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KENR1885

September 1993

C OMPON ENT LO CA T ION CH A R T


M ach in e
L oc ati o n

Electrical Schematic Symbols And Definitions

Temperature
Symbol

Pressure
Symbol

Flow
Symbol

Level
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

C om pon e nt

S ch em ati c
L ocat io n

M ach i ne
L o catio n

S ch em ati c
L o catio n

Co m p on e nt

Alar m Bac ku p

E-8

11

S ens or Dru m Speed Pick up

Alte r nat or

C- 8

12

S ol enoi d B rak e

B -5
B -5

Bat t er i es

D7, D 8

13

S ol enoi d E ng ine S hut down

C-8

Br ea ker Alt er nat or

F -4

14

S ol enoi d E ther S tart Aid

B -8

F use Bl ock

F -3

15

Solenoid Transmission Speed Select

B -5

Ga uge E ngine O il P r es sur e

E-2

16

S ol enoi d V ibration Con trol

A -6

Ga uge E ngine W at er T em per atur e

F -2

17

S ol enoi ds P ropel Int erlock

A -5

Ga uge F uel Lev el

E-2

18

S wi tch Bac kup Al arm

D-2

Ga uge H y dr a uli c T em pe r atu re

E-2

Switch Coolant Temperature (Start Aid)

B -8

Ga uge V ibr a ti on T achom eter

E-2

H orn Fo r war d

D- 1

S wi tch Engine O il P re ssure


(S ervice M ete r)
S wi tch Fl ood Lamp

M et er Ser v ic e

F -2

S wi tch F orward Horn

D-1

M ot or St ar te r

D- 8

S wi tch Key S tart

E -4

R ela y M ain

F -4

19

S wi tch Neu tral S tart

B -8

R ela y St ar t

F -4

S wi tch Park B rak e

D-3

Sender Engine Coolant Temperature

C- 7

S wi tch St art A id

F -4

Sen de r Fuel Lev el

C- 7

S wi tch Tra nsm is sio n Spe ed Selec t

D-3

Sen de r Engi ne O il P r essur e

C- 7

S wi tch Vibration O n/Of f

D-2

10

Sen de r Hy dr aul ic Oil T em perat ur e

C- 7

S wi tch Vi brat ion Sel ec t

D-3

D-7
D-2

CS-531, CP-533, CS-533, CS-573


& CS-583 Vibratory Compactors
Electrical System

M ac hin e lo cat i ons ar e r epe at ed f or com ponents loc ated cl ose together.

Normally closed switch that will open with an increase of a specific condition.

A = Loc at ed ins id e in t he das h.


B = Loc ate d on th e r ight c ons ole.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

8YJ1-UP
8PK1-UP
1EL1-UP

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

3BL1-UP
3ZL1-UP

4HL1-UP
5AL1-UP

3WM1-UP
4KM1-UP

H A RN ESS C ON NEC T OR LOC A TIO N C HA R T

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

S chemati c
Lo cat ion

M achi ne
Lo cat ion

P 1 - R1

E -6

P 2 - R2

D-6

10

P 3 - R3

C-5

10

P 4 - R4

D-5

10

P 5 - R5

D-5

10

P 6 - R6

E -5

P 7 - R7

A -6

Con tac ts

Con nect or

10
10

M ach ine locations ar e r e peat ed for c onnecto rs loc ated c los e t oget her.

* = Connecto r

is locat ed at t he com pon ent.

1993 Caterpillar
All Rights Reserved

Harness And Wire Electrical Schematic Symbols


A

AA

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

11

B 12
18 2
15

16

13

Pin or Socket
Number

17

Wire, Cable, or Harness


Assembly Identification

19 10

Component
Part Number

A
325-PK-14

Pin

AA
1

6
9

Single Wire
Connector
C

14

9X-1123
325-PK-14

Wire
Color

Socket

200-BK-14

Circuit Number
Identification

Wire
Gauge

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

14

1
18

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.

13

10

4
11

15

17

12 6

16
19

5
1
3

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Machine Harness Connector And Component Locations

Printed in U.S.A.

TO
PLATFORM
OPERATOR'S STATION

INSTRUMENT PANEL 1G-9046


101-RD-12

87 87a
ALTERNATOR
BREAKER
9S0174
101-RD-12
101-RD-6

200-BK

60A

P18 R18

308-YL
200-BK

MAIN RELAY
3T0376
109-OR-6
109-OR-6

112-PU-10

101-RD

10

105-BR

101-RD

10

128-PK

112-PU

10

116-BR

112-PU

10

143-BR

109-OR-6

109-OR-6

310-PU

608-GN

TO
FRAME

200-BK
109-OR-6
304-WH-8
101-RD-6
310-PU

112-PU

10

103-YL

112-PU

10

115-PK

P16 R16

121-YL
321-BR

608-GN
321-BR
326-PU
405-GY
447-PK
B921-WH
B920-GN
777-PU
751-GN

STARTER
8C4774

112-PU

10

121-YL

112-PU

10

123-WH

112-PU

10

148-WH

VIB. TERM.

I
441-OR

FRONT FLOODS

607-PK

3
5
4
1
8
7
2
9
6
10
P1 R1

5
6
10
3
2
1
7
8
4
9

450-YL
405-GY
447-PK
449-BU
128-PK
116-BR
143-BR
103-YL
200-BK

8
7
6
5
4
1
2
9
3
10
R2 P2

1
4
3
5
7
2
6
8
9
10
R5 P5

KEY
START SW
9G7641

308-YL
308-YL
326-PU
307-OR
105-BR

C
S
B

OFF
ON
ST

308-YL

123-WH

123-WH
I

607-PK

607-PK

200-BK

123-WH
607-PK
200-BK
123-WH

105-BR

SIG

VIBRATION
TACH. 780594
LAMP 5D0019

L1

I
607-PK

607-PK

405-GY

200-BK
450-YL

200-BK

105-BR
200-BK
450-YL
405-GY
447-PK

1G-9047 INSTRUMENT PANEL HARNESS

200-BK
LEVER PANEL

POS NEG

BK-6

BK-OO

BATTERY
3T5760

103-YL
143-BR
116-BR

TO
FRAME

BATTERY
3T5760

607-PK
608-GN
321-BR
B920-GN
751-GN
C720-BU

TO
FRAME

103-YL

B766-YL
143-BR
870548
870541
871771
868953

B765-BR
B766-YL
B766-YL
200-BK

200-BK

ENGINE OIL
PRESS. SW
6T1546

326-PU

200-BK

128-PK
607-PK
115-PK
B921-WH
777-PU

400-GN

TO
ENGINE BLOCK

200-BK-10
301-BU-10

322-GY
200-BK

85

86

85

TO
PLATFORM

200-BK
87

BACKUP ALARM SW
PART OF 7R5703

30
C720-BU
BR2
3E6477

87a

321-BR

103-YL
B919-GN
143-BR

ENGINE SHUTDOWN
SOL
7T7743

87BR1
3E6477

86
B766-YL

PARK BRAKE
SWITCH

200-BK

B765-BR

R4 P4
7
3
2
9
1
8
10
5
4
6
R4 P4

103-YL

5
2
3
10
9
1
6
7
4
8
P3 R3

B919-GN

R10

115-PK
607-PK
607-PK

B920-GN
B921-WH

FORWARD HORN
SW
3T2357

116-BR
608-GN

B921-WH
B920-GN
116-BR
115-PK
607-PK
607-PK
608-GN
321-BR
200-BK

ENGINE OIL
PRESS. SENDER
302010

P10

VIB. ON/OFF SW
PART OF 7R3157

VIB. SELECT
SW
1V6652

751-GN
777-PU

200-BK

FLOOD LAMP
SW
7T3946

P14 R14

751-GN
XMSN
SPEED
SELECT SW
3T4405

FORWARD HORN
7T0969

200-BK
322-GY

POS NEG

87a
777-PU

30

LEVER PANEL

MOTOR

BK-00

128-PK
322-GY

RD-00

1
2

101-RD-6
RD-00

MTR BAT

TO
ENGINE
BLOCK

200-BK
322-GY

304-WH-8

321-BR
200-BK

1
2

OIL PRESS.
GUAGE 7W0780
LAMP 5D0019

123-WH

+
450-YL

447-PK

G
200-BK

309-GY

L1

400-GN

200-BK
308-YL
450-YL
105-BR
449-BU

FUEL LEVEL
GUAGE 4W2141
LAMP 5D0019

ALT. IND.
LAMP
LAMP 5D0019
BASE 9D3127
LENS 9D2868

DIODE
7X8631

449-BU

I
442-GY

P6 R6

200-BK

GUAGES

121-YL
309-GY
400-GN
441-OR
442-GY
308-YL
115-PK
607-PK
308-YL

123-WH

BACKUP ALARM

449-BU
308-YL
121-YL
309-GY
400-GN
441-OR
442-GY
307-OR
326-PU
115-PK
607-PK

1
2
3
4

SERVICE METER
6T7337

123-WH

HYD. TEMP.
GUAGE 4W1129
LAMP 5D0019

R8 P8
1
2

E
BACKUP ALARM
3T1815

SWITCH AS.
STARTING AID
3T3453

WATER TEMP.
GUAGE 7W0782
LAMP 5D0019

BRAKE TERM.

R15 P15

R17 P17

121-YL
309-GY
400-GN
441-OR
442-GY
330-YL
308-YL
450-YL
607-PK
449-BU

148-WH

304-WH-8

REAR FLOODS
L1

200-BK
306-GN
200-BK
200-BK

START RELAY
9F3099

HORN

P19 R19

449-BU
REAR FLOOD
LAMP GP9X1439

KEY START

OPERATOR'S STATION

200-BK
608-GN

330-YL

FPM
GENERATOR
853412

NSR1
3E6477

INSTRUMENT PANEL

86

143-BR

TO
FRAME

30

C720-BU

REAR FLOOD
LAMP GP9X1439

30

307-OR

306-GN

86

200-BK

85

87a

NSR2
3E6477
87
85

405-GY

ALTERNATOR
9W3043

309-GY

1G-7583

D+
109-OR-6

128-PK
322-GY

COOLANT SENDER
8N3844

PLATFORM

442-GY

TO
ENGINE
BLOCK

FRONT FLOOD
LAMP GP9X1439

FUEL LEVEL
SENDER
6T3670

607-PK
200-BK

L2

L2

R12 P12
1
2

607-PK
200-BK

447-PK

NEUTRAL/START
SW
PART OF 1G-8279 PUMP

NOTE A: RESISTORS
TRANS. SPEED
SELECT SOL.
PART OF 7X8164

330-YL

751-GN
200-BK

BK
SWITCH AS.
TEMP
8C3569

1G-8604 HARNESS

1
2

BK
T

VALVE AS.
ETHER START
9G4365

R11 P11

BK-18
BK-18

2
1

RECORDER
814433

1
2

TO ENGINE
BLOCK

COMPACTOR DRUM
SPEED PICKUP
7R3145

311-WH
310-PU

450-YL
200-BK

P18 R18

C
RD

R13 P13

200-BK
311-WH

XMSN
SPEED
SELECT SW
3T4405

R1
R2
R3
R4
R5

143-BR

B
YL

5 1

5 1

5 1

6 2

6 2

6 2

7 3

7 3

7 3

8 4

8 4

8 4

VIB LOCKOUT OPTION

NOTE B
CONNECTION MADE AT ASSEMBLY.

200-BK

1
2

VIB CONTROL
SOLENOID

123-WH
401-BU

RELAY
3E5239
200-BK

86
87

422-YL
1
2

3
2
1

B920-GN
200-BK
200-BK
B921-WH

T
TEMP
SWITCH
98 C
9Y1208

85
30

87a

1
4
3
2
R7 P7

TO
ENGINE
BLOCK

CIRCUIT CONNECTED

450-YL
63

1
2
R9 P9

814135
4

200-BK
200-BK
200-BK

ABBREV

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

200-BK
200-BK-12

200-BK

TO
PLATFORM

777-PU
200-BK

PROPEL INTERLOCK SOL.


PART OF 7X8050

777-PU
200-BK

PROPEL INTERLOCK SOL.


PART OF 7X8051

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

777-PU

ALARM GP
3E6329

200-BK
607-PK

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

SYMBOL

777-PU
200-BK

FRONT FLOOD
LAMP GP9X1439

20 OHM
50 OHM
50 OHM
180 OHM
50 OHM

COMPONENT ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

103-YL

1
2
P20 R20

BRAKE SOL.
PART OF 7X8164

FIXED RES.
ADJ. RES.
RHEOSTAT
FIXED RES.
ADJ. RES.

751-GN

A
BK
105-BR
449-BU
450-YL
308-YL
200-BK

200-BK-6

HYD. TEMP.
SENDER
8N3844

308-YL

1G-7585 CONTROL HARNESS

LEVER PANEL

441-OR

B+
W
ALT
B-

CIRCUIT NOT CONNECTED

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE,
COMPONENT
L#

CIRCUIT GROUPING
DESIGNATION

200-BK
200-BK
RECORDING MODULE
ATTACHMENT

123-WH

TO
PLATFORM

200-BK

1G-8605 MAIN HARNESS