-0005
DOC. NO
Page:
Item Name
5 of 13
Rev. :
Destination
Item No
Service
No. Required:
5 units (Note 8)
Manufacturer :
VTA
DESIGN, MATERIALS AND CONSTRUCTION (CONTINUED) (Note 12)
4
5
Nozzle Necks
SA 790 UNS S31803
Nozzle Flanges
SA 182 F51
Gasket (for Nozzles)
Spiral wound 316 SS Flexible graphite fill, 316 SS inner and outer ring, as per ASME B16.20
For 1500# Rating shall be used O-ring gasket.
Weld Fittings
SA-182 Gr. F51 or SA-815 S31803
10
Structural Steel
Carbon steel hot dip Galvanized
11
Bolting pressure parts
Studs: SA-193 Gr. B7M, Nuts: SA-194 Gr. 2HM
12
Bolting for Structural
Studs: SA-490 or SA-325 or equivalent , Nuts: SA-563
13
Nameplate
316 SS with 316 SS Bracket material.
14
Material shall be designed for sour service NACE MR-0175 / ISO15156
15
TUBE
16
Material
SA 789-S31803 (Seamless)
FIN
17
O.D., (in)
1 (VTA)
Min. wall thickness, (in) :
0.065
Length, (ft) :
(Note 22)
18
No./ bundle :
VTA
19
Pitch, (in)
VTA
20
Tube Sheet Joint :
Expanded:
(VTA)
(VTA)
Type
Extruded
Material
Aluminium Alloy 6061 - T6
Base thickness, in
0.0197
Selection temperature, F
O.D., in :
VTA
No./ in :
(Note 23)
10
21
MECHANICAL EQUIPMENT
22
23
FAN
24
Manufacturer & Model :
DRIVER
25
No. of Fan /Bay :
26
Diameter (ft) :
VTA
27
Angle :
VTA
VTA
2
(Note 48)
Speed, rpm :
VTA
No. Of Blades :
VTA
(Note 48)
Type
Electric motor
Manufacturer & Model
(VTA)
No.of motor driver /Bay
Speed, rpm :
Manual
Auto
28
Pitch Adjustment :
Blade Material :
FRP
Rated Voltage :
30
Fan shaft material :
4140 Steel
Fan Noise Level (Allow./Calc) :
31
Hub material :
Galvanized Steel
32
BHP/Fan @ Des. Temp.(kW) :
33
Max. Allow./Calc. Tip Speed (FPM) :
34
Fan Control :
Enclosure :
VTA
Structure
Pedestal
37
Vibration Switch :
Yes
No
Vibration Transmitter :
Yes
No
50 Hz, 3 wire
Insulation Class :
F
(Note 40)
230 VAC, 1 ph, 50 Hz
Type :
Anti static, Gates HTD
VTA
2
Service Factor :
VTA
Speed Ratio :
VTA
LOUVERS:
Inlet
Outlet
Bypass
Positioner:
Yes
No
CONTROLS - AIR SIDE
40
AIR RECIRCULATION:
None
41
Over :
End
42
Degree Control Of Outlet Process Temp. :
43
(Max. Cooling), (+/- oF) :
44
Action On Control Signal Failure :
Side
Internal
External
Signal Air Pressure, psig

/ -
45
Fan Pitch :
Minimum
Maximum
Lookup
46
Louvers :
Open
Close
Lookup
47
Actuator Air Supply :
48
Fan :
None
Positioner
From
to
From
to
Supply Air Pressure, psig
Max.
Min.
Max.
Min.
Bias relay
SITE DATA
49
Location :
Site Data :
51
Grade
52
Hazardous Area Classification :
54
No./Bay :
(Note 41)
39
53
Cycle :
SPEED REDUCER
38
50
85 dB @ 3 ft (Max)
(Note 16)
N/A
Support :
Phase :
Condensation space heater :
35
36
TEFC
380VAC
Temperature Rise Class :

@ Min./Amb.
VTA
Service Factor: in Accordance with NEMA MG-1
VTA
29
VTA
(Note 52)
Driver (HP) :
Pipe Rack
Other
Class : 1, Div. : 2, Gas group : D, T3

Tropicalization :
Yes
No
( ft )
Ambient Temp. Min./Max.
( F )
65 / 100
Relative Humidity, Min./Max.
(%)
60 / 100
Service :
Continous
207
Intermittent
SHIPPING
55
56
Plot Area (W x L), (ft) :
(Note 49)
Total, (Lb) / (kg) :
VTA
57
Bundle Weight, (Lb) / (kg) :
VTA
Shipping, (Lb) / (kg) :
VTA
58
Bay, (Lb) / (kg) :
VTA
59
60
PROTECTIVE COATING DATA
Seismic Load
: As Per ID-N-BU-CC0-STS-GN-00-0001
61
Structure coating
: Per Spec. ID-G-BU-DD3-STS-GN-98-0002
Wind Load
62
External coating
PWHT
: As Per Code and B-84567-SB-MM1-SPC-ST-00-301
63
Insulation
: No
NDT - Radiography
: YES, 100%
64
Fireproofing
: No
NDT - Ultrasonic
: YES
PMI
: YES, For Alloy Materials
65
DOC. NO
B-84567-SB-MM1-DSR-ST-23-0005
Page: 6 of 13
Client
Item Name
Destination
Service
Item No
No. Required:
5 units (Note 8)
Manufacturer :
(VTA)
NOZZLE SCHEDULE
4
5
Rev. :
Size
Flange
Mark
Number
N1
N2
N3
900#
RF WN
Vent
(Refer to ASME B16.5, Table 17)
10
N4
900#
RF WN
Drain
Description
(inch)
Rating
Type
12
900#
RF WN
Inlet
12
900#
RF WN
Outlet
Remarks
11
12
SKETCH
13
14
15
Max 40' (tube length)
16
17
18
19
21
22
Max 14.2'
20
N1 N2
23
N3
N4
24
25
26
PLAN (Each Bay)
27
28
29
30
31
Side Access ladder
Side Access ladder
32
N1
33
SS Bug Screen on top

of the coolers
N3
34
35
36
N4
N2
5.5'
38
39
(VTA)
37
40
Local JB for fan shaft vibration

monitoring data collection
41
6.56'
42
43
44
46
47
Hatch or manhole shall be

provided for maintenace access
22.9'
45
Maintenance platform for

Fan motor maintenance
48
49
Hatch opening
on access P/F grating
50
51
Plant Elevation,to(Above
ft ) : MSL
##
lowering
down
the motor
52
SS Bug Screen
53
54
55
56
57
58
59
60
SS Bug screen access door
ELEVATION (Each Bay)

SS Bug screen
At around cooler
61
62
63
64
65
Note : Inlet Compressor Intercooler sketch as above is indicative only, vendor to provide the detail drawing.
Datasheet
B-84567-SB-MM1-DSR-ST-23-0005 - Rev. 1
Page 7 of 13
Inlet Compressor Aftercooler

(23HAL-101/23HAL-201/23HAL-301/23HAL-401/23HAL-501)
Client
B-84567-SB-MM1-DSR-ST-23-0005

1
DOC. NO
Page:
Item Name
8 of 13
Rev.:
INLET COMPRESSOR AFTERCOOLER
Destination
Item No
23-HAL-101/ 23-HAL-201/ 23-HAL-301/23-HAL-401/23-HAL-501
Service
No. Required:
5 units (Note 8)
Manufacturer :
Heat Exchanged
Surface/Unit :
7
8
MTD. Eff.
Transfer Rate
10
(Note 9 & 13)
-Finned Tube
VTA
MMBtu/hr
ft2
-Bare Tube
VTA
ft
VTA
-Finned Tube
VTA
Btu/hr.ft . F
-Bare Tube
VTA
Btu/hr.ft2.oF
BASIC DESIGN DATA
2 o
11
Type Draft
Induced
Bay Size (W x L)
:
:
VTA
No. of Bay/ Unit
2 (Note 50)
Forced Draft
ft
2 o
Bare Tube Service
VTA
Btu/hr.ft . F
Clean
VTA
Btu/hr.ft . F
2 o
12
Design specification
B-84567-SB-MM1-SPC-ST-00-0301
Structural code
13
Design code
API 661 & ASME Sec. VIII Div. 1
Flammable service
YES
NO
14
Tube bundle code stamped
Lethal / toxic service
YES
NO
Location Area
Non Classified area
YES
NO
15
AWS D1.1
16
Classified Class 1, Div. 2, Group D, T3

PERFORMANCE DATA - TUBE SIDE (Note 1,2,3,4,5,6,7,8)
17
18
Operating Case
19
Fluid Name / Service
20
21
Dew/Bubble Point
22
Pour

Cool down 2nd stage compressor discharge gas
(Note 9)
lb/hr
VTA
VTA
Freeze Point
23
Latent Heat
24
Pressure (Inlet/ Outlet)
Btu/lb
VTA
Psig
25
Pressure Drop (Allow/Calc)
Psi
26
Velocity
ft/s
27

Refer
toProcess
Processdata
Datasheet
Sheet
See
B-84567-SB-PP0-DSR-ST-23-0002
hr.ft2.oF/Btu
28
29
Inlet
Temperature:
Outlet
30
Total Flow Rate (Vapor):
lb/hr
31
Flowrate of Hydrocarbon Liquid :
lb/hr
32
Flowrate of Water:
lb/hr
33
Molecular wieght of Vapor / HC Liquid / Water:
34
Density of Vapor / HC Liquid / Water:
35
Specific Heat of Vapor / HC Liquid / Water:
36
Thermal Conductivity of Vapor / HC Liquid / Water:
37
Viscosity of Vapor / HC Liquid / Water:
lb/ft

B-84567-SB-PP0-DSR-ST23-0002

B-84567-SB-PP0-DSR-ST23-0002
Btu/lb. F
Btu/hr.ft.oF
cP
PERFORMANCE DATA - AIR SIDE
38
39
Air Inlet Temperature (min/max):
65 / 100
Face Velocity:
VTA
40
Air Flow Rate/ Unit:
VTA
SCFM
Maximum Design Ambient Temp.
100
41
Mass Velocity (Net Free Area):
VTA
lb/s.ft2
207
42
Air Outlet Temperature:
VTA
Static Pressure (in. Water):
VTA
43
Air Flow Rate/ Fan:
Outside Fouling Resistance:
0.00199
VTA
ACFM
45
Design Pressure (Psig):
FV / 1400
Psig
HEATING COIL
46
Test Pressure (Psig):
VTA
Psig
No. of Tubes in add/even rows:
F
ft
(N/A)
47
Design Temperature (oF):
400
Tube OD / Thickness:
48
Minimum Design Metal Temperature (oF):
-20
Tube Material:
49
in
Fin Material And Type:
50
TUBE BUNDLE
51
Size (W x L)
52
No. Bundle / Bay : 1 (VTA)
53
Bundles In Parallel:
Pressure design code:

VTA
ft
No. of Tube Rows/Passes
( VTA)
In Series:
54
Structure Mounting
55
Pipe Rack Beams (Distance C-C)
Grade
8 / 2 (VTA)
-
Pipe Rack
Heating fluid:
Flow, lb/hr
Temperature (in/out):
Inlet pressure:
Others
psig
Pressure drop (allow./calc.):
psi
Design temp., F, des. Press.:
56
Ladders, Walkways, Platforms
57
Structure Surf. Prep./Coating
Hot Dip Galvanized (HDG)
Yes
No
58
Header Surf. Prep./Coating
Pickling/Passivating
psig
Inlet/outlet nozzle, nps :

HEADER
59
(N/A)
Type:
Rectangular Welded Box with Plug
Material:
SA240 S31803
60
LOUVER
61
Material:
Corrosion allow., inches:
62
Action Control:
Auto
Manual
No. of passes:
2 (VTA)
63
Action Type:
Opposite
Parallel
Slope, in/ft:
Last pass 1:100 mm
64
Plug material:
SA 182 F51 (S31803)
65
Gasket material:
Solid soft S31803 (for plug)
67
ft/min.
DESIGN, MATERIALS AND CONSTRUCTION (EACH UNIT)
44
66
VTA
GENERAL INFORMATION
B-84567-SB-MM1-DSR-ST-23-0005

1
DOC. NO
Page:
9 of 13
Rev. :
Client
Item Name
Destination
Item No
Service
No. Required:
5 units (Note 8)
Nozzle Necks
SA 790 UNS S31803
Nozzle Flanges
SA 182 F51
Gasket (for Nozzles)
Spiral wound 316 SS Flexible graphite fill, 316 SS inner and outer ring, as per ASME B16.20
8
9
Manufacturer :
VTA
DESIGN, MATERIALS AND CONSTRUCTION (CONTINUED) (HOLD)
Weld Fittings
For 1500# Rating shall be used O-ring gasket.
SA-182 Gr. F51 or SA-815 S31803
10
Structural Steel
Carbon steel hot dip Galvanized
11
Bolting pressure parts
Studs: SA-193 Gr. B7M, Nuts: SA-194 Gr. 2HM
12
Bolting for Structural
Studs: SA-490 or SA-325 or equivalent , Nuts: SA-563
13
Nameplate
316 SS with 316 SS Bracket material.
14
Material shall be designed for sour service NACE MR-0175 / ISO15156
15
TUBE
16
Material
SA 789-S31803 (Seamless)
Type
Extruded
17
O.D., (in)
1 (VTA)
Min. wall thickness, (in) :
0.065
Material
Aluminium Alloy 6061 - T6
Length, (ft) :
(Note 22)
Base thickness, in
0.0197
Selection temperature, F
FIN
18
No./ bundle :
VTA
19
Pitch, (in)
VTA
20
Tube Sheet Joint :
Expanded:
(VTA)
(VTA)
O.D., in :
VTA
No./ in :
10 (Note 23)
21
MECHANICAL EQUIPMENT
22
23
FAN
24
DRIVER
25
No. of Fan /Bay :
26
Diameter (ft) :
VTA
27
Angle :
VTA
VTA
2
(Note 48)
Speed, rpm :
VTA
No. Of Blades :
VTA
(Note 48)
Type
Electric motor
Manufacturer & Model
(VTA)
No.of motor driver /Bay
Speed, rpm :
Manual
Auto
28
Pitch Adjustment :
Blade Material :
FRP
Rated Voltage :
30
Fan shaft material :
4140 Steel
Fan Noise Level (Allow./Calc) :
31
Hub material :
Galvanized Steel
32
BHP/Fan @ Des. Temp.(kW) :
33
Max. Allow./Calc. Tip Speed (FPM) :
34
Fan Control :
Enclosure :
VTA
Cycle :
50 Hz, 3 wire
85 dB @ 3 ft (Max)
B
Insulation Class :
230 VAC, 1 ph, 50 Hz
F
(Note 40)
(Note 16)
N/A
Support :
Phase :
Condensation space heater :
SPEED REDUCER
35
36
TEFC
380VAC
Temperature Rise Class :

@ Min./Amb.
VTA
Service Factor : in Accordance with NEMA MG-1
VTA
29
VTA
(Note 52)
Driver (HP) :
Structure
Pedestal
37
Vibration Switch :
Yes
No
38
Vibration Transmitter :
Yes
No
Type :
Anti static, Gates HTD
VTA
No./Bay :
(Note 41)
Service Factor :
VTA
Speed Ratio :
VTA
Bypass
CONTROLS - AIR SIDE
39
40
AIR RECIRCULATION:
None
41
Over :
End
Side
Internal
External
42
Degree Control Of Outlet Process Temp. :
43
(Max. Cooling), (+/- oF) :
44
Action On Control Signal Failure :
45
Fan Pitch :
Minimum
Maximum
Lookup
Open
Close
Lookup
46
Louvers :
47
Actuator Air Supply :
48
Fan :
LOUVERS:
Inlet
Outlet
Positioner:
Yes
No
Signal Air Pressure, psig

/ -
Positioner
to
From
to
Supply Air Pressure, psig
None
From
Max.
Min.
Max.
Min.
Bias relay
49
SITE DATA
50
51
Location :
Site Data :
52
Grade
53
Hazardous Area Classification :
54
Pipe Rack
Other
Class : 1, Div. : 2, Gas group : D, T3
( ft )
Ambient Temp. Min./Max.
( F )
65 / 100
Relative Humidity, Min./Max.
(%)
60 / 100
Tropicalization :
Yes
58
Plot Area (W x L), (ft) :
(Note 49)
Total, (Lb) / (kg) :
VTA
59
Bundle Weight, (Lb) / (kg) :
VTA
Shipping, (Lb) / (kg) :
VTA
60
Bay, (Lb) / (kg) :
VTA
55
No
Service :
Continous
207
Intermittent
56
SHIPPING
57
61
62
PROTECTIVE COATING DATA
Seismic Load
63
Structure coating
Wind Load
64
External coating
PWHT
: As Per Code and B-84567-SB-MM1-SPC-ST-00-301
65
Insulation
: No
NDT - Radiography
: YES, 100%
66
Fireproofing
: No
NDT - Ultrasonic
: YES
PMI
: YES, For Alloy Materials
67
DOC. NO
B-84567-SB-MM1-DSR-ST-23-0005
Page: 10 of 13
Rev. :
Client
Item Name
Destination
Item No
Service
No. Required:
5 units (Note 8)
Manufacturer :
(VTA)
NOZZLE SCHEDULE
4
Mark
Number
N1
N2
9
10
Size
Flange
Description
Remarks
(inch)
Rating
Type
12
900#
RF WN
Inlet
12
900#
RF WN
Outlet
N3
900#
RF WN
Vent
N4
900#
RF WN
Drain
11
12
SKETCH
13
14
15
Max 40' (tube length)
16
17
18
19
21
N1
Max 14.2'
20
N2
22
23
N3
N4
24
25
26
PLAN (Each Bay)
27
28
29
30
31
Side Access ladder
Side Access ladder
32
N1
33
SS Bug Screen on top

of the coolers
N3
34
35
36
N4
N2
5.5'
38
39
(VTA)
37
40
Local JB for fan shaft vibration
monitoring data collection
41
6.56'
42
43
44
45
Hatch or manhole shall be

provided for maintenace access
47
48
22.9'
46
Maintenance platform for

Fan motor maintenance
49
Hatch opening
on access P/F grating
to lowering down
the motor
50
51
52
SS Bug Screen
53
54
55
56
57
58
59
SS Bug screen access door
ELEVATION (Each Bay)

SS Bug screen
At around cooler
60
61
62
63
64
65
Note : Inlet Compressor Aftercooler sketch as above is indicative only, vendor to provide the detail drawing.
DOC. NO
B-84567-SB-MM1-DSR-ST-23-0005
Page:
11 of 13
Rev. : 1
Note
1
A minimum 10% additional over-surface margin on the total surface area should be applied after taking into account the tube side
Vendor to guarantee thermal performance, power requirement, hydraulic and mechanical design of the cooler.
Contractor/Vendor shall provide motor datasheet during detail design.
Vendor to confirm total number of bays, bundles, tube rows, passes, fin type configuration, and fan type.
Vendor to advise pressure drop under clean condition.
Supplier shall consider the maximum air inlet temperature of 100 oF in the design of air cooler.
Minimum approach temperature for the design of air cooler is 20oF.
and air side fouling. No additional margin will be applied to flow rates or duties.
Total of five (5) identical units required, which consist of one unit for each five (5) compressor train.
Flow rate and duty shown is for one unit. No flow rate and duty margin will be applied.
10 Vendor to consider H2S 40 ppm and Mercury 750 g/Nm3 in inlet composition for material selection.
11 VTA = Vendor To Advise.
12 Stud bolts and nut shall be Hot Dip Spun Galvanized.
13 Cooler must be designed to can operate at all cases (5 case) as specified on process datasheet B-84567-SB-PPO-DSR-ST-23-0002.
14 Header flow area shall be 125% of tube pass area.
15 The total number of bays and fans required, inlet / outlet piping size and arrangement to minimize flow mal-distribution in header
boxes shall be as per Vendor recommendation. Thermal rating and exchanger design area shall take into account.
16
Fan tip speed shall not exceed 200 feet per second refer to Spec. no. B-84567-SB-MM1-SPC-ST-00-0301 Section 6.8.7.
17 Fan selection at design conditions shall ensure that at rated speed the fan can provide, by an increase in blade angle, a 10 % increase in
air flow with a corresponding pressure increase. Since this requirement is to prevent stall and inefficient operation of fan, the resulting
increased power requirement need not govern the driver rating.
18 Fan shall be completed with removable fan guards.
19 This data sheet shall be read in conjunction with process data sheet B-84567-SB-PP0-DSR-ST-23-0002 and
P&ID B-84567-SB-PP0-PID-ST-23-0035/0036/0037/0046/0049 (For Inlet Compressor Intercooler),
P&ID B-84567-SB-PP0-PID-ST-23-0015/0019/0022/0025/0032 (For Inlet Compressor Aftercooler).
20 Tubes to be free draining to the outlet header/nozzles. Tube bundle shall be slope 1:100 mm in the last pass towards outlet header.
21 Tube diameter less than 25.4 mm (1") but greater than 19 mm (3/4") may be used only prior approval by PURCHASER.
22 Tube length shall not exceed 40 ft.
23 Finned tubes shall have a maximum of 10 fins per inch.
24 Mechanical dimension and thermal details indicated in this data sheet are indicative only. Vendor to perform thermal
calculation to get the complete mechanical details.
25 The equipment should be designed with a maximum noise level 85 dBA at 3 ft, refer to specification
B-84567-SB-MM1-SPC-ST-00-0301 Air Cooled Heat Exchanger.
26 Vendor to calculate and specify thickness, header box, Tubes, Nozzle reinforcement, Lifting Lugs etc.
27 Design life of the equipment shall be 20 years.
28 All nozzles flange shall be in accordance with ASME B16.5
29 All steel bolting, nuts and washers shall be Hot Dip Galvanized. Refer to ID-N-BU-CC0-STS-GN-00-0005 Steel Structures.
30 All metallic materials shall be provided with inspection certificates in accordance with BS / EN 10204, 2004 edition,
type 3.1 certification for pressure and non pressure parts.
31 Vendor is responsible to provide all required documents to obtain MIGAS certification.
32 Vendor shall specify spare part for start-up and commissioning, 2 years operation and special tool like belt tensioner,
inclinometer (digital) shall be provided.
33 Vendor to provided exchanger setting plan.
34 Two earthing bosses to be provided diagonally at support. Refer to Electrical Installation detail for earthing,
doc. no. ID-N-BU-EE1-STS-GN-00-0001 and refer to Electrical requirements for packaged equipment's.
35 Fan blades shall have manually adjustable pitch (refer to doc. no. ID-G-BU-MM1-STS-GN-00-0301, Standard Specification for
Air Cooled Heat Exchanger). Section 6.8 Manually adjustable pitch to accommodate 100% up to 110% of air required (or capacity)
for the design thermal duty.
36 Motor shall have top cover to avoid water trap, to prevent rust and motor failure.
37 Fan shaft bearing greasing station shall be provided outside the fan guards and accessible from service platform.
DOC. NO
B-84567-SB-MM1-DSR-ST-23-0005
Page:
12 of 13
Rev. : 1
Note
38 Lifting Lugs shall be UT and MT or PT.

Permanent Lifting Lug/ pad eye shall be provided above each motor for handling and maintenance. Ensure the beam is
load tested and certified and SWL shall be indicated at the beam.
39 All Fan motor shall be constant speed.
40 The anti condensation space heater shall be provided for motor rated 10 HP and Larger.
Space heater voltage is 230 VAC/ 1 Ph/ 50 Hz ( Operating at 120 VAC / 1 Ph / 50 Hz).
41 Vibration Transmitters shall be provided by Vendor. Metrix vibration transmitter preferred. Instrumentation required shall be as follow:
a. Vibration monitoring & protection should be provided as following :
-
1 (ea) Vibration sensor (Accelerometer) at Upper shaft fan bearing c/w wiring to Signal Conditioner in Juction Box
1 (ea) Vibration sensor (Accelerometer) at Lower shaft fan bearing c/w wiring to BNC Type Connector in Juction Box
b. 1 (ea) Local junction Box (Common for all vibration sensor, complete with connection for connect to CSI) located on
accessible location at motor/driver maintenance platform.
c. 1 (ea) Signal Conditioner shall be provide for upper fan shaft bearing vibration sensors for DCS connection
42 Plug gasket shall be solid-metal or filled double metal-jacket (Note: To prevent galling, there shall be a difference in hardness
between plug and plug gasket material of at least 20H Brinell).
43 Deleted.
44 Stainless steel bug screen shall be provided (all around sides of the coolers, on structure, also bug screen on top of the
coolers shall be provided)
45 PMI shall be performed for all alloy material as per Doc. no. ID-G-BU-00000-00000-00064 Positive Material Identification Procedure.
46 Shipping bolts shall be painted using "eye catching color".
47 For safety consideration, hinged wire mesh screen shall be installed at the bottom of each fan covering the projected
area fan & drive assy.
48 Fans shall have a minimum of 5 (five) blades. Fans Assemblies shall be Hudson TufLite or equal..
49 Limitation area for aftercooler is 11 m x 14 m per unit.
50 Vendor may optimize number bay per unit, preferably with even number.
51 Maximum transportation weight shall not exceed 90 ton.
52 Refer to Doc. No. ID-G-BU-GG0-AML-GN-00-0001 COPI Approved Vendor List.
53 Nozzle shall be capable of withstanding external piping loads (forces & moments) with minimum 3 times API 661 values.
54 Tube shall be adequately supported to prevent deflection caused by vibration during normal and upset operating condition.
55 When ACHE leg support are shipped loose due to transportation limitation, a complete assembly/installation method
or sequence shall be provided by Vendor. All shipped loose parts/materials shall be tagged as per installation sequence drawing.
56 Vehicle tonnage is limited by bridge dimension and capacity.
Maximum transportable size :
Length :
12 meters
Width :
4.5 meters
Height :
5 meters
Maximum transportable weight : 90 tons (1 ton = 2000 lb).

57 Trial Fit-up for each bundle and Factory Acceptance Test (FAT) at Vendor Shop shall be included in Vendor Scope.

DOC. NO. :
B-84567-SB-MM1-DSR-ST-23-0005
Page:
13 of 13
ATTACHMENT
PROCESS DATASHEET FOR INLET COMPRESSOR INTERCOOLER & AFTERCOOLER
(23HAL-100/200/300/400/500 & 23HAL-101/201/301/401/501)
Rev.:
Datasheet
Inlet Compressor Intercooler and Aftercooler
B-84567-SB-PP0-DSR-ST-23-0002 Rev 2
Page 2 of 2
Revision Sheet
REVISION
DATE
DESCRIPTION OF CHANGE
1A
6-Apr-2015
First Issuance
1B
1-Jun-2015
Issued for Approval
13-Jul-2015
Issued for Use
Add note to limit BHP of fan cooler (note 9 on Intercooler datasheet

and Aftercooler datasheet)
Additional Approvers (If Applicable)

Name
Designation
Signature
Date
SUBAN COMPRESSION PROJECT

Process Datasheet for Inlet Compressor Aftercooler and Intercooler
Attachment List
Table of Content
1.
Process Datasheet - Inlet Compressor Intercooler

2.
Process Datasheet - Inlet Compressor Aftercooler

3.
Attachment 1 Inlet Compressor Intercooler - Basis Data
4.
Attachment 2 Inlet Compressor Intercooler - HTRI Result
5.
Attachment 3 Inlet Compressor Intercooler - Performance Rating
6.
Attachment 4 Inlet Compressor Aftercooler - Basis Data
7.
Attachment 5 Inlet Compressor Aftercooler - HTRI Result
8.
Attachment 6 Inlet Compressor Aftercooler - Pressure Drop Check
9.
Attachment 7 Inlet Compressor Aftercooler - Performance Rating
10.
Attachment 8 - Existing Inlet Cooler Datasheet

Process Datasheet - Inlet Compressor Intercooler

PROCESS DATA SHEET FOR AIR COOLED HEAT EXCHANGER

1
2
3
4
5
6
ITEM
SERVICE
LOCATION
P&ID REF. NO

AIR COOLED HEAT EXCHANGER
SUBAN GAS PLANT
B-84567-SB-PP0-PID-ST-23-0035 / 0036 / 0037 / 0046 / 0049
A. DESIGN, MATERIAL AND CONSTRUCTION
7 Design Pressure
8 Design Temperature
min / max
9 Material of Construction (Tube/Header Box)
10
11
12
13
14
16
17
18
19
20
21
22
23
24
25
26
27
Service Description
Equipment Tag No.
Number of Units
Type Draft
Bay Size ( W x L )
No. of Bay per unit
No. of Bundle per Bay
No. of Tube rows/passes
No. of Tube in add/even rows
Tube OD / Thickness
Surface/unit :
- Finned Tube
- Bare Tube
MTD Effective
Transfer Rate : - Finned Tube
- Bare Tube
psig
o
F
FV / 1400
-20 / 400
Duplex SS
Cool down 1st stage compressor discharge gas
5 (five) Units in parallel
Force Draft
VTA (Note 12)
2 (Note 10)
VTA
VTA
VTA
VTA
VTA
VTA
VTA
VTA
VTA
ft
in
note 1
ft2
note 1
ft2
o
F
2
o
Btu/ft .h. F
Btu/ft2.h.oF
28 B1. PERFORMANCE DATA - TUBE SIDE (Note 1, 2, 3, 4, 5)

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
CASE-1
IN
Heat Exchanged
MMBtu/hr
note 6
lb/h
Inlet Pressure
psig
o
Temperature
F
Vapor Flow Rate
lb/h
Hydrocarbon Liquid Flowrate
lb/h
Free Water Flowrate
lb/h
Vapor/ HC Liquid/Water Molecular Weight
Vapor/ HC Liquid/Water Density
lb/ft3
o
Vapor/ HC Liquid/Water Specific Heat
Btu/lb. F
Vapor/ HC Liquid/Water Thermal Conductivity
Btu/hr.ft.oF
Vapor/ HC Liquid/Water Viscosity
cP
Latent Heat
Btu/lb
Pressure Drop
max allowable / calculated
psi
Velocity
ft/s
ft2.h.oF/Btu
CASE-2
OUT
IN
OUT
9.50
515988
1025
19.18
3.41
0.590
0.025
0.015
151.8
515988
/
- /
/
- /
/
- /
/
- /
/
- /
186.03
19.18
3.65
0.596
0.024
0.014
20.36
547798
753
120.0
515852
136
/
- /
/
- /
/
- /
/
- /
/
- /
183.03
18.04
61.91
1.028
0.371
0.555
19.19
2.28
0.567
0.025
0.015
184.8
547798
/
- /
/
- /
/
- /
/
- /
/
- /
221.53
19.19
2.60
0.564
0.023
0.013
/
/
/
/
/
120.0
547312
486
222.82
/
/
/
/
/
18.03
61.87
1.029
0.371
0.555
/
/
/
/
/
18.03
61.83
1.030
0.371
0.555
10 / VTA
VTA
0.00120
48 B2. PERFORMANCE DATA - TUBE SIDE (Note 1, 2, 3, 4, 5)

49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
CASE-3
IN
Heat Exchanged
MMBtu/hr
note 6
lb/h
Inlet Pressure
psig
o
Temperature
F
Vapor Flow Rate
lb/h
lb/h
Free Water Flowrate
lb/h
Vapor / HC Liquid / Water Molecular Weight
Vapor / HC Liquid / Water Density
lb/ft3
Vapor / HC Liquid / Water Specific Heat
Btu/lb.oF
Vapor / HC Liquid / Water Thermal Conductivity Btu/hr.ft.oF
Vapor / HC Liquid / Water Viscosity
cP
Latent Heat
Btu/lb
Pressure Drop
psi
Velocity
ft/s
ft2.h.oF/Btu
CASE-4
OUT
IN
OUT
19.26
450651
666
19.20
2.28
0.555
0.025
0.015
195.0
450651
/
- /
/
- /
/
- /
/
- /
/
- /
237.04
19.20
2.28
0.554
0.022
0.013
17.59
358995
505
120.0
450095
557
/
- /
/
- /
/
- /
/
- /
/
- /
238.32
18.03
61.86
1.029
0.371
0.555
19.23
1.46
0.553
0.025
0.014
207.0
358995
/
- /
/
- /
/
- /
/
- /
/
- /
265.36
19.23
1.70
0.536
0.022
0.013
/
/
/
/
/
120.0
358289
7
699
109.37
43.92
0.516
0.065
0.468
266.60
10 / VTA
VTA
0.00120
2
1B
13-Jul-15
01-Jul-15
Issued for Use

Issued for Approval
ADI
ADI
AND/YHT
AND/YHT
MCH
MCH
1A
Rev.
06-Apr-15
Date
First Issuance
Description
ADI
Prepared
AND/YHT
Check
MCH
Approved

Process Datasheet for Inlet Compressor Intercooler
Doc. No : B-84567-SB-PP0-DSR-ST-23-0002
Rev. 2
Sheet 1 of 4

69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
2
1B
1A
Rev.
ITEM
SERVICE
LOCATION
P&ID REF. NO

SUBAN GAS PLANT
B-84567-SB-PP0-PID-ST-23-0035 / 0036 / 0037 / 0046 / 0049
B3. PERFORMANCE DATA - TUBE SIDE (Note 1, 2, 3, 4, 5)

CASE-5
IN
Heat Exchanged
MMBtu/hr
note 6
lb/h
Inlet Pressure
psig
o
Temperature
F
Vapor Flow Rate
lb/h
lb/h
Free Water Flowrate
lb/h
lb/ft3
Btu/lb.oF
cP
Latent Heat
Btu/lb
Pressure Drop
psi
Velocity
ft/s
ft2.h.oF/Btu
OUT
20.63
233015
422
19.29
1.10
0.567
0.028
0.015
273.5
233015
/
- /
/
- /
/
- /
/
- /
/
- /
290.05
19.29
1.41
0.527
0.021
0.013
/
/
/
/
/
120.0
231676
182
1156
105.67
43.86
0.514
0.065
0.425
291.25
/
/
/
/
/
18.03
61.82
1.030
0.371
0.555
10 / VTA
VTA
0.00120
C. PERFORMANCE DATA - AIR SIDE (Note 1, 2, 3, 4, 5)

o
Air Inlet Temperature
min / max
F
Air Flowrate/unit
std.ft3/min
Mass Velocity (Net Free Area)
lb/s.ft2
o
Air Outlet Temperature
F
3
Air Flowrate / fan
act.ft /min
Face Velocity
ft/min
Fan Driver Power
HP
2
Outside Fouling Resistance
ft .h.oF/Btu
o
Maximum Design Ambient Temperature
F
Relative Humidity
%
Altitude
m
13-Jul-15
01-Jul-15
06-Apr-15
Date
Issued for Use

Issued for Approval
First Issuance
Description
65 / 100
VTA
VTA
VTA
VTA
VTA
VTA (Note 9)
0.00199
100
60 - 100
63.0 (above MSL)
ADI
ADI
ADI
Prepared
AND/YHT
AND/YHT
AND/YHT
Check
MCH
MCH
MCH
Approved

Rev. 2
Sheet 2 of 4

136
137
138
139
140
ITEM
SERVICE
LOCATION
P&ID REF. NO

SUBAN GAS PLANT
B-84567-SB-PP0-PID-ST-23-0035 / 0036 / 0037 / 0046 / 0049
141
D. INLET STREAM COMPOSITION
142
143
Inlet Stream Composition (mole)

Component
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
2
1B
1A
Rev.
Nitrogen
CO2
Methane
Ethane
Propane
i-Butane
n-Butane
i-Pentane
n-Pentane
n-Hexane
Mcyclopentan
Benzene
Cyclohexane
n-Heptane
Mcycloehexane
Toluene
n-Octane
M-Xylene
P-Xylene
O-Xylene
n-Nonane
124-Mbenzene
n-Decane
n-C11
n-C12
n-C13
n-C14
n-C15
n-C16
n-C17
n-C18
n-C19
n-C20
H2O
H2S
note 7
Mercury
note 7
Total
13-Jul-15
01-Jul-15
06-Apr-15
Date
Case-1
Case-2
Case-3
Case-4
Case-5
0.00181
0.05733
0.88161
0.03387
0.00989
0.00292
0.00289
0.00158
0.00100
0.00153
0.00016
0.00055
0.00015
0.00070
0.00019
0.00035
0.00044
0.00007
0.00007
0.00003
0.00018
0.00002
0.00008
0.00003
0.00001
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00246
40 ppm
0.00181
0.05731
0.88024
0.03388
0.00992
0.00294
0.00292
0.00160
0.00102
0.00157
0.00016
0.00057
0.00016
0.00072
0.00020
0.00037
0.00043
0.00007
0.00007
0.00003
0.00017
0.00002
0.00007
0.00003
0.00001
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00368
40 ppm
0.00180
0.05727
0.87946
0.03387
0.00993
0.00295
0.00293
0.00161
0.00103
0.00160
0.00017
0.00058
0.00016
0.00074
0.00021
0.00039
0.00045
0.00008
0.00008
0.00004
0.00017
0.00002
0.00007
0.00003
0.00001
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00434
40 ppm
0.00180
0.05717
0.87767
0.03383
0.00994
0.00296
0.00294
0.00163
0.00104
0.00166
0.00017
0.00061
0.00017
0.00080
0.00022
0.00042
0.00050
0.00009
0.00009
0.00004
0.00020
0.00002
0.00008
0.00003
0.00001
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00587
40 ppm
0.00179
0.05694
0.87351
0.03369
0.00992
0.00296
0.00296
0.00165
0.00106
0.00175
0.00018
0.00064
0.00018
0.00089
0.00025
0.00048
0.00062
0.00011
0.00011
0.00006
0.00027
0.00003
0.00012
0.00004
0.00002
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00972
40 ppm
750 g/Nm3
1.00000
750 g/Nm3
1.00000
750 g/Nm3
1.00000
750 g/Nm3
1.00000
750 g/Nm3
1.00000
Issued for Use

Issued for Approval
First Issuance
Description
ADI
ADI
ADI
Prepared
AND/YHT
AND/YHT
AND/YHT
Check
MCH
MCH
MCH
Approved

Rev. 2
Sheet 3 of 4
209
210
211
212
213
214
215
216
217
218
219
220
221
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
ITEM
SERVICE
LOCATION
P&ID REF. NO

SUBAN GAS PLANT
B-84567-SB-PP0-PID-ST-23-0035 / 0036 / 0037 / 0046 / 0049
E. NOTES
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
A minimum 10% over-surface margin on the total surface area should be applied after taking into account the tube side and air side fouling.
Vendor to guarantee thermal performance, hydraulic and mechanical design of the cooler.
Vendor to provide thermal calculation.
Vendor shall consider the maximum air inlet temperature of 100oF in the design of air cooler.
Minimum approach temperature for the design of air cooler is 20oF.
Flowrate and duty shown is for one unit. No flowrate margin will be applied.
Vendor to consider H2S 40 ppm and Mercury 750 g/Nm3 and CO2 (see gas composition) in design for material selection study.
VTA = Vendor To Advise.
Expected maximum fan BHP per unit air cooler shall be 100 bhp.
Vendor may optimize number of bay per unit, preferably with even number.
Vendor to advise nozzle size and rating
Limitation area for Intercooler is 11 m x 14 m per unit
Maximum transportation weight shall not exceed 90 ton
Cooling curve based on selected design Case-2 is presented as below, vendor to confirm the selected design case
Cooling Curve for Case-2

Heat Flow (MMBTU/hr)
203
204
205
206
207
208
0
185
-5
-10
-15
-20
2
1B
1A
Rev.
Heat Flow
(MMBtu/hr)
Enthalpy
(Btu/lb)
184.77
171.81
158.86
145.91
132.95
120.00
0.00
-3.99
-7.97
-11.94
-15.91
-20.36
-2041
-2048
-2055
-2062
-2069
-2077
Temperature
(F)
Heat Flow
(MMBtu/hr)
Enthalpy
(Btu/lb)
273.46
242.77
212.07
181.38
150.69
120.00
0.00
-4.01
-7.95
-11.83
-15.66
-20.63
-2048
-2065
-2082
-2098
-2115
-2136
ADI
ADI
ADI
Prepared
AND/YHT
AND/YHT
AND/YHT
Check
120
-25
200
180
160
140
Temperature (deg F)
120
100
15. Cooling curve based on Case-5 which gives the maximum temperature difference is presented below.

245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
Temperature
(F)
0
273
-5
-10
-15
-20
120
-25
300
260
13-Jul-15
01-Jul-15
06-Apr-15
Date
220
180
Temperature (deg F)
140
100
Issued for Use

Issued for Approval
First Issuance
Description
MCH
MCH
MCH
Approved

Doc. No :
B-84567-SB-PP0-DSR-ST-23-0002
Rev. 2
Sheet 4 of 4

Process Datasheet - Inlet Compressor Aftercooler


1
2
3
4
5
ITEM
SERVICE
LOCATION
P&ID REF. NO

SUBAN GAS PLANT
B-84567-SB-PP0-PID-ST-23-0015 / 0019 / 0022 / 0025 / 0032
A. DESIGN, MATERIAL AND CONSTRUCTION
7 Design Pressure
8 Design Temperature
min / max
9 Material of Construction (Tube/Header Box)
10
11
12
13
14
16
17
18
19
20
21
22
23
24
25
26
27
Service Description
Equipment Tag No.
Number of Units
Type Draft
Bay Size ( W x L )
No. of Bay per unit
No. of Bundle per Bay
No. of Tube rows/passes
No. of Tube in add/even rows
Tube OD / Thickness
Surface/unit :
- Finned Tube
- Bare Tube
MTD Effective
Transfer Rate : - Finned Tube
- Bare Tube
psig
o
F
FV / 1400
-20 / 400
Duplex SS
Cool down 2nd stage compressor discharge gas
5 (five) Units in parallel
Force Draft
VTA (Note 12)
2 (Note 10)
VTA
VTA
VTA
VTA
VTA
VTA
VTA
VTA
VTA
ft
in
note 1
ft2
note 1
ft2
o
F
Btu/ft2.h.oF
Btu/ft2.h.oF
28 B1. PERFORMANCE DATA - TUBE SIDE (Note 1, 2, 3, 4, 5, 14)

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
2
1B
1A
Rev.
CASE-1
IN
Heat Exchanged
MMBtu/hr
note 6
lb/h
Inlet Pressure
psig
o
Temperature
F
Vapor Flow Rate
lb/h
lb/h
Free Water Flowrate
lb/h
Vapor/ HC Liquid/Water Molecular Weight
3
Vapor/ HC Liquid/Water Density
lb/ft
Vapor/ HC Liquid/Water Specific Heat
Btu/lb.oF
Vapor/ HC Liquid/Water Thermal Conductivity
Btu/hr.ft.oF
Vapor/ HC Liquid/Water Viscosity
cP
Latent Heat
Btu/lb
Pressure Drop
psi
Velocity
ft/s
ft2.h.oF/Btu
CASE-2
OUT
IN
6.42
336789
1350
19.17
4.41
0.616
0.027
0.016
166.0
336789
/
- /
/
- /
/
- /
/
- /
/
- /
154.01
19.17
4.75
0.626
0.026
0.015
OUT
15.07
351759
1350
134.9
336789
/
- /
/
- /
/
- /
/
- /
/
- /
154.58
19.13
3.91
0.610
0.029
0.016
219.8
351759
/
- /
/
- /
/
- /
/
- /
/
- /
151.63
19.13
4.57
0.621
0.026
0.015
148.0
351759
/
- /
/
- /
- /
/
- /
/
- /
152.20
10 / VTA
VTA
0.00120
B2. PERFORMANCE DATA - TUBE SIDE (Note 1, 2, 3, 4, 5)

CASE-3
IN
Heat Exchanged
MMBtu/hr
note 6
lb/h
Inlet Pressure
psig
o
Temperature
F
Vapor Flow Rate
lb/h
lb/h
Free Water Flowrate
lb/h
lb/ft3
o
Btu/lb. F
cP
Latent Heat
Btu/lb
Pressure Drop
psi
Velocity
ft/s
ft2.h.oF/Btu
13-Jul-15
01-Jul-15
06-Apr-15
Date
CASE-4
OUT
IN
18.04
340989
1350
19.12
3.75
0.611
0.030
0.016
238.4
340989
/
- /
/
- /
/
- /
/
- /
/
- /
147.41
Issued for Use

Issued for Approval
First Issuance
Description
19.12
4.52
0.619
0.026
0.015
OUT
21.83
312585
1275
151.7
340989
/
- /
/
- /
/
- /
/
- /
/
- /
148.00
19.11
3.33
0.611
0.031
0.017
270.7
312585
/
- /
/
- /
/
- /
/
- /
/
- /
152.80
19.11
4.20
0.611
0.026
0.015
155.4
312585
/
- /
/
- /
/
- /
/
- /
/
- /
153.38
10 / VTA
VTA
0.00120
ADI
ADI
ADI
Prepared
AND/YHT
AND/YHT
AND/YHT
Check
MCH
MCH
MCH
Approved

Process Datasheet for Inlet Compressor Aftercooler
Rev. 2
Sheet 1 of 4

68
69
70
71
72
ITEM
SERVICE
LOCATION
P&ID REF. NO

SUBAN GAS PLANT
B-84567-SB-PP0-PID-ST-23-0015 / 0019 / 0022 / 0025 / 0032
73 B3. PERFORMANCE DATA - TUBE SIDE (Note 1, 2, 3, 4, 5, 14)

74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
CASE-5
IN
Heat Exchanged
MMBtu/hr
note 6
lb/h
Inlet Pressure
psig
o
Temperature
F
Vapor Flow Rate
lb/h
lb/h
Free Water Flowrate
lb/h
lb/ft3
Btu/lb.oF
cP
Latent Heat
Btu/lb
Pressure Drop
psi
Velocity
ft/s
ft2.h.oF/Btu
OUT
15.58
180229
1100
19.09
2.73
0.608
0.031
0.017
298.5
180229
/
- /
/
- /
/
- /
/
- /
/
- /
161.41
19.09
3.59
0.596
0.025
0.015
153.5
180229
/
- /
/
- /
/
- /
/
- /
/
- /
161.97
10 / VTA
VTA
0.00120
C. PRESSURE DROP CALCULATION CHECK (Note 14, 15)
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112

note 6
lb/h
Inlet Pressure
psig
o
Temperature
F
Vapor Flow Rate
lb/h
lb/h
Free Water Flowrate
lb/h
lb/ft3
Btu/lb.oF
cP
Latent Heat
Btu/lb
Pressure Drop
psi
Velocity
ft/s
ft2.h.oF/Btu
19.18
4.27
0.612
0.026
0.015
/
/
/
/
/
CASE-6
484264
1280
156.8
484264
-----171.19
CASE-7
547309
1280
207.6
547309
/
/
/
/
/
19.19
3.80
0.606
0.028
0.016
/
/
/
/
/
/
/
/
/
/
177.71
10 / VTA
VTA
0.0012
/
/
/
/
/
19.20
3.65
0.606
0.029
0.016
CASE-8
450093
1280
227.4
450093
/
- /
/
- /
/
- /
/
- /
/
- /
180.71
113 D. PERFORMANCE DATA - AIR SIDE (Note 1, 2, 3, 4, 5)

o
Air Inlet Temperature
min / max
F
Air Flowrate/unit
std.ft3/min
Mass Velocity (Net Free Area)
lb/s.ft2
o
Air Outlet Temperature
F
Air Flowrate / fan
act.ft3/min
Face Velocity
ft/min
Fan Driver Power
HP
2
Outside Fouling Resistance
ft .h.oF/Btu
o
Maximum Design Ambient Temperature
F
Relative Humidity
%
Altitude
m
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
65 / 100
VTA
VTA
VTA
VTA
VTA
VTA (Note 9)
0.00199
100
60 - 100
63.0 (above MSL)
13-Jul-15
Issued for Use
ADI
AND/YHT
MCH
1B
1A
Rev.
01-Jul-15
06-Apr-15
Date
Issued for Approval

First Issuance
Description
ADI
ADI
Prepared
AND/YHT
AND/YHT
Check
MCH
MCH
Approved

Rev. 2
Sheet 2 of 4

135
136
137
138
139
ITEM
SERVICE
LOCATION
P&ID REF. NO

SUBAN GAS PLANT
B-84567-SB-PP0-PID-ST-23-0015 / 0019 / 0022 / 0025 / 0032
140
D. INLET STREAM COMPOSITION
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
2
1B
1A
Rev.
Inlet Stream Composition (mole)

Component
Case-1
Nitrogen
0.00181
CO2
0.05740
Methane
0.88272
Ethane
0.03391
Propane
0.00990
i-Butane
0.00292
n-Butane
0.00289
i-Pentane
0.00157
n-Pentane
0.00100
n-Hexane
0.00153
Mcyclopentan
0.00016
Benzene
0.00055
Cyclohexane
0.00015
n-Heptane
0.00070
Mcycloehexane
0.00019
Toluene
0.00035
n-Octane
0.00043
M-Xylene
0.00007
P-Xylene
0.00007
O-Xylene
0.00003
n-Nonane
0.00017
124-Mbenzene
0.00002
n-Decane
0.00008
n-C11
0.00003
n-C12
0.00001
n-C13
0.00000
n-C14
0.00000
n-C15
0.00000
n-C16
0.00000
n-C17
0.00000
n-C18
0.00000
n-C19
0.00000
n-C20
0.00000
H2O
0.00128
H2S
note 7
40 ppm
Mercury
note 7 750 g/Nm3
Total
1.00000
13-Jul-15
01-Jul-15
06-Apr-15
Date
Case-2
Case-3
Case-4
Case-5
Case-6
Case-7
Case-8
0.00181
0.05748
0.88302
0.03397
0.00994
0.00294
0.00291
0.00158
0.00101
0.00151
0.00016
0.00054
0.00015
0.00066
0.00018
0.00033
0.00035
0.00005
0.00005
0.00002
0.00011
0.00001
0.00003
0.00001
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00114
40 ppm
0.00181
0.05749
0.88323
0.03399
0.00995
0.00294
0.00291
0.00159
0.00101
0.00150
0.00016
0.00054
0.00015
0.00063
0.00018
0.00031
0.00031
0.00004
0.00005
0.00002
0.00008
0.00001
0.00002
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00105
40 ppm
0.00181
0.05751
0.88349
0.03401
0.00996
0.00294
0.00292
0.00159
0.00101
0.00148
0.00015
0.00053
0.00014
0.00059
0.00016
0.00029
0.00025
0.00003
0.00003
0.00002
0.00005
0.00000
0.00001
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00098
40 ppm
0.00181
0.05756
0.88373
0.03403
0.00997
0.00295
0.00292
0.00158
0.00100
0.00144
0.00015
0.00051
0.00014
0.00054
0.00015
0.00026
0.00021
0.00003
0.00003
0.00001
0.00004
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00091
40 ppm
0.00181
0.05735
0.88186
0.03388
0.00990
0.00292
0.00289
0.00158
0.00100
0.00153
0.00016
0.00055
0.00015
0.00070
0.00019
0.00035
0.00044
0.00007
0.00007
0.00003
0.00018
0.00002
0.00008
0.00003
0.00001
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00217
40 ppm
0.00181
0.05737
0.88107
0.03391
0.00993
0.00294
0.00292
0.00160
0.00102
0.00157
0.00016
0.00057
0.00016
0.00072
0.00020
0.00037
0.00043
0.00007
0.00007
0.00003
0.00017
0.00002
0.00007
0.00003
0.00001
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00274
40 ppm
0.00181
0.05734
0.88062
0.03391
0.00994
0.00295
0.00293
0.00161
0.00103
0.00160
0.00017
0.00058
0.00016
0.00074
0.00021
0.00039
0.00045
0.00008
0.00008
0.00004
0.00017
0.00002
0.00007
0.00003
0.00001
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00000
0.00302
40 ppm
750 g/Nm3
1.00000
750 g/Nm3
1.00000
750 g/Nm3
1.00000
750 g/Nm3
1.00000
750 g/Nm3
1.00000
750 g/Nm3
1.00000
750 g/Nm3
1.00000
Issued for Use

Issued for Approval
First Issuance
Description
ADI
ADI
ADI
Prepared
AND/YHT
AND/YHT
AND/YHT
Check
MCH
MCH
MCH
Approved

ConocoPhillips (Grissik)
Rev. 2
Sheet 3 of 4

202 ITEM
203 SERVICE
204 LOCATION

SUBAN GAS PLANT
205 P&ID REF. NO

206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
B-84567-SB-PP0-PID-ST-23-0015 / 0019 / 0022 / 0025 / 0032

E. NOTES
A minimum 10% over-surface margin on the total surface area should be applied after taking into account the tube side and air side fouling.
Vendor to guarantee thermal performance, hydraulic and mechanical design of the cooler.
Vendor to provide thermal calculation.
o
Vendor shall consider the maximum air inlet temperature of 100 F in the design of air cooler.
o
Minimum approach temperature for the design of air cooler is 20 F.
Flowrate and duty shown is for one unit. No flowrate margin will be applied.
Vendor to consider H2S 40 ppm and Mercury 750 g/Nm3 and CO2 (see gas composistion) in design for material selection study.
VTA = Vendor To Advise.

Expected maximum fan BHP per unit air cooler shall be 50 bhp.
Vendor may optimize number of bay per unit, preferably with even number.
Vendor to advise nozzle size and rating
Limitation area for Aftercooler is 11 m x 14 m per unit
Maximum transportation weight shall not exceed 90 ton
Vendor to calculate air cooler size based on inlet and outlet condition given in Case 1 - 5. In addition to that, vendor also to check estimated
pressure drop using inlet condition given in Case 6 - 8. The selected air cooler design should satisfy all those scenario given.
o
15. For pressure drop calculation as described in note 14 above, vendor to use minimum ambient temperature of 65 F as it will give the worst
case, or vendor to advice otherwise
16. Cooling curve based on the selected design Case-4 is presented as below, vendor to confirm the selected design case
227

228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
2
1B
1A
Rev.
271
-5
-10
-15
-20
Heat Flow
(MMBtu/hr)
Enthalpy
(Btu/lb)
270.66
247.60
224.54
201.48
178.42
155.36
0.00
-4.38
-8.74
-13.09
-17.45
-21.83
-2053
-2067
-2081
-2095
-2109
-2123
Temperature
(F)
Heat Flow
(MMBtu/hr)
Enthalpy
(Btu/lb)
298.51
269.50
240.50
211.49
182.48
153.48
0.00
-3.16
-6.28
-9.39
-12.48
-15.58
-2035
-2053
-2070
-2087
-2104
-2122
ADI
ADI
ADI
Prepared
AND/YHT
AND/YHT
AND/YHT
Check
155
-25
280
260
240
220
200
180
Temperature (deg F)
160
140
17. Cooling curve based on Case-5 which gives the maximum temperature difference is presented below.

246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
Temperature
(F)
0
-2
-4
-6
-8
-10
-12
-14
-16
-18
299
153
310
13-Jul-15
01-Jul-15
06-Apr-15
Date
270
230
190
Temperature (deg F)
150
Issued for Use

Issued for Approval
First Issuance
Description
MCH
MCH
MCH
Approved

Doc. No :
B-84567-SB-PP0-DSR-ST-23-0002
Rev. 2
Sheet 4 of 4

B 84567 SB MM1 DSR ST 23 0005 - 1 - AOC - Inlet Compressor Intercooler Aftercooler

Cargado por

Información del documento

Título original

Derechos de autor

Formatos disponibles

Compartir este documento

Compartir o incrustar documentos

Opciones para compartir

¿Le pareció útil este documento?

¿Este contenido es inapropiado?

Copyright:

Formatos disponibles

B 84567 SB MM1 DSR ST 23 0005 - 1 - AOC - Inlet Compressor Intercooler Aftercooler

Cargado por

Copyright:

Formatos disponibles

Design Requirement

Inlet Compressor Intercooler & Aftercooler

Additional Approvers (If Applicable)

Inlet Compressor Intercooler

MECHANICAL DATA SHEET

Inlet Compressor Intercooler & Aftercooler

ConocoPhillips (Grissik) Ltd.

: ConocoPhillips (Grissik) Ltd.

INLET COMPRESSOR INTERCOOLER

: Suban Gas Plant, South Sumatra

23HAL-100 / 23HAL-200 / 23HAL-300 / 23HAL-400 / 23HAL-500

: Air Cooled Heat Exchanger

(Note 9 & 13)

No. of Bay/ Unit

Bare Tube Service

API 661 & ASME Sec. VIII Div. 1

Tube bundle code stamped

Lethal / toxic service

Non Classified area

Classified Class 1, Div. 2, Group D, T3

Total Fluid Entering

Refer to Process Data Sheet B-84567-SB-PP0-DSR-ST-23-0002

Refer to Process Data Sheet B-84567-SB-PP0-DSR-ST-23-0002

Pressure (Inlet/ Outlet)

Pressure Drop (Allow/Calc)

Inside Fouling Resistance

Refer to Process Data Sheet

Total Flow Rate (Vapor):

Flowrate of Hydrocarbon Liquid :

Molecular wieght of Vapor / HC Liquid / Water:

Density of Vapor / HC Liquid / Water:

Specific Heat of Vapor / HC Liquid / Water:

Thermal Conductivity of Vapor / HC Liquid / Water:

Viscosity of Vapor / HC Liquid / Water:

See Process data sheet

See Process data sheet

Air Inlet Temperature (min/max):

Air Flow Rate/ Unit:

Maximum Design Ambient Temp.

Mass Velocity (Net Free Area):

Plant Elevation, Above MSL

Air Outlet Temperature:

Static Pressure (in. Water):

Air Flow Rate/ Fan:

Outside Fouling Resistance:

Design Pressure (Psig):

Test Pressure (Psig):

No. of Tubes in add/even rows:

Design Temperature (oF):

Minimum Design Metal Temperature (oF):

Fin Material And Type:

No. Bundle / Bay : 2 (VTA)

Pressure design code:

Pipe Rack Beams (Distance C-C)

Pressure drop (allow./calc.):

Design temp., F, des. Press.:

Ladders, Walkways, Platforms

Hot Dip Galvanized (HDG)

Header Surf. Prep./Coating

Inlet/outlet nozzle, nps :

Rectangular Welded Box with Plug

Corrosion allow., inches:

Last pass 1:100 mm