Documentos de Académico
Documentos de Profesional
Documentos de Cultura
SulManRev_PEIdecEL_1608 1
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July-August 2016
Asia Focus:
SHOW ISSUE
ADVANCES IN FLUE
GAS CLEANING
MANAGING POWER
PLANT CYBERSECURITY
MONITORING FOR
HYDROPOWER PLANTS
www.PowerEngineeringInt.com
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www.catgaspower.com
2016 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, BUILT FOR IT, their respective logos, Caterpillar Yellow, the Power Edge
trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
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Contents
50
56
Diary
56
Ad Index
Features
2
30
14
36
20
42
46
New life for an aging coal power plant
26
On the cover
An energy storage system in Hokkaido, Japan offers lessons in energy storage for utility-scale renewables. P2
www.PowerEngineeringInt.com
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Storage systems
for utility-scale
solar and wind
Experts from Mott
MacDonald offer lessons
learnt in mitigating
real-time power output
fluctuation for solar PV
and wind power plants
using battery storage
systems, and spotlight a
storage project in Japan
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absorb.
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8/16/16 10:38 AM
Worldwide Experts
in Water Treatment
COMBINING
INNOVATION
CREATIVITY
& EXPERTISE
IN WATER
OVER 200 YEARS OF
CREATING VALUE IN WATER
Come see us at
PowerGen Asia 2016
September 20 22
Seoul South Korea
Booth #D77
Austria
Middle East
Singapore
United Kingdom
United States
Email Worldwide
1608pei_3 3
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Financial
Parameters
Units
m$/MWh
1.0
Capital cost of
supporting
components such as
inverters, transformers,
Energy management
system
m$/MWh
0.5
Battery replacement
rate
% of
installed
battery
capacity/
year
5.0
Discount rate
%/year
8.0
JPY/kWh
40.0
Exchange rate
JPY/$
120.0
Operational period of
PV plant
Years
20
%/year
0.5
Figure 1: Comparison of power output between a solar PV plant with and without ESS
resolution.
varies by technology);
plants.
Values
configurations
power
plants
in
multiple
uncertainty, which
impacts
on
financial
inverter-transformer package;
circumstances.
and developers.
There
were
financial
also
several
assumptions
and
these
MacDonalds
plants
systems.
technology
Asian
battery
Mott
and
lifetime
warranty
and
system
package
Maximum
discharge time
of the battery
storage
Case 2
(80%)
Case 3
(60%)
Case 4
(40%)
0.8 h
0-4%
1-5%
7-11%
12-33%
0.6 h
1-5%
1-7%
10-11%
15-34%
0.4 h
1-9%
4-12%
14-15%
18-36%
and
storage
maturity,
performance
1608pei_4 4
on
degradation,
battery
with
based
are
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8/16/16 3:33 PM
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to
differences
in
national
grid
MacDonald
provides
ranges
of
project-by-project.
rated output.
of 0.4h to 0.8h.
illustrated in Figure 2.
package cost.
Table 2.
output
project.
To
from
ensure
an
intermittent
optimization
of
renewable
the
ESS
Additionally,
greater
application
of
utility-scale
ESS
Case 2
(80%)
Case 3
(60%)
Case 4
(40%)
0.8 h
1.79-1.98
1.48-1.66
1.40-1.58
1.27-2.22
0.6 h
1.39-1.57
1.12-1.40
1.26-1.31
1.22-2.09
0.4 h
0.94-1.31
0.9-1.27
1.18-1.22
1.18-2.00
dispatch accordingly.
size
results
curtailment
in
1608pei_6 6
Jongsuwanwattana,
Nonthi
at Mott MacDonald.
Natthida
loss, the
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for more information
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8/16/16 3:39 PM
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A first for
South Korea
A new chapter in flue
gas cleaning technology
has opened in South
Korea with the successful
performance test of a
flue gas desulphurization
plant based on
circulating dry scrubber
technology, write Sung
Yurl Kim, Yonghee Kang,
Claudia Bautsch and
Christian Moser
wo
years
Korean
Gunjang
electricity
fluidized
ago, South
company
The
bed
(CFB)
circulating
boiler
size
was
for
dedusting
downstream
of
the
CDS
1608pei_8 8
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Design features
The CDS system is designed for boiler operation
from 35 to 100 per cent. This wide variation of
load cases is a challenge for every kind of
FGD technology. The CDS system provides
stable operation conditions for all load cases
due to the opportunity of gas recirculation.
The most important thing for proper
operation of the CDS plant is a uniform flue gas
distribution to the CDS absorber. Downstream
of the venturi section, the recirculated solids
are inserted in the gas stream. Both solids and
water, which is injected upstream of the venturi
section, influence the flue gas flow through the
whole CDS absorber.
The interaction of three phases (gas, solids,
water) and the thermodynamic behaviour
can only be simulated using specific software
with in-house developed add-ons. During
Figure 1. Arrangement of Seagull CDS plant
LOADBANKS for
GENERATORS
COMPRESS, NOW
www.enerproject.com
t
us a
See R-GEN
E
POW sia
A A62
th
Boo
Applications:
Products:
Gas compressor
packages of different
technologies
Gas receiving skids
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# E 66
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Volume flow
boilers
actual
m3/hact
Min Load
Max Load
580,000
1,520,000
m3/hSTP,wet
390,000
995,000
actual
m3/h
1,035,000
1,525,000
norm
m3/
hSTP,wet
745,000
998,000
m3/hact
450,000
1,000
from boiler
118
127
to CDS
101
127
from CDS
71
71
Inlet SO2
mg/
m3STP,dry
146
234
Inlet HCI
mg/
m3STP,dry
47
54
kg/h
125
410
Humidification water
m3/h
10
35
norm
Volume flow to
CDS
recycle
Gas
temperature
phases (gas and solids) and one particle phase (water droplets)
needs a complex simulation approach with two Eulerian and one
Lagrangian phase.
The specifications of all material properties are temperaturedependent and the system is fully coupled between all phases.
In addition, it allows the engineer to evaluate the performance
Plug in
and relax.
model tests.
The wide range of flows/loads also influences the solid handling
system. The solid handling system covers the total transport of solids
in the CDS plant. It includes the silos for the absorbent and for the dry
www.scania.com
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8/16/16 10:39 AM
January
to
April
2016. The
CDS
ratio is decreased.
Visit www.PowerEngineeringInt.com
for more information
Ri
er
r
ap
ou p om
d hite e.c
oa
d
nl n w nsi
ow io yi
D gat fet
a
iti
M els
sk mid
at
WITH MIDEL
TRANSFORMER
FLUIDS
AND HERE
AND HERE
AND HERE
AND HERE
ITS
SAFER
HERE
12
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8/16/16 3:05 PM
FORWARD
THINKING MEANS
PASSION FOR
PRODUCTS!
We are Kelvion formerly GEA Heat Exchangers global experts in industrial heat
exchange. We develop our products, manufacture them with precision and distribute globally. We continue to offer one of the worlds largest heat exchanger product
portfolios: Plate heat exchangers, shell & tube heat exchangers, finned tube heat
exchangers, modular cooling towers and refrigeration heat exchangers for a wide
range of applications. www.kelvion.com
1608pei_13 13
8/16/16 10:39 AM
Hydropower
Maintaining
engineering expertise
in hydro plants
Efficient automatic
fault monitoring and
system diagnostics for
hydropower plants can
be achieved through a
platform-based approach
that integrates knowledge
management with
predictive maintenance,
writes Roberto Piacentini
Ultimately, how
not
lose
the
workforce?
An asset monitoring system can provide
output.
medium-to-large
Development
of
advanced
power
Predictive
maintenance
requires
the
sensor
algorithms
measurement
that
convert
the
data
into
types,
measurement
points,
equipment,
measurement
action.
1608pei_14 14
they
Typically,
14
do
With
deployments
throughout
Latin
www.PowerEngineeringInt.com
8/16/16 10:31 AM
Hydropower
hydropower
substations.
generators
and
capabilities.
and
off-the-shelf
hardware
platforms
automatically
correlates
and
(COTS)
then
domain
Knowledge management
software
FPGA-based
technicians.
management.
and
CompactRIO
Analysis techniques
M&Ds
knowledge
methodology
digitally
www.PowerEngineeringInt.com
1608pei_15 15
management
captures
domain
use
fuzzy
logic
algorithms
to
15
8/16/16 10:31 AM
Hydropower
A medium-to-large utility has over 100 large machines that require monitoring systems
Credit: Alstom
spectral domains;
l
Cascade diagrams;
diagnosis
DAQ
monitored.
3D graphics;
Temperature profiles;
Correlation analysis;
Intelligent assistant for balancing;
capabilities. The
online
nondetection
for
events. Recommended
DESCRIPTION
OTHER INFORMATION
Plant Designer
LAir Liquide
Installation Date
1972
Technology
Cryogenic Air Separation
Design Output
Nitrogen: 7 300 NM3/hr; Oxygen: 3 970 NM3/hr
Plant Designer
La Grande Paroisse
Installation Date
1972
Technology
High Pressure Process
Design Output
220 tons per day Ammonia
Item Categories include:
Electrical, Instrumentation, Valves and Valve Spares, Chemicals and Catalysts,
Resins, Compressor Spares, Fasteners, Gaskets, Pumps and Pump Spares, Pipes
and Fittings, etc.
ASP/3/16
Ammonia Synthesis
Plant
REI/4/16
Excess Inventory
Tender documents and further information may be obtained from the Sable Materials Manager who is
contactable as follows:
Address:
Sable Chemical Industries Limited, 7 Anne Newton Boulevard, Sherwood Block, P.O. Box
561, Kwekwe, Zimbabwe
Telephone:
Email:
knowledge.samhungu@sablechemicals.co.zw
16
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8/16/16 10:31 AM
BIG
DEAL
FOR SMALL
POWER
GEN
geoilandgas.com/NovaLT5
For more information, enter 12 at pei.hotims.com
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8/16/16 10:31 AM
Hydropower
asset
monitoring
Decision-making
continual
use
of
advanced
(automatic
system include:
of
management techniques);
Easier
of
multiple
maintenance,
expansion
analytics
to
improve
decision-making,
data
sources
knowledge
detection);
Correlation
specialists/technicians,
support
The
(future-ready
updates,
and
modular
and
industrial equipment;
l
distributed architecture);
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for more information
Power Plants
Gas Turbines
Petrochemical Plants
Claus Units
Waste Incinerating Plants
SIL 3
BFI Automation is specialized to monitor flames on all industrial firing and combustion applications. Our
devices are also available with Ex-Housings and Fiber Optic Technology.
BFI Products are of highest quality, are equipped with all relevant safety certificates and have been
designed customer-oriented.
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8/16/16 2:18 PM
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8/16/16 2:15 PM
Coal-fired power
Why a smart
energy policy can
include coal
A pulverized coal plant in the US is an example of how combining the right
operational model with best-in-class technologies can produce affordable, reliable
and secure power with the lowest possible environmental impact,
write Robert Giglio and Steve Nelson
hile
energy
and
policymakers
energy sector.
STEAM CONDITIONS
Metric
units
English
Units
2362 t/hr
4876 kpph
569C
1056F
258 bar
3735 psia
the US.
1871 t/hr
4012 kpph
557C
1052F
55.3 bar
788 psia
POWER GENERATION
plant
Gross output
770 MWe
Net output
700 MWe
in 2006.
POWER PERFORMANCE
began
commercial
operation
20
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41.3 LHV
39.5 HHV
8726
kJ/kWh
8640
Btu/kWh
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8/16/16 10:40 AM
Coal-fired power
plants on the PJM grid, with only wind and solar dispatched in front of
Longview.
With this cost profile, it is no wonder why Longview produced
98.5 per cent of its total rated power production since completion of
recent repairs, and why Longview Power is aiming to achieve a 92 per
cent capacity factor for 2016.
One key factor in achieving this low level of electricity production
cost is due to a very low fuel cost. Since Mepco is an affiliated company,
the coal price is negotiated for the benefit of both companies and
operational enhancements are developed continuously. Further, the
coal travels from the mine to the power plant on a 7.2 km conveyor,
avoiding the higher staff, equipment, fuel and maintenance cost of
trucks, trains, roads and tracks that most other coal plants carry.
Another key factor is related to Longviews recent efforts to optimize
plant efficiency and achieving a very high net plant efficiency of
39.5 per cent (fuel HHV basis), which allows the plant to produce full
power while consuming 17.5 per cent less fuel than the average coal
plant in the US. This, in itself, saves Longview over $10 million per year in
the plants operating cost.
HIGH PERFORMANCE
and train emissions, road dust, and noise are completely avoided. A
significant portion of boiler fly ash is sold for beneficial use and the
remaining portion is dry landfilled on site, again minimizing truck and
train traffic through local communities where people enjoy the peace
and quiet of the country while utilizing Longviews power for their homes,
schools, farms and businesses.
Discover our
Technology matters
Technology is a big part of Longviews best-in-class performance. To
achieve its high plant efficiency and reliability, the power plant utilizes
www.auma.com
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1608pei_21 21
21
8/16/16 10:40 AM
Coal-fired power
all
supercritical
sliding-pressure
supercritical
steam
conditions
(steam
U N D
M A S C H I N E N FA B R I K
Gtersloher Strae 257 | D-33649 Bielefeld | Tel. +49 (0)521 9418-0 | Fax. +49 (0)521 9418-170, -156 | www.welland-tuxhorn.de | info@welland-tuxhorn.de
22
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8/16/16 10:40 AM
Coal-fired power
stresses can be significant and overtime can virtually tear the tubes
apart and cause them to fail.
But what makes Longviews boiler so different than all the other
supercritical sliding-pressure boilers is that its entire furnace is formed
with only vertical tubes which carrying a very low mass flux of steam
and water (under 1000 kg/m2-s). This is a much simpler design that
costs less to build and is easier to repair and maintain.
The boiler is simply hung from top supports with the vertical boiler
tubes playing a dual role of supporting the boiler and producing steam.
For spiral designs, since the tubes wind around the furnace in a helix
pattern, they want to untwist if supported only vertically and require a
more complex furnace support system which is more costly, heavier,
and requires special bracing when repairing furnace tubes.
Further, the steam has a much shorter distance to travel in the
vertical tube design to reach the top of the furnace, as compared to
the longer path of the spiral tube design. The shorter tubes and the
low mass flux allow the vertical design to have a much lower steam
pressure drop, which translates into lower boiler feedwater pumping
power and higher net plant efficiency.
Spiral designs typically incur an additional 10 bar or 145 psia
steam pressure loss across the furnace, which translates into about
1 MW of additional boiler feed water pump power consumption.
At $50/MWh this loss can translate into annual lost power
sales revenues of about $432,000, and can add up to a
$6.6 million NPV over the life of the plant.
To overcome the tube-to-tube temperature and stress problem, the
Amec Foster Wheeler vertical tube boiler design uses a much smaller
tube diameter which carries much less water and steam. This allows
buoyancy forces within the water and steam in the tube to become
stronger, causing the water and steam flow to increase and provide
additional cooling to the tubes receiving more heat.
This provides a passive self-cooling protection mechanism limiting
the temperature and stress between tubes and across the furnace
walls. As an added protection, the inside of the tubes receiving high
heat are grooved or rifled with a spiral pattern to enhance tube cooling.
These design enhancements add up to a safe, low maintenance,
highly reliable, long life boiler.
A Powerful
Investment
That Pays Off
Quickly
Improving access to your plant with rack and pinion
elevators from Alimak Hek increases labor efficiency,
reducing the labor required to complete planned
outages and routine maintenance. It also gets the
plant back online faster, so utilities can start generating additional power and revenue sooner.
Learn more about vertical access solutions from
Alimak Hek. Contact us today!
needed by the SCR system, which has a large long-term cost benefit
over the life of the plant when considering ammonia consumption and
catalyst replacement cost.
For example, the burner wind-boxes are compartmentalized
between each of the sic burner rows (three rows on each side of the
opposed wall-fired boiler). A system of air dampers, flow measurements
and control logic is designed so that air flow can be controlled to
www.alimakhek.com
each burner row as well as biased from side to side within each row.
This degree of measurement and controls dedicated to reliably and
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1608pei_23 23
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8/16/16 10:40 AM
Coal-fired power
effectively
controlling
air/fuel
ratio,
CO,
of
using
the
typical
ESP
boiler,
Fabric
two
Filter
dual
Longview
+ Wet
flow
utilizes
FGD
trays. This
DSI
scrubber
with
configuration
in
mind
to
endure
continued
coal
power
with
minimal
environmental impact.
Today, coal produces about 40 per cent
of the worlds electricity, the largest share
from any source. In 30 years from now, nearly
all long-term forecasts show that coal will
still produce about one-third of the worlds
electricity. At the global level, this supports the
smart strategy of keeping a diverse portfolio of
generating options.
In order to maintain this level of coal,
forecasters estimate that between 1500 GW
and 2000 GW of new coal plants will be
built over the next 30 years to meet growing
electricity demand and to replace aging coal
plants.
Robert Giglio is Vice-President of Strategic
Planning and Business Development at Amec
Foster Wheeler and Steve Nelson is Chief
Operating Officer at Longview Power.
24
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Visit www.PowerEngineeringInt.com
for more information
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8/16/16 10:40 AM
Proven, reliable,
and efficient
Gas turbines for industrial power generation
Thanks to their compact and rugged design, their on-site
serviceability, and their inherent reliability, our industrial and
aero-derivative gas turbines are the ideal choice for all industrial
power generation applications. They also combine very high
efficiency with excellent low-emission performance and are
ideally suited for cogeneration.
Their high steam-raising capabilities help achieve overall plant
efficiency of 80 percent or higher. And operators can rely on the fast
start-up and peaking capability of our aero-derivative gas turbines.
Profit from our competence, based on decades of experience.
siemens.com/gasturbines
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8/16/16 10:40 AM
Coal-to-biomass conversion
A new biomass
chapter in a coal
plants life
A coal-fired power plant built in the UK in the 1970s had excellent potential
for a biomass conversion, writes Graham Welford
134 bar.
to
meet
new
environmental
for
compliance,
This
site
has
excellent
potential
The
project
targeted
IED
emissions
maintaining
the
140
MW
26
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www.PowerEngineeringInt.com
8/16/16 10:40 AM
Coal-to-biomass conversion
load on biomass.
end
added.
Following
competitive
front
Canada.
coals
w o o d
using
well-established
Doosan
design programs.
www.PowerEngineeringInt.com
1608pei_27 27
Babcock
Doosan
Babcock
low NOx
biomass
burner
Credit: Doosan Babcock
27
8/16/16 10:40 AM
Coal-to-biomass conversion
fire air.
burners alone.
EQUIPME N T
W W W. P E N N E N E R G Y E Q U I P M E N T. C O M
Contact
Randy Hall
rhall@pennenergy.com
P: 713-499-6330
28
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8/16/16 10:40 AM
Coal-to-biomass conversion
INDUSTRIAL ELEVATORS
the low NOx burners and instead injected higher up the furnace, giving
a larger residence time under reducing conditions for NOx reduction
reactions to occur. The over-fire air then burns off the resulting flue gas
high in reducing species such as CO.
This delay in combustion takes more space, which is why modern
furnaces are much larger than those in the 1970s. By accelerating
the over-fire air, the burn-out can be maximized in the space and
time available within the existing Lynemouth furnace dimensions. Hot
secondary air is taken off the supply ducts to the burner windbox and
routed to a booster fan before ducting back to the injection nozzles
above the top row of burners. Compared to unboosted over-fire air, the
combustion efficiency is improved and, as a result, unburned carbon in
ash is reduced.
Efciency.
Made in Germany
Biomass
INDUSTRIAL ELEVATORS
GEDAs state of the art industrial rack &
pinion elevators have been specially designed for industrial use, including the
power generation industry, where there is
a growing need for safe, reliable vertical
transportation of personnel and material.
GEDA can offer several elevator options
to meet the service requirements of the
power generation industry including
boilers, chimneys, FGD, SCR, transfer
towers, crusher buildings, fly ash silos,
and precipitators.
green, low CO2, renewable and sustainable fuel meeting all emissions
legislation.
Graham Welford is Sales Director at Doosan Babcock.
www.doosanbabcock.com
Visit www.PowerEngineeringInt.com
for more information
www.geda.de
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8/16/16 10:40 AM
Protective coatings help to increase the efficiency and extend the service life of the gas turbine
Credit: Sulzer
Protective coatings
Extending service
life for rotating
equipment
Thanks to the latest
surface coating
technologies, it is
possible to offer massive
improvements to the
expected service life of
compressors, turbines
and pumps, writes Travis
Cockrell
Compressor section
system.
Generally,
turbines,
compressors
and
protection
environmental
contribute
temperature-related issues.
conditions
that
of
ferritic/martensitic
steel
between
scheduled
maintenance
and
maintenance events.
and
gradually
increasing
1608pei_30 30
30
metallic coatings.
damage
to
applying
corrosion-inhibiting
and
once
significant
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8/16/16 10:40 AM
INNOVATION.
EXPERIENCE.
ON-TIME PERFORMANCE.
PERFORMANCE.
QUALITY.
FLEXIBILITY.
FAST STARTUP.
INTEGRITY.
EXCELLENCE.
RELIABILITY.
ne.com
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8/16/16 10:40 AM
Protective coatings
Hot section
Modern gas turbine hot section components
are made using nickel- or cobalt-based
superalloys, which are designed to operate in
high temperatures.
However, these alloy compositions are less
well suited to providing corrosion and oxidation
protection and need to be supplemented
with custom coatings that can deliver the hot
corrosion and oxidation protection required
for extended service lives.
The process of oxidation causes a layer
Modern coating technology can now be applied to legacy equipment
Credit: Sulzer
components
fouling.
are
corrosion, erosion
and
component.
cooler
Coating processes
stream.
Alternatively,
corrosion
at
MCrAlY
combat
coatings
are
corrosion/oxidation
sufficient
at
deposition
techniques.
Corrosion-resistant
lower
present.
corrosion.
Compressors
the
thicknesses,
significantly.
equipment
causing
erosion. Erosion
vapour
but
deposition
also
have
(PVD
and
application
thicknesses.
expansion
32
1608pei_32 32
process,
turbofans
and
The
deposition
techniques
www.PowerEngineeringInt.com
8/16/16 10:40 AM
1608pei_33 33
8/16/16 10:40 AM
Protective coatings
applications.
that
require
protection
beyond
these
Keeping in balance
Future-proofing
layer is applied.
structure as it impacts.
Due
to
the
precision
and
required
maintaining
in
manufacturing
high
process.
protected.
Improving efficiency
Anti-fouling
spraying processes.
criteria.
It
is
essential
that
repair
specialists
final layer.
service.
These
anti-fouling
coatings
use
stator casing.
polytetrafluoroethylene
have
(PTFE), which
34
1608pei_34 34
offers
excellent
protection
from
Visit www.PowerEngineeringInt.com
for more information
www.PowerEngineeringInt.com
8/16/16 10:40 AM
1608pei_35 35
8/16/16 10:40 AM
Cybersecurity
Security
management for power
installations
Todays higher levels of connectivity also increase demands on security
management for operational technologies. Preventing a cyberattack requires a
rigorous approach and is a continuous and ongoing process, writes Eli Mahal
hese
are
exciting
for
The
adequate.
imposed.
industrial
times
operations.
industrial
control
systems
(ICS)
and
(SCADA)
to
higher
increase
levels
of
vulnerable
Connect
connectivity
operational
36
1608pei_36 36
(OT)
security
on
being
management.
technology
demands
systems
www.PowerEngineeringInt.com
8/16/16 10:41 AM
hrs@cmigroupe.com
energy.llc@cmigroupe.com
Tel.: +32 43 30 23 73
www.cmigroupe.com/energy
For more information, enter 24 at pei.hotims.com
1608pei_37 37
8/16/16 10:41 AM
Cybersecurity
providers:
1. A
with
coverage.
top-down
approach
to
across
of remote access.
implement
The
NIST
security
SP
practices
for
The
consideration
framework
800-82
takes
into
framework
human intervention.
Virtual
private
networks
(VPNs)
and
38
1608pei_38 38
www.PowerEngineeringInt.com
8/16/16 10:41 AM
02/2016 - Petergraf
02/2016 - Petergraf
New products.
New technologies.
New service capabilities.
Ansaldo Energia: a global player
in the power generation market.
1608pei_39 39
www.ansaldoenergia.com
8/16/16 10:41 AM
Cybersecurity
NEM IS A GLOBAL
LEADER IN
HEAT TRANSFER
TECHNOLOGY
START
FASTER
NEM currently has installed over 800 boilers worldwide.
With the installation of DrumPlus HRSGs in California
and Pennsylvania, six Benson-type HRSGs in Texas and
many more around the globe, NEM is a proven leader
of fast start HRSG technology.
VISIT US AT
WWW.NEM-GROUP.COM
Visit www.PowerEngineeringInt.com
for more information
40
1608pei_40 40
www.PowerEngineeringInt.com
8/16/16 10:41 AM
We invite you on a
Shared Journey
Forward
We are on a journey towards providing the best services experience for you.
To keep your processes running smoothly and to optimize your production,
explore our reliability and performance services. Our new technologies and
industrial internet solutions upgrade your processes to the next level. On our
Shared Journey Forward, we are committed to putting safety first, working
close to you, earning your trust and providing the right solutions to your needs.
Step on board at valmet.com/sharedjourney
1608pei_41 41
8/16/16 10:41 AM
Valve technology
Creating a 21st
century valve
When a leading academic at one of the worlds best universities needed a valve
that would enable very tightly controlled flow of gas for his research, he couldnt
find one so he created it himself, writes Chris Leonard
including
generation
applications
has
diaphragms.
since
then
little
function.
flow
startling.
Given
just
how
crucial
While
proper
the
20th
beginning
1608pei_42 42
is
caused
mundane, and
by
something
something
that
rather
anyone
seen
innovations
breakage.
42
This
www.PowerEngineeringInt.com
8/16/16 10:45 AM
POWER-GENNATURALGAS.COM
#PGNG2017
PRESENTED BY:
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1608pei_43 43
8/16/16 10:45 AM
Valve technology
regulator.
The movement of the piston actuator in
closing reduces the flow rate to maintain a
academic
best
they needed.
at
one
of
the
worlds
ACTIVE IN THE
POWER AND
PETRO-CHEMICAL
MARKET FOR NEW
AND RETROFIT
PROJECTS
4
5
6
7
8
9
10
11
12
13
13
13
SCR Systems
11
4
12
3
2
Lloyds certified
ISO-9001:2008
1
4
10
9
Headquarters
www.aarding.com
a Ceco Environmental company
44
1608pei_44 44
www.PowerEngineeringInt.com
8/16/16 10:45 AM
Valve technology
reduced
hunting, lower
noise
emissions,
Lowering costs
sustainably.
Pressure
Innovation
million
(OSI), the
new
$420
For
example,
the
Oxford
genuinely game-changing.
Chris
See us at
Power-Gen Asia
20-22 September
2016 Booth A22
Visit www.PowerEngineeringInt.com
for more information
1608pei_45 45
8/16/16 10:45 AM
Credit: Shutterstock
INTEGRA
AND ELEC
into a rack. Load sizes can be accurately
all
equipment
The
normal
use
sensitive
approach
to
providing
function.
can also be
considered as
suitably
an assembly
ruggedized
for
environmental
of
components
the rectifier
for converting
Industrial solutions
conventional
within
that
specially
designed
housings
and
nuclear
power
plant
46
1608pei_46 46
key
Invertronic
modular
20-120 kVA
inverter system
with manual
bypass switch,
static bypass
switch and
door mounted
MCU 2500
monitoring &
control unit
Credit: Benning
www.PowerEngineeringInt.com
8/16/16 10:45 AM
TECHNICAL
INNOVATION
UTILITIE
SERVICE
THE INTERNET OF
PLANT
MODERNIZATION
MAKING SENSE
OF POWER
ENERGY CLOUD
HYBRID
PLANTS
DISPATCHABLE
POWER SYSTEM
THEINTERCONNECTION
GRID INTEGRATION
INTEGRATING HEAT
AND ELECTRICITY
ENERGY CLOUD
FLEXIBLE
GENERATION
THE PATH
DISTRIBUTED ENERGY
THE
HYBRID PLANTS
STORAGE CHALLENGE
RNET
HINGS
ADDRESSING
EGRATING HEAT PATH TO DECARBONIZATION
ND ELECTRICITY UTILITIES
DISTRIBUTED VOLATILITY
SERVICES
CONNECT WITH MORE BUYERS. GENERATE MORE LEADS.
POWER-GEN & Renewable Energy World Europe, now celebrating 25 years of excellence, provides a unique opportunity
to reach thousands of buyers, specifiers and decision makers across multiple segments of the power industry.
BENEFIT FROM:
A qualified global audience of more than 13,500 attendees from 112 countries
Over 24 hours of exhibit time to network face-to-face with customers and prospects
Innovative, peer-reviewed conference programme attracting the brightest minds and thought leaders in the industry
Networking events designed to bring your customers and prospects to the exhibit floor
Sponsorship opportunities guaranteed to enhance your visibility to attendees and drive traffic to your booth
RESERVE
YOUR BOOTH TODAY
CONFERENCE & EXHIBITION
CONTACT
Leon Stone
T: +44 (0) 1992 656 671
E: leons@pennwell.com
Owned and Produced by:
Presented by:
1608pei_47 47
8/16/16 10:45 AM
ruggedization.
these
modules
configuration.
for
protection.
the
need
be
Accordingly, Benning
delivered
IP-rated
in
applications
very
developed.
rectifiers
control
be
network
required
process
can
components,
cabinets
with
heavy
vibration
or
seismic
disturbances
and
gas
companies,
AND S
OAL ASH
AND STORAGE
CES
electricity
48
1608pei_48 48
COAL
MANAG
leading
TURBINE UPGRADES
MANAGEMENT
ON-SITE
EMISSI
MATS COMPLIANCE
power
Eliminating
can
Visit www.PowerEngineeringInt.com
for more information
www.PowerEngineeringInt.com
8/16/16 10:45 AM
PROJE
RESO
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Critically,
PLANT
PTIMIZATION
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8/16/16 4:41 PM
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OCT. 7
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GAS
DECEMBER
Project Update
Putting power for the Games on the fast track
There may be a full four years between every
Games-scale
were specified.
power
distribution, backup
and
on core platforms.
solutions.
Given
the
110
GE
three-phase
facilities.
distribution
equipment
from
low-voltage
panels to switchgear.
All of this equipment needed to be
commercial
final
Services, says
be-missed deadline.
Olympic
Broadcasting
with
fast-track
deployments
when
tools
and
specifications
and
ongoing
50
1608pei_50 50
www.PowerEngineeringInt.com
8/16/16 10:45 AM
Featuring:
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PARTICIPATION
NOW!
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8/16/16 10:45 AM
Project Update
Enerpac SE Asia launches electric torque wrench
Enerpac SE Asia is introducing its new Electric
sunlight.
of
high precision.
special applications.
jobs
transferred
connection.
through
through
the
creation
standard
USB
downtime.
controls.
52
1608pei_52 52
www.PowerEngineeringInt.com
8/16/16 10:45 AM
3 SHOWS 1 VENUE
BE PART OF
ASIAS PREMIER
POWER INDUSTRY
CONFERENCE
& EXHIBITION
REGISTER
INDUSTRY EXPERTS ARE
TODAY
COMING TOGETHER AT
ASIAS PREMIER POWER EVENT
WWW.ASIAPOWERWEEK.COM
JOIN US FOR THE THE ASIA POWER WEEK OPENING KEYNOTE SESSION
Tuesday 20 September | 9:00-10:30 | All registered attendees welcome
Keynote speakers include the below, PLUS, invited high-level representatives from the Ministry of Trade, Industry and
Energy (MOTIE) and Korea Western Power Co., Ltd (KOWEPO)
Heung-Gweon Park
Executive Vice President & CEO
Turbine/Generator Business Group
Doosan Heavy Industries &
Construction Co.,Ltd, South Korea
Willi Meixner
CEO
Power and Gas Division
Siemens AG, Germany
Steve Bolze
President and CEO
GE Power, United States
We invite you to join us in Seoul to meet and network with senior executive and industry leaders for three days of conference sessions
across 7 tracks under the theme of Exchanging Knowledge Generating Solutions, a vast exhibition floor containing the worlds
leading industry players, plus various networking events to enable all attendees to wind down at the end of the day.
For the full conference programme across the 7 Asia Power Week tracks, and the latest exhibition floor plan,
please visit www.asiapowerweek.com.
COVERING CONVENTIONAL POWER, RENEWABLES AND FINANCE ALL UNDER ONE ROOF
24
8Attendees
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1608pei_53 53
8/16/16 10:45 AM
Project Update
Funding for fourth coal unit on Mindanao
Funding has been secured for a fourth unit at
conglomerate
province.
Developer
subsidiary
AC
of
Energy
multinational
Holdings,
Covestro makes first polyurethane turbine blade for Asia wind market
German polymer company Covestro has
A vacuum pressure
infusion
system
with
continuous degassing,
developed by process
technology company
HBERS,
used
was
blade.
Shanghai.
Kim
global
Klausen,
head
Covestros
of
wind
programme,
performance
energy
cost
and
advantages
of
over
power generation.
polyurethanes
in the future.
Po
wered
by IGE
54
1608pei_54 54
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8/16/16 10:45 AM
11-13
MAY
PRAGATI MAIDAN,
NEW DELHI, INDIA
www.power-genindia.com
LEARN
about the latest
challenges and
solutions for the Indian
power generation
industry
SHOWCASE
your companys
products and services
to the Indian
power generation
industry
EXPERIENCE
first-hand the latest
technology for the
Indian power
generation
industry
ATTEND AS
A DELEGATE
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JOIN AS A
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5,500+
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20+
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Attendees
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th
Event Organizers:
1608pei_55 55
8/16/16 10:45 AM
Diary
September
POWER-GEN Asia
2022 September
Seoul, South Korea
www.asiapowerweek.com
Renewable Energy World Asia
2022 September
Seoul, South Korea
www.asiapowerweek.com/en/
renewable.html
Wind Energy Hamburg
30 September
Hamburg Messe, Germany
www.windenergyhamburg.com
October
South Africa Gas Options
35 October
Cape Town, South Africa
www.energynet.co.uk/event/southafrica-gas-options-2016
European Biomass to Power 2016
56 October
Seville, Spain
www.wplgroup.com
China Wind Power
1921 October
Beijing, China
www.chinawind.org.cn
Visit www.PowerEngineeringInt.com
for more information
Ad Index
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PennWell Global Energy Group, The Water Tower, Gunpowder Mill, Powdermill Lane, Waltham Abbey, Essex EN9 1BN, United Kingdom.
Phone: +44 1992 656 600 Fax: +44 1992 656 700 Web: www.PowerEngineeringInt.com
Publisher Heather Johnstone peinews@pennwell.com Chief Editor Kelvin Ross peinews@pennwell.com Associate Editor Nigel Blackaby peinews@pennwell.com
Production Editor Richard Gibson Design Samantha Heasmer Production Daniel Greene Group Publisher Rich Baker
Advertisement Sales Manager Tom Marler tomm@pennwell.com
Corporate Headquarters PennWell Corporation, 1421 S. Sheridan Road, Tulsa , OK 74112 USA. Phone: +1 918 835 3161 Fax: +1 918 831 9834
Chairman Robert F. Biolchini Vice Chairman Frank T. Lauinger President and Chief Executive Officer Mark C. Wilmoth Executive Vice President, Corporate Development and
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Power Engineering International, ISSN 1069-4994, is published eleven times a year by PennWell Global Energy Group, Copyright 2016 by PennWell Corporation, 1421 S. Sheridan Rd.,
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Business Press Business Publications Audit3 Printed in the United Kingdom GST No. 12681315
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THE COMPLETE
POWER PORTFOLIO
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WELCOME!
When it comes to providing power solutions we have two focus areas. The first,
Predictable Power, is a promise of the performance you will receive from our
generators. We understand the need for constant, guaranteed power is critical.
You can be assured that our generators provide predictability and peace of mind,
empowering your work with an uninterrupted power supply.
The second, and what drives us, is Forward-Thinking. This is a promise of the
problems you can expect to avoid as a result of using our products, such as: high fuel
bills, downtime and usability issues. Innovation drives Atlas Copco forward. We put
time, money and resources into delivering a product that is ahead of the curve and,
more importantly, puts you ahead of the curve too ensuring competitive advantage.
We have dedicated representatives in over 180 countries. The depth and knowledge
of this network, coupled with our product expertise, makes us the go-to partner
for thousands of critical power projects across the globe.
Take a look at our portfolio and lets start a conversation!
Ben Van Hove
VP Marketing, Atlas Copco Portable Energy
INDUSTRIAL POWER
QES range
QIS range
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PORTABLE GENERATORS
MOBILE GENERATORS
INDUSTRIAL GENERATORS
CONTAINERIZED GENERATORS
QES range
QIS range
QAS range
QAC, QEC
1,6 to 11 kW
9 to 200 kVA
10 to 2250 kVA
14 to 630 kVA
QAS range
QAC range
QEC range
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MOBILE GENERATORS
WITHSTANDING THE ELEMENTS - QES range
Successfully launched in 2015, the QES range has been expanded. Initially offering five power nodes,
9 to 40 kVA, the range now offers six new models from 60 to 200 kVA.
The QES range is the straightforward, rugged and durable solution for general applications across
construction environments.
11
MODELS
NEW
IN 2016
9-200kVA
15
NEW
MODELS
IN 2016
14-630kVA
SIMPLE
PARALLELING
CAPABILITY
www.atlascopco.com
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We have developed a unique Power Management System (PMS). The PMS system enables the
optimisation of fuel consumption and expands the generators lifetime. PMS manages the quantity
of generators running in parallel with load demand, starting and stopping units in line with increases
or decreases in load. In this way, the load on each generator remains at a level which optimises fuel
consumption. It also eliminates the need for generators to run with low load levels, which can cause
engine damage and shorten the life expectancy of the equipment.
QEC 800
800
QAS 250
700
kW (15min)
600
500
QAS 250
400
300
Power avaliable
QAS 250
200
100
Note: this data is simulated. Its based on a typical industrial daily load diagram.
0
20:
15
21:
00
21:
45
22:
30
2 3:
15
18:
4
19:
3
18:
0
0
5:1
5
6:0
0
6 :4
5
7: 3
0
8:1
5
9:0
0
10:
30
11:1
5
12:
00
12:
45
13:
30
14:
15
15:
00
15:
45
16:
30
17:
15
4: 3
3 :4
2:1
5
3:0
5
1:3
0
0 :4
0:0
hh:mm
Load Profile
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THE POWER OF
CONNECTIVITY
24/7 x 365 in over 180 countries. Power is critical there is no room
for compromise!
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CONTAINERIZED GENERATORS
THE FUEL SAVER - QAC range
The QAC generator is a real fuel saver. The electric VSD (Variable Speed Drive) motor-driven, cooling
fan, adjusts the cooling flow to the specific requirements of the engine. It may sound simple, but
this engineering sets the QAC generator apart.
63 dB(A)
at 7m
500
FUEL CONSUMPTION
AT FULL LOAD
-480
Per day
-175.000
LITERS
-10
LITERS
H
SERVICE
INTERVAL
Per year
ROBUST
1MW
OF RELIABLE
POWER
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ENGINES, 1 BOX
100%
LOAD STEP
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10
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23
MODELS
10-2250kVA
P 3500i
P 6500
QEP
QEP R
QEP S
1,6 to 3 kW
5 to 6,5 kW
2,5 to 6,5 kW
5 to 11 kW
3,5 to 11 kW
21
52
42
69
99
63 dB(A)
at 7m
70dB(A)
at 7m
67dB(A)
at 7m
68dB(A)
at 7m
61dB(A)
at 7m
KG
6hrs
BEFORE REFUELLING
KG
11hrs
BEFORE REFUELLING
KG
9hrs
BEFORE REFUELLING
KG
12hrs
BEFORE REFUELLING
KG
12hrs
BEFORE REFUELLING
11
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VERSATILITY
7-22 m/min
7-20 bar
PRODUCTIVITY
PARTNER
19-64 m/min
10-35 bar
GENERATORS
PORTABLE
1,6-13,9 kVA
MOBILE
9-1250* kVA
INDUSTRIAL
10-1250* kVA
ELECTRIC
SUBMERSIBLE
275-16.500 l/min
DIESEL DRIVEN
CANOPY
833-9833 l/min
DIESEL DRIVEN
OPEN FRAME
3300-7500 l/min
METAL
HALIDE
SOLAR
2016 Atlas Copco Portable Energy All rights reserved. Atlas Copco is a registered trademark of Atlas Copco AB
DEWATERING PUMPS
LIGHT TOWERS
LED
www.atlascopco.com
Photos and illustrations contained herein might depict products with optional and/or extra components which are not included with the standard version of the product and, therefore, are not included in a
purchase of such product unless the customer specifically purchases such optional/extra components. We reserve the right to change the specifications and design of products described in this literature
without notice. Not all products are available in all markets.
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