Está en la página 1de 162

E00510

0259

()

TEL400-6543

() 1.
5787

TEL431-

2.

TEL431-

3.

TEL431-

4.

TEL400-

5.

TEL400-

6.

TEL431-

6201

5860

6921

6544

5930

1.1
1.2

2.1.1
2.1.2
2.1.3
2.1.4

2.2.1
2.2.2
2.2.3
2.2.4
2.2.5
2.2.6

UW-12
UCS-57
UW-51
UW-52
UW-53

2.4.1
2.4.2
2.4.3
2.4.4
2.4.5

()
()

2.5.1
2.5.2
2.5.3

2.3.1
2.3.2
2.3.3
2.3.4
2.3.5



1-1
1-1
1-1
2-1~26
2-1
2-1
2-1
2-2
2-2
2-3~9
2-3~
2-4~5
2-5~7
2-7~8
2-8
2-9
2-10~17
2-10
2-10~12
2-12~13
2-14~15
2-16~17
2-18~22
2-18
2-19
2-20
2-21
2-22
2-23~24
2-23
2-23
2-24



2.5.4
2-24
2-25~26

2.6.1
2-25
2.6.2
2-25~26
2-26

2-26

3-1

3.1.1 3-1
3.1.2
3-1
3.1.3 3-1

4-1~12

4.1.1
4-1
4.1.2
4-1~2
4.1.3
4-2~4
4.1.4
4-5~8
4.1.5
4-8~12
5-1~10

5.1.1
5-1~3
5.1.2
5-3~6
5.1.3
5-6
5.1.4
5-7
5.1.5
5-8~10
()
1.1
A-1~4

1.1.1 ()
A-1~2
1.1.2 ()
A-3~4
1.2
A-5~12

1.2.1 A-5
1.2.2
1.2.3
1.2.4
1.2.5
1.2.6
1.2.7

A-5
A-5
A-6
A-6
A-6
A-6~12

1.3

1.3.1
1.3.2
1.3.3
1.3.4
1.3.5
1.3.6
1.3.7
1.3.8
1.3.9
1.3.10
1.3.11
1.3.12
1.3.13
1.4

1.4.1
1.4.2
1.5
ASME CODE
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.5.7 DATA REPORT
1.6

1.6.1
1.6.2
1.6.3
1.6.4
()

()



A-13~51
A-13~14
A-15~25
A-26
A-27
A-28~31
A-32~33
A-34
A-35
A-36~37
A-38~42
A-43~46
A-47~48
A-49~51
A-52
A-52
A-52
A-53~54
A-53
A-53
A-53
A-53
A-53
A-54
A-54
A-55~58
A-55
A-55
A-56
A-56~58

B-1

PRESSURE VESSEL(1 OF 2)
PRESSURE VESSEL(2 OF 2)
COLUMN(1 OF 2)

B-2
B-3
B-4


()

COLUMN(2 OF 2)



B-5

()

()
()
()
()

-6
-7
-8
-9

84 11 21

C-~16


1.1.1

1.1.2

(1)(71 )
(2)ASME BOILER AND PRESSURE VESSEL CODE SECTION
(3)ASTM SECTION 1~3
(4)ANSI B16.5B16.34B36.10B36.19
(5)MSS
(6)JIS

1-1

2.1.1

Hydrogen Cyanide

(SYMBOL)
HCN

Phosgene

COCL2

Diphosgene

CLCOOCCL3

Cyanogen

(CN)2

Yperite

(CH2 CH2 CL)2S

Xylyl Bromide

CH3
2Br

7
8

Bromoacetone

( Cyanogen Chloride
0.9%)

C6

H4

CH

CH2 BrCOCH5
CNCL

Methyldichlorarsine

C2ls AsCL2

10

Lthyldichlorarsine

C2 H5 A5CL2

11

Nitrog
en Tetroxide

N2 ()4

12 Nitrogen
Tetroxide- NO2 + N2 O1
33.2% Nitric Oxide Mixtures

)
2.1.2

Acrylonitrile

Sulfurous Acid

H2 SO3

Ammonia

NH3

Carbon Monoxide

CO

Chlorine

CL2

Chlorine Methyl

CH3 Cl

Ethylene Oxide

(CH2 )2 ()

Carbon Disulfide

CS2

2-1

(SYMBOL)
CH2 CHCN

10

Hydrogen

Sulfide

Vinyl sulfide

2-2

H2 S
CH2 CHSH

2.1.3

100% RT)
Post
(PWHT)

Weld

Heat

100% RT

100%RT

Treotment

2.1.4
(1) 77.4.6 77 06375
CNS 9789 B5085()
3.8.1
(2) CNS 9789 B5085 3.4.4

1.

2.

Hydrofluoric Acid


HF , AHF

() Vinyl Chloride Monomer CH


L

Acrolein

2CHC

CH
2CHCHO

3. ASMF CODF () 1.5

2-3


2.2.1 UW-12

(YPE NO)
(1)

(2)

(%)
(a)
(b)
(c)

FULL
( 1) ( 2)
100
85
70
UW-35(
4)

90
80
65
(1) (
3)

(3)

60

(4)

UW-17( 5)

55

50

45

(5)

(6)

:
1. ASME SECTION DIVISION I PART UW12
2.
3. UW-51
4. UW-52
1.(a)FULL
FULL
(1)
(2) 1(38mm) UCS-57 UNF-57 UHA-33 UCL35UCL-36UHT-57( 6)
(3)(1)(2)
10 11/8(29mm) BC (
7)
(4) (a)
1(2) AD FULL AB
UW-12 TYPE NO.(1)(2) BC (
10 11/8 BC )

2-4

2. UW-12 TYPE NO(1)(2) 1


FULL (b)
10
11/8(29mm) BC
3
TYPE NO

(2)
(3)

(OFFSET)

5/8
24

(4)

3/8
5/8

(5)

(5)

(6)

4UW-35 (FINISHED)
5UW-17 (PLUG WELDS)
6 UCSUNFUHAUCLIJHT
UCS-57
2.2.2 UCS-57
P-NO Gr.NO
1 Gr.1.2.3


FULL
1 1/4

3 Gr.1.2.3

3/4

4 Gr.1.2

5/8

5A5B Gr.1

9A Gr.1

5/8

9B Gr.1

5/8

10A Gr.1

3/4

10B Gr.2

5/8

10C Gr.1

5/8

10F Gr.6

3/4

2-5

a 30
(ANGLE JOINT) B

A B
1.3.5
C ()1.3.2 (2)
D ( )1.3.2 (3)
(4)
2.2.3 UW-51
(a) ASME
SECTION V ARTICLE 2.( 1)
(1) UW-35(c)( 2)
(2) SECTION V ARTICLE2.T29 T-292 DATA
REPORT
(3)
SNT-TC-IA( 3)
(4)SECTION V ARTICLE 2. T-251

(b)
UW-38 UW-51

APPENDIX 12( 4)
1(25mm)

2-6

(1)
(2)
1/4 t 3/4
1/3t 3/4<t<2 1/4
3/4 t> 1/4
t
(3) 12t
t 6L L

(4) APPEN.4( 5)
(c)(1) B c UW-11(a)(5)(b)
UW-51(b)(1)~(b)(4)

(2) B C UW-11(a)(5)(b)
(b)(1)~(b)(4)
152mm

(a) (b)(1)~(b)(4)

UW-51
(b) (b)(1)~(b)(4)

100%

(c)
UW-11(a)(5)(b)
UW-51
1.ASME SECTION V ARTICLE2.

2.UW-35(c)

t in
in
t<3/32
1/32
3/32t3/16
1/16
3/16<t1
3/32
1<t2
1/8
2<t3
5/32
3<t4
7/32

2-7

4<t5
5<t

1/4
5/16

2-8

3.SNT-TC-IA

4.APPENDIX 12 12
(UT)
5.APPENDIX 4 (POROSITY
CHARTS)
2.2.4 UW-52

100%
(a) 100%

(b)
(1) 50(15.2m)
50(15.2m) 50
15.2m
50(15.2m)
(2)

(3)

(c)
UW-51(a)
6(152mm)

(1)

(2)

2-9

2/3t( T )
(2/3T) 6T
T( 6T )
3L ( L
)
3/4(19mm) 1/4(6mm)
(3) 100% (ROUNDED
INDICATION)
(d)
(1) (b)(1) (b)(2) (c)
(1)(c)(2)

(2) b)(1)(b)(2)
(c)(1) (c)(2)

(b)(3)
(a) (c)(1)(c)(2)
(
UW-52 )

(b) (c)(1)(c)(2)

100%
(c)
UW-52

2.2.5 UW-53
APPENDIX12( 1) APPENDIX-12

1. UW-51 4

2-10

10

2.2.6 ( JIS )
11 (INTERNATIONAL INSTITUTE OF WELDING XI
COMMISSION)

100%

PV=250-5P

PV=250-5P PV=125-5P

( 10%)
B ( 10%) PV=1215-5P PV=50-5P
PV=50-5P

2-11

11


2.3.1

2.3.2
(1)

ID<200

1200>ID750

ID/L1.5

t2
6>t>2
25>t6
31>t25
t31

C(*2)
C(*2)
C(*1)
D(*1)
E(*1)

t2
6t>2

G(*2)
C(*2)

19>t>6
t19

A(*1)
B(*1)

ID/L<1

t2
6>t>2
35>t6
31>t25
t31

G(*2)
C(*2)
C(*1)
D(*1)
E(*1)

t2
6t>2
19>t>6
t19

G(*2)
C(*2)
A(*1)
B(*1)

t2
6t>2
19>t>6
t19

G(*2)
C(*2)
A(*1)
B(*1)

T2
6t>2
19>t6
t19

G(*2)
C(*2)
A(*1)
B(*1)

ID1200

2-12

12

(2)()

ID<75

t2
6t2
25>t>6
31>t>25
t31

G(*2)
C(*2)
C(*2)
D(*2)
E(*2)

750>ID75

T2
6t>2
25>t>6
31>t25
t31

G(*2)
C(*2)
C(*1)
D(*1)
E(*1)

1200>ID750

T2
6t>2

G(*2)
C(*2)

25>t>6
31>t25
t>31

C(*1)
D(*1)
E(*1)

T2
6t2
19>t>6
t19

G(*2)
C(*2)
A(*1)
B(*1)

T2
6>t>2
19>t>6
t19

G(*2)
C(*2)
A(*1)
B(*1)

ID>1200

(3)()

ID<75

T2
25>t>2
31>t25
t31

G(*2)
C(*2)
D(*2)
E(*2)

750>ID75

T2
6>t>2
12>t6
31>t12
tCC31

G(*2)
C(*2)
C(*1)
D(*1)
E(*1)

2-13

13

1200ID750

ID1200

T<2
6>t>2
12>t6
31>t12
t31

G(*2)
C(*2)
C(*1)
D(*1)
E(*1)

<T2
6>t>2
25>t6
31>t25
t31

G(*2)
C(*2)
C(*1)
D(*1)
E(*1)

t>2
6>t>2
25>t6
31>t25

G(*2)
C(*2)
C(*1)
D(*1)

t31

E(*1)

(4)


6t2

C(*2)

T2

C(*1)

19t6

T19

2.3.3
(1)

ID<75


C(*2)

750>ID75

T<6
t6

C(*2)
C(*1)

ID750

t6
19>t>6
t19

C(*2)
A
I

2-14

14

(2)
(3)-
(Optional type body flange)
(Slip-on type body flange)

T\

6
8

12

13

10

15

10

10

12

17

12

12

16

23

16

16

19

27

19

19

22

32

22

22

25

36

25

25

28

40

28

28

32

46

32

32

36

51

36

36

38

54

38

38

40

57

40

40

45

64

45

45

50

71

50

50

2-15

15

2.3.4

2-16

5
6~9

70

70

10~24

60

19~38

60

90

39~62

55

70

63~100

50

55

3~20

60

21~24

50

16

2-17

19~25

60

90

>26

60

70

17

2.3.5
(1)(Alignment tolerance)

A.(Loqitudinal joint)
t

T50

1/4t (3.2m/m Max)

t>50

1/16t(9m/m Max)

B.(Circumferential jairt)

T40

t>40

1/4t (5m/m Max)


1/8t(19m/m Max)

C...
.
(2) (The thickness of the weld
reinforcement)

T12m/m


1.5m/m

12m/m<t25m/m

2.5m/m

50m/m<T50m/m

3m/m

T>50m/m

4m/m

(3)B.G Back gouging.


(4) CNS3-6B1001-6.

(5)
(6)
(7)*1 TIG .
(8)*2 TIG .

2-18

18

(9)
A.--

B.
a. WC
WC1WC2
b. WL WL1WL2---

c.
d.

2-19

19


2.4.1

()
()kgcm2

Kg/hr

()C

()(

( 1)

( 2)m2

() m2

( () () () ()
3)
()(

Idr)

() ()

()

() ( () ()

r)

()( () ()

() ()

( () (

5)
6)

() (
)

()

(
)

()

7)

()

() (

( 5)

()

() b=bg=m=(

()

()

( 5)
( 8)()


( ( ( ( (
)

2-20

20

14}
\

()

()

() () ( U (
)

()
()

2-21

21

2.4.2
(1) 77.4.6 06375 12
(1.1.1)
(2) tube

(3)
(4)21
()
(5)
()

(6)
(7)
(8)
A.X
B.V ()
C.V TIG
(9)
(10)
(11)
(12)
(13)
40mm=37mm(+3mm()
A.+A105+A240-316
B.+(A105+E308L )
(14)
(15)(S E)

2-22

22

2.4.3

2-23

23

2.4.4 ( 1.4.3)
V-404/11X401M1
8kg/cm

75

-kg/hr

+(HCL+VC)
6m
-m
\

1500 2000 12
SM418
SM418 1500 700 12
1000
1000 3000 12
SM418
SM418
(
)

R=1357
R=259

411

21

12

21

30

30

(
R=905
286

r=173
)

675
A181
70

A181- 20B10K

70

() VW1500 475409

12

b-bg=m=

A193-87 1UNC5L20PCS
V n=1.0


1
6B
20B 1 88 1
4B 1

2-24

24


STPG38

68

SCH80(1 1
2.7mm)

()

2-25

25

2.4.5 ( 1.4.3)
ME-41OA4N4M200

45
100
30 kg/cm
200
-kg/hr
(EDC)

++
5 2 m

395 m
\

A516-70

(
)

A516-70

A516-70

1200 5654 19

28

ID=1200
r=60

336

16

A516-70 R=1085
R=207

A516-70 OD 1560

338

32

21

12005 1200
86
586

600

28

A181-60 1440
1264

160

( ) V#523 1260
409

700
190

1200

175

B=10
m=3.75 b=1.5

A193-87 M45420L32PCS
X 1.0 0.95

6 2

2-26

26

\

A179

STPG38

25.4

2.77

826

SCH80(1 2
2.7mm)



32

()

2-27

27


2.5.1

(/
)
()kg/cm

()C

( 1)
m

()m

()

() m m

()

() m m

()

( 2)
()

()

2.5.2
(1) tube

(2)

(3)

(4)
(5)
(6)
40mm=37mm()+3mm()
A.A105+A240-316

2-28

28

B.+(A105+E308L )

2-29

29

2.5.3 ( 1.4.3)

V-404 11410M1

8 kgcm
75C

6 m

-m

SM418

12 mm

SM418

12 mm

N=10

V
(
)

2.5.4 ( 1.4.3)

ME-41OA 4N4MF200

180
45
30 kg 200C
cm2
5 395m
2
m

A516-70 19
A516-70 28 mm
A516-70 32
A516-70 175 mm
n=10 n=10

( :
)

2-30

30

2-31

31


2.6.1
(1) t<25mm t D+1270120
(D<500mm 500mm ) {t mm D mm
(2) t<32mm
(3)1B() t<9mm
(4)
(5)

A.-
B.-
C.-
D.-
119
2.6.2
(1)() 1.6

(2)
A. 427
B. 600~650 Max. T1/tmax
C.Min. t/25
D. 427 Max. T2/tmax
E. 427
F. 1,500mm

T1222/Hr(400/Hr)
T2277Hr(500/Hr)
tmaxMAX THICKNESS
tMAX THICKNESS

2-32

32

G. t=50mm

() 1.1

() 1.2

2-33

33


3.1.1
3.1.2

()()
3.1.3
()
(1)
(2)
a.
b.
(3)
(4)
(5)WPSPQRWPQ
(6)
a.
b.NDE
c.-
d.PWHT
e.
f.
g.
ASME U2 STAMP

a.UDS
b.MDR
c.RPE QUALIFICATION RECORO
d.RPE CERTIFICATION

3-1

4.1.1

4.1.2
(1)
A.
B.
C.
D.

E.()()

F. ()

(2)
A.
B.
C.
D.
E.

F.

(3)
A.
B.
C.
D.

4-1

(4)
A.

B.()

()
C.
D.
E.
F.
G.
4.1.3
(1)
A.
B.
C.
D.
E.
(2)
A.
B.
C.
D. SUS316L ( INCOLOY 825 )

E.

F. 5MM 13-18

G.+2MM =3MM
H.( ASME )

4-2

(3)
A.
100MM (
)

B.

C.

D. (
ASMF CNS )

a.

T15

(tMM)


1.5MM

15<t<32

1/10 t

32t50

3.2MM

t>50

1/16 t (9MM MAX)

4-3

b.

T15

(tMM)


1.5MM

15<t<32

1/10 t

32t40

3.2MM

t>40

1/16 t (9MM MAX)

C.

E. TRAY

F.

G.
Dmm

mm
200~300

250~400

2.5

450~600

650~950

+3
-4

1000

+4.5
-3.5

=-
(4)
A.

B.
C.

4-4

4.1.4
(1)
A.
()

B.

PLASMA
(GRINDER)
C.

D.

E.

F.

G.

(2)
A. ()
()
B. ()

C.

4-5

(3)

1.

2.

3.

1. a5 0.8mm
50S
2.

3.

4-6

(4)
A.

B.

C.

()
D.
()
E.()
F.
G.

(5)
A.()

B.
() GREASE

C.()
D.

E.()

F. ()

G.
H.
I.()

J.
()

K.

4-7

(6)

4.1.5
(1):
A.

B.

C.

D.

(2):
A.()

B.
C.
D.

E.

F.

G.
H.

I.

J.

4-8

K. ()
50MM PVC

L. 100mm
( UNICON ZI )

(3)
A.
B.
C.300~350Hr
:350~400/Hr
D.
50~160
E.

A5.1SFA5.1E70XX

(Hr)

A5.5SFA5.5E70XX-X

E80XX-XX

E80XX-XX

EE100XX-XE110XX-XX

F. 120
4Hr
G.

H.
.
I.

J.
WPS
(4)
A.

B.

4-9

C.

D.

E. WPS ASME

F.

G.

H.
5mm R

I. 90% RH 8M/sec 0

J.

K.( Ar)
(5)
A. X-RAY

B.:

(UNDER
CUT)


0.5mm/m

0.5m/m

(OVER LAP)

(CRACK)

4-10

4
(SUAG
INCLUSION)


JIS
JIS

(BLOWHOLE)

(PIN HOLE
OR PIT)

(BEAD
CRACK)

(BEAD BAD)

(LEG
LENGIH
BAD)

A-B3

10

(LACK OF
PENETRTION
)

11

t22

4m/m

t>22

6m/m

JIS
JIS

12

t w=t

13

14

JIS
JIS

t
c=0.7t~1.4t

4-11

15

16

4-12


5.1.1

5-1

(2)
A. 3mm(
)6mm.
B. T.L.12mm
C. T.L.6mm
D.

2~4

1.5mm

6~12

2.5mm

14~36

4.5mm

36

6.0mm

E.3.0mm
F.12.0mm
G. D.
H. T.L.12.0mm
I.3.0mm
:
P.C.D 3.0mm
P.C.D 4.5mm
J. T.L. T.L.6.0mm
K.3.0mm
I.
1%
M. T.L.6.0mm
N. T.L.3.0mm
O.:

900mm

3mm

900mm

9mm

P. 1
1m 0.75mm
3.0mm
Q.1.5mm
R.1.5mm
S.(SHELL CURVTURE): 3000mm
3mm

5-2

(3)

5.1.2
(1):
A.:
a.:X-RAY

b.

c. 1.5-4

5-3

d.:

10kg/cm()
10~25kg/cm

0.1kg/cm
0.2kg/cm

e.

f.
g.

h.
i.

j. 44C
k.

l.

m. 16C()

40ppm 4.1.3

n. ( )
(
)
B.
a.

b. 10KG/cm
20%

c. 30~60
d. 1.5
()
C.
a.:

5-4


b. 3/4
( 0.2KG/cm)

c.

d. X-RAY

E.
a. ( )

b.
c.

d.
e. ( )

f.(
) 0.5KG/cmG
(2)
A.
a.
b. 10
C.

B.
a.
10%

b. 10
c. 1.2 -1.5
()
C.
a.
b. 4/5

5-5

100PSIG( 0.2KG/cm)

c.
D.
a.
(3)
A.
()
5.1.3
(1)
A.
B.
C.
(2)
A.

B.
C. 16C()

D. 50%
5-10% 5 1030
E. 5-7KG/cmm()

()
F. 1-2KG/cm

G. 1.41-1.75KG/cm
()
H. ( 1.1 )

(3)
A.
()
B.

C.

5-6


D.

5.1.4 ()

5-7

() 1.
2.
3.

4.

5.
6.

() 1.
2.
3.
4.

5.

6.

7. (X
)
3. () 1.

2.

3.
4.
5.
4-1 () 1.
( ()
)

2.

3.

5-8

4.
5.
6.
4-2 () 1.

( ()
)

2.

.
.
.
.
.
. SIAMP
5

() 1.
2

3.

4.

5.

6. ( )

() 1.

2.

3.
7

() 1.
() 2.

3.

5-9

4.

5.

5-10



1. ( ()
)

1.

2.

3.

4.

5.

() 1.
2.

3.

4.

5.

() 1.

2. (

3.
:
1.
2.
3.

5-11

5-12

()
1.1
1.1.1 ()

( )

VALQUA
(TOMBO)


t y
(mm) m (kg/mm2)

()
(kg/mm

V#1500

()
(T#1100)
(SS304+ASB)

1.12

-200~500

20

V#590

()
(T#1804)
SS304+ASB)

4.5
6.4

7.03

-200~600

150

V#591

(T#1834)

(SS304+ASB)

4.5
6.4

7.03

-200~600

150

V#592

(T#1804-R)

(SS304+ASB)

4.5
6.4

7.03

-200~600

150

V#596

(T#1804-R)

(SS304+ASB)

4.5
6.4

7.03

-200~600

150

V#7590

()
(T#9090)
(SS304+PTFE)

4.5
6.4

7.03

-200~600

150

V#7591

(T#9090
(SS304+PTFE)
OR)

4.5
6.4

7.03

-200~600

150

V#7592

(T#9090
(SS304+PTFE)
IR)

4.5
6.4

7.03

-200~260

150

V#7596

(T#9090
(SS304+PTFE)
IOR)

4.5
6.4

7.03

-200~260

150

V#7010

(T#9020)

(PTFE)

1.5

-70~260

20

A-1

( )

VALQUA
(TOMBO)


t y
(mm) m (kg/mm2)

()
(kg/mm

V#7030(T#
9010-A)

(PTFE+ASB)

2.5 3.5
3.2

1.5

-70~260

20

V#7031(T#
9010-B)

(PTFE+ASB)

2.5
3.2

2.0

-70~260

40

V#7035(T#
9010-AS)

(PTFE+ASB)

2.5 3.5
3.2

1.5

-70~260

40

0.14

-40~80

15

V#15

(NEOPRENE) (T#1650)

A-2

1.1.2 ()

( )

VALOUA(
TOMBO)


t
y
(mm) m (kg/mm)

T
(C)

(kg/cmG) (min)

V#510

(T#1860
(C.S+ASB)
S)

3.16

-200~500

60

V#513

(T#1860
(SS304+ASB)
SUS)

3.5

4.57

-200~600

60

V#520

(T#1840
(SS304+ASB)
S)

V#523

(T#1840
(ss304+ASB)
SUS)

V#524M

(T#1840
(MONEL+ASB)
M)

V#532

(T#1840(Cu+ASB)
Cu)

6.3S

5.34

-200~500

60

6.3S

6.3S
()

3.75

6.33

-200~600

60

6.3S
()

3.5

5.62

-200~600

60

6.3S
()

3.5

4.57

-200~600

60

1.
()
A193-B7

()
3.75

6.3S(
)

( )

VALOUA(
TOMBO)


t
y
(mm) m (kg/mm)

T
(C)

(kg/cmG) (min)

V#542

(T#1840
(Cu)
Cu)

3, 3.5
4.5,
6,8

4.57

-200~600

140

V#543

(T#1890
(SS304)
SUS)

3, 4.25
4.5,
6,8

7.10

-200~800

140

V#544

(T#1890
(MONEL)
M)

3, 3.75
4.5,
6,8

6.33

-200~800

140

V#563

(SS304)
(T#1850P-SUS)

1.5 6.5
3

18.28

-200~800

140

V#564

(MONEL)
(T#1850
P-M)

1.5 6.0
3

15.33

6.3S

140

6.3S

6.3S
()

A-4

1.
()
1( )
t3
2~6
6.3S
() t4.5
8~20 t6
24()
6.3S

()

()
-200~800

( )

VALOUA(
TOMBO)


t
y
(mm) m (kg/mm)

T
(C)

(kg/cmG) (min)

1.
2.

A-5

1.2
1.2.1

1.2.2

WINDING METAL FILLER

WINDING METAL C.S.304SS304LSS

538C

INNER RING

815C

316SS316LSS347SS321SS
ALLOY 20MONEL
NICKEL

760C

TITANINUMINCONELHASTELLYB

1093C

HASTELLOYC276INCOLOY
FILLER

CHLOROCARB( MICA-GRAPHITE
VERDICARB)

537C

PTFE

260C

CERAMIC

1260C

GRAPHITE

IN ATMOSPHERE

500C

IN STFAM

650C

CONTINUOUS REDUCING
OR INERT MEDIA

300C

1.2.3 (FLANGE SURFACE FINISHES)


150# 300#

500 MICROINCHES AARH


Ra=12.5a()

400#()

250 MICROINCHES AARH


Ra=6.3a()

(HOT HYDROGEN)
(HAZARDOUS MATERIALS)

125 MICROINCHES AARH


Ra=3.2a()

(VACUUM SERVICE)

80 MICROINCHES AARH
Ra=1.6a()

1.2.4 125~500AARH.
Ra=3.2a()~Ra=12.5a()
1.2.5 1750mm GARLOCK
WELDE GYLON CHEMICAL GASKET
1.2.6

G#3000,G#3200,G#HTC9800,G#HT
C9850 OR EQUAL

PTFE

G#3500,G#3510,G#3565
EQUAL

OR

PTFE V#N7030,V#N7031,V#N7035 OR
EQUAL
G#3132,G#3125TC,P#B,P#BSSC,P#BTCSS,P#S OR
EQUAL

(FILLER)

FILLERPTFE

FILLER

V#8590,V#8591,V#8592,V#8596
OR EQUAL
V#7590,V#7591,V#7592,V#7596
OR EQUAL
V#6590,V#6591,V#6592,V#6596
OR EQUAL

1.2.7 P.A-7~A-12

A-8

(1)

(COMPSRESSION TYPE GASKET)


VALQUA
V#
6500

V#
6501

NONASBESTOS

GARLOCK
G#3000

G#3200

KEVLAR

KEVLAR

250

G#HTC9800 G#HTC9850
CARBON

CARBON

FIBER+NBR FIBER+SBR FIBER+SBR


BINDER

MAX
T()

ANCHOR

300

BINDER

A#490C

A#495C

KEVLAR

KEVLAR

CARBON

CARBON

BINDER

BINDER

482

BINDER

371

GASKET
FACTOR m

5.2

6.6

5.2

6.6

6.6

5.2

MIN DESIGN
SEATING
STRESS
Y(kg/mm)

1.12

3.09

2.11

1.76

3.09

2.11

2.11

3.09

37503750
AA1,AA2,

AA2,UB1

25.490
(700,000)

15004500
JB1

AB1,AC1

70.3

490

PxT
Kg/cm2xC
(PSI)

12.235
(350,000)

140.6

BINDER

30

84.4

BINDER

MAX
P(kg/cm)

1270 1270
(mm)
1270 1270

70.3

A#441

FIBER+NBR FIBER+NBR FIBER+SBR FIBER+SBR FIBER+NBR

BINDER

371

A#443A

84.4

12.235
(350,000)

37503750
AA1,AA2,

AA2,UB1

140.6
25,490
(700,000)

15003750
JB1

AB1,AC1

AA3,BA1,
JA1,JB1,
SC1,SA3

AA3,BA1,
JA1,JB1,
SC1,SA3

A-10

V#8590()
V#8591()
V#8592()
V#8596()

FILLER

VALOUA

(SPIRAL WOUND TYPE GASKET)


LAMONS
W()
WR()
WRI()

SW()
SW()
RW()
RW()

FILLER

CHLOROCARB (MICA-GRAPHTE VERDICARB)

WINDING METAL
INNER RING
304SS

WINDING METAL

304SS

OUTER RING

OUTER RING

INNER RING

MAX T(C)

500

537

MAX
P(kg/cm)

200

175

PT
(PSIF)

GASKET FACTOR
m

MIN DESIGN
SEATING
STRESS Y
(kg/mm)

7.03

FURON

(mm)
FILLER MAXIMUM I.D.(INSIDE
DIA.) (mm)

(mm)
FILLER MAXIMUM I.D.(INSIDE DIA.) (mm)

A-11

t3
t4.5
3000

1000
t4.5
1875

t6.4
4000

t6.4
4000
t7.2
4000

AA2,AB1,AC1JB1,SC1

AA2,AB1,AC1,JB1,SC1

A-12

(2)

MAX
T(C)

MAX
P(kg/cm)
PT(PSIF)

(COMPRESSION TYPE GASKET)


GARLOCK

G#
GYLON
3500
PTFE

G#
GYLON
3510
PTFE

G#
ENVELON
3565

G#
3123

GRAPHITE
OUTSDE
(HOMOGEME
A SOFT
DEFORWABLE OUS)
PTFE
INTERIOR
PURE PTFE

260

G#
3125-TC
GRAPHTE
(LAMINATED
SHEET
)

A#
ANKLON
10
PTFE

12,235
(350,000)
2.5
2.75

25,490
(300,000)
2
2

1.16

1.06

1.76

1500
1500
FA1,

1500
1500
AA5,

1000
1000
AC2,

A#
ALKLON
30
PTFE

POLYCARBON

A#
TRILON
20

P#
B

P#
P#
P#
BSSC BTCS S
S

OUTSIDE (95% (95%


A SOFT
GRAPHITE) GRAPHITE)
DEFORMABLE

PTFE

INTERIOR

PURE PTFE

260

1.IN ATMOSPHERE
500
2.IN STEAM650
3.CONTINUOUS
REDUCING OR
INERT MEDLA300
140.6

84.4

GASKET
13
FACTOR m
MIN DESIGN 6.61
2.6
SEATING
STRESS Y
(kg/mm)
1750 1750
1750 1750
AB3, AA2,

ANGCHOR

1.IN ATMOSPHERE500
2.IN STEAM650
3.CONTINUOUS REDUCING
INERT MEDLA300

84.4

13
6.61

15002250
AB3,

351.5

12,235
(350,000)
2.5
2.5
2.6

AA2,

OR

21

1500
1500
FA1,

(2,000,000) PSIXF
2
0.63

2.5

0.63 2.81

15001500
AA5,

CB1,

AC2,

2
0.63

(COMPRESSION TYPE GASKET)


GARLOCK
IA2,
VA3,
VA4

AA3,
AA4,
AA5,
AB2,
FA3,
FA4,
JA2,
JB2,
JB3,
MA1,
QA1,
QA2,
QB1,
RA1,
SA1,
SA2,
SA4,
SB1,
UA2,
UB1,
VA1,
VA2,
TB1,
UA1,
WA1,
WA3

FA2,
FA5,
PA1

ANGCHOR
CA1,
IB1,
NA1,
QA1,
QA2,
SA1,
SA2,
SA4,
SB1,
VA1,
VA2,
VA3,
YA1,
XA1

CB1,
CB2,
CC1,
EC1,
IA2,
QB1

A-14

IA2,
VA3,
VA4

AA3,
AA4,
AA5,
AB2,
FA3,
FA4,
JA2,
JB2,
JB3,
MA1,
QA1,
QA2,
QB1,
RA1,
SA1,
SA2,
SA4,
SB1,
UA2,
UB1,
VA1,
VA2,
TB1,
UA1,
WA1,
WA3

POLYCARBON
FA2,
FA5,
PA1

CA1,
IB1,
NA1,
QA1,
QA2,
SA1,
SA2,
SA4,
SB1,
VA1,
VA2,
VA3,
YA1,
XA1

CB2,
IA2,
QB1

CC1,
EC1

(COMPRESSION TYPE GSKET)L


VALOUA

V#7010

V#7020

PTFE

PTFE

V#N7030

V#N7031

V#N7035

PTFE

(SPIRAL WOUND GASKET)


V#7590()
V#7591()
V#7592()
V#7596(,)

V#6590()
V#6591()
V#6592()
V#6596(,)

FILLERPTFE
WINOING METAL

FILLERGRAPHITE

INNER RING

304SS

OUTER RING
MAX T(C)

50

200

150

260

500

MAX
P(kg/cm)

40

15

200

300

GASKET FACTOR
m

2.5

3.5

3.5

MIN DESIGN
SEATING
STRESS Y
(kg/mm)

1.5

1.5

1.5

7.03

(mm)

1300

1270

1000

1270

1000

(mm)
FILLER MAXIMUN I.D. (INSIDE DIA.)
(mm)
t4.5

3000
t6.4
4000
AA3,AA4

AA3,AA5,AB2,AB3, AA5,AC2,CB1,CB2,
JB2,SC1,UA2,VA3 CC1,EC1,IB1,NA1

A-16

(SPIRAL WOUND GASKET)


LAMONS

FURON

STYLE W
STYLE W
STYLE WR
STYLE WR
STYLE WRI , STYLE WRI,

FILLERPTFE
FELLERGRAPHITE
WINDING METAL
INNER RING
260

FILLERPTFE

FELLERGRAPHITE

WINDING METAL
304SS
INNER RING

OUTER RING
MAX T(C)

STYLE WR
STYLE WR
STYLE WRI , STYLE WRI,

304SS

OUTER RING
IN ATMOSPHERE500

260

IN ATMOSPHERE500

MAX
P(kg/cm)

175

GASKET FACTOR
m

MIN DESIGN
SEATING STRESS
Y (kg/mm)

7.03

(mm)
FILLER MAXIMUN I.D. (INSIDE DIA.) (mm)
t3
1000

A-17

t4.5
1875
t6.4
4000
t7.2
4000
AA3,AA5,AB2 AA5,AC2,CB1,CB2,CC1,EC1, AA3,AA5,AB2 AA5,AC2,CB1,CB2,CC1,EC1,IB1,NA1
,AB3,JB2,SC IB1,NA1
,AB3,JB2,SC
1,UA2,VA3
1,UA2,VA3

A-18

1.3
1.3.1
(1)
A. -29C(-20F)
3.5kg/cm(50 psig) (UNFIRED STEAM BOILER)

B. 343C(650F)
50kg/cmG
C. 70() 50t()

D. O R Type
E.
(2)
t=PDO200SEf+0.8P+Ca
t(mm) S(kg/mm)
P(kg/cmG)
Ef
Do(mm)
Ca(mm)
(3)

(4)

(5)
A. 1,500m/m(60") 1/2
500m/m(20")
B. 1,500m/m(60") 1/3
1,000m/m(40")
C.(1)(2) ASME Code BPV-VIII-1(1981 )1-7

(6) 1/2 ASME Code BPVVIII-1(1981 )UG36-(b)(2)


(7)
Drf
(8) A

A-19

A-20

(9)
A.

B.

A-21

A-22

1.3.2
84.9.16 4
2 2 SCH40;
(TW) 1 ( pilot
plant )

(1)(PIPE)(FLANGE)
ANSI

C.S

ANSI B 36.10
Wrought-Steel & Wrought Iron pipe

S.S

ANSI B 36.19
Stainless Steel pipe

C.S

3/4~24 (1)ANSI-150#
(2)ANSI-300#

S.S

3/4~12 (1)ANSI-150#
(2)ANSI-300#
14~24

(1)ANSI-150#
(2)ANSI-300#

A-23

(2)
A.

B.

C.

A-24

(3)()

A-25

(4)

A-26

(5)ANSI

(m/m)

SCH THK SCH

(H)
()
I(m/m)

I1 100 150<
I

00
I15 200
0

3/4

26.67

XXS

7.82

THK

40S

50
1

33.40

XXS

9.09

48.26

XXS

40S

60.33

160

10.16 40S
8.74

73.03

160

9.53

40S

88.9

160

40S

11.13 40S
50

114.30

160

13.49 40S
50

141.30

160

3.68
3.91
50

50
3

3.38

50

50
2

290

50

50
2

240

50

50
1

2.87 190

15.88 40S
50

5.16
50

(Drf)
FULLY
SPOT
NO

RADIO- EXAMINED EXAMINED


GRAPHED E=
E=0.7
E=
E=1
0.95 0.85

10
()

6
()

5.49

1() ASME CODE

150

150

150

150

160

160

160

160

180

180

180

180

230

220

200

200

290

270

240

240

50
6.02
50
6.55 230

280

330

50
A-27

(m/m)

168.30

SCH THK SCH

219.10

12.7

273.1

80

40S

323.9

80

15.09 40S

355.6

80

17.48 40S
19.05
50

16

406.4

80

9.27
50

50
14

8.18
50

50
12

9.53

12"~
16"

43
AS
DESICNED

270

370

21.44

370

50
18

457.2

t12

18
()

32
20

508.0
609.6

320

290

260

8"~
12"

440

420

380

310

550

520

470

390

650

620

550

460

14
()

720

680

610

500

820

780

690

570

920

870

780

640

1,020

970

910

750

t16
42

24

340

50

50
10"

I1 100 150<
I

00
I15 200
80 10.97 40S 7.11
80

(Drf)
FULLY
SPOT
NO

RADIO- EXAMINED EXAMINED


GRAPHED E=
E=0.7
E=
E=1
0.95 0.85

THK

50
8

(H)
()
I(m/m)

t16
35

1,220 1,160 1,040

1.H

A-28

860

2.H
3. A53-B A285-C 343 3mm
A312-316L 343 0mm

A-29

(6)
A.CNS9795JIS B8243
(D)

300<D500 mm 2 1
500<D1000 mm 1 1

D>1000 mm
1

2
1. 375mm 275mm

2.375mm
3.400mm
1. 75mm 50mm
75mm
2.500<D1000mm 90mm

3.D>1000mm 150mm
150mm 100mm

1.
CNS494~CNS495(CNS4104 JIS B0203)
PT2 PS2

2.D<500mm CNS494~CNS495
(CNS4104 JIS B0203) PT1 PS1


CNS498~CNS506;JIS B0207

A-30

B.ASME SECTION DIVISION 1 & DIVISION 2


(D)

12D<18 2 2 1
18D<36 1 2 2

1 46
0>36

1. 1115 1016
2. 15
23
1.12 D<18 1
2.18 D<36 2

(7)
A.CNS9795JIS B8243
a.300mm
b.500mm 40mm
2
c.

d.
e.

B.ASME SECTION DIVISION 1 & DIVISION 2


a.(TELLTALE HOLE)
b.
c.
d. 12

e. 12 3/4 2

f.12D<16 1 2

g.
h.

A-31

(8)
Pj15kg/cmG;
Tj270C
(9)
A
B

A-32

(10)
A.

mm

A
B

300#
150#
150# & 300#


0.D.
(t) 0.D.
(t) 0.D.
(t)
(
0.D. (
0.D. (
0.D.

)
)
)

1/2
291.1 SCH40
291.1 SCH40
291.1 SCH40
(8) (8.2)
(8) (8.2)
(8) (8.2)
3/4

273.1 SCH40
(10) (9.3)

219.1 SCH40
(8) (8.2)

219.1 SCH40
(8) (8.2)

273.1 SCH40
(10) (9.3)

273.1 SCH40
(10) (9.3)

273.1 SCH40
(10) (9.3)

273.1 SCH40
(10) (9.3)

273.1 SCH40
(10) (9.3)

273.1 SCH40
(10) (9.3)

323.9 SCH30
(12) (8.4)

273.9 SCH40
(10) (9.3)

273.9 SCH40
(10) (9.3)

355.6 SCH30
(14) (9.5)

323.6 SCH30
(12) (8.4)

323.6 SCH30
(12) (8.4)

406.4 SCH30
(16) (9.5)

355.6 SCH30
(14) (9.5)

406.4 SCH30
(16) (9.5)

406.4 SCH30
(16) (9.5)

406.4 SCH30
(16) (9.5)

406.4 SCH30
(16) (9.5)

457.2 SCH20
(18) (7.9)

457.2 SCH20
(18) (7.9)

457.2 SCH20
(18) (7.9)

508.0 SCH20
(20) (9.5)

508.0 SCH20
(20) (9.5)

508.0 SCH20
(20) (9.5)

10

570

530

630

12

640

610

730

14

710

660

800

16

770

720

900

18

830

760

990

20

900

820

1090

24

1035

935

1270

1.t tj

A-33

2.L=M+2tj( 5 )
3.(1)STPG A53Gr.B.
(2)

A-34

B.

:mm

A
B

300#
150#
150# & 300#


0.D.
(t) 0.D.
(t) 0.D.
(t)
(
0.D. (
0.D. (
0.D.

)
)
)

1/2
291.1 SCH20
291.1 SCH20
291.1 SCH20
(8) (6.4)
(8) (6.4)
(8) (6.4)
3/4

273.1 SCH20
(10) (6.4)

219.1 SCH20
(8) (6.4)

219.1 SCH20
(8) (6.4)

273.1 SCH20
(10) (6.4)

273.1 SCH20
(10) (6.4)

273.1 SCH20
(10) (6.4)

273.1 SCH20
(10) (9.3)

273.1 SCH20
(10) (9.3)

273.1 SCH20
(10) (6.4)

323.9 SCH20
(12) (6.4)

273.19 SCH20
(10) (6.4)

273.1 SCH20
(10) (6.4)

330

310

330

380

350

380

400

380

400

440

400

440

500

465

520

10

570

530

630

12

640

610

730

14

710

660

800

16

770

720

900

18

830

760

990

20

900

820

1090

24

1035

935

1270

1.t tj-
2.L=M+2tj( 5 )
3.(1)SUS304-TP S312TP304
(2) SUS304 A240TYPE304

A-35

1.3.3


L
H
ta R B

E F T1 n d M L

400D600 L1500 H1000 3

6 30 210 210 150 75 9 42 18 M16 300

600D 900 L2000 H1500 4

9 30 210 230 180 85 12 42 18 M16 400


(8)

900D
1250

L2500 H1500 6

9 50 300 300 230 115 16 42 22 M20 500


(8)

1250D
1500

L2500 H1500 6

9 50 300 300 230 120 16 42 26 M24 600


(8)

1.
2.(1) A36
(2) A240-304
3. 4
4.( )
5.
6.

A-36

1.3.4

D mm

F G H

T1

(C)
T2 T3 100 150 200 250 300

600

220 200 100 120 40 40 120 80

700

250 230 115 130

9 12
120 80 (6)

800

280 260 130 140

160 110

900

310 300 145 150

1,000 350 350 160 160

180 125 12 16 12
200 140 (9)

1,100 400 400 175 170

220 155

1,200 400 400 190 180

240 170

1,300 4000 400 205 190

240 170

1,400 5000 500 220 200

280 190

1,500 5000 5000 235 210 50 70 300 205 16 19 16


1,600 5000 5000 250 220
320 220 (12)
1,700 600 600 265 230

340 235

1,800 6000 6000 280 240

360 250

1,900 6000 6000 295 250 70 90 380 265


2,000 7000 7000 310 260

400 280

1. 0.7T3(6mm)
2.(1)A36.
(2)A240-304.
3.D<600 2 D600 4

A-37

4.( )
5.JIS
6.
7.19 M16 23 M20 WASHER

A-38

1.3.5
(1)200~1,200mm

mm
2
D.mm
A
B C T1 T2 kg 1.
200 220 300 50 9 12 M20
30
0.7T1(6mm)
250 270 325 70 (6)
34
2.
300 320 350 95
39
350 350 375 110
42
(1)A36
400 390 400 120
46
(2)A240-304
460 450 430 150
50
3.( )
500 480 450 155
55
4.
550 530 475 165
59
600 550 500 170
62

650 600 530 190


67
5.FRIEDRICH
700 630 550 210
72
UHDEGMBH
750 670 580 230
76
800 730 600 260
79
6.
850 760 630 270 12 16
119

900 820 700 300 (9)


128
950 850 725 320
133
1,000 900 750 340
138
1,050 930 775 360
144
1,100 970 800 380
150
1,150 1,030 825 410
156
1,200 1,070 850 430
163

A-39

(2)1,250~2,400mm

mm
2
D. mm A
B
C T1 T2 kg 1.
1,250 1,100 875 450 12 16
212
0.7T1(6mm)/
1,300 1,140 900 470 (9)
214
1,350 1,180 925 485
225 2.
1,400 1,220 950 500
233 (1)A36
1,450 1,260 975 520 16 22 M20
321 (2)
A240-304
1,500 1,310 1,000 540 (14)
331
1,600 1,400 1,050 575
338 3.( )
1,700 1,480 1,100 610
366 4.
1,800 1,570 1,150 650
382

1,900 1,660 1,200 685


422
5.FRIEDRICH
2,000 1,750 1,250 730
435
UHDEGMBH
2,100 1,840 1,300 775
454
2,200 1,920 1,350 815
488 6.
2,300 2,010 1,400 860
517

2,400 2,100 1,450 905


541
7.
120C
12M

A-40

(3)2,500~3,600mm

D. mm

mm
2
A
B
C
T1 T2 1.
kg
0.7T1(6mm)/
2,500 2,180 1,500 930 19 25 M27 795
2,600 2,270 1,550 975 (16)
810 2.
2,700 2,360 1,600 1,020
838 (1)A36
2,800 2,450 1,650 1,065
909 (2)A240-304
2,900 2,530 1,700 1,105
954 3.( )
3,000 2,620 1,800 1,150
1,000 4.
3,100 2,700 1,850 1,190
1,098

3,200 2,790 1,900 1,235


1,108 5.FRIEDRICH
3,300 2,880 1,950 1,280
1,137
UHDEGMBH
3,400 2,950 2,000 1,320
1,197
6.
3,500 3,050 2,050 1,365
1,220

3,600 3,140 2,100 1,410


1,285
7.120C
16M

A-41

(4)3,700~5,000mm

D. mm

mm
2
B
C
T1 T2 1.
kg
0.7T1(6mm)
3,700 3,590 2,150 1,615 25 32 M27 2,250
3,800 3,690 2,200 1,665 (19)
2,315 2.
3,900 3,790 2,250 1,715
2,380 (1)A36
4,000 3,880 2,300 1,760
2,480 (2)A240-304
4,100 3,980 2,350 1,810
2,550 3.( )

4,200 4,080 2,400 1,860


2,600
4.
4,300 4,170 2,450 1,905
2,680

4,400 4,270 2,500 2,955


2,755
4,500 4,370 2,550 2,005
2,835 5.FRIEDRICH
4,600 4,460 2,600 2,050
2,920
UHDEGMBH
4,700 4,560 2,650 2,100
3,995 6.

4,800 4,660 2,700 2,150


3,065

4,900 4,750 2,750 2,195


3,145
5,000 4,850 2,800 2,245
3,217 7.120C
16M
A

A-42

1.3.6
VERTICAL VESSEL SUPPORT SKIRT DETAILS

1.(SKIRT) A283Gr.C
2.(SKIRT OPEINIG)
ACCESS

(mm)

OPENING(mm)

SKIRT

3M >3M

DIAMETER

VENT

WL

HOLES

900

1200

( )

SCH40

1.A

SCH40

3 1400() 600 900 600 1300

SCH40

2 900~1400 500 900 500 1200


1000

SLEEVE

NPS

NPS

900() 450 900 450 1200

150#

300#

150#

300#

FLG

FLG

FLG

FLG

12

12

(6)

(6)

(6)

(8)

(8)

(8)

(16) (18)
10

14

(18) (20)
12

16

16

(24) (24)
14

(8) (10)

A-43

14

18

18

(24) (30)

2. SCH40 pipe 12mm 4

16

(10) (12)
6

10

10

A-44

20

(30) (30)
18

(12) (14)

20

24

24

(30) (30)

(1)
A.()
B4T+Y+100
T()
Y

1.5M

3.5M

180

5M

250

100

B.()

( ) ( )
A
A
O.D
O.D700

250

700<O.D1000

300

1000<O.D1300

330

1300<O.D1500

360

1500<O.D1900

380

1900<O.D2500

430

2500<O.D2800

450

2800<O.D3500

480

3500<O.D3900

500

3900<O.D4200

530
mm

A-45


1. FLUOR VESSEL DESIGN GUIDE VERTICAL VESSEL
DESIGN LOCATION OF SKIRT VENTS & BOTTOM INSULATION SUPPORT
RING
2.(FLARED TYPE)

A-46

1.3.7

d1=D1+t
d2=D2+t
d=(d1+d2)2
S1=d1
S2=d2
S=d
=2 tan
=d2-d1h
h1=d1
h2=h1+h
R1=Rh1h=h1 Sec
R2=R1+R
=180d1R1= 180sec
A=SR
D1=Inside Diameter of smaller skirt (mm)
D2=Inside Diameter of larger skirt (mm)
t=skirt thickness (mm)
=one half of the Included (Apex)Angle of a conical element,

A-47

(deg)

A-48

1.3.8 (CUTTING PLAN)


(1)
Bo Lo

B1=R2-R1
B2=R1(1-COS)
B3=R2(1-COS)
B=B1+B2+5mm
L1=R2 SIN
L3=R2(1-COS)TAN
L2=R1 SIN
L=L1+L2+L3+5mm
B1=R2-R1
B2=R1(1-COS)
B3=R2(1-COS)
B=B1+B2+5mm
L1=2R2 SIN
L2=2R1 SIN
L3=R2(1-COS)TAN
L4=(R2-R1)SIN=
B1 SIN
L=L1+L2+L3+L4
(2)
3
4
6
8
n= n

60
45
30
22.5

SIN 0.88603 0.70711 0.50000 0.38270


Do= COS 0.50000 0.70711 0.86603 0.92388
Di= B=2R SIN
a=R1(1=COS) l1=R2-R1 COS
SIN=R1 SINR2
COS=(1-SIN)
b=R2(1-COS) l1=l2-b
L=n1(l1+6)+l2+6mm
R2=Do2 R1=Di2

A-49

1.3.9
(1)TYPE(I)

3/47/8

A-50

TYPE()

BOLT DIA (Min)

C1
C
(Min) (Min)

M24

50

60

40

160

250

M27

55

60

40

170

M30

60

65

40

M36

60

65

M39

65

M45

1"

M48

(MIN)

*G

*T

*T2

90

12

25

19

250

90

12

25

19

180

300

90

16

25

19

45

200

300

90

16

25

19

65

45

200

300

90

16

25

25

70

70

50

200

300

100

19

32

25

75

70

50

200

330

100

19

38

25

M56

85

75

55

200

350

120

22

45

25

M64

90

80

60

230

380

120

22

50

25

M72

100

90

65

240

380

130

22

57

32

M76

100

95

75

260

400

130

22

63

32

A-51

1.3.10
(1)
A.
B. 260C
C. AB

D11,000mm
D1>1,000mm

A
40
50
65
75
90

100
120
125
150
175

A-52

(2)

605N+t

200~300
(mm)

t
T
M
NN6 N=4
Y

1.5m

3.5m

180

5m

250

100

A-53

(3)A

T
30
40
50
65
75

t
9

25
32
38
50
65

20
30
40
55
65

C
5
mm

t ;
A240-304

A-54

L
300

(4)B

t,t1
9

W1
*

K
20

L
1,200

C
12

B
70

B1

30


1220 12

T
t A36
t1 ; A240-304
*W1

A-55

(5)B T W1 W
T

W1

65

45

25

65

75

52

32

75

90

70

50

50

40

100

70

50

50

50

120

85

65

60

60

125

95

75

75

50

150

110

90

75

75

175

145

125

75

50

50
(mm)

(6)
t75
t125( t75+ t50)
t175( t75++t50 t50)

A-56

1.3.11
(1)A

(mm)

0.5Ton

12

25

25

70

80

60

1.0Ton

16

30

30

80

100

60

2.0Ton

16

35

40

90

120

80

3.0Ton

19

40

50

100

150

80

4.0Ton

22

45

60

110

10

170

100

5.0Ton

22

50

70

120

10

200

100

1. t
2.(4)

A-57

(2)B

(mm)

2Ton

16

35

50

50

12

170

50

200

150

11

5Ton

19

50

60

60

14

190

80

220

160

14

10

10Ton

22

60

80

80

16

210

80

260

180

17

11

15Ton

25

70

100

100

18

240

90

300

200

20

12

20Ton

28

80

110

110

18

260

90

320

210

23

14

25Ton

32

90

120

120

20

280

110

340

220

27

15

30Ton

36

100

140

140

22

300

110

380

240

31

16

40Ton

40

110

160

160

25

330

120

420

260

35

18

50Ton

45

120

170

170

25

350

130

440

270

40

20

75Ton

50

140

200

180

30

400

150

550

330

45

22

100Ton

50

150

240

200

30

440

170

680

400

45

22

1.C ()(4)
2.t
3.W=T+100

A-58

(3)C

(mm)
T
2Ton
16

t1

12

35

50

50

12 140 50 200

*L

*C

*G

400 180 120

5Ton

19

16

50

60

60

14 160 80 220 12

10 450 200 140

10Ton

22

16

60

80

80

16 160 80 260 12

11 470 220 150

15Ton

25

19

70 100 100 18 180 90 300 14

12 520 250 180

20Ton

28

19

80 110 110 18 190 90 320 14

14 560 280 200

25Ton

32

22

90 120 120 20 200 110 340 17

15 590 300 215

30Ton

36

22 100 140 140 22 220 110 380 17

16 630 320 230

40Ton

40

25 110 160 160 25 240 120 420 20

18 680 350 245

50Ton

45

25 120 170 170 25 260 130 440 20

20 730 380 260

75Tan

50

28 140 200 180 30 300 150 550 23

22 840 420 280

100Ton

50

32 150 240 200 30 340 170 680 27

22 940 460 300

1.t
2.* LCG

A-59

(4)
A. 2

B.

C. A283-C

A240-304
D.(2) C (21 ELLIPHEAD )

(mm)
500 750 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000
2Ton

100 120 140

180

220

260

290

320

5Ton

100 120 140

180

220

260

290

320

10Ton 100 120 140

190

230

270

300

330

360

15Ton 120 140 160

200

250

290

330

360

390

20Ton

- 140 170

230

280

330

370

410

440

25Ton

- 160 170

230

280

330

380

420

450

30Ton

180

240

290

340

390

430

470

510

40Ton

180

240

290

340

390

430

470

510

50Ton

250

300

350

400

440

480

520

560

75Ton

300

350

400

440

490

540

580

100Ton

300

350

400

450

500

550

600

(5)
A DELTA CONSULTING ENGINEERS, LTD. ENGINEERING STANDARD
B
C
D

A-60

1.3.12
(1)

1.
2. 2
3. SA240-304

A-61

(2)

D2,500

1
45

2,500D4,500

4,500D6,000

D6,000

1.

45225
2.
45135225

45135225315 3.

SA24-304

A-62

1.3.13
(1)
A

A-63

(2)
A

1.
2.

A-64

(3)()
A ()

B ()(1)(2)

A-65

1.4
1.4.1
1.4.2

(mm)

FL+300(EL+5,100)

FL+300(EL+5,100)

FL+300(EL+5,100)

FL+300(EL+5,100)

FL+300(EL+5,100)

FL+300(EL+5,100)

FL+300(EL+5,100)

FL+900(EL+5,700)

FL+200(EL+5,000)

10

FL+200(EL+5,000)

11

FL+200(EL+5,000)

12

FL+400(EL+5,200)
()

13

FL+200(EL+4,600)

14

FL+

0(EL+4,400)

1. FL+0()
FL+0=GL+400=FL+4,800
GL+0
GL+0=EL+4,400
2. 10
3.

4. FL+5,000(EL+9,800) FL+5,800EL
+10,600);

A-66

1.5ASME CODE
1.5.1 (Lethal Substance)

UW-2(a)
1.5.2 UW2(a)
1.5.3
(1) UC1-2
(2) UCD-2
(3)(BRAZING) UB-3
(4) U-1(C)(10)
1.5.4 (PWHT) (Carbon steel) (Low Alloy
steel)
1.5.5 (RT)
(1)
A. Full RT(UW-2(a)) NPS10 RT
UW-11(a)(4)
B.A Type No.1 UW-12
C. BC Type No.1 2 UW-12
D. D
(2)
A.(1)
(1)
(Chonnel Side)UW2(a)(2)
B.

a.
b. ASME SEC DIV.1
(RT)
-
-( SA-688)
- SA-577 S1 S3

A-67

1.5.6
(1)(Telltale hole),(UG25(e)),
(Iayered Vessed)(ULW-76)
(2)UG43(f)(5)
(3) 2/3 UG-99
8(4)
(4) 3/4 UG-100
d(4)
(5)UW2(a) UW-2(a)(2) UW-2(a)(3)
(6) Code Symbol Stamp L UW-116(c)
1.5.7 Data Report
Data Report Lethal ServiceUG-120(a)(1)

A-68

1.6
1.6.1
1 2
(ASMECODE SEC. I, VIII DIV.1 & 2)

1.6.2
(1)
()

(2)
( No.1)

A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
K.
(3)-

(4) ( ) -

A-69

1.6.3
(1)
A.
B. 5 (1.5
)

C. L
3.1.2
C
( )

D.

E. C
3
(2)

(3) UCS-56(f)

(4)
1.6.4
(1)
UCS-56

(2) P-No.

(3)

A-70

(4)
A. 800F(427C)
B. 800F(427C) 400F/hr(222C/hr)
() 400F/hr
15 (4.5 )
250F(138C)
C.

150F(83C)
D.

E.800F(427C)
500F/hr(277C/hr)()
500F/hr800F
F. 100F/hr

(5)

(6)
A.
B.
C.

A-71

HEAT TREATMENT INSTRUCTION


AND RECORD

Page No
Date

Customer

Traveler and Step No.

Job No.

Procedure No.

Item No.

Code(Standard)

Part Name

Quantity

Material

Weight

Type of Heat Treatment

Max. Thickness

Heating Instrument

Max. Nominal Thickness

Heating metbod

Whole local
Condition

Record

Heating Rate
Holding Temp
Holding Time
Cooling Rate
Part Temp (at loading)
Part temp (at unloading)
Remarks

Date
Chart No.

Thermocouples Location

Thermocouple No.

Remarks

Prepared By

Approved By

QC Approval

Approved By

Prepared By

A-72

QC Approval

()

EQUIPMENT SPECIFICATION CHECKLIST


DATE
Page of

P.R NO
PROJ NO
Equip

Meet S
Specification

Yes N

NOTE
Outline drawing mentioned with main dimension and materials shall be supplied with
quatation.

Remarks(by the vendor)


Please also quote one year's recommended spare parts, if necessary.
Parts Name

Unit

Vendor
Sale Representive
Date
Remarks
1.Please quato your prices per the listed specifications and quality standards, fill out this form,
and send it to us along with the quotations.
2.If the specifications and the quality standards of your products quoated are the same as
those listed in the form, please mark [v] in the YES column; if not, please mark [v] in the
NO column and state detailed specifications to which your company can make in the
EXPLANATION column.

B-1

Quant

()
PRESSURE VESSEL

Equip. No
SPECIFCATION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

PROJECT
PURCHASH NO
SPECIFICATION
DOCU NO
DATE SHT 1 OF 2
VENDOR QUOTATION
Yes() No() Explanation (if
No or Necessary)

Service
Quantity
Inside Diameter
Mounting
Length Between Tongents
Site
DESIGH DATA
Lip
Sp.Gr@
C
Freezing Pt.
at
C
Opeer Pressure(nor/max)
/
Kg/cmG
Oper Temp (nor/max)
/
C
Desiqn Pressure
Kg/cm
G
Design
Temp

C
Corr Allowance Shell hedd Nozzle
Stress Rel
X-ray
Efficiency
Code ASME Sec. Div I W/Code stamp
Weights Empty
Kg,Operoting
Kg
MATERIAL
Shell
Hedd
Internal
Supports
Bolt
Nut
Flange
Nozzle
Gasket
ACCESSORIES
Vessel Davit
Vortex Breaker
Lad & Plat Clips
Pipe Sup & Guide clips
Insulation Supports
Platform W/Ladder
Qthers
INSSULATION
Material
Thickness

B-2

PAINT
37 Mfrs
Std
Conditions)
REV/DATE

FPCC

Stee(Severe

Site
APP

CHK

BY

Vendor__________________________Sale Representative___________Date________________________

B-3


PRESSURE VESSEL

PROJECT
PURCHASH NO
SPECIFICATION
DOCU NO
DATE SHT 2 OF 2
VENDOR
QUOTATION
Equip. No
SPECIFCATION
Yes() No() Explanation (if
No
or
Necessary)
41 Material,Design,Fabrication,Inspection &
Examination Per ASME Code.
DOCUMENTS
42 (a) CalcuCation Sheets
(b) Drawings
(c)Manufactureers Date Repart or
Certification
(d) WPS,PQR,WPQ
(e)Test Reports
()Mill Sheet & MTC Test Reports
()NDE
()Size
()PWHT
()Hydraulic Test
()Mechanical Test
()Others
43 ASME U2 STAMP if Necessary
(a)USD(Users Design Specification)
(b)MDR(Manufacturer,s Design Report)
(c)RPE QUALIFICATION RECORD

ITME

NO.

SIZE

NOZZLE LIST
RATIGN/FACE

SERVICE

REV/DATE

APP

B-4

CHK

BY

Vendor__________________________Sale Representative___________Date________________________

B-5


PRESSURE VESSEL

PROJECT
PURCHASH NO
SPECIFICATION
DOCU NO
DATE SHT 1 OF 2
VENDOR QUOTATION
Yes() No() Explanation (if
No or Necessary)

Equip. No
SPECIFCATION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

21
22
23
24
25
26

27
28
29
30
31
32
33
34
35

Service
Quantity
Inside Diameter
Length between Tangents
MountingVertical on Skirt.
Site
DESIGH DATA
Sp. Gr. liq
at
C
Freezing Pt
at
C
Opeer Pressure(nor/max)
/
Kg/cmG
Oper Temp (nor/max)
/
C
Desiqn Pressure
Kg/cm
G
Design
Temp

C
Corr Allowance Shell hedd Nozzle
Stress Rel
X-ray
Efficiency
Code ASME Sec. Div I
W/Code stamp
Wind Velocity
Seismic Design Coefficient
Weights Empty
kg
Operating
kg
MATERIAL
Shell
Internal
Uupports
Bolt
Flange
Gasket

Hedd

Nozzle

ACCESSORIES
Vessel Davit
Vortex Breaker
Lad & Plat Clips
Lifting Lug & Tail Lug
Pipe Sup. & Guide Clips
Tray Support Ring
Platform W/Ladder
Insulation
Material
Thickness
PaintingMfr's Std
Ower's Std.(Severe Site Condition)

B-6

REV/DATE

APP

CHK

BY

Vendor__________________________Sale Representative___________Date________________________

B-7


PRESSURE VESSEL

PROJECT
PURCHASH NO
SPECIFICATION
DOCU NO
DATE SHT 2 OF 2
VENDOR
QUOTATION
Equip. No
SPECIFCATION
Yes() No() Explanation (if
No
or
Necessary)
36 Material, Design, Fabrication, Inespection
&
Exammination per ASME,ASTM,ANSI,OSHA,
UNIFORM BUIDING CODE STANDARD & REGULATION
DOCUMENTS
37 (a) CalcuCation Sheets
(b) Drawings
(c)Manufactureers Date Repart or
Certification
(d) WPS,PQR,WPQ
(e)Test Reports
()Mill Sheet & MTC Test Reports
()NDE
()Size
()PWHT
()Hydraulic Test
()Mechanical Test
()Others

ITME

NO.

SIZE

NOZZLE LIST
RATIGN/FACE

SERVICE

REV/DATE

APP

B-8

CHK

BY

Vendor__________________________Sale Representative___________Date________________________

B-9

() ()

1.()
2.
1.PCD

1.

1.
2.

1.

2.
3.(RT)
4.(UTMTPT)

1.
2.
3.

1.
2.()
KG/CM
_ _ _ _
3. ( ) _ _
_KG/CM
_ _ _
1.

2.(
)
3._ _

1.()
2.()
3.

4.

B-10

()

1.

1.
2.
1. ST3
2. (
)
3.
MIL
1.
2.
3.
4.

1.()
2.()
3.

4.

B-11

()

1.()
2.
1.PCD

1.

1.
2.

1.

2.
3.(RT)
4.(UTMTPT)

1.

2.
3.
4.

5.
1.SUPPORT RING

2.DOWN COMMER
1.

2.()
KG/CM
_ _ _ _

1.()
2.()
3.

4.

B-12

()

3. ( ) _ _
_KG/CM
_ _ _
1.
2.(
)
3._ _
1.
2.
1. ST3
2. (
)
3.
MIL
1.
2.
3.

1.()
2.()
3.

4.

B-13

B-14

84 11 21 571

( )

1.3

5.1.5

5.1.5(1)
5.1.5(2)

C-1

C-2

2-1-4
2

1.3.12

1.3.13

(phosgenecocl2)

84 11 21 571

( )
1.

2.

(
)

C-3

C-4


1.1

84 11 21 571

( )
(
)

B
D
F

C
E
G
H

(A~H CASE )
?
(JIS)()
?

1.2

JIS
ASME TABLE U-3

()
()

C-5

C-6

84 11 21 571

( )

ASME-1 ASME
; ASME
? ( ASME

)
Engineering Standard
Engineering Specification ; Engineering Specification

4-2 4.1.3(3)

2.3.5.(9)


4-2 4.1.3(1)


4-2 4.1.3(1)

C-7

..

C-8

84 11 21 571

( )
( ) 119 1.

A-53 ()1.6.1 2. 2.6.2

?
2.6.1 2.6.2

Engineering Standard 1.1 1.2


Engineering Specification

1.(1)(2)
(1)
(2)>24

(3) 2.(3)~(6)

(4) (ASME)()

(5) " " " " "


"
(6) (Engineering
Standard) A-1~47

C-9

C-10

84 11 21 571

( )


4.1.3(4) ?


5.1.3

5.1.3

C-11

C-12