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EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Table of Contents
Service Parts
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Exploded Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Optional Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Cross Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drive Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
End Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Valve Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rotating Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Shaft Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Compensator Kits - Factory Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mounting Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Plug Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Thru-Drive Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Repair
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Item
Part Number
Quantity
Description
1
2
3
4
6
8
10
12
14
16
18
22
23
24
26
28
30
31
32
33
34
35
36
38
39
40
42
44
45
46
48
50
52
54
55
56
57
58
80
81
84
85
86
See Table 1
Not Saleable
See Table 1
See Table 2
16026-610
See Table 3
16015-58-90
16003-405-90
See Table 4
4994698-001
4994699-001
4993209-002
4993411-050
4993194-001
4997172-001
See Table 5
16147-816
882993
See Table 6
16077-32
16077-32
See Table 6
See Table 7
107275-011
107275-017
See Table 8
5993996-001
See Page 6
See Page 6
See Page 6
See Page 6
16103-314
16103-302
16103-302
See Table 9
See Table 9
See Table 9
937166
See Table 10
16008-000
70142-600
16007-14
16032-606
1
1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
4
1
1
1
1
1
1
2
1
4
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
2
Shaft, Drive m
Ring, Crush/Bearing Shim Kit 9900194-008 m
Key, Drive Shaft
Endcover m
Roll Pin (Valve Plate)
Plate, Valve
O-ring (End Pilot Cover)
O-ring (End Cover/Housing)
Housing m
Bearing Assy, Shaft (Front) m
Bearing Assy, Shaft (Rear) m
Bearing, Swashplate
Screw, Cap, Socket, Flat, CSK (Swash Bearing)
Spring, Bias
Swash Plate
Rotating Group S/A
Screw, Cap (Housing/Endcover)
VFO Drain Hole Filter (DoubleShaftSeal)
Seal, Shaft
Ring, Retaining, Internal (Shaft Seal)
Ring, Retaining, Internal (Double Shaft Seal)
Seal, Shaft (Double Shaft Seal)
Compensator Kit
O-ring (Compensator/Housing)
O-ring (Secondary Compensator/Housing)
Screw, Cap (Compensator Mounting)
Piston, Control
Plug, Adjustable Volume Stop
O-ring (Adjustable Volume Stop)
Screw, Set (Adjustable Volume Stop)
Nut, Sealing (Adjustable Volume Stop)
Plug Assy (Fixed Volume Stop)
Plug (Endcover)
Plug (Housing)
Plug (Diagnostic Ports)
Plug (Top Case Drain Port)
Plug (Bottom Case Drain Port)
Cover, Tamper Proof (Compensator Adj. Screws)
Coupler
Coupler Lock Ring
Cover Plate, Aux. Mount
O-ring, Cover Plate
Screw, Cap (Cover Plate)
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Page Number
8
25
8
9
5
10
5
5
11
25
25
5
5
5
5
11
5
6
11
5
6
11
12
12
12
13
5
6
6
6
6
5
5
5
13
13
13
5
13
6
6
6
6
40
58
3
24
50
54
56
36
39
42
38
26
23
87
22
30
52
16
32
33
12
14
55
4
57
52
10
18
28
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
35
34
35
81
31
80
81
31
85
80
85
84
84
86
45
86
44
45
Adjustable Maximum
Stop Option
48
44
48
34
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Side View
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
01
01
01
01
02
02
02
02
04
04
04
04
05
05
05
05
05
08
08
08
08
08
08
30
30
30
30
31
32
00
AA
AB
AC
00
AA
AB
AC
00
AA
AB
AC
00
00
AA
AB
AC
00
00
AA
AB
AC
AC
00
AA
AB
AC
00
00
26
Key (Item 3)
0,1,2
0,1,2
0,1,2
0,1,2
0,1,2
0,1,2
0,1,2
0,1,2
0,1,2
0,1,2
0,1,2
0,1,2
3
0,1,2
0,1,2
0,1,2
0,1,2
3
0,1,2
0,1,2
0,1,2
0,1,2
3
0,1,2
0,1,2
0,1,2
0,1,2
0,1,2
3
24500-619
24500-619
24500-619
24500-619
16246-516
16246-516
16246-516
16246-516
20100-25
20100-25
20100-25
20100-25
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
16246-516
-
Part Number
Description
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
13
24,25
Kit Number
Part Number
Description
041
041
041
041
049
049
049
049
049
049
062/080
062/080
062/080
062/080
062/080
062/080
0
0
0
0
0
0
3
0
0
0
0
0
0
0
0
0
00
00
AA
AC
AC
AC
00
00
00
00
AC
AC
00
00
00
00
9900267-013
9900267-014
9900267-015
9900267-016
9900267-003
9900267-004
9900267-007
9900267-008
9900267-009
9900267-010
9900267-001
9900267-002
9900267-005
9900267-006
9900267-011
9900267-012
5992843-001
5992847-001
5992851-001
5992851-002
5992825-001
5992825-002
5992831-001
5992831-002
5992837-001
5992837-002
5992823-001
5992823-002
5992829-001
5992829-002
5992839-001
5992839-002
AF
AF
AF
AF
AB
AD
AB
AD
AA
AC
AB
AD
AB
AD
AA
AC
Rear Ported
Side Ported
Thru-Drive
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Part Number
Description
041
041
049
049
062
062
080
080
4997402-013
4997403-013
4995488-014
4995489-014
4995491-001
4995492-001
5986963-001
4998319-001
Plate, Valve
Plate, Valve
Plate, Valve
Plate, Valve
Plate, Valve
Plate, Valve
Plate, Valve
Plate, Valve
L
R
L
R
L
R
L
R
41cc
41cc
49cc
49cc
62cc
62cc
80cc
80cc
(LH, 2.50)
(RH, 2.50)
(LH, 3.00)
(RH, 3.00)
(LH, 3.80)
(RH, 3.80)
(LH, 4.88)
(RH, 4.88)
4995488-001 REV [ ] LH
4995489-001 REV [ ] RH
LH
RH
Part Number
10
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Housing - Item 14
Rotating Groups - Item 28
Shaft Seals - Item 32
Tables 4, 5 & 6
12
26
27,28
not
not
not
not
not
not
32
not
not
1,2
3,4
1,2
1,2
3,4
1,2
1,2
1,2
1,2
3
3
3
not
not
not
3
not
3
not AB,
not AB,
AB
not AB,
not AB,
AB
0
not AB,
not AB,
32
32
32
32
32
32
32
32
3
3
3
3
AC
AC
AC
AC
AC
AC
Part Number
Description
5999819-001
5999819-002
5999819-003
5999590-001
5999590-002
5999590-003
5999592-001
5999591-001
5999593-001
Housing
Housing
Housing
Housing
Housing
Housing
Housing
Housing
Housing
(Double Seal)
(Double Seal, Metric)
(Double Seal, Swash Sensor)
(Metric)
(Swash Sensor)
(C Mount, Double Seal)
Torque Control
(C Mount, Double Seal) Torque Control
27,28
Part Number
Description
41
49
62
80
not AC
not AC
not AC
not AC
4993556-001
4993463-001
4993735-001
4998046-001
Rotating
Rotating
Rotating
Rotating
Group
Group
Group
Group
S/A
S/A
S/A
S/A
41cc
49cc
62cc
80cc
(2.50 in3)
(3.00 in3)
(3.80 in3)
(4.88 in3)
26
Part Number
Description
Not 32
Not 32
32
Not 32
2 or 3
1
3
4
16253-218
4993012-001
4998834-001
16253-18
Seal,
Seal,
Seal,
Seal,
Shaft,
Shaft,
Shaft,
Shaft,
Fluorocarbon, SAE B
Polyacrylate, SAE B
Fluorocarbon, SAE C Shaft
Nitrile, SAE B
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
11
Code
15,16 Pressure Limit Setting
Code
17,18 Flow Setting
Code
21,22
Kit Number
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
27
28
28
28
28
28
28
32
35
36
36
40
40
42
42
43
43
43
43
25
10
14
14
23
24
30
16
14
14
22
14
10
10
10
14
14
16
24
00
0A
00
0A
00
00
00
00
00
00
0A
0A
00
00
0A
00
0A
00
00
9900512-003
9900512-013
9900512-022
9900512-026
9900512-001
9900512-032
9900512-017
9900512-002
9900512-028
9900512-014
9900512-031
9900512-005
9900512-027
9900512-007
9900512-006
9900512-010
9900512-015
9900512-008
9900512-018
B
B
B
28
28
43
24
28
24
00
0A
00
9900512-012
9900512-019
9900512-011
C
C
C
C
C
C
12
19
21
28
43
45
00
00
00
00
00
00
No
No
No
No
No
No
00
00
00
00
00
00
9900512-021
9900512-023
9900512-029
9900512-016
9900512-009
9900512-004
Kit Contents
12
Comp.
Comp.
Comp.
Comp.
Comp.
Comp.
58
39
38
Flow
Flow
Flow
Flow
Flow
Flow
36
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Setting
Setting
Setting
Setting
Setting
Setting
19,20
21,22
Part Number
Description
A,B,C
00
00,0A
114953-030
12
13
Part Number
Description
Side Port
Rear Port
Side Port
Rear Port
-
-
-
-
-
1,2
1,2
3,4
3,4
2
4
1
3
6
3
1
4
2
1,3
2,4
1,3
2,4
0
16103-304
16103-306
9237-002
9237-003
16103-312
9237-009
16103-312
9237-005
9170-005
Plug
Plug
Plug
Plug
Plug
Plug
Plug
Plug
Plug
Code Position
24,25
Part Number
Description
AB
AC
AE
70111-687
70411-638
5987377-001
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
13
14
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
General Information
Replacement Parts
Serial
Interpretation
SERIALNumber/Date
NUMBER/DATE Code
CODE INTERPRETATION
Assembled in Mexico
08 02 17 RC 1010
Serial Number
Manufacturing Plant - Reynosa, MX
Day of Month
Month
Year Built
Required Tools
Special Tools
Standard Tools
For Disassembly
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
15
Disassembly
Before attempting to disassemble, clean the pump exterior. Dispose of leakage oil and
oily cloths in an environmentally responsible manner. All
parts within the unit must be
kept clean during the overhaul
3. Remove Compensator
16
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Disassembly
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
17
Disassembly
9. Remove Bearing
18
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Disassembly
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
19
Disassembly
20
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Disassembly
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
21
Disassembly
22
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Inspection
Before inspection of parts, clean with a solvent that is compatible with system fluid.
Piston Block
Shoe
Retainer
2. R
emove the pistons, shoe retainer, and pivot from piston
block. The piston block assembly doesnt need to be disassembled unless the internal pins or spring are damaged.
3. C
heck each cylinder block bore for excessive wear. Use
the piston and shoe S/A (37) for this purpose. The pistons should be a very close fit and slide in and out of the
cylinder block bores. NO BINDING CAN BE TOLERATED.
If binding occurs, clean the cylinder block and pistons.
Lubricate the cylinder block bores with clean fluid and try
again. Even minor contamination of the fluid may cause a
piston to freeze up in a cylinder bore.
Piston (9)
Pivot
0.001
Between Piston
Shoes (9)
Shoe
Piston
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
23
Swashplate Parts
Shaft/Housing Parts
4. C
heck remaining pump parts
for excessive wear, damaged threads, burrs, cracks
and erosion. Replace any
part that is in questionable
condition.
24
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Cap Screws 30
Kit 9900194-008
Shimming Process
Installation Information
This skim kit is to replace the
crush ring within the pump
housing. If the housing, drive
shaft, shaft bearings or end
cover is replaced during servicing, the original crush ring can
no longer be used to assure
proper bearing set.
End Cover 4
Rear Bearing 18
Shaft 1
Crush Ring 2
Front Bearing 16
Housing 14
Shimming Procedures
1. Measure the thickness of
the existing crush ring.
2. To obtain a starting point,
stack shims to a few thousandth of an inch less than
the measurement of existing crush ring. Then insert
shims into the housing in
the same location as the
removed crush ring.
3. Assemble the housing
(without interface 0-ring
seals), shaft bearings,
shaft and end cover. Install
the end cover cap screws
and torque to 97+/- 9 lb-ft.
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
25
Assembly
26
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Assembly
6. Install Bearing
8. Install Swashplate
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
27
Assembly
28
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Assembly
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
29
Assembly
Case-to-inlet
Check Valve
Locating Pin
Note: Lightly coat the back plate side of the valve plate
with petroleum jelly for retention during assembly.
Install the valve plate over the bearing race aligning
the small slot on the outside of the valve plate with
the dowel pin in the back plate.
30
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
Assembly
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
31
Assembly
25. Testing
Perform functional test on pump according to Eaton
test procedure. Contact your area sales manager for
more information.
32
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
2x After Adjusting
Compensator To Correct
Pressure Torque Jam Nut
to 6-8 Lbfft Then Install
Item 58
4x Torque 40
70-80 Lbin
58
50 Torque
Torque
56 67-83 Lbfft
107-131 Lbfft
Torque 54
4-5 Lbfft
4x Torque
30 87-107 Lbfft
2x Torque
23 33-41 Lbfin
87
Torque
67-83 Lbfft
Segment Toward
Top of Pump
Torque
67-83 Lbfft
Torque
52 2x
4-5 Lbfft
55 2x Torque
10-12 Lbfft
57
52
18 Press to
Bottom
Of Endcover
8 Steel Side Pocket
Of Valve
Plate
Must Face
Endcover
6 .173.005 To Be Protruding
With Split To Be Oriented
Away From Bearing With
5 Of Centerline
31
Stake In Place
2x Torque
4-5 Lbfft
44
48
86
EATON 420 Mobile Piston Pump Service Manual E-PUPI-TP002-E3 August 2009
33
Eaton
Hydraulics Group USA
14615 Lone Oak Road
Eden Prairie, MN 55344
USA
Tel: 952-937-9800
Fax: 952-294-7722
www.eaton.com/hydraulics
Eaton
Hydraulics Group Europe
Route de la Longeraie 7
1110 Morges
Switzerland
Tel: +41 (0) 21 811 4600
Fax: +41 (0) 21 811 4601
Eaton
Hydraulics Group Asia Pacific
Eaton Building
4th Floor, No. 3 Lane 280 Linhong Rd.
Changning District
Shanghai 200335
China
Tel: (+86 21) 5200 0099
Fax: (+86 21) 5200 0400